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This is an aluminum BB which has more than 30x the
energy density of Lithium-ion batteries and 2x the
energy density of gasoline. With the proper chemical
treatment, it reacts with water to make hydrogen and
heat.
Unlike extensive research dating back to the 1960’s, our reaction is fast and wastes almost no
aluminum – having 90+% reaction completion with 97% aluminum content.
Our Aluminum Fuel has economic viability with cost levels comparable to gasoline. All
treatment materials are ultimately recoverable and reusable.
The fuel treatment procedure involves creating micro-galvanic cells within the aluminum
grain structure, which splits apart water molecules to produce energy.
May 12 , 2015
Target ToleranceActual
Measurement
Complete Assembly
Diameter 2.514" +/- 0.005" 2.513"
Total Width 1.195" +/- 0.005" 1.225"
String gap 0.075" +/- 0.025" 0.093"
Part 1: Body
Interference Fit Diameter 2.220" + 0.000"/-0.005" 2.217"
Maximum Thickness 0.350" +/- .005" 0.351"
Part 2: Spinner
Peg Diameter 0.118" + 0.000"/-0.005" 0.124"
Peg Depth 0.118" +/- .005" 0.112"
Outside Diameter 1.860" +/- .01" 1.835"
Part 3: Window
Outer diameter 2.030" + 0.000"/-0.005" 2.028"
Inner diameter 1.970" + 0.000"/-0.005" 1.968"
Part 4: Ring
Interference Fit Diameter 2.200" + 0.005"/-0.000" 2.218"
Window Inner Diameter 2.029" + 0.005"/-0.000" 2.030"
2.008 Design And Manufacturing II
CAM (MasterCAM)
Table of Specifications
CAD (Solidworks & GrabCAD)
Production and Assembly
Objectives
• Learn about Manufacturing Methods and Design Considerations
• Utilize Process Optimization and Six Sigma Quality Control
Methods
• CAD/CAM Design
• Meet Design requirements
Design
• Create a “Yo” yo-yo with a “Yo” spinner
Analysis of Interfacial Tension Equilibrium in Dynamic Systems
(Design of Experimental Setup)
This experiment analyzed the change in meniscus height
between a metal plate and the water’s surface as the metal
plate was pulled out of the water. The metal plate was
pulled out at different angles and velocities to determine
the kinetic and geometric effects on the solid-liquid
interface. Tests taken for stainless steel, brass, and
aluminum plates showed that exit angles closer to the
horizontal resulted in a higher final meniscus height up the
metal plate. Higher exit velocities also led to higher
meniscus heights up the metal plate.
Abstract
Introduction
This experiment shows that for copper,
stainless steel, and aluminum plates:
• Exit angles closer to the horizontal
have higher final meniscus heights.
• Plates at higher exit velocities have
higher final meniscus heights.
Conclusions
Dec. 4, 2014
Experimental Setup
Image Sources:
1. “Surface Pressure” available online at
<http://www.biolinscientific.com/application/surf
ace-pressure/>
2. “Wilhelmy Plate Immersion” available online at
<http://www.biolinscientific.com/zafepress.php?
url=/images/Attension/Illustration%20%26%20G
raphs/Application%20areas/AT_WilhelmyPlateI
mmersion.jpg>
ReferencesAcknowledgements
• Professor So for his advice on the
experimental setup
• Dr. Hughey and the rest of the 2.671
Staff for the use of sensors
• Dr. Bourouiba and Ben Cameron for
the inspiration for this project
Background
In a dynamic system, the interface between water and a
metal plate is affected by both the geometry of the system
and the kinematics of the system. Understanding the
equilibrium of the interfacial tension in a dynamic system
has applications in:
• Formation of precise film coatings
• Durability of coatings in dynamic environments
• Analysis of hydrophobic/hydrophilic effects in complex
systems.
Results
Brass Aluminum Stainless Steel
• Increases in exit velocity and changes in angles towards the horizontal resulted in higher meniscus heights.
• Cohesive and adhesive
forces determine the
equilibrium of the solid-
fluid interface
• Different types of plates
will interact with water
molecules differently,
resulting in a different
final equilibrium position
• Kinematic and
gravitational effects on
the system change as
the exit angle and
velocity change
Video Analysis
Fixture connected
to a motor via string
Ramp
changes
exit angle
Solid-liquid Interface
Metal
Plate
Motor and
power
supply
Initial Meniscus Height Final Meniscus Height
EXLIM
High
Speed
Camera
Change
in
meniscus
height
0
1
2
3
4
5
6
7
0 30 60 90
Fin
al M
en
iscu
s H
eig
ht
(mm
)
Exit Angle (degrees)
1 cm/s
5 cm/s
0
1
2
3
4
5
6
7
8
0 30 60 90
Fin
al M
en
iscu
s H
eig
ht
(mm
)
Exit Angle (degrees)
1 cm/s
5 cm/s
2 Exit Speeds: 1 cm/s 5 cm/s
0
1
2
3
4
5
6
7
8
0 30 60 90
Fin
al M
en
iscu
s H
eig
ht
(mm
)
Exit Angle (degrees)
1 cm/s
5 cm/s
0
0.5
1
1.5
2
2.5
3
3.5
0 0.5 1 1.5
Ch
ang
e in
Men
iscu
s H
eig
ht
(mm
)
Time (s)
2.007 Robot Competition
Final Robot
Conceptualization and Design
Perform tasks such as climbing a 60
degree slope, and swinging 2.5 kg
pendulum
May 1 , 2014
Objective: Create a robot that
can navigate on a ski slope
and perform other tasks.
Photoshop Personal Artwork
Other Projects
Smaller Projects
(Photos Unavailable)
• Flashlight
• Paperweight
• Infinity Mirror