Endwise Transport System - · PDF file · 2017-01-30... (lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m ... (195) 330 (245) 510 (375) 650 (480) 725 (535) 920 (680) 850 ... If

Endwise TransportSystem

BE24132 / BE24133 / BE24134 / BE24135 /BE23777

INSTALLATIONINSTRUCTIONS

945, 946, 955 and 956945, 946, 955 and 956 Mower-Conditioners

John Deere Ottumwa WorksE98184 (19SEP00)

ENGLISH

COPYRIGHT 2000DEERE & COMPANY

Moline, IllinoisAll rights reserved

A John Deere ILLUSTRUCTION Manual

E98184-19-19SEP00

Installation Instructions

DX,TORQ2 –19–01OCT99–1/1

Metric Bolt and Cap Screw Torque Values

TO

RQ

2–U

N–0

7SE

P99

Top, Property Class and Head Markings; Bottom, Property Class and Nut Markings

Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9

Size Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb

N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft)

M6 4.7 (3.5) 6 (4.4) 9 (6.6) 11.5 (8.5) 13 (9.5) 16.5 (12.2) 15.5 (11.5) 19.5 (14.5)

M8 11.5 (8.5) 14.5 (10.7) 22 (16) 28 (20.5) 32 (23.5) 40 (29.5) 37 (27.5) 47 (35)

M10 23 (17) 29 (21) 43 (32) 55 (40) 63 (46) 80 (59) 75 (55) 95 (70)

M12 40 (29.5) 50 (37) 75 (55) 95 (70) 110 (80) 140 (105) 130 (95) 165 (120)

M14 63 (46) 80 (59) 120 (88) 150 (110) 175 (130) 220 (165) 205 (150) 260 (190)

M16 100 (74) 125 (92) 190 (140) 240 (175) 275 (200) 350 (255) 320 (235) 400 (300)

M18 135 (100) 170 (125) 265 (195) 330 (245) 375 (275) 475 (350) 440 (325) 560 (410)

M20 190 (140) 245 (180) 375 (275) 475 (350) 530 (390) 675 (500) 625 (460) 790 (580)

M22 265 (195) 330 (245) 510 (375) 650 (480) 725 (535) 920 (680) 850 (625) 1080 (800)

M24 330 (245) 425 (315) 650 (480) 820 (600) 920 (680) 1150 (850) 1080 (800) 1350 (1000)

M27 490 (360) 625 (460) 950 (700) 1200 (885) 1350 (1000) 1700 (1250) 1580 (1160) 2000 (1475)

M30 660 (490) 850 (625) 1290 (950) 1630 (1200) 1850 (1350) 2300 (1700) 2140 (1580) 2700 (2000)

M33 900 (665) 1150 (850) 1750 (1300) 2200 (1625) 2500 (1850) 3150 (2325) 2900 (2150) 3700 (2730)

M36 1150 (850) 1450 (1075) 2250 (1650) 2850 (2100) 3200 (2350) 4050 (3000) 3750 (2770) 4750 (3500)a "Lubricated" means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings.b "Dry" means plain or zinc plated without any lubrication.

DO NOT use these values if a different torque value or tightening Make sure fastener threads are clean and that you properly startprocedure is given for a specific application. Torque values listed are thread engagement. This will prevent them from failing whenfor general use only. Check tightness of fasteners periodically. tightening.

Shear bolts are designed to fail under predetermined loads. Always Tighten plastic insert or crimped steel-type lock nuts to approximatelyreplace shear bolts with identical property class. 50 percent of the dry torque shown in the chart, applied to the nut,

not to the bolt head. Tighten toothed or serrated-type lock nuts to thefull torque value.

Fasteners should be replaced with the same or higher property class.If higher property class fasteners are used, these should only betightened to the strength of the original.

E98184 (19SEP00) 1 Installation Instructions091900

PN=3


DX,TORQ1 –19–01OCT99–1/1

Unified Inch Bolt and Cap Screw Torque Values

TO

RQ

1A–U

N–2

7SE

P99

Top, SAE Grade and Head Markings; Bottom, SAE Grade and Nut Markings

Grade 1 (No Mark) Grade 2a (No Mark) Grade 5, 5.1 or 5.2 Grade 8 or 8.2

Size Lubricatedb Dryc Lubricatedb Dryc Lubricatedb Dryc Lubricatedb Dryc

N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft)

1/4 3.8 (2.8) 4.7 (3.5) 6 (4.4) 7.5 (5.5) 9.5 (7) 12 (9) 13.5 (10) 17 (12.5)

5/16 7.7 (5.7) 9.8 (7.2) 12 (9) 15.5 (11.5) 19.5 (14.5) 25 (18.5) 28 (20.5) 35 (26)

3/8 13.5 (10) 17.5 (13) 22 (16) 27.5 (20) 35 (26) 44 (32.5) 49 (36) 63 (46)

7/16 22 (16) 28 (20.5) 35 (26) 44 (32.5) 56 (41) 70 (52) 80 (59) 100 (74)

1/2 34 (25) 42 (31) 53 (39) 67 (49) 85 (63) 110 (80) 120 (88) 155 (115)

9/16 48 (35.5) 60 (45) 76 (56) 95 (70) 125 (92) 155 (115) 175 (130) 220 (165)

5/8 67 (49) 85 (63) 105 (77) 135 (100) 170 (125) 215 (160) 240 (175) 305 (225)

3/4 120 (88) 150 (110) 190 (140) 240 (175) 300 (220) 380 (280) 425 (315) 540 (400)

7/8 190 (140) 240 (175) 190 (140) 240 (175) 490 (360) 615 (455) 690 (510) 870 (640)

1 285 (210) 360 (265) 285 (210) 360 (265) 730 (540) 920 (680) 1030 (760) 1300 (960)

1-1/8 400 (300) 510 (375) 400 (300) 510 (375) 910 (670) 1150 (850) 1450 (1075) 1850 (1350)

1-1/4 570 (420) 725 (535) 570 (420) 725 (535) 1280 (945) 1630 (1200) 2050 (1500) 2600 (1920)

1-3/8 750 (550) 950 (700) 750 (550) 950 (700) 1700 (1250) 2140 (1580) 2700 (2000) 3400 (2500)

1-1/2 990 (730) 1250 (930) 990 (730) 1250 (930) 2250 (1650) 2850 (2100) 3600 (2650) 4550 (3350)a Grade 2 applies for hex cap screws (not hex bolts) up to 6 in. (152 mm) long. Grade 1 applies for hex cap screws over 6 in. (152 mm) long,and for all other types of bolts and screws of any length.b "Lubricated" means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings.c "Dry" means plain or zinc plated without any lubrication.

DO NOT use these values if a different torque value or tightening Make sure fastener threads are clean and that you properly startprocedure is given for a specific application. Torque values listed are thread engagement. This will prevent them from failing whenfor general use only. Check tightness of fasteners periodically. tightening.

Shear bolts are designed to fail under predetermined loads. Always Tighten plastic insert or crimped steel-type lock nuts to approximatelyreplace shear bolts with identical grade. 50 percent of the dry torque shown in the chart, applied to the nut,

not to the bolt head. Tighten toothed or serrated-type lock nuts to thefull torque value.

Fasteners should be replaced with the same or higher grade. Ifhigher grade fasteners are used, these should only be tightened tothe strength of the original.


PN=4


AG,EX03385,138 –19–28SEP99–1/5

Disassemble Shipping Bundle

E41

540

–UN

–22F

EB

97

A—Wheels B—Bag of Hardware C—Wheels

1. Cut banding and remove wheels (A) and woodenblocks.

2. Cut shipping wires (three places) and removewheels (C).

3. Cut shipping wires and remove bag of hardware(B).

Continued on next page


PN=5


AG,EX03385,138 –19–28SEP99–2/5

E41

541

–UN

–22F

EB

97

Ramp

E41

542

–UN

–22F

EB

97

A—RampB—Wooden BlockC—Shipping WireD—StepE—Cap Screw, Washer, and Nut

4. Attach lifting strap or chains around ramp (A).

5. Attach strap or chains to an overhead hoist or forklift.

6. Cut shipping band. Remove and discard wooden block(B).

7. Cut and discard shipping wire (C).

8. Remove and discard cap screw, washer, and nut (E).

9. Lift and move ramp away from shipping platform.

10. Lower ramp to the ground with steps (D) facing down.



PN=6


AG,EX03385,138 –19–28SEP99–3/5

E41

543

–UN

–23F

EB

97

A—Tongue

11. Cut two shipping wires and remove tongue (A).Continued on next page


PN=7


AG,EX03385,138 –19–28SEP99–4/5

E41

544

–UN

–23F

EB

97

Ramp

E41

545

–UN

–23F

EB

97

Support Stand

A—RampB—StepC—Shipping WireD—Cap Screw, Washer, and NutE—HoleF—PinG—Support Stand

12. Attach lifting strap or chains around ramp (A).

13. Attach strap or chains to an overhead hoist or forklift.

14. Cut and discard shipping wire.

15. Remove and discard cap screw, washer and nut (D).

16. Pull out pin (F) and slide support stand (G) away fromramp until pin (F) locks into hole (E).

17. Lift and move ramp away from shipping platform.

18. Lower ramp to the ground with steps (B) facing down.



PN=8


AG,EX03385,138 –19–28SEP99–5/5

E41

546

–UN

–23F

EB

97

A—U-Frame B—Shipping Band C—Self-Tapping Screws

19. Attach lifting strap or chains around U-frame (A).

20. Attach strap or chains to an overhead hoist orforklift.

21. Cut and discard shipping band (B).

22. Remove and retain self-tapping screws (C).

CAUTION: To prevent possible bodily injury,do not stand behind or in front of U-frame

when separating from main frame. TheU-frame will twist suddenly as it clears themounting plates on the main frameassembly.

23. Slowly lift and move U-frame away from mainframe. Lower U-frame to the ground.


PN=9


AG,EX03385,140 –19–29SEP99–1/10

Assemble Endwise Transport

E41

547

–UN

–23F

EB

97

A—U-FrameB—Mounting Plates

1. Position lifting strap or chains around U-frame (A) andstand on end.

2. Lift U-frame and insert ends between mounting plates(B) on main frame.

NOTE: Use two M12 x 25 cap screws removed duringdisassembly of shipping bundle.

3. Align holes in mounting plates and U-frame. Installsixteen M12 x 25 self-tapping cap screws. Tighten capscrews to 87 N•m (64 lb-ft).



PN=10


AG,EX03385,140 –19–29SEP99–2/10

E41

548

–UN

–23F

EB

97

A—Spindle B—Support Stand

CAUTION: To prevent personal injury whenlowering frame assembly to the ground, donot stand behind or in front of frameassembly. Frame assembly can suddenlyslide or “kick out”.

4. Put a 6 x 6 in. wood block under spindle (A).

5. Make sure support stand (B) is locked in extendedposition (shown).

CAUTION: To prevent bodily injury, do notattempt to lower frame assembly without thehelp of an assistant.

6. Alternately raise shipping platform at side of frameopposite wheel spindles using a forklift, and lowertop of frame assembly with overhead hoist untilassembly is over center.

NOTE: Do not allow frame assembly to rest on theground.

7. Remove forklift and lower frame assembly close tothe ground.

8. Remove and discard shipping pallet.



PN=11


AG,EX03385,140 –19–29SEP99–3/10

E41

549

–UN

–23F

EB

97

U-Frame End

9. Install wheels at end of U-frame with valve stemsfacing away from machine frame.

10. Tighten wheel bolts to 88 N•m (65 lb-ft).

11. Lower frame assembly to the ground. Remove liftingstraps or chains.

AG,EX03385,140 –19–29SEP99–4/10

E41

550

–UN

–23F

EB

97

Main Frame End

12. Attach lifting straps or chains around main frame.

13. Attach straps or chains to overhead hoist or forklift.

14. Raise main frame and discard wooden block underwheel spindle.

15. Install wheels at end of U-frame with valve stemsfacing away from machine U-frame.

16. Tighten wheel bolts to 88 N•m (65 lb-ft).

17. Lower frame assembly to the ground. Remove liftingstraps or chains.


PN=12



AG,EX03385,140 –19–29SEP99–5/10

E41

551

–UN

–27F

EB

97

E41

552

–UN

–27F

EB

97

A—TubeB—Main Frame TabsC—Pin (2 Used)D—Ramp Pivot

NOTE: The endwise transport system is designed toaccommodate the 945, 946, 955 and 956Mower-Conditioners.

Locate ramps along main frame as follows:

• 945 and 946 - Close to tires.• 955 and 956- Further away from tires.

The following procedures are similar for allmachines. Illustrations shown are for 945 and 946Mower-Conditioners.

18. Attach lifting strap or chains to ramp.

19. Attach strap or chains to overhead hoist or forklift.

• 945 and 946 Position ramp along inside edge oftube (A), as shown.

• 955 and 956 Position ramp along inside edge oftube opposite edge (A).

20. Align ramp pivots (D) with main frame tabs (B). Install0.75 x 9.57-in. pins (C) with drilled hole in end towardmiddle of ramp. Fasten with 6.3 x 32 mm cotter pins.



PN=13


AG,EX03385,140 –19–29SEP99–6/10

E41

484

–UN

–13F

EB

97

A—0.75 x 9.57-n. pinB—FrameC—Ramp

21. Insert 0.75 x 9.57-in. pin (A) through frame (B) andramp (C). Fasten with quick-lock pin.

22. Repeat steps 18 through 21 on other ramp.

AG,EX03385,140 –19–29SEP99–7/10

E48

607

–UN

–06J

UL0

0

Tongue and Hitch

A—Cap Screw—M16 x 100B—TongueC—Hitch Pin

23. Position tongue (B) with hitch end, away from ramp.Make sure offset on end is facing up. Insert tonguethrough opening under ramp.

24. Install M16 x 100 cap screw (A) and M16 lock nut.

25. Install 3/4 x 5-in. hitch pin (C) and quick-lock pin.

AG,EX03385,140 –19–29SEP99–8/10

E48

609

–UN

–06J

UL0

0

Safety Chain

A—HitchB—Cap Screw—M16 x 110C—Washer—M6 x 17 x 65D—Safety ChainE—Lock Nut—M16

26. Install washer (C) and safety chain (D) on cap srew(B).

27. Install cap screw through horizontal hole behind hitch(A). Install lock nut (E).


PN=14



AG,EX03385,140 –19–29SEP99–9/10

E48

610

–UN

–06J

UL0

0

Store Safety Chain

A—TongueB—Safety ChainC—Hook

28. Wrap safety chain (B) around tongue (A).

29. Install hook (C) on safety chain.

AG,EX03385,140 –19–29SEP99–10/10

E41

554

–UN

–23F

EB

97

Support Stand

A—M12 Lock NutB—0.493 x 0.675 x 3-in. SpacerC—M12 x 100 Round-Head Bolt

30. Install M12 x 100 round-head bolt (C), 0.493 x 0.675x 3-in. spacer (B), and M12 lock nut (A).


PN=15


AG,EX01223,181 –19–07JUL00–1/2

Install Reflective Safety Labels And SMV Sign

E48

614

–UN

–06J

UL0

0

Front Ramp - Left-Hand Rear

E48

611

–UN

–06J

UL0

0

Front Ramp - Right-Hand Rear

E48

615

–UN

–06J

UL0

0

Rear Ramp

A—Red Reflective Safety LabelB—Red Reflective Safety LabelC—Red Reflective Safety LabelD—Red Reflective Safety LabelE—SMV Sign

NOTE: Remove adhesive backing and install reflectors atapproximate locations shown. Press into place,making sure to remove all air bubbles.

1. Install red reflective safety labels (A) and (B) on theouter rear edges of the front ramp as shown.

2. Install red reflective safety labels (C) and (D) on theouter rear edges of the rear ramp as shown.

3. Install the SMV sign (E) on the bracket attached to therear ramp as shown.



PN=16


AG,EX01223,181 –19–07JUL00–2/2

E48

613

–UN

–06J

UL0

0

Right-Hand Side

E48

612

–UN

–06J

UL0

0

Left-Hand Side

A—Amber Reflective Safety LabelB—Amber Reflective Safety LabelC—Amber Reflective Safety LabelD—Amber Reflective Safety Label

4. Install amber reflective safety labels (A) and (B) onboth sides of the transport frame just behind thewheels as shown.

5. Install amber reflective safety labels (C) and (D) on theouter front left-hand edges of the front and rear rampsas shown.

AG,EX03385,142 –19–29SEP99–1/1

Check Tire Inflation Pressure

E41

372

–UN

–03F

EB

97

Tire Size Inflation Pressure

9.5L-14, 8 PR 303 kPa (3.0 bar) (44 psi)


PN=17


AG,EX03385,128 –19–24SEP99–1/1

Remove Standard Swing Cylinder (If Equipped)

E41

519

–UN

–07J

UL0

0

945 Mower-Conditioner

X98

11–U

N–2

3AU

G88

A—Retaining PinB—Steel LinesC—Washer

CAUTION: Escaping fluid under pressure canpenetrate the skin causing serious injury. Avoidthe hazard by relieving pressure beforedisconnecting hydraulic or other lines. Tightenall connections before applying pressure.Search for leaks with a piece of cardboard.Protect hands and body from high pressurefluids.

If an accident occurs, see a doctor immediately.Any fluid injected into the skin must besurgically removed within a few hours organgrene may result. Doctors unfamiliar withthis type of injury should reference aknowledgeable medical source. Suchinformation is available from Deere & CompanyMedical Department in Moline, Illinois, U.S.A.

1. Disconnect swing cylinder hoses from steel lines (B).Install caps and plugs

2. Remove retaining ring and pin (A).

3. Remove and retain cap screw and washer (C).

4. Remove swing cylinder.


PN=18


AG,EX03385,129 –19–24SEP99–1/2

Install Latch Bracket

E44

412

–UN

–29O

CT

97

945 and 946 Mower-Conditioner

E44

413

–UN

–29O

CT

97

955 and 956 Mower-Conditioner

A—Position Opposite of BevelB—Position Same as Bevel

Latch bracket mounting straps are designed for use onthe 945, 946, 955 and 956 Mower-Conditioners. Strapsare positioned along backside of carrier frame as follows:

• 945 and 946 Position straps with mounting holes alongright-hand edge of strap OPPOSITE of bevel (A).

• 955 and 956 Position straps with mounting holes alongleft-hand edge of strap SAME AS bevel (B).



PN=19


AG,EX03385,129 –19–24SEP99–2/2

E44

410

–UN

–28O

CT

97

Rear View (945)

E44

411

–UN

–28O

CT

97

Front View (945)

A—Latch BracketB—M16 x 230 Cap ScrewsC—Mounting StrapD—Mounting StrapE—M16 x 230 Cap ScrewsF—Hose TrayG—M16 Lock Nut (2 Used)H—M20 Lock NutI—M16 x 230 Cap ScrewJ—Spacer Block (955 and 956 Only)K—WasherL—M20 x 240 Cap Screw (945 and 946)—M20 x 260 Cap Screw (955 and 956)

NOTE: For machines up to serial number 127000,enlarge notch in hose tray (F) so strap (C) canslide through tray.

1. Machines up to serial number 127000; Move hosesand wiring harnesses away from tray (F). Enlargenotch in hose tray, approximately 25.4 mm (1 in.) fromcarrier frame, until strap (C) slides through notch intray.

2. Insert M16 x 230 cap screws (B) through straps (C)and (D). Fasten to top of latch bracket (A). Install capscrews loosely.

3. Position latch bracket on carrier frame as shown.

4. Install M16 x 230 cap screw (E) through strap (C) andbottom of latch bracket (A). Install M16 lock nut (F).Leave loose.

5. Install M16 x 230 cap screw (I) through bottom of latchbracket and strap (D). Install M16 lock nut. Leaveloose.

IMPORTANT: Tighten cap screws (L, B, E, and I) torecommended torque or machinedamage will occur.

NOTE: Spacer block (J) is installed on 955 and 956 only.

Use M20 x 240 Cap Screw (L) on 945 and 946only.

Use M20 x 260 Cap Screw (L) on 955 and 956only.

6. Install 23 x 76.2 x 12.7 mm washer (K), cap screw (L),spacer block (J) (955 and 956 only), and M20 lock nut(H). Tighten cap screw to 600 N•m (450 lb-ft).

7. Alternately tighten cap screws (B, E, and I) inincreasing increments of 20—30 N•m (15—22 lb-ft),until a final torque of 240 N•m (175 lb-ft) is obtained.

IMPORTANT: Check hardware torque after first 10hours of use.


PN=20


AG,EX03385,131 –19–24SEP99–1/2

Install Swing Cylinder

E41

522

–UN

–21F

EB

97

A—Transport Lock Lever B—Steel Lines C—Mounting Pin Location D—Latch Bracket

1. Apply John Deere Moly High Temperature EPGrease, or equivalent, to bore of base end of swingcylinder.

2. Position swing cylinder with transport lock lever (A)facing toward carrier frame and tongue pivot, asshown.

CAUTION: Failure to tighten cap screw atlocation (C) to recommended torque cancause loss of steering, resulting in seriousinjury or machine damage.

3. Install base end of cylinder under tongue, atlocation (C). Fasten cylinder to tongue using

existing washer and cap screw. Tighten cap screwto 350 N•m (255 lb-ft). Check that cylinder pivotsfreely.

4. Make sure transport lock lever is in UNLOCKEDposition. (Push lever toward tongue.)

5. Remove plugs from cylinder hose ends.

6. Manually extend/retract cylinder rod to align rod endwith hole in latch bracket (D).

7. Remove caps from steel lines (B). Connect cylinderhoses to lines.



PN=21


AG,EX03385,131 –19–24SEP99–2/2

E41

523A

–UN

–20J

UL0

0A—1.125 x 5.240-in. PinB—Straight FittingC—Cylinder Stop ChannelD—90° Lubrication FittingE—Snap Ring (2 Used)

8. Install cylinder stop (C) over latch bracket and cylinderrod.

9. Align hole in cylinder stop with latch bracket andcylinder rod end. Install 1.125 x 5.240 in. pin (A) andtwo snap rings (E).

10. Install 90° lubrication fitting (D) and straight fitting (B).

AG,EX03385,132 –19–24SEP99–1/3

Install Latch/Lock Assembly and TongueSupport

E41

524

–UN

–21F

EB

97

Lower Hook Half

A—M16 Flange NutB—Hook HalfC—Pivot PinD—29/32 x 1-1/2 x 0.060-in. Washer

1. Assemble pivot pin (C), M16 flange nut (A), and bottomhook half (B). Install pivot pin with lubrication holeaway from flange nut.

2. Place one 29/32 x 1-1/2 x 0.060-in. washer (D) overpivot pin.



PN=22


AG,EX03385,132 –19–24SEP99–2/3

E41

525

–UN

–04N

OV

97

A—Cylinder Stop LeverB—SpringC—M12 x 30 Round-Head Bolts and Flange NutsD—M16 Flange NutE—Hook HalfF—SpacerG—M16 x 65 Flange-Head Cap ScrewH—Pivot Pin/Hook AssemblyI—29/32 x 1-1/2 x 0.060-in. WasherJ—M16 Flange NutK—Hook LeverL—Lubrication FittingM—Rod

3. Insert rod (M) through cylinder stop lever (A) and hooklever (K) as shown. Install one 10.5 x 30 x 2.5 mmwasher and 4 x 25 mm cotter pin on each end of rod.

4. Place cylinder stop lever assembly (A) on top ofcylinder stop. Fasten lever (A) to cylinder stop usingtwo M12 x 30 round-head bolts and flange nuts (C).Install bolts with round head toward cylinder rod.

5. Insert pivot pin/hook assembly (H) through hole in latchbracket. Install one 29/32 x 1-1/2 x 0.060-in. washer (I)over top of pivot pin.

6. Install remaining hook half (E), hook lever (K), andM16 flange nut (J). Leave nut loose.

7. Install M16 x 65 flange-head cap screw (G), 41/64 x 1x 15/32-in. spacer (F), and M16 flange nut (D). Tightenflange nuts (D) and (J).

8. Install 90° lubrication fitting (L).

9. Connect spring (B) as shown.

10. Make sure latch/lock assembly pivots freely.



PN=23


AG,EX03385,132 –19–24SEP99–3/3

E41

526

–UN

–21F

EB

97

A—Tongue SupportB—7/8 x 7-in. Cap ScrewC—15/16 x 1-3/4 x 0.134-in. WasherD—M12 x 50 Cap Screw and Lock Nut

11. Place tongue support (A) over carrier frame and alignholes. Insert one 15/16 x 1-3/4 x 0.134-in. washer (C)on each side of carrier frame between frame andtongue support. Install 0.875 x 6.693-in. pin (B).

12. Install 7/8 x 7-in. cap screw with one 29/32 x 1-1/2 x0.060-in. washer under cap screw head. Fasten with29/32 x 1-1/2 x 0.60-in. washer and locknut. Tightenuntil one thread (minimum) is through locknut. Makesure tongue support pivots freely.

13. Attach end link of chain to carrier frame with M12 x50 cap screw and lock nut (D). Make sure end link ofchain rotates freely.


PN=24


DX,TORQ2 –19–01OCT99–1/1

Adjusting Pivot Latch

E48

605

–UN

–21J

UN

00

Latch

E48

606

–UN

–21J

UN

00

Rod

A—LatchB—PlateC—Cotter PinD—Washer — 8.4 x 24 x 2 mm

IMPORTANT: The latch (A) must be 5—7 mm (3/16—5/16 in.) from the latch plate (B) whenlatch is pulled back.

1. Push on the latch assembly opening the latch (A) asfar as possible. Measure the distance between the tipof the latch and the latch plate (B).

2. If the distance between the tip of the latch and thelatch plate is less than 5 mm (3/16 in.) remove thecotter pin (C) and add washers (D) as needed.

3. Install the cotter pin.


PN=25


AG,EX03385,133 –19–24SEP99–1/4

Install Latch Rope and Tubes

E41

527

–UN

–21F

EB

97

A—TubeB—Fitting (2 Used)C—Sleeve (2 Used)D—CouplerE—Tube

1. Insert latch rope through parts (A—E).

2. Assemble two tube (A) and (E) using parts (B), (C),and (D). Assemble tubes with straight ends facingcoupler (D).

3. Repeat procedures on remaining tubes and fittings.

AG,EX03385,133 –19–24SEP99–2/4

E41

528

–UN

–21F

EB

97

4. Remove nut, two screws, and top separator half (A) atfour locations along top of tongue.



PN=26


AG,EX03385,133 –19–24SEP99–3/4

E41

529

–UN

–21F

EB

97

Front of Tongue

A—Edge B—Cover C—Separator D—Tube Assembly

5. Unlatch and open hose support cover (B).

6. Place one tube assembly (D) in open location intwo separator halves toward the font of tongue.Position end of tube flush with edge (A).

7. Install top half of separators (C). Fasten withexisting nuts and screws.

AG,EX03385,133 –19–24SEP99–4/4

E41

530

–UN

–21F

EB

97

Rear (Top) of Tongue

A—Top Half of SeparatorsB—Tube AssemblyC—Weld Bead

8. Place remaining tube assembly (B) in open location intwo separator halves toward the rear (top) of tongue.Position end of tube over weld bead (C).

9. Install top half of separators (A). Fasten with existingnuts.


PN=27


AG,EX03385,134 –19–24SEP99–1/10

Install Latch Rope Pulleys and Route Rope

E47

286

–UN

–28S

EP

99

A—Top Rear of TongueB—Right-Hand Shield Pivot SupportC—Rear of Carrier FrameD—End of Cylinder Stop Lever

Latch rope pulleys are located at the following locations:

• Top rear of tongue (A).• Right-hand shield pivot support (B).• Rear of carrier frame (C).• End of cylinder stop lever (D).

AG,EX03385,134 –19–24SEP99–2/10

E41

531

–UN

–27F

EB

97

Top Rear of Tongue

NOTE: M12 x 45 self-tapping screw is used only to taphole in top of tongue.

1. Install M12 x 45 self-tapping screw at location (C).Turn cap screw clockwise until head bottoms ontongue. Turn screw counterclockwise, remove anddiscard.

2. Assemble pulley (B) and M12 flange nut (C) on M12 x40 flange-head cap screw (A).

3. Install cap screw assembly into top of tongue. Tightenflange nut (C). Make sure pulley is free to rotate.



PN=28


AG,EX03385,134 –19–24SEP99–3/10

E41

532

–UN

–27F

EB

97

Right-Hand Shield Pivot Support

A—M12 Flange NutB—M12 Flange NutC—M12 x 45 Flange-Head Cap ScrewD—Pulley

4. Assemble pulley (D) and M12 flange nut (B) on M12 x45 flange-head cap screw (C).

5. Insert end of cap screw assembly through support.Install M12 flange nut (A). Tighten flange nuts (A) and(B). Make sure pulley is free to rotate.

AG,EX03385,134 –19–24SEP99–4/10

E41

533

–UN

–27F

EB

97

Rear of Carrier Frame

A—M12 Flange NutB—M12 Flange NutC—M12 x 45 Flange-Head Cap ScrewD—Pulley

6. Assemble pulley (D) and M12 flange nut (B) on M12 x45 flange-head cap screw (C).

7. Insert end of cap screw assembly through frame.Install M12 flange nut (A). Tighten flange nuts (A) and(B). Make sure pulley is free to rotate.



PN=29


AG,EX03385,134 –19–24SEP99–5/10

E41

534

–UN

–21F

EB

97

End of Latch Lever

A—M8 x 38 Cap ScrewB—8.4 x 24 x 2 mm WasherC—M8 NutD—0.364 x 0.540 x 3/4-in. SpacerE—Cylinder Stop LeverF—Pulley

8. Assemble 8.4 x 24 x 2 mm washer (B), pulley (F), and0.364 x 0.540 x 3/4-in. spacer (D) on M8 x 38 capscrew (A).

9. Install pulley and cap screw assembly through end ofcylinder stop lever (E). Install and tighten M8 nut (C).

AG,EX03385,134 –19–24SEP99–6/10

E47

286

–UN

–28S

EP

99

A—PulleyB—PulleyC—PulleyD—Pulley

10. Route rope through pulleys (A—D).

11. Pull rope from pulley (D), back to pulley (C). Tie endof rope around M12 flange nut between pulley (C)and carrier frame gusset.



PN=30


AG,EX03385,134 –19–24SEP99–7/10

E47

282

–UN

–28S

EP

99

A—Hole

12. At front of tongue, check to see if hole (A) exists onshield. If not drill a 19 mm (3/4-in.) hole.

AG,EX03385,134 –19–24SEP99–8/10

E47

283

–UN

–28S

EP

99

A—Grommet

13. Install grommet (A).

AG,EX03385,134 –19–24SEP99–9/10

E47

284

–UN

–28S

EP

99A—RopeB—GrommetC—Knot in RopeD—Holder

14. Raise shield and route rope (A) through grommet (B).

15. To prevent rope from wrapping around powerline, tiea knot (C) in the rope next to grommet (B), pull slackthrough grommet (B). Route rope through holder (D).

AG,EX03385,134 –19–24SEP99–10/10

E41

537

–UN

–21F

EB

97

A—Cover

16. Close cover (A) and wrap rope around cover.


PN=31


AG,EX03385,135 –19–24SEP99–1/1

Install Wheel Arm Extensions

E41

538

–UN

–22F

EB

97

Left-Hand Side (945)

1. Install extension (A) over end of wheel arm.

2. Align hole in extension with slot in wheel arm. InstallM16 x 80 cap screw (B), 17 x 30 x 3 mm washer, andlock nut.

3. Repeat procedure on opposite side.

AG,EX03385,143 –19–11OCT99–1/9

Remove Wiring Harness On 5 SeriesMower-Conditioner

E47

296

–UN

–11O

CT

99

A—Wiring Harness

1. Disconnect right-hand light assembly wiring harness(A) from module.

AG,EX03385,143 –19–11OCT99–2/9

E47

297

–UN

–11O

CT

99

A—Module

2. Remove module (A) from bracket.



PN=32


AG,EX03385,143 –19–11OCT99–3/9

E47

298

–UN

–11O

CT

99

A—Module

3. Install module (A) on left-hand light assembly bracket.

AG,EX03385,143 –19–11OCT99–4/9

E47

299

–UN

–11O

CT

99

A—Wiring Harness Connectors

4. Disconnect wiring harness connectors (A).

AG,EX03385,143 –19–11OCT99–5/9

E47

300

–UN

–11O

CT

99E

4733

5–U

N–1

1OC

T99

A—Tie Bands

5. Remove tie bands (A) and pull wiring harness out fromframe.


PN=33



AG,EX03385,143 –19–11OCT99–6/9

E47

302

–UN

–11O

CT

99

A—Light SocketB—Wiring Harness

6. Remove left-hand light socket (A) and disconnectwiring harness (B).

AG,EX03385,143 –19–11OCT99–7/9

E47

301

–UN

–11O

CT

99

A—Wiring Harness

7. Cut off wiring harness (A) near the shield. Discardwiring harness.

AG,EX03385,143 –19–11OCT99–8/9

E47

314

–UN

–11O

CT

99


8. Remove right-hand light socket (A) and disconnectwiring harness (B).



PN=34


AG,EX03385,143 –19–11OCT99–9/9

E47

315

–UN

–11O

CT

99

A—Wiring Harness

9. Cut off wiring harness (A) underneath shield. Discardwiring harness.

AG,EX03385,144 –19–11OCT99–1/8

Install New Main Wiring Harness On 5 SeriesMower-Conditioner

E47

316

–UN

–14O

CT

99


1. Install light socket (A) and connect wiring harness (B)on left-hand side.

AG,EX03385,144 –19–11OCT99–2/8

E47

317

–UN

–14O

CT

99

A—Wiring Harness

2. Route harness (A) under light bracket and under floatspring support.


PN=35



AG,EX03385,144 –19–11OCT99–3/8

E47

319

–UN

–11O

CT

99E

4732

0–U

N–1

1OC

T99

3. Route harness (A) along edge of frame and overshield.



PN=36


AG,EX03385,144 –19–11OCT99–4/8

E47

337

–UN

–13O

CT

99E

4732

2–U

N–1

3OC

T99

A—HarnessB—Light SocketC—Wiring Harness ConnectorD—Wiring HarnessE—Wiring HarnessF—BracketG—Wiring HarnessH—Wiring Harness

4. Route harness (A) along front frame and up toright-hand light assembly.

5. Install light socket (B).

6. Connect wiring harness connector (C) to amber lightconnector.

7. Plug wiring harness (D) into module.

8. Put wiring harness (E) through hole in bracket (F) forstorage. Do not remove dust cap

9. Route wiring harness (G) back along frame andconnect to wiring harness (H).

AG,EX03385,144 –19–11OCT99–5/8

E47

324

–UN

–14O

CT

99A—Tie BandB—Tie Band

10. Install tie band (A) around module harness and amberlight harness.

11. Install tie band (B) through hole in braclet and aroundwiring harness.


PN=37



AG,EX03385,144 –19–11OCT99–6/8

E47

330

–UN

–14O

CT

99

A—Tie Bands

12. Install tie bands (A).

AG,EX03385,144 –19–11OCT99–7/8

E47

331

–UN

–11O

CT

99

A—Wiring HarnessB—ClampC—M8 x 16 Cap Screw and Nut

13. Coil excess wiring harness (A) and install clamp (B).Fasten with M8 x 16 cap screw and nut.



PN=38


AG,EX03385,144 –19–11OCT99–8/8

E47

332

–UN

–11O

CT

99E

4733

4–U

N–1

1OC

T99

E47

335

–UN

–11O

CT

99

A—Tie Bands Locations

14. Install tie bands at locations (A).


PN=39


AG,EX01223,161 –19–24APR00–1/11

Install Endwise Transport Lights And Wiring Harness

E47

347

–UN

–21M

AR

00

A—9 mm (11/32-in.) Hole B—23 mm (29/32-in.) C—49 mm (1-15/16 in.)Dimension Dimension

1. On left-hand side of platform, if necessary, drill a 9mm (11/32-in.) hole (A) located 23 mm (29/32 in.)

(B) down from top of shield and 49 mm (1-15/16in.) (C) from inside edge of shield.

AG,EX01223,161 –19–24APR00–2/11

E47

267

–UN

–28S

EP

99

A—BracketB—M10 x 25 self-tapping screwC—Hole Location

2. Position bracket (A) parallel with top of platform. Makesure there is room for wiring harness to fit under edgeof bracket. Install M10 x 25 self-tapping screw (B).

• If holes do not exist at location (C), use bracket as atemplate. Mark and drill two 11 mm (7/16-in.) holes.



PN=40


AG,EX01223,161 –19–24APR00–3/11

E48

573

–UN

–26A

PR

00

A—69 mm (2-23/32 in.) dimensionB—95 mm (3-3/4 in.) dimensionC—125 mm (4-15/16 in.) dimensionD—11 mm (7/16 in.) hole

NOTE: If rear spring tower does not have two holes (D)then it is necessary to drill two holes to mountrear light assembly.

Locate and drill one hole and then use the rearlight bracket as a template to locate the secondhole.

3. Locate and drill two 11 mm (7/16 in.) holes (D) usingdimensions (A), (B) and (C).

AG,EX01223,161 –19–24APR00–4/11

E48

570

–UN

–26A

PR

00

Front Light Assembly

A—Amber LightB—Red LightC—Front Light Bracket

4. Assemble lights (A) and (B) to front light bracket (C) asshown.

5. Repeat STEP 4 and assemble the lights to the rearlight bracket.



PN=41


AG,EX01223,161 –19–24APR00–5/11

E47

268

–UN

–24A

PR

00A—Light Bracket AssemblyB—Flange-Head Bolts—M10 x 70

IMPORTANT: To avoid bending frame, do notovertighten hardware.

6. Install light bracket assembly (A). Fasten with two M10x 70 flange-head bolts (B) and lock nuts. Do notovertighten lock nuts or damage to frame may occur.

AG,EX01223,161 –19–24APR00–6/11

E47

288

–UN

–24A

PR

00

A—Spring TowerB—Light Bracket AssemblyC—BraceD—Flange-Head Bolts—M10 x 30E—Flange-Head Bolt—M10 x 30

NOTE: The brace (C) is positioned on the inside of thespring tower (A) as shown.

7. On left-hand spring tower (A), install light bracketassembly (B) and brace (C) using two M10 x 30flange-head bolts (D) and lock nuts.

8. Fasten brace (C) to the lower edge of the light bracketassembly with a M10 x 30 flange-head bolt (E) andlock nut.



PN=42


AG,EX01223,161 –19–24APR00–7/11

E47

270

–UN

–28S

EP

99

A—Shield

9. Install shield (A) on left-hand warning light bracket.Fasten with four M8 x 20 cap screws and nuts.

AG,EX01223,161 –19–24APR00–8/11

E48

571

–UN

–26A

PR

00E

4857

2–U

N–2

6AP

R00

A—Light SocketB—ConnectorC—Tie Bands

10. Install light socket (A).

11. Install connector (B) to amber light connector.

12. Secure harness with tie bands (C).



PN=43


AG,EX01223,161 –19–24APR00–9/11

E47

339

–UN

–12O

CT

99

A—Wiring Harness

13. Route wiring harness (A) over frame.

AG,EX01223,161 –19–24APR00–10/11

E47

277

–UN

–12O

CT

99

A—Wiring Harness

14. Allow slack in wiring harness (A).

AG,EX01223,161 –19–24APR00–11/11

E47

340

–UN

–13O

CT

99E

4727

9–U

N–1

2OC

T99

A—Frame EdgeB—ConnectorsC—Light SocketD—Tie Bands

15. Route wiring harness under frame edge (A).

16. Connect wiring harness connectors (B).

17. Install light socket (C).

18. Install tie bands (D).


PN=44

Documents

Endwise Transport System - · PDF file · 2017-01-30... (lb-ft) N•m(lb-ft) N•m(lb-ft) N•m(lb-ft) N•m ... (195) 330 (245) 510 (375) 650 (480) 725 (535) 920 (680) 850 ... If