Environmental Kettle Type Steamer - 建宏國際有限公司 PDF/Flame mate/Environmental Ste… · Environmental Steamer Series LAME-MATE Environmental Kettle Type Steamer generates

Environmental Steamer Series

LAME-MATE Environmental Kettle Type Steamer generates steam by heating the kettle directly with the pre-mix burner. The soup kettle is included while chefs can steam and boil soup at the same time. It is suitable for busy kitchen and satisfy the multi-task chefs to prepare different type of food simultaneously.

Environmental Kettle Type Steamer

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It applies FLAME-MATE pre-mix burner which generates steam by direct heating of the kettle. It has multi-cooking functions.

Kettle Type Steamer

Fuel

Water Inlet / Drainage

Burner Rating (kW)

Model

Dimension (mm)

Net Weight/Gross Weight (kg)

DN15 / DN40

285/ 330

EKS-1E EKS-2E

220V/SPN/130WLoading (kW)

1250 W x 1050 D x 810 H 2200 W x 1050 D x 810 H

N. Gas / LP. Gas

Town Gas

DN20 DN25

N. Gas / LP. Gas

Town Gas

DN20 DN25DN20 DN25 DN40 DN40

42 42 x 2

Specification

* All specification are subjected to changed without prior notice

220V/SPN/130W x 2

435/ 550

Steaming Soup boiling Noodle cooking

Cooking Functions

Principle Diagram

Kettle

Water

S/S stand

Environmental Burner

Be Safe!

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EKS-1E

EKS-2E

= Gas Inlet = Water Inlet

= Drainage = Drainage for Heat Exchanger

= Electric Junction

8080

23

0

12

50

2200

110

10

0

12

50

40

0

81

0

40

0

81

0

12

50

1400

802

30

80110

12

50

100

EKS-2E

YPT-1603-0005

Heat�Exchanger

1 2

Chinese Cooking - Steaming

nvironmental Steamer Series integrates the patented design of Insulated Flue Tube Heat Exchanger to improves the thermal efficiency and eliminates heat lost. 3 levels of power settings simply controlled by 2 gas valves. Steam on/off control valves are also included for diverting steam flow to the assigned steamer compartment. Chefs can easily control the power levels and the steam flow according to the loading capacity without wasting energy.

Superior Energy Saving Impact

FLAME-MATE patented heat exchanger improves thermal efficiency by increasingthe surface area of heating and reduce operational noise.

Burner Rating

Environmental Steamer

Operational Noise Level

Steam Volume

Thermal Efficiency*

CO Emission

Comparison between Environmental Steamer and Traditional Model

Traditional Model

Benefits

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*Tested according to CGAC standard: CJ/T187-2003

Gas Consumption

Traditional Model

Environmental Series Energy Saving

Gas Consumptionfor LPGGas Saved for Environmental Burner

Annual Money Saving*

31.59m /h

30.53m /h

32343.6m

32.12m /h

N/A

N/A

3 * LP Gas = USD$2.52/m (Shenzhen, China; Mar 08) # 8 hrs per day, 1 year = 360 days

Environmental Steamer

Traditional Model

Annual Gas Saving


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Excellent Cost Saving Effect from Environmental Steamer

Compared with traditional Steamer, FLAME-MATE Environmental Steamer save 25% of gas , which creates significant economical and visible return.

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25% less gas consumption

20dB(A) less operational noise

More steam volume

Increase 24.7% for efficiency

20 times less for CO emission

42kW

<65dB(A)

50kg

84.7%

<0.05%

56kW

85dB(A)

49kg

60%

<0.1%

USD$5965USD$3977USD$3977

Jet Burner

Flue Tube

Save 25% of

Save 25% of

gas and low

gas and low

noise operation

noise operationSave 25% of

gas and low

noise operation

hinese cuisine has been over 5,000 years in history. Nowadays, it becomes one of the most popular cuisines among the world. Different provinces among China have different style of cooking. The most popular and well known styles are Shanghaiese, Cantonese, and Chiu Chow. Each style has different characteristics; however, they do have a common cooking method: stir-frying, steaming, sautéing, deep frying, boiling, stewing, simmering, grilling etc.

Steaming is applying the concept of “keeping the originality and the fresh taste of food” as well as “healthy diet”. Although steaming is a common cooking method, it is not easy to master. The secret lies on two important elements --Heat Control and Knowledge of Food Nature. Accurate monitor of temperature and steady support of steam is the key. With the miracle interaction of these elements, food can be cooked in a short period of time and maintains its apparent characteristic; therefore, the food is still juicy, smooth food nature and maintains its unique favours.

In the situation of commercial catering equipments, having a comfortable working environment for the chefs, increasing the efficiency of cooking and driving down the operational cost are correspondingly important. The concept of Environmental Series are base on these issues.

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FLAME-MATE Environmental Concepts

Environmental friendly and low carbon emission have becomethe new standards of various industrial equipment design.And we redefined it as below

Superior energy saving impactSlient in operationLow carbon emission

FLAME-MATE Environmental Chinese Steaming Series applies the patented Flue-Tube Independent Fire Jet design burner, which enhance the steaming function by increasing 24.7% thermal efficiency and saving the operational cost. With the new burner design, noise level is less than 65dB(A), which provides the best working environments for chefs.

25%

How does silent operation bring you benefits?

Advanced Flame Failure Device - <5s Gas Cutoff Technology

LAME-MATE Environmental Steamer Series generates less than 65dB(A) noise level, and the noise is reduced dramatically compared with traditional steamer. This allow chefs to serve the freshest dimsum in front of customers without affecting the dining atmosphere.

LAME-MATE Environmental Steamer Series adapts the new electromagnetic valve flame failure device by using the flame rectification (FR) system to tackle with this defect. The system transfers electronic signal instead of sensing the temperature from the thermocouple. (Dia. 1) FR system and gas supply will be terminated within few seconds when pilot is eliminated.

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F

3 4

The new flame failure device is operated by a CIRCUIT with

the following principle:

Electro-Magnetic Valve(Dia.1), which allows supplying gas

to main burner if and only if pilot is on.

1.) Button pushed 2.) Spark ignition 3.) Pilot on4.) Controller detected pilot is on 5.) Electromagnetic valve open 6.) Main burner ready

Pilot

Burner

MainGas

Valve

PilotGas

Valve

GasSupply

Pilot valve

Gas valve

Button

Spark

FRSensor

Dia 1. Circuit Diagram for Electromagnetic Valve

NO Pilot = NO Gas SupplyNO Pilot = NO Gas Supply

Working Principle of Electromagnetic Valve:

Be Safe!

Triple Win Situations

Live cooking creates value for customers, chefs and restaurant from different aspects.

Customer’s Benefits

Peaceful and elegant dinning atmosphere in open kitchen environmentEnjoyment from live cooking demonstration

Protect chef’s health and hearing from noise sourcePrevent accidients from noise distraction

Chef's Benefits

Restaurant Benefits

Gaining reputation from customers' recognitionsIncrease customer satisfactionCustomer revisit to generate higher income

usion cooking becomes more popular around the world. Chinese

cooking elements are infused into different cuisines for new cooking

inspirations. We are proud to present our BUILT-IN concept to combine

the oriental cooking functions into western ranges. It is designed

for 900 series or 750 series, available in single unit or double unit;

in gas or electric version.

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FLAME-MATE Built-in Options for Steamer

Fuel


Burner Rating (kW)

Model

Dimension (mm)

DN15 / DN40

Available for gas and electric version

SpecificationSpecification


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Accessories

Design Options

Dimsum plate with S/S tray stand formass production of dimsumFull set dimsum tray for small dishes Rice roll adaptor

Other optional accessories please see p. 6

Custom made

25kW ~ 42kW per head, varies from dimension and design

Flexibility Built-in Concept gives you a flexibility on merging into different cooking block for stylish finishing

Highlight Features

One press ignition for precise controlWater level protection device and Overheat protection for safetyNo blower is require (i.e. Operational noise level <65dB(A))Low CO emission (<0.01%)Stainless Steel water tankGas cutoff within 3s when pilot is off

Concept CAD

Be Safe!

** 25mm flange at four side for welding **** Supporting structure is required **

Minimum 750mm depth

Tailor made solution according to merge requirement (i.e. slot-in, built-in...etc)Available for electric versionAvailable for higher power output version

= Gas Inlet

= Drainage for Heat Exchanger

= Water Inlet

= Drainage

= Electric Junction

1. Swing faucet

4. Drainage valve for water drainage to prevent limescale

5. Removable water drainage 6. Water level observation 7. window

3. Ignition system protected by S/S splasher

Common Features for Environmetnal Steamer

LAME-MATE Environmental Steamer and Rice Roll Steamer are the most important steaming equipments for preparing Chinese Dim sum. They integrates the patented Insulated Flue Tube Heat Exchanger and unique Fire Jet Burners design to improve the thermal efficiency and eliminate heat lost. No blower is required for achieving the quiet working environment. All the steamers are equipped with flame failure device, overheat protection and water level detection device to ensure the quality and safety of the equipments.

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2. S/S adjustable bullet feet

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Other Features

Other features have been applied to the Steamer Series as follows:

Save 25% of gas consumptionInsulated design for efficiencyOperational noise level below 65dB(A)Low CO emission (<0.05%)

Accessories and Options

For ECS Series 7 Hole Plate with S/S tray stand

Full Set Dim sum Tray (4 compartment)

Rice roll adaptor (Single / Double)

Gas regulatorWater regulatorDeck mount faucetWater conditioner included (see P. 10)

Environmental Features

Safety Features

Electronic ignitionWater level detection, overheat protection and flame failure devicesReduce emission of CO and NOxduring operationPressure release

7. 3 levels of power setting: Save energy

5 6

2

3

1

4

5

67

ECS-1C

ECS-2C

Accessories & Options

Interchangeable accessories - 7 hole plate - Rice roll adaptor - S/S full set steam tray

Highlight Features

Design for mass productionof dim sum and steamed foodInsulated cooktopOpen kitchen style is available- Low back splash- Deck mount faucet- Skirt panel

7 8

Environmental SteamerDim sum steamer

ECS-1C

DW2

Environmental SteamerRice Roll Steamer

ERS-2C


Highlight Features

ｵﾗﾊｿﾎﾉｼ｣ｸﾗﾈｵ

ｵｽﾉｼﾎｶ｣50-200｡｣A.Built-in double rice roll pan

= Gas Inlet


= Water Inlet = Electric Junction

= Drainage

= Gas Inlet


= Water Inlet

= Drainage

ECS-2C

1200

17

510

50

90

35

75

35

17

5

85

10

50

80

110

55 105

220

44

0

35

81

0

15

0

10

0

26

5

25

75

81

0

280300

55

40

10

50

1500

44

0

10

0

15

0

12

50

44

08

10

15

0

10

0

Design for mass productionof rice rollInsulated cooktopOpen kitchen style is available- Low back splash- Deck mount faucet- Skirt panel

B. On /Off steam pull valve (For ECS-2C and ERS-2C only)

Flat base for plinth installation5” heavy duty castorsCE and CSA version are available

Other optional accessories please see p. 6 Other optional accessories please see p. 6

60

100

110

210

= Electric Junction

Flat base for plinth installation5” heavy duty castorsCE and CSA version are available

AB

B

Fuel

Voltage


Burner Rating (kW)

Model

Dimension (mm)


DN15 / DN40

148 / 207

ERS-2C

Double tray for mass production of rice rollCapacity

N. Gas / LP. Gas

DN20

Town Gas

DN25

DN25DN25220V/SPN/25W

42


* All specification are subjected to changed without prior notice * All specification are subjected to changed without prior notice

1200 W x 1050 D x (810 +440) H

ERS-2C


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Fuel

Voltage


Burner Rating (kW)

Model

Dimension (mm)


DN15 / DN40 DN15 / DN40

ECS-1C ECS-2C

Can steam 70 baskets of dimsum atmaximum per time

Can steam 70 baskets of dimsum atmaximum per time

Capacity

N. Gas / LP. Gas N. Gas / LP. Gas

DN20 DN20

Town Gas Town Gas

DN25 DN25

DN25 DN25DN25 DN25220V/SPN/25W 220V/SPN/25W

42 56



900 W x 1050 D x (810 +440) H 1500 W x 1050 D x (810 +440) H


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138 / 175 185 / 245

1. 2 steps rotary lock for secure shut to ensure no leakage

5. Pull out shelving design with latch system3.

6. Plug in door gasket for easy replacement 6.

7. Drainage valve for water drainage to prevent limescale

4. Slanted top design in each deck to prevent condense dripping3.

Common Features for Environmental Steam Cabinet

LAME-MATE Environmental Steamer Cabinet is using the same steam generating principle as FLAME-MATE Steamer. The difference is on the design of the upper body of the cabinet, which suitable for steaming various kind of dishes. Each type of steam cabinet is specially designed to steam different type of food, in order to provide the best outcome. Details as below:

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2. 3 levels of power setting - Adjust 2. according to needs

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Highlight Features for Environmental Concepts

Environmental concepts have been applied to thewhole series with the followings:

Save 25% of gas consumptionInsulated design for efficiencyOpertaional noise level below 65dB(A)Low CO emission (<0.05%)

Accessories and Options

GN 1/1 or GN 2/1 Pan

17" rice pan

400 x 600 x 65mm rice pan (ESC-2BC)

Extra S/S shelving & railwayGas regulatorWater regulatorWater softener

Environmental Features

Safety Features

Electronic ignitionWater level detection, overheat protection and flame failure devicesReduce emission of CO and NOxduring operaitonPressure release

8. Adjustable rail for shelving with latch system 8.

9. Accessible boiler tank for easy cleaning

9 10

3. Ignition system protected by S/S splasher

Water Conditioner - to eliminate the formation of limscale - standard accessories for steamer series

2

3

1

4

5

6

7

8

9

Environmental Steam Cabinet

ESC-1VC

11 1 2

ESC-2BC


Extra railways & S/S shelvings17” rice pan400 x 600 x 65mm H rice pan (ESC-2BC)

Highlight Features

C. Multi shelvings for mass C. production

Bulk cooking / rice cookingInner chamber dimension- ESC-1VC: 600 x 655 x 948mm- ESC-2BC: 420 x 635 x 950mm x 2 sidesCapacity- ESC-1VC: 8 layers shelving- ESC-2BC: 20 pair rails for 400x600mm rice pan

Single Door / Butterfly Open Door

ESC-1VC

810

800

70

110

60

120

290

260

125

250

1130

1800

150

150

ESC-2BC


ESC-2HC

ESC-2VC


Highlight Features

2 chambers for versatile cooking Steam on/off pull valve to control steam�flowInner chamber dimension - ESC-2HC: 655 x 600 x 405mm x 2 nos- ESC-2VC: 546 x 654 x 420mm x 2 nosCapacity- 4 layers shelving (ESC-2HC)- 6 nos of GN 2/1 Pan (ESC-2VC)

Extra railways & S/S shelvings2/1 Gastronorm pan (ESC-2VC)17” rice pan (ESC-2HC)

= Gas Inlet


= Water Inlet

= Drainage = Gas Inlet = Water Inlet

= Drainage

29

0

70

71

0

11

0

125

480

1150

11

30

95

0

81

0

26

0

120

60

18

00

15

0

15

0

18

00

800


15

0

15

0

17

66

110

60120 300

125

900

810

70

290

260

D. Equipped with steam On/Off valve 3. for energy saving

ESC-2HC

Double Vertical Doors / Double Horizontal Doors

Other optional accessories please see p. 10 Other optional accessories please see p. 10

5” heavy duty castorsFlat base for plinth installationCE and CSA version are available

5” heavy duty castorsFlat base for plinth installationCE and CSA version are available

745

13

55

5

17

0

20

0

22

05

510

120 60400

22

04

70

FuelFuel

VoltageVoltage



Burner Rating (kW)Burner Rating (kW)

ModelModel

Dimension (mm) Dimension (mm)



DN15 / DN40DN15 / DN40 DN15 / DN40DN15 / DN40

ECS-1C

ESC-1VC ESC-2VCESC-2BC

4 pairs of rail rack with 4 layer shelving ;Vertical open door

8 pairs of rail rack with 8 layer shelving6 pairs of GN rail rack for GN 2/1 Pan ;Horizontal open door

20 pair of rail rack for 400 x 600mm pan CapacityCapacity

N. Gas / LP. GasN. Gas / LP. Gas N. Gas / LP. GasN. Gas / LP. Gas

DN20DN20 DN20DN20

Town GasTown Gas Town GasTown Gas

DN25DN25 DN25DN25

DN25DN25 DN25DN25 DN25DN25 DN25DN25 220V/SPN/25W220V/SPN/25W 220V/SPN/25W220V/SPN/25W

4242 4256

SpecificationSpecification SpecificationSpecification

* All specification are subjected to changed without prior notice * All specification are subjected to changed without prior notice * All specification are subjected to changed without prior notice * All specification are subjected to changed without prior notice

900 W x 880 D x 1765 H800 W x 880 D x 1800 H 800 W x 880 D x 1800 H1150 W x 880 D x 1800 H

ESC-2HC

= Electric Junction

= Electric Junction

C


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ESC-2VC

232 / 286 232 / 286183 / 223 285 / 330

13 1 4


ESC-3HC

ESC-3HX


Extra railways & S/S shelvings17” rice panCE and CSA version are available (ESC-3HC only)

Highlight Features

E. Multiple chambers for steaming different dishes at a time1.

3 chambers for versatile cookingInner chamber dimension- ESC-3HC- 655x600x220mm x 2 nos - 655x600x400mm x 1 nos Inner chamber dimension- ESC-3HX- 955x600x220mm x 2 nos - 955x600x400mm x 1 nos Capacity: 4 layers shelvingSteam on/off pull valve to control steam�flow

810

70

900

110

290

260

60120 300

125

1900

1230

150

150

LAME-MATE Environmental Roll-in Steam Cabinet is specially designed for bulk steaming such as rice, buns, seafood or vegetables. It equips with a S/S cart which can accommodate 13 nos 2/1 GN pans for providing quick food serving of restaurants, hotels, banquets and food processing features. It also equipped with superheated steam function for quick steaming purpose.

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= Gas Inlet


= Water Inlet

= Drainage

Triple Doors

Other optional accessories please see p. 10

ESC-3HC

C

E

Fuel

Voltage


Burner Rating (kW)

Model

Dimension (mm)


DN15 / DN40 DN15 / DN40

ESC-3HC ESC-3HX

4 pairs of rail rack with layer shelving 4 pairs of rail rack with layer shelvingCapacity

N. Gas / LP. Gas N. Gas / LP. Gas

DN20 DN20

Town Gas Town Gas

DN25 DN25

220V/SPN/25W 220V/SPN/25W

42 56



900 W x 880 D x 1900 H 1200 W x 880 D x 1900 H

= Electric Junction


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230 / 260 330 / 360

D

ESC-3HX

Environmental Roll-in Steam Cabinet

ESC-1RC


Highlight Features

F. Digital control with superheatedsteam function fo special 2,cooking purpose2,

Double pane insulated glass door Superheated steam function (Max :130˚C) for special cooking purposeBuilt-in 13 levels trolley for food logisticSlanted top to prevent drips droppingCoved corner for hygiene concernDrain valve for daily cleaning of the heat exchangerPlug-in door gasket for easy replacementDouble door lock to ensure no steamleakage

Gastronorm pan (either 2/1 or 1/1)Extra trolleyExport voltage

= Gas Inlet


= Water Inlet

= Drainage

= Electric Inlet

22

011

5

4012

0

90

600100

G

ESC-1RC

Fuel

Voltage


Burner Rating (kW)

Model

Dimension (mm)

Net Weight/Gross Weight

DN15 / DN40

335 / 395

ESC-1RC

1250 W x 880 D x 1800 H

13 levels Trolley ( For GN 2/1 Pan)Capacity

DN20

220V/SPN/3.05kW

Specification

* All specification are subjected to changed without prior notice

N. Gas / LP. Gas

Town Gas

DN25

56

(kg)


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1250

17

0

18

00

15

50

20

0

17

0

1200

810

70

110

290

260

60120 300

125

1900

150

1230

1200

G. Double pane insulated glass door

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Documents

Environmental Kettle Type Steamer - 建宏國際有限公司 PDF/Flame mate/Environmental Ste… · Environmental Steamer Series LAME-MATE Environmental Kettle Type Steamer generates