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Siemens Flow Instruments A/S
T.I: 19/11-2009
Flowmålemetoder til forskellige installationsforhold
Forskelligt behov?
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Siemens Flow Instruments A/S
T.I: 19/11-2009
Flowmålemetoder til forskellige installationsforhold
Forskellig måleteknologi!
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Siemens Flow Instruments A/S
T.I: 19/11-2009
Specifikation af en flowmåler
Flowmåle opgave
2. Vurdér teknologi
1. Specificer krav
3. Planlæg installation
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Siemens Flow Instruments A/S
T.I: 19/11-2009
Specificer krav 1
MedieVæske eller gas
Tryk (inkl. Vacuum & pulsationer)
Temperatur (inkl. evt chok)
Aggressivitet
Rent eller med fremmedpartikler
En eller flerfaset
Ledende eller isolerende
Aflejringer
Flowprofil
Hygiejne krav
IP klasse
Temperatur
Korrosion / rengøring
Hygiejne krav
Tilslutninger
Ex område eller sikkert område
Miljø
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Siemens Flow Instruments A/S
T.I: 19/11-2009
Specificer krav 2
Præcisionskrav
Absolut nøjagtighed
Gentagelsesnøjagtighed
Volumen, masse eller energi måling
Nulpunktsnøjagtighed
Dynamikområde
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Siemens Flow Instruments A/S
T.I: 19/11-2009
Specificer krav 3
Regulering eller totalisering?Afregning
Batchmåling
Overvåge process eller udstyr
Trend overvågning
Støj overvågning
Updateringshastighed
Nulstilling
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Siemens Flow Instruments A/S
T.I: 19/11-2009
Specificer krav 4
Forsyning & kommunikation (MMI)Display
Relæ
Analog udgang (f.eks 4-20mA)
Digital udgang (f.eks 0-10kHz frekvens eller puls til tæller)
Seriel bus (f.eks Profibus PA)
Parallel bus (f.eks HART)
Opsætning manuelt på transmitter eller via bus eller service kanal
Forsyning med batteri, DC aller AC
Trådløs kommunikation til opsætning/aflæsning (f.eks Irda) eller dynamiske måledata (f.eks Wireless HART eller wireless M-Bus)
Diagnose
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Siemens Flow Instruments A/S
T.I: 19/11-2009
Specificer krav 5
Godkendelser & lovgivning
Drikkevandsgodkendelse
Fødevaregodkendelse/pharmaci
Afregning
Trykdirektiv
Ex
SIL
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Siemens Flow Instruments A/S
T.I: 19/11-2009
Specificer krav 6
ØkonomiFør du køber den billigste måler bør du overveje:
Hvad koster en målefejl?
Hvad koster et nedbræk?
Nødvendig levetid?
page 10 Group / Region / DepartmentProtection notice / Copyright notice
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Valg af teknologi
SITRANS F M Electromagnetic flow meters
Conductive fluids Clean slurries, paper &
pulp Good price performance Most recognised Easy to use Comprehensive product
range for all industries Sizes DN 2 to 2000
SITRANS F C Coriolis mass flow meters
Mass flow [kg] Low flow performance Liquid & gas Multiparameter Easy to use Comprehensive product
range for all industries Sizes Di 1.5 to Di 40,
and DN 50 to DN 150
SITRANS F US Ultrasonic flow meters
Large sizes cost efficient Clean non conductive
liquids Hot water applications District heating Non conductive fluids e.g. oil Sizes DN 25 to 4000 Clamp On technology
page 11 Group / Region / DepartmentProtection notice / Copyright notice
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Elektromagnetiske flowmålereVirkemåde
When a conductor moves through a uniform magnetic fielda potential difference is generated between the ends of the conductor
E = B·l·vE = Elektrode signalB = Flux desity (magnetic field strength)l = Length of conductor (distance between electrodes)v = Velocity (Flow velocity of media)
page 12 Group / Region / DepartmentProtection notice / Copyright notice
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Elektromagnetiske flowmålere
MAG meters can only measure:
Fluids with electrical conductivity
YesWaterMilk Chemicals
NoGasoline/oil Liquefied gas Demi water
Some examples:
page 13 Group / Region / DepartmentProtection notice / Copyright notice
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Elektromagnetiske flowmålereTypical applications - Food & beverage - MAG 1100
Brewery (Denmark)Dairy (Denmark)
page 14 Group / Region / DepartmentProtection notice / Copyright notice
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Elektromagnetiske flowmålere Typical applications – WWW - MAG 3100 / 6000
Desalination plant (Israel and Oman)
page 15 Group / Region / DepartmentProtection notice / Copyright notice
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Elektromagnetiske flowmålere Typical applications – WWW – MAG 8000 compact IP68
Water supply (MID KENT Water, UK)
page 16 Group / Region / DepartmentProtection notice / Copyright notice
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Elektromagnetiske flowmålereStyrker & svagheder
Strengths works on almost any conductive liquid accurate and repeatable no pressure drop in the process. large measuring range (1/12” to 10 feet) bidirectional measurement
Limitations does not work for gases or steam. does not work on non-conductive fluids (hydrocarbons, ultra clean water) electrodes subject to coating
Application area
page 17 Group / Region / DepartmentProtection notice / Copyright notice
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Ultralyds flowmålereVirkemåde
Transit time flowmeters work by measuring the time difference (∆T) between an ultrasonic pulse sent in the flow direction (downstream) and an ultrasound pulse sent opposite the flow direction (upstream). The greater flow the larger transit time difference
SONOFLO® - Ultrasonic time of flight
V = K * ∆T
page 18 Group / Region / DepartmentProtection notice / Copyright notice
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Ultralyds flowmålere
Yes OilWater and demi water District heating water (incl. additives) Gas
No Steam, because of pressure and temperature conditions Glacial Acetic Acid, because this acid is not very sonically conductiveMultiphase media
Some examples:
Fluids with and without electrical conductivity
page 19 Group / Region / DepartmentProtection notice / Copyright notice
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Ultralyds flowmålereVirkemåde
Inline Clamp-on
page 20 Group / Region / DepartmentProtection notice / Copyright notice
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SONOKIT advantage: Large dimension range (DN3400) High accuracy (typically 0.5 .. 1%) Perfect for concrete pipes Experience (SONOFLO)
Application in a power station: Cooling water,
concrete pipe Di = 3.40m Solution: SONOKIT-2
Benefit: - Installation with the pipe manufacturing- Full integration in the pipe construction- Stable construction
Ultralyds flowmålereTypical applications – SONOKIT / Inline
page 21 Group / Region / DepartmentProtection notice / Copyright notice
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Ultralyds flowmålere Typical applications – clamp on
Application;Sprogø, Denmark
Clamp-onDN 400 PVC pipe
page 22 Group / Region / DepartmentProtection notice / Copyright notice
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“FUS” Benefits:
Suitable for large dimensions
Perfect for high temperature
Long experience in Energy (SONOFLO)
Heat energy for power plant in “Horsens” in DKWish: mA- and frequency output Solution: 4x FUS060 with 2x SONO3100
Heat calculator and PT100 temperature sensor pair was customer specified („Kamstrup“)
Ultralyds flowmålereTypical applications - Inline
page 23 Group / Region / DepartmentProtection notice / Copyright notice
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Ultralyds flowmålereStyrker & svagheder
Strengths no moving parts and no pressure loss
can work on a very large range of pipes (1/4” to 30 ft) clamp-on units save installation costs clamp-on: no need for stopping the process both conductive and non-conductive liquids gas applications
Limitations installation is sensitive to mounting location longer inlet pipe requirements process events (build up inside the pipe, air bubbles, noise) can affect performance small pipe sizes are not easy/typical
Application area
page 24 Group / Region / DepartmentProtection notice / Copyright notice
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Coriolis masseflowmålere
If you can pump it, Coriolis can measure it!Liquids, gasses, slurries, density and fraction
Requirements to media:- Homogenous- Homogeneous mix of solids- Air free (homogenous mix)
Application area
page 25 Group / Region / DepartmentProtection notice / Copyright notice
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Coriolis masseflowmålere Multi-parameter flowmåling
Mass flow rate [Kg/s]Total mass [Kg]Density [Kg/m3]Temperature [°C]Volumetric flow rate [l/s]Total volume [l]Fraction flow [Kg/s]% Fraction [%]Total fraction [Kg]
page 26 Group / Region / DepartmentProtection notice / Copyright notice
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Coriolis masseflowmålereVirkemåde
Driver amplitude Coriolis amplitude
Δt
m = k·Δt·
page 27 Group / Region / DepartmentProtection notice / Copyright notice
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Coriolis masseflowmålereVirkemåde
page 28 Group / Region / DepartmentProtection notice / Copyright notice
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Coriolis masseflowmålereTypical applications - Food & beverage
These meters are very common to drink manufacturers. Proportions, like the sugar content in drinks, are very important to the recipe. The Coriolis meter provides highly accurate control of the manufacturing of the product.
An inline mixing skid used for drink manufacturers.
page 29 Group / Region / DepartmentProtection notice / Copyright notice
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When extracting oil from the ground, a common measurement that is required is the amount of water in the oil. This can be done using the density measurement from the meter and will identify how much oil is left in the well.
Coriolis masseflowmålereTypical applications - Chemical industry
page 30 Group / Region / DepartmentProtection notice / Copyright notice
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Coriolis masseflowmålereTypical applications - Automotive
The priority is……Cutting costs of manufacturing. This can be done by: less material waste more accurate and repeatable process controlBOSCH ABS Test Rig
SITRANS FC300
page 31 Group / Region / DepartmentProtection notice / Copyright notice
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Coriolis masseflowmålereStyrker & svagheder
Strength very high accuracy and repeatability true mass flow measurement multiple measurement (mass, volume, temperature,
density)
Limitations limited size for meters (1/12” to 10”) can cause pressure drop in the process that interferes
with quality Application area
page 32 Group / Region / DepartmentProtection notice / Copyright notice
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Planlæg installationen!Mål altid så direkte som muligt ud fra det virkelige behovPlacer måleren så arbejdsbetingelserne bliver så konstante som muligtDimensioner måleren så den arbejder i dens optimale arbejdsområdeMinimer eksterne påvirkninger hvis muligt (kræfter, vibrationer kondens)Undgå at placere lige efter bøjninger, ventiler, T-stykker etc.
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Protection notice / Copyright notice
Thank youvery much