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JSI ROCKTOOLS JSI ROCKTOOLS Hand Held Rock Drill

Jsi Rocktools

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Page 1: Jsi Rocktools

JSI ROCKTOOLS

JSI ROCKTOOLS Hand Held Rock Drill

Page 2: Jsi Rocktools

JSI ROCKTOOLS

Y20 Hand-Held Rock Drill

Introduction: ● Model Y20 Hand-Held Rock Drill is intended for dry drilling downward and inclined blast

holes in medium hard and hard rock (f8 - 18). ● The rock drill is mainly used in small quarries and mines for drilling ,blasting for

construction road in mountain areas, water conservancy works in capital construction, also for secondary blasting in large mines and other projects.

Page 3: Jsi Rocktools

JSI ROCKTOOLS

Model FY200B Line Oiler is incorporated into the drill for lubricating during operation.

Y20 Hand-Held Rock Drill Specification: Weight 18 kg Total Length 605 mm Working Pressure 0.4 Mpa Impact Frequency ≥34 Hz Air Consumption ≤25 L/s Air Pipe Inner Diameter 16 or 19 mm Shank Size (hex. x L). 22 x 108 ± 1 mm Bore Diameter 34 ~ 40 mm Notes: * Air pressure 0.4 MPa

Page 4: Jsi Rocktools

JSI ROCKTOOLS

Parts List of Rock Drill Model Y20

Code Part No Description Qty Code Part No Description Qty1 Y20LY - 1.05 Valve cover 1 28 Y20 – 3.29 Handle nut 22 Y20LY - 1.04 Valve 1 29 GB879 4 X 12 Spring-type straight pin 13 Y20LY - 1.03 Valve chest 1 30 Y20 – 3.23a Screw plug 14 Y20LY - 1.02 Ratchet ring 1 31 YT25 – 3.35 Washer 15 Y20LY - 1.09 Rifle bar 1 32 YT25 – 3.09 Water tube sleeve 16 YT24 - 1.15 Volute spring 4 33 Y20LY – 3.04 Water tube 17 YT24 - 1.07 Ratchet paw 4 34 FS13 – 11 Rubber washer 18 Y20LY - 1.08 Rifle nut 1 35 Y20 – 3.08 Back head 19 Y20LY - 1.10 Piston 1 36 YT24 – 3.07 Air seal sleeve 110 Y20LY - 1.06 Setting pin 111 Y20 - 1.11 Cylinder 1

37GB6175M14 * Y20 – 3.09

Nut 2

12 Y20LY - 1.12 Guide sleeve 1 38 ** GB93 14 Spring washer 213 Y20LY - 2.02 Rotary sleeve 1 39 GB879 4X24 Spring-type straight pin 114 Y20LY - 2.03 Shank sleeve 1 40 Y20 – 3.19 Control lever 1

41 Y20 – 3.18a Throttle valve 115

Y20LY - 2.01 *Y20 - 2.01 Front head 1

42 GB1235 –76 14X2.4 O – Ring 116 Y20 - 2.06 Steel puller spring 2 43 Y20LY – 3.02 Through bolt 217 Y20 – 2.07a Steel puller 1 44 Y20LY – 3.27 Hand grip 1

2 45 YT25 – 3.20 Spring 118

Y20LY – 2.05

* Y20 – 2.05 Steel puller spring

46 YT25 – 3.21 Locating pin 147 Y20LY – 3.03 Throttle Valve 1

19 GB889M14 * Y20 – 2.04

Locking nut 2

20 GB6172M10 Nut 148

GB1235 - 76 28 X 3.1

O – Ring 2

21 GB93 10 Spring washer 1 49 Q/LB3 – 92 -19 Wing nut 122 YT24 – 3.21 Control lever 1 50 Y20LY(F) – 1 Cone hose connector 123 YT24 – 3.22 Detent plunger 1 51 Q/LB14 – 92 -19 Adapter 124 Y20 – 3.28 Wire clip 2 52 YT24 – 3.24 Wire clip 125 Y20 – 3.31 Handle bolt 1 53 Y20 – 3.11a Air pipe swivel 1

26 Y24 – 3.29 Rubber hand grip 2 Remark: * Special order

27 GB97.2 16 Washer 2 * * Without this part when special order

Page 5: Jsi Rocktools

JSI ROCKTOOLS

Operation and maintenance: Besides observance to the general safety precautions for rock drilling operations, the following points must be adhered to: ● When connecting the drill to the air supplies, check carefully if the wire clip (52) which

combines the air pipe swivel (53) with the back head (35) is entirely and correctly set in the semi-circular groove in the back head, check frequently the wear on the clip (52), timely replace the worn out one.

● The part (1),(2) and (3) of the distribution valve assembly should be assembled and disassembled with great care to make sure that no burrs will appear through pushing and striking. After reassembling, shake gently the valve assembly to see if the valve (2) can nimbly move to the end positions in the valve chest (3).

● The rifle nut (8) and the position (9) are left-hand threaded. Cautions should be taken during assembling and disassembling.

Page 6: Jsi Rocktools

JSI ROCKTOOLS

JSI ROCKTOOLS Y24 Hand Held Rock Drill

Applications: ● Most suitable for dry drilling downward and inclined blast-holes in medium hard and hard

rock with a hardness of f8-18. ● An ideal tool for rock drilling operations in small open-pit quarries, mines, water

conservancy projects and road building in hilly areas, etc. and for secondary blasting in large mines.

● The incorporation of FY200B line Oiler with transparent casing provides automatic lubrication during operation.

Features: ● Grouped control mechanism, quick to start up, with “air-on, water-on, air-off, water-off ”

mechanism, easy operation and maintenance. ● In addition to having the excellent performance of YT24, it has stronger flushing power.

Page 7: Jsi Rocktools

JSI ROCKTOOLS

Y24 Rock Drill Specifications:

Weight kg 24 L×W×H mm 605×485×158 Air consumption* l / s ≤53 Air hole diameter mm 19 Impact frequency* Hz ≥27 Bore diameter mm 34~42 Drilling depth m 5 Shank size (hex. × L) mm

22×108±1

*Air pressure: 0.4 MPa

Page 8: Jsi Rocktools

JSI ROCKTOOLS

Page 9: Jsi Rocktools

JSI ROCKTOOLS

Y24 Rock Drill-Part list:

Serial No. Part No. Description Qty 1 36×2.51-1

GB1235-76 O-ring 3

2 YT24-1.02 Ratchet ring 1 3 YT24-1.03 Valve chest 1 4 YT24-1.04 Valve 1 5 YT24-1.05 Valve cover 1 6 YT24-1.06 Valve plug 1 7 YT24-1.07 Ratchet paw 4 8 YT24-1.08a Rifle nut 1 9 YT24-1.09 Rifle bar 1

10 YT24-1.10 Piston 1 11 Y24-1.11 Cylinder 1 12 Y24-1.12 Guide ring 1 13 YT24-1.13a Muffler 1 14 YT24-1.15 Pawl spring 4 15 D100

ZBJ15 001-87 Hose clamp 1

16 Y24-2.01a Fronthead 1 17 Y24-2.02 Rotary sleeve 1 18 YT24-2.03* Chuck sleeve 1 19 YT28-2.05 Steel puller spring 2 20 YT24-2.06 Steel puller bolt 2 21 YT24-2.07 a * Steel puller 1 22 YT28-2.12 Spring washer 2 23 YT24-3.03 Throttle valve 1 24 Y24-3.05 Air tube 1 25 Y24-3.08 Backhead 1 26 Y24-3.17 Air tube bush 1 27 Y24-3.23 Screw plug 1 28 Y24-3.27 Handle 1 29 Y24-3.29 Rubber grip 2 30 Y24-3.31 Handle bolt 1 31 GB97.2-85-16-140Hv Washer 2 32 YT24-3.02 Through bolt 2 33 YT24-3.07 Air seal 1 34 YT24-3.09 Through bolt nut 2 35 YT24-3.10 Wire clip 1 36 YT24-3.11 Air connection tube 1 37 YT28-3.21 Control lever 1

Page 10: Jsi Rocktools

JSI ROCKTOOLS

38 YT24-3.22 Detent plunger 1 39 YT25-3.14 Air tube washer 1 40 YT25-3.20 Spring 1 41 YT25-3.21 Set pin 1 42 YT25-3.35 Washer 1 43 GB889

M16-Zn.D Locking nut 4

44 GB6172 M10 Nut 1 45 GB93 10 Spring washer 1

Notes: * For shank size 25×108, YT24-2.03/S25 and YT24-2.07/S25 may be used.

FY200B Line Oiler Specifications: Capacity ml 200 Weight kg 1.02

Page 11: Jsi Rocktools

JSI ROCKTOOLS

FY200B Line Oiler-Part List:

Serial No. Part No. Description Qty 1 FY200B-1 Oiler body 1 2 FY200B-2 Oil plug 1 3 FY200B-3 Casing 1 4 FY200-2 Retainer 1 5 FY200-11 Elastic retainer 1 6 FY200A-2 Oil plug 1 7 GB879 3×24 Pin 1 8 14×2.4Ⅰ-1

GB1235-76 O-ring 2

9 22×2.4Ⅰ-1 GB1235-76

O-ring 1

10 35×3.1Ⅰ-1 GB1235-76

O-ring 1

11 Q / LB18-92 52×3

O-ring 1

12 Q / LB3-94-19* Wing nut 1 13 Q / LB4-92-19* Air connector 1 14 Q / LB14-92-A19 Pipe connector 1

Notes: * For export.

Operation & Maintenance:

Besides observance of the general safety precautions for rock drilling operation, particular attention should be paid to the following: ● The rifle nut and the piston left-hand threaded. Be careful with the direction of rotation

during assembling and disassembling. ● Before connecting the drill to the air supplies, check if the wire clip(35) is entirely and

correctly set in the semi-circular groove in the back-head(25). Frequently check the wear on the clip, replace the worn out and broken one timely to avoid the shooting out of the air connector(36) when the air is on.

● Before starting the machine, fill up FY200B Line Oiler with lube oil. The drill should not be operated without lube oil.

Page 12: Jsi Rocktools

JSI ROCKTOOLS

JSI ROCKTOOLS YT24 AIR-LEG ROCK DRILL

Application:

● YT24 Air-leg Rock Drill, an important tool for rook drilling operations in mines, railway, communication and water conservancy projects, ect., is most suitable for making horizontal and inclined blastholes in medium hard and hard rocks with a hardness of f8~18.

● The drill may be used with FT140B or FB140BD Air-leg and FY200B Line Oiler with transparent housing. It may also be mounted on a rig or a wagon.

Features; ● Grounding control mechanism quick to start up, with “air-on, water-on, air-off, water-off”

mechanism, easy operation and maintenance. ● Energy-saving and efficient, long service life of parts, parts highly interchangeable and

reliable performance.

Page 13: Jsi Rocktools

JSI ROCKTOOLS

YT24 Rock Drill Specification Weight 24 kg L x W x H 678 x 228 x 184 mm Working Pressure 0.63 Mpa Impact Frequency ≥31 Hz Air Consumption ≤67 L/s Air Hose Dia 19 mm Water Hose Dia 13 mm Bore Dia. 34 ~ 42 mm Drilling Depth 5 m Shank Size (hex. x L). 22 x 108 ± 1 mm Notes: *Air pressure 0.63MPa

YT24 Rock Drill - Parts list:

Code Part No Description Qty Code Part No Description Qty1 YT24 – 1.02 Ratcheting ring 1 35 YT24 – 3.16 Spring 1 2 YT24 – 1.03 Valve chest 1 36 YT24 – 3.19 Wire clip 1 3 YT24 – 1.04 Valve 1 37 YT24 – 3.21 Control lever 1 4 YT24 – 1.05 Valve cover 1 38 YT24 – 3.22 Detent plunger 1 5 YT24 – 1.06 Valve plug 1 39 YT24 – 3.23 Water valve body 1 6 YT24 – 1.07 Ratchet pawl 4 40 YT24 – 3.24 Wire clip 1 7 YT24 – 1.08a Rifle nut 1 41 YT24 – 3.25a Spring cover 1 8 YT24 – 1.09 Rifle bar 1 42 YT24 – 3.26 Water valve 1 9 YT24 – 1.10 Piston 1 43 YT24 – 3.27 Left handle 1

Page 14: Jsi Rocktools

JSI ROCKTOOLS

10 YT24 – 1.11a Cylinder 1 44 YT24 – 3.28 Right handle 1 11 YT24 – 1.12 Guide ring 1 45 YT24 – 3.29 Rubber grip 1 12 YT24 – 1.13a Muffler 1 46 YT24 – 3.30 Seal ring 1 13 YT24 – 1.15 Pawl spring 4 47 YT25– 3.06 Spring 1

48 YT25– 3.09 Water tube sleeve 1 14

d100 ZBJ5 001 -87

Hose clamp 1 49 YT25– 3.13 Rubber pad 1

15 YT24 – 2.01a Front head 1 50 YT25– 3.14 Air tube washer 1 16 YT24 – 2.02 Rotary sleeve 1 51 YT25– 3.20 Spring 1 17 YT24 – 2.03* Chuck sleeve 1 52 YT25– 3.21 Locating pin 1 18 YT24 – 2.06 Steel puller bolt 2 53 YT25– 3.24 Seal ring 1 19 YT24–2.07a* Steel puller 1 54 YT25– 3.35 Washer 1 20 YT28 – 2.05 Steel puller spring 2 55 YT28– 3.11 Air pipe swivel 1 21 YT28 – 2.12 Spring washer 2 56 YT28– 3.13 Expansion ring 2

22 GB889 M16 – Zn .D

Locking nut 2 57 YT28– 3.14 Pressure regulating ring

1

23 YT24 – 3.01 Elastic ring 1 58 YT28– 3.18 Water ring 1 24 YT24 – 3.02 Through bolt 2 25 YT24 – 3.03 Throttle valve 1

59 8 x 1.9I – 1 GB1235 – 76

O – Ring 1

26 YT24 – 3.04 Water tube 1 27 YT24 – 3.05 Air tube 1

60 22 X 2.4I – 1 GB1235 – 76

O – Ring 1

28 YT24 – 3.06 Sealing gland 2 29 YT24 – 3.07 Air seal 1

61 25 X 2.4I – 1 GB1235 – 76

O – Ring 1

30 YT24 – 3.08 Back head 1 31 YT24 – 3.09 Through bolt nut 2

62 36 X 3.5I – 1 GB1235 – 76

O – Ring 3

32 YT24 – 3.10 Wire clip 1 63 GB879 8X24 Pin 1 33 YT24 – 3.12 Trigger 1 64 GB93 10 Spring washer 1 34 YT24 – 3.15 Directional valve 1

65 GB6172 M10 – Zn. D

Nut 1

Notes: * For shank size 25x108, YT24 – 2.03/S25 and – 2.07/S25 may be used.

FY200B Line Oiler Specification: Capacity 200 ml Weight 1.02 kg

Page 15: Jsi Rocktools

JSI ROCKTOOLS

FY200B Line Oiler - Parts list: Code Part No Description Qty Code Part No Description Qty1 FY200B - 1 Oiler body 1 2 FY200B – 2 Oil plug 1

10 35 X 3.1I – 1 GB1235 – 76

O – Ring 1

3 FY200B – 3 Casing 1 4 FY200-2 Retainer 1

11 Q/LB18 – 92

52 X 3 O – Ring 1

5 FY200-11 Elastic retainer 1 6 FY200A-2 Oil plug 1

12 Q/LB3 - 94

-19* Wing out 1

7 GB879 3X24 Pin 1 13

Q/LB4 – 92 -19*

Air connector 1 8

14 X 2.4I – 1GB1235 – 76

O – Ring 2 14

Q/LB14 – 92 -A19

Pipe connector 1 9

22 X 2.4I – 1GB1235 - 76

O – Ring 1

Notes: * For Export

Air- leg Specification: Model FT140B FT140BD Weight kg 15.6 13.9 Length mm 1687 1400 Feed length mm 1250 965

Page 16: Jsi Rocktools

JSI ROCKTOOLS

FT140B & BD Air – Leg Part List: Code Part No Description Qty Code Part No Description Qty

18 FT140B – 23 Locking nut 1 1

FT140B – 1a * FT140BD-1**

Outer tube 1 19 FT140B – 25 Retainer 1

2 FT140B – 2 Mounting pad 1 20 FT140B – 26 Rubber pad 1 21 FT140B – 27 Thrust washer 1

3 FT140B – 3* FT140BD-3**

Telescopic tube 1 22 FT140B – 29 Locking nut 1

4 FT140B – 4 Guide sleeve 1 23 FT140B – 19a Lifting handle 1 5 FT140B - 5 Washer 1 24 FT160BC–30 Sealing sleeve 1 6 FT140B – 6a Pad sleeve 2 7 FT140B – 7b Rubber bowl 2

25 M10X65 GB5782 – 86

Bolt 2

8 FT140B – 8a Lower pipe seat 1 9 FT140B – 9 Sprag 1

26 26 X 2.4I – 1 GB1235 – 76

O – Ring 2

10 FT140B – 10 Center 1 11 FT140B – 11a Frame body 1

27 30 X 3.1I – 1 GB1235 – 76

O – Ring 3

12 FT140B – 12b Lock ring 2 13 FT140B – 13 Cross man 1

28 GB6172 M10 – Zn .D

Nut 4

29 GB93 10 Spring washer 4 14

FT140B – 14* FT140BD-14**

Air pipe 1 30 GB93 22 Spring washer 2

15 FT140B – 17 Elastic ring 1 16 FT140B – 18a Dust cap 1

31 M10 X 40 GB5782 - 86

Bolt 2

17 FT140B – 22 Rubber pad 1 Notes : * long version * * short version

Page 17: Jsi Rocktools

JSI ROCKTOOLS

Operation & Maintenance: Besides observance of the general safety precautions for rock drilling operations, particular attention should be paid to the following: ● The rifle nut and the piston are matched with left-handed threads. Be careful with the

direction of rotation during assembling ad disassembling. ● When connecting the drill to the air and water supplies, check carefully if the wire clip(32)

(36) are entirely and correctly set in the semi-circular grooves in the backhead (30). Check frequently the wear on the clips, timely replace the worn out or broken one, so as to avoid the shooting out of the swivel or the connector when the air or water is on.

● Before operation, fill the line oiler with oil up to the required level. The drill should not be run without proper lubrication (recommended lube oil N46 and N22, Chinese National Standard GB443-84).

● After operation, first turn off the water, lightly run the drill for a few seconds, blow out the residual water drops to prevent the parts from being corroded.

Page 18: Jsi Rocktools

JSI ROCKTOOLS

JSI ROCKTOOLS

YT27 AIR – LEG ROCK DRILL

Application: The Air–leg Rock Drill Model YT27 is a highly efficient pneumatic rock – drilling machine which is mainly used for tunneling works in mines. It is also an important tool for quarrying works in railway, hydraulic engineering and national defence. Fitted up with line oiler model FY 250 and air leg model FT160A. The machine is suitable for wet drilling of horizontal or inclined holes in medium and hard rock. The machine can also be mounted on a jumbo instead of an air leg.

Model YT27 Air- Leg Rock Drill Specification:

Weight Kg 27 L X W X H mm 668 x 248 x 202 Cylinder D. mm 80 Piston Stroke mm 60 Impact Energy J ≥75.5 Impact Rate Hz ≥36.7 Air consumption L/s ≤83.3 Air Hose Inner D. mm 25 Water Hose Inner D. mm 13 Working Air Pressure MPa 0.63 Working Water Pressure Mpa 0.3 Drilling Holes D. mm 34 ~ 45 Drilling Depth Max m 5 Shank Size mm.mm 22 x 108

Page 19: Jsi Rocktools

JSI ROCKTOOLS

Parts list of Model YT27 Air-Leg Rock Drill: No Parts No. Description Qty No Parts No. Description Qty1 YT27 – 317A Right handle 1 37 GB6172 M10 Nut 1 2 YT27 – 318A Shockproof

handle 1 38 YT27 - 311 Spring 1

3 YT27 – 319A Left handle 1 39 YT27 – 313 Pressure regulating

valve 1

4 GB879 8X25 Elastic pin 1 40 YT27 – 312 Expansion ring 2 5 YT27 – 316 Trigger 1 41 YT27 – 314 Expansion ring 1 6 YT25 – 3.34 Elastic ring 1 42 YT27 - 315 Retaining ring 1 7 YT25 – 3.05 Spring cap 1 43 30 X 3 – 25 O – Ring 2 8 YT25 – 3.06 Spring 1 44 YT27 – 307 Operating valve 1 9 18 X 3 - 25 O – Ring 2 45 YT25 – 3.12 Pad 1

10 YT25 – 3.11 Water valve 1 46 YT25 – 3.33 Retaining ring 1 11 4 X 2 - 25 O – Ring 2 47 7655 – 307 Air pipe nut 1 12 YT25 – 3.13 Rubber Ring 1 48 7655 – 309A Air pipe swivel 1 13 YT27 - 302 Water valve body 1 49 YT27 – 310 Retaining ring 1 14 24 X 24 O – Ring 2 50 YT27 - 309 Water pipe nut 1

Page 20: Jsi Rocktools

JSI ROCKTOOLS

GB1235 - 79 15 YT25 – 3.35 Pad 1

5116 X 2.4

GB1235 - 79O – ring 2

16 YT27 - 303 Water tube bush 1 52 YT27 - 308 Water pipe connector

1

17 YT25 – 3.10 Water tube 1 53 YT27 – 109 Cylinder 1 18 YT27 – 304 Air tube assembly 1 54 YT27 – 106 Muffler 1 19 YT25 – 3.14 Air tube pad 1 55 HOOP No4X Hoop 1 20 YT27 – 301 Back head 1 56 YT27 – 110 Guiding sleeve 1 21 YT25 – 3.21 Dowel pin 1 57 YT27 – 305 Side bolt 2 22 YT25 – 3.20 Spring 1 58 GB56 M16 Hex high nut 1 23 YT27 – 1.14 Ratchet pawl 4 59 YT27 – 204 Rotating nut 1 24 YT27 – 1.15 Conical spring 4 60 YT27 – 202A Chuck 1 25 YT27 – 107 Rifle bar 1 61 YT27 – 203 Shank bushing 1 26 YT27 – 101 Ratchet 1 62 YT27 – 201 Front head 1 27 YT27 – 105 Dowel pin 1 63 GB889 M16 Locking nut 2 28 YT27 – 111 Valve cover 1 64 7655 – 205 Drill retainer ring 2 29 YT27 – 103 Valve 1 65 7655 – 203A Drill retainer bolt 2 30 YT27 – 102 Valve chest 1 66 7655 – 207B Drill retainer 1 31 YT27 – 104 Valve sleeve 1 67 25 – 16 Pipe retainer 1 32 7655 – 111 Rifle nut 1 68 25 – 04 Conical hose nipple 1 33 YT27 – 108 Piston 1 69 25 – 01 Wing nut 1 34 YT25 –3.17A Fixing pin 1 70 HOOP No2A Hoop 1 35 YT27 – 306 Control handle 1 71 YT30 – 3.07 Big sealing sleeve 1 36 GB93 10 Spring pad 1 72 YT30 – 3.06 Sealing sleeve 2

Model FY250 Oiler Specification:

Weight 1.2 Kg Capacity 0.25 L

Page 21: Jsi Rocktools

JSI ROCKTOOLS

Parts list of Model FY250 Oiler:

Part No. Description Quantity FY250 – 1A Oil Hose 1 FY250 – 3 Casing 1 FY200 – 2 Retainer 1 FY200 – 9A Oil Plug 1 FY200 – 11 Elastic Retainer 1 FY200 – 2 Oil Plug 1 FY200 – 4 Oil regulating Valve 1 6 X1.9 GB1235 – 79 O – Ring 1 24X 1.4 GB1235 – 79 O – Ring 1 35X 3.1 GB1235 – 79 O – Ring 1 52 X 3 – 25 O – Ring 1 GB6172 M8 Nut 1

Air-Leg Specification:

Model FT160A FT160B Weight 17kg 16kg

Air leg length (max) 3006mm 2526mm Air leg length (min) 1668mm 1428mm

Feed Length 1338mm 1096mm

Parts list of FT160A Air – Leg:

Page 22: Jsi Rocktools

JSI ROCKTOOLS

Parts No Description Qty Parts No Description Qty

FT160A - 1 Locking nut 1 FT160A – 12A Lower Pipe Seat 1 FT160A – 2 Thrust Washer 1 FT140 – 14 Air Pipe 1 FT160A – 3 Rubber Pad 1 FT140 –16A Dust Cap 1 FT160A – 4 Retainer 1 FT160A – 5 Frame body 1

30 X 3.1 GB1235 - 76

O – Ring 1

FT160A – 6 Mounting Pad 1 FT160A - 7 Elastic Ring 1

32 X 3.1 GB1235 – 76

O – Ring 1

FT160A – 8 Retainer 1 FT160A – 9 Yx O – Ring 2

38 X 3.5 GB1235 – 76

O – Ring 1

FT160A – 10 Double Yx O–Ring 1 FT160A – 11 Outer Tube 1

45 X 3.1 GB1235 – 76

O – Ring 1

FT160A – 12 Piston 1 FT160A – 13 Guide Sleeve 1

GB5782 M10 X 45

Bolt 3

FT160A – 14 Center 1 FT160A – 15 Sprag 1

GB6172 M10

Nut 3

FT160 – 10 Lifting Handle 1 GB93 10 Spring Washer 3 FT160A - 16 Rubber Pad 1 GB93 22 Spring Washer 1 FT160 - 11 Locking Ring 2 GB893.1 22 Elastic Retainer 1

Operation & Maintenance: Besides observance of the general safety precautions for rock drilling operations, the following points should be attended to: ● The rifle nut and the piston left-hand threaded. Caution should be taken during assembling

and disassembling. ● Before operation, fill the line oiler with lubrication oil to the required level. The drill

should not word without lubrication oil(recommended lube oil N46 and N22, Chinese National Standard GB443-84).

After operation, first turn off the water, run the drill lightly for a few seconds, blow out the residual water drops to prevent the parts from being corroded.

Page 23: Jsi Rocktools

JSI ROCKTOOLS

JSI ROCKTOOLS YT28 Air-Leg Rock Drill

Applications: ● Most fit for drilling horizontal and inclined blast-holes in medium-hard and hard rock with

a hardness of f8-18. It may also be used for making roof bolting holes. The drill is an important instrument in mining, railway, communication and water conservancy projects.

● May be used together with FT160BC or FT160BD Air-leg and FY200B Line Oiler with transparent casing. The tool can also be mounted on a rig or a wagon.

Features: ● Grouped control mechanism, quick of start up, with “air-on, water-on, air-off, water-off”

mechanism easy to handle and maintain. ● Low noise, small vibration, energy-saving and efficient, highly interchangeable parts with

long service life, reliable performance. ● Different from similar products particularly in its high efficiency, strong flushing and

powerful torque.

Page 24: Jsi Rocktools

JSI ROCKTOOLS

YT28 Rock Drill Specifications: Weight kg 26 L×W×H mm 661×247×195 Air consumption* l / s ≤81 Air hose diameter mm 25 Water hose diameter mm 13 Impact frequency* Hz ≥37 Bore diameter mm 34~42 Drilling depth m 5 Shank size (hex. × L) mm

22×108±1

* Air pressure: 0.63 MPa

Page 25: Jsi Rocktools

JSI ROCKTOOLS

YT28 Rock Drill-Parts List:

Serial No. Part No. Description Qty 1 YT28-1.02 Ratchet ring 1 2 YT28-1.03 Valve chest 1 3 YT28-1.05 Valve cover 1 4 YT28-1.08 Rifle nut 1 5 YT28-1.10 Piston 1 6 YT28-1.11a Cylinder 1 7 YT28-1.12a Guide ring 1 8 YT28-1.13 Muffler 1 9 YT28-1.14 Bush 1

10 YT24-1.04 Valve 1 11 YT24-1.06 Valve plug 1 12 YT24-1.07 Ratchet paw 4 13 YT24-1.09 Rifle bar 1 14 YT24-1.15 Pawl spring 4 15 YT28-2.01b Fronthead 1 16 YT28-2.02a Rotary sleeve 1 17 YT24-2.03* Chuck sleeve 1 18 YT28-2.12 Spring washer 2 19 YT28-2.05 Steel puller spring 2 20 YT24-2.06 Steel puller bolt 2 21 YT24-2.07 a * Steel puller 1 22 YT28-2.09 Drive nut 1 23 GB889

M16-Zn.D Locking nut 2

24 YT28-3.02 Through bolt 2

25 YT28-3.03a Throttle valve 1 26 YT28-3.04 Water tube 1 27 YT28-3.05 Air tube 1 28 YT28-3.07 Air seal 1 29 YT28-3.08a Backhead 1 30 YT28-3.13 Expansion ring 2 31 YT28-3.14 Pressure regulating valve 1 32 YT28-3.21 Control lever 1 33 YT28-3.27 Left handle 1 34 YT24-3.01 Elastic ring 1 35 YT24-3.06 Sealing gland 2 36 YT24-3.09 Through bolt nut 2 37 YT24-3.10 Wire clip 1 38 YT28-3.11 Air pile swivel 1

Page 26: Jsi Rocktools

JSI ROCKTOOLS

39 YT24-3.12 Trigger 1 40 YT24-3.15 Directional valve 1 41 YT24-3.16 Spring 1 42 YT28-3.18 Water pipe connector 1 43 YT24-3.19 Wire clip 1 44 YT24-3.22 Detent plunger 1 45 YT24-3.23 Water valve body 1 46 YT24-3.24 Wire clip 1 47 YT24-3.25a Spring cover 1 48 YT24-3.26 Water valve 1 49 YT24-3.28 Right handle 1 50 YT24-3.29 Rubber grip 1 51 YT24-3.30 Seal ring 1 52 YT25-3.06 Spring 1 53 YT25-3.09 Water tube sleeve 1 54 YT25-3.13 Rubber pad 1 55 YT25-3.14 Air tube washer 1 56 YT25-3.20 Spring 1 57 YT25-3.21 Locating pin 1 58 YT25-3.24 Seal ring 1 59 YT25-3.35 Washer 1 60 8×19Ⅰ-1

GB1235-76 O-ring 1

61 22×2.4Ⅰ-1 GB1235-76

O-ring 1

62 25×2.4Ⅰ-1 GB1235-76

O-ring 1

63 36×3.5Ⅰ-1 GB1235-76

O-ring 3

64 D100 ZBJ15 001-87

Hose clamp 1

65 GB879 8×24 Pin 1 66 GB93 10 Spring Washer 1 67 GB6172

M16-Zn.D Nut 1

Notes: * For shank size 25×108, YT24-2.03/S25 and YT24-2.07/S25 may be used.

FY200B Line Oiler Specifications:

Capacity ml 200 Weight kg 1.02

Page 27: Jsi Rocktools

JSI ROCKTOOLS

FY200B Line Oiler-Part List:

Serial No. Part No. Description Qty 1 FY200B-1 Oiler body 1 2 FY200B-2 Needle valve 1 3 FY200B-3 Casing 1 4 FY200-2 Retainer 1 5 FY200-11 Elastic retainer 1 6 FY200A-2 Oil plug 1 7 GB879 3×24 Pin 1 8 14×2.4Ⅰ-1

GB1235-76 O-ring 2

9 22×2.4Ⅰ-1 GB1235-76

O-ring 1

10 35×3.1Ⅰ-1 GB1235-76

O-ring 1

11 Q / LB18-92-52×3 O-ring 1 12 Q / LB3-94-25* Wing nut 1 13 Q / LB4-92-25* Air connector 1 14 Q / LB14-92-A25 Pipe connector 1

Notes: * For export.

Air-leg Specifications: Model FT160BC FT160BD Weight kg 16.9 14.4 Length mm 1800 1400 Feed length mm 1365 965

Page 28: Jsi Rocktools

JSI ROCKTOOLS

FT160BC & BD Air-leg Parts List:

Serial No. Part No. Description Qty 1 FT160BD-1a * *

FT160BC-1a * Outer tube 1

2 FT160BD-3* * FT160BC-3*

Telescopic tube 1

3 FT160BD-14* * FT160BC-14*

Air pipe 1

4 FT160BC-2 Mounting pad 1 5 FT160BC-4 Guide sleeve 1 6 FT160BC-6 Piston 1 7 FT160BC-8a Lower pipe seat 1 8 FT160BC-11b Frame body 1 9 FT160BC-12 Lock ring 2

10 FT160BC-13 Cross arm 1 11 FT160BC-17 Elastic ring 1 12 FT140B-18 b Dust cap 1 13 FT160BC-22 Rubber pad 1 14 FT160BC-23 Locking nut 1 15 FT160BC-30 Sealing sleeve 1 16 FT160BC-21 Support ring 1 17 FT160BC-24 Lifting handle 1

Page 29: Jsi Rocktools

JSI ROCKTOOLS

18 M10×65 GB5782-86

Bolt 2

19 FT140B-9 Sprag 1 20 FT140B-10 Center 1 21 FT140B-25 Retainer 1 22 FT140B-26 Rubber pad 1 23 FT140B-27 Thrust washer 1 24 FT140B-29 Locking nut 1 25 D65-2

JB / ZQ 4264-86 YX Type seal 2

26 26×2.4Ⅰ-1 BG1235-76

O-ring 1

27 28×3.1Ⅰ-1 BG1235-76

O-ring 1

28 32×3.1Ⅰ-1 GB1235-76

O-ring 3

29 GB93 22 Spring washer 2 30 GB93 10 Spring washer 4 31 M10×40

GB5782-86 Bolt 2

32 GB6172 M10-Zn.D

Nut 4

Notes: * long version * * short version

Operation & Maintenance: Besides observance of the general safety precautions for rock drilling operations, the following points should be attended to: ● The rifle nut and the piston left-hand threaded. Caution should be taken during assembling

and disassembling. ● Before connecting the drill to the air and water supplies, check carefully if the wire

clips(37) (43) are entirely and correctly set in the respective semi-circular grooves of the backhead(29). Check frequently the wear on the clips and timely replace out of the swivel or the connector when the air or water is on.

● Before operation, fill the line oiler with lubrication oil to the required level. The drill should not word without lubrication oil(recommended lube oil N46 and N22, Chinese National Standard GB443-84).

● After operation, first turn off the water, run the drill lightly for a few seconds, blow out the residual water drops to prevent the parts from being corroded.

Page 30: Jsi Rocktools

JSI ROCKTOOLS

JSI ROCKTOOLS Model YSP45 Stoper:

Application: The stoper drills help you get rid of the trouble of splashing, and jamming and loosing of drill rod in upward drilling operations. Features: ● Designed for operation in medium-hard and hard rock in bore raising; ● Able to drill up-holes and holes 60o to 90o to the horizontal plane. It can also be used for

bolt setting.

Model YSP45 Stoper Specification; Weight kg 45 L X W X H mm 1465 x 379 x 196 Feed Length mm 720 Air Consumption L/s 113 Air Hose Inner ID mm 25 Water Hose Inner ID mm 13 Bore ID mm 34 ~ 42 Drilling Depth m 6 Shank Size mm.mm 22 x 108 Air pressure : 0.63 MPa

Model FY500 Liner Oiler: Weight kg 2.5 Oiler Capacity ml 500 Suitable Machine : YSP45, FJZ25A

Parts list of Model FY500 Liner Oiler: No Parts No. Description Qty No Parts No. Description Qty1 FY500 – 1a Casing 1 16 FY500 – 16 Hanger 1 2 FY500 – 2 Inlet head 1 17 FY500 – 17a Oil plug 1 3 FY500 – 3 Nipple 1 4 FY500 – 4b Back cover 1

18Nut M6

GB54 – 76 Flag nut

2

5 FY500 – 5 Oil valve 1 6 FY500 – 6 Oil needle valve 1

19Nut M10

GB53 – 76 Flag nut

1

Page 31: Jsi Rocktools

JSI ROCKTOOLS

7 FY500 – 7a Washer 1 8 FY500 – 8 O – Ring 1

20Bolt M6 x 30 GB898 – 76

Pin screw 2

9 FY500 – 9b Bush 1 10 FY500 – 10 Joint 1

2112 x 1.9

GB1235 – 76 O – Ring 1

11 FY500 – 11 Copper wire 2 12 FY500 – 12 Oil pipe 1

2230 X 3.1

GB1235 – 76 O – Ring 3

13 FY500 – 13 Chain 1 14 FY500 – 14a Retaining book 1

23Washer 6

GB93 - 76 Elastic washer 2

15 FY500 – 15a Inner pipe 1

Parts list of Model YSP45 Stoper: No Parts No. Description Qty No Parts No. Description Qty1 YSP45 –01.01 Ratchet ring 1 2 YSP45 –01.02 Valve chest 1

58 YSP45 – 04.10 Rod support buckle

1

3 YSP45 –01.03 Valve 1 59 YSP45 – 04.11 Lock ring 1 4 YSP45 –01.04 Valve ring 1 60 YSP45 – 04.12 Sprag 1 5 YSP45 –01.05 Locating pin 1 61 FT140 - 9 Sprag 1 6 YSP45 –01.06 Muffler 1 62 YT24 – 1.07 Ratchet pawl 4 7 YSP45 –01.07 Rifle bar 1 63 YT24 – 1.15 Pawl spring 4 8 YSP45 –01.08 Piston 1 64 YT24 – 3.06 Sealing gland 3 9 YSP45 –01.09 Cylinder 1 65 YT24 – 3.09 Through bolt but 4

10 YSP45 –01.1/10 Guide ring 1 66 YT24 – 3.22 Detent plunger 1 11 YSP45 –01.2/10 Bush 1 67 YT25 – 3.14 Air tube washer 1

Page 32: Jsi Rocktools

JSI ROCKTOOLS

68 YT25 – 3.20 Spring 1 12 YSP45 –01.11

Distribution cylinder

1 69 YT25 – 3.21 Locating nut 1

13 YSP45 –01.12 Handle 1 70 YT28 – 3.13 Expansion ring 1 71 YT30 – 1.08a Rifle nut 1

14 YSP45 –01.13 Air release valve

body 1

72 FY500 - 8 O – Ring 1

15 YSP45 –01.14 Air release valve

button 1 75

Bolt M8 x 10 GB71 - 76

Detent bolt 1

16 YSP45 – 01.15 Air release valve

spring 1 76

Bolt M10 X 40GB21 - 76

Bolt 1

17 YSP45 – 01.16 Air release valve 1 18 YSP45 – 02.01 Front head 1

77Washer 10 GB93 – 76

Spring washer 2

19 YSP45 – 02.02 Rotary sleeve 1 20 YSP45 – 02.03 Drive nut 1

78Washer 22 GB93 – 76

Spring washer 1

21 YSP45 – 02.04a Chuck Sleeve 1 79

Washer 24 GB93 - 76

Spring washer 1 22 YSP45 – 02.05

Steel puller Rubber pad

1

23 YSP45 – 02.06 Locating axle 1 80

Circlip 22 GB894 - 79

Circlip for axle 1

24 YSP45 – 02.07 Steel puller 1 25 YSP45 – 02.08 Washer 1

73Nut M10 x 1.5

GB52 - 76 Nut 2

26 YSP45 – 02.09a Chuck sleeve cap 1 27 YSP45 – 03.01 Back head 1 74

75

Nut M10 x 1.5GB53- 76

Bolt M8 x 10 GB71 - 76

Flag nut Detent bolt

2 1

28 YSP45 – 03.02 Throttle valve 1 76

Bolt M10 X 40GB21 - 76

Bolt 1

29 YSP45 – 03.03 Clip 1 30 YSP45 – 03.04 Air pipe nut 1

77Washer 10 GB93 – 76

Spring washer 2

31 YSP45 – 03.05 Air tube 1 32 YSP45 – 03.06 Water tube 1

78Washer 22 GB93 – 76

Spring washer 1

33 YSP45 – 03.07 Water valve body 1 34 YSP45 – 03.08 Through bolt 2

79Washer 24 GB93 - 76

Spring washer 1

35 YSP45 – 03.09 Water tube nut 1 80

Circlip 22 GB894 - 79

Circlip for axle 1 36 YSP45 – 03.10 Water tube sleeve 1

37 YSP45 – 03.11 Air tube seat 1 81

Pin 6 x 40 GB879 - 76

Elastic cylinder pin

1

38 YSP45 – 03.12 Air pipe swivel 1 82 No. 2A Clamp 3 39 YSP45 – 03.13 Nipple nut 1 83 25 Q/LB3 - 79 Butterfly nut 3 40 YSP45 – 03.14 Water valve spring 1

84 25 Q/LB4 - 79 Cone hose connector

3

41 YSP45 – 03.15 Pressure regulating valve

1 85

YX – Ring D75Q/LZB248-77

YX – Ring 1

42 YSP45 – 03.16 Control lever 1 43 YSP45 – 03.17 Big rubber pad 1

8610 x 1.9

GB1235 - 76 O – Ring 1

Page 33: Jsi Rocktools

JSI ROCKTOOLS

44 YSP45 – 03.18 Water valve 1 45 YSP45 – 03.19 Rubber pad 1

87

28 x 3.1 GB1235 - 76

O – Ring

1

46 YSP45 – 03.20 Water pipe connector

1 88

18 x 3 Q/LB18 -79

O – Ring 1

47 YSP45 – 03.21 Nut 1 48 YSP45 – 03.22 Al – plug 1

8920 x 3

Q/LB18 -79 O – Ring 2

49 YSP45 – 04.01a Outer tube group parts

1 90

28 x 3 Q/LB18 - 79

O – Ring 1

50 YSP45 – 04.02a Lower pipe seat 1 51 YSP45 – 04.03 Guide ring 1

9134 x 3

Q/LB18 -79 O – Ring 1

52 YSP45 – 04.04 Dust cap 1 53 YSP45 – 04.05 Telescopic tube 1

9242 x 3

q/lb18 - 79 O – Ring 1

54 YSP45 – 04.06 Guide pad 2 55 YSP45 – 04.07 Tray 1

93Nut M12

GB889 - 80 Hex nylon Lock nut

2

56 YSP45 – 04.08 Washer 1 57 YSP45 – 04.09 Telescopic tube nut 1

94 YSP45 – 04.13 Bolt 2

JSI ROCKTOOLS Add: Room B 9/F Longquan Mansion, No.1 Hequn Rd. Guiyang, Guizhou, China. Tel: +86-851-6901500 Fax: +86-851-6901501 Web: http://www.jsintl.com.cn E-mail: [email protected]

Page 34: Jsi Rocktools

Y26 Hand-Held Rock Drill Design drawing of rock drill model Y26

Page 35: Jsi Rocktools

JSI ROCKTOOLS INTERNAL COMBUSTION ROCK

DRILL MODEL YN27A

Application:

● With change the rotation sleeve into hammer sleeve, the machine can be converted into a breaker or a hammer, for breaking, digging, splitting or ramming.

● The machine is suited to build of bridge, road, power station, geological exploration etc. Features: ● The Internal Combustion Rock Drill Type YN27A is a portable rock-drilling tool,

composed of a small petrol engine, an air compressor and a rock drill. ● During operation, rock powder is blown away by the compressed air produced by the

machine itself. ● The machine is a portable machine. It is also can use with supporting stand. Drilling hole

diameter φ28mm – φ42mm, when turning vertically downward, it can drill to the depth of 6m.

● It is easy to be carried along. It is suited to work on high mountains, plains, hot and cold area with no mains supply and air compressing equipments, and especially suits the projects that the machine has to be carried at any time and in any area.

JSI ROCKTOOLS

Page 36: Jsi Rocktools

JSI ROCKTOOLS

Specification of Internal Combustion Rock Drill Model YN27A: Weight kg 27 L X W X H mm 746 x 315 x 229 Cylinder Diameter mm 58 Stroke of piston mm 70 Rotating speed of engine r/min ≥ 2450 Rotating speed of drill rod r/min ≥ 200 Displacement of engine piston cm3 185 Drilling speed mm/min ≥ 250 Max drilling depth m 6 Fuel consumption L/m ≤ 0.12 Tank capacity L ≥ 1.41 End of tool shank mm 22 x 108

JSI ROCKTOOLS

Page 37: Jsi Rocktools

JSI ROCKTOOLS INTERNAL COMBUSTION ROCK

DRILL MODEL YN27J

Application: ● With turning the swing arm to running – or –stop rotation plumbum, the machine can be

converted into a breaker or a hammer, for breaking, digging, splitting or ramming. ● The machine is suited to build of bridge, road, power station, geological exploration ect.

Features: ● The Internal Combustion Rock Drill Model YN27J is a portable rock drilling tool,

composed of a small petrol engine, an air compressor and a rock drill. ● During operation, rock powder is blown away by the compressed air produced by the

machine itself. ● The machine is a portable machine. It is also can use with supporting stand. Drilling hole

diameter 28mm ~ 42mm, when turning vertically downward, it can drill to the depth of 6m.

JSI ROCKTOOLS

● It is easy to be carried alone. It is suited to work on high mountains, plains, hot and cold area with no power and no water supply and air compressing equipment, and especially suits the projects that the machine has to be carried at any time and anywhere.

Page 38: Jsi Rocktools

JSI ROCKTOOLS

Specification of Internal Combustion Rock Drill Model YN27J: Weight kg 27 L X W X H mm 746 x 315 x 229 Cylinder Diameter mm 58 Stroke of piston mm 70 Rotating speed of engine r/min ≥ 2450 Rotating speed of drill rod r/min ≥ 200 Displacement of engine piston cm3 185 Drilling speed mm/min ≥ 250 Max drilling depth m 6 Fuel consumption L/m ≤ 0.12 Tank capacity L ≥ 1.5 End of tool shank mm 22 x 108

JSI ROCKTOOLS

Page 39: Jsi Rocktools

JSI ROCKTOOLS INTERNAL COMBUSTION ROCK

DRILL MODEL YN30A

Application: ● The machine is designed for drilling, with the change of come parts, it can be converted

into a breaker or a rammer, for breaking, digging, splitting or ramming. ● The machine is able to work on high mountains or on plains. It can be put to work in hot

season at 40oC below zero. The machine is applicable to a variety of cases. Features:

● The Internal Combustion Rock Drill Type YN30A is a portable rock drilling machine, composed of a small petrol engine, an air compressor and a rock drill.

● During operation, rock powder is blown away by the compressed air produced by the machine itself.

● The weight of the main machine is only 28kg. It is easy to be carried along. It is suited to work on high mountains and in areas with no mains supply and air compressing equipments, and especially suits the machine has to be carried, at any time and in anywhere.

JSI ROCKTOOLS

● Drilling on rocks, the machine can be turned vertically downwards and horizontally or upward with an angle less than 45o, when turning vertically downward, the machine can drill to the depth of 6m.

Page 40: Jsi Rocktools

JSI ROCKTOOLS

Specification of Model YN30A Internal Combustion Rock Drill: Weight kg 28 L X W X H mm 760 x 335 x 235 Diameter of engine piston mm 58 Stroke of engine piston mm 70 Displacement of engine piston cm3 185 Rotating speed of engine with load r/min 2700 ~ 3000 Idling speed of engine r/min ≤ 2200 Hammering number times per minute 2700 ~ 3000 Hammering power J ≥ 35 Torque kg. cm ≥ 180 Rotating speed of drill r/min ≥ 180 Dimensions of shank’ end mm 22 x 108 Dimension of breaker’ front mm 25 x 108 Drilling depth (max) m 6 Tank capacity L ≥ 1.65 Fuel consumption L/m ≤ 0.13

JSI ROCKTOOLS

Add: Room B 9/F Longquan Mansion, No.1 Hequn Rd. Guiyang, Guizhou, China. Tel: +86-851-6901500 Fax: +86-851-6901501

JSI ROCKTOOLS

Web: http://www.jsintl.com.cn E-mail: [email protected]