FH363gb FDD

MULTICONTfor Solids Flow Feeders

Service Manual

FH 363 GB

Contact, Copyright

©Copyright 1999

SCHENCK PROCESS GmbH, Landwehrstrasse 55, D-64293 Darmstadt

All rights reserved. Any reproduction of the manual, regardless of method, without

prior SCHENCK PROCESS GmbH in writing, even by excerpt, is prohibited.

Sales: Tel.: +49 (0)6151 32 - 10 28

Email: [email protected]

Application Segments Service:

Heavy Duty Weighing & Feeding

Service Tel.: +49 (0) 61 51 32 - 26 23

Service Fax: +49 (0) 61 51 32 - 32 70

Light Duty Weighing & Feeding

Service Tel.: +49 (0) 61 51 32 - 25 72

Service Fax: +49 (0) 61 51 32 - 17 49

Screening / Drying / Cooling

Service Tel.: +49 (0) 61 51 32 - 10 75

Service Fax: +49 (0) 61 51 32 - 30 96

Weighing in Transport & Dispatch Automation

Service Tel.: +49 (0) 61 51 32 - 24 48

Service Fax: +49 (0) 61 51 32 - 13 69

24h Emergency hotline: +49 (0) 172 - 650 1700

Email: [email protected]

Spare Parts:

Electrical: +49 (0) 6151 32 - 17 58

Mechanical: +49 (0) 6151 32 - 31 22

Fax.: +49 (0) 6151 32 - 36 32

Hotline: +49 (0) 171 - 225 1195

http://www.schenck-process.com

I. Table of Contents

1. General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1—1-2

1.1 The Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 The MULTICONT System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2. Modes of Operation and Functions. . . . . . . . . . . . . . . . . 2-1—2-12

2.1 Survey of Modes of Operation and Functions . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 Main Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.2.1 Zero Setting Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.2.2 Display Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.2.3 Check System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.2.4 Batching Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.3 Calibration Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.3.1 Taring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.3.2 Weight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.3.3 Material Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2.3.4 Linearization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2.3.5 Taring of Supply Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

2.3.6 Time Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2.3.7 Service Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2.3.8 Test Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2.3.9 Volumetric Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2.3.10 Gravimetric Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

2.3.11 Prefeeder START/STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

2.4 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2.4.1 Display Parameters / Configuration . . . . . . . . . . . . . . . . . . . . . . . . 2-109940

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Table of contents]FH 363 GB/ I-1

2.4.2 Enter Parameters / Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2.4.3 Print Parameters / Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

2.4.4 MULTIKEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

2.4.5 Default Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

2.4.6 Multi-Memory Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

2.5 Restoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

3.

4.Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1—4-30

4.1 General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4.3 List of Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

5. Parametrization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1—5-25

5.1 Parameter Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2 Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.3 List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

6. Event Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1—6-5

6.1 General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.2 List of Event Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.2.1 System Faults SY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.2.2 Safety Indications SC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.2.3 Safety Indications WE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.2.4 Safety Indications WM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

6.2.5 Safety Indications MF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39940

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TechnischeRedaktion FH

DLD MULTICONT

Table of contentsFH 363 GB/ I - 2

6.2.6 Interlocking IL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

6.2.7 Controller CO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

6.2.8 Check Measurement CH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6.2.9 Calibration CA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

6.2.10 MAX Limit Values HI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

6.2.11 MIN Limit Values LO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Annex A: Alphabet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1—A-4

Annex B: List of Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . B-1—B-7

B. 1Digital Inputs DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

B.2 Digital Outputs DA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

B.3 Analog and Measuring Inputs AE, GA, WZ . . . . . . . . . . . . . . . . . . . . . . . B-6

B.4 Analog and Pulse Outputs AA, IM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7

Annex C: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1—C-1-2

This manual applies to software: FDD 1001-05

Edition: 99409940

Transmission to third parties and repro-duction of this documentation are not per-mitted. SCHENCK PROCESS GmbHreserves all rights of ownership and co-


MULTICONT DLD

Table of contents]FH 363 GB/ I-3

- Diese Seite ist absichtlich leer.

- This page has been left blank willingly.

- Cette page est vide avec intention.

1. General Comments

1.1 The Manual

The Service Manual FH 363 for Solids Flow FeedersDLD completes the Operating Manual FH 361 withadditional information on commissioning, calibration,configuration, and parametrization.

The manual centers around Chapter 4 “Configuration”and Chapter 5 “Parametrization”. The presentation isarranged such that all requisite information is conveyedat a glance with no need for explanatory texts. Thegeneral comments at the beginning of each chaptershould be read. A survey in each chapter as well as ageneral key word search list in Annex A facilitates loca-tion of desired data.

Annex B comprises a list of interfaces complete with allsignals to which an interface can be assigned. Settingsdeviating from the default values can be entered into thislist.

Chapter 6 contains a list of all event messages withcomments.

The modes of operation and functions accessible to theoperator as well as the relevant procedures are descri-bed in Chapter 2 “Modes of Operation and Functions”.

Section 1.2 gives a general survey of the MULTICONTsystem.

1.2 The MULTICONT System

The MULTICONT system is a microprocessor-control-led decentralized data acquisition and evaluation sy-stem for continuous weighers and feeders. Eachweighing system basically comprises at least one sy-stem unit FSE, one or several input/output units FEA,and measurement data acquisition units FME (versionRC), or one or multiple input/output units FEA (versionNC). The weighing systems are individually controlledand monitored via one or two machine control stations(FLB) or collectively via a group control station FZB. Agroup control station enables group rate functions to beeffected. A host system can be connected to the groupcontrol station.

The MULTICONT system is programmed for the appli-cation by software. The specific settings (adaptation tohardware, interface assignment, controller setting) areeffected by configuration and parametrization. Accessto these functions is protected.

Fig.1.1: Version NC (Normal Cabling)

Transmission to third parties and reproducti-on of this documentation are not permitted.SCHENCK PROCESS GmbH reserves allrights of ownership and copyrights.

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General CommentsFH 363 GB/ 1 - 1

System unit FSE monitors and controls all sequencesof operation. The exchangeable multi-memory modulecomprising the specific software plugs into the systemunit.

Drive unit of feeder and additional units are connectedto input/output unit FEA, in version NC also the loadcell.

Measurement data acquisition unit FME (version RC)serves for local signal acquisition. It is equipped with 6digital inputs, one analog input, one load cell- and onespeed input.The FME is complete with a plug connection for linkinga machine control station which can be connected, forinstance, for effecting maintenance work.

Machine control station FLB serves for operation,configuration, and parametrization of each single feeder.Maximum two machine control stations can be connec-ted to one feeder.

Group control station FZB is designed for operatingand controlling several feeders, as individual machinesor as a group of weighing and feeding units enablinggroup rate functions to be effected. The FZB is connec-ted with the batch processor.

For commissioning and calibration feeder can be con-trolled by means of a local control box in Local Mode.Visual contact to feeder is required. Local mode overri-des all other modes of operation.

Power supply unit FNT L00x provides the supply volt-age, in version RC exclusively for the electronic assem-blies, in version NC also for the machine control station.

Coupling module FNT 005x supplies the measurementdata acquisition unit and the control stations.Drive unit FAE serves for varying the feed drive.

Fig.1.2: Version RC (Reduced Cabling)


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General CommentsFH 363 GB/ 1 - 2

2. Modes of Operation and Functions

2.1 Survey of Modes of Operation and Functions

FunctionsMain Modes

Mode 0 / Mode 1 Test Mode Local Mode Mode-Independent

Preselect Main Mode DE / SE / TT SE / TT DE

Feeder START/STOP DE / SE / TT DE / SE / TT DE

Enter setpointPabsPrel

AE / SE / TTSE / TT

AE / SE / TT AE (controlmagnitude)

Totalizing CountersReset Counter 1Reset Counter 2Stop Counter 1Stop Counter 2

DE / SE / TTDE / SE / TT

DE / SE / TTDE / SE / TT

DE / SEDE / SE

Prefeeder START/STOP DE / SE / TT

Acknowledge Event Message Independent of configuration, SE bus and keyboard act assources with equal priority.

DE

Volumetric ModeGravimetric Mode

Independent of configuration, SE bus and keyboard act assources with equality of access. In Local Mode volumetric

mode is automatically active.

DE

Automatic Zero Setting See also 2.2.1 .0 / .1

Batching ModePreselect AbortEnter Setpoint

DE / SE / TTSE / TT

DE / SE / TTSE / TT

Fill Weight Control See configuration DE

Check System See configuration Blocks K 22, K 23, K 24.

Humidity Correction See configuration Block 25. DE / SE

Dead Time Element See configuration Block 24.

Linearization .0 / .1

DE = Digital Input; AE = Analog Input; SE = SE Bus (group control station); TT = Keyboard (machine control station);.0 = OFF; .1 = ON; Pabs = Absolute feed rate setpoint; Prel = Relative feed rate setpoint (For details, see Chapter 4.)

Tab. 2.1:Main Modes, Functions, and Sources


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MULTICONT DLD

Modes of Operation and FunctionsFH 363 GB/ 2 - 1

Table 2.1 shows all configurable functions with theadmissible sources determining the access to theindividual functions. Depending on function, access canbe set for each main mode, or independent of theindividual main mode, per configuration (see Chapter 4).

Main modes Mode 0 and Mode 1 are provided for normaloperation. In most cases, feeder is operated via a groupcontrol station in Mode 0 and via a machine controlstation in Mode 1.Test Mode and Local Mode serve for commissioning andservice, the access is protected. In Local Mode,operation is via the local control box. In this mode, onlya limited number of feeder functions is accessible andactive.

Some of the functions listed in Table 2.1 are operatedby function key operation, others via the functiondistributor. Table 2.2 shows the sub-distributors andfunctions accessed via function distributor. Access tothe functions identified by can be protected by fuse-linkcontact (key-operated switch) and password. Password(7274) cannot be changed, interrogation can beswitched on, or off, by means of Parameter P 00.01.

Upon selection of function distributor, orsub-distributors, the sub-modes and functions activelast are displayed. With fuse-link contact being closed,the subdistributor “Calibration Function” is selected first.

The functions identified by ¤ are displayed only if theyhave been configurated actively and if the control stationin the active main mode has access privilege for thesefunctions.

Tab.2.1: Functions Distributor

Main Function. . . . . . . . . . . . . Display

¤ Preselect batching mode . . BATCH MODE ON¤ Abort batch mode . . . . . . . . BATCH MODE

OFF¤ Interrupt batch. . . . . . . . . . . BATCH INIT.¤ Start zero point check . . . . . CALIB. ZERO¤ Start span check . . . . . . . . . CALIB. SPAN¤ Stop check measurement . . STOP CALIB.Zero setting program . . . . . . . . >0: ZERO SETDisplay check . . . . . . . . . . . . . . DISPLAY CHECK• Calibration functions . . . . . . CALIBRATION• Programming . . . . . . . . . . . PROGRAMMING

Calibration . . . . . . . . . . . . . . . Functions

Programming

Display parameters. . . . . . . . . . READ PARAM.Display configuration data . . . . READ CONF.Enter parameters . . . . . . . . . . . ENTER PARAM.Configurate . . . . . . . . . . . . . . . . ENTER CONF.Print parameters . . . . . . . . . . . . DUMP PARAM.Print configuration data. . . . . . . DUMP CONFIG.Load parameters frommulti-memory module . . . . . . . . PARAM. MMM-SELoad configuration frommulti-memory module . . . . . . . . CONFIG. MMM-SEStore parameters inmulti-memory module . . . . . . . . PARAM. SE-MMMStore configuration inmulti-memory module . . . . . . . . CONFIG. SE-MMMLoad default parameters fromEPROM . . . . . . . . . . . . . . . . . . LOAD INIT. PAR.Load default configuration fromEPROM . . . . . . . . . . . . . . . . . . LOAD INIT. CONF.¤ Load parameters from

MULTIKEY. . . . . . . . . . . . . . PARAM. MK-SE¤ Load configuration from

Multikey . . . . . . . . . . . . . . . . CONFIG. MK-SE¤ Store parameters in

MULTIKEY. . . . . . . . . . . . . . PARAM. SE-MK¤ Store configuration in

MULTIKEY. . . . . . . . . . . . . . CONFIG. SE-MK

Sub-function . . . . . . . . . . . . . Display

Calibration Functions

Taring . . . . . . . . . . . . . . . . . . . . TW: TAREWeight check . . . . . . . . . . . . . . CW: CHECK QMaterial check . . . . . . . . . . . . . CM: MAT. CHECK¤ Linearization . . . . . . . . . . . . MC: LINEARI.¤ Taring supply bin. . . . . . . . . TF: SUPPLY BINTime entry . . . . . . . . . . . . . . . . SET TIMEDisplay service values . . . . . . . SUPPL. DISPLAYTest Mode . . . . . . . . . . . . . . . . TEST-MODEVolumetric Mode . . . . . . . . . . . VOLUMETRICGravimetric Mode. . . . . . . . . . . GRAVIMETRIC¤ Prefeeder START . . . . . . . . PREFEEDER ON¤ Prefeeder STOP . . . . . . . . . PREFEEDER OFF


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2.2 Main Functions

2.2.1 Zero Setting Program

This program corrects the zero point errors occurringduring operation. Tare N acquired by taring program TWis not affected.

Correction limit values can be set by parametrization inBlock P 11.

Start-up and Operating Conditions

• Feeder and prefeeder STOP.

Program End:

The acquired tare correction T is stored as Parameter P03.03.

Program Sequence:

FUNCTION>0: ZERO SET

Display in function distributor.

P Start program.

>0: xx.x %Tarkor 1: x.xx %

Running display.Display shows remaining runtime of program [% total time]and tare correction Tarkor 1 [%nominal measuring load qNENN].

Abw. x.xx %Tarkor 1 x.xx %

End display.Display shows deviation fromprevious correction value[% PNENN] and tare correctionTarkor 1 [% PNENN]

P Store value.

N Abort program. The acquiredvalue is not stored.

2.2.2 Display Check

Display is checked by means of this function. Displayelements flash for approx. 5 s. Then version number ofsoftware is displayed.The version number indicated in the table of contentsmust correspond to FDD XXXX-YY.

FUNCTIONDISPLAY CECK

Display in functiondistributor.

P Start display check.

MULTICONT FSE:FDDXXXX-YY ZZZ

Display after termination ofcheck.

2.2.3 Check System

The configuration is effected in Blocks K 22, K 23 and K21.01. Setting of check system is in Block P 19.

The system, serving for zero point, or span, correction,is started via function distributor. If necessary, checkmeasurement can be aborted. The active system isrepresented in the submode field with “CH”, the eventmessages are displayed in the event field with thesymbol only. The results of the latest measurement canbe rolled into the input and output field. Depending onconfiguration, the correction value is acceptedautomatically, or in manual. If an error occurs, the resultrequires to be accepted, or rejected, in manual anyway.

Start-up and Operating Conditions:

• No batching mode

• No set-up program active

Program End:

Accept correction value T2 as Parameter P 03.06 inaccordance with configuration.


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Messages: For running- and errormessages, see Chapter 6,6.2.8 “Check MeasurementCH”.

Sequence:

FUNCTIONCALIB. ZERO

Display in sub-functiondistributor.

P Start check measurement forzero point correction (KME T)or span correction (KME B).

CH 09:NO PERMISSION

Check is logged on, systemwaits for release.

CH 10:PREPARATIONACTIVE

Release was given, no errormessages are available. Bin fillweight is checked, ifnecessary, refilling is initiated.

CH 08:FEEDBACKPREFEEDER

End of filling must be acceptedby a feedback signal. MessageCH 08 is displayed untilacknowledgement is effectedand a damping time haselapsed. Then measurement isstarted.

F/Z T Result of check measurementfor zero point correction (F/Z Bfor span correction).Check result can be displayedin input/output field. Therelation of static measurementto continuous measurement isdisplayed.

P The correction value isaccepted with ENTER ifmanual acceptance has beenpreselected (configuration), orif an error has occurred inautomatic acceptance.

N By operating key ESC result isrejected and check terminated.

FUNCTIONSTOP CALIB.

Check measurement is aborted.

P

2.2.4 Batching Mode

Configuration is in Block K 20.

Sequence:

FUNCTIONPRESELECT BATCH

P

Preset batching mode (feedermust be OFF), enter batchsetpoint and feed rate setpoint.In the input/output field, batchamounts, or residual amounts,can be displayed.

H8

J

ZT = xxxx.xx kgPt = xxxx.xx kg/h

Enter batch setpoint, enter feedrate setpoint. Pre-contact feedrate residual amount and maincontact residual amount areentered as parameters in BlockP 14.

A

0

Batch is started, amount fedand residual value areinitialized.A running batch is stopped byoperating key “OFF” or by anevent message of class“ALARM”. Drive is cut off, allvalues remain stored. Whenthe feeder is restarted, batchcontinues being processed.

FUNCTIONABORT BATCH

P

A running batch is aborted,drive is cut off. When feeder isswitched on, a new batch isstarted.

FUNCTIONABORT BATCH

P

Drive is switched off, submode“batching” is reset and thebatch setpoint cleared. Feederreturns to its previous mode ofoperation. Function “ABORTBATCH” is called automaticallyif mode is changed duringbatching.


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2.3 Calibration Functions

Subdistributor “Calibration Functions” comprises allset-up and check programs as well as main mode “TestMode”. Before calibration effect parametrization andconfiguration in accordance with data sheets. Displayrepresentation does not make allowance for mainmodes and submodes.

2.3.1 Taring

The acquired value is stored as tare N and deductedfrom gross value in normal operation.

Start-up and Operating Conditions:

• Feeder and prefeeder STOP.

Program End:

Value tare N is stored as Parameter P 03.02.

Program Sequence:

@ABLF-ANZEIGE = FUNCTIONTW: TARE

Display in subfunctiondistributor.

P Start program.

TW: xx.x %Tara: x.xx %

Running display.Display shows remaining runtime of program [% total time]and deviation from zero point[% qNENN].

Abw. : x.xx %Tara : x.xx %

End display.Display shows the deviationfrom previous value of tarecorrection [% qNENN] and tarecorrection N [% qNENN].

P Store value.

N Abort program.

2.3.2 Weight Check

Programm “CW” acquires mean value of load cell loadfor the check weight applied.

Start-Up and Operating Conditions

• Feeder and prefeeder STOP

• Only check weight (P 02.07) is applied.

Program End:

Weight correction GEWKOR is stored as Parameter P03.04.

Program Sequence:

FUNCTIONCW: CHECK Q


P Start program.

CW: xx.x %SOLL/IST x.xx

Running display.The upper line shows theremaining run time of program[% total time], in the lower linethe relation of setpoint tomeasured value is indicated.

CW: 0 %GEWKOR x.xxxx

End display.Upon program end, runningmessage stops at 0 %, thelower line shows spancorrection GEWKOR.

P Store correction factor.

N Abort program. No values arestored.


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2.3.3 Material Check

Program “Material Check” enables taring to be checked.A corresponding quantity of material is measured bothby the solids flow feeder and an external feeder. Spancorrection is computed from these values.


• Feeder and prefeeder OFF.

Program End:

Value MATKOR is not stored automatically asParameter 03.07.

Program Sequence:

FUNCTIONCM: MAT. CHECK


P Start program.

CMZ[kg]: ....

P Enter quantity measured bysolids flow feeder.

CMF [kg]: ....

P Enter quantity measured byexternal feeder.

Abw.: x.xx %MATKOR: x.xxxx

End display.Display shows deviation fromprevious correction valueMATKOR [%MATKOR] andnew correction value.

N Abort program.

OUT OF LIMIT The new correction value is outof the range permissible forParameter P 03.07.

2.3.4 Linearization

The linearization function serves for acquisition of themeasuring chute characteristic curve. Function is turnedon and off in Block K 18, the required parameters areentered in Block P 12.Program “Linearization” requires parts of the checksystem control. With no bin, check measurements haveto be effected externally and parameters have to beentered in manual.For preset feed rate setpoints, the amounts fed by thesolids flow feeder are weighed externally as well. Whenlinearization is activated, values are used forcomputation of the characteristic curve.Program is semi-automatic which allows certainoperating functions to be omitted during set-up work(e.g. only a defined number of setpoints is possible).Program has to be started and terminated individuallyfor each linearization point. The process sequence isoptional. However, the assignment of setpoints to theidentification number of points must be observed. Thesetpoint has to increase with increasing point number.Parameter P 13.01 serves for setting the number oflinearization points (maximum 5) used for computation.For all points set here the corresponding values have tobe acquired. Otherwise the preset default values areused for computation.


• Check system internally active

• Linearization OFF

• Feeder and prefeeder START

• No setpoint change.

Program End:

After termination of program, monitoring becomes activeupon turn on of linearization. If, upon computation of thecharacteristic curve, an error in the assignment oflinearization point to feed rate is identified, eventmessage CA 04 “Linearization” is output.


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Program Sequence:

HH BB P ....P ....

JP

Feeder active, preset setpointand active setpoint aredisplayed.Enter setpoint in accordancewith linearization point (seeChapter 5, Block P 13).

G

2 8

Call up set-up program insub-distributor “CalibrationFunction”.

FUNCTIONMC: LINEARISI.

P

NUMBER_

PEnter number of linearizationpoint in accordance with setfeed rate.

I = xxxx.xx kg/hZ = xxxx kg

Running display.In input/output field, the actualfeed rate and the totalizedamount of material measuredby the solids flow feeder aredisplayed in turns.

F = xxxx kgZ = xxxx kg

End display.If the set check quantity isprocessed, setpoint field showsthe amount measured from binand below the quantitymeasured by the solids flowfeeder.

P Store values by operating keyENTER. This is when programis terminated.

N Abort program by operating keyESCAPE. No values are stored.

2.3.5 Taring of Supply Bin

With program “TF: Supply Bin”, the load cell amplifier isoptimized and tare N of supply bin is acquired.


• Feeder and prefeeder STOP

• No material in supply bin.

Program End:

Tare N is stored as Parameter 16.01.

Program Sequence:

FUNCTION:TF: SUPPLY BIN


TF:CALIB ACTIVE

Acknowledge program start.Program is running twice.During first run load cellamplifier is optimized, insecond run tare N is acquired.

TF: xxxx %Tare xxxx %

Running display.The upper line showsremaining run time of program[% total time], in the lower line,the acquired tare [% nominal fillweight FGNENN] is displayed.

Abw. xxxx %Tara xxxx %

End display.Display shows deviation fromprevious value [% FGNENN]and newly acquired tare N [%FGNENN].

P Accept values.

N Abort program. No values arestored.


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2.3.6 Time Entry

Function “Time Entry” serves for entry and interrogationof system time. After call of function, year, month, hour,minute, and second are interrogated one after the other.Entry is in 2-digit form.

2.3.7 Service Values

The following values can be displayed:

EAx.AEx [V] Voltage analog input x,input/output unit x,measurementdata acquisition unit x;

EAx.AAx [V] Voltage analog output x,input/output unit x;

Ir [kg/h] ¤ Actual feed rate,non-linearised;

aw [%] Current load cell utilization;

y0 [V] Control magnitude;

ED [h] Duty cycle, prefeeder;

EAx_DEx 00000 Status digital inputs ,input/output unit x,measurementdata acquisition unit x;

EAx_DAx 00000 Status digital outputs ,input/output unit x;

ab [%) ¤ Current load cell utilization,bin;

yf [mV] ¤ Control magnitude, fillweight control;

ch B [%] ¤ Relative span error, checksystem;

ch T [%] ¤ Relative zero point error,check system.

The service values marked by ¤ are displayed only if thecorresponding functions have been activated.

2.3.8 Test Mode

Main mode “Test Mode” serves for simulation of loadcell- and speed transmitter signal which enables allcontrol signals of feeder to be checked with no load.

Sequence:

FUNCTIONTEST MODE

Display in function distributor.

P Select main mode.

WZ SIMULATIONJ=1; N=0_

Interrogate load cell simulation.

In Test Mode, load cell signal is replaced by proportionalcontrol magnitude.

2.3.9 Volumetric Mode

FUNCTIONVOLUMETRIC

P

Gravimetric mode is switchedoff. Prefeeder is controlled to aspeed, or position, proportionalto setpoint, independent ofmeasuring load.

bVOL

Display mode during operation.


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2.3.10 Gravimetric Mode

FUNCTIONGRAVIMETRIC

P

Gravimetric mode is switchedon. Prefeeder controls feedrate to preset setpoint (s. 1.3).After start feeder operates involumetric mode until start-uptime “fahrtim” has elapsed (P12.02), or limit value PMIN isexceeded (P 08.01).

eGRAV

Display mode during operation.

2.3.11 Prefeeder ON/OFF

FUNCTIONPREFEEDER ON

PREFEEDER OFF

For effecting service work,prefeeder can be switched onand off via function distributor.

P


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2.4 Programming

By means of the functions comprised in “Programming”parameters and configuration data can be entered,stored internally or externally, or loaded.

2.4.1 Display Parameters / Configuration

With these functions, parameters, or configuration data,are exclusively displayed, they cannot be modified. Forsequence of operation, see parameter entry.

2.4.2 Enter Parameters / Configuration

These functions serve for entry. Parameters can beentered with feeder switched on, configuration data withfeeder switched off only. Operating procedures are thesame. Configuration data are exclusively entered bycursor operation.

Program Sequence:

Par. eingeben

PEnter Param.Display insubfunction distributorSubfunction is selected, firstparameter is displayed.

P00.01 Passakt*J

P0001Passakt*J

Setpoint field showsdesignation of parameter, inputfield value of parameter.Fields whose values can bechanged by cursor operationare flashing.ParameterBlockNumberSymbolNo default valueActual parameter valueConfiguration data aredisplayed accordingly. Fordetails, see Chapter 4.

4 6

2 8

Use keys 4 and 6 to denoteblock, or number, keys 2 and 8for increasing, or decreasing,the value of the denoted field.

J Open entry field by operatingkey ENTER. Previous displayis replaced by dashes. Entry isleft-flush. Some parameterscan only be changed by cursoroperation (see parameter list).

K 03.02 T_MAX1DE —-.NO W1

Select and changeconfiguration data by cursoroperation. Only designate fieldswhose values can be changed.

P Accept value by operating keyENTER. Next parameter isdisplayed.

O Delete faulty value by operatingkey DELETE.

N Abort entry by operating keyESCAPE.

N Terminate parametrization byoperating key ESCAPE onceagain. Subfunction distributor isleft.


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2.4.3 Print Parameters / Configuration

A commercial printer can be connected to the centralinterface of the system unit by using connecting cableFSC 0006. (See Hardware Manual FH 369 E 13/14.)

Printer setting: Transmission rate 9600 bpsNo parity1 stop bit7 data bits.

FUNCTIONDUMP PARAM.

P

Upon call of function, printout iseffected. Printout showsversion number of software,print date, address of SE aswell as all valid parameters.

FUNCTIONDUMP CONF.

P

Print-out shows versionnumber of software, print date,address of SE, all validconfiguration data as well asthe assignment of all hardwareinputs and outputs.

Deviations from default values are identified by *.

2.4.4 MULTIKEY

The MULTIKEY is an external memory moduleconnected to the FSE system unit for transmission ofdata (central interface, activation per configuration K00.01). With functions “Param. MK-SE” and “Conf.MK-SE” data are loaded from MULTIKEY, with functions“Param. SE-MK” and “Conf. SE-MK” they are stored inMULTIKEY. Data exchange is monitored, errors arereported instantaneously.Program sequence is the same with all memoryfunctions.

Program Sequence:

FUNCTIONPARAM. SE-MK

Display in subfunctiondistributor.

P Call function. Configurationdata can be loaded only withfeeder being switched off. Theattempt to load data with feederrunning entails abort ofprogram and information“SWITCH OFF”.

MK CODE XJ=1, N=0

Display shows code of module.

1 P Enter 1 for acknowledgement.

FUNCTION OK!! Display appears after faultlesstransmission of all data. Errorsin data transmission arereported at once.

@ABLF-ANZEIGE = OVERWRITE?OK? J=1, N=0

If errors are detected uponstoring into MULTIKEY, errormessages are displayed. Afterthat it is possible to overwritethe data in MULTIKEY. Enter 1for overwriting, 0 for abort, orabort with key ESCAPE.

Error Messages:

NO CONNECTION Memory module not properlyconnected.

NO CODE Memory module has no code.Function is aborted.

WRITE ERRORREAD ERRORSTATUS ERRORQUANTITY ERRORQUANTITY ERRORWR. LENGTHCHECKSUM FAULT

Error in data transmission,repeat function. If message isrepeated, exchange memory.

WRONG TYPE MULTIKEY contains data of adifferent type of feeder than theactive store (e.g. weighfeeder).

WRONG VERS. MULTIKEY and active storeMULTICONT contain differentversion numbers of software.

WRONG REV Error upon check of currentprogram position.

WRONG P,K MULTIKEY and active storeMULTICONT contain differentparameters or configurationdata.

REFUSED Data could not be loaded.

MK NOT PROG! The MULTIKEY from whichdata are to be loaded is empty.


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2.4.5 Default Values

With functions “Load Init. Par.” and “Load Init. Conf.” thedefault values indicated in Chapters 4 and 5 are loaded.For program processing, see Item 2.4. Foracknowledgement, message “Data Accepted”, isoutput.

2.4.6 Multi-Memory Module

All programmed and calibrated system data can bepermanently stored in the backup memory of themulti-memory module. With functions “Param.SE-MMM” and “Conf. SE-MMM” data are stored inmodule, with “Param.MMM-SE” and “Conf. MMM-SE”data are loaded from module.

FUNCTIONPARAM. SE-MMM

Display subfunction distributor.

P Start program by operatingENTER.

J=1, N=0PARAM. SE-MMM

Interrogation foracknowledgement.

1 P Data are stored.

Error Messages:

CHECKSUM FAULTWRITE ERRORREAD ERROR

Data transmission was faulty,repeat function. Exchangemodule if message is repeated.

2.5 Restoring

This function enables simultaneous loading ofconfiguration data and parameters stored in themulti-memory module. Function can be started only withfeeder disconnected.

Program Sequence:

FUNCTIONRECOVER

Display in subfunctiondistributor and start of function.

YES =1; NO = 0_RECOVER

Interrogation foracknowledgement.

1 P Data are loaded.At first parameters are checkedand loaded, then configurationdata. Errors entail abort offunction.

Error Messages:

SWITCH OFFRECOVER

Feeder is not switched off. Onlyparameters have been loaded.Switch off feeder and restartfunction.

CHECKSUM FAULT Data transmission was faulty,repeat function. Exchangememory if message is repeated.


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4. Configuration

4.1 General Comments

The MULTICONT system is adapted to user’srequirements by configuration. From the scope ofavailable functions only those assemblies and functionsrequired for the application are activated. Analog inputsand outputs are assigned to logical signals and data.The event messages are classified in accordance withdifferent classes. Entry is via function “Configuration” (s.2.4.2). The values for source type, source, and eventclass can be selected from the admissible range bycursor operation.

The system is factory-configurated in accordance withthe specification. Modifications should exclusively beeffected by persons with comprehensive systemknowledge.

Section 4.2 “Survey” comprises a list of configurationblocks complete with available signals and functionswhich enables prompt survey and facilitates the locationof individual data.

In Section 4.3 “Index”, all configuration data includingdefault values and setting ranges are listed. Therepresentation corresponds to the display of a machinecontrol station; additional symbols and block nameslargely reduce the need for explanatory texts.

As form of representation a bordered three-line blockhas been selected. The first line contains the name and(with inputs and outputs) a symbol. The indications inlines 2 and 3 correspond to the display in the setpointfield and in the input/output field of a machine controlstation. If the lines are dashed, no entry is possible.

Name

Number Symbol

Source Type Source Event Class

Range: Settable source types / Event classesReference: To parameters

To event messagesNote: The note completes representation by

additional information.Together with symbol, source type and event message,the name of the signal describes the function. This nameis used in the alphabetic search list. The symbols besidethe names refer to the source type.

m Input

n Output

o N/C contact

p N/O contact

q Flank-controlled

Transmission to third parties and reproducti-on of this documentation are not permitted.SCHENCK PROCESS GmnH reserves allrights of ownership and copyrights.

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ConfigurationFH 363 GB/ 4 - 1

The number serves for identification and is shown in thesetpoint field together with the symbol. It is composed ofblock number, position of signal within the block and theletter K.

The symbol serves for explanation of signal on display.

The source type defines the type of interface, the signalcan be assigned to. The signal is either assigned to aninput, or output, or generated internally. The followingtypes are possible:

DE/NE Digital Input

DA/NA Digital Output

AE Analog Input

AA Analog Output

WZ Load Cell Input

GA Speed Input

IM Pulse Output

SE SE Bus

TT Keyboard (Machine Control Station)

IN Internally Generated Signal

.0/.1 Not Active/Active.

The source defines unit and channel, or dummysources, with logical YES/NO in accordance with type.Depending on stage of extension, the following units canbe selected:

EA1 - EA3 3 Input/output units FEA,

ME1 - EA3 3 Measurement data acquisition unitsFME,

LB1, LB2 2 Machine control stations FLB,

ZBS Group control station FZB,

PLS Interface to process control system,

IPC Diagnosis interface IPC (planned),

YES/NO Logical YES/NO.

In total the configurations listed in the table below arepossible:

Source Type Source

Unit Channel*

DE/NE EA1 -EA3ME1-ME3

—-

DE1 - DE6DE1 - DE6YES / NO

DA/NA EA1 - EA3—-

DA1 -DA7

AE EA1 - EA3ME1 - ME3

—-

AE1AE1

AA EA1 - EA3—-

AA1 -AA2

WZ EA1 - EA3ME1 - ME3

—-

WZ1WZ1

GA EA1 - EA3ME1 - ME3

—-

GA1GA1

IM EA1 EA3—-

IM1

TT LB1 - LB2

SE ZBS, IPC, PLS

IN

.1 (YES)

.0 (NO)

* The number of available channels depends on the unitsused.

All digital inputs and outputs can be inverted if NE isscrolled into display field in place of DE, or NA in placeof DA.


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The event class defines the type of event message (seeChapter 6) assigned to the signal. The followingmessage types are possible:

A ALARM,

W1 WARNING 1,

W2 WARNING 2,

IG IGNORE.

The range indicates the eligible source types, or eventclasses. If DE can be permitted as source type, thepermissible logical states YES/NO are indicated.

Example

K 00.00 BSP

DE/NE EA2.DE1 A

Range: DE /NE SE NO A / W1See: P 00.00 beispiel

E 00 “Example”Note: To signal “Example K 00.00 BSP”, a digital

input (N/O contact) is assigned as source type.As source, digital input 1 of input/output unit 2is determined. A missing signal is reported asALARM. As an alternative, source type SE busand event class Warning 1 can be assigned tothe signal. As sources, all active assemblieswith digital inputs, or interfaces, can beconfigurated via SE bus. To source type DE nomore than logical state NO can be assigned.If no source is assigned to the signal, —-.NOhas to be configurated as source, otherwiseevent message “Example” would bepermanently available.


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4.2 Survey

Block K 00. Hardware Configuration

Measurement Data AcquisitionUnit 1 K 00.01 ME1_AKTMeasurement Data AcquisitionUnit 2 K 00.02 ME2_AKTInput/Output Unit 1 K 00.03 EA1_AKTInput/Output Unit 2 K 00.04 EA2_AKTInput/Output Unit 3 K 00.05 EA3_AKTMachine Control Station 1 K 00.06 LB1_AKTMachine Control Station 2 K 00.07 LB2_AKTBatch Processor K 00.08 SE*_AKTMemory SE K 00.09 SE_MEMMultikey K 00.10 MK_AKTNo SI units K 00.11 NON-SI

Block K 01. Safety Indications: General

Maintenance Interval Reached K 01.01 WARTINT

Block K 02. Safety Indications:Electrical Equipment of Feeder

< Drives OK K 02.00 ANTR_OKPower Failure K 02.01 NETZAUS

> Error Prefeeder Drive K 02.02 F_DAN> Error Prefeeder Controller K 02.03 DAN_REG> Temperature Prefeeder Too

High K 02.04 TEMP_DO> Error Auxiliary Drive K 02.05 F_HAN< Cable Breakage/Short Circuit K 02.06 KURZSCH

Setpoint Analog InputRange < MIN K 02.07 F_PANAL

Block K 03. Safety Indications:Mechanical Equipment of Feeder

< Feed Unit OK K 03.00 MECH_OK> Temperature MAX 2 Too High K 03.01 T_MAX2> Temperature MAX 1 Too High K 03.02 T_MAX1

Block K 04. Safety Indications: Material

< Wrong Material Flow K 04.00 ST_MAT< P < PMIN After Start-up K 04.01 PMIN_AN

Block K 05. External Interlocking

> Emergency Stop K 05.01 NOT-AUS> Safety Disconnector K 05.02 FREISCH> Release 1 K 05.03 FREI_1> Release 2 K 05.04 FREI_2> Release 3 K 05.05 FREI_3< No Release K 05.06 NO_FREI< Electrical Equipment Ready K 05.07 EL_BER< Externally Ready K 05.08 EX_BER< Ready in Mode 0 K 05.09 M0_BER< Ready in Mode 1 K 05.10 M1_BER< Ready to Start in Mode 0 K 05.11 M0_EBER< Ready to Start in Mode 1 K 05.12 M1_EBER< No EMERGENCY-OFF K 05.13 NO-NOT

Block K 06. Sources Local Mode

Feeder START K 06.00 LO_EIN> Preselect Local Mode K 06.01 LO_VORW> Feeder START/STOP K 06.02 LO_I/O< Preselect Local Mode Active K 06.03 LO_VAKT

Block K 07. Sources Test Mode

Feeder START K 07.00 TM_EINPreselect Test Mode K 07.01 TM_VORW

> Feeder START/STOP K 07.02 TM_I/O> Reset Totalizing Counter 1 K 07.03 TM_RES1> Reset Totalizing Counter 2 K 07.04 TM_RES2< Preselect Test Mode Active K 07.05 TM_VAKT> Absolute Setpoint K 07.10 TM_PABS

Block K 08. Sources Mode 0

Feeder START K 08.00 M0_EIN> Preselect Mode 0 K 08.01 M0_VORW> Feeder START/STOP K 08.02 M0_I/O> Reset Counter 1 K 08.03 M0_RES1> Reset Counter 2 K 08.04 M0_RES2< Preselect Mode 0 Active K 08.05 M0_VAKT> Absolute Setpoint K 08.10 M0_PABS

Relative Setpoint K 08.11 M0_PREL

Block K 09. Sources Mode 1

Feeder START K 09.00 M1_EIN> Preselect Mode 1 K 09.01 M1_VORW> Feeder START/STOP K 09.02 M1_I/O> Reset Totalizing Counter 1 K 09.03 M1_RES1> Reset Totalizing Counter 2 K 09.04 M1_RES2


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< Preselect Mode 1 Active K 09.05 M1_VAKT> Absolute Setpoint K 09.10 M1_PABS

Relative Setpoint K 09.11 M1_PREL

Block K 10. Mode-Independent Sourcesand Destinations

Prefeeder START K 10.00 ANTR_ON> Acknowledge Event Message K 10.01 STCLR> Volumetric Mode K 10.02 VOLUM> Prefeeder START K 10.03 Z_RIEG< Message: Feeder started K 10.04 W_EIN> Message: Auxiliary Drive

started K 10.05 H_EIN< General Alarm K 10.06 S_ALARM< General Warning K 10.07 S_WARN< Totalizing Counter 1 K 10.08 FM1_IA< Totalizing Counter 2 K 10.09 FM2_IA> Measured Load K 10.10 QU_q< Actual Feed Rate 1 K 10.11 P_IST1< Actual Feed Rate 2 K 10.12 P_IST2< Set Feed Rate K 10.13 SOLAKT

Block K 11. Controller

> Activate Emergency Setpoint K 11.01 NOTSOL< Message: Deviation K 11.02 REGAB< Message: Emergency Setpoint

Active K 11.03 NOT_AKT< Controller Out Of Limit K 11.04 REG_ERR< Deviation K 11.10 REGABA

Block K 12. Prefeeder Type

Prefeeder, Speed-Controlled K 12.01 ZD_AKTPrefeeder, Position-Controlled K 12.02 ZS_AKT

Block K 13. Prefeeder, Speed-Controlled

< Prefeeder START K 13.00 ZD_AON> Setpoint Prefeeder, Local K 13.10 ZD_LST< Control Magnitude Prefeeder K 13.11 ZD_NST

Block K 14. Prefeeder, Position-Controlled

< Prefeeder Drive START K 14.00 ZS_AON> Prefeeder Limit Position MAX K 14.01 ZS_MAX> Prefeeder Limit Position M K 14.02 ZS_MIN> Prefeeder OPEN, Local K 14.03 ZS_LAUF> Prefeeder Shut, Local K 14.04 ZS_LZU< Prefeeder Drive OPEN K 14.05 ZS_AAUF< Prefeeder Drive SHUT K 14.06 ZS_AZU> Prefeeder Position Signal K 14.10 ZS_STM< Prefeeder Position Signal K 14.11 ZS_ADO

Control prefeeder output K 14.12 ZS_ZUST

Block K 15. Limit Values

< Actual Feed Rate < PMIN K 15.01 P_MIN< Actual Feed Rate > PMAX K 15.02 P_MAX

Block K 16. Calibration Event Messages

LC Input < MAX K 16.01 WZ_MAXLC Input > MAX K 16.02 WZ_MAXSimulator Active K 16.03 SIM_AKT

Block K 17. Automatic Zero Setting

Automatic Zero Setting Active K17.01 AUTO_AKT

Block K 18. Linearization

Linearization K 18.01 LIN_AKT

Block K 19. Mode-Independent Sources andDestinations, Extended Version

> Stop Totalizing Counter 1 K 19.01 FM1STOP> Stop Totalizing Counter 2 K 19.02 FM2STOP

Block K 20. Batching Mode

> Preselect Batching Mode 0 K 20.01 M0_BATQ> Preselect Batching Mode 1 K 20.02 M1_BATQ> Preselect Batching Mode “Test

Mode” K 20.03 TM_BATQ> Abort Batch, Mode 0 K 20.04 M0_BATA> Abort Batch, Mode 1 K 20.05 M1_BATA> Abort Batch, Test Mode K 20.06 TM_BATA< Pre-contact K 20.07 VORKON< Main Contact K 20.08 HAUPTK< Main Contact > Pre-contact K 20.09 HKGRVK

Batch Setpoint Mode 0 K 20.10 M0_PBATBatch Setpoint Mode 1 K 20.11 M1_PBATBatch Setpoint Test Mode K 20.12 TM_PBAT

Block K 21. Fill Weight, Bin

> Fill Weight K 21.01 B_WZ> Fill Weight Control START K 21.02 B_RON> Initialise Controller K 21.03 B_IT

Discharge-/Fill Control K 21.04 B_TYP_A< Fill Weight < BMIN K 21.05 BMIN< Fill Weight > BMAX K 21.06 BMAX


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< Bin Filling: START K 21.07 B_FUELLLoad Cell Input “Fill Weight”Underamplified K 21.08 B_WZMINLoad Cell Input “Fill Weight”Overamplified K 21.09 B_WZMAX

< Fill Weight K 21.10 B_WZAA< Fill Weight Control Magnitude K 21.11 B_STG

Block K 22. Types of Check System

INTERNAL Check SystemType Active K 22.01 KME_INTEXTERNAL Check SystemType Active K 22.02 KME_EXTCyclic Auto Start Tare K 22.03 KME_TAUCyclic Auto Start Span K 22.04 KMW_BAU

Block K 23. Internal Check System

> Release Check System K 23.01 KME_FR> Start Span Correction K 23.02 KME_SBI> Start Zero Point Correction K 23.03 KME_STI> Accept Correction K 23.04 KME_KUI> Do Not Accept Correction K 23.05 KME_KNO> Fill/Discharge Unit stopped K 23.06 KME_FEA< Message: Check Measurement

Started K 23.07 KME_AKTMinimum Check Fill Weight K 23.08 KMEBMMaximum Check Fill Weight K 23.09 KMEBMAXCheck Quantity < MIN K 23.10 KME_KVM

< Corr. Range Exceeded,Abs. Zero Point K 23.11 KME_KTA

< Corr. Range Exceeded,Rel. Zero Point K 23.12 KME_KTR

< Corr. Range Exceeded,Abs. Span K 23.13 KME_KBA

< Corr. Range Exceeded,Rel. Span K 23.14 KME_KBR

< Check Logged On K 23.15 KME_KAN< Prepare Check Measurement K 23.16 KME_KVO< Check Measurement Active K 23.17 KME_KON< Check System Expects

Acceptance K 23.18 KME_WQU< KME Result K 23.19 KME_AA

Block K 24. External Check System

Accept Span Correction K 24.01 KME_KUBAccept Zero Point Correction K 24.02 KME_KUTStart External Check System K 24.03 KME_STECorrection Value: Span K 24.04 KME_KGBCorrection Value: Zero Point K 24.05 KMT_KGT

Block K 25. Humidity Correction

> Humidity Correction START K 25.01 FEU_EIN> Material Humidity K 25.02 MATFEU< Actual Feed Rate, Dry K 25.03 PTROCK

Totalizing Counter 1, PulseOutput Corrected K 25.04 FM1_TRTotalizing Counter 2, PulseOutput Corrected K 25.05 FM2_TR

< Humidity MAX K 25.06 FEU_MAX< Humidity Correction Active K 25.07 FEU_AKT

Material Humidity, WrongAnalog Input K 25.08 FEU_FAN

Block K 26. Deadtime Element

> Preselect Dead Time ElementSetpoint M0 K 26.01 TOT_VM0

> Preselect Dead Time ElementSetpoint M1 K 26.02 TOT_VM1

> Dead Time Element SetpointClock ON M0 K 26.03 TOT_TM0

> Dead Time Element SetpointClock ON M1 K 26.04 TOT_TM1

> Preassign Dead Time ElementSetpoint K 26.05 TOT_VOR

> Initialize Dead Time ElementSetpoint K 26.06 TOT_IN

> Dead Time ElementSTART/STOP,Preselect M0 K 26.07 TOT_IM0

> Dead Time ElementSTART/STOP,Preselect M1 K 26.08 TOT_IM1

> Dead Time ElementSTART/STOP,Clock ON M0 K 26.09 TOT_TI0

> Dead Time ElementSTART/STOP,Clock ON M1 K 26.10 TOT_TI1

> Dead Time ElementsPreselected K 26.11 TOT_GEW

> Dead Time ElementSetpoint Active K 26.12 TOT_PON

> Dead Time ElementSTART/STOP Active K 26.13 TOT_ON


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4.3 List of Configuration Data

K 00. Hardware Configuration

In this block the assemblies used require to be activated,assemblies not used must be de-activated.

Measurement Data Acquisition Unit 1

K 00.01 ME1_AKT

.1 A

Range: .0 / .1 ASee: SY 01 “ME1 DATA LINK”

Measurement Data Acquisition Unit 2

K 00.02 ME2_AKT

.0 A

Range: .0 / .1 ASee: SY 01 “ME2 DATA LINK”

Input/Output Unit 1

K 00.03 EA1_AKT

.1 A / IG

Range: .0 /. 1 ASee: SY 03 “EA1 DATA LINK”

Input/Output Unit 2

K 00.04 EA2_AKT

.0 A

Range: .0 / .1 ASee: SY 04 “EA2 DATA LINK”

Input/Output Unit 3

K 00.05 EA3_AKT

.0 A

Range: .0 / .1 ASee: SY 05 “EA3 DATA LINK”

Machine Control Station 1

K 00.06 LB1_AKT

.1 A

Range: .1 A / IGSee: SY 06 “LBS DATA LINK”Note: Machine control station 1 cannot be

de-activated. Configurate the event messageas “IG”.

Machine Control Station 2

K 00.07 LB2_AKT

.0 A

Range: .0 /.1 A / IGSee: SY 07 “LBS2 DATA LINK”

Batch Processor

K 00.08 SE*_AKT

.0 A

Range: .0 / .1 A / W2See: SY 08 “SE* DATA LINK”


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Memory SE

K 00.09 SE_MEM

IN A

See: SY 09 “MEMORY FAIL”

Multikey

K 00.10 MK_AKT

.0

Range: .0 /.1

No SI units

K 00.11 NON-SI

.0

Range: .0 / .1Reference: Chapter 5.1 Parameter designationNote: The SI units will be converted into the

American system of units. All relatedparameters, current readings andsetpoints are converted on activation. TheSE-BUS telegram furthermore transmitsthe data in SI units.A current charge is aborted, a current KMEis ended.

K 01. Safety Indications: General

Maintenance Interval Reached

K 01.01 WARTINT

IN W1

See: P 02.09 wartintSC 01 “MAINTENANCE INTERVAL”

K 02. Safety Indications: Electrical Equipment of Feeder

m o Drives OK

K 02.00 ANTR_OK

DA/NA —-

Range: DA/NA

Power Failure

K 02.01 NETZAUS

IN A

Range: A / W1 / IGSee: WE 01 “POWER DOWN”


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no Error Prefeeder Drive

K 02.02 F_DAN

DE/NE EA1.DE2 A

Range: DE/NE NO ASee: WE 02 “MS:FEED DRIVE”

no Error Prefeeder Controller

K 02.03 DAN_REG

DE/NE —-.NO A

Range: DE/NE NO ASee: WE 03 “ PREFEEDER SCR FAIL”

noTemperature Prefeeder Too High

K 02.04 TEMP_DO

DE/NE —-.NO A

Range: DE/NE NO ASee: WE 04 “PREFEEDER TEMP. HI”

no Error Auxiliary Drive

K 02.05 F_HAN

DE/NE —-.NO IG

Range: DE/NE NO A / W1 / W2 / IGSee: WE 06 “DRIVE OVERLOAD”

mo Cable Breakage/Short Circuit

K 02.06 KURZSCH

DA/NA —- A

Range: DA/NA A / IGSee: WE 05 “CABLE SHORT OR INT.”Note: Only applies to NAMUR inputs.Special case: IG

Contact connection possible.Open : Level 1Closed : Level 0

Setpoint Analog Input Range < MIN

K 02.07 F_PANAL

IN A

Range: A / IGSee: P 10.01 Pae_Anh

P 10.02 Pae_BerWE 07 “ANALOG INPUT P”

K 03. Safety Indications: Mechanical Equipment of Feeder

no Feed Unit OK

K 03.00 MECH_OK

DA/NA ___

Range: DA/NA

np Temperature MAX 2 Too High

K 03.01 T_MAX2

DE/NE ME1.DE6 A

Range: DE/NE NO A / IGSee: WM 01 “TEMPERATURE HI2"


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MULTICONT DLD


no Temperature MAX 1 Too High

K 03.02 T_MAX1

DE/NE —-.NO A

Range: DE/NE NO A / W1/ W2 / IGSee: WM 02 “TEMPERATURE HI1"

K 04. Safety Indications: Material

mo Wrong Material Flow

K 04.00 ST_MAT

DA/NA —-

Range: DA/NANote: dentical with output K 04.01

no P < PMIN After Start-up

K 04.01 PMIN_AN

DA/NA —- W1

Range: DA/NA A1 / W1 / W2See: P 08.01 pmin

P 12.02 fahrtimMF 01 “NO PREFEED”

K 05. External Interlocking

np Emergency Stop

K 05.01 NOT-AUS

DE/NE EA1.DE1 A

Range: DE/NE NO ASee: IL 01 “EMERGENCY STOP”

np Safety Disconnector

K 05.02 FREISCH

DE/NE EA1.DE1 A

Range: DE/NE NO ASee: IL 02 “LOCAL MAIN SWITCH”

no Release 1

K 05.03 FREI_1

DE/NE EA1.DE6

Range: DE/NE / SE YES / NO

no Release 2

K 05.04 FREI_2

DE/NE —-.YES



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DLD MULTICONT


no Release 3

K 05.05 FREI_3

DE/NE —-.NO


mo No Release

K 05.06 NO_FREI

DA/NA —- W2

Range: DA/NA W2See: IL 03 “NO RELEASE”

mo Electrical Equipment Ready

K 05.07 EL_BER

DA/NA —-

Range: DA/NA

mo Externally Ready

K 05.08 EX_BER

DA/NA —-

Range: DA/NA

mo Ready in Mode 0

K 05.09 M0_BER

DA/NA EA1.DA5

Range: DA/NA

mo Ready in Mode 1

K 05.10 M1_BER

DA/NA —-

Range: DA/NA

mo Ready to Start in Mode 0

K 05.11 M0_EBER

DA/NA —-

Range: DA/NA

mo Ready to Start in Mode 1

K 05.12 M1_EBER

DA/NA —-

Range: DA/NA

mo No EMERGENCY-OFF

K 05.13 NO-NOT

DA/NA —-

Range: DA/NAMessage “No EMERGENCY STOP = NO” is notcleared before event message IL01 is reset and in-put signal “EMERGENCY STOP” inactive.


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MULTICONT DLD


K 06. Sources Local Mode

Feeder START

K 06.00 LO_EIN

IN

no Preselect Local Mode

K 06.01 LO_VORW

DE/NE ME1.DE1

Range: DE/NE YES / NONote: Contact precedes any other main mode.If Local Mode is cut off, feeder automatically stops(without clearance) and returns to its previous mode.After power failure, feeder is in Mode 0.

noq Feeder START/STOP

K 06.02 LO_I/O

DE ME1.DE2

Range: DE NO

mo Preselect Local Mode Active

K 06.03 LO_VAKT

DA/NA —-

Range: DA/NA

K 07. Sources Test Mode

Feeder START

K 07.00 TM_EIN

IN

Preselect Test Mode

K 07.01 TM_VORW

TT LB1

Range: SE / TT


K 07.02 TM_I/O

TT LB1

Range: DE / SE / TT

no Reset Totalizing Counter 1

K 07.03 TM_RES1

TT LB1

Range: DE / SE / TT


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DLD MULTICONT



K 07.04 TM_RES2

TT LB1

Range: DE/NE / SE / TT

mo Preselect Test Mode Active

K 07.05 TM_VAKT

DA/NA —-

Range: DA/NA

n Absolute Setpoint

K 07.10 TM_PABS

TT LB1

Range: AE / SE / TT

K 08. Sources Mode 0

Feeder START

K 08.00 M0_EIN

IN

noq Preselect Mode 0

K 08.01 M0_VORW

TT LB1



K 08.02 M0_I/O

SE ZBS



K 08.03 M0_RES1

SE ZBS



K 08.04 M0_RES2

SE ZBS


mo Preselect Mode 0 Active

K 08.05 M0_VAKT

DA/NA —-

Range: DA/NA


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MULTICONT DLD


n Absolute Setpoint

K 08.10 M0_PABS

SE ZBS

Range: AE / SE / TT

Relative Setpoint

K 08.11 M0_PREL

.0

Range: SE / TT / .0

K 09. Sources Mode 1

Feeder START

K 09.00 M1_EIN

N

noq Preselect Mode 1

K 09.01 M1_VORW

TT LB1



K 09.02 M1_I/O

TT LB1



K 09.03 M1_RES1

TT LB1



K 09.04 M1_RES2

TT LB1


mo Preselect Mode 1 Active

K 09.05 M1_VAKT

DA/NA —-

Range: DA/NA

n Absolute Setpoint

K 09.10 M1_PABS

TT LB1

Range: AE / SE / TT

Relative Setpoint

K 09.11 M1_PREL

.0

Range: SE / TT / .0


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K 10. Mode-Independent Sources and Destinations

Prefeeder START

K 10.00 ANTR_ON

IN

no Acknowledge Event Message

K 10.01 STCLR

DE/NE EA1.DE5

Range: DE/NE YES / NONote: Independent of configuration, SE bus and

keyboard of a machine control station act assources with equality of access.

no Volumetric Mode

K 10.02 VOLUM

DE/NE —-.NO

Range: DE/NE YES / NONote: Independent of configuration, SE bus and

keyboard of a machine control station act assources with equality of access.

no Prefeeder START

K 10.03 Z_RIEG

TT LB1

Range: DE/NE / SE / TT NO

mo Message: Feeder started

K 10.04 W_EIN

DA/NA —-

Range: DA/NA

mo Message: Auxiliary Drive started

K 10.05 H_EIN

DA/NA —-

Range: DA/NANote: Signal is identical with K 10.04 W_EIN.

mo General Alarm

K 10.06 S_ALARM

DA/NA EA1.DA2

Range: DA/NA

no General Warning

K 10.07 S_WARN

DA/NA EA1.DA7

Range: DA/NA


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m Totalizing Counter 1

K 10.08 FM1_IA

IM EA1.IM1

Range: IMSee: P 01.03 fm1dim

P 01.04 fm1puls

m Totalizing Counter 2

K 10.09 FM2_IA

IM EA2.IM1

Range: IMSee: P 01.05 fm2dim

P 01.06 fm2puls

n Measured Load

K 10.10 QU_q

WZ ME1.WZ1 A

Range: WZ / AESee: P 10.03 Qae_Anh

P 10.04 Qae_BerSY 10 “q WRONG UNIT”

m Actual Feed Rate 1

K 10.11 P_IST1

AA EA1.AA2

Range: AASee: P 09.01 P1_Anh

P 09.02 P1_Ber

m Actual Feed Rate 2

K 10.12 P_IST2

AA —-

Range: AASee: P 09.03 P2_Anh

P 09.04 P2_Ber

m Set Feed Rate

K 10.13 SOLAKT

AA —-

Range: AASee: P 09.07 Ps_Anh

P 09.08 Ps_Ber


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K 11. Controller

no Activate Emergency Setpoint

K 11.01 NOTSOL

DE/NE —-.NO

Range: DE/NE / SE YES / NOSee: P 12.05 Not_Sol

mo Message: Deviation

K 11.02 REGAB

DA/NA EA2.DA2 W1

@BLOCK 4 = Range:DA/NAA / W1 / W2

See: P 04.01 difmaxP 04.02 regtimCO 01 “DEVIATION”

mo Message: Emergency SetpointActive

K 11.03 NOT_AKT

DA/NA —- W1

Range:DA/NA W1 / W2 / IGSee: P 01.02 pnenn

P 12.05 Not_SolCO 02 “SETPOINT LIMITED”

mo Controller Out Of Limit

K 11.04 REG_ERR

DA/NA —- W1

Range: W1 / W2 / IGSee: P 05.08 zd_min

P 05.09 zd_maxCO 03 “CONTROLLER OUT LIMIT”

m Deviation

K 11.10 REGABA

AA —-

Range: AASee: P 04.03 r_tau

P 09.05 r_AnhP 09.06 r_Ber


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MULTICONT DLD


K 12. Prefeeder Type

Prefeeder, Speed-Controlled

K 12.01 ZD_AKT

.0

Range: .0 / .1

Prefeeder, Position-Controlled

K 12.02 ZS_AKT

.1

Range: .0 / .1

K 13. Prefeeder, Speed-Controlled

mo Prefeeder START

K 13.00 ZD_AON

DA/NA EA1.DA1

Range: DA/NA

n Setpoint Prefeeder, Local

K 13.10 ZD_LST

AE ME1.AE1

Range: AESee: P 05.12 zd_Ianh

P 05.13 zd_Iber

m Control Magnitude Prefeeder

K 13.11 ZD_NST

AA EA1.AA1

Range: AASee: P 05.06 zd_anh

P 05.07 zd_byp


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K 14. Prefeeder, Position-Controlled

mo Prefeeder Drive START

K 14.00 ZS_AON

DA/NA EA1.DA1

Range: DA/NA

no Prefeeder Limit Position MAX

K 14.01 ZS_MAX

DE/NE ME2.DE4 W1

Range: DE/NE YES / NO W1 / W2 / IG

no Prefeeder Limit Position MIN

K 14.02 ZS_MIN

DE/NE ME2.DE5 W1

Range: DE/NE YES / NO W1 / W2 / IG

no Prefeeder OPEN, Local

K 14.03 ZS_LAUF

DE/NE ME1.DE3

Range: DE/NE YES / NO

no Prefeeder SHUT, Local

K 14.04 ZS_LZU

DE/NE ME1.DE4


mo Prefeeder Drive OPEN

K 14.05 ZS_AAUF

DA/NA EA1.DA3

Range: DA/NA

mo Prefeeder Drive SHUT

K 14.06 ZS_AZU

DA/NA EA1.DA4

Range: DA/NA

n Prefeeder Position Signal

K 14.10 ZS_STM

AE ME2.AE1

Range: AESee: P 06.01 zs_anh

P 06.02 zs_ber

m Prefeeder Position Signal

K 14.11 ZS_ADO

AA —-

Range: AASee: P 06.03 zs_aanh

P 06.04 zs_aber


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MULTICONT DLD


Control prefeeder output

K 14.12 ZS_ZUST

.0

Range: .0 / .1.0 : The output K 14.06 (Prefeeder SHUT) is set to

SHUT with the switching off of the feeder..1 : As before, but only if there are no alarms.

K 15. Limit Values

mo Actual Feed Rate < PMIN

K 15.01 P_MIN

DA/NA EA2.DA4 W2

Range: A / W1 / W2 / IGSee: P 08.01 pmin

LO 01 “I<MIN”

mo Actual Feed Rate > PMAX

K 15.02 P_MAX

DA/NA EA2.DA5 W2

Range: A / W1 / W2 /IGSee: P 08.02 pmax

HI 01 “I > MAX”


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K 16. Calibration Event Messages

LC Input < MIN

K 16.01 WZ_MIN

IN A

Range: A / W1See: CA 01 “LC OUT < MIN”

LC Input > MAX

K 16.02 WZ_MAX

IN A

Range: A / W1See: CA 02 “LC OUT > MAX”

Simulator Active

K 16.03 SIM_AKT

IN W2

See: CA 03 “SIMULATOR ACTIVE”

K 17. Automatic Zero Setting

Automatic Zero Setting Active

K 17.01 AUTO_AKT

.1

Range: .0 / .1See: Block P 11Note: Acts like zero setting program on P 03.03

Tarkor 1.


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MULTICONT DLD


K 18. Linearization

Linearization

K 18.01 LIN_AKT

.0 A

Range: .0 / .1See: Block P 13.

CA 04 “LINEARIZATION”.Chapter 2, 2.3.4 Linearization.

K 19. Mode-Independent Sources and Destinations, Extended Version

no Stop Totalizing Counter 1

K 19.01 FM1STOP

DE/NE —-.NO


no Stop Totalizing Counter 2

K 19.02 FM2STOP

DE/NE —-.NO


K 20. Batching Mode

See: Block P 14.

no Preselect Batching Mode 0

K 20.01 M0_BATQ

SE ZBS

Range: DE/NE / SE / TT YES / NO

no Preselect Batching Mode 1

K 20.02 M1_BATQ

TT LB1



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DLD MULTICONT


no Preselect Batching Mode“Test Mode”

K 20.03 TM_BATQ

TT LB1


no Abort Batch, Mode 0

K 20.04 M0_BATA

SE ZBS


no Abort Batch, Mode 1

K 20.05 M1_BATA

TT LB1


no Abort Batch, Test Mode

K 20.06 TM_BATA

TT LB1


mo Pre-contact

K 20.07 VORKON

DA/NA —-

Range: DA/NA

mo Main Contact

K 20.08 HAUPTK

DA/NA —-

Range: DA/NA

mo Main Contact > Pre-contact

K 20.09 HKGRVK

DA/NA —- A

Range: DA/NA ASee: CA 07 “BATCH HK > VK”

Batch Setpoint Mode 0

K 20.10 M0_PBAT

SE ZBS

Range: SE / TT

Batch Setpoint Mode 1

K 20.11 M1_PBAT

TT LB1

Range: SE / TT

Batch Setpoint Test Mode

K 20.12 TM_PBAT

TT LB1

Range: SE / TT


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MULTICONT DLD


K 21. Fill Weight, Bin

n Fill Weight

K 21.01 B_WZ

WZ —- A

Range: WZ / SE ASee: SY 12 “qb WRONG UNIT”

no Fill Weight Control START

K 21.02 B_RON

DE/NE —-.NO


no Initialise Controller

K 21.03 B_INIT

DE/NE —-.NO


Discharge-/Fill Control

K 21.04 B_TYP_A

.1

Range: .0 / .1See: .1 = Discharge control

.0 = Fill control

mo Fill Weight < BMIN

K 21.05 BMIN

DA/NA —- W2

Range: DA/NA W1 / W2 / IGSee: P 17.04 B_MIN

LO 02 “BIN LEVEL LO”

mo Fill Weight > BMAX

K 21.06 BMAX

DA/NA —- W2

Range: DA/NA W1 / W2 / IGSee: P 17.05 B_MAX

HI 02 “BIN LEVEL HI”

mo Bin Filling START

K 21.07 B_FUELL

DA/NA

Range: DA/NA

Load Cell Input “Fill Weight”Underamplified

K 21.08 B_WZMIN

IN A

Range: IN A / W1See: CA 05: “LC BIN < MIN”


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DLD MULTICONT


Load Cell Input “Fill Weight”Overamplified

K 21.09 B_WZMAX

IN A

Range: INSee: CA 06 “LC BIN > MAX”

m Fill Weight

K 21.10 B_WZAA

AA —-

Range: AASee: P 15.06 B_Anh

P 15.07 B_Ber

m Fill Weight Control Magnitude

K 21.11 B_STG

AA —-

Range: AASee: P 18.12 B_anh

P 18.13 B_goP 18.14 B_gu


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MULTICONT DLD


K 22. Types of Check System

INTERNAL Check System Active

K 22.01 KME_INT

.0

Range: .0 / .1

EXTERNAL Check System Active

K 22.02 KME_EXT

.0

Range: .0 / .1

Cyclic Auto Start Tare

K 22.03 KME_TAU

.0

Range: .0 / .1

Cyclic Auto Start Span

K 22.04 KMW_BAU

.0

Range: .0 / .1

K 23. Internal Check System

no Release Check System

K 23.01 KME_FR

DE/NE —-.YES


noq Start Span Correction

K 23.02 KME_SBI

TT LB1


noq Start Zero Point Correction

K 23.03 KME_STI

TT LB1


no Accept Correction

K 23.04 KME_KUI

TT LB1



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no Do Not Accept Correction

K 23.05 KME_KNO

TT LB1


no Fill/Discharge Unit stopped

K 23.06 KME_FEA

DE/NE —-.NO W2

Range: DE/NE W2 / IGSee: CH 08 “FEEDBACK PREFEEDER”

mo Message: Check MeasurementStarted

K 23.07 KME_AKT

DA/NA —-

Range: DA/NA

Minimum Check Fill Weight

K 23.08 KMEBMIN

IN W1

See: CH 02 “BIN LEVEL LO”

Maximum Check Fill Weight

K 23.09 KMEBMAX

IN W1

See: CH 03 “BIN LEVEL HI”

Check Quantity < MIN

K 23.10 KME_KVM

IN W1

See: CH 01 “CHECK QUANTITY < MIN”

mo Corr. Range Exceeded,Abs. Zero Point

K 23.11 KME_KTA

DA/NA —- W1

Range: DA/NASee: CH 04 “CORRECTION 0 ABS HI”

mo Corr. Range Exceeded,Rel. Zero Point

K 23.12 KME_KTR

DA/NA —- W1

Range: DA/NASee: CH 05 “CORRECTION 0 REL HI”

mo Corr. Range Exceeded,Abs. Span

K 23.13 KME_KBA

DA/NA —- W1

Range: DA/NASee: CH 06 “CORR. SPAN ABS. HI”

mo Corr. Range Exceeded,Rel. Span

K 23.14 KME_KBR

DA/NA —- W1

Range: DA/NASee: CH 07 “CORR. SPAN REL. HI”


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MULTICONT DLD


mo Check Logged On

K 23.15 KME_KAN

DA/NA —- W2

Range: DA/NA W2 / IGSee: CH 09 “NO PERMISSION”

mo Prepare Check Measurement

K 23.16 KME_KVO

DA/NA —- W2

Range: DA/NA W2 / IGSee: CH 10 “PREPARATION ACTIVE”

mo Check Measurement Active

K 23.17 KME_KON

DA/NA —-

Range: DA/NA

mo Check System ExpectsAcceptance

K 23.18 KME_WQU

DA/NA —- W2

Range: DA/NA W2 / IGSee: CH 11 “ACCEPTANCE REQ.”

m KME Result

K 23.19 KME_AA

AA

Range: AA

Display of the measuring results F/Z of the checksystem

F = Measuring result of the static scalesZ = Measuring result of the solids flow feeder

The calibration of the analog output is not adjustable.

F/Z = 0,9 : Output signal 4 mA (-10%)= 1,0 : Output signal 0 mA ( 0%)= 1,1 : Output signal 20 mA (+10%)


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K 24. External Check System

Accept Span Correction

K 24.01 KME_KUB

SE ZBS

Range: SE

Accept Zero Point Correction

K 24.02 KME_KUT

SE ZBS

Range: SE

Start External Check System

K 24.03 KME_STE

SE ZBS

Range: SE

Correction Value: Span

K 24.04 KME_KGB

SE ZBS

Range: SE

Correction Value: Zero Point

K 24.05 KMT_KGT

SE ZBS

Range: SE

K 25. Humidity Correction

no Humidity Correction ON

K 25.01 FEU_EIN

DE/NE —-.NO


n Material Humidity

K 25.02 MATFEU

AE —-

Range: AESee: P 20.02 FEU_ANH

P 20.03 FEU_BER


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MULTICONT DLD


m Actual Feed Rate, Dry

K 25.03 PTROCK

AA —-

Range: AASee: P 20.04 PTR_ANH

P 20.05 PTR_BER

Totalizing Counter 1, Pulse Output Corrected

K 25.04 FM1_TR

.0

Range: .0 / .1

Totalizing Counter 2, Pulse Output Corrected

K 25.05 FM2_TR

.0

Range: .0 / .1

mo Humidity MAX

K 25.06 FEU_MAX

DA/NA —- W1

Range: DA/NA W1 / W2 / IGSee: HI 03 “HUMIDITY HI”

mo Humidity Correction Active

K 25.07 FEU_AKT

DA/NA —-

Range: DA/NA

Material Humidity, Wrong Analog Input

K 25.08 FEU_FAN

IN A

Range: IN A / IGSee: WE 08 “ANALOG INPUT HUMIDITY”

K 26. Dead Time Element

One dead time element is provided for the setpoint andone for the START/STOP command. The dead timeelement for the setpoint can be initialized externally,pre-assigned with the available setpoint and held. Bothelements can be selected separately in Mode 0 andMode 1. The inputs are not monitored for doubleassignment so that with one input both dead timeelements can be selected at the same time. The deadtime for both elements is entered with Parameter P21.01.

no Preselect Dead Time ElementSetpoint M0

K 26.01 TOT_VM0

DE/NE —-.NO



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DLD MULTICONT


no Preselect Dead Time ElementSetpoint M1

K 26.02 TOT_VM1

DE/NE —-.NO

Range DE/NE / SE YES / NO

no Dead Time Element SetpointClock ON M0

K 26.03 TOT_TM0

DE/NE —-.NO


no Dead Time Element SetpointClock ON M1

K 26.04 TOT_TM1

DE/NE —-.NO


no Preassign Dead TimeElement Setpoint

K 26.05 TOT_VOR

DE/NE —-.NO


no Initialize Dead TimeElement Setpoint

K 26.06 TOT_INI

DE/NE —-.NO


no Dead Time Element START/STOP,Preselect M0

K 26.07 TOT_IM0

DE/NE —-.NO


no Dead Time Element START/STOP,Preselect M1

K 26.08 TOT_IM1

DE/NE —-.NO


no Dead Time Element START/STOP,Clock ON M0

K 26.09 TOT_TI0

DA/NA —-.NO


no Dead Time Element START/STOP,Clock ON M1

K 26.10 TOT_TI1

DE/NE —-.NO


no Dead Time Elements Preselected

K 26.11 TOT_GEW

DA/NA —-

Range: DA/NA


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MULTICONT DLD


no Dead Time ElementSetpoint Active

K 26.12 TOT_PON

DA/NA —-

Range: DA/NA

no Dead Time ElementSTART/STOP Active

K 26.13 TOT_ON

DA/NA —-

Range DA/NA


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DLD MULTICONT


5. Parametrization

5.1 Parameter Designation

Parameters complete configuration and serve for totalsystem definition. All rated data, calibration andevaluation data as well as controller settings, limitvalues, and standard interfaces are entered asparameters. All functions required for parameter settingcan be accessed via the function distributor, theoperating functions are described in Chapter 2“Functions and Operating Modes”.For rated data, calibration and evaluation data, seerelevant data sheets.

Section 5.2 “Survey” comprises a list of all parameterblocks which enables instantaneous survey andfacilitates the location of individual parameters.

In Section 5.3 “Index”, all parameter blocks includingdefault values and eligible settings are listed.

The parameter units can be converted from SI to theAmerican system of units by configuration (K 00.11NONSI).

ConversionSI-units => American system of units

g => oz 1 oz = 28.3703 g

kg => lb 1 lb = 0.4535925 kg

t => t 1 t = 2000 lb

mm => inch 1 inch = 25.4 mm

m => f 1 f = 0.3048 m

The representation in Section 5.3 follows the display ofa machine control station. All parameters arerepresented in a bordered three-line block. The first linecontains the parameter name. The indications in lines 2and 3 correspond to the display in the setpoint field andthe input/output field of a machine control station.

Name

Number Symbol

Value

Range: A...Z (Setting range, value can becontinuously changed.)

0 / 1 / 2 (Setting range, select from valuesdisplayed, select by cursoroperation)

Reference: To configuration, see Chapter 4.To event messages, see Chapter 6.

Note: The note completes representation byadditional information.

The parameter name refers to the function and servesas keyword in the attached alphabetic search list.

The parameter number is composed of block number,position of parameter within the block and the letter P.This number serves for identification and is shown in thesetpoint field together with the symbol.

The symbol as such serves for identification ofparameter on display.

The value shows the current parameter setting. Theindex comprises the default values of the standardversion. They can be loaded any time with sub-function“Load Init. Par.”. Deviating values are marked on displayby a * at the beginning of the line.


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MULTICONT DLD

ParametrizationFH 363 GB/ 5 - 1

5.2 Survey

Block P 00. Dialog Behaviour

Password Active P 00.01 passaktLanguage P 00.02 spr

Block P 01. Rated Data of Feeder

Feed Rate, Dimension andDisplay Format P 01.01 pdimNominal Feed Rate PNENN P 01.02 pnennTotalizing Counter 1, Displayand Output Format P 01.03 fm1dimTotalizing Counter 1, PulseLength P 01.04 fm1pulsTotalizing Counter 2, Displayand Output Format P 01.05 fm2dimTotalizing Counter 2, PulseLength P 01.06 fm2puls

Block P 02. Calibration and Evaluation Data

Calibration Time P 02.01 tjustLoad Cell CharacteristicValue E P02.02 WZ_kennLoad Cell Rated CapacityWZNENN P 02.03 WZ_F0Device Constant P 02.04 GKMeasured Load qNENN P 02.05 qnennLoad Cell Filter P 02.06 wz_filtCheck Weight P 02.07 qprfMaintenance Interval P 02.08 wartint

Block P 03. Calibration Results

Effective Tare N + T P 03.01 qtaraTare N P 03.02 Tara_NTare Correction T 1 P 03.03 Tarkor 1Weight Correction KOR P03.04 GEWKORTare Correction T2 P 03.06 Tarkor 2Material Correction P 03.07 MATKOR

Block P 04. Controller: General

Message: Deviation Threshold P 04.01 difmaxMessage: Deviation MonitoringTime P 04.02 regtimFilter Deviation P 04.03 rtau

Controller: Actual Feed RateFilter P 04.04 trtauError Integration:Compensating Element P 04.05 fe_kiError Integration: Threshold P 04.06 fe_grError Integration: Mode P 04.07 fe_mode

Block P 05. Controller: Speed-Controlled Prefeeder

P Portion KP P 05.01 zd_kpI Portion: Setback Time TN P 05.02 zd_tnD Portion: Set-Up Time TV P 05.03 zd_tvSet-Up Filter TF P 05.04 zd_tfStorage I Portion P 05.05 I_SaveElevation Control MagnitudeANH P 05.06 zd_anhSetpoint Bypass BYP P 05.07 zd_bypLower Control Magnitude LimitGu P 05.08 zd_minUpper Control Magnitude LimitGo P 05.09 zd_maxController: Filter Setpoint P 05.10 t1tauController: Deadtime Setpoint P 05.11 tttotPrefeeder Setpoint Local, ZeroPoint P 05.12 zd_IanhPrefeeder Setpoint Local, Span P 05.13 zd_Iber

Block P 06. Stepping Controller:Position-Controlled Prefeeder

Input Position SignalPrefeeder, Zero Point P 06.01 zs_anhInput Position SignalPrefeeder, Span P 6.02 zs_berOutput Position SignalPrefeeder, Zero Point P 06.03 zs_aanhOutput Position SignalPrefeeder, Span P 06.04 zs_aberP Portion KP GRAV P 06.05 zs_kpgrI Portion: Setback Time TNGRAV P 06.06 zs_tngrD Portion: Set-Up Time TVGRAV P 06.07 zs_tvgrResponse Threshold ANSGRAV P 06.08 zs_egrP-Portion KP VOL P 06.09 zs_kpvoSetback Time TN VOL P 06.10 zs_tnvoResponse Threshold ANS VOL P 06.11 zs_evoI-Portion CompensatingElement P 06.12 zs_ki


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Block P 07. Display and Output Filter

Actual Feed Rate Display P 07.01 plbstauActual Feed Rate AnalogOutput P 07.02 paatauActual Feed Rate SE Bus P 07.03 psetau

Block P 08. Limit Values

Actual Feed Rate, Limit ValuePMIN P 08.01 pminActual Feed Rate, Limit ValuePMAX P 08.02 pmax

Block P 09. Standardization Analog Outputs

Actual Feed Rate 1, Zero Point P 09.01 P1_Anh.Actual Feed Rate 1, Span P 09.02 P1_Ber.Actual Feed Rate 2, Zero Point P 09.03 P2_Anh.Actual Feed Rate 2, Span P 09.04 P2_Ber.Deviation, Zero Point P 09.05 r_Anh.Deviation, Range P 09.06 r_Ber.Setpoint, Zero Point P 09.07 Ps_Anh.Setpoint, Span P 09.08 PS_Ber.

Block P 10. Standardization Analog Inputs

Setpoint, Zero Point P 10.01 Pae_Anh.Setpoint, Span P 10.02 Pae_BerMeasured Load, Zero Point P 10.03 Qae_AnhMeasured Load, Span P 10.04 Qae_Ber

Block P 11. Automatic Zero Setting

Limit Value Difference P 11.01 auto_diLimit Value Mean Value P 11.02 auto_miMaximum Correction Value P 11.03 auto_gr

Block P 12. Preset Times

Afterflow Totalization P 12.01 tnachStart-Up/ Time P 12.02 fahrtimEmergency Setpoint Limit P 12.05 Not_Sol

Block P 13. Linearization

Number of Working Points P 13.01 LIN_ANZWorking Point 1 P 13.02 Isoll_1Working Point 1, Feed Rate, BinP 13.03 Lin_F1Working Point 2, Feed Rate,Feeder P 13.04 Lin_Z1Working Point 2 P 13.05 Isoll_2Working Point 2, Feed Rate, BinP 13.06 Lin_F2Working Point 2, Feed Rate,Feeder P 13.07 Lin_Z2Working Point 3 P 13.08 Isoll_3Working Point 3, Feed Rate, BinP 13.09 Lin_F3Working Point 3, Feed Rate,Feeder P 13.10 Lin_Z3Working Point 4 P 13.11 Isoll_4Working Point 4, Feed Rate, BinP 13.12 Lin_F4Working Point 4, Feed Rate,Feeder P 13.13 Lin_Z4Working Point 5 P 13.14 Isoll_5Working Point 5, Feed Rate, BinP 13.15 Lin_F5Working Point 5, Feed Rate,Feeder P 13.16 Lin_Z5

Block P 14. Batching Mode

Pre-contact Feed Rate P 14.01 dpvorPre-contact Residual Amount P 14.02 vbatchMain Contact Residual Amount P 14.03 hbatAdaptation Factor P 14.04 hkadap

Block P 15. Fill Weight Measurement,Rated Data and Calibration

Fill Weight, Display Format andDimension P 15.01 bdimNominal Fill Weight FGNENN P 15.02 bnennLoad Cell Rated CapacityBWZNenn P 15.03 B_WZ_F0Load Cell Characteristic E P 15.04 B_WZ_keLoad Cell Filter P 15.05 B_WZ_FiFill Weight, Analog Output,Elevation P 15.06 B_AnhFill Weight, Analog Output,Range P 15.07 B_Ber

Block P 16. Fill Weight Measurement,Calibration Results

Tare N P 16.01 B_TaraRange Correction KOR P 16.02 B_Kor


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Block P 17. Fill Weight Control

Fill Weight Filter P 17.01 B_tauFill Control, Limit Value STMIN P 17.02 B_STMINFill Control, Limit Value STMAX P 17.03 B_STMAXFill Weight, Limit Value BMIN P 17.04 B_MINFill Weight, Limit Value BMAX P 17.05 B_MAX

Block P 18. Fill Weight Controller

Fill Weight Setpoint P 18.01 B_sollFilter Setpoint P 18.02 B_filFilter Actual Value P 18.03 B_rtauResponse Threshold Deviation P 18.04 B_schwAttenuation P 18.05 B_abschP-Portion KP P 18.06 B_kpI-Portion: Setback Time TN P 18.07 B_tnD-Portion: Rate Time TV P 18.08 B_tvRate Filter TF P 18.09 B_tfInterference Quantity EffectSTKP P 18.10 B_stkpInterference Quantity EffectSTTV P 18.11 B_sttvControl Magnitude ElevationANH P 18.12 B_anhUpper Control Magnitude LimitFGo P 18.13 B_goLower Control Magnitude LimitFGu P 18.14 B_guPreselect Memory P 18.15 B_IsaveCheck Status EmergencyControl P 18.16 B_kostCheck Status Normal Control P 18.17 B_kon

Block P 19. Check System

Correction Modes Manual/Auto P 19.01 KME_KORDamping Time P 19.02 KME_TBCheck Quantity P 19.06 KME_SOLMinimum Check Quantity P 19.07 KME_MINCheck Storage Quantity P 19.08 KME_PMVMinimum Check Fill Weight P 19.09 KMEBMINMaximum Check Fill Weight P 19.10 KMEBMAXRelative Zero Point NP P 19.11 KMETRELAbsolute Zero Point NA P 19.12 KMETABSRelative Range BR P 19.13 KMEBRELAbsolute Range BA P 19.14 KMEBABSCorrection Evalutation P 19.15 KME_BEWCorrection Speed P 19.16 KME_KVCycle Time P 19.17 KME_ZYK

Block P 20. Humidity Correction

Humidity, Limit Value FEUMAX P 20.01 FEU_MAXMaterial Humidity, Elevation P 20.02 FEU_ANHMaterial Humidity, Range P 20.03 FEU_BERActual Feed Rate Corrected,Elevation P 20.04 PTR_ANHActual Feed Rate Corrected,Range P 20.05 PTR_BER

Block P 21. Dead Time

Dead Time P 21.01 Totzeit


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5.3 List of Parameters

P 00. Dialog Behaviour

Password Active

P 00.01 passakt

N

Range: J =YES / N = NONote: Select by operating cursors UP / DOWN.

Password: 7274

Language

P 00.02 spr

DEUTSCH

Range: DEUTSCH, ENGLISH, FRANCAIS,ITALIANO, ESPAGNOL

Note: Select by operating cursors UP / DOWN.

P 01. Rated Data of Feeder

Feed Rate, Dimension and Display Format

P 01.01 pdim

—,—-t/h

Range: —,—- kg/h ... ——— t/hNote: Inclusive decimal point, 6 places with a

maximum of 3 decimal places are displayed.Format and dimension are selected byoperating cursors UP and DOWN.

Nominal Feed Rate PNENN

P 01.02 pnenn

20000.000 kg/h

Range: 1000.000 kg/h ... 9999900 kg/h

Totalizing Counter 1, Display and OutputFormat

P 01.03 fm1dim

——— t

Range: —-.—- kg ... ———- tNote: Inclusive decimal point, 7 places with a

maximum of 3 decimal places are displayed.Format and dimension are selected byoperating cursors UP and DOWN.One pulse corresponds to the smallest placedisplayed.

Totalizing Counter 1, Pulse Length

P 01.04 fm1puls

50 ms

Range: 50 ms ... 250 msSee: K 10.09 FM1_IA


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Totalizing Counter 2, Display and OutputFormat

P 01.05 fm2dim

——— t

Range: —-.—- kg ... ———-tNote: Inclusive decimal point, 7 places with a

maximum of 3 decimal places are displayed.Format and dimension are selected byoperating cursors UP and DOWN.One pulse corresponds to the smallest placedisplayed.

Totalizing Counter 2, Pulse Length

P 01.06 fm2puls

50 ms

Range: 50 ms ... 500 msSee: K 10.10 FM2_IA

P 02. Calibration and Evaluation Data

Calibration Time

P 02.01 tjust

30.0 s

Range: 1 s ... 60 sNote: Applies to zero setting and taring program.

Load Cell Characteristic Value E

P 02.02 WZ_kenn

2.0000 mV/V

Range: 0.2 mV/V ... 9.9999 mV/V

Load Cell Rated Capacity WZNENN

P 02.03 WZ_F0

10.000 kg

Range: 0.5 kg ... 9999 kg

Device Constant

P 02.04 GK

0.000500 kg/%

Range: 0.000001 ...1.0 kg/% PNENN

Measured Load qNENN

P 02.05 qnenn

0.5000 kg

Range: 0.01 ... 99.9999 kg

Load Cell Filter

P 02.06wz_filt

1

Range: 0 / 1 / 2 / 3Note: 0 is the smallest filter time.


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Check Weight

P 02.07 qprf

1,000 kg

Range: 0.1 kg ... 9999 kg

Maintenance Interval

P 02.08 wartint

3000 h

Range: 1 h ... 10000 hSee: K 01.03 WARTINT

SC 01 “MAINTENANCE”Note: When the set time has elapsed, warning SC

01 is output indicating that maintenance workhas to be effected.

P 03. Calibration Results

Effective Tare N + T

P 03.01 qtara

0.00 kg

Range: 0.00 kg ... 10000 kg.Note: No entry possible.

Tare N

P 03.02 Tara_N

0.00 kg

Range: 0.00 kg ... 10000 kgNote: Result from taring program.

Tare Correction T 1

P 03.03 Tarkor 1

0.00 kg

Range: +-2,2E7Note: Result from zero setting program.

Weight Correction KOR

P 03.04 GEWKOR

1.0000

Range: 0.5 ... 2.0Note: Result from setting program “CW”.

Tare Correction T2

P 03.06 Tarkor 2

0.00 kg/h

Range: +-2,2E7Note: Result from check system.

Material Correction

P 03.07 MATKOR

1.0000

Range: 0.5 ... 2.0Note: Result from setting program “CM”

It must be input manually.


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P 04. Controller: General

Message: Deviation Threshold

P 04.01 difmax

5.0 % p

Range: 0% ... 15% PNENNSee: K 11.02 REGAB

CO 01: “DEVIATION”

Message: Deviation Monitoring Time

P 04.02 regtim

20.0 s

Range: 0s ... 300sSee: K 11.02 REGAB

CO 01: “DEVIATION”

Filter Deviation

P 04.03 rtau

3.0 s

Range: 0 s ... 600 sSee: K 11.10 REGABA

Controller: Actual Feed Rate Filter

P 04.04 trtau

0.0 s

Range: 0s .. 600 s

Error Integration: Compensating Element

P 04.05 fe_ki

0.00000 1/s

Range: 0 1/s ... 1 1/s

Error Integration: Threshold

P 04.06 fe_gr

5.000 %P

Range: 0 ... 100 % PNENN

Error Integration: Mode

P 04.07 fe_mode

KME_AKT

Range: AKT / KME_AKT


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P 05. Controller: Speed-Controlled Prefeeder

See: K 12.01 ZD_AKTBlock K 13

P Portion KP

P 05.01 zd_kp

5.0000 mV/%

Range: 0 mV/% ... 10000 mV/%Note: KP = 0 = > I Controller

I Portion: Setback Time TN

P 05.02 zd_tn

3.00 s

Range: 0 ... 60 000 sNote: TN < 0.15 s = > P-D controller

D Portion: Set-Up Time TV

P 05.03 zd_tv

0.00 s

Range: 0 s ... 60 000 s

Set-Up Filter TF

P 05.04 zd_tf

0.00 s

Range: 0 s ... 60 000 s

Storage I Portion

P 05.05 I_Save

J

Range: J =YES / N =NONote: Only applies to control in start-up mode.

Elevation Control Magnitude ANH

P 05.06 zd_anh

0.00 mV

Range: 0 mV ... 10000 mV

Setpoint Bypass BYP

P 05.07 zd_byp

5000.00 mV

Range: 0 mV ... 10000 mVNote: The range from 4.5 V to 6.5 V should not be

exceeded up/down.

Lower Control Magnitude Limit Gu

P 05.08 zd_min

0 mV

Range: 0 mV / zd_anh_0, zd_anh_1See: K 11.04 REG_ERR

CO 03 “CONTROLLER OUT LIMIT”

LimitControl

Magnitude atSTOP

0 mVzd_anh_0zd_anh_1

0 mVzd_anhzd_anh

0 mV0 mV

zd_anh


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Upper Control Magnitude Limit Go

P 05.09 zd_max

10000.00 mV

Range: 0 mV ... 10000 mVSee: K 11.04 REG_ERR

CO 03 “CONTROLLER OUT LIMIT”Note: Enter maximum admissible control

magnitude for setpoint 0 %. For setpoint 100%, the control magnitude is limited to 10 V.

Controller: Filter Setpoint

P 05.10 t1tau

0.0 s

Range: 0s ... 300 s

Controller: Dead Time Setpoint

P 05.11 tttot

0.0 s

Range: 0 s ... 300 s

Prefeeder Setpoint Local, Zero Point

P 05.12 zd_Ianh

0.00 V

Range: 0 V ... 10 VSee: K 13.10 ZD_LST

Prefeeder Setpoint Local, Span

P 05.13 zd_Iber

5.00 V

Range: 0 V ... 100 VSee: K 13.10 ZD_LST

P 06. Stepping Controller: Position-Controlled Prefeeder

The controller parameters are set separately forGravimetric Mode (P 06.05 - P 06.08) and VolumetricMode (P 06.09 - P 06.11).

Input Position Signal Prefeeder, Zero Point

P 06.01 zs_anh

0.00 V

Range: 0 % = - 10V ... + 10 VSee: K 14.10 ZS_STMNote: The position signal “Prefeeder” serves as

actual value for Volumetric Mode.

Input Position Signal Prefeeder, Span

P 6.02 zs_ber

5.00 V

Range: 100 % = 0 V ... 100 VSee: K 14.10 ZS_STMNote: The 100 % indication corresponds to the

prefeeder position to which the nominal feedrate applies resulting at nominal conditions.


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Output Position Signal Prefeeder, Zero Point

P 06.03 zs_aanh

2.00 V

Range: 0 % = -10 V ... + 10 VSee: K 14.11 ZS_ADO

Output Position Signal Prefeeder, Span

P 06.04 zs_aber

10.00 V

Range: 100 % = 0 V ... 100 VSee: K 14.11 ZS_ADO

P-Portion KP GRAV

P 06.05 zs_kpgr

0.2000

Range: 0 ... 1000

I-Portion: Setback Time TN GRAV

P 06.06 zs_tngr

3.0 s

Range: 0 s ... 60000 s

D-Portion: Set-Up Time TV GRAV

P 06.07 zs_tvgr

0.0 s

Range: 0 s ... 60000 s

Response Threshold ANS GRAV

P 06.08 zs_egr

1.0000 % P

Range: 0 ... 10000 % PNENN

P-Portion KP VOL

P 06.09 zs_kpvo

0.5000

Range: 0 ... 1000

Setback Time TN VOL

P 06.10 zs_tnvo

3.0 s

Range: 0 s ... 60000 s

Response Threshold ANS VOL

P 06.11 zs_evo

1.0000 % P

Range: 0 % ... 10000 % PNENN

I-Portion Compensating Element

P 06.12 zs_ki

0.00000 1/s

Range: 0 1/s ... 1 1/sNote: Additional integrator in deviation branch;

active in Gravimetric Mode only.


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P 07. Display and Output Filter

Actual Feed Rate Display

P 07.01 plbstau

3.0 s

Range: 0 s ... 600 s

Actual Feed Rate Analog Output

P 07.02 paatau

3.0 s

Range: 0 s ... 600 sSee: K 10.11 P_IST 1

K 10.12 P_IST 2

Actual Feed Rate SE Bus

P 07.03 psetau

3.0 s

Range: 0 s ... 600 s

P 08. Limit Values

Actual Feed Rate, Limit Value PMIN

P 08.01 pmin

5.0 % P

Range: -10% ... 200 % PNENNSee: LO 01 “I < MIN”

Actual Feed Rate, Limit Value PMAX

P 08.02 pmax

90.0 % P

Range: -10% ... 200 % PNENNSee: HI 01 “I > MAX”


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P 09. Standardization Analog Outputs

See: Block K 10Block K 11

Actual Feed Rate 1, Zero Point

P 09.01 P1_Anh.

2.00 V

Range: 0 kg/h = 0 V ... 10 V

Actual Feed Rate 1, Span

P 09.02 P1_Ber.

10.00 V

Range: PNENN = 0 V ... 100 V

Actual Feed Rate 2, Zero Point

P 09.03 P2_Anh.

2.00 V

Range: 0 kg/h = 0 V ... 10 V

Actual Feed Rate 2, Span

P 09.04 P2_Ber.

10.00 V


Deviation, Zero Point

P 09.05 r_Anh.

5.00 V

Range: 0 % = 0 V ... 10 V

Deviation, Range

P 09.06 r_Ber.

20.00 V

Range: 100 % = 0 V ... 100 V

Setpoint, Zero Point

P 09.07 Ps_Anh.

2.00 V

Range: 0 kg/h = 0 V ... 10 V

Setpoint, Span

P 09.08 PS_Ber.

10.00 V



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P 10. Standardization Analog Inputs

Setpoint, Zero Point

P 10.01 Pae_Anh.

2.00 V

Range: 0 kg/h = 0 V ... 10 V

Setpoint, Span

P 10.02 Pae_Ber

10.00 V


Measured Load, Zero Point

P 10.03 Qae_Anh

2.00 V

Range: 0 kg = 0 V ... 10 V

Measured Load, Span

P 10.04 Qae_Ber

10.00 V

Range: 0 V ... 100 V qNENN

P 11. Automatic Zero Setting

See: K 17.01 AUTO_AKNote: See also setting programs.

Tare correction T1 is accepted only, if thecorrection limits P 11.01 - P 11.03 areobserved.

Limit Value Difference

P 11.01 auto_di

0.50 % q

Range: 0 % ... 10.00 % qNENN

Limit Value Mean Value

P 11.02 auto_mi

1.00 % q

Range: 0 % ... 10.00 % qNENN

Maximum Correction Value

P 11.03 auto_gr

5.00 % q

Range: 0 % ... 100.00 % qNENN


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P 12. Preset Times

Afterflow Totalization

P 12.01 tnach

3.00 s

Range: 0.1 s ... 100 sNote: After feeder cut off, totalization continues for

time tnach.

Start-Up/Clearance Time

P 12.02 fahrtim

1.0 s

Range: 0 s ... 1000 sNote: After start feeder operates in volumetric

mode, for the time set with P 12.02.

Emergency Setpoint Limit

P 12.05 Not_Sol

0.00 kg/h

Range: 0 kg/h ... 1000000 kg/hSee: K 11.01 NOTSOLNote: The active setpoint can be limited to the set

emergency setpoint threshold. The limitationis activated via K 11.01.


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P 13. Linearization

See: K 18.01 LIN_AKT

Number of Working Points

P 13.01 LIN_ANZ

5

Range: 1/2/3/4/5

Working Point 1

P 13.02 Isoll_1

10.00 % P

Range: 0 % ... 300% PNENN

Working Point 1, Feed Rate, Bin

P 13.03 Lin_F1

10000.00 kg

Range: 0.01 kg ... 1000000 kg

Working Point 2, Feed Rate, Feeder

P 13.04 Lin_Z1

10000.00 kg

Range: 0.01 kg ... 1000000 kg

Working Point 2

P 13.05 Isoll_2

30 % P

Range: 0 % ... 300 % PNENN


P 13.06 Lin_F2

10000.00 kg

Range: 0.01 kg ... 1000000 kg


P 13.07 Lin_Z2

10000.00 kg

Range: 0.01 kg ... 1000000 kg

Working Point 3

P 13.08 Isoll_3

50%P

Range: 0 % ... 300 %


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P 13.09 Lin_F3

10000.00 kg

Range: 0.01 ... 1 000000 kg


P 13.10 Lin_Z3

10000.00 kg

Range: 0.01 ... 1 000000 kg

Working Point 4

P 13.11 Isoll_4

70 % P

Range: 0 % ... 300 % PNENN


P 13.12 Lin_F4

10000.00 kg

Range: 0.01 kg ... 1 000000 kg


P 13.13 Lin_Z4

10000.00 kg

Range: 0.01 kg ... 1 000000 kg

Working Point 5

P 13.14 Isoll_5

90 % P

Range: 0 % ... 300 % PNENN


P 13.15 Lin_F5

10000.00 kg

Range: 0.01 kg ... 1 000000 kg


P 13.16 Lin_Z5

10000.00 kg

Range: 0.01 kg ... 1 000000 kg


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P 14. Batching Mode

See: P 01.05 fm1dimNote: The display format of the batch counter

corresponds to the format of totalizing counter1.

Pre-contact Feed Rate

P 14.01 dpvor

500.000 kg/h

Range: 0 kg/h ... 100000 kg/h

Pre-contact Residual Amount

P 14.02 vbatch

100.000 kg

Range: 0 kg ... 10000 kg

Main Contact Residual Amount

P 14.03 hbat

0.000 kg

Range: 0 kg ... 10000 kg

Adaptation Factor

P 14.04 hkadap

1.0

Range: 0.0 ... 1.0

Residual quantities P 14.02 and P 14.03 areself-optimizing.The two parameters are adapted by value“Batch Error • P 14.04".

P 14.04 = 0: No adaptation= 1: Full adaptation


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P 15.Fill Weight Measurement, Rated Data and Calibration

Fill Weight, Display Format and Dimension

P 15.01 bdim

——- kg

Range: —-.—- kg ... ——— tNote: Inclusive decimal point display shows 7

places with maximum 3 decimal places.Select format and dimension with CURSORkeys UP and DOWN. One pulse correspondsto the smallest digit displayed.

Nominal Fill Weight FGNENN

P 15.02 bnenn

10000.00 kg

Range: 1 kg ... 1000000 kg

Load Cell Rated Capacity BWZNENN

P 15.03 B_WZ_F0

10000.00 kg

Range: 0.1 kg ... 1000000 kgNote: Enter total of all load cell rated capacities.

Load Cell Characteristic E

P 15.04 B_WZ_ke

2.8500 mV/V

Range: 0.5 mV/V ... 9.9999 mV/V

Load Cell Filter

P 15.05 B_WZ_Fi

1

Range: 0 / 1 / 2 / 3

Fill Weight, Analog Output, Elevation

P 15.06 B_Anh

2.00 V

Range: 0 kg = 0 ... 10 VSee: K 21.10 B_WZAA

Fill Weight, Analog Output, Range

P15.07 B_Ber

10.00 V

Range: FGNENN = 0 V ... 10000 V


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P 16. Fill Weight Measurement, Calibration Results

Tare N

P 16.01 B_Tara

0.00 kg

Range: 0 kg ... 1000000 kgNote: The active tare is the total from tare N and

preload compensation. The parameters areacquired by setting program “TF: Supply Bin.”

Range Correction KOR

P 16.02 B_Kor

1.000

Range: 0.5 ... 2Note: This parameter acts on display in proportion.

Setting is manual. After taring, display can becorrected with the aid of a check weight.

P 17. Fill Weight Control

See: Block K 21.

Fill Weight Filter

P 17.01 B_tau

3.0 s

Range: 0 s ... 600 sNote: Holds for display only.

Fill Control, Limit Value STMIN

P 17.02 B_STMIN

20.00 % B

Range: -10 % ... 200 % FGNENNNote: The MIN and MAX values of fill control serve

as limit values for fill control of supply bin.

Fill Control, Limit Value STMAX

P 17.03 B_STMAX

80.00 % B

Range: 0 % ... 200 % FGNENN

Fill Weight, Limit Value BMIN

P 17.04 B_MIN

0.00 % B

Range: -10 % ... 200 % FGNENNNote: The MIN and MAX values of the fill weight

serve for bin level monitoring and output ofevent messages.


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Fill Weight, Limit Value BMAX

P 17.05 B_MAX

100.00 % B


P 18. Fill Weight Controller

See: Block K 21.

Fill Weight Setpoint

P 18.01 B_soll

50.00 % B


Filter Setpoint

P 18.02 B_fil

0.5 s

Range: 0.5 s ... 200 sNote: The filter filters setpoint changes caused by P

18.01 or the check system.

Filter Actual Value

P 18.03 B_rtau

0.5 s

Range: 0 s ... 200 sNote: The value is used for display and output.

Response Threshold Deviation

P 18.04 B_schw

0.00 kg

Range: 0 kg ... 10000 kg

Attenuation

P 18.05 B_absch

0.000

Range: 0 ... 1Note: The value is a factor for attenuation of

deviation in the range of the responsethreshold.


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P-Portion KP

P 18.06 B_kp

0.00000 V/kg

Range: 0 V/kg ...10 V/kgNote: KP = 0 V/kg →I Controller

I-Portion: Setback Time TN

P 18.07 B_tn

0.00 s

Range: 0 s ... 60000 sNote: I < 0.5 s → P-D controller

D-Portion: Rate Time TV

P 18.08 B_tv

0.00 s

Range: 0 s ... 60000 s

Rate Filter TF

P 18.09 B_tf

0.00 s

Range: 0 s ... 60000 s

Interference Quantity Effect STKP

P 18.10 B_stkp

5000.00 mV

Range: 0 mV ... 10 000 mV

Note: Set the voltage that generates nominal feedrate of feeder at prefeeder.

Interference Quantity Effect STTV

P 18.11 B_sttv

0.00 s

Range: 0 s ... 60000 sNote: Superimposes D portion to P 18.10.

Control Magnitude Elevation ANH

P 18.12 B_anh

5000.00 mV

Range: 0 mV ... 10000 mVNote: This parameter serves for elevating the

output signal of the control magnitude.

Upper Control Magnitude Limit FGo

P 18.13 B_go

10000.00 mV

Range: 0 mV ... 10000 mVNote: This parameter determines the maximum

value of the control magnitude.

Lower Control Magnitude Limit FGu

P 18.14 B_gu

0 mV

Range: 0 mV/ b_anhSee: P 18.12 B_anhNote: This parameter determines the lower limit of

the control magnitude.


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Preselect Memory

P 18.15 B_Isave

N

Range: J = YES / N = NONote:N Controller memory is cleared after filling

period of check system.J Controller memory is not cleared.

Check Status Emergency Control

P 18.16 B_kost

0

Range: 0 / 1 / 2See: P 17.02; P 17.03Note:0 No influence1 If MAX is exceeded = > Prefeeder for supply

bin OFF,control magnitude set to 0.If MIN is exceeded down = > Prefeeder forsupply bin ON, controller is activated from itsinitial position.

2 If MAX is exceeded = > Prefeeder for supplybin OFF, control magnitude set to 0.If MIN is exceeded down = > Prefeeder forsupply bin ON, controller is activated from itsprevious status.In sequence 1, controller is cleared.

Check Status Normal Control

P 18.17 B_kon

0

Range: 0 / 1See: P 17.04; P 17.05.Note:0 Normal control has no influence.1 If contact MIN is exceeded down =

> Active setpoint of feeder is limited to theemergency setpoint.If contact MAX is exceeded up => Active setpoint of feeder is not limited.


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P 19. Check System

See: Chapter 2,Block K 23.

Correction Modes Manual/Auto

P 19.01 KME_KOR

MAN

Range: MAN / AUTO

Damping Time

P 19.02 KME_TB

3 s

Range: 0 s ... 300 s

Check Quantity

P 19.06 KME_SOL

0.00 kg

Range: 0 kg ... 1000000 kg

Minimum Check Quantity

P 19.07 KME_MIN

100.00 kg

Range: 0 kg ... 1 000000

Check Storage Quantity

P 19.08 KME_PMV

500.00 kg

Range: 0.1 kg ... 1000000 kg

Minimum Check Fill Weight

P 19.09 KMEBMIN

0.00 kg

Range: 0 kg ... 1000000 kg

Maximum Check Fill Weight

P 19.10 KMEBMAX

1000.00 kg

Range: 0 kg ... 1000000 kg

Relative Zero Point NP

P 19.11 KMETREL

10.0 %

Range: 0 % ... 100 %


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Absolute Zero Point NA

P 19.12 KMETABS

20.0 %

Range: 0 % ... 1000 %

Relative Range BR

P 19.13 KMEBREL

3.0 %

Range: 0 % ... 100 %

Absolute Range BA

P 19.14 KMEBABS

10.0 %

Range: 0 % ... 100 %

Correction Evaluation

P 19.15 KME_BEW

1.000

Range: 0.100 ... 1.000 (Factor)

Correction Speed

P 19.16 KME_KV

0.0

Range: 0 s ... 3600 s

Cycle Time

P 19.17 KME_ZYK

30.0 min

Range: 0 .. 1500 min

P 20. Humidity Correction

See: Block K 25.

Humidity, Limit Value FEUMAX

P 20.01 FEU_MAX

15.00 %

Range: 0 % ... 100 %

Material Humidity, Elevation

P 20.02 FEU_ANH

2.00 V

Range: 0 % = 0 V ... 10 V


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Material Humidity, Range

P 20.03 FEU_BER

10.00 V

Range: FEUMAX = 0 V ... 100 V

Actual Feed Rate Corrected, Elevation

P 20.04 PTR_ANH

2.00 V

Range: 0 kg/h = 2 V ... 10 V

Actual Feed Rate Corrected, Range

P 20.05 PTR_BER

10.00 V


P 21. Dead Time

The dead time applies to all dead time elements.

Dead Time

P 21.01 Totzeit

0.00 s

Range: 0 s ... 600 s


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DLD MULTICONT


6. Event Messages

6.1 General Comments

The MULTICONT system monitors the hardware, aswell as the signals and parameters decisive for operatingsafety, feeding operation and feeder functions. Malfunc-tions or deviations from setpoints are reported as event.To each event a class and thus a reaction are assignedper configuration.

There are four event classes with the following reacti-ons:

ALARM Stop feeder,

Warning 1 Display W1,

Warning 2 Display W2,

IGNORE Suppress display.

The event messages are assembled in groups so as tofacilitate trouble-shooting.

SY System Faults,

SC Safety Indications: General,

WE Safety Indications: Electrical Equipment ofFeeder,

WM Safety Indications: Mechanical Equipmentof Feeder,

MF Safety Indications: Material,

IL Interlocking,

CO Controller,

CH Check Measurement,

CA Calibration,

HI MAX Limit Values,

LO MIN Limit Values.

For identification on display at control station and fordata exchange each message has a code resulting fromgroup index and number of position within the group.

6.1.1 Display

The event messages are displayed in the event field asfollows:

ALARM underlined and flashing ,

W1 underlined and permanent,

W2 permanent.

If several events occur at the same time, the followingsequence applies:

ALARM before W1 before W2

Within an event class in accordance with re-spective group as per group sequence in theevent list

Within a group as per position number.

Displays of classes “Alarm” and “W1" require to beacknowledged. Display as W2 event follows, however,with the correct status being internally maintained. Afterremedy of cause display effaces.Displays of class W2 must not be acknowledged.They disappear after remedy of cause.The acknowledgement has a general effect on all eventmessages available at the same time.After start of feeder, all event messages which wouldoccur in actual operation are suppressed during start-upphase.

In Local Mode, any avaible controller fault is reset.


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Event MessagesFH 363 GB/ 6 - 1

6.2 List of Event Messages

6.2.1 System Faults SY

This group comprises the messages of the configurationcheck. The following faults are acquired:

(a) Double assignment of digital and analogoutputs

(b) Double assignment of L/C inputs

(c) Plausibility of assignment of channel tochannel type

(d) Actual existence of activated units

(e) Existence of channels assigned on unit.

If the fault is recognized at once, entry is aborted. Certainfaults, however, cannot be detected before first com-munication with the respective unit. This is when themessage is output. The assemblies are monitored forcommunication errors during operation.Check configuration upon commissioning. Check cab-ling and connections; check assemblies for correct in-stallation. Assembly faults are reported by LEDs.Exchange defective components.

SY 01: ME1 DATA LINKMeasurement data acquisiti-on unit FME1.

K 00.01 ME1_AKT

SY 02: ME2 DATA LINKMeasurement data acquisiti-on unit FME2.

K 00.02 ME2_AKT

SY 03: EA 1 DATA LINKInput/output unit FEA1. K 00.03 EA1_AKT



SY 06: LBS 1 DATA LINKMachine control stationFLB1.

K 00.06 LB1_AKT

SY 07: LBS 2 DATA LINKMachine control stationFLB2.

K 00.07 LB2_AKT

SY 08: SE* DATA LINKBatch processor. K 00.08 SE*_AKT

SY 09: MEMORY FAILSE memory. K 00.09 SE_MEM

SY 10: q WRONG UNITMeasured load configurati-on.

K 10.10 QU_q SY 12: qb WRONG UNITFill weight configuration. K 21.01 B_WZ

6.2.2 Safety Indications SC

SC 01: MAINTENANCEMaintenance intervalreached.

K 01.01 WARTINTP 02.08 wartint

System has reached the set number of operatinghours. Effect requisite maintenance work.

6.2.3 Safety Indications WE

WE 01: POWER DOWNPower failure. K 02.01 NETZAUS

Power switch cut off or power failure. Whenstarting feeder observe process-specific start-upconditions and be mindful of possible effects offailure on process.

WE 02: FEED DRIVEMotor overload prefeederdrive.

K 02.02 MS_DAN

Motor protective switch of prefeeder drive hasbroken circuit.Check motor. When starting feeder, observeprocess-specific start-up conditions.

WE 03: PREFEEDER SCR FAILController prefeeder drive K 02.03 DAN_REG

The in-built controller in the prefeeder drive unit isfaulty. For trouble-shooting, see manufacturer’sinstructions.


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WE 04: PREFEEDER TEMP. HITemperature prefeeder dri-ve.

K 02.04 TEMP_DO

Temperature of prefeeder drive is too high.

WE 05: CABLE SHORT OR INT.Cable breakage/short circuit. K 02.06 KURZSCH

Cable breakage or short circuit in one of the lineswith NAMUR limit switch.

WE 06: DRIVE OVERLOADMotor protection auxiliary dri-ve.

K 02.05 F_HAN

Motor protective switch of auxiliary drive has bro-ken circuit.

WE 07: ANALOG INPUT PError analog input set feedrate

K 02.07 F_PANALP 10.01 Pae_AnhP 10.02 Pae_Ber

Signal at analog input “Set Feed Rate” is out ofadmissible range. Check connection, cabling,and setpoint transducer.

WE 08: ANALOG IN HUMIDITYError analog input materialhumidity

K 25.08 MATFEUP 20.02 FEU_ANHP 20.03 FEU_BER

See WE 07.

6.2.4 Safety Indications WM

The temperature of the solids flow feeder can be moni-tored by temperature sensors on housing.

WM 01: TEMPERATURE HI2Temperature MAX2 too high. K 03.01 T_MAX2

WM 02: TEMPERATURE HI1Temperature MAX1 too high. K 03.02 T_MAX1

6.2.5 Safety Indications MF

MF 01: NO PREFEEDActual feed rate too small. K 04.01 PMIN_AN

P 08.01 pminP 12.02 fahrtim

After elapse of start-up time, the actual feed ratehas not yet exceeded limit value PMIN.

6.2.6 Interlocking IL

IL 01: EMERGENCY STOPEmergency stop. K 05.01 NOTAUS

An emergency stop switch was operated.

IL 02: LOCAL MAIN SWITCHSafety disconnector. K 05.02 FREISCH

Signal “safety disconnector” is not available.

IL 03: NO RELEASENo release. K 05.06 NO_FREI

Signals “Release 1 and 2" or signal ”Release 3"are not available or Local Mode is not active.

6.2.7 Controller CO

CO 01: DEVIATIONDeviation. K 11.02 REGAB

P 04.01 difmaxP 04.02 regtim

Deviation exceeds the limit set for the preset time.


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CO 02: SETPOINT LIMITEDSet feed rate limited. K 11.03 NOT_AKT

P 12.05 Not_Sol

Entered feed rate setpoint is too high and wasreduced to nominal feed rate, or preset emergen-cy setpoint is active.

CO 03: CONTROLLER OUT LIMITControl magnitude of con-troller out of limit.

K 11.04 REG_ERR

The controller control magnitude is limited to 10V, or 0 V. Frequent occurance can effect onfeeding accuracy. Check material discharge andcontroller setting. Check controller adaptation inthe FAE unit.

CO 04: PREFEEDER HIPrefeeder limit positionMAX.

K 14.01 ZS_MAX

CO 05: PREFEEDER LOPrefeeder limit position MIN. K 14.02 ZS_MIN

6.2.8 Check Measurement CH

CH 01: CHECK QUANTITY < MINComparative check amounttoo small.

K 23.10 KME_KVMP 19.07 KME_MIN

Minimum check amount not reached.

CH 02: BIN LEVEL LOMinimum check fill weight. K 23.08 KMEBMIN

P 19.09 KMEBMIN

Minimum check fill weight exceeded down.

CH 03: BIN LEVEL HIMaximum check fill weight. K 23.09 KMEBMAX

P 19.09 KMEBMAX

Check supply quantity higher than set maximumcheck fill weight.

CH 04. CORRECTION 0 ABS HICorrection range “zeropoint” absolutely exceeded.

K 23.11 KME_KTAP 19.12 KMETABS

Absolute zero point error is higher than set limitvalue.

CH05: CORRECTION 0 REL HICorrection range “zeropoint” relatively exceeded.

K 23.12 KME_KTRP 19.11 KMETREL

Relative zero point error is higher than set limitvalue.

CH 06: CORR. SPAN ABS HICorrection range “span”absolutely exceeded.

K 23.13 KME_KBAP 19.14 KMEBABS

Absolute span error is higher than set limit value.

CH 07: CORR. SPAN REL HICorrection range “span”relatively exceeded.

K 23.14 KME_KBRP 19.13 KMEBREL

Relative span error higher than set limit value.

CH08: FEEDBACK PREFEEDERFeedback signal fill/dis-charge unit missing.

K 23.06 KME_FEA

Check system feed back signal is missing, fill/di-scharge unit of system is not OFF.

CH 09: NO PERMISSIONCheck logged on. K 23.15 KME_KAN

K 23.01 KME_FR

Check system logged on, release signal notavailable.

CH 10: PREPARATION ACTIVEPrepare check system. K 23.16 KME_KVO

Check system correctly prepared.


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CH 11: ACCEPTANCE REQ.Check system expectsacceptance.

K 23.18 KME_WQU

After computation phase check system expectsacceptance. Accept correction by operating keyENTER or reject with ESCAPE.

6.2.9 Calibration CA

CA 01: LC OUT < MINLoad cell input underampli-fied.

K 16.01 WZ_MIN

Input of load cell measuring amplifier underam-plified. In case of frequent occurance check me-chanical and electrical equipment.

CA 02: LC OUT > MAXLoad cell input overampli-fied.

K 16.02 WZ_MAX

Input of load cell measuring amplifier is overam-plified.

CA 03: SIMULATION ACTIVESimulator is active. K 16.04 SIM_AKT

Load cell signal, or speed simulator, in Test Modeis ON.

CA 04: LINEARIASTIONLinearization. K 18.01 LIN_AKT

Block P 13.

The characteristic curve computed from meas-urement values upon connection of linearizationis monotonously increasing. Turn linearization off,check values.

CA 05: LC BIN < MINLoad cell input “fill weight”underamplified.

K 21.08 B_WZMIN

CA 06: LC Bin > MAXLoad cell input “fill weight”overamplified.

K 21.09 B_WZMAX

6.2.10 MAX Limit Values HI

HI 01: FEEDRATE I HIActual feed rate higherPMAX.

K 12.02 PMAXP 08.02 pmax

Actual feed rate is higher than set maximum feedrate. Check set feed rate, check parameters.

HI 02: BIN LEVEL HIFill weight higher BMAX. K 21.06 BMAX

P 17.05 B_MAX

Fill weight of supply bin is higher than set limitvalue.

HI 03: HUMIDITY HIHumidity higher MAX. K 25.06 FEU_MAX

P 20.01 FEU_MAX

Humidity is higher than set limit value.

6.2.11 MIN Limit Values LO

LO 01: FEEDRATE I LOActual feed rate smallerPMIN.

K 12.01 P_MINP 08.01 pmin

Actual feed rate is smaller than set limit feed rate.Check set feed rate, check parameters.

LO 02: BIN LEVEL LOFill weight smaller BMIN. K 22.05 BMIN

P 17.04 B_MIN

Fill weight is smaller than limit value BMIN.


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Annex A: Alphabet

Abort Batch, Mode 0 K 20.04 M0_BATAAbort Batch, Mode 1 K 20.05 M1_BATAAbort Batch, Test Mode K 20.06 TM_BATAAbsolute Range BA P 19.14 KMEBABSAbsolute Setpoint K 08.10 M0_PABSAbsolute Setpoint K 07.10 TM_PABSAbsolute Setpoint K 09.10 M1_PABSAbsolute Zero Point NA P 19.12 KMETABSAccept Correction K 23.04 KME_KUIAccept Span Correction K 24.01 KME_KUBAccept Zero Point Correction K 24.02 KME_KUTAcknowledge Event Message K 10.01 STCLRActivate Emergency Setpoint K 11.01 NOTSOLActual Feed Rate < PM K 15.01 P_MActual Feed Rate > PMAX K 15.02 P_MAXActual Feed Rate 1 K 10.11 P_IST1Actual Feed Rate 1, Span P 09.02 P1_Ber.Actual Feed Rate 1, Zero Point P 09.01 P1_Anh.Actual Feed Rate 2 K 10.12 P_IST2Actual Feed Rate 2, Span P 09.04 P2_Ber.Actual Feed Rate 2, Zero Point P 09.03 P2_Anh.Actual Feed Rate Analog

Output P 07.02 paatauActual Feed Rate Corrected,

Elevation P 20.04 PTR_ANHActual Feed Rate Corrected,

Range P 20.05 PTR_BERActual Feed Rate Display P 07.01 plbstauActual Feed Rate, Dry K 25.03 PTROCKActual Feed Rate, Limit Value

PMIN P 08.01 pminActual Feed Rate, Limit Value

PMAX P 08.02 pmaxActual Feed Rate SE Bus P 07.03 psetauAdaption Factor P 14.04 hkadapAfterflow Totalization P 12.01 tnachAttenuation P 18.05 B_abschAutomatic Zero Setting Active K 17.01 AUTO_AKT

Batch Processor K 00.08 SE*_AKTBatch Setpoint Mode 0 K 20.10 M0_PBATBatch Setpoint Mode 1 K 20.11 M1_PBATBatch Setpoint Test Mode K 20.12 TM_PBATBin Filling: START K 21.07 B_FUELLCable Breakage/Short Circuit K 02.06 KURZSCHSetpoint Analog Range <MIN K 02.07 F_PANAL

Calibration Time P 02.01 tjustCheck Logged On K 23.15 KME_KANCheck Measurement Active K 23.17 KME_KONCheck Quantity P 19.06 KME_SOL

Check Quantity < MIN K 23.10 KME_KVMCheck Status Emergency

Control P 18.16 B_kostCheck Status Normal Control P 18.17 B_konCheck Storage Quantity P 19.08 KME_PMVCheck System Expects

Acceptance K 23.18 KME_WQUCheck Weight P 02.07 qprfControl Magnitude Elevation

ANH P 18.12 B_anhControl Magnitude Prefeeder K 13.11 ZD_NSTController Out Of Limit K 11.04 REG_ERRController: Actual Feed Rate

Filter P 04.04 trtauController: Deadtime Setpoint P 05.11 tttotController: Filter Setpoint P 05.10 t1tauControl prefeeder output K 14.12 ZS_ZUSTCorr. Range Exceeded,

Abs. Span K 23.13 KME_KBACorr. Range Exceeded,

Abs. Zero Point K 23.11 KME_KTACorr. Range Exceeded,

Rel. Span K 23.14 KME_KBRCorr. Range Exceeded,

Rel. Zero Point K 23.12 KME_KTRCorrection Evaluation P 19.15 KME_BEWCorrection Modes Manual/Auto P 19.01 KME_KORCorrection Speed P 19.16 KME_KVCorrection Value: Span K 24.04 KME_KGBCorrection Value: Zero Point K 24.05 KMT_KGTCycle Time P 19.17 KME_ZYKCyclic Auto Start Span K 22.04 KMW_BAUCyclic Auto Start Tare K 22.03 KME_TAU

D-Portion: Set-Up Time TV P 05.03 zd_tvD-Portion: Set-Up Time TV

GRAV P 06.07 zs_tvgrD-Portion: Rate Time TV P 18.08 B_tvDamping Time P 19.02 KME_TBDead Time P 21.01 TotzeitDead Time Element

START/STOP Active K 26.13 TOT_ONDead Time Element

Setpoint Active K 26.12 TOT_PONDead Time Element

START/STOP, Preselect M1 K 26.08 TOT_IM1Dead Time Element

START/STOP, Preselect M0 K 26.07 TOT_IM0Dead Time Elemen

START/STOP, Clock ON M1 K 26.10 TOT_TI1


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AlphabetFH 363 GB/ A - 1

Dead Time ElementSTART/STOP, Clock ON M0 K 26.09 TOT_TI0

Dead Time Element SetpointClock ON M1 K 26.04 TOT_TM1

Dead Time Element SetpointClock ON M0 K 26.03 TOT_TM0

Dead Time Elements Pre-selected K 26.11 TOT_GEW

Deviation K 11.10 REGABADeviation, Range P 09.06 r_Ber.Deviation, Zero Point P 09.05 r_Anh.Device Constant P 02.04 GKDischarge-/Fill Control K 21.04 B_TYP_ADo Not Accept Correction K 23.05 KME_KNODrives OK K 02.00 ANTR_OKEffective Tare N + T P 03.01 qtara

Electrical Equipment Ready K 05.07 EL_BERElevation Control Magnitude

ANH P 05.06 zd_anhEmergency Setpoint Limit P 12.05 Not_SolEmergency Stop K 05.01 NOT-AUSError Auxiliary Drive K 02.05 F_HANError Integration: Compen-

sating Element P 04.05 fe_kiError Integration: Mode P 04.07 fe_modeError Integration: Threshold P 04.06 fe_grError Prefeeder Controller K 02.03 DAN_REGError Prefeeder Drive K 02.02 F_DANEXTERNAL Check System

Type Active K 22.02 KME_EXTExternally Ready K 05.08 EX_BER

Feed Rate, Dimension andDisplay Format P01.01 pdim

Feed Unit OK K 03.00 MECH_OKFeeder START K 08.00 M0_EINFeeder START K 09.00 M1_EINFeeder START K 07.00 TM_EINFeeder START K 06.00 LO_EINFeeder START/STOP K 09.02 M1_I/OFeeder START/STOP K 08.02 M0_I/OFeeder START/STOP K 07.02 TM_I/OFeeder START/STOP K 06.02 LO_I/OFill Control, Limit Value STMAX P17.03 B_STMAXFill Control, Limit Value STMIN P17.02 B_STMINFill Weight K 21.10 B_WZAAFill Weight K 21.01 B_WZFill Weight < BMIN K 21.05 BMINFill Weight > BMAX K 21.06 BMAXFill Weight, Analog Output,

Elevation P15.06 B_AnhFill Weight, Analog Output,

Range P 15.07 B_BerFill Weight Control Magnitude K 21.11 B_STG

Fill Weight Control stopped K 21.02 B_RONFill Weight, Display Format and

Dimension P 15.01 bdimFill Weight Filter P17.01 B_tauFill Weight, Limit Value BMAX P 17.05 B_MAXFill Weight, Limit Value BMIN P 17.04 B_MINFill Weight Setpoint P 18.01 B_sollFill/Discharge Unit OFF K 23.06 KME_FEAFilter Actual Value P 18.03 B_rtauFilter Deviation P 04.03 rtauFilter Setpoint P 18.02 B_fil

General Alarm K 10.06 S_ALARMGeneral Warning K 10.07 S_WARNHumidity Correction Active K 25.07 FEU_AKTHumidity Correction START K 25.01 FEU_EINHumidity, Limit Value FEUMAX P 20.01 FEU_MAXHumidity MAX K 25.06 FEU_MAX

INTERNAL Check SystemTypeActive K 22.01 KME_INT

I-Portion: Setback Time TN P 05.02 zd_tnI-Portion: Setback Time TN

GRAV P 06.06 zs_tngrI-Portion Compensating

Element P 06.12 zs_kiI-Portion: Setback Time TN P 18.07 B_tnInitialise Controller K 21.03 B_ITInitialize Dead Time Element

Setpoint K 26.06 TOT_INInput Position Signal Prefee-

der, Span P 6.02 zs_berInput Position Signal Prefee-

der, Zero Point P 06.01 zs_anhInput/Output Unit 1 K 00.03 EA1_AKTInput/Output Unit 2 K 00.04 EA2_AKTInput/Output Unit 3 K 00.05 EA3_AKTInterference Quantity

Effect STKP P 18.10 B_stkpInterference Quantity

Effect STTV P 18.11 B_sttvKME Result K 23.19 KME_AA

LC Input < MIN K 16.01 WZ_MINLC Input > MAX K 16.02 WZ_MAXLanguage P 00.02 sprLimit Value Difference P 11.01 auto_diLimit Value Mean Value P 11.02 auto_miLinearization K 18.01 L_AKTLoad Cell Characteristic E P 15.04 B_WZ_keLoad Cell Characteristic Value

E P 02.02 WZ_kennLoad Cell Filter P 02.06 wz_filt


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Load Cell Filter P15.05 B_WZ_FiLoad Cell Input “Fill Weight”

Underamplified K 21.08 B_WZMLoad Cell Input “Fill Weight”

Overamplified K 21.09 BWZMAXLoad Cell Rated Capacity

BWZNENN P 15.03 B_WZ_F0Load Cell Rated Capacity

WZNENN P 02.03 WZ_F0Lower Control Magnitude Limit

FGu P 18.14 B_guLower Control Magnitude Limit

Gu P 05.08 zd_min

Machine Control Station 1 K 00.06 LB1_AKTMachine Control Station 2 K 00.07 LB2_AKTMain Contact K 20.08 HAUPTKMain Contact Residual Amount P 14.03 hbatchMaintenance Interval P 02.08 wartintMaintenance Interval Reached K 01.01 WARTINTMaterial Correction P 03.07 MATKORMaterial Humidity K 25.02 MATFEUMaterial Humidity, Elevation P 20.02 FEU_ANHMaterial Humidity, Range P 20.03 FEU_BERMaterial Humidity, Wrong

Analog Input K 25.08 FEU_FANMaximum Check Fill Weight P 19.10 KMEBMAXMaximum Check Fill Weight K 23.09 KMEBMAXMaximum Correction Value P 11.03 auto_grMeasured Load K 10.10 QU_qMeasured Load qNENN P 02.05 qnennMeasured Load, Span P 10.04 Qae_BerMeasured Load, Zero Point P 10.03 Qae_AnhMeasurement Data Acquisition

Unit 1 K 00.01 ME1_AKTMeasurement Data Acquisition

Unit 2 K 00.02 ME2_AKTMemory SE K 00.09 SE_MEMMessage: Auxiliary Drive star-

ted K 10.05 H_EINMessage: Check Measurement

Started K 23.07 KME_AKTMessage: Deviation K 11.02 REGABMessage: Deviation Monitoring

Time P 04.02 regtimMessage: Deviation Threshold P 04.01 difmaxMessage: Emergency Setpoint

Active K 11.03 NOT_AKTMessage: Feeder started K 10.04 W_EINMinimum Check Fill Weight P 19.09 KMEBMINMinimum Check Fill Weight K 23.08 KMEBMMinimum Check Quantity P 19.07 KME_MINMultikey K 00.10 MK_AKT

No Release K 05.06 NO_FREI

No SI units K 00.11 NON_SINo EMERGENCY-OFF P 05.13 NO_NOTNominal Feed Rate PNENN P 01.02 pnennNominal Fill Weight FGNenn P 15.02 bnennNumber of Working Points P 13.01 LIN_ANZ

Output Position SignalPrefeeder, Span P 06.04 zs_aber

Output Position SignalPrefeeder, Zero Point P 06.03 zs_aanh

P < PMIN After Start-up K 04.01 PMIN_ANP-Portion KP P 05.01 zd_kpP-Portion KP GRAV P 06.05 zs_kpgrP-Portion KP P 18.06 B_kpP-Portion KP VOL P 06.09 zs_kpvoPassword Active P 00.01 passaktPower Failure K 02.01 NETZAUSPre-contact K 20.07 VORKONPre-contact Feed Rate P 14.01 dpvorPre-contact Residual Amount P 14.02 vbatchPreassign Dead Time Element

Setpoint K 26.05 TOT_VORPrefeeder Drive START K 14.00 ZS_AONPrefeeder Drive OPEN K 14.05 ZS_AAUFPrefeeder Drive SHUT K 14.06 ZS_AZUPrefeeder Limit Position MIN K 14.02 ZS_MINPrefeeder Limit Position MAX K 14.01 ZS_MAXPrefeeder START K 13.00 ZD_AONPrefeeder ON K 10.03 Z_RIEGPrefeeder ON K 10.00 ANTR_ONPrefeeder OPEN, Local K 14.03 ZS_LAUFPrefeeder Position Signal K 14.11 ZS_ADOPrefeeder Position Signal K 14.10 ZS_STMPrefeeder, Position-Controlled K 12.02 ZS_AKTPrefeeder Setpoint Local, Span P 05.13 zd_IberPrefeeder Setpoint Local, Zero

Point P 05.12 zd_IanhPrefeeder SHUT, Local K 14.04 ZS_LZUPrefeeder, Speed-Controlled K 12.01 ZD_AKTPreload Compensation P 16.03 B_TaraAPrepare Check Measurement K 23.16 KME_KVOPreselect Batching Mode

“Test Mode” K 20.03 TM_BATQPreselect Batching Mode 0 K 20.01 M0_BATQPreselect Batching Mode 1 K 20.02 M1_BATQPreselect Dead Time Element

Setpoint M1 K 26.02 TOT_VM1Preselect Dead Time Element

Setpoint M0 K 26.01 TOT_VM0Preselect Local Mode K 06.01 LO_VORWPreselect Local Mode Active K 06.03 LO_VAKTPreselect Memory P 18.15 B_IsavePreselect Mode 0 K 08.01 M0_VORWPreselect Mode 0 Active K 08.05 M0_VAKT


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Preselect Mode 1 K 09.01 M1_VORWPreselect Mode 1 Active K 09.05 M1_VAKTPreselect Test Mode K 07.01 TM_VORWPreselect Test Mode Active K 07.05 TM_VAKT

Range Correction KOR P 16.02 B_KorRate Filter TF P 18.09 B_tfReady in Mode 0 K 05.09 M0_BERReady in Mode 1 K 05.10 M1_BERReady to Start in Mode 1 K 05.12 M1_EBERReady to Start in Mode 0 K 05.11 M0_EBERRelative Range BR P 19.13 KMEBRELRelative Setpoint K 09.11 M1_PRELRelative Setpoint K 08.11 M0_PRELRelative Zero Point NP P 19.11 KMETRELRelease 1 K 05.03 FREI_1Release 2 K 05.04 FREI_2Release 3 K 05.05 FREI_3Release Check System K 23.01 KME_FRReset Totalizing Counter 1 K 09.03 M1_RES1Reset Totalizing Counter 1 K 08.03 M0_RES1Reset Totalizing Counter 1 K 07.03 TM_RES1Reset Totalizing Counter 2 K 09.04 M1_RES2Reset Totalizing Counter 2 K 08.04 M0_RES2Reset Totlaizing Counter 2 K 07.04 TM_RES2Response Threshold ANS

GRAV P 06.08 zs_egrResponse Threshold ANS VOL P 06.11 zs_evoResponse Threshold Deviation P 18.04 B_schw

Safety Disconnector K 05.02 FREISCHSet Feed Rate K 10.13 SOLAKTSet-Up Filter TF P 05.04 zd_tfSetback Time TN VOL P 06.10 zs_tnvoSetpoint Bypass BYP P 05.07 zd_bypSetpoint Prefeeder, Local K 13.10 ZD_LSTSetpoint, Span P 10.02 Pae_BerSetpoint, Span P 09.08 PS_Ber.Setpoint, Zero Point P 10.01 Pae_Anh.Setpoint, Zero Point P 09.07 Ps_Anh.Simulator Active K 16.03 SIM_AKTStart External Check System K 24.03 KME_STEStart Span Correction K 23.02 KME_SBIStart Zero Point Correction K 23.03 KME_STIStart-Up P 12.02 fahrtimStop Totlaizing Counter 1 K 19.01 FM1STOPStop Totalizing Counter 2 K 19.02 FM2STOPStorage I-Portion P 05.05 I_Save

Tare Correction T 1 P 03.03 Tarkor 1Tare Correction T 2 P 03.06 Tarkor 2Tare N P 03.02 Tara_NTare N P16.01 B_TaraTemperature MAX 1 Too High K 03.02 T_MAX1

Temperature MAX 2 Too High K 03.01 T_MAX2Temperature Prefeeder Too

High K 02.04 TEMP_DOTotalizing Counter 1,

Pulse Output Corrected K 25.04 FM1_TRTotalizing Counter 2,

Pulse OutputCorrected K 25.05 FM2_TR

Totalizing Counter 1,Pulse Output Corrected K 25.04 FM1_TR

Totalizing Counter 2, Pulse Out-put Corrected K 25.05 FM2_TR

Totalizing Counter 1 K 10.08 FM1_IATotalizing Counter 1, Display

and Output Format P01.03 fm1dimTotalizing Counter 1, Pulse

Length P 01.04 fm1pulsTotalizing Counter 2 K 10.09 FM2_IATotalizing Counter 2, Display

and Output Format P 01.05 fm2dimTotalizing Counter 2, Pulse

Length P 01.06 fm2puls

Upper Control MagnitudeLimit FGo P 18.13 B_go

Upper Control MagnitudeLimit Go P 05.09 zd_max

Volumetric Mode K 10.02 VOLUM

Weight Correction KOR P 03.04 GEWKORWorking Point 1 P 13.02 Isoll_1Working Point 1, Feed Rate, Bin P 13.03 Lin_F1Working Point 2 P 13.05 Isoll_2Working Point 2, Feed Rate,

Feeder P 13.07 Lin_Z2Working Point 2, Feed Rate, Bin P 13.06 Lin_F2Working Point 2, Feed Rate,

Feeder P 13.04 Lin_Z1Working Point 3 P 13.08 Isoll_3Working Point 3, Feed Rate,

Feeder P 13.10 Lin_Z3Working Point 3, Feed Rate, Bin P 13.09 Lin_F3Working Point 4 P 13.11 Isoll_4Working Point 4, Feed Rate,

Feeder P 13.13 Lin_Z4Working Point 4, Feed Rate, Bin P 13.12 Lin_F4Working Point 5 P 13.14 Isoll_5Working Point 5, Feed Rate,

Feeder P 13.16 Lin_Z5Working Point 5, Feed Rate, Bin P 13.15 Lin_F5Wrong Material Flow K 04.00 ST_MAT


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Annex B: List of Interfaces

B.1 Digital Inputs DE

NAME NUMBER CODE DEFAULT VALUE VALUE SWITCH

Error: Prefeeder Drive K 02.02 F_DAN EA1.DE2 A pError: Prefeeder Controller K 02.03 DAN_REG —-.NO A pTemperature Prefeeder HI K 02.04 TEMP_DO —-.NO A o

Error: Auxiliary Drive K 02.05 F_HAN —-.NO IG pTemperature MAX2 Too

HighK 03.01 T_MAX2 ME1.DE6 A

pTemperature MAX1 Too

HighK 03.02 T_MAX1 —-.NO W1

pEmergency Stop K 05.01 NOTAUS EA1.DE1 A p

Safety Disconnector K 05.02 FREISCH EA1.DE1 A pRelease 1 K 05.03 FREI_1 ¤ EA1.DE6

oRelease 2 K 05.04 FREI_2 ¤ —-.YES oRelease 3 K 05.05 FREI_3 ¤ —-.NO o

Preselect Local Mode K 06.01 LO_VORW ME1.DE1 oFeeder START/STOP K 06.02 LO_I/O ME1.DE2 oFeeder START/STOP K 07.02 TM_I/O ¤ LB1 oq

Reset Totalizing Counter 1 K 07.03 TM_RES1 ¤ LB1 oReset Totalizing Counter 2 K 07.04 TM_RES2 ¤ LB1 o

Preselect Mode 0 K 08.01 M0_VORW ¤ ZBS oqFeeder START/STOP K 08.02 M0_I/O ¤ ZBS oq

Reset Totalizing Counter 1 K 08.03 M0_RES1 ¤ ZBS oReset Totalizing Counter

2K 08.04 M0_RES2

¤ ZBS o


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Preselect Mode 1 K 09.01 M1_VORW ¤ LB1 oqFeeder START/STOP K 09.02 M1_I/O ¤ LB1 oq

Reset Totalizing Counter 1 K 09.03 M1_RES1 ¤ LB1 oReset Totalizing Counter 2 K 09.04 M1_RES2 ¤ LB1 o

Acknowledge EventMessage

K 10.01 STCLR EA1.DE5o

Volumetric Mode K 10.02 VOLUM —-.NO oPrefeeder START K 10.03 Z_RIEG ¤ LB1 o

Activate EmergencySetpoint

K 11.01 NOTSOL¤ —-.NO o

Prefeeder Limit PositionMAX

K 14.01 ZS_MAX ME2.DE4 W1o

Prefeeder Limit PositionMIN

K 14.02 ZS_MIN ME2.DE5 W1o

Prefeeder OPEN, Local K 14.03 ZS_LAUF ME1.DE3 oPrefeeder SHUT, Local K 14.04 ZS_LZU ME1.DE4 o

Stop Totalizing Counter 1 K 19.01 FM1STOP —-.NO oStop Totalizing Counter 2 K 19.02 FM2STOP —-.NO o

Preselect Batching Mode 0 K 20.01 M0_BATQ ¤ ZBS oPreselect Batching Mode 1 K 20.02 M1_BATQ ¤ LB1 oPreselect Batching Mode

“Test Mode”K 20.03 TM_BATQ

¤ LB1 oAbort Batch Mode 0 K 20.04 M0_BATA ¤ ZBS oAbort Batch Mode 1 K 20.05 M1_BATA ¤ LB1 o

Abort Batch Test Mode K 20.06 TM_BATA ¤ LB1 oFill Weight Control START K 21.02 B_RON —-.NO o

Initialize Controller K 21.03 B_INIT —-.NO oRelease Check System K 23.01 KME_FR ¤ —-.YES o


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Start Span Correction K 23.02 KME-SBI ¤ LB1 oqStart Zero Point Correction K 23.03 KME_STI ¤ LB1 oq

Accept Correction K 23.04 KME_KUI ¤ LB1 oDo Not Accept Correction K 23.05 KME_KNO ¤ LB1 o

Fill/Discharge Unit stopped K 23.06 KME_FEA —-.NO W2 oHumidity Correction

STARTK 25.01 FEU_EIN

¤ —-.NO oDead Time Element

SetpointPreselect Mode 0

K 26.01 TOT_VM0¤ —-,NO o

Dead Time ElementSetpoint

Preselect Mode 1

K 26.02 TOT_VM1¤ —-.NO o


Clock ON M0

K 26.03 TOT_TM0¤ —-.NO o


Clock ON M1

K 26.04 TOT_TM1¤ —-.NO o

Preassign Dead TimeElement Setpoint

K 26.05 TOT_VOR¤ —-.NO oq

Initialize Dead TimeElement Setpoint

K 26.06 TOT_INI¤ —-.NO oq

Dead Time ElementSTART/STOPPreselect M0

K 26.07 TOT_IM0¤ —-.NO o

Dead Time ElementSTART/STOPPreselect M1

K 26.08 TOT_IM1¤ —-.NO o

Dead Time ElementSTART/STOPClock ON M0

K 26.09 TOT_TI0¤ —-.NO o

Dead Time ElementSTART/STOPClock ON M1

K 26.10 TOT_TI1¤ —-.NO o


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¤ Other source types are possible as well.

B.2 Digital Outputs DA


Drives OK K 02.00 ANTR_OK —- oCable Breakage/Short

CircuitK 02.06 KURZSCH —- A

oFeed Unit OK K 03.00 MECH_OK —- o

Wrong Material Flow K 04.00 ST_MAT —- oP < PMIN After Start-up K 04.01 PMIN_AN —- W1 o

No Release K 05.06 NO_FREI —- W2 oElectrical Equipment

ReadyK 05.07 EL_BER —-

oExternally Ready K 05.08 EX_BER —- oReady In Mode 0 K 05.09 M0_BER EA1.DA5 oReady In Mode 1 K 05.10 M1_BER —- o

Ready to Start in Mode 0 K 05.11 M0_EBER —- oReady to Start in Mode 1 K 05.12 M1_EBER —- oNo EMERGENCY-OFF K 05.13 NO_NOT —- oPreselect Local Mode

ActiveK 06.03 LO_VAKT —-

oPreselect Test Mode

ActiveK 07.05 TM_VAKT —-

oPreselect Mode 0 Active K 08.05 M0_VAKT —- oPreselect Mode 1 Active K 09.05 M1_VAKT —- oMessage: Feeder started K 10.04 W_EIN EA2.DA3 oMessage: Auxiliary Drive

startedK 10.05 H_EIN —-

oGeneral Alarm K 10.06 S_ALARM EA1.DA2 p


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General Warning K 10.07 S_WARN EA1.DA7 pMessage: Deviation K 11.02 REGAB EA2.DA2 W1 o

Message: EmergencySetpoint Active

K 11.03 NOT_AKT —- W1o

Controller Out Limit K 11.04 REG_ERR —- W1 oPrefeeder START K 13.00 ZD_AON EA1.DA1 o

Prefeeder Drive START K 14.00 ZS_AON EA1.DA1 oPrefeeder Drive OPEN K 14.05 ZS_AAUF EA1.DA3 oPrefeeder Drive SHUT K 14.06 ZS_AZU EA1.DA4 o

Actual Feed Rate < PMIN K 15.01 P_MIN EA2.DA4 W2 oActual Feed Rate > PMAX K 15.02 P_MAX EA2.DA5 W2 o

Pre-contact K 20.07 VORKON oMain Contact K 20.08 HAUPTK o

Fill Weight < BMIN K 21.05 BMIN —- W2 oFill Weight > BMAX K 21.06 BMAX —- W2 oBin Filling: START K 21.07 B_FUELL —- oMessage: Check

Measurement StartedK 23.07 KME_AKT —-

oCorr. Range Exceeded,

Abs. Zero PointK 23.11 KME_KTA —- W1


Rel. Zero PointK 23.12 KME_KTR —- W1


Abs. SpanK 23.13 KME_KBA —- W1


Rel. SpanK 23.14 KME_KBR —- W1

oCheck Logged On K 23.15 KME_KAN —- W2 o

Prepare CheckMeasurement

K 23.16 KME_KVO —- W2o


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Check MeasurementActive

K 23.17 KME_KON —-p

Check System ExpectsAcceptance

K 23.18 KME_WQU —- W2o

Humidity MAX K 25.06 FEU_MAX —- W1 oHumidity Correction Active K 25.07 FEU_AKT —- o

Preselect Dead TimeElements

K 26.11 TOT_GEW —-o

Dead Time ElementSetpoint Active

K 26.12 TOT_PON —-o

Dead Time ElementSTART/STOP Active

K 26.13 TOT_ON —-o

B.3 Analog and Measuring Inputs AE, GA, WZ

NAME NUMBER CODE DEFAULT VALUE VALUE

Absolute Setpoint K 07.10 TM_PABS LB1

Absolute Setpoint K 08.10 M0_PABS ZBS

Absolute Setpoint K 09.10 M1_PABS LB1

Measured Load K 10.10 QU_q ME1.WZ1 A

Setpoint, Prefeeder, Local K 13.10 ZD_LST ME1.AE1

Position Signal Prefeeder K 14.10 ZS_STM ME1.AE1

Fill Weight K 21.01 B_WZ —- A


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Material Humidity K 25.02 MATFEU —-

B.4 Analog and Pulse Outputs AA, IM


Totalizing Counter 1 K 10.08 FM1_IA EA1.IM1

Totalizing Counter 2 K 10.09 FM2_IA EA2.IM1

Actual Feed Rate 1 K 10.11 P_IST1 EA1.AA2

Actual Feed Rate 2 K 10.12 P_IST2 —-

Set Feed Rate K 10.13 SOLAKT EA2.AA2

Deviation K 11.13 REGABA —-

Control Magnitude Prefeeder K 13.11 ZD_NST EA1.AA1

Position Signal Prefeeder K 14.11 ZS_ADO —-

Fill Weight K 21.10 B_WZAA —-

Fill Weight Control Magnitude K 21.11 B_STG —-

Actual Feed Rate, Dry K 25.03 PTROCK —-


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Annex C:

From Version: FDD 1001-02

New Configurators:

K 00.12 NON_SI Conversion of units SI/USK 05.13 NO_NOT Output: No Emergency Stop

Configurators With Modified Function:

K 22.02 Start range correction with pos. flankK 22.03 Start zero point correction with pos. flank

Operation:

After operation of HELP key, the 10 most significantevent messages are displayed in plain language, pre-viously only the message with highest priority.


Configurators With Modified Function:

K 06.01 LO_VORW Automatic feeder cut-off, ifLocal Mode is aborted.

Parameters With Modified Function:

P 05.08 zd_min Stop of belt load controllerat 0V or zd_min (elevation).Control magnitude atSTOP, either 0V or zd_min.

P 03.03 Tarkor 1 Increased value range forP 03.06 Tarkor 2 Tarkor 1 and Tarkor 2.

Function Distributor:

Fading out of control functions selected out in currentmode of operation.


Configurators with Changed Function:

K 02.01 NETZAUS Default value from W1 to AK 02.06 KURZSCH Cable breakage/short cir-

cuit.Connection of contact swit-ches to Namur inputs possi-ble.

Parameter with Changed Function:

P 19.15 KME_MIT KME_MIT replaced byKME_BEW.Correction filter for checksystem replaced by evalua-tion factor.

KME: In the measuring and filling phase of a checkmeasurement (KME), bin level is controlled bythe check system.


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New configurators:

K 14.12 ZS_ZUST Control prefeeder outputK 23.19 KME_AA KME result

New parameters :

P 14.04 hkadap Adaptation factorModified configurators:

K ... Level of the input contactsselectable

Modified parameters:

P 01.06 fm2puls Pulse length max. 500 msP 14... Batching


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Annex: CFH 363 GB/ C - 2

Documents

FH363gb FDD