HGP® GRE PIPE FOR MARINECOMPLETE PIPING SYSTEM SOLUTIONS

Maintenanceand repair

Prefabricationand installation

Materials

STEEL0

0.2

0.4

0.6

0.8

1.0

GRE

Cost CoMPARison WitH ConventionALsteeL MeCHAniCAL systeMs

TOTAL INSTALLED COST EQUALSTRADITIONAL STEEL PIPINGA comparison of costs clearly shows the sawing during the ser-vice life of the vessel.

HGP® GRP/GRE Piping system provide a long service life in the harsh marine environment. during the typical life of the vessel. metal pipe will need replacement two or three times.

GRE (Glass fiber Reinforced Epoxy) is highly Resistant to both internal and external corrosion without surface preparation or specila coating

HGP PIP can be installed much faster than steel pipe or alloy systems. HGP PIPES are easy to install and maintenance personnel can be quickly trained to cut and Complete a joint

Low maintenance cost HGP® GRP PIPE is easy to maintain because it dose not rust, is easily cleaned and requires minimal pro-tection from the environment.

Dimensional stability HGP® GRP PIPE composites can maintain the critical tolerances required of the most demanding structural and piping applications. The material stiffness, dimensional tolerance, weight, and cost criteria.

Corrosion resistanceHGP® GRP pipe systems are resistant to corrosion, both inside and out, in a wide range of fluid-handling applications. As a result, additional linings and exte-rior coatings are not required.

Strength-to-weight ratio HGP® GRP piping systems have excellent strength-to-weight properties. The ratio of strength per unit of weight of HGP® GRP com-posites is greater than that of iron, carbon, and stain-less steels

Electrical properties HGP® GRP pipe manufacturers offer conductive fiberglass piping systems for applica-tions of static electricity buildup when transporting certain fluids, such as fuel.

Lightweight. HGP® GRP pipe is approximately one-sixth the weight of similar steel products and one-tenth the weight of similar concrete products.

HGP® GRE PIPING SYSTEM FOR MARINE APPLICATION

PIPE SYSTEMFiberglass piping is used in most industries requir-ing corrosion-resistant pipe. FRP is used in vent and liquid applications which operate from -40 to 300F. Fiberglass piping can be constructed of resin which is resistant to acids.caustics or solvents. Abrasion-resistant materials can be added to the FRP Piping inside diameter liner and outside cover for eecellent slurry wear resis-tance. Fiber-glass pipe is readily available in DN15 through 3600

INTERNAL PRESSUREThe hydrostatic design basic (HDB) for internal pres-sure class is based on a long-term test performed in accordance with ASTM D2992 Procedure ‘B’ This method involves exposing a minimum of 18 speci-men of pipe to constant internal hydrostatic pres-sure at different pressure levels. If HDB test result is available. the value for hoop stress can be taken as the result of ASTM D1599

THERMAL EXPANSIONGRP PIPE may have different expansion rate in the hoop and axial directions. for example. a filament-wound pipe with a 55 winding angle has about the same thermal expansion as steel in the hoop direc-tion and about twice the thermal expansion as steel in the axial direction. The total expansion or contraction for a pipe system is determined using the following equation

WHY DO YOU CHOOSE TO DO HGP?

Lightweighteasy to install

GRE pipe sustems, being just a quarter to an eighth the weight of comparable steel pipe, are easy to install without the need of heavy equipment.

STEEL PIPE GRP / GRE

Characteristic STEEL GRE REMARK

Corrosion Resistance Weak Strong Long-life

Weight 1 1/4 75% Weightlightening

Roughness 100 150 Friction loss Reduction

non-destructiveinspection Necessary None Cood install

ation

ITEM GRE PIPE GRP PIPE PE PIPE

Installation type

Flange or bonding

Flange or bonding Butt-weeldSpigot & teper

Butt and wrap

Max. Allowable Thermal temperature 110-130 °C 90-100 °C 60-80 °C

Thermal expansion 0.010 Mm / m / °c 0.050 Mm / m / °c 0.200 Mm / m / °c

Tensile strength 210 Mpa 115 Mpa 35 Mpa

Modulus of elasticity 20,500 Mpa 11,000mpa 900 Mpa

Density 1.8 G/cm3 2.2 G/cm3 1.0 G/cm3

Weight per length(Same pressure) 71 Kg/m 91 Kg/m 134 Kg/m

Excellence Good Weal about benzene etc.

Strength loss rate(For 50 years) 10% 40 %

financial superiority

0

10

20

30

40

50

60

70

80

90

100

STEELGRE GRP

DOUBLE O-RINGA mechanical joint offering quick assembly between maleand female ends. Two “O”-rings are employed to provide sealing.

FLANGESTwo-piece flanges with loose ring,

DOUBLE O-RINGEXPANSION COUPLINGA mechanical coupling provides an excellent seal.This coupling-available with Quick Lock and Taper connections- is configured with a Key Lock and Double O-ring adaptor.

QUICK LOCKAn adheesive-bonded joint with straight spigot joint and tapered bell.The integral pipe stop in the QUICK -LOCK bell ensure accruate laying lengths in close tplorance piping.

TAPER / TAPERAn ahdesive-bonded joint with matching tapered male and femaleends offering superior joint strength by controlled adhesive thickness

JOINT METHOD

AdvAntAges of HgP• Quick Customer Response• shipbuilders with 30 years of work performance• Cost savings when compared with overseas company -shipping cost savings -Labor cost savings (Approximately 10~20% saving)• Most excellent production from domestic• Competitive price CERTIFICATION

Outstanding BenefitsCost effective - significant build & through life cost savingsLow Weight - average 1/6th the weight of steelHighly corrosion resistant - resists chemical, seawater, organic growth, Uv & bacteria attackLow maintenance - no protective coatings, painting or periodic maintenance requiredRobust & durable - abrasion & impact resistant material

simple fabrication & swift installationsmooth internal bore - reduced head lossLow thermal conductivityexcellent fire performance - self extinguishingProven product - worldwide case histories, references, testing & approvals

oUR LifeboAts And ResCUe boAts ARe designed CeRtified in ACCoRdAnCe WitH;

solas lsa code imo res. msc 272 (85) res. msc.317(89), res.msc.320, msc1/cric.1392,msc.1/cric.1393 class & national regulation to be applied gulf of mexico uscg requirements nr-30 (brazilian authority)

APPRoved by foLLoWing WoRLd fAMoUs AdMinistRAtive institUtions And CLAssifiCAtion soCieties;

ce (med), amsa kg and etc. abs,bv,gl,lr,nk,rs,dnv,kr and etc.

oUR CLientsthe products of (hlb)hyundai lifeboat are the first choice of major shipyards in korea.the company makes worldwide service system perfection and provides more safe, reliable and economic relevant service to customers.

Complete Piping system solutions

772. daejung-Ri, onsan-eup, Ulju-gun, Ulsan, Koreatel. 82-52-240-3500 fax. 82-52-237-4010

HEAD OFFICE I 772 Daejungri, Onsan-eup, Ulju, Ulsan, KoreaSEOUL OFFICE I 13F, Joy Tower, 677-18, Yeoksam, Gangnam, Seoul, Korea

HGP® GRP PIPE FOR INDUSTRIAL

COMPLETE PIPING SYSTEM SOLUTIONS

HGP® GRE PIPE Application· Chemical processes· Desalination· Down-hole tubing

and casing· Ducting and vent pipg· Geothermal· Industrial Effluents

· Irrigation· Oil fields· Potable water· Power plant cooling

and raw water· Sanitary ewers· Seawater intake and

outfalls· Slurry piping· Storm sewers· Water distribution· Water transmission

Low maintenance cost HGP® GRP PIPE is easy to maintain because it dose not rust, is easily cleaned and requires minimal protection from the environment.

Dimensional stability HGP® GRP PIPE composites can maintain the critical tolerances required of the most demanding structural and piping applications. The material stiffness, dimensional tolerance, weight, and cost criteria.

Corrosion resistanceHGP® GRP pipe systems are resistant to corrosion, both inside and out, in a wide range of fluid-handling applications. As a result, additional linings and exterior coatings are not required.

Strength-to-weight ratio HGP® GRP piping systems have excellent strength-to-weight properties. The ratio of strength per unit of weight of HGP® GRP composites is greater than that of iron, carbon, and stainless steels

Electrical properties HGP® GRP pipe manufacturers offer conductive fiberglass piping systems for applications of static electricity buildup when transporting certain fluids, such as fuel.

Lightweight. HGP® GRP pipe is approximately one-sixth the weight of similar steel products and one-tenth the weight of similar concrete products.

VS

STEEL PIPE GRP PIPE

Total Lifetime of GRE, cold formed carbon steel and cold formed titanium relative to strand car-bon steel.The design lifetime of Troll phase One project is at least 50 years.GRE has approximately 20% less total lifetime cost than standard carbon steel in the main size range. The GRE lifetime cost advantage will in-crease even more.

WHAT IS YOUR CHOICE?

Relative to carbon steel

0

0.5

100 150 200 150 300

1

1.5

2GRE

Titanium Cold formed

CS cold formed

Titanium

Computer-Controlled ProcessHigh precision produces consistent high quality with uniform physical properties and close tolerances.

Continuous Manufacturing ProcessAllows for 24 hours production per day to reduce overall operating costs.

HGP® GRE PIPE • Handles corrosive environment very well• Light weight : easier to handle• Fittings are rated the same as the straight pipe

THE MATERIAL SYSTEM

LONG-LIFESuperior inherent corrosion resistance of the pipe materials results in a long. Maintence - free service life.

EASY INSTALLATIONHigh stiffness design yields predictable and reli-able pipe performance using installation meth-ods routinely specified for traditional pipes.

Push-together joints assemble Simply And quickly yielding shorter time to completion

Lightweight pipes handle easily and safely. Often allowing for smaller equipment on site.

once you evaluate the benefits HgP provides, you will find our lowest life Cycle cost philosophy assure real cost savings

BENEFITSFilament winding GRP is formed as below, Which is made up by layup method and filament winding method. The major mate Rials Are glass fiber products as glass roving, glass mat, surface veil, etc. and polymer resin as vinylester, polyster, epoxy, etc. The character of Each material.

LEAK-FREE JOINTSHGP joints provide fast, fool-proof assembly and long-term, leak free Service to preserve the integrity of Streets above and reduce treatment costs.

Interior layer(hand Lay-up)Surface Vail

Exterior Layer(Top Coating)

Chemical Barrier Layer(hand Lay-up)Chopped Strand Mat Structural Layer

(Filament Winding)Glass Roving

HgP® gRe / gRP tAnK

Water Entry

Precipitation Separation Trough(The First Room)

Contact Aeration Tank(The First Room)

Disinfection Tank

Water Outlet Tank

Water Outlet

Air Tube

Sedimentation Tank

Contact Aeration Tank(The Second Room)

Precipitation Separation Trough (The Second Room)

Lightweight - easy to instaLLGRE pipe systems, being just a quarter to an eighth the weight of comparable steel pipe, are easy to install without the need of heavy equipment.

Complete Piping system solutions

772. daejung-Ri, onsan-eup, Ulju-gun, Ulsan, Koreatel. 82-52-240-3500 fax. 82-52-237-4010

yACHt MAnUfACtURing Our company retains high technology in association specialized com-panies and manufactures high-end customized yachts on the basis of diverse experiences and our own know-how of yacht manufacturing.

yACHt iMPoRt Having secured dealership contracts with famous overseas manufac-tures including Rinker(USA),Maaritime(Australia), Baia(Italy), our com-pany distributes various yachts according to customers requirements.

yACHt CLUb You can enjoy diversified yacht culture through various hands-on experi-ence programs with entertainers and sports stars in addition to sheer pleasure of power boats and jet skis.

MAintenAnCe of yACHt Our after-sales services center composed of korea’s best experts is ready to do its best to solve any troubles of your yacht, if any,in the shortest time

HEAD OFFICE I 13F, Joy Tower,677-18,Yeoksam,Gangnam,Seoul, KoreaDESIGN CENTER I 186-4 Daejungri, Onsan-eup, Ulju, Ulsan, Korea

HGP® GRE PIPE FOR INDUSTRIAL

COMPLETE PIPING SYSTEM SOLUTIONS

Construction of metalic is a well known problem on board of seagoing vessels And offfshore units. Corrosion occurs when the piping is part of seawater system; systems using acids, etc.

For Cleaning like evaporators and other Corrosive fluids. Traditionally, corroded Pipes are replaced from time to time By new pipes made of the same material. This means the defects is replaried, but the problem not solved. Future replacement of this spool is only a matter of time.

HGP® GRP PIPE APPLICATION· Chemical processes· Desalination· Down hole tubing

and casing· Geothermal· Industrial Effluents

· Irrigation· Oil fields· Potable water· Power plant cooling

and raw water· Sanitary ewers

· Seawater intake and outfalls

· Slurry piping· Storm sewers· Water distribution· Water transmission

epoxy Pipe with intumescent coatingFor dry sevices where epoxy pipe is preferred, an outer layer of passive fire protection can be used.intumescent soatings can be applied in the field (unreinforced) or in the factory (reinforced or unreinforced) to provide the fire endur-ance needed.The coating also provides very high resistance to damage and may be considered for areas where the piping is vulnerable to impact.

DIAGRAM ANALYSIS

0

20

40

60

80

100

Internal Pressure

External Pressure

Chemical Corrosion

Usable Life

Wear Resistance

Thermal Stability

Pipe Cost

GRE PIPE

GRP PIPE

PE PIPE

JOINT METHOD

DOUBLE O-RINGA mechanical joint offering quick assembly between maleand female ends. Two “O”-rings are employed to provide sealing.

FLANGESTwo-piece flanges with loose ring,

DOUBLE O-RINGEXPANSION COUPLINGA mechanical coupling provides an excellent seal.This coupling-available with Quick Lock and Taper connections- is configured with a Key Lock and Double O-ring adaptor.

QUICK LOCKAn adheesive - bonded joint with straight spigot joint and tapered bell.The integral pipe stop in the QUICK -LOCK bell ensure accruate laying lengths in close tplorance piping.

TAPER / TAPERAn ahdesive-bonded joint with matching tapered male and femaleends offering superior joint strength by controlled adhesive thickness

LOWER PROJECT COST

PERFORMANCE CONFIDENCE

CONSISTENT QUALITY

EASY TO SPECIFY

HIGH FLOW CAPACITY

FITS STRAND PIPE ACCESSORIES

• gRe PiPe is more stronger and it has superior thermal resistance than gRP/Pe PiPe

• gRe PiPe has excellent corrosion resistance than gRP/Pe PiPe

• gRe PiPe can be used in various ways and it is suitable for hihg Pressure and temperature.

• generally, gRe PiPe instALLAtion(beLL&sPigot) is more than gRP/Pe PiPe.

• gRe PiPe is manufactured by high cost and elaborate machine.

• gRe PiPe needs to oven for curing, but it has more thermal resistance.

• gRe PiPe can be cured at low temperature. so it is easy to work.

• When take a hydrostatic test, gRe PiPe can endure in high pressure.

• gRe PiPe’s wall thickness is thin than gRP/Pe PiPe when operating condition is same.

• gRe PiPe’s useable life is more longer than gRP/Pe PiPe when all pipe’s thickness is same.

BEST VALUE BEST CHOICE

• ballast Lines

• firewater systems

• salt water supply lines

• Cooling water

• Waste lines

• Potable water

• Process lines

• Cargo Lines

• bilge Piping

• sprinkler systems

• fresh water lines

• sanitary lines

• scuppers

• vent lines

GRE PIPE of Application Our main concern is to provide quality customized service!

Complete Piping system solutions

772. daejung-Ri, onsan-eup, Ulju-gun, Ulsan, Koreatel. 82-52-240-3500 fax. 82-52-237-4010

HEAD OFFICE I 1002, Jinyeong-ri, Jinyeong-eup, Gimhae-si, Gyeongsangnam-do, KoreaSEOUL OFFICE I 13F, Joy Tower, 677-18, Yeoksam, Gangnam, Seoul, Korea

fRee-fALL LifeboAt dAvitThis equipment is used to launch Free-fall life boat, and installed at stern of ship. Under IMO Pact, the installation of this equipment is mandatory for freight ship from July 2006. Free-fall lifeboat davit of BADA Heavy Industries is designed to ensure fast and safe rescue of human life, conforming to the recent standard of SO-LAS. It is the most excellent launching equipment with high reliability and stability from mechanical and structural perspective.

Life/ResCUe boAt dAvit (Hinged gRAvity tyPe)This is installed on both side of ship and is the lifesaving and salvaging equipment installed universally in various ships, launching and pulling up lifeboat, and rescue ship safety from the water through the Fall and Winch.

ResCUe boAt/Life RAft dAvit (CoMbined tyPe)Rescue boat and life-raft combined type davit. It operates both rescue & raft launching with maximum working load at raft full weight. Designed by SOLAS rules as amended. Using remote control wire, crew can operate release system. For emergency, hydraulic accumulator will be replaced the electric force.

off-sHoRe LifeboAt dAvitOffshore lifeboat davit is essential to have high-qualities securing best safety. BADA offshore davits have been tested in several harsh conditions and satisfied our par-ticular customers.

HGP® GRP FOR PULTRUSION

COMPLETE PULTRUSION SYSTEM SOLUTIONS

PULTRUSION APPLICATION· Cable Ducts· GRP Ladders· Special Profiles· Gratings & Hand Railings

· Accessories fittings· Supports fixings· Punched trays· Cable Ladders

ADVANTAGES OF GRP

insulating

Maintence free

no corrosion

easy install

fire security

Zero halogen

REFER STANDARD CODE

No. Description DocumentNumber

1 Electrical apparatus doe potentially explosive at-mospheres general requirements

EN50014IEC60097

2 Fire hazard testing (glow wire test) En50014IEC60097

3 cable tray systems and cable ladder system for cable management IEC60695-2 -1

4

Determination of changes in colour and varia-tions in properties after exposure to daylight un-der glass, natural weathering or Laboratory light source

IEC615317

5 Determination of burning behaviour by oxygen in-dev ISO4582

6 Dtermination of tensile properties ISO4589

7 Flbre glass cable tray system ISO527-5

8 Fire retardant and ageing properties 0% halogrn NEMA FG1

GRP CABLE LADDER & TRAYThe cabe trays shall be channel type with performed ventilated boottm.The tray shall be supplied in standard length of 3,000mm

Cable ladders shall be used for width 300mm and more. The cable ladders shall have rails and horizon-tal rungs. Both of these shall be of same material. The rungs shall be placed 300mm apart. the ladders shall be supplied in standard lengths of 3,00mm The normal depth shall be 150mm. Screws, bolts, nuts washers shall be stainless steel 316L

HOT DIP GALVANISED CABLE TRAYS / LADDERSCable trays / ladders shall be made of mild steel. Ca-ble trays shall be of perforated type. Cable tray sheet steel thickness shall be 1.5mm as a minimum. The mild steel shall be hot dip galvanised after fabrication as per ASTM A 123 with coating as per Coating proce-dure.

Cable trays shall be supplied in standard length of 3m. Ladders may be supplied in standard length of 3 m.Bolts, nuts, washers, screws shall be hot dip galva-nised or Electric Gal’V

HGP® ASSEMBLY SYSTEM

GRP cable Management for road tunnels

GRP cable Management for plants

CenteRLess

eAsy fitting

Pin tyPe

nonfLAMMAbLe

CoMbUstibLe

HigH stiffness

bAd APPeARAnCe

soLidify

Our main concern is to provide quality customized service!

CAbLe tRAy(LAddeR)

deLtA beAM

deLtA beAM

CeRtifiCAtion

LOWER PROJECT COSTPERFORMANCE CONFIDENCECONSISTENT QUALITYEASY TO SPECIFYHIGH FLOW CAPACITY

CAbLe tRAy systeM

• Quick Customer Response

• shipbuilders with 30 years of work performance

• Cost savings when compared with overseas company -shipping cost savings -Labor cost savings (Approximately 10~20% saving)

• Most excellent production from domestic

• Competitive price

ADVANTAGES OF HLB

Low thermal conductivity Longer life Reduce costs Light weight and easy to install durable and corrosion resistant

LEADING PRODUCER CERTIFICATION

Complete Piping system solutions

772. daejung-Ri, onsan-eup, Ulju-gun, Ulsan, Koreatel. 82-52-240-3500 fax. 82-52-237-4010

tRAiningHLB Networks offer a complete training program on our brands.1&5 years control by HLB Nerworks authorized personnel.

seRviCeWorldwide service from your nearest Hyundai Lifeboat service networks

sALes1. Genuine spare parts for lifeboat2. FPD (Fall preventer Device) - Strop Type3. Engine & spare parts & sail Yacht engine4. Release Gear

OFFICE I 186-4 Daejungri, Onsan-eup, Ulju,Ulsan, Korea www.hlbnetworks.com T. +82-52-420-3500 F. +82-52-237-4854 info@hlbsingapore.com T. +65-6493-6923~4 F. +82-65-6493-6925