Feeder Plant engineering Extruder Downstream …inos.in/wp-content/uploads/partners/Three tec/PDF/180406...Feeder Plant engineering Extruder Downstream equipment Three-Tec GmbH Presentation

Feeder Plant engineeringExtruder

Downstream equipment

Three-Tec GmbH Presentation

Three-Tec GmbHFeeder and Extrusion solutions

Three-Tec GmbH

Industrie Birren 20

CH-5703 Seon

Phone: +41(0)62 892 82 11

Fax: +41(0)62 892 82 13

E-Mail: [email protected]

Web: www.three-tec.ch

投薬システム


► Content of the presentation

▪ The Company

▪ Feeder

▪ Extruder, Downstream equipment

▪ Plant Engineering (storage, coveying, refilling)

▪ High Containment, Pictures

Content


Extensive experience in development and

manufacturing of dosing systems, extruders

and peripheral devices for solids and liquid

products.

Company Building

Production and Assembly► Experience

The company

Test Laboratory


1995 Start of our own feeder production

2000 Foundation of Three-Tec GmbH in Lenzburg

2001 Takeover of Tschui-Mechanik AG for own parts production (4 CNC Mills)

2004 Market release of the Worlds first twin screw Flat Bottom feeder 12mm

2005 Development of the twin screw Flat Bottom feeder line 5mm - 55mm

2005 First pharma twin extruder developped (5 and 9mm screw diameter)

2006 Expansion of production by a CNC lathe

2007 Change of company location to Seon into new building

2008 Expansion of the Three-Tec product range with new extruder line HMI

2010 Development of the 5/9 - 5/12 - 9/12 Hybrid extruder series

2015 Expansion of production by 2 more CNC milling machines

2016 Expansion of production by 2 further CNC milling machines

2017 20 employees, 9 trade representatives worldwide

2018 25 employees, new automation department

► Our History

The company


► Qualifications

The company

• QMS / Production acc. ISO 9001

• Surface roughness protocolls (Roughnes till Ra 0,3)

• Material certificates acc. EN 10204 (2.1, 2.2, 3.1)

• FDA conformity certificates

• ATEX certification (all zones)

• CE conform operating manuals

• GMP documentations (FAT, SAT, IQ, OQ, PQ)


► Customers Worldwide (overview)

The company


► Sales representative

The company


The company

Laboratory applications

Scale-up applications

Research & Development

Medical engineering

Pharma industry

Food industry

Cosmetics industry

Chemicals industry

Dye production

Recycling


Individual support

Tests using original

products

In-house production and stock

Training and seminars

Individual designing

Quality guarantee

The company


Feeder


► Bulk materials

Feeder and Extruder


► Types of feeders

Flat bottom feeder with tray wiper

Double screw feeders

Standard feeder with agitator

Single- and double screw feeeders

Feeder technology

Flat bottom feeder Bowl feeder


► Dosing processes

Batch dosing process Continous dosing process

Negative weighing

(load cell controlled)Positive weighing

(load cell controlled)Volumetric dosing

(speed controlled)

Gravimetric dosing

(load cell controlled)

Feeder technology

Volumetric

(time controlled)


► Screws for single screw feeders

Auger screwSpiral screw

w/o core

Spiral screw

with core

Feeder technology

Screw diameters: 5 – 90 mm

Twin concave screw

also for Extruders

Twin auger screwTwin spiral screw

w/o core

► Screws for double screw feeders


Extruder


► Extrusion

Extrusion

Mini Extruder ZE 9 mm

L:D 20:1, 5 heating zones

Areas: Pharma / Chemicals / Beverage and Food, Plastics

Field : Laboratory application / R&D / Production

Extruder ZE 18 mm

L:D 40:1, 7 heating zones


► Extrusion for R&D/Labs till Production

Extrusion technology

Extruder with 5 – 55 mm twin screws

0,1 – 200 kg/h ; Batch ab 1 g


► Types of extruder


Single screw extruder

Twin screw extruder

▪ co-rotating and counter -

rotating

Twin screw extruder ZE 9

- Co-rotating screws

- Main inlet

- Inlet port for liquid(s)

- 5 heating zones with heating elements

- 5 cooling zones

- Pressure- and Temperature sensor(s)

► Extrusion technology

Melt extrusion

▪ with heating elements


► Advantages of extrusion with twin screw extruder


Good mixing effect

Short stay

Temperature profiles possible

Suitable for scale up

Continuous process

Compact devices Several process steps possible through

continuous process


► Advantages of Mini Extruder (Mini Extruder Hybrid)


Very good emptying

Easy assembling / cleaning

Low space requirement

Flexibly positionable

Installation inside isolator

Efficient and gentle on the product

Mini Extruder Hybrid 5, 9 or 12 mm

or according to customer requirements


► Barrels


Made of one piece (depending

on size)

Steep temperature gradients

Tri-clamp connections

Heating / cooling

Multiple admixtures

Compact devices

Variable nozzles from 0.1 mm

Extruder barrels


► Screws


Modular screws

Easy assembling

High stability

Various screw elements

▪ Concave conveyor segments

▪ Kneading segments

▪ Mix segments


► Peripheral equipment


Hot-cutConveyor belt / cooling belt Spheronizer Granulator

Tablet press Water cooling bath stuffing screw feeder


► Arrangement scheme

Storage, Conveying,

RefillingPlant engineering


Pictures

Glove suitable devices in the isolator Wall feed-through (gravimetric dosing)

Cable entry

► High Containment


Pictures

Thank you for your attention

Documents

Feeder Plant engineering Extruder Downstream …inos.in/wp-content/uploads/partners/Three tec/PDF/180406...Feeder Plant engineering Extruder Downstream equipment Three-Tec GmbH Presentation