Helicoptre Aerodynamics

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    Aerodynamics concerns the motion of air and other gaseous fluids and other forces actingon objects in motion through the air (gases). In effect, Aerodynamics is concerned with theobject (aircraft), the movement (Relative Wind), and the air (Atmosphere).

    Newton's Laws Of Motion

    Newton's three laws of motion are:

    Inertia - A body at rest will remain at rest. and a body in motion willremain in motion at the same speed and direction until affected by someexternal force. Nothing starts or stops without an outside force to bring about orprevent motion. Hence, the force with which a body offers resistance to change iscalled the force of inertia.

    Acceleration - The force required to produce a change in motion of abody is directly proportional to its mass and the rate of change in itsvelocity. Acceleration refers either to an increase or a decrease in velocity, althoughDeceleration is commonly used to indicate a decrease.

    Action / Reaction - For every action there is an equal and oppositereaction. If an interaction occurs between two bodies, equal forces in oppositedirections will be imparted to each body.

    Fluid Flow And Airspeed Measurement

    (Bernoulli's Principle)

    Daniel Bernoulli, a Swiss mathematician, stated a principle that describes the relationshipbetween internal fluid pressure and fluid velocity. His principle, essentially a statement ofthe conversation of energy, explains at least in part why an airfoil develops an aerodynamicforce.

    All of the forces acting on a surface over which there is a flow of air are the result of skinfriction or pressure. Friction forces are the result of viscosity and are confined to a very thinlayer of air near the surface. They usually are not dominant and, from the aviator'sperspective, can be discounted.

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    As an aid in visualizing what happens to pressure as air flows over an airfoil, it is helpful toconsider flow through a tube (Please see Figure above). The concept of conservation of

    mass states that mass cannot be created or destroyed; so, what goes in one end of the tubemust come out the other end. If the flow through a tube is neither acccelerating ordecelerating at the input, then the mass of flow per unit of time at Station 1 must equal themass of flow per unit of time at Station 2, and so on, through Station 3. The mass of flowper unit area (cross-sectional area of tube) is called the Mass Flow Rate.

    At low flight speeds, air experiences relatively small changes in pressure and negligablechanges in density. This airflow is termed incompressable since the air may undergochanges in pressure without apparent changes in density. Such airflow is similar to the flowof water, hydraulic fluid, or any other incompressable fluid. This suggests that between anytwo points in the tube, the velocity varies inversely with the area. Venturi effect is thename used to describe this phenomenon. Fluid flow speeds up through the restricted area ofa venturi in direct proportion to the reduction in area. The Figure below suggests what

    happens to the speed of the flow through the tube discussed.

    The total energy in a given closed system does not change, but the form of the energy maybe altered. The pressure of the flowing air may be likened to energy in that the totalpressure of flowing air will always remain constant unless energy is added or taken from the

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    flow. In the previous examples there is no addition or subtraction of energy; therefore thetotal pressure will remain constant.

    Fluid flow pressure is made up of two componants - Static pressure and dynamic pressure.The Static Pressure is that measured by an aneroid barometer placed in the flow but notmoving with the flow. The Dynamic Pressure of the flow is that componant of total

    pressure due to motion of the air. It is difficult to measure directly, but a pitot-static tubemeasures it indirectly. The sume of these two pressures is total pressure and is measuredby allowing the flow to impact against an open-end tube which is venter to an aneroidbarometer. This is the incompressible or slow-speed form of the Bernoulli equation.

    Static pressure decreases as the velocity increases. This is what happens to air passing overthe curved top of an aircraft's airfoil. Consider only the bottom half of a venturi tube in theFigure below. Notice how the shape of the restricted area at Station 2 resembles the topsurface of an airfoil. Even when the top half of the venturi tube is taken away, the air stillaccelerates over the curved shape of the bottom half. This happens because the air layersrestrict the flow just as did the top half of the venturi tube. As a result, acceleration causesdecreased static pressure above the curved shape of the tube. A pressure differential force

    is generated by the local variation of static and dynamic pressures on the curved surface.

    A comparison can be made with water flowing thru a garden hose. Water moving through ahose of constant diameter exerts a uniform pressure on the hose; but if the diameter of asection of the hose in increased or decreased, it is certain to change the pressure of thewater at this point. Suppose we were to pinch the hose, therby constricting the areathrough which the water flows. Assuming that the same volume of water flows through theconstricted portion of the hose in the same period of time as before the hose was pinched, itfollows that the speed of flow must increase at that point. If we constrict a portion of thehose, we not only increase the speed of the flow, but we also decrease the pressure at thatpoint. We could achieve like results if we were to introduce streamlined solids (airfoils) atthe same point in the hose. This principle is the basis for measuring airspeed (fluid flow)and for analyzing the airfoil's ability to produce lift.

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    Scalar And Vector Quantities

    A study of aircraft flight is further enhanced by understanding two types of quantities:

    Scalar Quantities

    Vector Quantities

    Scalarquantities are those that can be described bysize alone. Examples would be that ofarea, volume, time, and mass.

    Vectorquantities are those that must be described by magnitude and direction.Common examples would be that of velocity, acceleration, weight, lift, and drag. It isimportant to note that the direction of these vector quantities is equally important as thesize or magnitude.

    Allforces, from whatever source, are vectors.

    When an object is being acted upon by two or more forces, the combined effect of theseforces may be represented by the use of vectors. Vectors in the graphics used throughoutthese pages are represented by a directed line segment capped with an arrow.

    The arrow itself indicates the direction in which the force is acting, and the line segmentlength in relation to a given scale represents the magnitude of that force. The vector isdrawn in relation to a reference line. Magnitude is drawn to whatever scale is conveniant tothe issue being addressed.

    Common terms used to describe the helicopter rotor system are shown here. Although thereis some variation in systems between different aircraft, the terms shown are generallyaccepted by most manufacturers.

    The system below is an example of a Fully Articulatedrotor system:

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    Semirigid RotorSystems do not have vertical / horizontal hinge pins. Instead, the entirerotor is allowed to teeter or flap by a trunnion bearing that connects the yoke to the mast(this method iscommonly used on two blades rotor systems):

    The Chord (1) is the longitudinal dimension of an airfoil section, measured from

    the leading edge to the trailing edge.The Span (2) is the length of the rotor blade from the point of rotation to the tip

    of the blade.

    The Vertical Hinge Pin (3) (drag hinge) is the axis which permits fore and aftblade movement independent of the other blades in the system.

    The Horizontal Hinge Pin (4) is the axis which permits up and down movementof the blade independent of the other blades in the system.

    The Trunnion (5) is splined to the mast and has two bearings through which itis secured to the yoke. The blades are mounted to the yoke and are free to teeter(flap)around the trunnion bearings.

    The Yoke (6) is the structural member to which the blades are attached andwhich fastens the rotor blades to the mast through the trunnion and trunnionbearings.

    The Blade Grip Retainer Bearings (7) is the bearing which permits rotation ofthe blade about its spanwise axis so blade pitch can be changed (blade feathering).

    Blade Twistis a characteristic built into the rotor blade so angle of incidence isless near the tip than at the root. Blade twist helps distribute the lift evenly along theblade by an increased angle of incidence near the root where blade speed is slower.

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    Outboard portions of the blade that travel faster normally have lower angles ofincidence, so less lift is concentrated near the blade tip.

    Aerofoil

    AnAirfoilis a structure, piece, or body designed to obtain a useful reaction upon itself in itsmotion through the air. An airfoil may be no more than a flat plate (those darned engineers

    !) but usually it has a cross section carefully contoured in accordance with its intended

    application or function.

    Airfoils are applied to aircraft, missles, or other aerial vehicles for:

    Sustenation (A Wing or Rotor Blade)

    ForStability (As a Fin)

    For Control (A FlightSurface, such as a Rudder)

    For Thrust (A Propeller or Rotor Blade)

    Some airfoils combine some of these functions.

    A helicopter flies for the same basic reason that any conventional aircraft flies, becauseaerodynamic forces necessary to keep it aloft are produced when air passes aboutthe rotor blades. The rotor blade, or airfoil, is the structure that makes flight possible. Itsshape produces lift when it passes through the air. Helicopter blades have airfoil sectionsdesigned for a specific set of flight characteristics. Usually the designer must compromise toobtain an airfoil section that has the best flight characteristics for the mission the aircraftwill perform.

    Airfoil sections are of two basic types,symmetricaland nonsymmetrical.

    Symmetrical airfoils have identical upper and lower surfaces. They are suited to rotary-wingapplications because they have almost no center of pressure travel. Travel remainsrelatively constant under varying angles of attack, affording the best lift-drag ratios for thefull range of velocities from rotor blade root to tip. However, the symmetrical airfoilproduces less liftthan a nonsymmetrical airfoil and also has relatively undesirable stallcharacteristics. The helicopter blade (airfoil) must adapt to a wide range of airspeeds andangles of attack during each revolution of the rotor. The symmetrical airfoil deliversacceptable performance under those alternating conditions. Other benefits are lower costand ease of construction as comparedto the nonsymmetrical airfoil.

    Nonsymmetrical (cambered) airfoils may have a wide variety of upper and lower surfacedesigns. The advantages of the nonsymmetrical airfoil are increased lift-drag ratios andmore desirable stall characteristics. Nonsymmetrical airfoils were not used in earlierhelicopters because the center of pressure location moved too much when angle of attackwas changed. When center of pressure moves, a twisting force is exerted on the rotorblades. Rotor system components had to be designed that would withstand the twistingforce. Recent design processes and new materials used to manufacture rotor systems havepartially overcome the problems associated with use of nonsymmetrical airfoils.

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    Airfoil Terminology

    Rotary-wing airfoils operate under diverse conditions, because their speeds are acombination of blade rotation and forward movement of the helicopter. An intelligentdiscussion of the aerodynamic forces affecting rotor blade lift and drag requires a knowledge

    of blade section geometry. Rotor blades are designed with specific geometry that adaptsthem to the varying conditions of flight. Cross-section shapes of most rotor blades are notthe same throughout the span. Shapes are varied along the blade radius to take advantageof the particular airspeed range experienced at each point on the blade, and to help balancethe load between the root and tip. The blade may be built with a twist, so an airfoil sectionnear the root has a larger pitch angle than a section near the tip.

    The Chord Line (1) is a straight line connecting the leading and trailing edges ofthe airfoil.

    The Chord (2) is the length of the chordline from leading edge to trailing edgeand is the characteristic longitudinal dimension of an airfoil.

    The Mean Camber Line (3) is a line drawn halfway between the upper andlower surfaces. The chord line connects the ends of the mean camber line.

    The shape of the mean camber is important in determining the aerodynamiccharacteristics of an airfoil section. Maximum Camber (4) (displacement of themean camber line from the chord line) and where it is located (expressed asfractions or percentages of the basic chord) help to define the shape of the meancamber line.

    The Maximum Thickness (5) of an airfoil andwhere it is located (expressed asa percentage of the chord) help define the airfoil shape,and hence its performance.

    The Leading Edge Radius (6) of the airfoil is the radius of curvature given theleading edge shape.

    The airfoil shown in the graphic is a Positive Cambered Airfoilbecause the mean camberline is located above the chord line. The term "Camber" refers to the curvature of an airfoil

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    ot its surfaces. The mean camber of an airfoil may be considered as the curvature of themedian line (mean camber line) of the airfoil.

    Distribution of pressure over an airfoil section may be a source of an aerodynamic twistingforce as well as lift. A typical example is illustrated by the pressure distribution patterndeveloped by this cambered (nonsymmetrical) airfoil:

    The upper surface has pressuresdistributed which produce the uppersurface lift.

    The lower surface has pressuresdistributed which produce the lowersurface force. Net lift produced by theairfoil is the difference between lift onthe upper surface and the force onthe lower surface. Net lift iseffectively concentrated at a point onthe chord called the Center OfPressure.

    When the angle of attack is increased:

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    Upper surface lift increasesrelative to the lower surface force.

    Since the two vectors are notlocated at the same point alongthe chord line, a twisting force is

    exerted about the center ofpressure. Center of pressure alsomoves along the chord line whenangle of attack changes, becausethe two vectors are separated.This characteristic ofnonsymmetrical airfoils results inundesirable control forces thatmust be compensated for if theairfoil is used in rotary wingapplications.

    The pressure patterns for symmetrical airfoils are distributed differently than fornonsymmetrical airfoils:

    Upper surface lift and lower surface lift vectors are opposite each other instead of beingseparated along the chord line as in the cambered airfoil.

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    When the angle of attack is increased to develop positive lift, the vectors remain essentiallyopposite each other and the twisting force is not exerted. Center of pressure remainsrelatively constant even when angle of attack is changed. This is a desirable characteristic

    for a rotor blade, because it changes angle of attack constantly during each revolution.

    A knowledge of relative wind is particularly essential for an understanding of aerodynamicsof rotary-wing flight because relative wind may be composed of multiple components.Relative wind is defined as the airflow relative to an airfoil:

    Relative wind is created by movement of an airfoil through the air. As an example, considera person sitting in an automobile on a no-wind day with a hand extended out the window.There is no airflow about the hand since the automobile is not moving. However, if theautomobile is driven at 50 miles per hour, the air will flow under and over the hand at 50miles per hour. A relative wind has been created by moving the hand through the air.

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    Relative wind flows in the opposite direction that the hand is moving. The velocity of airflowaround the hand in motion is the hand's airspeed.

    When the helicopter is stationary on a no-wind day, Resultant Relative Windis producedby rotation of the rotor blades. Since the rotor is moving horizontally, the effect is todisplace some of the air downward. The blades travel along the same path and pass a given

    point in rapid succession (a three-bladed system rotating at 320 revolutions per minutepasses a given point in the tip-path plane 16 times per second).

    The graphic illustrates how still air is changed to a column of descending air by rotor bladeaction:

    This flow of air is called an Induced Flow(downwash). It is most predominant at a hoverunder still wind conditions. Because the rotor system circulates the airflow down throughthe rotor disk, the rotational relative wind is modified by the induced flow. Airflow fromrotation, modified by induced flow, produces the Resultant Relative Wind.

    In this graphic, angle of attack is reduced by induced flow, causing the airfoil to produceless lift:

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    When the helicopter has horizontal motion, the resultant relative wind discussed above isfurther changed by the helicopter airspeed. Airspeed component of relative wind resultsfrom the helicopter moving through the air. It is added to or subtracted from the rotationalrelative wind, depending on whether the blade is advancing or retreating in relation to thehelicopter movement. Induced flow is also modified by introduction of airspeed relativewind. The pattern of air circulation through the disk changes when the aircraft hasmovement. Generally the downward velocity of induced flow is reduced. The helicoptermoves continually into an undisturbed airmass, resulting in less time to develop a verticalairflow pattern. As a result, additional lift is produced from a given blade pitch setting.

    A total aerodynamic force is generated when a stream of air flows over and under an airfoilthat is moving through the air. The point at which the air separates to flow about the airfoilis called the point of impact:

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    A high pressure area or stagnation point is formed at the point of impact. Normally the highpressure area is located at the lower portion of the leading edge, depending on angle of

    attack. This high pressure area contributes to the overall force produced by the blade.

    This picture also shows airflow lines that illustrate how the air moves about the airfoilsection. Notice that the air is deflected downward as it passes under the airfoil and leavesthe trailing edge. Remember Newton's third law which states "every action has an equal andopposite reaction." Since the air is being deflected downward, an equal and opposite forcemust be acting upward on the airfoil. This force adds to the total aerodynamic forcedeveloped by the airfoil. At very low or zero angles of attack, the deflection force or impactpressure may exert a zero positive force, or even a downward or negative force.

    Air passing over the top of the airfoil produces aerodynamic force in another way. The shapeof the airfoil causes a low pressure area above the airfoil according to Bernoulli's Principle,and the decrease in pressure on top of the airfoil exerts an upward aerodynamic force.Pressure differential between the upper and lower surface of the airfoil is quite small - in thevicinity of 1 percent. Even a small pressure differential produces substantial force whenapplied to the large area of a rotor blade.

    The total aerodynamic force, sometimes called the resultant force, may be divided into twocomponents called lift and drag. Liftacts on the airfoil in a direction perpendicular to therelative wind. Drag is the resistance or force that opposes the motion of the airfoil throughthe air. It acts on the airfoil in a direction parallel to the relative wind:

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    Many factors contribute to the total lift produced by an airfoil. Increased speed causesincreased lift because a larger pressure differential is produced between the upper andlower surfaces. Lift does not increase in direct proportion to speed, but varies as the squareof the speed. Thus, a blade traveling at 500 knots has four times the lift of the same bladetraveling at only 250 knots. Lift also varies with the area of the blade. A blade area of 100square feet will produce twice as much lift as a blade area of only 50 square feet. Angle of

    attack also has an effect on the lift produced. Lift increases as the angle of attack increasesup to the stalling angle of attack. Stall angle varies with different blades and is the point atwhich airflow no longer follows the camber of the blade smoothly. Air density is anotherfactor that directly influences lift.

    Two design factors,AirfoilShape andAirfoil Area are primary elements that determinehow much lift and drag a blade will produce. Any change in these design factors will affectthe forces produced.

    Normally an increase in lift will also produce an increase in drag. Therefore, the airfoil isdesigned to produce the most lift and the least drag within normal speed ranges.

    Helicopter rotor systems depend primarily on rotation to produce relative wind whichdevelops the aerodynamic force required for flight. Because of its rotation and weight, therotor system is subject to forces and moments peculiar to all rotating masses. One of theforces produced is Centrifugal Force.

    It is defined as the force that tends to make rotating bodies move away from the center of

    rotation. Another force produced in the rotor system is Centripetal Force. It is the forcethat counteracts centrifugal force by keeping an object a certain radius from the axis ofrotation.

    The rotating blades of a helicopter produce very high centrifugal loads on the rotor head andblade attachement assemblies. As a matter of interest, centrifugal loads may be from 6 to12 tons at the blade root of two to four passenger helicopters. Larger helicopters maydevelop up to 40 tons of centrifugal load on each blade root. In rotary-wing aircraft,centrifugal force is the dominant force affecting the rotor system. All other forces act tomodify this force.

    When the rotor blades are at rest, they droop due to their weight and span. In fully

    articulated systems, they rest against a static or droop stop which prevents the blade fromdescending so low it will strike the aircraft (or ground!). When the rotor system begins toturn, the blade starts to rise from the static position because of the centrifugal force. Atoperating speed, the blades extend straight out even though they are at flat pitch and arenot producing lift.

    As the helicopter develops lift during takeoff and flight, the blades rise above the "straightout" position and assume a conedposition. Amount of coning depends on RPM, grossweight, and G-Forces experienced during flight. If RPM is held constant, coning increases as

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    gross weight and G-force increase. If gross weight and G-forces are constant, decreasingRPM will cause increased coning. Excessive coning can occur if RPM gets too low, grossweight is too high, or if excessive G-forces are experienced. Excessive coning can causeundesirable stresses on the blade and a decrease of total lift because of a decrease ineffective disk area:

    Notice that the effective diameter of the rotor disk with increased coning is less than thediameter of the other disk with less coning. A smaller disk diameter has less potential toproduce lift.

    Centrifugal force and lift effects on the blade can be illustrated best by a vector. First look ata rotor shaft and blade just rotating:

    Now look at the same rotor shaft and blade when a vertical force is pushing up on the tip ofthe blade:

    The vertical force is lift produced when the blades assume a positive angle of attack. Thehorizontal force is caused by the centrifugal force due to rotation. Since one end of theblade is attached to the rotor shaft, it is not free to move. The other end can move and willassume a position that is the resultant of the forces acting on it:

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    The blade position is now "coned" and its position is a resultant of the two forces, lift andcentrifugal force, acting on it.