고효율기자재고효율기자재

High EfficiencyLow NoiseEnvironment-Friendly

Oil FreeAir Bearing Turbo Blower

471, Techno valley-ro, Bongdong-eup, Wanju-Gun, Jeollabuk-do, Republic of Korea전라북도 완주군 봉동읍 테크노 밸리로 471

TEL. +82-63-213-7748 I 063-213-7748 FAX. +82-63-213-7758 I 063-213-7758

ACE TURBO Co., Ltd.

Probably the Best Turbo Blower in the world

ACE TURBO Co., Ltd.

www.aceturbo.co.krwww.aceturbo.co.kr

Probably the Best Turbo Blower in the world

2 ACE TURBO Co., Ltd. www.aceturbo.co.kr 3

ACE TURBO Co., Ltd.It is the venture company which is manufacturing the turbo blower and the compressor through the high speed motor technology. We will provide the economic benefit for the customer and comfortable working environment for operator through the customer-oriented product design.

ISO14001ISO9001 Patent

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Venture CE certificate

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S/W registrationS/W registration

High speed motor direct-coupled centrifugal high pressure blower with air foil bearing

Product TURBO BLOWER & COMPRESSOR

Area

Current

Inverter High Speed Motor

Air Bearing

Air Discharge

Impeller Air Inlet

No Belt

No Gear

No Oil

High Efficiency

Low Noise

Simple maintenance

Sewage Treatment Plantfor aeration

Chemical Factoryfor air transfer

Cement Factoryfor a transfer

Power Plantfor supply oxygen

10-30Hp 50-150Hp 200-300Hp 400-600Hp

Probably the Best Turbo Blower in the world

4 ACE TURBO Co., Ltd. www.aceturbo.co.kr 5

STRUCTURE & COMPONENTSTurbo Blower consists of a compression unit that compress air, a blow-off valve that release air to protect the compression unit during start and stop, an inverter that control rotating speed of a high-speed motor through the change of frequencies, a PLC control unit that allow a user to actively operate the product depending on field conditions, and an enclosure that fix all parts and prevents internal noise to the outside.

① TOUCH LCD· Input driving signal· Monitoring operation condition · Change Settings condition

③ PLC· Transmits driving signals to the inverter· Transmits product status data to the touch-LCD· Communicates data with the HMI

④ COOLING AIR SILENCER· Reduce the boned from the Air-End· Have 2-path structare inside

⑥ AIR-END· Compress ambient air and gas 　　· Centrifugal compression using impeller and volute· Oil free because of using foil air bearing· Air cooling or water cooling· High efficiency motor

⑤ BLOW-OFF VALVE· Bypath air for protecting the Air-End when starting and stopping the blower· Pneumatic system using the compression air itself

⑦ INLET SILENCER· Reduce the noise released outside from Air-End through the inlet path · C-type shape

② INVERTER· Change the rotation speed of the high-speed motor according to PLC values· Change the flow rate and pressure

① TOUCH LCD

④ COOLING AIR SILENCER

⑥ AIR-END

⑦ INLET SILENCER

③ PLC

② INVERTER

⑤ BLOW-OFF VALVE

< Compression air > < Bypass air >

Inlet Filter

Outlet

Blow-off Valve

Impeller

Inlet Silencer

Motor cabinet

AIR FLOW

NAMING

CORE COMPONENTS

• IMPELLER / ROTOR · Compress air · Direct-coupled impeller with rotor · Cooling fan assembled in another side

• AIR FOIL BEARING · Using air compressed by wedge effect · Bump type · Reliability test of 30,000 on/off

• STATOR · Assembled by cooling pin · Insulation grade : H-CLASS

Probably the Best Turbo Blower in the world

6 ACE TURBO Co., Ltd. www.aceturbo.co.kr 7

Ace Turbo produces from 10 to 600 horse power all over the world.

TURBO BLOWER / COMPRESSOR

MODEL NAME

MODEL SPECIFICATION

AT B 1 0 0 ― 0 6 [ - s p e c i a l o pt i o n ]

mmAq Hp 10 20 30 50 75 100 150 200 300 400 500 600

4,000 8.3 17.8 26.5 42 56 86 117.8 154 238 317 438 480

5,000 7.2 15.8 23.7 38 54 78 116 143 219 290 390 440

6,000 7.0 14.0 21.0 34 49 70 102 132 198 262 346 396

7,000 29 41 58 86 111 167 223 287 330

8,000 27 38 54 80 103 156 205 268 308

9,000 23.5 33 47.5 70 90 136 180 230 271

10,000 22 31 45 66 85 128 170 226 256

11,000 20 28.6 41.5 62 79 121 157 209 237

12,000 19 27 39 58 74 114 147 196 222

Weight (kg) 320 323 340 370 542 742 762 1,252 1,347 2,540 2,700

pipe (mm) 100 125 150 200 250 350 400 500

size(mm)

W 800 920 1,020 1,300 1,700 1,800

D 1,120 1,350 1,600 1,950 2,800 3,500

H 1,300 1,500 1,575 1,900 2,035 2,180

Special Model • except Standard Blower (380 / 440V, 3Φ, 50 / 60Hz, BOV)

Outlet Pressure (mmAq) • 06 : 6,000 • 08 : 8,000 • 10 : 10,000

Shaft Power (Hp)

B - Blower, C - Compressor

Ace Turbo

IMPELLER / DIFFUSER

IMPELLER

DIFFUSER

MANUFACTUING

During a design process, the quantity of flow and pressure of an impeller are decided according to the customer’s needs, An impeller can be manufactured by two methods depending on the customer’s choice.The one is processing by 100% using 5-Axis machine, Another one is making precisely cast figures and processing outside diameter.

The diffuser changes the velocity energy of air inhaled through an impeller at high speed into pressure energy,and Precisely designed by aerodynamic combination with an impeller.

< 5-Axis Machine> < 3-Dimension Measure> < Dynamic Balancing>

Probably the Best Turbo Blower in the world

8 ACE TURBO Co., Ltd. www.aceturbo.co.kr 9

FOIL AIR BEARING

PRINCIPLE

JOURNAL BEARING

When two surfaces form a wedge, and one surface moves relative to the other surface, pressure is generated between the surfaces due to the hydrodynamic action of the fluid which carries load.Eccentricity occurs at the center of the rotor and the bearing by self-load of the rotor, thereby production Convering Region.Hydrodynamic pressure is produced in the conversing region by the rotational force of the rotor.The airfoil bearing supports the rotor by using that. The rotor emerges and rotates at 2,000 rpm or higher, and the friction loss that occurs during operation is close to zero.

Even though, the principle of an air bearing is simple, but application is complex.Usually running radial clearance between the shaft and the bearing is less than 0.012mmfor a 50mm diameter shaft running at 30,000 rpm.But the shaft growth due to temperature and centrifugal force could be 0.05mm.Hence a bearing can not be made to work at various speeds and temperatures.In addition, damping is required to suppress any whirl instability, and there could be misalignment between various rotating parts and stationary parts. These problems are resolved by foil bearings.

Bearing Housing

THRUST BEARINGS

Thrust bearings withstand axial loads in a rotating machinery.In a journal bearing the wedge action comes from eccentricity between the center of the rotating shaft and the center of the bearing itself, whereas in a thrust bearing the wedge is built in taking into accountany deflection due the axial load.There are multiple radial springs which transfer the load to the housing.Foils between the springs deflect under pressure forming the wedge required for the hydrodynamic action.

< JOURANL ASSEMBLY >

< BUMP FOIL > < TOP FOIL >

< THRUST ASSEMBLY >

< BUMP FOIL > < TOP FOIL >

Top Foil

Bump Foil

Converging Region

HydrodynamicPressure Profile

HIGH SPEED MOTOR

WHY CHOOSE A HIGH-SPEED MOTOR?

MOTOR COMPARISION

The motor output is decided in proportion to the rotor capacity and rotation velocity;High rotation velocity enables the design of a highoutput motor.A highcapacity motor is operated by greater rotation velocity to obtain a highoutput motor, which leads to the reduction of the volume; it is possible to make a smaller and lighter motor. Therefore, a high capacity motor is advantageous because, as its motor runs fast,designing a compact motor and obtaining a high output are possible.

● ALUMINUM ROTOR INDUCTION MOTOR PRINCIPLE · Rotary power generated by the interaction between the magnetic force from stator coil current and another current flowing through a rotor bar (Aluminum) MERITS/DEMERITS · Sturdy structure, long lifespan · Excellent for mass-production · Power factor declines at high-speed operation

● PERMANENT MAGNET SYNCHRONOUS MOTOR PRINCIPLE · Rotary power generated by the magnetic force from the stator coil current and drawing force of a rotor permanent magnet

MERITS/DEMERITS · High efficiency, low noise, compact structure; high manufacturing cost · Risk of demagnetization of the permanent magnet

● COPPER ROTOR INDUCTION MOTOR PRINCIPLE · Rotary power generated by the interaction between the magnetic force from the stator coil current and another current flowing through a rotor bar (copper) MERITS/DEMERITS · High efficiency, long lifespan, low noise, low vibration · Hard to manufacture; excellent for attaining high output · Excellent efficiency because of the decrease in rotor copper loss

Probably the Best Turbo Blower in the world

10 ACE TURBO Co., Ltd. www.aceturbo.co.kr 11

SIMPLE TOUCH DESIGN

INTEGRATE CONTROL

WIDE OPERATING RANGE

• Supply active control suitable for the site• Supply variable operating modes

• Adopt the 32-bit collar LCD• Convenient network setting

T/B 1 T/B 2 T/B 3 T/B 4 T/B 5

· Control all of the blowers in the world· Check the blower state· Run, stop and change setup values

75.0

125kW112.5

10087.5

19,200 rpm(320 Hz)

21,600(360)

23,400(390)

25,200(420)

26,700(445)

28,200(470)

Rpm LinePower Line

Protection Line

Real Surge Line

Operating range

EASY MAINTENANCE

REFERENCE

• Change the inlet filter (Recommend do it after stopping blower）

• Perioducal inspedtion ： One time per 3 year

· Clean product and change electric supplies · Check AIR-END components · Check the balance of rotating parts · Check the drives and controllers

• Variable appliction in the world

< Close Door >< Open Door > < Change Filler >

USER FRIENDLY

· Remote / Local Operation· Automatic on/off according to the site requirement

MOP (MAIN OPERATING PANNEL )

HUB EHTERNET CONNECTION

485 / Ethnet / Lan

CCR(Center Control Room)

TBWMS(Turbo Blower Web Montering System)

· Supply the total solution of blower operation