Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
Main specifications
RNANO α-NTiA(E)-01, 2020.6, Printed in Japan2020
High-reliability and high-performanceultra-precision diamond turning machine
<ROBONANO @-NT+A
Work-holding spindle
Z
B(option)
XStroke
Bearing type
Command resolution
Work-table area
Maximum feed rate
Motion accuracy
Work-holding spindle
Mass of Workpiece
Size of Workpiece
Mass of the machine
Standard accessories
Option
X axis(horizontal linear) 200mm
Z axis(horizontal linear) 200mm
B axis(horizontal rotation) 360°
(continuous rotation)
Hydrostatic oil bearing(XZB),Aerostatic bearing(work-holding spindle)
X, Z axis 0.1nm
B axis(option) 0.000001°
B axis(option) Φ215mm
X, Z axis 1000mm/min
B axis(option) 3600°/min
X axis 0.2μm/200mm
Z axis 0.2μm/200mm
B axis(option) ±3 arcsec / 360°
Maximum rotation speed 4000min-1
Driving system FANUC built-in spindle motor
5kg or less
Maximum Φ100mm
Approx. 2800 kg(main body)
CNC cabinet, Hydraulic pump unit, Cutting fluid supply unit, Air temperature control unit, Active damper, Tool holder
B axis(rotary table), Smart M-Setup, Smart M-Form
•The content of this catalog describes the specifications as of Jun., 2020.•All specifications are subject to change without notice.•No part of this catalog may be reproduced in any form.•The photo includes options.•The products in this catalog are controlled based on Japan's "Foreign Exchange and Foreign Trade Law". The export of ROBONANO α-NTiA from Japan is subject to an export License by the government of Japan. Other models in this catalog may also be subject to export controls.Further, re-export to another country may be subject to the license of the government of the country from where the product is re-exported. Furthermore, the product may also be controlled by re-export regulations of the United States government.Should you wish to export or re-export these products, please contact FANUC for advice.
Oshino-mura, Yamanashi 401-0597, Japan Phone: 81-555-84-5555 Fax: 81-555-84-5512 http://www.fanuc.co.jp
< ROBONANO @-NT+A
High-reliability and high-performanceultra-precision diamond turning machine
Applying the latestFANUC CNC & servo
technology
High Performance of Machining
Ultra-precisionwork-holding spindle
0.1nm command
Non-contact bearing
Minimizing Downtime
Protectingwork-holding spindle
FANUC standardCNC & servo motor
Ease of Use
Smart M-Form
Conformity to safety standardsSimple parts change
Smart M-Setup
High Performance of MachiningHydrostatic oil bearing for stable ultra-precision machining
Ultra-precision turning with the work-holding spindle using aerostatic bearing
0.1nm command and control with FANUC CNC & servo technology
Minimizing DowntimeHigh reliability with FANUC standard CNC & servo motor
Various functions to protect high-speed rotating work-holding spindle
Simple and quick parts change in maintenance
Ease of UseSimple setup for machining using Smart M-Setup
Easy enhancement of machining form accuracy with on-machine measurement using Smart M-Form
Conformity to safety standards (CE and KCs marking)
2 3
< ROBONANO @-NT+A
High-reliability and high-performanceultra-precision diamond turning machine
Applying the latestFANUC CNC & servo
technology
High Performance of Machining
Ultra-precisionwork-holding spindle
0.1nm command
Non-contact bearing
Minimizing Downtime
Protectingwork-holding spindle
FANUC standardCNC & servo motor
Ease of Use
Smart M-Form
Conformity to safety standardsSimple parts change
Smart M-Setup
High Performance of MachiningHydrostatic oil bearing for stable ultra-precision machining
Ultra-precision turning with the work-holding spindle using aerostatic bearing
0.1nm command and control with FANUC CNC & servo technology
Minimizing DowntimeHigh reliability with FANUC standard CNC & servo motor
Various functions to protect high-speed rotating work-holding spindle
Simple and quick parts change in maintenance
Ease of UseSimple setup for machining using Smart M-Setup
Easy enhancement of machining form accuracy with on-machine measurement using Smart M-Form
Conformity to safety standards (CE and KCs marking)
2 3
Hydrostatic oil bearing
Moving part
Hydraulic oil
Fixed part
Workpiece
Cutting tool
Core for aspheric lens
Core for Fresnel lens
•Hydrostatic oil bearing with high rigidity and damping effect applied to linear and indexing axis
•Enhancing stability in machining with high rigidity that realize high feed rate and deep cutting depth with high damping effect that reduces vibration transferred from floor and motion
•FANUC original servo-controlled hydraulic pump unit with low heat generation and high stability
•Driven by the FANUC built-in spindle motor•High accuracy and reliability with FANUC aerostatic bearing•Clamping workpiece without distortion by vacuum chucking
•Applying 0.1nm command in machining program and ultra precision interpolation to ROBONANO with the latest technology of FANUC CNC & servo technology
•Enhancing surface roughness and quality of workpiece with 0.1nm command and control
High Performance of Machining
Suitable specifications for ultra-precision turning
•Suitable specifications for turning lens cores in several optical fields
•Realizing high accuracy and productivity for IT, automotive, and security fields
0.1nm command and control with FANUC CNC & servo technology
Hydrostatic oil bearing for stable ultra-precision machining
Work-holding spindle realizing stable ultra-precision turning
Maximum 4,000min-1
Maximum φ100mm, 5kg or less
Vacuum
FANUC aerostatic bearing
FANUC built-in spindle motor
Rotation speed
Size mass of workpiece
Clamping method
Bearing type
Driving system
Position feed back Machining profile
Hydraulic pump unit
Work-holding spindle
Work-holding spindle
Z
B(option)
X
・Optical lens core
・Turning
X200mm×Z200mm
Machining target
Machining method
Stroke
4 5
Hydrostatic oil bearing
Moving part
Hydraulic oil
Fixed part
Workpiece
Cutting tool
Core for aspheric lens
Core for Fresnel lens
•Hydrostatic oil bearing with high rigidity and damping effect applied to linear and indexing axis
•Enhancing stability in machining with high rigidity that realize high feed rate and deep cutting depth with high damping effect that reduces vibration transferred from floor and motion
•FANUC original servo-controlled hydraulic pump unit with low heat generation and high stability
•Driven by the FANUC built-in spindle motor•High accuracy and reliability with FANUC aerostatic bearing•Clamping workpiece without distortion by vacuum chucking
•Applying 0.1nm command in machining program and ultra precision interpolation to ROBONANO with the latest technology of FANUC CNC & servo technology
•Enhancing surface roughness and quality of workpiece with 0.1nm command and control
High Performance of Machining
Suitable specifications for ultra-precision turning
•Suitable specifications for turning lens cores in several optical fields
•Realizing high accuracy and productivity for IT, automotive, and security fields
0.1nm command and control with FANUC CNC & servo technology
Hydrostatic oil bearing for stable ultra-precision machining
Work-holding spindle realizing stable ultra-precision turning
Maximum 4,000min-1
Maximum φ100mm, 5kg or less
Vacuum
FANUC aerostatic bearing
FANUC built-in spindle motor
Rotation speed
Size mass of workpiece
Clamping method
Bearing type
Driving system
Position feed back Machining profile
Hydraulic pump unit
Work-holding spindle
Work-holding spindle
Z
B(option)
X
・Optical lens core
・Turning
X200mm×Z200mm
Machining target
Machining method
Stroke
4 5
Minimizing Downtime Ease of Use
•Adapting FANUC Series 30i-B with 15” Color LCD PANEL iH-Pro•Intuitive and operable interface by iHMI realizing easy operation on programming, setup
and machining•Linear motion units, rotary unit (option) and work-holding spindle directly driven by linear
motors, DD motor and built-in spindle motor
•Doors open left and right providing ample working space•Enhanced ease of use with 90 degrees pivoting operator panel
•Controlling heat generation of bearing with fine air temperature control system•Air tanks connected to bearing and vacuum chuck preventing sudden air leakage•Controlling heat displacement of spindle shaft with chilling motor, bearing, and mount of
spindle•Stopping spindle safely in the event of a power failure with power failure backup module•Stopping spindle safely when abnormal rotational vibration is detected by CNC monitors
High reliability with FANUC standard CNC and servo motor
High reliability while protecting work-holding spindle
•Operate and observe peripheral devices on ROBONANO operation screen•Enhance the ease of use by collecting peripheral devices on ROBONANO screen
Smart M-Setup(Option)
Structure enhancing workability and operability
FANUC Series 30+-B withPANEL +H-Pro and +HMI
Peltier constant current control
±0.01℃ (command)
AC200V±10% 50/60Hz
0.5kW
W320mm×D550mm×H510mm/38kg
Temperature control
Accuracy
Input power
Power consumption
Size/mass
Door closed(Automatic operation mode) Door open(Manual operation mode)
Machining originobservation screen
Microscope screen Micrometer screen Spindle balancing screen
Air temperature control system
Linear axis (X,Z) FANUC linear motor
Indexing axis (B) FANUC DD motor
Work-holding axis (C) FANUC built-in spindle motor
6 7
Minimizing Downtime Ease of Use
•Adapting FANUC Series 30i-B with 15” Color LCD PANEL iH-Pro•Intuitive and operable interface by iHMI realizing easy operation on programming, setup
and machining•Linear motion units, rotary unit (option) and work-holding spindle directly driven by linear
motors, DD motor and built-in spindle motor
•Doors open left and right providing ample working space•Enhanced ease of use with 90 degrees pivoting operator panel
•Controlling heat generation of bearing with fine air temperature control system•Air tanks connected to bearing and vacuum chuck preventing sudden air leakage•Controlling heat displacement of spindle shaft with chilling motor, bearing, and mount of
spindle•Stopping spindle safely in the event of a power failure with power failure backup module•Stopping spindle safely when abnormal rotational vibration is detected by CNC monitors
High reliability with FANUC standard CNC and servo motor
High reliability while protecting work-holding spindle
•Operate and observe peripheral devices on ROBONANO operation screen•Enhance the ease of use by collecting peripheral devices on ROBONANO screen
Smart M-Setup(Option)
Structure enhancing workability and operability
FANUC Series 30+-B withPANEL +H-Pro and +HMI
Peltier constant current control
±0.01℃ (command)
AC200V±10% 50/60Hz
0.5kW
W320mm×D550mm×H510mm/38kg
Temperature control
Accuracy
Input power
Power consumption
Size/mass
Door closed(Automatic operation mode) Door open(Manual operation mode)
Machining originobservation screen
Microscope screen Micrometer screen Spindle balancing screen
Air temperature control system
Linear axis (X,Z) FANUC linear motor
Indexing axis (B) FANUC DD motor
Work-holding axis (C) FANUC built-in spindle motor
6 7
Wide range of applications
•Realizing high accuracy and productivity in lens core for IT, automotive and security fields•Suitable for mirror finishing of watch bezel without polishing
•Compliant with approval standards for Europe and Korea
CE MarkingCE MarkingEU
KCs MarkKCs MarkKorea
Ease of Use
•Measuring form accuracy and compensation machining of the workpiece with Smart M-Form on the machine without other measuring devices.
•Measuring form accuracy of the workpiece by profile measurement after turning.•Measuring various optical lens shapes such as aspheric lens.
On-machine measurement function Smart M-Form (option) Supporting a wide range of machining fields requiring turning
Conformity to safety standards
IT, Security field
Automotive field
Flat core
Lens core
Material : Ni-P plateSize : Φ10mmRoughness : Ra0.5nmMachining time : 3min
Material : Ni-P plateSize : Φ10mmRoughness : Ra0.5 to 0.8nmMachining time : 7min
Fresnel lens core
Sensor lens coreF-θ lens core
Bezel
LED lens core
Lens core
Smart M-Form
Watch and decoration field
VR lens core
Flash core
1000mm/min or less
0.1nm
Approx. 0.5mN(50mgf)
±60°(downward 75°)
Horizontal
Measurement speed
Measurement resolution
Contact force
Measurable tilt angle
Mounting direction
Measurement software(with CAD/CAM function)
8 9
Wide range of applications
•Realizing high accuracy and productivity in lens core for IT, automotive and security fields•Suitable for mirror finishing of watch bezel without polishing
•Compliant with approval standards for Europe and Korea
CE MarkingCE MarkingEU
KCs MarkKCs MarkKorea
Ease of Use
•Measuring form accuracy and compensation machining of the workpiece with Smart M-Form on the machine without other measuring devices.
•Measuring form accuracy of the workpiece by profile measurement after turning.•Measuring various optical lens shapes such as aspheric lens.
On-machine measurement function Smart M-Form (option) Supporting a wide range of machining fields requiring turning
Conformity to safety standards
IT, Security field
Automotive field
Flat core
Lens core
Material : Ni-P plateSize : Φ10mmRoughness : Ra0.5nmMachining time : 3min
Material : Ni-P plateSize : Φ10mmRoughness : Ra0.5 to 0.8nmMachining time : 7min
Fresnel lens core
Sensor lens coreF-θ lens core
Bezel
LED lens core
Lens core
Smart M-Form
Watch and decoration field
VR lens core
Flash core
1000mm/min or less
0.1nm
Approx. 0.5mN(50mgf)
±60°(downward 75°)
Horizontal
Measurement speed
Measurement resolution
Contact force
Measurable tilt angle
Mounting direction
Measurement software(with CAD/CAM function)
8 9
Mist collectorHydraulic
pump
Chiller
Active damper controller
Cutting fluidsupply unit
CNC cabinet
Air temperature control unit
2.5m
4m
5m
※Mist collector, chiller is not included in ROBONANO
1.2m1.2m
1.0m
ROBONANO@-NT+A
ROBONANO@-NT+A
環境条件
Maintenance and Customer Support
FANUC operates customer service and support system anywhere in the world through subsidiaries, affiliates and distributor partners.FANUC provides the highest quality service with the quickest response at the location nearest you.
Installing Conditions Outer Dimensions and Floor Plan
•Install the machine in the environment described below for machine’s performance and reliability•For more details, please contact FANUC
Environmental conditions Outer dimensions
Floor plan(minimal temperature-controlled room size)
Worldwide Customer Support and Service
Main body mass:Approx. 2800kg CNC cabinet mass:Approx. 100kg
1700 1130
510
1600
1600
710
Unit:(mm)
Compressor
Air tank
FilterRegulator Valve
Air temperature control unit
(Standard accessory)
ROBONANO
Precision regulatorDrain
Oil separator
Prepared by ROBONANO user Temperature-controlled room
Compressed air conditions
•Air conditioning and air supply required during machine operation
•Recommend continuous air conditioning and air supply during non-work hours
•Air flow rates are measured near the air supply port of the machine
•For details, please contact FANUC
200 to 220 VAC±10%, 50/60Hz±1Hz
10kVA(30A)
0.1μm or less(Acceleration:0.1Gal or less) *Measurement and analysis of vibration required before install.
23℃
±1℃ or less of the above ambient temperature(30 minutes or less of cycle of change) *According to required machining accuracy.
50% or less
Input power supply(three phase)
Power source
Floor vibration amplitude
Ambient temperature
Temperature change
Relative humidity
0.7 MPa or more
0.01 MPa or less
1.0m3/min or more
15 to 28℃
Input air pressure
Air pressure change
Air flow level
Air temperature
Required conditions of spindle chiller
•Chiller necessary for driving spindle•Selecting chiller type with heat removal method
suitable for factory environment. from water, air, etc.•Using ISO VG2 spindle oil for refrigerant•For details, please contact FANUC
23℃±0.05(recommended)
1kW or more
Industrial multipurpose lubricating oil ISO VG2
5L/min or more
Accuracy in temperature control
Cooling capacity
Cooling oil
Pump capacity
・Built-in heater type recommended・Refrigerant reservoir tank recommended. (12L or more)
Headquarters
Coventry
ParisBarcelonaMilanBudapestSofiaBrusselsLinz
Bangalore
ChicagoDetroit
ChangwonTaichung
Johannesburg
Aguascalientas
Sao Paulo
LuxembourgStuttgartPragueIstanbulMoscowWroclawStockholmBielCelje
ManilaBangkokHo Chi MinhKuala LumpurSingaporeJakarta
Sydney
World Wide Support Over 260 Offices
BeijingShanghai
FANUC Global Service Network
10 11
Mist collectorHydraulic
pump
Chiller
Active damper controller
Cutting fluidsupply unit
CNC cabinet
Air temperature control unit
2.5m
4m
5m
※Mist collector, chiller is not included in ROBONANO
1.2m1.2m
1.0m
ROBONANO@-NT+A
ROBONANO@-NT+A
環境条件
Maintenance and Customer Support
FANUC operates customer service and support system anywhere in the world through subsidiaries, affiliates and distributor partners.FANUC provides the highest quality service with the quickest response at the location nearest you.
Installing Conditions Outer Dimensions and Floor Plan
•Install the machine in the environment described below for machine’s performance and reliability•For more details, please contact FANUC
Environmental conditions Outer dimensions
Floor plan(minimal temperature-controlled room size)
Worldwide Customer Support and Service
Main body mass:Approx. 2800kg CNC cabinet mass:Approx. 100kg
1700 1130
510
1600
1600
710
Unit:(mm)
Compressor
Air tank
FilterRegulator Valve
Air temperature control unit
(Standard accessory)
ROBONANO
Precision regulatorDrain
Oil separator
Prepared by ROBONANO user Temperature-controlled room
Compressed air conditions
•Air conditioning and air supply required during machine operation
•Recommend continuous air conditioning and air supply during non-work hours
•Air flow rates are measured near the air supply port of the machine
•For details, please contact FANUC
200 to 220 VAC±10%, 50/60Hz±1Hz
10kVA(30A)
0.1μm or less(Acceleration:0.1Gal or less) *Measurement and analysis of vibration required before install.
23℃
±1℃ or less of the above ambient temperature(30 minutes or less of cycle of change) *According to required machining accuracy.
50% or less
Input power supply(three phase)
Power source
Floor vibration amplitude
Ambient temperature
Temperature change
Relative humidity
0.7 MPa or more
0.01 MPa or less
1.0m3/min or more
15 to 28℃
Input air pressure
Air pressure change
Air flow level
Air temperature
Required conditions of spindle chiller
•Chiller necessary for driving spindle•Selecting chiller type with heat removal method
suitable for factory environment. from water, air, etc.•Using ISO VG2 spindle oil for refrigerant•For details, please contact FANUC
23℃±0.05(recommended)
1kW or more
Industrial multipurpose lubricating oil ISO VG2
5L/min or more
Accuracy in temperature control
Cooling capacity
Cooling oil
Pump capacity
・Built-in heater type recommended・Refrigerant reservoir tank recommended. (12L or more)
Headquarters
Coventry
ParisBarcelonaMilanBudapestSofiaBrusselsLinz
Bangalore
ChicagoDetroit
ChangwonTaichung
Johannesburg
Aguascalientas
Sao Paulo
LuxembourgStuttgartPragueIstanbulMoscowWroclawStockholmBielCelje
ManilaBangkokHo Chi MinhKuala LumpurSingaporeJakarta
Sydney
World Wide Support Over 260 Offices
BeijingShanghai
FANUC Global Service Network
10 11
Main specifications
RNANO α-NTiA(E)-01, 2020.6, Printed in Japan2020
High-reliability and high-performanceultra-precision diamond turning machine
<ROBONANO @-NT+A
Work-holding spindle
Z
B(option)
XStroke
Bearing type
Command resolution
Work-table area
Maximum feed rate
Motion accuracy
Work-holding spindle
Mass of Workpiece
Size of Workpiece
Mass of the machine
Standard accessories
Option
X axis(horizontal linear) 200mm
Z axis(horizontal linear) 200mm
B axis(horizontal rotation) 360°
(continuous rotation)
Hydrostatic oil bearing(XZB),Aerostatic bearing(work-holding spindle)
X, Z axis 0.1nm
B axis(option) 0.000001°
B axis(option) Φ215mm
X, Z axis 1000mm/min
B axis(option) 3600°/min
X axis 0.2μm/200mm
Z axis 0.2μm/200mm
B axis(option) ±3 arcsec / 360°
Maximum rotation speed 4000min-1
Driving system FANUC built-in spindle motor
5kg or less
Maximum Φ100mm
Approx. 2800 kg(main body)
CNC cabinet, Hydraulic pump unit, Cutting fluid supply unit, Air temperature control unit, Active damper, Tool holder
B axis(rotary table), Smart M-Setup, Smart M-Form
•The content of this catalog describes the specifications as of Jun., 2020.•All specifications are subject to change without notice.•No part of this catalog may be reproduced in any form.•The photo includes options.•The products in this catalog are controlled based on Japan's "Foreign Exchange and Foreign Trade Law". The export of ROBONANO α-NTiA from Japan is subject to an export License by the government of Japan. Other models in this catalog may also be subject to export controls.Further, re-export to another country may be subject to the license of the government of the country from where the product is re-exported. Furthermore, the product may also be controlled by re-export regulations of the United States government.Should you wish to export or re-export these products, please contact FANUC for advice.
Oshino-mura, Yamanashi 401-0597, Japan Phone: 81-555-84-5555 Fax: 81-555-84-5512 http://www.fanuc.co.jp