Fiber laser welding system (FLW) - processing from 3D CAD/CAM to welding Information *FLW is the acronym for fiber laser welding. Fiber laser welding system Introducing the FLW series!
Fiber laser welding system (FLW) - processing from 3D CAD/CAM to welding Information *FLW is the acronym for fiber laser welding. Fiber laser welding system Introducing the FLW series!
Fiber laser welding system (FLW) - processing from 3D CAD/CAM to welding Information *FLW is the acronym for fiber laser welding. Fiber laser welding system Introducing the FLW series!
Fiber laser welding system (FLW) - processing from 3D CAD/CAM to welding Information *FLW is the acronym for fiber laser welding. Fiber laser welding system Introducing the FLW series!
Fiber laser welding system (FLW) - processing from 3D CAD/CAM to welding Information *FLW is the acronym for fiber laser welding. Fiber laser welding system Introducing the FLW series!

Fiber laser welding system (FLW) - processing from 3D CAD/CAM to welding Information *FLW is the acronym for fiber laser welding. Fiber laser welding system Introducing the FLW series!

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  • For Your Safe UseBe sure to read the manual carefully before use.

    Dedicated partitions are required for hazard-free operation of the system. The system requires 1.07 m wavelength barriers.

    This laser product uses a Class 4 invisible laser for processingand a Class 3R visible laser for positioning.

    Class 4 invisible laser: Avoid eye or skin exposure to direct or scattered

    Specifications, appearance, and equipment are subject to change without notice for further improvement

    * The specifications described in this catalogue are for the Japanese domestic market.radiation. Never look into the radiation nor touch it.

    Class 3R visible laser: Avoid direct eye exposure.

    E020-EU01en

    September 2013

    AMADA EUROPE HQ. All Rights Reserved

    web

    Implementation example

    Machine specifications

    Oscillator and chiller specifications

    (Standard)

    RobotRobot controllerNCLaser headPartition

    M-710iC/50 (FANUC)SYSTEM R-30iA (FANUC)

    AMNC/PCAmada

    Full cover partition

    Line upUnit: mm

    Standard stroke mMaximum speedRepeatable positioning accuracy

    600.1

    1.5 m (maximum of 6.0 m as option)

    Pass line height mmMaximum payload capacityRotating axis (angle)

    Tilting axis (angle)

    500720

    90

    700

    ItemModel Rated power W

    m htgnelevaWPower requirements kVAMass of oscillator kgOutside dimensions WHL (partition) mmPower requirements kVA

    4 kWYLS4000-S2T

    4000

    20

    1.070 1.080

    3605500 3500 6600

    9

    Model 1: RobotModel 2: Robot and positioner tableModel 3: Robot, positioner table and robot carriage

    Oscillator and robot carriageOscillator: 4 kWRobot carriage: 3.0 m

    The FLW series is available in the following line-upto suit your specific material sizes and processing applications.

    Model 3: Robot, positioner table and robot carriage*

    Robot controllerR-30iA

    Transformer

    24kVA

    AMNCControlpanel

    6600

    YLS-4000-S2T

    Dustcollector

    Chiller

    5500

    R2568

    Fiber laser welding system (FLW)

    Welding*Suggested layout

    Robot carriage specifications

    Positioner table specifications (with surface table)

    System specification

    m/minmm

    kg

  • Integrated processing from 3D CAD/CAM to weldingIntegrated processing from 3D CAD/CAM to welding

    Information

    *FLW is the acronym for fiber laser welding.

    Fiber laser welding system

    Introducing the FLW series!

    Product: White goods panel Material: SUS Thickness: 1.0 mm Product size: 250x200x100 mm

    Automatic unfolding to high quality welding of three-directional radius corner

    Present issues Bending of vertical radius fold requires for special tools which add to costs. Three-directional radius corner cannot be bent- separate parts must be fabricated. Welding distorts the product. Bend gauging and dimensional accuracy are unstable . Post-weld finishing requires much time and labour increasing costs.

    SheetWorks

    Dr.ABE_Bend

    HG-1003

    FLW-CAM

    One-click automatic unfolding of three-directional radius corner

    High quality laser cutting of profiles

    Radius bend achieved without using special tool

    Three-directional radius achieved with one hit using special tool

    Robotic welding provides high quality and consistency

    3D solid sheet metal CADAP100

    2D CAD/CAM

    Fully automatic bending data creation CAMFiber laser welding CAM

    Dr.ABE_Blank

    FOL-3015AJ

    Fully automatic blanking data creation CAM

    Fiber laser cutting machine

    Press brake for ultimate high-mix, small-lot production

    Benefits of integrated processing Vertical radius fold can be bent using standard tools. Three-directional radius corner can be bent in one hit with special tooling and finished to a high quality. 90 mm backgauge fingers achieve consistent angle accuracy. Fibre laser welding reduces the distortion of the product and reduces finishing time.

    A new era of laser weldingMulti-functional, high speed and high grade welding

    Amada Fiber Laser Welding system achieves high speed and high grade welding that is impossible with conventional laser welding.

    Amada provides the solutions to your common welding issues. Features such as a Fiber laser oscillator,Amada s original processing head and a range of software assist you with the complete welding processand enhance your laser welding productivity.

    Amada Fiber Laser Welding system achieves high speed and high grade welding that is impossible with conventional laser welding.

    Amada provides the solutions to your common welding issues. Features such as a Fiber laser oscillator,Amada s original processing head and a range of software assist you with the complete welding processand enhance your laser welding productivity.

    e for ultimate high mix2 3

    Fiber laser welding system (FLW)

  • Window rotating

    Focusing lens

    Laser beam beingrotated

    Laser beam

    Focusing lens

    Focusing lens

    Laser beamContinuous waveform (CW) welding

    Pulse welding

    High speed (high average power)

    Continuous, smooth beads

    Low speed (low average power)

    Scaly beads

    Active fiber

    FBG

    Pump laser diode

    Monolithic structure, small area to be cooled, no optic parts

    Wavelength (m)

    Fiber laser Disc laser

    Total efficiency, including chiller

    Beam absorptionrate

    CO laser2

    Ferrous

    AL

    1.07

    30

    35

    7

    10.6

    6

    12

    2

    1.03

    20

    35

    7

    5

    1 Amada weldingtechnology packageAmada weldingtechnology package

    High speed and high grade weldingHigh speed and high grade welding

    Enhanced efficiencyby digitalizationEnhanced efficiencyby digitalization

    Enhanced efficiencyby digitalisation 2Enhanced efficiencyby digitalisation 2

    2

    FLW Series new technologies

    What is a fiber laser? New original processing head

    Welding performance improvement of highlyreflective or difficult-to-weld materials

    NC auto focus control

    Movable filler and gas nozzle

    FLW-CAM

    High grade processing by smoothcontinuous welding

    4

    3

    4

    TAS (Teaching assist system)

    AMNC/PC

    Beam weaving system

    Fiber laser

    Improved welding of highly reflective and difficult to weld materials

    A fiber laser has a short wavelength and high beam absorption against metal. This enables a fibre laser to weld aluminium, copper as well as highly reflective and difficult to weld materials thereby expanding your processing range.

    Realise high grade processing with smooth continuous welding

    Continuous waveform (CW) welding produces highly airtight and smooth welds. The NC auto focus control feature enables a wide range of weld processing from appearance to emphasis on deep penetration and strength.

    Improved efficiency and reduced costsA large reduction in electricity costs is made possible due to a high heat exchange efficiency. Maintenance cycles are also improved due to the reduction of mirrors and other optical components.

    Beam weaving systemThe optic system rotates, therefore rotating the laser beam. Amada s patented beam weaving system allows welding of large-gap parts, filler feeding and aluminium processing.

    NC auto focus controlThe NC focus control feature automatically controls the focus lens to the optimum position based on the processing condition. This simultaneously enables butt welding with a small beam and radius finishing of corners by focusing on a wide area.

    Movable filler and gas nozzleThe filler reel can carry a maximum of 20 kg. The gas nozzle automatically retracts when the TAS function is used (Teaching assist system).

    Supporting high quality welding with advanced technology

    Dedicated off-line programming software

    AMNC/PCAmada s original controller is used to: Download processing programs from CAD Visualize setup information Database of processing conditions

    TAS (teaching assist system)The TAS function saves you the difficult task of manually teaching the robot the welding paths. The deviation between the welding path and target is compensated using a high resolution CCD camera and stored to memory.

    FLW-CAMThe AMADA FLW-CAM software improves your efficiency through off-line robot teaching, simulating movements based on 3D data.

    Fiber laser welding system

  • 4340

    4000

    3000

    Side view

    Front view

    5800

    4000

    3000

    6600

    5500

    3500

    Unit: mm

    Side view

    Front view

    Side view

    Front view

    6

    Line up

    The FLW series is available in the following layouts to suit your specific material sizes and processing applications.

    To ensure the safe use of our laser welding machines, safety equipment is installed to meet all appropriate laws and regulations in Japan and abroad.or your safe use of our laser welding machines, appropriate equipment safeguarding measures are undertaken by considering applicable laws and regulations.

    Robot

    Model 1

    Peripheral units Process Change : Machining to sheetmetal fabrication

    Robot and positioner table

    Model 2

    Robot, positioner table and robot carriage

    Model 3

    Process Change : Welding of highlyreflective/different materials

    Protecting the EnvironmentEnvironmentally friendly design

    Positioner tableReduction of set-up time and jig change is made possible by rotating and tilting the workpiece plus weld line to the desired position

    Robot carriageThe robot can be automatically moved to t