FCT SERIES TM TRUNNION MOUNTED SPLIT BODY BALL … · FCT SERIES TM TRUNNION MOUNTED SPLIT BODY BALL VALVES Trunnion mounted split body ball valves, ... NACE MR 0175-2002. 3 150 300

FCT SERIES TM TRUNNION MOUNTED SPLIT BODY BALL VALVES

Trunnion mounted split body ball valves, double block and bleed function, for oil and gas applications

FEATURES

• Ball valves, trunnion mounted, split body, type TM-A (pin trunnion) and TM-B (plate trunnion).

• Design, manufacturing and materials comply with the Essential Safety Requirements of the 97/23/EC Directive (PED).

• All valves designed to API 6D.• Body wall thickness complies with

ASME B16.34 (forged).• Full and reduced bore valves available.• Bi-directional valves, double block and bleed,

allowing the venting and the draining of the body cavity, in both open and closed position.

• Seat design: single piston effect (standard) providing self relieving of the body cavity overpressure.

• Soft seat (PFA, polyamides, Devlon V).• Blow out proof shouldered shaft (retained by

the valve body).• Antistatic device to ISO 17292 (10 Ω under

12 volt) between body and seats and ball and shaft.

• Guided shaft (bearings) to minimize the operating torques.

• Fire tested to API 607 5th edition / ISO 10497.• Emergency sealant injection provision (all

seats and shaft) - standard for DN 350 (NPS 14) and above, lower sizes on request.

• Testing to API 6D: hydrostatic body shell test, hydrostatic seats test, DBB test (on request), pneumatic seat test and torque measurement.

• Marking to API 6D and PED.• Available with electric, pneumatic and

hydraulic actuators.

GENERAL APPLICATION

The FCT split body trunnion mounted ball valves have been designed for oil and gas applications, including production, upstream processing, transportation and distribution, refining and petrochemical, as well as power plants, water transportation, sea water desalination and chemical applications.

TECHNICAL DATA

Sizes: DN 50 to DN 600, NPS 2 to NPS 24, FB and RB

Pressure rating: Class 150 to Class 900Body material: Carbon steelTemperature range: -46°C to +200°CConnections: End to end dimensions to

API 6D and ASME B16.10 Flanged to ASME B16.5

(DN 50 to DN 600, NPS 2 to NPS 24) and MSS SP-44 (DN 550, NPS 22 only)

Butt weld ends to ASME B16.25

Mechanical joint on request

VCTDS-02613-EN 14/12© 2017 Emerson. All Rights Reserved.www.valves.emerson.com

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STANDARDS

Valve design:API 6DASME B16.34ASME VIII

Pressure/temperature rating:ASME B16.34

Face-to-face dimensions:Flanged API 6D, ASME B16.10Butt weld API 6D, Manufacturer’s standard

Flanged ends:ASME B16.5, DN 50 to DN 600 (NPS 2 to NPS 24)MSS SP-44 for DN 550 (NPS 22) only

Butt weld ends:ASME B16.25

Bleed connections sizes:API 6DMSS SP-45

Shaft and ball design:(incl. anti-static) ISO 17292

Fire testing:API 607 ed 5 / ISO 10497

Marking:MSS SP-25API 6D

Testing:API 6DISO 5208API 598BS 6755 Pt. 1

Materials:ASTMAISIUNSNACE MR 0175-2002

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150300600900


Model TM-A:DN 50 to DN 200 (NPS 2 to NPS 8)A three-piece body ball valve, utilizing forged body components for maximum material integrity, with a ‘pin’ trunnion design.

NOTE: Illustrations represent:- Full bore design (top half)- Reduced bore design (bottom half)

Color key: Model TM-A Model TM-B

Model TM-B:DN 250 to DN 600 (NPS 10 to NPS 24)A three-piece body ball valve, utilizing forged body components for maximum material integrity, with a ‘plate’ trunnion design, suitable for larger valve sizes.

SINGLE PISTON EFFECT SEAT - SPE

DN 50 to DN 100 (NPS 2 to NPS 4) DN 150 to DN 600 (NPS 6 to NPS 24)

SEAT PRESSURE / TEMPERATURE RATINGSSizesDN NPS Materials Class 150 - Class 300 - Class 600 - Class 90050 200 PFA/PCTFE/Devlon V 200°C250 600 PCTFE/Devlon V 100°C - 150°C

SIZE / PRESSURE RATINGSPressureratingClass

Size range (full bore) (DN / NPS)50 80 100 150 200 250 300 350 400 450 500 550 6002 3 4 6 8 10 12 14 16 18 20 22 24

MATERIALS OF CONSTRUCTIONComponent Carbon steelBody / Flange ASTM A 105/A 350 LF2Ball ASTM A182 F6a/A105 + ENP(75um)/A350 LF2 + ENP(75um)Stem / Trunnion ASTM A182 F6aSeat ring ASTM A182 F6aSeat insert PFA,PCTFE,Devlon VSeat springs Inconel X750Bolts / Nuts ASTM A320 Gr. L7M / ASTM A194 Gr. 7M

ASTM A193 Gr. B7M / ASTM A194 2HMO-rings and seals FPM/FKM AED/PTFE+Elgilloy spring(lipseal)/Graphite

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VALVE PART LIST WITH BOM - TM-A MODEL, SOFT SEATED BALL VALVES, CLASS 150 TO CLASS 900

Carbon steelStandard materialItem Qty Designation

1 1 Body ASTM A105 / A 350 LF22 2 Flange ASTM A105 / A 350 LF23 1 Ball ASTM A 105 + ENP (75 um) /

A 350 LF2 +ENp (75 UM) / A 182 Gr F6a4 1 Stem ASTM A182 Gr. F6a (AISI 410)5 1 Trunnion ASTM A 105 / A 350 LF2 / A 182 Gr.F6a7 1 Stop plate[1] AISI 3048 1 Thrust washer C.S + PTFE lining9 1 Adaptor flange ASTM A105 / A350 LF211 2 Seat ring ASTM A182 Gr. F6a (AISI 410)11a 2 Seat insert PFA / PCTFE / Devlon V12 * Spring Inconel X75053 2 Fire safe gasket Expanded Graphite56 1 Fire safe gasket Expanded Graphite100 1 Lip seal PTFE + Elgiloy spring101 * Screw ASTM A320 Gr. L7M104 1 Bearing C.S + PTFE lining105 1 Bearing C.S + PTFE lining106(a) 2 O-ring seal FPM / FKM AED108 1 Vent plug C.S / 316 L on demand

Valve size range:DN 50 to DN 200 FB (NPS 2 to 8 FB)DN 80 to DN 250 RB (NPS 3 to 10 RB)

Pressure rating:Class 150 to Class 900

Recommended spare parts

NOTES* Quantity is according to the valve size and pressure rating.1. Only supplied on lever operated valves.(a) O ring seal + PTFE anti-extrusion back-up ring in class 900.

Seat Detail Afor ball size

DN 50-100 (NPS 2-4)

Seat Detail Afor ball size

DN 150-200 (NPS 6-8)

109(a) 2 O-ring seal FPM / FKM AED111(a) 1 O-ring seal FPM / FKM AED112 * Stud bolt ASTM A320 Gr. L7M / A193 Gr. B7M113 * Nut ASTM A194 Gr. 7M / A194 Gr. 2HM115 2 Fire safe gasket Expanded Graphite116(a) 1 Fire safe gasket Expanded Graphite117 1 Pin C.S118 1 Drain plug C.S / 316 L on demand119 1 Stopper spring[1] Low Alloy Steel120 1 Bearing C.S. + PTFE Lining121 1 Thrust washer C.S. + PTFE Lining122 * Screw ASTM A320 Gr L7M / A194 Gr. B7M127 * Shaft key C.S. / ASTM A 182 Gr. F6a128 1 Fire safe gasket Expanded Graphite176 1 Anti-static spring UNS 17700179 1 Anti-static spring UNS 17700297 1 Spacer[1] AISI 304298 1 Screw[1] ASTM A194 Gr. B8299 1 Washer[1] AISI 304300 1 Lever[1] C.S Zinc plated / Painted


5

7-2714 28

39

112

113

10158 50

28

12

602602S 600

51

2712

7

101

20

25

100

1340

24

1 3

18A 21A6A

6b 18b21b

2

8 11 70015 19 29 923 417 5


Valve size range:DN 250 to DN 600 FB (NPS 10 to 24 FB)DN 300 to DN 700 RB (NPS 12 to 28 RB)

Pressure rating:Class 150 toClass 900

NOTE* Quantity is according with valve size and pressure rating.# Or Equivalent(a) O ring seal + PTFE anti-extrusion back-up ring in class 900.

VALVE PART LIST WITH BOM - TM-B MODEL, SOFT SEATED BALL VALVES, CLASS 150 TO CLASS 900


1 1 Body ASTM A105 / A 350 LF22 2 Flange ASTM A105 / A 350 LF23 1 Ball ASTM A 105 + ENP (75 um) /

A 350 LF2 +ENp (75 UM) / A 182 Gr F6a4 1 Stem ASTM A182 Gr. F6a (AISI 410)5 1 Adaptor flange ASTM A105 / A350 LF26a 1 Upper ball trunnion plate ASTM A516 Gr. 60 / Gr. 70#6b 1 Lower ball trunnion plate ASTM A516 Gr. 60 / Gr. 70#7 2 Seat ring ASTM A182 Gr. F6a (AISI 410)7-2 2 Seat insert PCTFE / Devlon V8 1 Adaptor flange plate ASTM A105 / A350 LF210 * Spring Inconel X75011 * Screw ASTM A320 Gr. L7M / A193 Gr. B7M12(a) 2 O-ring seal FPM / FKM AED13 1 Lip seal PTFE + Elgiloy spring14(a) 2 O-ring seal FPM / FKM AED15 1 Thrust washer C.S + PTFE lining17 * Shaft key C.S. / ASTM A 182 Gr. F6a19 1 Bearing C.S + PTFE lining20 1 Bearing C.S + PTFE lining22 1 Drain plug ASTM A276 / 479 Gr. F31623 2 Pin C.S.24 1 Fire safe gasket Expanded Graphite

Recommended spare parts

Shaft and seat injection feature

Detail B

Detail A

25 1 Fire safe gasket Expanded Graphite26 2 Fire safe gasket Expanded Graphite27 2 Fire safe gasket Expanded Graphite28 1 Vent plug C.S / 316 L on demand29 2 Anti static ball AISI 31639 * Pin AISI 316 / AISI 41040(a) 2 O-ring seal FPM / FKM AED602 * Injection fitting C.S / 316 L on demand600 * Mini check C.S / 316 L on demand51 1 Anti-static spring Inconel X 750 / AISI 302100 1 Lip seal PTFE + 15% Graphite101 * Screw ASTM A320 Gr. L7M / A193 Gr. B7M112 * Stud bolt ASTM A320 Gr. L7M / A193. Gr. B7M113 * Nut ASTM A194 Gr. 7M / A194 Gr. 2HM150 1 Ring ASTM A105 / A350 LF2158 2 Spring support ASTM A182 Gr. F6a (AISI 410)18a 1 Bearing C.S + PTFE lining18b 1 Bearing C.S + PTFE lining21a 1 Bearing C.S + PTFE lining21b 1 Bearing C.S + PTFE lining602S * Gasket PTFE700 * Lifting lug C.S


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DN 50 - NPS 2 FB 178 191 87 51 152 370 94 18DN 80 - NPS 3 RB 203 216 87 51 191 370 94 24DN 80 - NPS 3 FB 203 216 114 76 191 370 113 40DN 100 - NPS 4 RB 229 241 114 76 229 370 113 53DN 100 - NPS 4 FB 229 241 128 102 229 500 150 63DN 150 - NPS 6 RB 394 406 128 102 279 500 150 89DN 150 - NPS 6 FB 394 406 185 152 279 500 201 166DN 200 - NPS 8 RB 457 470 185 152 343 500 201 211DN 200 - NPS 8 FB 457 470 236 202 343 - 256 310DN 250 - NPS 10 RB 533 546 236 202 406 - 256 370DN 250 - NPS 10 FB 533 546 271 254 406 - 333 490DN 300 - NPS 12 RB 610 622 271 254 483 - 333 545DN 300 - NPS 12 FB 610 622 309 304 483 - 375 725DN 350 - NPS 14 RB 686 699 309 304 533 - 375 780DN 350 - NPS 14 FB 686 699 324 338 533 - 391 885DN 400 - NPS 16 RB 762 775 324 338 597 - 391 950DN 400 - NPS 16 FB 762 775 313 388 597 - 430 1205DN 450 - NPS 18 RB 864 876 313 388 635 - 430 1280DN 450 - NPS 18 FB 864 876 401 438 635 - 468 1595DN 500 - NPS 20 RB 914 927 401 438 699 - 468 1665DN 500 - NPS 20 FB 914 927 446 489 699 - 513 2120DN 550 - NPS 22 RB 1016 1029 446 489 749 - 513 2200DN 550 - NPS 22 FB 1016 1029 483 540 749 - 550 2590DN 600 - NPS 24 RB 1067 1080 483 540 813 - 550 2680DN 600 - NPS 24 FB 1067 1080 529 590 813 - 601 3365DN 700 - NPS 28 RB 1245 1270 529 590 927 - 601 3500


DIMENSIONS CLASS 150, FULL BORE DN 50 TO DN 600 (NPS 2 TO NPS 24) - REDUCED BORE DN 80 TO DN 700 (NPS 3 TO NPS 28)Class 150 RF RJ C D E L P Weight

RB = Reduced bore FB = Full boreAll dimensions in mmWeight in kg

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DN 50 - NPS 2 FB 216 232 87 51 165 370 94 20DN 80 - NPS 3 RB 283 299 87 51 209 370 94 25DN 80 - NPS 3 FB 283 299 114 76 210 370 113 35DN 100 - NPS 4 RB 305 321 114 76 254 370 113 40DN 100 - NPS 4 FB 305 321 128 102 254 500 150 48DN 150 - NPS 6 RB 403 419 128 102 318 500 150 71DN 150 - NPS 6 FB 403 419 185 152 318 - 201 150DN 200 - NPS 8 RB 502 518 185 152 381 - 201 175DN 200 - NPS 8 FB 502 518 236 202 381 - 256 290DN 250 - NPS 10 RB 568 584 236 202 445 - 256 330DN 250 - NPS 10 FB 568 584 277 254 445 - 337 550DN 300 - NPS 12 RB 648 664 277 254 521 - 337 625DN 300 - NPS 12 FB 648 664 311 304 521 - 375 785DN 350 - NPS 14 RB 762 778 311 304 584 - 375 880DN 350 - NPS 14 FB 762 778 326 336 584 - 391 995DN 400 - NPS 16 RB 838 854 326 336 648 - 391 1090DN 400 - NPS 16 FB 838 854 372 388 648 - 436 1430DN 450 - NPS 18 RB 914 930 372 388 711 - 436 1525DN 450 - NPS 18 FB 914 930 408 438 711 - 478 1890DN 500 - NPS 20 RB 991 1010 408 438 775 - 478 2010DN 500 - NPS 20 FB 991 1010 448 489 775 - 517 2420DN 550 - NPS 22 RB 1092 1114 448 489 838 - 517 2580DN 550 - NPS 22 FB 1092 1114 488 540 838 - 556 3055DN 600 - NPS 24 RB 1143 1165 488 540 914 - 556 3254DN 600 - NPS 24 FB 1143 1165 529 590 914 - 616 3850DN 700 - NPS 28 RB 1346 1372 529 590 1035 - 616 4450




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DN 50 - NPS 2 FB 292 295 87 51 165 370 94 25DN 80 - NPS 3 RB 356 359 87 51 210 370 94 35DN 80 - NPS 3 FB 356 359 114 76 210 370 130 55DN 100 - NPS 4 RB 432 435 114 76 273 370 130 75DN 100 - NPS 4 FB 432 435 146 102 273 900 162 110DN 150 - NPS 6 RB 559 562 146 102 356 900 162 160DN 150 - NPS 6 FB 559 562 200 152 356 - 219 250DN 200 - NPS 8 RB 660 664 200 152 419 - 219 310DN 200 - NPS 8 FB 660 664 247 202 419 - 267 430DN 250 - NPS 10 RB 787 791 247 202 508 - 267 530DN 250 - NPS 10 FB 787 791 289 254 508 - 359 865DN 300 - NPS 12 RB 838 841 289 254 559 - 359 930DN 300 - NPS 12 FB 838 841 324 304 559 - 393 1135DN 350 - NPS 14 RB 889 892 324 304 603 - 393 1250DN 350 - NPS 14 FB 889 892 340 336 603 - 409 1325DN 400 - NPS 16 RB 991 994 340 336 686 - 409 1500DN 400 - NPS 16 FB 991 994 386 388 686 - 462 1850DN 450 - NPS 18 RB 1092 1095 386 388 743 - 462 2150DN 450 - NPS 18 FB 1092 1095 429 438 743 - 506 2505DN 500 - NPS 20 RB 1194 1200 429 438 813 - 506 2800DN 500 - NPS 20 FB 1194 1200 479 489 813 - 544 3450DN 550 - NPS 22 RB 1295 1305 479 489 870 - 544 4050DN 550 - NPS 22 FB 1295 1305 530 540 870 - 623 4540DN 600 - NPS 24 RB 1397 1407 530 540 940 - 623 4900DN 600 - NPS 24 FB 1397 1407 563 590 940 - 652 5500DN 700 - NPS 28 RB 1549 1562 563 590 1073 - 652 6150




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DN 50 - NPS 2 FB 368 371 101 51 216 370 120 55DN 80 - NPS 3 RB 381 384 101 51 241 370 120 60DN 80 - NPS 3 FB 381 384 133 76 241 900 147 90DN 100 - NPS 4 RB 457 460 133 76 292 900 147 110DN 100 - NPS 4 FB 457 460 155 102 292 - 193 155DN 150 - NPS 6 RB 610 613 155 102 381 - 193 205DN 150 - NPS 6 FB 610 613 229 152 381 - 266 510DN 200 - NPS 8 RB 737 740 229 152 470 - 266 605DN 200 - NPS 8 FB 737 740 286 203 470 - 330 735DN 250 - NPS 10 RB 838 841 286 203 546 - 330 895DN 250 - NPS 10 FB 838 841 300 254 546 - 364 1045DN 300 - NPS 12 RB 965 968 300 254 610 - 364 1175DN 300 - NPS 12 FB 965 968 354 305 610 - 415 1650DN 350 - NPS 14 RB 1029 1038 354 305 641 - 415 1830DN 350 - NPS 14 FB 1029 1038 373 324 641 - 436 1915DN 400 - NPS 16 RB 1130 1140 373 324 705 - 436 2135DN 400 - NPS 16 FB 1130 1140 423 375 705 - 487 2720DN 450 - NPS 18 RB 1219 1232 423 375 787 - 487 2980DN 450 - NPS 18 FB 1219 1232 475 425 787 - 567 3715DN 500 - NPS 20 RB 1321 1334 475 425 857 - 567 4105DN 500 - NPS 20 FB 1321 1334 525 473 857 - 621 4925DN 550 - NPS 22 RB 1422 1435 525 473 1029 - 621 5505DN 550 - NPS 22 FB 1422 1435 575 524 1029 - 675 6200DN 600 - NPS 24 RB 1549 1568 575 524 1041 - 675 6800DN 600 - NPS 24 FB 1549 1568 625 572 1041 - 725 8250DN 700 - NPS 28 RB 1727 1749 625 619 1170 - 725 8950




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SELECTION GUIDEExample 0400 TM F 0 62 1 N E INJ AN150 RFValve sizeCode Full bore (mm) Reduced bore (mm)0050 50 -0080 80 80 x 500100 100 100 x 800150 150 150 x 1000200 200 200 x 1500250 250 250 x 2000300 300 300 x 2500350 350 350 x 3000400 400 400 x 3500450 450 450 x 4000500 500 500 x 4500550 550 550 x 5000600 600 600 x 5500650 - 650 x 600Please consult with factory for bigger size valves.Valve codeTM Trunnion ball valve codeBoreF Full boreR Reduced boreSub code0 Soft seatBody code62 ASTM A105 32 ASTM A182 F31650 ASTM A350 LF2 33 ASTM A182 F316LTrim code (ball and shaft)1 Standard material3 AISI 410 (unsuitable for stainless steel valve)5 Ball: ASTM A182 F316 / Shaft: UNS S174006 Ball: ASTM A182 F316L / Shaft: UNS S17400Seat codeP PFA (DN 50 to 200)N NYLON (DN 250 to 600)V Devlon (DN 50 to 600)Other materials code availableSpecial featureO Standard (lever actuate for DN 80 and below, and DN 100 Class 150/300; gearbox actuate for the rest)E Shaft extension (according to customer’s requirement)- Bare shaft (for electric, pneumatic and hydraulicactuator)*** Other specific descriptionsEmergency sealant injectionINJ Yes DN 150 to 900- None DN 50 to 900Pressure ratingAN150 ASME Class 150 AN600 ASME Class 600AN300 ASME Class 300 AN900 ASME Class 900

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Documents

FCT SERIES TM TRUNNION MOUNTED SPLIT BODY BALL … · FCT SERIES TM TRUNNION MOUNTED SPLIT BODY BALL VALVES Trunnion mounted split body ball valves, ... NACE MR 0175-2002. 3 150 300