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Implementation of New Tools atFairchild Dornier GmbH to
Support Integrated Product Development
Fairchild Dornier GmbH – 07.06.2001 R. MollC. Wilmers
2European CMI User Day 2001
Fairchild-Dornier � a short introduction
Business needs for new tools
The solution
Questions
Content
3European CMI User Day 2001
Fairchild-Dornier � a short introduction
Business needs for new tools
The solution
Questions
Content
4European CMI User Day 2001
A German American Partnership
Majority Shareholders:Clayton, Dubilier & RiceAllianz Capital Partners
Majority Shareholders:Clayton, Dubilier & RiceAllianz Capital Partners
Fairchild Dornier GmbHGermany
Fairchild Dornier GmbHGermany
Fairchild Dornier CorporationUSA
Fairchild Dornier CorporationUSA
5European CMI User Day 2001
Turnover/Employees
6European CMI User Day 2001
Locations
7European CMI User Day 2001
Family Concept / Program Status
TWO FAMILIES FOR THE CUSTOMER’S BENEFIT.
PRODUCTION DEVELOPMENT CONCEPTUAL
20011995 2005
328JET
Dornier 328-130
Dornier 328-120
Dornier 328-110
928JET
EIS 1st Q. 2005
728JET
EIS 2nd Q. 2003
EIS 2007
528JET/X28JET1328JET
1328JET
1328JET
1328JET
EIS = Entry into Service
728JET ER/Envoy 7
EIS 3rd Q. 2004
8European CMI User Day 2001
Fairchild-Dornier � a short introduction
Business needs for new tools
The solution
Questions
Content
9European CMI User Day 2001
Flight Controls:•Honeywell
Wing:•CASA
Fuel system:•BF Goodrich
Fuselage:•Fairchild Dornier
Avionics:•Honeywell
Electrics:•Sundstrand
Empennage:•CASA
APU:•Alliedsignal
Electrics:•Sundstrand
Hydraulics:•Parker
Landing gear:•BF Goodrich
ECS/CPCS:•Honeywell
Engines:•GE
Landing gear•BF Goodrich
Avionics•Honeywell
Global Business
10European CMI User Day 2001
Information availableabout product
traditional process
TIME
New process withfully implemented IPD
Total costcommitted during
design phase
Conceptual Preliminary Detailed Manufactured In service
Information earlier
11European CMI User Day 2001
Development andproduction at
different locations
Development andproduction at
different locations
Market pricebut
cost effective
Market pricebut
cost effective
Customer specific aircraft
Customer specific aircraft
Reduceddevelopment
times
Reduceddevelopment
times
Increased product
complexity
Increased product
complexity
Development and production with
partners
Development and production with
partnersWith maximum quality
�High class� Product
728JET Project Challenges
728JET728JET728JET728JET
12European CMI User Day 2001
concept definition build/test in service
728 Jet Program1998 1999 2000 2001 2002 2003
PDM Development Program
Rel. 0 Rel. 1 Rel. 2 Rel. 3
1998 1999 2000 2001 2002
optimisation
PDM & 728Jet Programs
13European CMI User Day 2001
Fairchild-Dornier � a short introduction
Business needs for new tools
The solution
Experiences
Content
14European CMI User Day 2001
15European CMI User Day 2001
Product-Structure
DocumentManagement
BOM
CAD Models
Modification
Management
ConfigurationManagement
PDM-System
CADStandard
PartsDMU
MasterInterface
Document Management
ProductionInterface
PDM-Infrastructure
Partner Integration
16European CMI User Day 2001
CATIA: Geometry, Position
Metaphase : Structures, Versions, Configurations
Vis-Mockup :Large Assembly Viewing,Collision Checking,Collaboration
DOMINO
CMI
CMI &Batch
Batch
17European CMI User Day 2001
CATIACATIA WorkbenchCATIA WorkbenchCATIA WorkbenchCATIA Workbench
CATIA Integration - Targets
►Storage of CATIA data! No local CATIA data management! CATIA-data in vaults under control of PDM
►Extend CAD data management in PDM! Administration and customizing of only one data
management system! Multiple-level assembly structure
including all transformation information
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CATIA Integration - Features WB
Part Version
CATIA Drawing
CATIA Space
Product Structure
CATIA Space
Features CATIA Workbench:► Access to single CATIA-Models on a
„double-click“► Product Structure Exchange
! Running assemblies! Multiple-level hierarchies! Manipulating structure from CATIA
(�Drop Item�)► Transformation manipulation
! Multiple instances of part can beplaced on different location in A/C
! Reorientation of whole assemblies(engine)
! Mirroring parts► Norm Parts integration
! Availability of 3D norm parts in CATIA! Domino manages access! Integration in product structure
19European CMI User Day 2001
CATIA Integration - add. Features
Part Version
CATIA Drawing
CATIA Space
Product Structure
CATIA Space
Add.Features:► Batch mode
! Analysis of used STD-Partsand the Quantity in a STD-Part-model
► Loading Models! Generating of Drawing head
information i.E.- Part number- Designation- Revision- Sequence- Release status- Signatures
! With DOMINO 3.4: specific gravity► Writing models
! File Size! Model Data and Index size! With DOMINO 3.4: calculated Weight
► Generating of the Plot sheetinformation by Draw models
20European CMI User Day 2001
CATIA Integration - the Challenge
CMI Expand & To Catia
0 sec100 sec200 sec300 sec400 sec500 sec600 sec700 sec800 sec900 sec
1000 sec
8E / 20T 10E / 100T 12E / 140T
CMI 4.3 CMI 7.0 CMI 7.1 CMI 7.3
>70 % Performance increase
>70 % Performance increase
>67% Performance increase
21European CMI User Day 2001
CATIACATIA WorkbenchCATIA WorkbenchCATIA WorkbenchCATIA Workbench
CATIA Integration - Next Steps
►Test and Integration of CMI 8.0
►Test and Setup of an Environment with CATIAV5! CMI 8.0! PDM-Broker ?
22European CMI User Day 2001
Loaddesign
area
Export Product Structure
Load Model DOMINO
CMI
CATIA
DMU Integration
VISMOCKUP
SAP
Tesselate
Catia to .jt Models
Datasets
23European CMI User Day 2001
Send result (objID‘s) to CMI
CM I
CATIA
VMU - CMI Interface
VISMOCKUP
Perform VolumeSearch
Send Models andTransformationmatrix
to CATIA
Switches:
�same as in VMU
�latest sequence (additional expand)
�direct to CATIA
Switches:
�PS highest common node
�PS Top Node
24European CMI User Day 2001
NIS/PartsMan - Integration
Query and select Std-Part in Partsman
Creation andpositioning of the3D-Std-Part
Master record of Std-Part
Std-Part displayed inthe CMI-Workbench
25European CMI User Day 2001
Software Vendor ReleasePDM System "DOMINO" Metaphase SDRC 3.2CAD System (3D/2D) CATIA Dassault 4.2.2CAD-PDM Interface CMI T-Systems 7.4.0Standard Parts Library NIS/Partsman T-Systems 4.1.1Document Management Image master T-Systems 8.5.2Digital Mockup VisMockup EAI 3.1
Overview of Actual Tools
26European CMI User Day 2001
Conclusions
Status 2nd Quarter 2001:►DOMINO as our PDM system in production since
Q2/1999►Growing number of users: DOMINO 730 User
CATIA-FD 550 UserPartner on site 150 Users
►Product structure: about 30000 items►Data volume: about 1 Tbyte►Standard Parts: about 600.000 Parts
27European CMI User Day 2001
Questions
