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Introduction to Advanced - · PDF fileASCP –Key Capabilities ... Setups Safety stock Trade Promotion Planning Inventory Optimization Sourcing rules Planned orders Order forecast

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Introduction to Advanced Supply Chain Planning

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Agenda

ASCP - Overview

ASCP – Key Capabilities

ASCP with OPM - Structure

ASCP – Business Flow

– Plan

– Execute

Plan types

Plan type examples

Agenda

ASCP - Overview

ASCP – Key Capabilities

ASCP with OPM - Structure

ASCP – Business Flow

– Plan

– Execute

Plan types

Plan type examples

Collaborative Planning CP

Sales and Operations Planning

From short-term to long-term

Fro

m d

eta

il t

o s

um

mary

CPSC Exception Management

PSProduction Scheduling

ASCPDistribution Planning

GOPGlobal Order Promising

ASCPSupply Chain & Manufacturing Planning

IOInventory Optimization

DemantraDemand Planning

SCISupply Chain Intelligence

DevelopMarketSellOrder

Plan

Procure

Make

Fulfill

ServiceMaintain

FinanceHR

ProjectsAll Product,Customer,& SupplierInformation

SNONetwork Design

Oracle Advanced PlanningComplete E-Business Planning Solution

ASCP - Overview

Comprehensive, internet-based planning solution

Decides when and where supplies (for example, inventory, purchase orders and work orders) should be deployed within an extended supply chain.

– How do I plan my supply chain in the least amount of time possible?

– How do I minimize the number of plans and iterations?

– How do I plan my entire supply chain?

– How do I involve my trading partners?

– How can I access my plan from anywhere?

– How do I keep improving my plans?

– How can I plan all manufacturing methods?

Agenda

ASCP - Overview

ASCP – Key Capabilities

ASCP with OPM - Structure

ASCP – Business Flow

– Plan

– Execute

Plan types

Plan type examples

ASCP – Key Capabilities

Holistic Optimization, Planning, and Scheduling

– Plan all supply chain facilities simultaneously

– Supports multiple manufacturing methods - discrete, flow, project and process

Finite Capacity Planning and Scheduling

– Feasible plans considering both resource and material constraints

Optimization

– Configure Oracle ASCP to optimize specific business criteria

Backward Compatibility

– Deploy against any version of Oracle transaction systems

ASCP – Key Capabilities

Workflow-Driven Exception Messaging– Alert planners to critical issues across the extended supply chain

Global Accessibility– Store plan data in a central planning server database

– Multiple planners can simultaneously access data from a single plan

Integrated Planning and Execution– Evaluate and execute planning recommendations

Simulation Capability– Simulate unlimited number of “what if” scenarios for changing

business conditions

– Compare scenarios using online planning, copy plans, and exceptions

Agenda

ASCP - Overview

ASCP – Key Capabilities

ASCP with OPM - Structure

ASCP – Business Flow

– Plan

– Execute

Plan types

Plan type examples

Integrated Planning with Process Manufacturing

Advanced Supply Chain Planning

OPM Advanced Planning

StrategicNetwork

Optimization

ProductionScheduling

DemandManagement

Real-Time Sales and

Operations Planning

Collaborative Planning

GlobalOrder

Promising

Demand

forecast

Constrained

supply

– Items and categories

– Formulas

– Routings

– Resources

– Recipes

– Production and inventory costs

– Organizations

– Customers

– Calendars and shifts

– Units of measure

– OPM process batches

– OPM complex routings and recipes

– Sequence Dependent Setups

Safetystock

Trade Promotion Planning

Inventory Optimization

Sourcingrules

Planned orders

Order forecastSupply commit

Agenda

ASCP - Overview

ASCP – Key Capabilities

ASCP with OPM - Structure

ASCP – Business Flow

– Plan

– Execute

Plan types

Plan type examples

ASCP Business Flow: Plan

Sales demand

ASCP

OrderManagement

Supply Chain

Sourcing rules

Existing supply

GMD

Production capacityProduct composition

Inventory

GME

Purchasing

Purchase requisitions

OrderManagement

Purchasing

Process Execution

ASCP

Promise dates

Planned rates, process batches

InventoryInter organization transfers

ASCP Business Flow: Execute

Global forecasting

Agenda

ASCP - Overview

ASCP – Key Capabilities

ASCP with OPM - Structure

ASCP – Business Flow

– Plan

– Execute

Plan types

Plan type examples

Unconstrained planning

Plan supplies to balance customer demand without taking into account, the constraints at enterprise and plant levels

Plan assuming infinite capacity

No constraints on in-house and supplier capacities

Planning run generates an infeasible plan that overloads manufacturing, supplier and transportation capacity

An iterative process follows; the planner manually shifts orders and reruns the material plan until it is feasible

Resembles classic MRP

Balanced supply and demand across the supply chain

Constrained planning

Plan supplies to balance customer demand taking into account, the constraints at enterprise and plant levels

Plan assuming finite capacity - includes factory, distribution and transportation resources

Material and capacity constraints are considered simultaneously

Can be ECC or EDD

Balanced supply and demand across the supply chain

Respects constraints…

Optimized Planning

Plan supplies to balance customer demand taking into account, the constraints at enterprise and plant levels

Chooses the solution that results in the most desirable cost outcome for the organization

Also referred as Cost-based optimized (CBO) planning

The cost outcomes are– Best customer service

– Minimum inventory investment

– Greatest profit

Balanced supply and demand across the supply chain

Respects constraints while meeting other organizational

objectives

ECC Plan

Enforces capacity constraints

Violates demand due dates if necessary to respect capacity constraints

Resources are loaded to their limit to satisfy demand due dates

Unsatisfied demands are pushed out to later dates - may miss due dates.

Exception messages indicate which demands will be filled after their due dates

Balanced supply and demand across the supply chain

Respects constraints…

EDD Plan

Enforces demand due dates

Violates capacity constraints if necessary to respect demand due dates

Resources are overloaded to satisfy demand due dates

Exception messages indicate the overloaded resources.

Balanced supply and demand across the supply chain

Respects constraints…

Decision Rules

Used in conjunction with constraint-based planning

Additional instructions to the planning engine to use substitute items and alternate bills of material and routings to produce the supply with fewer constraint violations

Example: Use Alternate Resources

Agenda

ASCP - Overview

ASCP – Key Capabilities

ASCP with OPM - Structure

ASCP – Business Flow

– Plan

– Execute

Plan types

Plan type examples

Plan Type Example: Unconstrained

Machine constraint

Labor constraint

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Plan Type Example: Constrained

Machine constraint

Labor constraint

1 2 3 4 5

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Thank You.