Greater Powers of Tecnomatix to meet the Global ... · Title: Microsoft PowerPoint - Session_02_Jerry Chan.ppt Author: Created Date: 9/5/2007 3:10:03 PM

For internal use only / Copyright © Siemens AG 2006. All rights reserved.

Greater Powers of Tecnomatix to meet the Greater Powers of Tecnomatix to meet the

Global Manufacturing ChallengesGlobal Manufacturing Challenges

Jerry ChanJerry ChanDirector Director –– Digital ManufacturingDigital ManufacturingBusiness Development, Asia PacificBusiness Development, Asia PacificSiemens Siemens –– UGS PLM SoftwareUGS PLM [email protected]@siemens.com

Page 2Copyright © Siemens AG 2007. All rights reserved

UGS PLM Software

Agenda

Trends and ChallengesTrends and Challenges

UGS Digital Manufacturing StrategyUGS Digital Manufacturing Strategy

Global Best PracticesGlobal Best Practices

SummarySummary


UGS PLM Software

Dynamic Customer Demands

Greater PerformanceHigher QualityBetter DesignMore Variety…Lower Price

Manufacturers’ ChallengesIncreased no. of new productsReduced Time to MarketHigher Product & Process QualityRe-use & OptimizationMixed Models ProductionIncreased Automation Complexity

How to achieve Profitable Growth?


UGS PLM Software

Increasing Complexity

GLOBALIZATION

CUSTOMIZATION

TECHNOLOGY

How to overcome Complexity?

COMPLIANCE

LABOUR


UGS PLM Software

Agenda




SummarySummary


UGS PLM Software

Speed with Confidence

Product innovation

isn’t profitable innovation unless you

get to market first.


UGS PLM Software

Siemens + UGS =Unifying Product and Production

SPEED (First to Market)Achieve concurrent disciplinesDigitally analyzeRe-use assets

CONFIDENCE (Right to Market)Simulate and validateClose the loopManage change predictably


UGS PLM Software

The Siemens GTM strategy is to leverage PRODUCT AND PRODUCTION IP into rest of the enterprise

Service CRMSRM SCM ERPContracts

Purchase order

Indirect sourcing

Demand planning

Warehousing

Distribution

Logistics

Transport

Sales forecast & automation

Sales order

Customer warranty needs & issue mgmt.

MRO sourcing

Product cost

Design for source

Supplier management

Design chain mgmt.

Supplier integration

Maintenance plan & exec

Service mgmt

Materials mgmt

In-service PLM

Sales config

Portfolio & Program Management and Scorecards

Business intelligence

Resource mgmt.Capacity planningInventory mgmt.

Human resourceFinanceAsset mgmt.

ProductionLifecycle

ProductLifecycle

PLM MES

Safety & Compliance

Maintenance History

Fleet History


UGS PLM Software

Siemens + UGS = speed with confidence through virtual development & prove-out

Prove PERFORMANCE virtually… Prove COST virtually… Prove MANUFACTURING virtually…

REQUIREMENTS MODELLING ANALYSIS VALIDATION CHANGEMANAGEMENT KNOWLEDGE

F E E D B A C K L O O PF E E D B A C K L O O P


UGS PLM Software

UGS PLM Solution Portfolio

Evolve to 3D for competitive advantage

Optimize manufacturing processes

Mid-range portfolio

Transform product development

Capture and share knowledge

Standardize withopen software tools

Intelligent, Open, Integrated

Committed to our product roadmaps Committed to our open strategy & leadership


UGS PLM Software

Digital Manufacturing – How to MakeReduce Manufacturing CostsReduce Manufacturing Costs

Increase UptimeIncrease UptimeAccelerate Time to MarketAccelerate Time to MarketManufacturing FlexibilityManufacturing Flexibility

Get it Right the First TimeGet it Right the First Time


UGS PLM Software

How DM enables Innovations

AuthoringAuthoring SimulationSimulation InstructionsInstructionsValidationValidation ExecutionExecution

• Reduce process planning durations

• Reuse process components

• Integrated with product & resource data

• Develop and compare variant processes

• In-context development and selection of process strategies

• Virtual process validation and commissioning

• Share confirmed process plans with the distributed enterprise

• Generation of production recipes and work instructions

• Drives ramp up and change introduction

• Execute as planned

• Drive continuous process improvement

• Provide complete traceability and genealogy

… by capturing and reusing Best Practices


UGS PLM Software

Agenda




SummarySummary


UGS PLM Software

Tecnomatix Industry Solutions

High Tech & ElectronicsHigh Tech & ElectronicsAutomotiveAutomotive Aerospace &

DefenseAerospace &

DefenseIndustrial MachineryIndustrial Machinery

Consumer Packaged Goods

Consumer Packaged Goods


UGS PLM Software

Tecnomatix Products

Multi-C

AD

PLM XML

TC Extensions (Application Interface)

Web Services

Backbone componentsBackbone components

PLM XML GeometGeomet

StructureStructure

PMI GD&TPMI GD&T

FeaturesFeatures

ProcessProcess

PLM Vis

Web Services

Teamcenter PLM BackboneTeamcenter PLM BackboneProject Mgmt

Requirements

Change Mgmt

Configuration Mgmt ERP

PLM XML PMI GD&PMI GD&

FeaturesFeatures

ProcessProcess

TC Extensions (Applicatio

Web ServicesMES

PLM XML ProPro

TC Extension

Web S


UGS PLM Software

Tecnomatix in Automotive

Plan.

Logistics

Eng.Plan.

FA

Eng.Plan.

BiW

Eng.

PT

Fuji Heavy

AO AvtoVAZ

BMW

Fiat

Mitsubishi

Suzuki

Honda

PSA

Hyundai

DaimlerChrysler

Volkswagen

Renault/Nissan

FORD

Toyota

General Motors

Eng.Plan.Top 15 Auto. OEMGM, Opel, Saab

UGS

Ford, Volvo, Mazda

Audi, VW, Seat Skoda

Ford, Volvo, Mazda

Audi, VW, Seat, Skoda

GM, Opel

Ford, Mazda

Seat

Ford, Mazda

Seat

Opel (Vis)

Ford, Mazda Ford, Mazda

Audi, VW Audi, VW

eM-RealNC

eM-Plant

VW, Audi eM-Plant

eM-PlanteM-PlanteM-Plant

eM-Plant

eM-Plant

eM-Plant

eM-Plant

eM-PlanteM-PlanteM-Plant eM-Plant

Factory CAD/Flow


UGS PLM Software

Assembly on place

Rough Planning

Bidding/Proposal

Detailed

Pilot production

Construction

Anfertigung

Maturity level of plant development process

PEP

Planning

SeriesExecutionPre/Rough process Detailed

P-frei B-frei/ ÄKO SOPPVSPE

Line Builders

Product Design

0-21-42 -15

Current processNew processActivity start point

Production

Concept evaluation

Product Influenace Detailed Planning

Bidding/Proposal

Construction

Anfertigung

Assembly on place

Pilot production

Tecnomatix in Automotive OEMAudi (Germany)


UGS PLM Software

Implementation: Body-In-WhiteBetter quality

Usage of verified standard librariesStandard costs of resources (in the prototype object)Less modification in the detailed planning phase

Faster planningFast creation of alternatives reduced from ~2 weeks to ~2 days

User Acceptance“Marketing” in SEAT done by Audi BiW people

ROI$2.5M savings per BIW project$30M budget cut in 3 years

Tecnomatix in Automotive OEMAudi (Germany)


UGS PLM Software

Tecnomatix in Automotive OEMMazda (Japan)

Implementation: Final Assembly

Process Re-use90% of Trim, Chassis and Final70% - 80% in Body shop

Faster Planning

System usage focuses on studies and virtual try-outs12 months from design freeze to Job #1Elimination of prototype tooling

User Acceptance

~100% utilization among ~50 users

“Every problem in ramp up could have been avoided”


UGS PLM Software

3 bar-groups on the left: number of virtual tryouts2 bar-groups on the right: number of detected errors on the shop floorMore than 27,000 studies done per car project

1st project

2nd project

3rd project

4th project

Virtual try-outs per project phase

Process errors identified on shop floor

Tecnomatix in Automotive OEMMazda (Japan)

No. of Virtual Tryouts No. of Virtual Tryouts increasesincreases……

No. of Errors on SF No. of Errors on SF decreasesdecreases……


UGS PLM Software

Tecnomatix for Automotive Tier 1 SuppliersHella (Germany)

DM Strategy:

Optimize manufacturing process through use of digital solutionsQuickly simulate and optimize production lines with plant simulation softwareImplement software to plan and manage production processes for entire factories

Benefits:

Reduce ramp-up cost and durationImprove accuracy of quotes and response time to quotesGreater process and equipment reuseReduce capital spendingImprove profitability and predictability of new products

Dr. Andreas BrenkeCorporate Process StandardsHead of Digital Factory


UGS PLM Software

RoRo

0%10%20%30%40%50%60%70%80%90%

100%

Plasmaanlage Schw eißen 1. Seite Schw eißen 2. Seite Prof ile aufsetzen,Ausrüstung

Prof ilschw eißportal

Blockiert

WartendRüstend

Beschäf tigt

Tecnomatix for Plant SimulationFlensburger Shipyard (Germany)Implementation: Production Logistics Simulation

The simulation helps to:Predict scheduling problems

Predict the efficiency of workplaces

Find concept changes for shipyard expansion

Control the sequence of the assembly line

Optimize warehouse and transport capacities

Plan how much steel is required

Optimize the availability of needed man power

ROI: "By implementing weekly advanced planning of the panel line, we were able to reduce the number of welders from 22 to 14. This means yearly savings of more than € 500.000.

Dirk SteinhauerHead of StrategicDecisions DepartmentFlensburger Shipyard


UGS PLM Software

Agenda




SummarySummary


UGS PLM Software

TECNOMATIX 8TECNOMATIX 8


UGS PLM Software

Tecnomatix Tecnomatix -- The DM Solution of ChoiceThe DM Solution of Choice

Depth of OfferingOnly PLM vendor to address all DM functional Areas

Installed BaseMore manufacturers use Tecnomatix than any other Digital Manufacturing solution

Industries ServedSolutions extend to more industries than any other comparable solution provider

Knowledge ManagementBest-in-class Process Data Management with Teamcenter Manufacturing Backbone

OpennessWe even license our technology to our competitors!


UGS PLM Software

SummarySummary

Digital Manufacturing is a strategicDigital Manufacturing is a strategicenabler of innovationenabler of innovation within overall within overall PLM strategyPLM strategy

SiemensSiemens--UGS unifies Product and UGS unifies Product and Production for greaterProduction for greater Speed with Speed with ConfidenceConfidence to reduce complexityto reduce complexity

Tecnomatix 8Tecnomatix 8 delivers Greater delivers Greater Powers for enterprises to overcome Powers for enterprises to overcome manufacturing challenges and achieve manufacturing challenges and achieve profitable growthprofitable growth


UGS PLM Software

TECNOMATIX 8TECNOMATIX 8Your Greater Powers for Profitable Growth

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Greater Powers of Tecnomatix to meet the Global ... · Title: Microsoft PowerPoint - Session_02_Jerry Chan.ppt Author: Created Date: 9/5/2007 3:10:03 PM