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1 Implementation and Design Considerations of High Voltage Gate Drivers Richard Herring, Application Engineer

Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

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Page 1: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

1

Implementation and Design Considerations of High Voltage Gate Drivers Richard Herring, Application Engineer

Page 2: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

What will I get out of this session?

• Purpose:• This session presents the high voltage half bridge 

drivers architecture and operation details, and common applications well suited for these drivers. Guidance for designing with high voltage half bridge drivers including bias considerations, start‐up ,sequencing and other operation considerations are discussed. The cause of some common concerns or issues in high voltage power trains is presented, and recommendations to mitigate these issues. TI high voltage half bridge drivers attributes and features help  overcome the challenges of a high noise power train environment. 

• Part numbers mentioned:• UCC27710• UCC27712• UCC27714

• Relevant End Equipments:• Motor Drive• Appliance• Inductive Heating• HVAC

Page 3: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

AGENDA TI high voltage driver portfolio summary

High voltage half‐bridge gate driver architecture

High voltage half‐bridge gate driver applications

High voltage half‐bridge gate driver design considerations

Bias and start up

Negative voltage spikes/ringing on HS

False triggering of driver output

Driver input noise

Summary

Page 4: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

• Universal drive capability

• Allow best in class efficiency

• High degree of isolation

• Best in class reliability and robustness

• Highest level of flexibility

• High efficiency

• Small form factor

• User-friendly interface

• Optimized pinout for easy PCB layout

• Low power dissipation and lower switching loss

• Low pulse transmission distortion

• Higher power density

• Best in class dynamic characteristics

• Offers design flexibility & robustness

• Replace bulky gate drive transformers

UCC2732x/42xUCC2752x

UCC2751x/53x

TPS28225UCC2720x/ALM510X

UCC27712UCC27714UCC27710

UCC21520UCC53XX

UCC27531UCC21521C

• Higher VDD for more headroom and robustness

• Low pulse transmission distortion

Driver Portfolio SummaryLow Side Half-Bridge High Voltage Isolated SiC

PFC TIDA‐00779TIDA‐00443TIDA‐00447

AC/DCPower

PMP‐11064

DC/DC Converter

BIDIRTIDA‐00705

Solar Micro Inverter

SOLAR

Flyback : PMP10035

LED Control Auto_LED

DC/DC Converter

PMP4320A

Module Power

PMP7246

BLDC Motors TIDA‐00472

BatteryChargers

TIDA‐00355

AC/DC Power PMP11282

LLC ResonantConverter

PMP10949

Three Phase inverter

TIDA‐00366

SiC Driver EVM UCC21521CEVM‐286

Inverters, UPS TIDA‐01160

Page 5: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

High Voltage High‐Side Low Side Driver Architecture 

HV(620 to 700V)

SGND

VBias

LI HI

HS

HO

High Side

Floating Driver

Low side driver

LO

UCC27714, UCC27712, UCC27710

HV(620~700V)

GND

Q2

Q1

HSCBoot

DBootRBoot

VDD-VF

6

HI

PWM1

PWM2LI

GND

LO

VDD

VDDVDD

Level Shift

Noi

se

Can

celle

r

HO

HB

HS

GND

GND

Page 6: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

Applications: Inductive Heater

AC85~265V

400VDCEMI Filter

PFC(Power Factor

Correction)

DC-ACInverter

High Voltage Half bridge driver

VDC-Link 400V

Heat Coil

Lm

CRCB

Page 7: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

Applications: Motor Drive

400VDCEMI Filter

PFC(Power Factor

Correction)

DC-ACVFD

VDC-Link 400V

M

High Voltage Half bridge driver

Page 8: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

Question #2: During start up of the bridge power train, what would cause the low side to switch before the high side?

• A) Input signals not present or below threshold?

• B) Different delays in the driver IC?

• C) Timing of the bias supplies to the IC?

• D) Other?

Page 9: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

Design Considerations: Half‐Bridge Driver With Boot‐Strap Bias High side bias bootstrap from VDD

HB capacitor charges when HS goes low 

Used in many applications, usually no concerns

Load

PWMController

GND

PWM2

PWM1

Bias

Up to 600 V

3 VDD

2 HI

1 LI

4COM

8

7

6

HB

HO

HS

5LO

UCC27712

ICHB

VDD and VHB both have UVLO delays

HS must go low for HB to charge. In most cases 

LO must switch to charge HB cap

VDD

HI

LI

HB-HS

HO

LO

VVDD(on) Threshold

VVHB(on) Threshold

VVDD UVLO Delay

VVHB UVLO Delay

Page 10: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

Level Shifter Implementation High voltage half bridge drivers have edge triggered 

level shifter.

Low cost high voltage level shifter

Reduces power dissipation 

TI provides robust level shifter function

70ns pulse and 40ns edge pulse filters for noise 

immunity

6mA pulse trigger current for robust dV/dt induced 

current immunity

HI

LI

Shoot Through

Prevention

Delay

PulseGenerator

VDD

LO

COM

R

R

S

Q HO

HB

HS

Level Shifter

2

1

4

5

3

6

7

8

Min Pulse Delay

Min Pulse Delay

VDD UVLO

VHB UVLO

PulseFilter

Page 11: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

Level Shifter Sequence Considerations Edge triggered level shifter.

High side HB‐HS voltage must be 

above UVLO

There is a UVLO delay

HI rising edge generates turn on pulse

HB must be above UVLO and beyond 

delay on rising edge of HI.

HB UVLO and delay before HI rising HB UVLO and delay after HI rising

VDD

HI

LI

HB-HS

HO

LO

VVDD(on) Threshold

VVDD UVLO Delay

VVHB UVLO DelayHO

Level Shift

Page 12: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

Question #3: What could cause high voltage spikes and/or ringing in the power train switch node?

• A) Power device parasitics?

• B) Poor board layout?

• C) Power device switching edges too fast?

• D) Other?

Page 13: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

Design Considerations: Negative Voltage on HS

Load

PWMController

GND

PWM2

PWM1

Bias

Up to 600 V

3 VDD

2 HI

1 LI

4COM

8

7

6

HB

HO

HS

5LO

UCC27712

Question: Do you see significant negative 

voltage on the power train switch node?

Why doesn’t the low side FET body diode 

limit the voltage?

Page 14: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

Negative voltage on HS: di/dt Effect on Driver

GND

HB

LO

COM

DBoot VHV

Q2

CBoot

HO

HS

Q1

Driver IC

Noi

se C

ance

ller

VCC

di/dt

SW

VGQ1

SW/HS

Negative Voltage on HS

What are possible results of large HS negative spike? Driver malfunction (i.e. faulty input pulse translation) DBOOT over current Overvoltage VHB-HS…… N

egat

ive

Volta

ge

Cap

abili

ty (V

)

UCC27712 NTSOA

15

VHV

How can I reduce these negative spikes?

Page 15: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

Negative HS spikes: Reduce the parasitic L Most of the parasitic inductance is from the

layout, not device leads (typically) Layout of HB FETs can be tight. What about path to HV bulk cap?…

VGQ1

SW/HS

VGQ1

SW/HS

Add HV ceramic caps

Page 16: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

Design Considerations: Driver Input Noise

Load

PWMController

GND

PWM2

PWM1

Bias

Up to 600 V

3 VDD

2 HI

1 LI

4COM

8

7

6

HB

HO

HS

5LO

UCC27712

dV/dt coupling through parasitic capacitance

Switching transition HF noise on driver inputs

Ground bounce from control to power stage

17

Page 17: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

Separate Power Ground noise 

Con

trolle

r

PGND

VSS

PWM1

PWM2

HI

LI

VCCHB

LO

COM

DBoot

VBias VHV

Q2

CBoot

HO

HS

Q1

VSS

VSS

CTL GND

COM

UCC27712

High Side Level Shift

Noi

se C

ance

ller

VCC

RBoot

18

Page 18: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

IC Features to Mitigate Input Noise Minimum Input Pulse Rejection

UCC27712: 25ns

UCC27714: 40ns

UCC27710: 40ns

19

Turn On, UCC27712 Example Turn Off

Input Interlock and Deadtime

Prevents both outputs from

being on with overlapping

inputs

UCC27712, UCC27710:

150ns deadtime

Inputs

Outputs LO to HOHO to LO

Page 19: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

Control Power Ground noise –PCB

R/C filter on LI HI pins

HF impedance (small 

inductance) RTN from FET 

source and COM  

Ceramic HF capacitors on VIN 

to GND. Previous suggestion 

on for HS negative voltage 

Add HV ceramic caps

Page 20: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949

SUMMARY

High voltage half‐bridge gate driver architecture is a cost effective solution well suited for 

many applications

Design considerations include startup sequencing, power train ringing and control noise

TI drivers incorporate features and offer transient voltage capabilities important in high noise 

environments

Mitigating noise and voltage spikes in the application is easily achieved in many applications

Page 21: Implementation and Design Considerations of 600V … and... · Implementation and Design Considerations of ... • Allow best in class efficiency ... LLC Resonant Converter PMP10949