i560 / PIXUS 560i · G3 personal computer and Canon LBP-2030PS laser beam printer. ... To replace parts, the parts layout illustrations have figure numbers according to the disassembly

REVISION 0

QY8-31BS-000JULY 2003

COPYRIGHT © 2003 CANON INC. CANON i560 / PIXUS 560i 0703 XX 0.00-0

8567A001AA 120V(US)

8567A002AA 120V(CA)

8567A003AA 120V(LAM LVT)

8567A004AA 220V-240V(LAM HVT)

8567A005AA 220V-240V(EUR)

8567A006AA 220V-240V(DE)

8567A007AA 220V-240V(FR)

8567A008AA 220V-240V(ASA HVT)

8567A009AA 220V-240V(AU)

8567A010AA 220V-240V(KR)

8567A011AA 220V-240V(GB)

8567A012AA 100V(JP)

8567A013AA 120V(TW)

8567A014AA 220V-240V(HK)

8567A015AA 220V-240V(CN)

i560 / PIXUS 560i

0703 XX 0.00-0

ApplicationThis manual has been issued by Canon Inc. for qualifiedperson to learn technical theory, installation, maintenance,and repair of products. This manual covers all localitieswhere the products are sold. For this reason, there may beinformation in this manual that does not apply to yourlocality.

CorrectionsThis manual could include technical inaccuracies ortypographical errors due to improvements or changes in theproducts. When changes occur in applicable products or inthe content of this manual, Canon will release technicalinformation as the need arises. In the event of majorchanges in the contents of this manual over a long or shortperiod. Canon will issue a new editions of this manual.

The following paragraph does not apply to any countrieswhere such provisions are inconsistent with local low.

TrademarksThe product names and company names described in thismanual are the registered trademarks of the individualcompanies.

CopyrightThis manual is copyrighted with all rights reserved. Underthe copyright laws, this manual may not be copied,reproduced or translated into another language, in whole orin part, without the written consent of Canon Inc.

Copyright © 2003 by Canon Inc.CANON INC.Inkjet Products Quality Assurance Div.16-1, Shimonoge 3-chome, Takatsu-ku, Kawasaki-shi,Kanagawa 213-8512, Japan

DTP SystemThis manual was produced on an Apple® Power Macintosh®

G3 personal computer and Canon LBP-2030PS laser beamprinter.Parts layout pictures were taken using Canon Digital CameraEOS D30, and edited with Adobe® Photoshop® 5.0. KEY No. and Logotypes were created usingMACROMEDIA® FreeHand® 8J.Documents and page layouts were created usingQuarkXpress® 3.3J.Parts lists were created using Helix Tecnologies® HerixXpress® and converted to EPS files.

I

I. CONTENTS

A. ILLUSTRATION INDEX

B. PARTS LAYOUT & PARTS LIST

C. OPTIONS & CONSUMABLES

D. SCREWS & WASHERS LIST

E. TOOL

F. NUMERICAL INDEX

II

II. ABOUT THIS MANUAL

A. ILLUSTRATION INDEXFor illustration index, the parts layoutillustrations in this parts catalog arelisted in abbreviated form in order ofillustration number to identify the pagesthey appear on. To find an illustration ofa part, see the ILLUSTRATION INDEX.

B. PARTS LAYOUT & PARTS LISTParts layout illustrationa) Parts search Find a part from the parts layoutillustration and find its key numberfrom the parts list to identify the partnumber and name. For screws, nuts,washers, lock washers, pins, spacers,see SCREWS &WASHERS LIST.Note: If parts have the same or similar

shape but different specifications,their key number is assigned toseveral part numbers and namesin the parts list.

b) Parts replacement procedureTo replace parts, the parts layoutillustrations have figure numbersaccording to the disassembly procedureof the product. The parts that requirecareful work are shown the illustration.

Parts lista) FIGURE & KEY No.The FIGURE & KEY No. columncorresponds to the key numbersassigned to the parts in the partslayout illustration.It also corresponds to the part locationsprinted on the PC board.

b) PART NUMBERThe PART NUMBER column gives thepart numbers corresponding to the keynumbers. To order a part, indicate thepart number clearly.Note: Parts marked NPN are not

service parts.

c) RANKThe service parts with N in the RANKcolumn are order parts.

d) QTYThe QTY column gives the number ofparts in the corresponding componentslayout illustration.

e) DESCRIPTIONThe DESCRIPTION column gives thepart names in English.To order a part, indicate the partname, too.

C. OPTIONS & CONSUMABLESThese are illustrations and a list of unitsthat can be used as optional consumableequipments.

D. SCREWS & WASHERS LISTThis is a list of screws, nuts, washers,lock washers, pins, and spacers. The QTY column does not give thenumber of parts used.

E. TOOL LISTThis is a list of tools used for servicingproducts.

F. NUMERICAL INDEXAll the parts listed in this parts catalogare arranged in order of part number.You can identify part locations andnames from the NUMERICAL INDEX.

III

S2S2

1

1

2

36

4

5

78

S1

1(PIXUS 560i)

2(PIXUS 560i)

3(PIXUS 560i)

4

5

1

See PageB - 3

AC ADAPTERFIGURE 2

See PageB - 5

COVERFIGURE 3

See PageB - 7

FIGURE 1PRINTER & PRINT HEAD See Page

B - 1

A. ILLUSTRATION INDEX

A-1

FIGURE 4BOTTOM CASE UNIT

OUT PUT TRAY &WASTE INK ABSORBER

ASF UNIT

LOGIC BOARD

PURGE UNIT

3

4

5

6

7

21

1

S4

S4

S5

5

S4

1

2

3

4

S5

1

S4

S3

2

FIGURE 7 See PageB - 13

FIGURE 8See Page

B - 15

See PageB - 11

FIGURE 6See Page

B - 9FIGURE 5

A-2

CARRIAGE UNIT

OPTION& CONSUMABLESPAPER FEED UNIT

PRESSURE ROLLER ASS'Y& PAPER FEED MOTOR

1

2

3

4

4

3

2

1

S7

2

S1S3

98

7

S56

4

4

5

3

10

1

16

15

3

10

11

12

1

6

9

78

14

13S4

4

5

2

S4

PIXUS 560i

PIXUS 560i

FIGURE 11See Page

B - 21FIGURE 12

See PageC - 1

FIGURE 9See Page

B - 17FIGURE 10 See Page

B - 19

A-3

T2

T1

FLOIL

See PageE - 1

TOOLFIGURE 13

A-4

B-1

1(PIXUS 560i)

2(PIXUS 560i)

3(PIXUS 560i)

4

5

PRINTER & PRINT HEADFIGURE 1

B. PARTS LAYOUT & PARTS LIST

B-2

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

1 - 1 QM2-0626-000 1 TRAY GUIDE UNIT FOR PIXUS 560i

2 QL2-0371-000 1 CD TRAY ASS'Y FOR PIXUS 560i

3 QA4-1117-000 1 TRAY, CD SUB FOR PIXUS 560i

4 QH2-2720-000 1 CORD, POWER 120V(LAM-LV)

QH2-2724-000 1 CORD, POWER 100V-120V(JP)

QH2-2725-000 1 CORD, POWER 100V-120V

QH2-2726-000 1 CORD, POWER 220V-240V

QH2-2727-000 1 CORD, POWER 220V-240V(AU)

WT3-5156-000 1 CORD, POWER 220V-240V(GB, HK)

WT3-5160-000 1 CORD, POWER 220V-240V(KR)

WT3-5182-000 1 CORD, POWER 220V-240V(CHN)

5 QY6-0042-000 1 PRINT HEAD

B-3

1

FIGURE 2AC ADAPTER

B-4

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

N 2 - 1 QK1-0270-000 1 AC ADAPTER: 100V-120V 50/60HZ US, CA, LAM LVT, JPNQK1-0271-000 1 AC ADAPTER: 220V-240V 50/60HZ EUR, DE, FR, GB, HK

QK1-0282-000 1 AC ADAPTER: 100V-120V 50/60HZ

QK1-0283-000 1 AC ADAPTER: 220V-240V 50/60HZ

B-5

1

2

36

4

5

78

S1

FIGURE 3COVER

B-6

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

3 - 1 QM2-0832-000 1 ACCESS COVER UNIT FOR PIXUS 560i

QM2-0833-000 1 ACCESS COVER UNIT FOR i560

2 QG4-0318-000 1 PAPER SUPPORT UNIT

3 QC1-2588-000 1 COVER, SIDE(R)

4 QC1-2587-000 1 COVER, SIDE(L)

5 QC1-2591-000 1 COVER, I/F

6 QM2-0646-000 1 UPPER COVER UNIT

7 QC1-2581-000 1 COVER, DCD

8 QC1-2785-000 1 SPRING, DCD COVER

B-7

S2S2

1

FIGURE 4BOTTOM CASE UNIT

B-8

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

4 - 1 QM2-0647-000 1 BOTTOM CASE UNIT

B-9

3

4

5

6

7

21

FIGURE 5OUT PUT TRAY & WASTE INK ABSORBER

B-10

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

5 - 1 QC1-2590-000 1 COVER, OUT PUT TRAY

2 QM2-0648-000 1 OUT PUT TRAY UNIT

3 QA4-1012-000 1 ABSORBER, INK





B-11

1

S4

S3

2

FIGURE 6LOGIC BOARD

B-12

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

6 - 1 QM2-0747-000 1 DC CONNECTOR ASS'Y

2 QM2-0750-000 1 LOGIC BOARD ASS'Y FOR PIXUS 560i

QM2-0751-000 1 LOGIC BOARD ASS'Y FOR i560

B-13

1

S4

S4

FIGURE 7ASF UNIT

B-14

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

7 - 1 QM2-0649-000 1 SHEET FEEDER UNIT

B-15

S5

5

S4

1

2

3

4

S5

FIGURE 8PURGE UNIT

B-16

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

N 8 - 1 QC1-2582-000 1 CHASSIS, DCD

2 QM2-1142-000 1 DCD HARNESS

3 QM2-0756-000 1 DCD BOARD ASS'Y

4 QM2-0825-000 1 PURGE UNIT

5 QB1-4922-000 2 PAD

B-17

16

15

3

10

11

12

1

6

9

78

14

13S4

4

5

2

S4

PIXUS 560i

PIXUS 560i

FIGURE 9CARRIAGE UNIT

B-18

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

9 - 1 QA4-1053-000 1 FILM, TIMING SLIT STRIP

2 QA4-1002-000 1 CLIP, SHAFT

3 QA4-1001-000 1 CLIP, SHAFT FOR i560

QF4-0161-000 1 SHAFT CLIP ASS'Y FOR PIXUS 560i

4 QA4-1176-000 1 RING, CARRIAGE SHAFT FOR PIXUS 560i

5 QA4-1007-000 1 CAM, CARRIAGE SHAFT, R FOR PIXUS 560i

6 QA4-1006-000 1 CAM, CARRIAGE SHAFT, L FOR PIXUS 560i

7 QM2-0655-000 1 CARRIAGE UNIT FOR PIXUS 560i

QM2-0831-000 1 CARRIAGE UNIT FOR i560

8 QA4-1179-000 1 PLATE, CARRIAGE PRESSUREN 9 QA4-0954-000 1 SHAFT, CARRIAGE FOR i560NQA4-0995-000 1 SHAFT, CARRIAGE FOR PIXUS 560i

10 QA4-0990-000 1 SPRING, LEAF

11 QF4-0153-000 1 IDLER ROLLER ASS'Y

12 QS4-2112-000 1 SPRING, COIL

13 QA4-1030-000 1 GEAR, LIFT FOR PIXUS 560i

14 QM2-0653-000 1 LIFT BASE UNIT (W/ MOTOR)FOR PIXUS 560i

15 QK1-0175-000 1 MOTOR, CARRIAGE

16 QM2-1146-000 1 CABLE, CARRIAGE MOTOR

B-19

2

S1S3

98

7

S56

4

4

5

3

10

1

FIGURE 10PRESSURE ROLLER ASS'Y & PAPER FEED MOTOR

B-20

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

10 - 1 QA4-1149-000 1 STATIC ELIMINATOR

2 QA4-1168-000 4 SPRING, TORSION

3 QG4-0276-000 1 PRESSURE ROLLER ASS'Y FOR i560

QG4-0355-000 1 PRESSURE ROLLER ASS'Y FOR PIXUS 560i

4 QS4-2119-000 2 SPRING, GUIDE FLAPPER

5 QL2-0375-000 1 PAPER GUIDE FLAPPER ASS'Y

6 QG4-0277-000 1 TIMING SENSOR UNIT

7 QC1-2781-000 1 FILM, TIMING SLIT DISK

8 QA4-1169-000 1 FLANGE, PULLEY

9 QA4-1160-000 1 BELT, FEED ROLLER

10 QK1-0224-000 1 MOTOR, PAPER FEED DC, UNDER 10W

B-21

4

3

2

1

S7

FIGURE 11PAPER FEED PART

B-22

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

11 - 1 QM2-0650-000 1 PLATEN UNIT FOR PIXUS 560i

QM2-0828-000 1 PLATEN UNIT FOR i560


3 QA4-1162-000 1 GEAR, EJECT

4 QF4-0155-000 1 FEED ROLLER ASS'Y

1

2

3

4

C-1

FIGURE 12OPTION & CONSUMABLES

C. OPTIONS & CONSUMABLES

C-2

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

12 - 1 NPN 1 BLACK INK TANK BCI-3eBK CONSUMABLES

2 NPN 1 YELLOW INK TANK BCI-6Y CONSUMABLES

3 NPN 1 MAGENTA INK TANK BCI-6M CONSUMABLES

4 NPN 1 CYAN INK TANK BCI-6C CONSUMABLES

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

S - 1 XB1-2300-305 SCREW, MACH., TRUSS HEAD, M3X3

2 XA9-1258-000 SCREW, TAP, WASHER HEAD, M3X12

3 XB1-2301-205 SCREW, MACHINE, M3X12

4 XB6-7300-605 SCREW, MACHINE, WASHER HEAD, M3x6

5 XB4-7300-805 SCREW, TP, BH3X8

6 XA9-1437-000 SCREW, BIND, M2.6X4(RED)

7 XB2-4300-605 SCREW, W/WASHER, M3X6

D-1

D. SCREWS & WASHERS LIST

D-2

This page intentionally left blank

T2

T1

FLOIL

E-1

FIGURE 13TOOL

E. TOOL

E-2

FIGURE &KEY NO.

PART NUMBER

RANK

QTY

DESCRIPTION REMARKS

T - 1 QY9-0057-000 1 LUBE, FLOIL KG107A, OIL

2 CK-0562-000 1 GREASE, MOLYKOTE PG-641

PARTNUMBER

FIGURE &KEY NO.

DESCRIPTION

CK-0562-000 T - 2 GREASE, MOLYKOTE PG-641

QA4-0954-000 9 - 9 SHAFT, CARRIAGE

QA4-0990-000 9 - 10 SPRING, LEAF

QA4-0995-000 9 - 9 SHAFT, CARRIAGE

QA4-1001-000 9 - 3 CLIP, SHAFT

QA4-1002-000 9 - 2 CLIP, SHAFT

QA4-1006-000 9 - 6 CAM, CARRIAGE SHAFT, L

QA4-1007-000 9 - 5 CAM, CARRIAGE SHAFT, R

QA4-1012-000 5 - 3 ABSORBER, INK




QA4-1030-000 9 - 13 GEAR, LIFT

QA4-1053-000 9 - 1 FILM, TIMING SLIT STRIP


QA4-1066-000 11 - 2 ABSORBER, INK

QA4-1117-000 1 - 3 TRAY, CD SUB

QA4-1149-000 10 - 1 STATIC ELIMINATOR

QA4-1160-000 10 - 9 BELT, FEED ROLLER

QA4-1162-000 11 - 3 GEAR, EJECT

QA4-1168-000 10 - 2 SPRING, TORSION

QA4-1169-000 10 - 8 FLANGE, PULLEY

QA4-1176-000 9 - 4 RING, CARRIAGE SHAFT

QA4-1179-000 9 - 8 PLATE, CARRIAGE PRESSURE

QB1-4922-000 8 - 5 PAD

QC1-2581-000 3 - 7 COVER, DCD

QC1-2582-000 8 - 1 CHASSIS, DCD

QC1-2587-000 3 - 4 COVER, SIDE(L)

QC1-2588-000 3 - 3 COVER, SIDE(R)

QC1-2590-000 5 - 1 COVER, OUT PUT TRAY

QC1-2591-000 3 - 5 COVER, I/F

QC1-2781-000 10 - 7 FILM, TIMING SLIT DISK

QC1-2785-000 3 - 8 SPRING, DCD COVER

QF4-0153-000 9 - 11 IDLER ROLLER ASS'Y

QF4-0155-000 11 - 4 FEED ROLLER ASS'Y

QF4-0161-000 9 - 3 SHAFT CLIP ASS'Y

QG4-0276-000 10 - 3 PRESSURE ROLLER ASS'Y

QG4-0277-000 10 - 6 TIMING SENSOR UNIT

QG4-0318-000 3 - 2 PAPER SUPPORT UNIT

QG4-0355-000 10 - 3 PRESSURE ROLLER ASS'Y

QH2-2720-000 1 - 4 CORD, POWER

QH2-2724-000 1 - 4 CORD, POWER

QH2-2725-000 1 - 4 CORD, POWER

QH2-2726-000 1 - 4 CORD, POWER

QH2-2727-000 1 - 4 CORD, POWER

QK1-0175-000 9 - 15 MOTOR, CARRIAGE

QK1-0224-000 10 - 10 MOTOR, PAPER FEED

QK1-0270-000 2 - 1 AC ADAPTER: 100V-120V 50/60HZ




QL2-0371-000 1 - 2 CD TRAY ASS'Y

QL2-0375-000 10 - 5 PAPER GUIDE FLAPPER ASS'Y

QM2-0626-000 1 - 1 TRAY GUIDE UNIT

QM2-0646-000 3 - 6 UPPER COVER UNIT

QM2-0647-000 4 - 1 BOTTOM CASE UNIT

QM2-0648-000 5 - 2 OUT PUT TRAY UNIT

QM2-0649-000 7 - 1 SHEET FEEDER UNIT

F-1

PARTNUMBER

FIGURE &KEY NO.

DESCRIPTION

QM2-0650-000 11 - 1 PLATEN UNIT

QM2-0653-000 9 - 14 LIFT BASE UNIT

QM2-0655-000 9 - 7 CARRIAGE UNIT

QM2-0747-000 6 - 1 DC CONNECTOR ASS'Y

QM2-0750-000 6 - 2 LOGIC BOARD ASS'Y

QM2-0751-000 6 - 2 LOGIC BOARD ASS'Y

QM2-0756-000 8 - 3 DCD BOARD ASS'Y

QM2-0825-000 8 - 4 PURGE UNIT

QM2-0828-000 11 - 1 PLATEN UNIT

QM2-0831-000 9 - 7 CARRIAGE UNIT

QM2-0832-000 3 - 1 ACCESS COVER UNIT

QM2-0833-000 3 - 1 ACCESS COVER UNIT

QM2-1142-000 8 - 2 DCD HARNESS

QM2-1146-000 9 - 16 CABLE, CARRIAGE MOTOR

QS4-2112-000 9 - 12 SPRING, COIL

QS4-2119-000 10 - 4 SPRING, GUIDE FLAPPER

QY6-0042-000 1 - 5 PRINT HEAD

QY9-0057-000 T - 1 LUBE, FLOIL KG107A, OIL

WT3-5156-000 1 - 4 CORD, POWER

WT3-5160-000 1 - 4 CORD, POWER

WT3-5182-000 1 - 4 CORD, POWER

XA9-1258-000 S - 2 SCREW, TAP, WASHER HEAD, M3X12

XA9-1437-000 S - 6 SCREW, BIND, M2.6X4(RED)

XB1-2300-305 S - 1 SCREW, MACH., TRUSS HEAD, M3X3

XB1-2301-205 S - 3 SCREW, MACHINE, M3X12

XB2-4300-605 S - 7 SCREW, W/WASHER, M3X6

XB4-7300-805 S - 5 SCREW, TP, BH3X8

XB6-7300-605 S - 4 SCREW, MACHINE, WASHER HEAD, M3x6

F. NUMERICAL INDEX

CANON INC.