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GE Innovation Forum 2016 15 April, 2016 | Seoul, Korea GE Power Gas Power Systems Updates Hong-Chul YOON, Regional Application Engineering Leader – North Asia

Gas Power Systems Updates - GE리포트 코리아 - 상상을 현실로 … · 2016-12-23 · Gas Power Systems Updates Hong-Chul YOON, ... GAS TURBINE GAS TURBINE GENERATOR GRID

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GE Innovation Forum 2016

15 April, 2016 | Seoul, Korea

GE Power

Gas Power Systems Updates Hong-Chul YOON, Regional Application Engineering Leader – North Asia

© 2016, General Electric Company. Proprietary information. All rights reserved.

© 2016, General Electric Company.

GE Proprietary Information - The information contained in this document is General Electric Company (GE)

proprietary information. It is the property of GE and shall not be used, disclosed to others or reproduced

without the express written consent of GE, including, but without limitation, in the creation, manufacture,

development, or derivation of any repairs, modifications, spare parts, or configuration changes or to obtain

government or regulatory approval to do so, if consent is given for reproduction in whole or in part, this

notice and the notice set forth on each page of this document shall appear in any such reproduction in whole

or in part. The information contained in this document may also be controlled by the US export control laws.

Unauthorized export or re-export is prohibited.

GE Power

All relative statements are with respect to GE technology unless otherwise noted. 2

© 2016, General Electric Company. Proprietary information. All rights reserved.

Natural gas leads energy and capacity growth

Cleaner approximately half the CO2 of coal

Best use of fuel 1 pt . of efficiency

= $~50MM

Best use of capital lowest $/kW

Fastest power can be online within weeks

Most controllable and flexible

when you need it

Natural gas growth in new capacity and generation forecasted to lead all other fuels and technologies over the next decade

30% of new gas capacity orders

… +750 GW

50% increase in gas generation

… +2,400 TWh

(More than the installed gas power capacity in USA, Russia, China and Japan combined)

(More than 2X the current electricity generation from gas in the USA)

Here’s why …

10% of existing capacity retires

… -570 GW (More than the installed coal capacity in North and South America and West Europe combined)

Best power density and use of

land 80 MW/acre

© 2016, General Electric Company. Proprietary information. All rights reserved.

GAS TURBINE

GAS TURBINE GENERATOR

GRID SOLUTIONS

STEAM TURBINE

STEAM TURBINE GENERATOR

HEAT RECOVERY STEAM GENERATOR

CONTRIBUTIONS GE Alstom

Industry leading … •Plant efficiency and

emissions

•Reliability and availability

•Fuels capability

•Operating flexibility

•Time to power on line

GE’s Gas Power Systems expands offerings with Alstom units

© 2016, General Electric Company. Proprietary information. All rights reserved.

GE and Alstom combined have the world’s most competitive product portfolio

5

World’s broadest, most competitive portfolio Heavy Duty Gas Turbines 40-520 MW

Aeroderivative Gas Turbines 20-120 MW

Trailer-mounted Gas Turbines 35 MW

Air, Water and H2-Cooled Generators 70-1400 MVA

Combined Cycle Steam Turbines 80-700 MW

Heat Recovery Steam Generators

© 2016, General Electric Company. Proprietary information. All rights reserved.

Flexible scope offering

6

Eq

uip

me

nt

Gas turbines Steam turbines Generators HRSGs

Mechanical drive gas turbine

Simple cycle gas turbine

Simple cycle gas turbine cogen

Combined cycle

Steam tail (CC add-on)

Repowering

Inte

gra

ted

so

luti

on

s

Extended scope of supply …

Engineered Equipment Package (EEP)

Equipment + DCS + Emissions Monitoring + Critical Control Valves + Condenser

Power Island (PI)

EEP + Electrical Rooms + Transformers + Cables + Raceways + Pumps + Piping +

Instrumentation

Total Plant Equipment (TPE)

PI + Cooling Tower + Tanks + All Other Balance of Plant Equipment

Turnkey (TK)

TPE + Roads + Buildings + Switchyard + Foundations

Equipment scope …

© 2016, General Electric Company. Proprietary information. All rights reserved.

AdvantEDGE* power island simplifies and de-risks project execution

7

GE integrated systems Expanding the GE offering … with customers and partners in mind

• Full Power Island with plant performance and operational flexibility guarantees available

• Critical systems of Power Island engineered,

fabricated and assembled in state-of-the-art facilities

• Modules shop-tested with all functionalities

• Modules delivered directly on foundation and connected to rest of the plant with

reduced time and effort

• Modules can be delivered to EPC partners

for installation

• Lower EHS risks on site

• Less dependency on skilled manpower

• Reducing schedule slips

*Trademark of General Electric Company.

© 2016, General Electric Company. Proprietary information. All rights reserved.

Industry shifting to high efficiency generation for better economics

8

Industry trend … technology drives efficiency

Order year

‘05 ‘14 ’19e

% o

f in

du

stry

g

as

turb

ine

ord

ers

0

100 H-Class

E-Class

F-Class 45%

27%

9%

11%

19%

43%

12%

12%

Industrial <100 MW

Utility

Aeroderivative

9% 13% Intermediate

Distributed

55

60

65

Gas turbine firing temperature °C

introduced

2003 steam-cooled

introduced

2013 air-cooled

introduced

1986

1260 1430 1100 1600

introduced

1972 50

Co

mb

ine

d c

yc

le e

ffic

ien

cy

%

Technology and plant capability

drives industry

Industry orders shifting towards

H-class (% by MW)

World’s broadest , most

competitive GE portfolio

GE leads the industry in size and

efficiency … driving best economics H-class fastest growing segment

Continuous evolvement

in technology

© 2016, General Electric Company. Proprietary information. All rights reserved.

91 7E .03 Best in class and reliability, sub 4 ppm NOx

Gas turbine product portfolio

9

519

429

342

299

281

265

44

203

116

59

37

24

50 Hz 60 Hz

346

280

270

238

198

7HA

7F

116

59

37

31

LMS100

LM

24

TM

132

44 6B

145

52 6F

52

82

.02

.01

.06

.05

.04

6000

2500 + G4

2500

2500

.03

.01

.03 82

B/E-Class

F-Class

H-Class

Aeroderivative

GT13 .. Strengthen portfolio

7F.06 … Reaching new efficiency thresholds

in F-Class

31

9HA

9F

9E

6B

GT132E2

LMS100

LM

TM

6F

.02

.01

.06

.05

.04

.03

.03

6000

2500 + G4

2500

2500

.03

.04

.01

.03

LM6 Fast Power … Leader in SC NTP-to-COD and CC trail

6F.01 and 6F.03 … Significant investment for segment leading performance

9F.06 … F-class leadership with room to grow

9E.03 Upgrades + 2 MW 9E.04 … new

efficient turbine with 4 stage Hot Gas Path

6B.03 ... differentiated unconventional fuel

© 2016, General Electric Company. Proprietary information. All rights reserved.

Continuous evolvement in technology … Best customer economics

10

World’s leading H-class portfolio

Compressor • Field replaceable blades • 7F.05 Validated

DLN2.6+ Combustor • Proven performance • Broad fuel flexibility

Hot Gas Path • Air cooled • Proven super alloys

2015 2016

9HA.02

9HA.01

7HA.02

7HA.01

397 MW 5540 BTU/kWh

61.6%

510 MW 5517 BTU/kWh

61.8%

280 MW 5520 BTU/kWh

61.8%

346 MW 5500 BTU/kWh

62.0%

429 MW 5450 BTU/kWh

62.6%

519 MW 5440 BTU/kWh

62.7%

337 MW 5530 BTU/kWh

61.7%

275 MW 5570 BTU/kWh

61.3%

WORLD’S LARGEST AND MOST EFFICIENT GAS TURBINES MOST COST EFFECTIVE CONVERSION OF FUEL TO POWER

+9 MW

-77 BTU/kWh

+32 MW

-90 BTU/kWh

+9 MW

-30 BTU/kWh

+5 MW

-50 BTU/kWh

© 2016, General Electric Company. Proprietary information. All rights reserved.

World leading turbine validation facility … Validate performance, operability emissions and lifecycle capability

Starter motor

Drive motor

Gear Box

HA compressor rig

HA production gas turbine

50 meter power train

Torque converter

• Off-grid, full load

• 50 Hz and 60 Hz

• Gas and liquid fuels

• Production turbine, accessories and controls

7F.05 compressor

7F.05 validated

9HA validated

7HA validation

2011 2012 2014 2015

11

© 2016, General Electric Company. Proprietary information. All rights reserved.

Customers acknowledging value of H-class performance

12

Winning with the HA … 84 units selected

• $3.6B backlog … 33 units ordered

• 25+ units shipping in ‘15 & ‘16 2

10

7

6

1

1

1

1

4

6

2

10

2

33

© 2016, General Electric Company. Proprietary information. All rights reserved.

9HA.01 first commercial unit

13

Project details • Co-development project with EDF

• Location – North of France (near Belgium border)

• Replacing an existing coal-fired plant (stopped in 04/15)

• Configuration: Single shaft

Performance with cooling tower • >590MW, Combine cycle efficiency > 61.0%

• Hot Start < 28 minutes

• Turndown < 40% Combine cycle load

Milestones • First firing … December ’15

• Gas turbine base load … January ‘16

• Commercial operation … June ‘16 Site overview 9HA.01 arrival at site

Jan

2015

Oct

2014 May

2015

June

2015 Dec

2015 June

2016

Validation started Validation completed EDF Bouchain

FSNL

EDF Bouchain

shipped

EDF Bouchain first

firing

EDF Bouchain

COD

EDF Bouchain

© 2016, General Electric Company. Proprietary information. All rights reserved.

F-class leadership with room to grow

14

F-class proven advancements

2015 2016

7F.06

241 MW 5660 BTU/kWh

60.3%

270 MW 5650 BTU/kWh

60.3%

231 MW 5740 BTU/kWh

59.4%

+10 MW + 0.9%

Highest 60 Hz F-class performance

7F.05 Flexibility and lowest NOx emissions

198 MW 5760 BTU/kWh

59.2%

198 MW 5800 BTU/kWh

58.8% + 0.4%

7F.04 Flexibility and lowest NOx emissions

2015 2016

9F.06

299 MW 5640 BTU/kWh

60.5%

342 MW 5580 BTU/kWh

61.1%

299 MW 5670 BTU/kWh

60.2% + 0.3%

Highest F-class output/efficiency

9F.05 Size constraints and high fuel costs

281 MW 5740 BTU/kWh

59.4%

281 MW 5773 BTU/kWh

59.1% + 0.3%

9F.05 Reliability and unmatched fuel flexibility

New product

1,300 units

7F … 900+ sold 9F … 400+ sold

59MM+ fired hours

7F … 43MM hours 9F … 16MM hours

1.1MM+ fired starts

7F … 940k starts 9F … 190k starts

DLN 2.6+ 2MM+ fired hours … 47k+ starts

© 2016, General Electric Company. Proprietary information. All rights reserved.

Configurations that deliver the highest customer value from 25 to 700 MW

15

Broad CC steam turbine portfolio Combined cycle steam turbines

HA and

F Plants

7F Plants

6F/LM6/CHP Plants

D650

A450

A200

Applications

1Business approved exceptions only

1

1

© 2016, General Electric Company. Proprietary information. All rights reserved.

More than 750 HRSGs totaling > 45 GW installed output Compatible with gas turbines from any OEM

Operational trends

• Cycling

− High ramp rate

− Increased number of cycles

• Plant turndown

Steam/water cycle trends • Increased steam flow

• Increased steam pressure

• Increased steam temperature

16

HRSG product portfolio Horizontal drum type Horizontal once through Vertical HRSG

600°C+, up to 190 bar 600°C+, 165 to 240 bar

HRSG constructed drivers

Most popular type

Gas flows horizontally while water is

heated in vertical tubes

Drums on top serve the separate

HP/IP/LP pressure levels

Same arrangement as horizontal drum but

with only IP/LP drums

This increases flexibility, efficiency and

supports higher pressure operation and

increased daily cycling capabilities

Ideal when space is limited

and for heavy fuel oil

applications

© 2016, General Electric Company. Proprietary information. All rights reserved.

Most reliable machines driving more profitable operation

17

World class generator portfolio Industry leading reliability, efficiency and serviceability

410-1120 MW

170-590 MW

55-345 MW

< 140 MW

Applications

TOPGAS

GIGATOP

TOPAIR

TOPACK Aero - 6F - IST

7/9 F - 7HA.01

7/9 F and H

9HA.02 SS

© 2016, General Electric Company. Proprietary information. All rights reserved.

The marriage of digital and industrial delivering differentiated performance

18

Redefining the art of the possible

Now Future

• Strong industry fundamentals

• Increased system complexity

• Interdependent energy diversity

• Continuous innovation

• Digital industrial convergence

+

Eff

icie

nc

y %

62% +

65%

© 2016, General Electric Company. Proprietary information. All rights reserved.

GE’s Gas Power Systems leading the way

19

19

Best products and solutions

Versatile systems

Global scale

Delivery excellence

Continuous innovation

Proven leadership in gas power efficiency, flexibility, reliability, scope

Flex to meet today’s and tomorrow’s challenges

Local expertise and decision-making

On time, on budget, with quality and safety

Unyielding tech development built on 130-year heritage