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JAL Mission Gat No. 551 Gat No. 551-552, Koregaon Bhima, Taluka 552, Koregaon Bhima, Taluka Shirur, Pune 412207, Shirur, Pune 412207, Maharashtra Maharashtra India. Mob: +91 9326259303 India. Mob: +91 9326259303 Email: Email: marketing@auto [email protected] components.com Web: Web: http://www.auto http://www.auto-components.com components.com

JAL PPT 29 09 2015

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Page 1: JAL PPT 29 09 2015

JAL Mission

Gat No. 551Gat No. 551--552, Koregaon Bhima, Taluka 552, Koregaon Bhima, Taluka �� Shirur, Pune 412207, Shirur, Pune 412207, Maharashtra Maharashtra �� India. Mob: +91 9326259303India. Mob: +91 9326259303

Email: Email: marketing@[email protected] Web: Web: http://www.autohttp://www.auto--components.comcomponents.com

id4503390 pdfMachine by Broadgun Software - a great PDF writer! - a great PDF creator! - http://www.pdfmachine.com http://www.broadgun.com

Page 2: JAL PPT 29 09 2015

Company Name Jagadamba Auto Components Ltd

Address Gat No. 551 � 552, Koregaon Bhima, Tal � Shirur, Pune

Nature of Business Manufacturer

Plant Area 50,000 Sq. Mtrs.

Business ProfileBusiness Profile

Establishment 1989

Kind of Ownership Public Limited � Closely Held Share Holdings

Email Id [email protected]

Web Site http://www.auto-components.com

Manufacturing Units

Jagadamba Auto Components Ltd � Koregaon BhimaTrans Auto International - Sanaswadi

Page 3: JAL PPT 29 09 2015

About Us About Us

Leading Manufacturer Of Transmission & Machined Components.

Serving To Industries Like Automotive Vehicles, Off- Road Application, Diesel Engine Manufacturers, Construction Equipments , Marine Application & Hydraulic Application.

Manufacturing Experience 2 decades of producing 40,000 transmission & machined components per day.

Manufacturing Gears to DIN Class 5 � 6 under one roof from forging to finished Manufacturing Gears to DIN Class 5 � 6 under one roof from forging to finished component.

Just in time deliveries to save customer inventories.

Customer end PPM below 50.

Exports to US and Europe for Automotive and Non Automotive applications.

Lean organization structure giving customer value for money.

An array of the World�s best technologically superior manufacturing facility.

Page 4: JAL PPT 29 09 2015

Sales TurnoverSales Turnover

19.27

20.00

19

20

21

22

Sales Turnover (Million USD)

18.31

15

16

17

18

19

2012-13 2013-14 2014-15

Sales Turnover (Million USD)

Page 5: JAL PPT 29 09 2015

Certification, Awards & RecognitionCertification, Awards & Recognition

Quality Performance Appreciation

Page 6: JAL PPT 29 09 2015

Two Wheeler ProductsTwo Wheeler Products

Page 7: JAL PPT 29 09 2015

Hydraulic Components: Gears & ShaftsHydraulic Components: Gears & Shafts

Page 8: JAL PPT 29 09 2015

Gear and Shaft for Off Road VehiclesGear and Shaft for Off Road Vehicles

Page 9: JAL PPT 29 09 2015

Diesel Engine ComponentsDiesel Engine Components

Page 10: JAL PPT 29 09 2015

Brakes & Steering System ComponentsBrakes & Steering System Components

Page 11: JAL PPT 29 09 2015

Heavy Duty Application ComponentsHeavy Duty Application Components

Page 12: JAL PPT 29 09 2015

Forging ComponentsForging Components

Page 13: JAL PPT 29 09 2015

Manufacturing FacilitiesManufacturing Facilities

Forging (Cold,

Warm & Hot)

Alumnium Forging

CNC Turning

Gear Grinding

Assembly

All in-house manufacturing facilities from forging to finished components under one roof.

Infrastructure

Gear Hobbing

Gear Shapping

Gear Shaving

Heat Treatment

Lapping

Induction Hardenin

g

Page 14: JAL PPT 29 09 2015

Design & Drafting Design & Drafting SoftwaresSoftwares

Our Forging unit comprises of cold, warm & hot forging presses. In-house tool design & development is our special feature.

Software Name Purpose

Autocad2015 Used for 2D drawings of part & tool design

Unigraphicsnx9Used for 3d models for part estimation & tool manufacturingmanufacturing

QForm7 Detail analysis of material flow & defect analysis

Pro Eprovides solid modeling, assembly modelling and drafting, finite element analysis

DelcamModeling for manufacture, electrode design, mould and tool making, import of 3D point cloud data to reverse engineer 3D models

Page 15: JAL PPT 29 09 2015

Forging Simulation Forging Simulation

Page 16: JAL PPT 29 09 2015

Infrastructure Infrastructure -- Forge ShopForge Shop

Machine Type Machine Qty Machine Make

Hot & Warm Forging 7Erfut (WMW) � 2500T, Ajax � 1300T, Verson -600T , Massey 250T, National -500T, Ferina � 600T, Weingarten � 400T

Cold Forging 31000 T Hydraulic Press, SPM � 400T , Verson � 600TSPM � 400T , Verson � 600T

Phosphating Unit 1 Customize Machine

Normalizing Furnace 1 AI Atmosphere System

Page 17: JAL PPT 29 09 2015

Alumnium Forging Product RangeAlumnium Forging Product Range

PISTONS DRIVE SHAFT YOKEPISTONS DRIVE SHAFT YOKE

SIDE PLATES

Page 18: JAL PPT 29 09 2015

Alumnium Forging Product RangeAlumnium Forging Product Range

COLD FORGED TAIL FIN CAP

HIGH PRESSURE BLOCK HEADSIDE PLATES

COLD EXTRUDED TAIL FIN

Page 19: JAL PPT 29 09 2015

Machine ShopMachine Shop

Machine shop is consist of all advanced machines from world�s leading manufacturers.

CNC Turning Muratec M/C

Liebherr Hobbing M/C

BFW VMC M/C

Page 20: JAL PPT 29 09 2015

Liebherr Gear Cutting M/C

Machine ShopMachine Shop

Liebherr Gear Cutting M/C

Cooper Shaping M/C

Kanzaki Shaving M/C

Page 21: JAL PPT 29 09 2015

Machine ShopMachine Shop

Protel Broaching M/C

Hi-life Grinding M/C

Engis Honing M/C

Page 22: JAL PPT 29 09 2015

Machine ShopMachine Shop

EFD Induction Hardening M/C

Reishauer Gear Grinding M/C

MTE Spline Rolling M/C

Page 23: JAL PPT 29 09 2015

Infrastructure Infrastructure -- Machine ShopMachine ShopMachine Type Machine Qty Machine Make

CNC Turning 35 Muratec, GD Weiler

Hobbing 22 Liebherr- LC 150 & LC 250

Shapping 13 Liebherr & Cooper

Shaving 8 Kanzaki.

Broaching 9 Protel & HMT

VMC M/C 8 BFW & ACE.

Gun Drilling 1 Precihole Machine Tools

Lapping 1 Speedofarm

Gear Grinding 2 Reishauer RZ 362A

Bore Honning 6 Ingis, Sunnen

Spline Rolling 1 MTE

OD Grinding 13 Hi-life

ID Grinding 4 Voumard

Marking 3 Marks Pryor

Page 24: JAL PPT 29 09 2015

Infrastructure Infrastructure �� Heat TreatmentHeat Treatment

Page 25: JAL PPT 29 09 2015

Infrastructure Infrastructure �� Heat TreatmentHeat Treatment

Machine Type Machine Qty Machine Make

Sealed Quench Furnaces 3 BGL & High Temp.

Induction Hardening 1 EFD Induction Hardening MachinesInduction Hardening 1 EFD Induction Hardening Machines

Shot Peening 2 Preci Cut

ISO Annealing 1 -

Solution Hardening (AluminiumAlloys)

1 -

Page 26: JAL PPT 29 09 2015

Quality Assurance & Inspection FacilityQuality Assurance & Inspection Facility

Page 27: JAL PPT 29 09 2015

Sr. No. Machine Details Qty Machine Make

1 OSAKA Gear Tester 1 OSAKA

2 Spectrometer 1 Metavision

3 CMM 1 Electonica

4 Profile Projectors 2 Meera Metzer

Quality Assurance & Inspection FacilityQuality Assurance & Inspection Facility

5 Roundness Tester 1 Aditya Engineering

6 Contour Measurement M/C 1 KOSAKA

7 Crack Detection M/C 2 MTI

8 Surface Roughness Tester 2 Mitutoyo

9 Micro-Vickers Hardness Tester 1 Mitutoyo

In house full fledge Heat Treatment Lab

Page 28: JAL PPT 29 09 2015

In process of ordering multi tasking machines from Mazak / Doosanto enhance quality, process capability & consistency in our supplies. These machines can manufacture complete shaft in a single setup.

Sintered Components Manufacturing.

Future PlansFuture Plans

Net shape forging

Connecting Rod & Camshaft Manufacturing

In process of ISO 14001 & OHSAS certifications.

(Audit Planned In Dec 2015)

Page 29: JAL PPT 29 09 2015

Our Esteemed PartnersOur Esteemed Partners

Two Wheeler Customers

Four Wheeler Customers

Page 30: JAL PPT 29 09 2015

Our Esteemed PartnersOur Esteemed Partners

Diesel Engine Customers

Off Road Application

Page 31: JAL PPT 29 09 2015

Our Esteemed PartnersOur Esteemed Partners

Heavy Duty Trucks & Transmission Customers

Hydraulic ApplicationHydraulic ApplicationHydraulic Application

Page 32: JAL PPT 29 09 2015

Our Esteemed PartnersOur Esteemed Partners

Steering Systems

Clutch Application

Power Tool Application

Page 33: JAL PPT 29 09 2015

EXPORT CUSTOMERSEXPORT CUSTOMERS

EATON � USA

PMP � ITALY

YANMAR � ITALY

IWIS � CHINA

RENOLD GEARS � U.K.

IWIS � GERMANY IWIS � GERMANY

TBK - JAPAN

Page 34: JAL PPT 29 09 2015