Instruments, Systems and Protocols in the age of IIoT IIoT世代の計測・制御システム、デジタル通信プロトコル

8 NOVEMBER, OSAKA, JAPAN

TED MASTERS PRESIDENT ＆ CEO, FIELDCOMM GROUP

Process industry in IIoT – where are we headed? Vision – what is the process automation architecture of the future? How does this affect users – what are the new challenges? How can standards organizations help in response? How are People and Safety enhanced by Digitalization

Ted Masters President & CEO

What is the vision for the process industry? PA分野エンドユーザのオートメーション ビジョン

4

Vision – PA architecture in IIoT IIoT PAシステム アーキテクチャ Revolution: New architectures will be required

o Merging of IT and OT drives new culture and user collaboration IT/OTの融合が新しいユーザ間連携・文化を生み出す

o Cloud and premise-based analytics require organized data クラウド上で一定の前提に基づく分析を実現するには組織化されたデータが必須

o Must take into account installed base and suppliers 既設システムからの移行を考慮

o Multiple options, some more disruptive than others 複数の選択肢 いくつかは破壊的変化を求めるものもある

secure

open

Evolution: Users will decide how much/how fast

5

Vision – Field Devices in IIoT Increased need for field devices to feed valuable data

o Leverage stranded data from field devices with valuable supplier aps 提供されたアプリケーションを用いフィールド機器で生成される連鎖的データを活用する

o Wireless expansion for additional data points 無線を活用し多くのセンシングポイントを追加する

o Pure digital protocols デジタル通信

o Faster HART protocols 高速HART通信

What will the field device protocols of the future look like? o A new physical layer replacement on Ethernet?

フィールドイーサネット通信

o An all wireless plant like IoT in our homes? 無線通信応用の拡大 （例： スマートホーム）

o New IT-based protocols? IT通信プロトコルの応用

TCP/IP

10GB/s JSON

XML HTML CLOUD

Wi-Fi

Ethernet

SOAP MQTT

Are Automation Protocols Becoming Obsolete?

It’s not about the protocol It’s about the information that the protocol supplies

and how that information, when easily connected and integrated enterprise wide

It’s about VALUE: reduced cost improved safety higher output more profit

Some are better than others for specific

user needs …

Can’t run wires? Use WirelessHART! Need high-speed? Use Ethernet! Need simple and reliable? Use HART! Need to minimize cabling? Use FOUNDATION Fieldbus!

50+ million field instruments

with various protocols installed

worldwide

Automation Protocols are Here to Stay

What problems do these changes create for users?

この変化はどのような新たな課題をユーザにもたらすか？

ALL future architectures must accommodate existing protocols!

Users will not rip out field devices, the problem simply becomes how to integrate the data from them into system and cloud applications

Simple Integration

One Device - One Package - All Tools

FDI

Connect Everywhere YO

U CA

N

Visit our new website dedicated to FDI!

Extensive information for users: • Videos • Articles • List of products

ASK4FDI.COM

How do we evolve as a standards organization?

技術標準化組織としていかにIIOT時代に向き合うべきか？

3S Co., Ltd , A3 Monitoring Ltd , A&H Enterprises Inc. (AMFLOW) , ABB , ABM Sensor Technology, Inc. , Agar Corporation , ALBATROS CJSC , AMETEK Drexelbrook , Amtec Solutions Group, Inc. , Analog Devices , Analog Systems (SH)Co., Ltd , Analytical Technology, Inc. , Anderson Instrument Co., Inc. , Aplisens S.A. , Apprion , Armstrong International , ASA S.r.l. , Auburn Systems, LLC ,

Auma , Autrol by Duon System Co., Ltd. , Awiatech Corporation , Azbil Corporation , Badger Meter , Baumer , BD SENSORS GmbH , Beamex Oy Ab , Beckhoff Automation , Bedrock Automation , BeiJing Capstar Automation Instrument Co., Ltd. , Beijing ConST Instruments Technology Inc. , Beijing Fishermeter Instrument Co.,Ltd. , Beijing Huakong Technology Co., Ltd , Beijing Spake

Technology Co., Ltd , Beijing Zhongdian Hua Lao Tech Co Ltd , Beijing ZhongRuiZhiCheng Technology Co., Ltd. , BEKA Associates , Bela Instruments , Belcom Cables Ltd , Belden Inc. , BERNARD CONTROLS , Berthold Technologies , BIFFI ITALIA SRL , Bilfinger Maintenance , Binder GmbH , Bopp & Reuther Messtechnik GmbH , Broadley-James Corporation , Brooks Instrument , BTG.COM

, Burns Engineering , BusCorp Inc. , Cameron Technologies , Centre for Development of Advanced Computing (C-DAC) , Chengdu Action Electronics Joint-Stock Co., LTD , Chengdu Andisoon Measure Co., Ltd. , CHENZHU INSTRUMENT , Chiyoda Corporation , Chongqing ChuanYi Automation Co., Ltd. , ChongQing YuTong System&Software Co., Ltd. , Chromalox , CiDRA Corporate

Services Inc. , CodeWrights , CORDS CABLE INDUSTRIES LTD. , Crowcon Detection Instruments Limited , Custom Control Sensors LLC , Dandong Top Electronics Instrument Group Co. Ltd , Define Instruments Limited , Dekoron Wire & Cable LLC , Det-Tronics , Die Erste Industry Co. Ltd , Dinel, s.r.o. , DKK-TOA Corporation , Draeger Safety AG & Co. KGaA , Dust Networks / Linear

Technology , DVG Automation SpA , Dwyer Instruments, Inc. , Dynisco , E. D. Engineering, Inc. , Eaton , Eldridge Products, Inc. , Electro-Chemical Devices , ELECTRONSTANDART-PRIBOR , ELEMER , Elimko Electronic Production & Control Co. Ltd. , ELMETRO , embeX GmbH , EMCO Controls A/S , Emerson Process Management , EMIS , Endress+Hauser Process Solutions AG ,

Enertork LTD. , ENOTEC GmbH , ERIS , ESP Safety, Inc. , Eureka Industrial Equipments Pvt. Ltd. , EUROMAG INTERNATIONAL S.R.L. , Exalon Delft , FESTO AG , Fieldbus Center at Lee College , Fieldbus Inc. , Fieldbus International AS , FineTek Co., , FLEXIM , Flowserve , Fluid Components International LLC , Fluidwell , Fluke Corporation , Forbes Marshall , FPI , Fraunhofer IOSB , FSUE SPA "Analitpribor" , Fuji Electric Co., Ltd , G.M. International , Gasensor Technology Pte Ltd , Gastech Australia , GASTRON , GEFRAN , General Electric , Georg Fischer Signet , Georgin , Gneuss

Kunststofftechnik GmbH , GP:50 Ltd. , Guided Ultrasonics Ltd. , H&B Sensors , HACH Company , Hamilton Bonaduz AG , Hangzhou Hollysys Automation Co. Ltd. , Harold Beck & Sons, Inc. , Hawk Measurement Systems Pty. Ltd. , Hebei Zhufeng Instrument Equipment Co., Ltd , Heilongjiang Tongbao Sensor Company , Heinrichs Messtechnik , Henan Hanwei Electronics Co., Ltd. ,

HIMA Paul Hildebrandt GmbH , Hitachi High-Tech Solutions , Hitachi, Ltd. , HITROL CO., LTD. , Höntzsch GmbH , Hoerbiger Automatisierungstechnik Holding GmbH , Hoffer Flow Controls Inc. , Honeywell International , HORIBA Advanced Techno, Co., Ltd. , Huaxin Instrument (Beijing) Co., Ltd. , Huizhong Instrumentation Co., Ltd. , HYDAC Electronic GmbH , IDX Academy , ifak system GmbH , III , IMI Precision Engineering , IMTEX Controls , Inor Process AB , Institute of Software, Chinese Academy of Sciences , Isoil Industria S.p.a. , ITEI , ITRI, Taiwan , JUMO GmbH & Co. KG ,

K-Patents Oy , Kaneko Sangyo Co., Ltd. , Katronic , KEI INDUSTRIES LIMITED , KEM Kueppers Elektromechanik GmbH , Klay Instruments , KMITL , Knick GmbH & Co. KG , Kobold Messring GmbH , Kongsberg Maritime AS , KONICS , Koso Engineering Co. Ltd. , KROHNE Messtechnik GmbH , KSB , LABOM GmbH , Lapp India Pvt Ltd , Lee College , LEONI Kerpen GmbH , Limaco , LumaSense

Technologies GmbH , M&M Software , Magnetrol , Manometr-Kharkiv , Marlew S.A. , Matsushima Measure Tech Co., Ltd. , Maxim Integrated , Maxonic Automation , MECON GmbH , Meriam Process Technologies , MESC , MESCO Engineering , Metroval Controle de Fluidos Ltda , Metso Flow Control Oy , Mettler-Toledo AG, Process Analytics , Microcyber Corporation , Microflex , MISTRAS Group, Inc. , Mitsubishi Electric , Mitsubishi Hitachi Power Systems , MOL Danube Refinery , Moore Industries-International, Inc. , Motoyama Eng. Works, Ltd. , MSA , M-System Co.

Ltd. , MTI , MTS Sensors , National Instruments , New Cosmos Electric Co., Ltd , NIVELCO Process Control Co. , Nivo Controls Pvt. Ltd. , Northwire, Inc. , NOVUS AUTOMATION , Nuhas Oman LLC , Nuoan , Okonite , ONICON, Inc. , OOO NPO Vakuummash , optek-Danulat GmbH , Opto 22 , Orange Instruments , Otis Instruments , OVAL Corporation , Pentair Valves & Controls ,

Pepperl+Fuchs , Permasense Ltd , Petrobras , Phase Dynamics, Inc. , Phoenix Contact , PMC Engineering LLC , Point, LLC , Rotex , Power-Genex Ltd. , PR electronics A/S , Precision Digital Corporation , Presys , Procentec B.V. , Process Level Technology, Ltd , ProComSol, Ltd. , Prysmian Group , Pulsar Process Measurement , Pyromation Inc. , R. Stahl GmbH , Relcom , Research

and Production Complex "VIP", CJSC (ZAO "NPK VIP") , Rexa, Inc. , Rhosonics , Riken Keiki Co., Ltd. , Rittmeyer AG , Rivertrace Engineering , Rockwell Automation , Rohrback Cosasco Systems , Ronan Engineering , ROSEN , Rotork Controls , Sage Metering, Inc. , SAIT Polytechnic , SAMHOI INDUSTRIAL CO., LTD. , SAMSON AG , Satron Instruments Inc. , ScanSense AS , Schneider Electric , Scott Safety , Seojin Instech Co., Ltd , Shanghai Automation Instrumentation Co., LTD. , Shanghai Puguang Instrument Factory , Shanghai Sinoto Instrument Co., Ltd. , Shanghai Xinhua Control Technology Co., Ltd , Shanghai Yinuo Instrument Co., LTD , Shanghai Welltech Automation , Shell , Shenzhen ExSaf Electronics Co., Ltd. , Shenzhen Nuoan Environmental&Safety Inc. , Shenzhen

Xhorse Electronics Co., Ltd , SICK Engineering GmbH , Siemens AG , Sierra Instruments, Inc. , Sierra Monitor , SIPAI , SKF USA Inc. , SMAR , Smart Embedded Systems, Inc. , SMC Corporation , SoftDEL Systems Private Limited , Softing AG , Soldo srl , SOR Inc. , Southern Alberta Institute of Technology Polytechnic , Sparling Instruments, LLC , Spectrum Controls , Spirax Sarco Ltd ,

Spriano , Springfield Research Corp. , S-Products , Status Instruments Ltd. , STC B.V. , STF BACS , STI Srl , SWAN Analytical Instruments , SWISA Instrument Inc. , Tecfluid S.A. , Tekab Co. Ltd. , Teplokontrol , Thermal Instrument Co. , Thermo Fisher Scientific , Tianjin Future Instrumentation Technologies Ltd. , Tismo Technology Solutions , TLV , TOKYO KEIKI INC. , TOKYO KEISO ,

TOSHIBA , Tracerco , Triangle Micro Solutions, Inc. , Trine University , Turck , UFRGS , Unifire , United Electric Controls , Universal Flow Monitors , University of Shanghai for Science & Technology , Utthunga Technologies Pvt. Ltd. , V.Automat & Instruments (P) Ltd. , Val Controls A/S , Valcom S.r.l. , Valmet , Valtek Sulamericana , VEGA Grieshaber KG , Vivace Process

Instruments , Walsn , Waseda University , Westcontrol AS , Westlock Controls , WIKA Alexander Wiegand SE & Co. KG , Wilcoxon Research , WISE Sensing Inc. , WiTECK , Wuxi GLT Safety Equipment Co., Ltd , Wuxi KST Safety Equipment , Xian ANCN Intelligent Instrument Co., Ltd. , Xi'an Dongfeng Machinery & Electronic Co., Ltd , Yokogawa Electric Corporation , Young Tech Co.,

Ltd. , Yuyao Jinyee Instrument Co., Ltd. , Zhejiang SUPCON Technology Co., Ltd.,

formed in 2015 • global organization • 350+ members

350

MEM

BERS

FieldComm Group is the Home of HART, FOUNDATION Fieldbus and FDI Technologies

…More standards are required

Registration of field devices becomes more important as data usage increases More standards are required to ensure interoperability of devices and systems

across many protocols 通信プロトコルの壁を乗り越えて、さらにフィールド機器の相互運用性（相互データ交換）を確立する標準化を推進する

o HART o HART-IP o Profibus o WirelessHART o ISA 100 o FDT

FDI integration technology requires registration of both hosts and devices FDI integration is all inclusive and requires collaboration

THE VALUE OF REGISTERED PRODUCTS

REGISTERED PRODUCTS MEET ALL USER REQUIREMENTS

Compliance with Specifications Interoperability and Performance Promoted in FieldComm Group Catalog of Registered Products

425 Manufacturers Registered Products

1370+ Registered Products

1100+ FDI Device Packages and Host Registration

in 2018

…and even more standards are required

IT and OT applications need data organized Data must be presented in context with standard parameters The information model of OPC UA and FDI must define PA field devices

o Core parameters o Parameters by class of device o Common information model regardless of supplier or protocol

Information Models Drive Value

ɪnfərmešən madəl An information model in software engineering is a representation of concept and the relationships, constraints, rules and operations to specify data semantics for a chosen domain of discourse.

It is usually an abstract, formal representation of entity types that may include their properties, relationships and the operations that can be performed on them.

An Information model will

turn this ……

into this…..

into this…..

and even this…

OPC Foundation joins the EDDL Cooperation team to harmonize and upgrade the technology

FieldComm Group and OPC Foundation become joined owners of the FDI Cooperation, LLC to develop FDI technology.

Cooperation

FieldComm Group and OPC Foundation become co-owners of the FDI specification

FieldComm Group and OPC Foundation form a joint Working Group to develop PA-DIM

FieldComm Group and OPC Foundation sign letter of Engagement on Development and Promotion of FDI and OPC UA technology for the IIoT and Industrie 4.0

The OPC UA Information Model (IEC 61541-100) becomes integral part of FDI (IEC 62679)

2004 2011 2015 2016 2017

1. The need for device information (DI) models Real “objects” must be

represented by their DI model to create a “Digital Twin”

OPC UA and FDI share a common “generic” model

Building a detailed model for PA devices puts data in context for each device class by defining standard parameters

Once standardized, models for specific classes of “objects” can more easily be compared and value extracted from applications and analytics

Classes of information models are specified as companion standards to OPCUA

“Gateway”

…

Communication

Real Objects: devices, machines

Type specific App 1

Generic App a

Generic App b

Generic App n

… Monitoring + Optimization

Information Model A Information Model B Information Model X

2. Standardization of DI models by device class Basic Elements of the information

model are standardized in OPCUA DI (IEC 62541-100)

OPCUA DI profiles are required for device classes, e.g. o PA devices (NAMUR core

parameters) o Motor Controller o …

FDI (IEC 62769) is a generic approach to map device information to the information model dynamically, e.g. the information is described by EDD

An information model can contain vendor specific proprietary information

…

Type/class specific App 1

Generic App a

Generic App b

Type/class specific App 2

… Monitoring + Optimization

Information Model “Class PA, Type x” Information Model “Class Motor Controller, Type y”

Element Device ID Std.”DI” Device health Std. “DI” Process variables Class (profile) Services Class (profile) Parameters Class (profile) UI Generic Parameter mapping Generic …. Proprietary …. Proprietary

OPCUA DI IEC 61541-100

OPCUA DI Profile “PA device”

FDI (IEC 62769)

Element Device ID Std. “DI” Device health Std. “DI” Process variables Class (profile) Services Class (profile) Parameters Class (profile) UI Generic Parameter mapping Generic … Proprietary … Proprietary

Vendor specific Vendor specific

OPCUA DI IEC 61541-100

OPCUA DI Profile “Motor Controller”

FDI (IEC 62769)

Each protocol is mapped to common field of PA-DIM

Machine to Machine data is delivered in context

Users of advanced applications and analytics can now focus on the data rather than the device brand or protocol

Once organized, Enterprise wide analysis and monitoring can more easily manage big data from the DI and turn it into intelligent information

…

Type/class specific

App

Generic App a

Generic App b

Type/class specific App

… Monitoring + Optimization

Information Model “Class PA, Type x” Information Model “Class PA, Type y”

Element Device ID Std. “DI” Device health Std. “DI” Process variables Class (profile) Services Class (profile) Parameters Class (profile) UI Generic Business rules Generic …. Proprietary …. Proprietary

Element Device ID Std. “DI” Device health Std. “DI” Process variables Class (profile) Services Class (profile) Parameters Class (profile) UI Generic Business rules Generic … Proprietary … Proprietary

Mapping Mapping

Gateway

3. Standardize independent of protocol

OPCUA DI IEC 61541-100

OPCUA DI Profile “PA device”

FDI (IEC 62769)

Vendor specific Vendor specific

OPCUA DI IEC 61541-100

OPCUA DI Profile “PA device”

FDI (IEC 62769)

OPC UA Meta Model

Built-in Information Models Device Information (IEC 62541-100)

Companion Information Models

FDI (IEC 62769), MDIS

INDU

STRY

EX

TENS

IONS

PROCESS AUTOMATION

PA-DIM: Protocol independent model of device class

MAP MAP

Summary

IIoT will drive new architectures to leverage available data Users prefer to not “rip out” field devices rather need a way to integrate them FDI has been adopted as the industry standard Integration technology

o Namur o OPA F o IEC o ISA100

FDI adds a layer of standards for FCG to manage and certify against Users want information to be supplier and protocol independent and need data

in a common process information model PA-DIM gives users the ultimate solution of a data standard for the PA industry

Technologies need People

Work force changes demand digitalization BY 2025, ROUGHLY 75% OF THE GLOBAL WORKFORCE WILL BE MILLENNIALS (Forbes magazine ©)

Reduction of plant asset expertise requires automation Collaborative culture and inclusive workplace where groups solve problems together Flexibility expectation to work remotely or at home Experience and demand for modern tools Familiarity with IT, networking, cloud, wireless…. et. al. “Creating an attractive and sustainable workforce that looks more like the future than the past is one of the most meaningful things that organizations can do to secure the best workers of the millennial generation” (Forbes magazine ©… Mark Hall)

Gaining more Value from people

Analytics

Knowledge

Maintenance

Setup

Wiring Protocols

Tech

nolo

gy S

hift

TODAY TOMORROW

Value Opportunity Technology shifts FDI… standardized integration Leverage value from existing installed base

o Stranded data o Embedded apps by Suppliers (Heartbeat™ and others)

Wireless Mobile device, augmented reality

Require skill set shifts IT skills Networking Data and information model understanding Analytics Predictive applications

Change is needed VALUE IS ONLY GAINED WITH CHANGE

Cross-departmental business processes IT/OT collaboration Expertise-based Monitoring and Diagnostic centers Training Adding sensors for more data points Employ Predictive analytics

Smart Industrial Safety by Digitalization Shift unplanned maintenance to planned Avoid catastrophic failures Prioritize highest severity problems Condition-based shift to focus maintenance resources on potential risks Security and Safety intelligence provided real-time for quick response Remove people from hazardous areas

34

Value opportunity for digitalization - People PEOPLE STILL MAKE THE DECISIONS, they are simply: … higher value decisions … data-driven decisions … measurable decisions … evidence supported decisions … collaborative decisions

Copyright Copyright © 2016 FieldComm Group™

This document contains copyrighted material and may not be reproduced in any fashion without the written permission of the FieldComm Group™.

Trademark Information

FieldComm Group™, FOUNDATION™ Fieldbus, HART-IP™ and FDI™ are trademarks, and HART®, WirelessHART®, ROM® and SIF®

are registered trademarks of FieldComm Group, Austin, Texas, USA.

Any use of these terms hereafter in this document, or in any document referenced by this document, implies the trademark/registered trademark. All other trademarks used in this or referenced documents are trademarks of their respective companies. For more information, contact FieldComm Group at the address below.

Attention: FieldComm Group President FieldComm Group 9430 Research Blvd., Ste. 1-120 Austin, TX 78759, USA Voice: (512) 792-2300 Fax: (512) 792-2310 http://www.fieldcommgroup.org

Intellectual Property Rights

The FieldComm Group (the Group) does not knowingly use or incorporate any information or data into the HART, FOUNDATION Fieldbus and FDI protocol standards, which the Group does not own or have lawful rights to use. Should the Group receive any notification regarding the existence of any conflicting private IPR, the Group will review the disclosure and either (A) determine there is no conflict; (B) resolve the conflict with the IPR owner; or (C) modify the standard to remove the conflicting requirement. In no case does the Group encourage implementers to infringe on any individual's or organization's IPR.