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FMEA Failure Mode and Effects Analysis 失效模式與效應分析

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1 of 33. FMEA Failure Mode and Effects Analysis 失效模式與效應分析. Prepared by : James.Zhou Issue date : April 12,2001. 2 of 33. FMEA 意義說明. FMEA 是不良預防的工具 , 是一種 有條理程序可藉由一張包含所有 的失效模式的表 , 並以數據來表 示風險的大小和預先採取預防改 善措施。. 3 of 33. 導入 FMEA 的優點. - PowerPoint PPT Presentation

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Failure mode :
Severity * Occurrence * Detection
Root cause
Corrective Action System
FMEA
3. &
10. Model Action
12. RPN 100 () or Top 20%
13. RPN

100 or Top 20% item
13 Action
9 of 33
10 of 33
5.







Case,








b.
Socket

Y









a.
Socket
FG



Process
4.


3.




2.


1.




d.




Delta Confidential
Part Failure Mode Effect(s) Cause(s) Current or Action(s) to Area or Action(s)
Name * Control(s) be taken Individual taken
Function responsible
and function. List all the functions for the functional block
FMEA
Delta Confidential
Part Failure Mode Effect(s) Cause(s) Current or Action(s) to Area or Action(s)
Name * Control(s) be taken Individual taken
Function responsible
In the failure mode column, list each of the failure
modes for the function.
Delta Confidential
Part Failure Mode Effect(s) Cause(s) Current or Action(s) to Area or Action(s)
Name * Control(s) be taken Individual taken
Function responsible
failure modes.
FMEA
Delta Confidential
Part Failure Mode Effect(s) Cause(s) Current or Action(s) to Area or Action(s)
Name * Control(s) be taken Individual taken
Function responsible
severity (scale from 1 to 10)
4.
Almost Never
Delta Confidential
Part Failure Mode Effect(s) Cause(s) Current or Action(s) to Area or Action(s)
Name * Control(s) be taken Individual taken
Function responsible
typically used if the severity is 9 or 10.
5.
Delta Confidential
Part Failure Mode Effect(s) Cause(s) Current or Action(s) to Area or Action(s)
Name * Control(s) be taken Individual taken
Function responsible
for each failure mode
Delta Confidential
Part Failure Mode Effect(s) Cause(s) Current or Action(s) to Area or Action(s)
Name * Control(s) be taken Individual taken
Function responsible
“causes” happening on a “1 to
10” scale. The higher the
number the more likely the
“causes” will occur.
Low
Almost Never
Delta Confidential
Part Failure Mode Effect(s) Cause(s) Current or Action(s) to Area or Action(s)
Name * Control(s) be taken Individual taken
Function responsible
will assure the design adequacy for the
failure mode and/or cause / mechanism
under consideration.
Delta Confidential
Part Failure Mode Effect(s) Cause(s) Current or Action(s) to Area or Action(s)
Name * Control(s) be taken Individual taken
Function responsible
Estimate the likelihood of the
detection on a “1 to 10” scale. The lower the number the more likely the cause will be detected.
9.
Very Minor
,


4


5
Low


8
Almost Never
Delta Confidential
Part Failure Mode Effect(s) Cause(s) Current or Action(s) to Area or Action(s)
Name * Control(s) be taken Individual taken
Function responsible
product of Severity, Occurrence,
10.
Delta Confidential
Part Failure Mode Effect(s) Cause(s) Current or Action(s) to Area or Action(s)
Name * Control(s) be taken Individual taken
Function responsible
detect
battery
Faults
Severity
Severity
Occurrence
Occurrence
Detection
Detection
RPN
RPN
What actions need to be taken to prevent the Failure Mode?
If no action is taken, record “none”
11.
Delta Confidential
Part Failure Mode Effect(s) Cause(s) Current or Action(s) to Area or Action(s)
Name * Control(s) be taken Individual taken
Function responsible
Target date could be established
by development program
Delta Confidential
Part Failure Mode Effect(s) Cause(s) Current or Action(s) to Area or Action(s)
Name * Control(s) be taken Individual taken
Function responsible
taken.
Always enter a reference such as data or test reports.
13.
Delta Confidential
Part Failure Mode Effect(s) Cause(s) Current or Action(s) to Area or Action(s)
Name * Control(s) be taken Individual taken
Function responsible
change will be:
Delta Confidential
Part Failure Mode Effect(s) Cause(s) Current or Action(s) to Area or Action(s)
Name * Control(s) be taken Individual taken
Function responsible
than previous, then ACTION taken
has been ineffective.
Subsystem/Name :
Action taken
Process Function
Delta Confidential
Subsystem/Name :
Action taken
Subsystem/Name :
Action taken
Process Function
Process Function