Hyundai Seme Sonata 89-91 Mecanica

7/25/2019 Hyundai Seme Sonata 89-91 Mecanica

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APPENDIXReturn To Main Table of ContenGENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING PROCEDURES . . . . . . . . . . . . . . . . . . . . . .ELECTRlCAL POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IGNITION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHARGING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .STARTING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

M.P.I. SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ELECTRONIC LOCK UP CONTROL SYSTEM . . . . . . . . . . . . . .

AUTOMATIC SPEED CONTROL (CRUISE) SYSTEM . . . . . .GAUGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BRAKE AND CHARGE WARNING . . . . . . . . . . . . . . . . . . . . . . . . . .

HEAD LAMP (FOR U.S.A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HEAD LAMP (EXCEPT U.S.A., CANADA, U.K) . . . . . . . . . . . .

DAYTIME RUNNING LIGHT (FOR CANADA) . . . . . . . . . . . . . .

DIM DIP SYSTEM (U.K.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TAIL LAMP (U.S.A., CANADA) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TAIL LAMP (EXCEPT U.S.A., CANADA) . . . . . . . . . . . . . . . . . . .

BACK UP LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

STOP LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TURN SIGNAL AND HAZARD WARNING LAMP(U.S.A., C ANADA).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TURN SIGNAL AND HAZARD WARNING LAMP(EXCEPT U S A CANADA)
http://0199100.pdf/http://0199100.pdf/


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(EXCEPT U S A CANADA)

GENERAL

SYMBOLS IN CIRCUIT DlAGRAM


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SIZE OF WIRE

Permissible current of each cable is determined by the wire

sectional area which is given at the top of the wiring identification.

When an optional part is installed determine the electrical load of

the optional part to prevent excessive current flow in the circuit.

Nominal

size

Permissible current Permissible currentNominal

SAE gage No. In engineOther area size

SAE gage No. In engineOther ar

compartment compartment

0.3 mm2

AWG 22 - 5A 2.0 mm2

AWG 14 16A 30A

0.5 mm2

AWG 20 7A 13A 3.0 mm2

AWG 12 21A 40A

0.85 mm2

AWG 18 9A 17A 5.0 mm2

AWG 10 31A 54A

1.25 mm2

AWG 16 12A 22A

ABBREVIATED SYMBOLS

SYMBOL MEANING SYMBOL MEANING

ACC Accessory IND Indicator

AFS Air flow sensor ISC Idle speed control


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GENERAL

WIRE COLORS IN CIRCUIT DIAGRAM

Colored wire as shown in the following tables are used.

When two colors are used in a wire, the designation of the wire

is as follows.


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GENERAL

CONNECTOR CLASSIFICATIONS

Electrical wiring connectors are classified according to the wiring parts.

A connector identification symbol consists of a wiring harness location classification symbol corresponding to e

wiring harness location and number peculiar to the connector.

These connector locations can be found in the WIRING HARNESS LAYOUT.

Number peculiar to sub connector (Serial number)

Number peculiar to main connector (Serial number)

Symbol indicating wiring harness (Engine wiring harness)


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GENERAL

CONNECTOR IDENTIFICATION SYMBOLS

Connectors and connector pin numbers are indicated in each

circuit. Wires and pins of the connectors are also clearly

illustrated.

Identifying the difference between the male or female connector

is determined from the pin type of a connector.


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TROUBLESHOOTING PROCEDURES


TESTING FOR VOLTAGE

1. Connect one lead of a test lamp or voltmeter to a ground.

If you are using a voltmeter, be sure it is the voltmeters

negative lead that you have connected to ground.

2. Connect the other lead of the test lamp or voltmeter to a

selected test point (connector or terminal).

3. If the test lamp glows, there is voltage present. If you are

using a voltmeter, note the voltage reading.

A loss of more than 1 volt from specifications indicates aproblem.


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TESTING FOR CONTINUITY

1. Disconnect the battery.

2. Connect one lead of a self-powered test lamp or ohmmeter

to one end of the part of the circuit you wish to test.

3. Connect the other lead to the other end.

4. If the self-powered test lamp glows, there is continuity.

If you are using an ohmmeter, low or zero resistance means

good continuity.


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TESTING FOR SHORT TO GROUND

1. Remove the blown fuse and disconnect the battery and load.

2. Connect one lead of a self-powered test lamp or an

ohmmeter to the fuse terminal on the load side.

3. Connect the other lead to a ground.

4. Beginning near the fuse block move the harness from side

to side. Continue this point (about six inches apart) while

watching the test lamp or ohmmeter.

5. When the test lamp glows, or ohmmeter registers, there is

a short to ground in the wiring near that point.


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TROUBLESHOOTING TOOLS

1. A TEST LAMP is made of a 12-Volt bulb with a pair of leads

attached. After grounding one lead, touch the other lead to

various points along the circuit where voltage should be

present. When the bulb glows, there is voltage at the point

being tested.

2. SELF-POWERED TEST LAMP

NOTE

A self-powered test lamp is only used on an unpowered

circuit. Use a self-powered test lamp to check for

continuity.

This tool is made of a bulb, battery and two leads. If the leads

are touched together, the bulb will glow.


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WIRING HARNESS TROUBLESHOOTING

The most important thing in troubleshooting is to determine

probable causes. The determination of the probable causes

must be based on a theory and be supported by facts and must

not be based on intuition.

TROUBLESHOOTING STEPS

If an attempt is made to solve a problem without correct steps

for troubleshooting, the problem can be more complicated,

resulting in failure to determine the causes correctly and making

incorrect repairs.

The steps below should be followed in troubleshooting.


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ELECTRICAL POWER SUPPLY

CIRCUIT DIAGRAM


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ELECTRICAL POWER SUPPLY

CONFIGURATION OF CONNECTOR


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IGNITION SYSTEM

CIRCUIT DIAGRAM


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IGNITION SYSTEM



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CHARGING SYSTEM

CIRCUIT DIAGRAM


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CHARGING SYSTEM



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STARTING SYSTEM

CIRCUIT DIAGRAM


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STARTING SYSTEM



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COOLING SYSTEM

CIRCUIT DIAGRAM


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COOLING SYSTEM



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M.P.I. SYSTEM

CIRCUIT DIAGRAM


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M.P.I. SYSTEM

CIRCUIT DIAGRAM


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M.P.I. SYSTEM


CO1 CO2-1

CO2-3


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M.P.I. SYSTEM


M07-3


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ELECTRONIC LOCK UP CONTROL SYSTEM


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CIRCUIT DIAGRAM


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E01 -1

E03-5 E05

CO8

E11

EO1-2

E12


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AUTOMATIC SPEED CONTROL (CRUISE) SYSTEM

CIRCUIT DIAGRAM


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CIRCUIT DIAGRAM


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GAUGES

CIRCUIT DIAGRAM


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GAUGES



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BRAKE AND CHARGE WARNING

CIRCUIT DIAGRAM


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BRAKE AND CHARGE WARNING


E31-1 E31-2

M07-3

EM02

M04

EM04


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HEAD LAMP (U.S.A)

CIRCUIT DIAGRAM


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HEAD LAMP (U.S.A)


E04 E20 E36


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HEAD LAMP (EXCEPT U.S.A., CANADA, U.K)

CIRCUIT DIAGRAM


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HEAD LAMP (EXCEPT U.S.A., CANADA, U.K)


E04 E26 E31-1


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DAYTIME RUNNING LIGHT (CANADA)

CIRCUIT DIAGRAM


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DAYTIME RUNNING LIGHT (CANADA)



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DIM DIP SYSTEM (U.K.)

CIRCUlT DlAGRAM


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DIM DIP SYSTEM (U.K.)



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TAIL LAMP (U.S.A.. CANADA)

CIRCUIT DlAGRAM


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TAIL LAMP (U.S.A., CANADA)



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TAIL LAMP (EXCEPT U.S.A., CANADA)

CIRCUIT DIAGRAM


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TAIL LAMP (EXCEPT U.S.A., CANADA)



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BACK UP LAMP

CIRCUIT DIAGRAM


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BACK UP LAMP



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STOP LAMP

CIRCUIT DIAGRAM


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STOP LAMP



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TURN SIGNAL AND HAZARD WARNING LAMP (U.S.A., CANADA)

CIRCUIT DIAGRAM


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TURN SIGNAL AND HAZARD WARNING LAMP (U.S.A., CANADA)



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TURN SIGNAL AND HAZARD WARNING LAMP (EXCEPT U.S.A., CANADA)

CIRCUIT DIAGRAM


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TURN SIGNAL AND HAZARD WARNING LAMP (EXCEPT U.S.A., CANADA)



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REAR FOG LAMP

CIRCUIT DIAGRAM


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REAR FOG LAMP


AUDIO (BASE MEDIUM DELUXE) (U S A CANADA)


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AUDIO (BASE, MEDIUM, DELUXE) (U.S.A., CANADA)

CIRCUIT DIAGRAM


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AUDIO (BASE, MEDIUM, DELUXE) (U.S.A., CANADA)



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AUDIO (BASE, MEDIUM) (EXCEPT U.S.A., CANADA)

CIRCUIT DIAGRAM


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AUDIO (BASE, MEDIUM) (EXCEPT U.S.A., CANADA)


AUDIO (PREMIUM)


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AUDIO (PREMIUM)

CIRCUIT DIAGRAM

AUDIO (PREMIUM)


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AUDIO (PREMIUM)


WINDSHIELD WIPER AND WASHER


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CIRCUIT DIAGRAM



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CLOCK


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CLOCK

CIRCUIT DIAGRAM


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ClGARETTE LIGHTER


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ClGARETTE LIGHTER

CIRCUIT DIAGRAM

CIGARETTE LIGHTER


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CIGARETTE LIGHTER


SLIDING SUN ROOF


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SLIDING SUN ROOF

CIRCUIT DIAGRAM

SLIDING SUN ROOF


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SLIDING SUN ROOF


PASSIVE SEAT BELT (U S A )


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PASSIVE SEAT BELT (U.S.A.)

CIRCUIT DIAGRAM



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CIRCUIT DIAGRAM



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HORN


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HORN

CIRCUIT DIAGRAM

HORN


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HORN


DOOR LOCK CONTROL SYSTEM


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CIRCUIT DIAGRAM

DOOR LOCK CONTROL SYSTEM


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POWER WINDOW REGULATOR SYSTEM


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CIRCUIT DIAGRAM

POWER WINDOW REGULATOR, SYSTEM


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,

CIRCUIT DIAGRAM



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REMOTE CONTROL MIRROR


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CIRCUIT DIAGRAM

REMOTE CONTROL MIRROR


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FUEL FILLER DOOR OPENER


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TRUNK L ID OPENER


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CIRCUIT DIAGRAM

TRUNK LID OPENER


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E.T.A.C.S.


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CIRCUIT DIAGRAM

E.T.A.C.S.


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CIRCUIT DIAGRAM

E.T.A.C.S.


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E.T.A.C.S.


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AUTOMATIC TRANSAXLE AND KEY LOCK CONTROL SYSTEM


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CIRCUIT DIAGRAM

AUTOMATIC TRANSAXLE AND KEY LOCK CONTROL SYSTEM


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AIR CONDITIONER (MANUAL)


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CIRCUIT DIAGRAM

AIR CONDITIONER (MANUAL)


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AIR CONDITIONER (S.A.T.C.)


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CIRCUIT DIAGRAM

AIR CONDITIONER (S.A.T.C.)


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CONFIGURATlON OF CONNECTOR

WIRING CONNECTORS


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WIRING HARNESS LAYOUT


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ENGINE WARNING HARNESS

E02

E03-4

E03-5

E04

E05

E06

E07

E08

E09

E10

E12

E13

E14-1

E14-2

E15

E16

E17

E18

E19

E20

E21

E22E24-1

E24-2

E24-3

E25

E26

E27

E28

E32

E34

E35

E36

E38

E39

E42

E44E45

EC01-2

DIM DIP CONTROL UNIT (For U.K.)

Connection with CONTROL harness (2)


Headlamp relay (in the relay box)

A/CON relay (in the relay box)

Taillamp relay (in the relay box)

Radiator fan motor relay HIGH (in the relay box)

Condenser fan motor relay HIGH (in the relay box)

Blower relay

Press switch 1 (A/CON)

Inhibitor switch

Pulse generator

Radiator fan motor relay (LOW)(in the relay box)

Condenser fan motor relay (LOW)

Thermo sensor (U.S.A., AUST., New zealand)

Washer

Low washer sensor (For CANADA)

Turn signal (RH) (Except U.S.A., CANADA)

Front combination lamp (RH) (For U.S.A., CANADA)

Headlamp (RH) (For U.S.A., CANADA)

Ambient sensor (Auto A/Con)

Horn (RH)

Resistor

Radiator fan motor

Thermo sensor

Turn signal (RH) (For U.S.A. CANADA)

Head lamp (RH) (Except U.S.A., CANADA)

Condenser fan motor

Horn (LH)

Head lamp (LH) (Except U.S.A., CANADA)

Turn signal (LH) (For U.S.A., CANADA)

Press switch 2 (A/CON)

Headlamp (LH) (For U.S.A., CANADA)

Front combination lamp (LH) (For U.S.A., CANADA)

Turn signal (LH) (Except U.S.A., CANADA)

Compressor

Oil temperature sensorDay time running light (For CANADA)

Connection with CONTROL harness

103


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CONTROL WIRING HARNESS (1)

C03 E.G.R. solenoid (California only)

C04 Relay with diode

C05 Ignition coil

C08 Noise filter

C09 Condenser

C10 Power transistor

C11 Distributor

C14 Idle speed control

C15 Throttle position sensor

C18 Wiper

C19 Electronic spark timing adjust

C20 Brake fluid sensor

C21 Fuel pump check

C22Cruise actuator

C24 Purge solenoid

C25 Air flow sensor

EC01-2 Connection with ENGINE harness

CC01 Connection with CONTROL harness (2)

CC02 Connection with CONTROL harness (2)


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CO6

C07-1

C07-2

C07-3

C07-4

C07-5

C07-6

C17

C28

C29

CC01

CC02

E03-4E03-5

E11

E29-1

E29-2

E30

E31-1

E31-2

E40

E41

E.G.R. temperature sensor (California only)

Injector #1

Injector #2

Injector #3

Injector #4

Injector #5

Injector #6

Oxygen sensor

Water temperature sender

Water temperature sensor



Connection with ENGINE harnessConnection with ENGINE harness

Kick down switch

Oil pressure sender

Oil pressure switch

Power steering switch

Alternator (B+)

Alternator (S or L)

Auto T/A solenoid

Starter motor



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C01

C02-1

C02-2

C02-3

MC01

MC02

Control relay

Electronic control unit (MPI)



Connection with MAIN harness

Connection with MAIN harness (cruise only)


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REAR WIRING HARNESSTRUNK LID WIRING HARNESS

R01

R02

R03

R04

M40-1

M40-2

M47

M48

M49

M5 0

M51M52

MR01

Rear heated & trunk room lamp extension wiring

Rear heated relay

Turn signal, tail and stop lamp (RH)

Turn signal, tail and stop lamp (LH)

Trunk lid extension harness


Back-up, tail, stop lamp (LH)

Trunk room lamp switch

Licence lamp (LH)

Trunk lid solenoid

Licence lamp (RH)Back-up, tail, stop lamp (RH)




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MAIN WIRING HARNESS (LHD VEHICLE)

Fuse box

(Except U.S.A.)

MO1

MO2

M03-1

M03-2

MO4

MO5

MO6

M07-1

M07-2

M07-3M07-4

M07-5

MO9

M1 0

M11

M13

Side repeater lamp (RH) (Except U.S.A., CANADA)

Accel switch

Multi function switch


Ignition switch

Door warning switch

Reed switch

Instrument cluster

Instrument cluster

Instrument clusterInstrument cluster

Instrument cluster

Stop lamp switch

Flasher unit

Power window relay

Piezo alarm

EM01

EM02

EM03

EM04

EM05

MC01

MC02

Ml01

Ml02

Connection with ENGINE harness


Connection with ENGINE harnessConnection with ENGINE harness

Connection with ENGINE harness (For CANADA)



Connection with INSTRUMENT harness

Connection with INSTRUMENT harness

Auto speed control unit (cruise)

Door lock control relay

Side repeater lamp (LH) (Except U.S.A., CANADA)

Roof extension harness


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Door switch (Front LH)

Webbing & retractor solenoid (LH)

Seat belt switch & lamp buckle switch

Over drive switch

Parking brake switch

Ash tray lamp

Auto T/A shift illumination

Outside mirror switch

Webbing & retractor solenoid (RH)

Cigar lighter

Radio (Basic, Mid) (Except U.S.A., CANADA)

Radio (Premium)

Radio (Basic, Mid, Deluxe) (For U.S.A., CANADA)

Door switch (Front RH)

Passive seat belt control unit (RH)

Passive seat belt control unit (RH)

Passive seat belt control unit (LH)

Passive seat belt control unit (LH)

Door switch (Rear LH)

Speaker (Rear LH) (Basic, Mid, Deluxe)

Sub-woofer speaker (LH) (Premium)

Speaker (Rear LH) (Premium)



Antenna motorFuel filler opener

Fuel sender

Fuel pump

Door switch (Rear RH)

Speaker (Rear RH)(Basic, Mid & Deluxe)

Sub-woofer speaker (RH) (Premium)

Speaker (Rear RH) (Premium)

S.D.A. (Premium).

Amplifier (Premium)

E.C.T. switch

A/T key lock control unit

A/T solenoid

P/position switch (A/T)

E.T.A.C.S.

E.T.A.C.S.

MR01 Connection with REAR harness

MD01-1 Connection with DOOR EXTENSION harness (Front LH)



MD01-7 Connection with DOOR EXTENSION harness (Front, LH)

MD03 Connection with DOOR (Rear LH)

MD04 Connection with DOOR (Rear RH)



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MAIN WIRING HARNESS (RHO VEHICLE)

M07-1

MO1

MO2

M03-1

M03-2

MO4

MO6

M07-1

M07-2

M07-3

M07-4M07-5

M09

M1 0

M11

M12

M13

MC01 Connection with CONTROL harness

MC02 Connection with CONTROL harness

Side repeater lamp (LH)

Accel switch



lgnition switch

Reed switch

Instrument cluster

Instrument cluster

Instrument cluster

Instrument clusterInstrument cluster

Stop lamp switch

Flasher unit

Power window relay

Rear fog relay

Piezo alarm

Relay box

M16 Auto speed control unit (cruise)


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M16

M18

M19

M20

M21

M26

M27

M28

M29

M30

M33

M34-1

M35

M38

M39-1

M40-1

M40-2

M41

M42

M43

M44

M45

M46-1

M61

M65

M66

M67

M80-1

M80-2

MR01

MD01-1

MD01-2

MD03

MD04

EM01

EM02

EM03

EM04

Auto speed control unit (cruise)

Door lock control relay

Side repeater lamp (RH)


Door switch (Front LH)

Over drive switch

Parking brake switch

Ash tray lamp

A/T shift illumination

Outside mirror switchCigar lighter

Radio

Door switch (Front RH)

Door switch (Rear LH)

Speaker (Rear LH)



Antenna motor

Fuel filler opener

Fuel sender

Fuel pump

Door switch (Rear RH)

Speaker (Rear RH)

E.C.T. switch

A/T key lock control unit

A/T solenoid

P/position switch (A/T)E.T.A.C.S.

E.T.A.C.S.

Connection with REAR harness

Connection with DOOR EXTENSION harness

Connection with DOOR EXTENSION harness

Connection with DOOR (Rear LH)

Connection with DOOR (Rear RH)






INSTRUMENT WIRING HARNESS (LHD VEHICLE)


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INSTRUMENT WIRING HARNESS (LHD VEHICLE)

I03

I04

I05

lO5-1

I07

I09

I10

I11

I12

I13

I14

I15

I16

I17

I18

I19

I20

I21

I21-1

I22

I23

I24

I25

Ml01

Ml02

El01

Rheostat

Fuel filler door opener switch

Speaker (Front LH) (Basic, Mid, Deluxe)

Speaker (Front LH) (Premium)

Rear heated (defogger) switch

A/CON actuator (Manual A/CON)

A/CON switch (Manual A/CON)

Heater control illumination (Manual A/CON)

Blend door actuator (Auto A/CON)

Cruise main switch

Hazard switch

Digital clock

Blower switch (Manual A/CON)

In car sensor (Auto A/CON)

Glove box lamp switch

A/CON control unit (Auto A/CON)

Glove box lamp

Speaker (Front RH) (Basic, Mid, Deluxe)

Speaker (Front RH) (Premium)

Thermostat

Resistor (Manual A/CON)

High blower relay (Auto A/CON)

Blower motor




INSTRUMENT WIRING HARNESS (RHD VEHICLE)


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I03

I04

I05I06

I07

I09

I10

I11

I12

I13

I14

I15

I16

I17

I18

I19

I20I21

I22

I23

I24

I25

Ml01

Ml02

El01

Rheostat

Fuel filler door opener switch

Speaker (Front RH)Rear fog lamp switch

Rear heated (defogger) switch

A/CON actuator (Manual A/CON)

A/CON switch (Manual A/CON)

Heater control illumination (Manual A/CON)

Blend door actuator (Auto A/CON)

Cruise main switch

Hazard switch

Digital clock

Blower switch (Manual A/CON)

In car sensor (Auto A/CON)

Glove box lamp switch

A/CON control unit (Auto A/CON)

Glove box lampSpeaker (Front LH)

Thermostat

Resistor (Manual A/CON)

High blower relay (Auto A/CON)

Blower motor





MISCELLANEOUS WIRING HARNESS


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MISCELLANEOUS WIRING HARNESS

M2 0

M5 4

M5 5

M56

M57

R01

R05

R06R07

R08


Sun roof motor, room lamp and map lamp extension harness

Room lamp (without sun roof)

Map lamp (without sun roof)

Vanity lamp

Rear heated & trunk room lamp extension wiring

Rear heated power (+)

High mounted stop lampTrunk room lamp

Rear heated ground (-)

DOOR EXTENSION WIRING HARNESS


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D01 (D08)D02 (D09)

D11 (D14)

MD01-1 (MD01-4)

MD01-2

MD01-3

(MD01-5)

MD01-7 (MD01-6)

MD02-1

MD02-2 (MD02-4)

(MD02-5)

Outside mirror motorDoor speaker (Premium)

Speaker extension wiring harness

Connection with MAIN wiring harness





Connection with FRONT DOOR wiring harness



NOTE:

( ) indicates the symbols of the RH door side.

WIRING HARNESS LAYOUT 110


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FRONT DOOR WIRING HARNESS

D03 (D10)

DO4

DO5

(D06)

D07 (D17)

D25 (D30)

D26 (D29)

MD02-1

MD02-2 (MD02-4)

(MD02-5)

Power window motor

Trunk lid opener switch

Power window & door lock switch

Power window switch

Door lock actuator

Door lamp

Latch switchConnection with DOOR EXT harness,

Connection with DOOR EXT harness

Connection with DOOR EXT harness

NOTE


REAR DOOR WIRING HARNESS


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D18 (D21)

D19 (D22)

D20 (D23)

MD03 (MD04)

Power window switch (Rear LH)

Power window motor (Rear LH)

Door lock actuator (Rear LH)


NOTE :


Documents

Hyundai Seme Sonata 89-91 Mecanica