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1
Kazakhstan Caspian Offshore Industries LLP
Rationale behind establishing of KCOI facilities «inside the bottle»
Caspian Sea is a completely closed water basin with only one access to it
through the Volga-Don Channel system and could be compared to a bottle
with a bottleneck. Based on the country of origin where modular units and
equipment are manufactured and destined to offshore / onshore field
development, the concepts of field development in the Caspian region can be
defined as:
• «Outside the bottle» – means fabrication of the modular units and
equipment outside the Caspian region and their delivery to the
Caspian Sea throughVolga-Don Channel.
• «Inside the bottle» – means fabrication of the equipment and
processing facilities inside the Caspian region.
Supply and transportation of oil-field equipment and heavy modules through
the Volga-Don Channel involves significant project contingencies and schedule
risks associated with the DIMENSIONAL and SEASONAL restrictions of
the Volga-Don channel, thus effecting timely supply of these goods under
strict delivery deadlines.
KCOI is one of the pioneers, who realized the necessity and advantage of
developing permanently installed fabrication facility "Inside the bottle” –
means fabrication of the equipment and processing facilities within the
Caspian region.
2
• KAZAKHSTAN CASPIAN OFFSHORE
INDUSTRIES LLP (KCOI) is an EPC contractor
established in Mangystau region. Since its foundation in 2008,
KCOI has been providing world class services for various
Customers in the region and is recognized for its
contribution to the growth of Kazakhstan’s economy and
industry.
• KCOI is a production complex oriented to service Oil & Gas
industry in Kazakhstan both Offshore and Onshore;
• KCOI is committed to create employment opportunities,
train local workforce and contribute to sustainable regional
growth;
• Through KCOI there is a transfer of sound industrial
know-how and expertise from italian Rosetti Group
S.p.A. to local personnel.
3
Kazakhstan Caspian Offshore Industries Limited Liability
Partnership (“KCOI”) is a private company established in July 2008 in
the Republic of Kazakhstan.
Company Name
Corporate Information
Mission Provide its Clients and stakeholders with the best value by running safe
and environmentally responsible operations in strict compliance with law
and ethics;
Ownership Registered in Aktau, Mangystau region, KCOI is owned and fully
supported by the following companies:
40% Rosetti Kazakhstan LLP, Aktau – Rosetti Kazakhstan is fully owned by
Rosetti Marino S.p.A. in Italy
10% Rosetti Marino S.p.A. in Italy
50% MART Machinery Plant LLP, Aktobe
Facilitate economic and industrial development of the country.
Act as an EPC contractor and successfully serve the oil & gas industry;
4
Rosetti Marino is a private Italian EPC Contractor
with more than 35 years experience in offshore
Oil & Gas Industry
Rosetti Marino provides:
5
MMP provides:
We consider a strategic key to success to merge
international company know-how with a local
partner understanding of Kazakh stakeholders
expectations
6
Overview: Rosetti Group structure
Branches and Representative Offices
Rosetti Marino Tunisia branch Rosetti General Contracting Costrucoes
& Servicos LDA (Portugal)
Fores do Brasil Sistemas e Equipamentos
Industriais Ltda (Brasil)
Rosetti Mozambique Limitada
(Mozambique)
7
KCOI’s Corporate structure and Management system
8
In April 2011 KCOI established the
Branch in Atyrau to serve offshore
projects either on Kashagan field or in
Karabatan/ Eskene fields.
The branch is currently engaged in the
following works:
• PSN KAZSTROY JSC - Frame
Agreement for Fabrication &
Installation Works of Brownfield
Modifications Offshore & Onshore
• NCOC N.V. - Modification of 2x28”
Pig traps Offshore & Onshore
Branch in «Atyrau»
9
KCOI Executive Director
A. Heltai
BRANCH MANAGER
Rustem Aldiyarov (M)
PROJECT MANAGEMENT TEAM
HR, Organization & ICT Administration & Control
HSE System & Control Procurement & Subcontracting
Functionally
reports to
HR Dept AKTAU
Functionally
reports to
HSE Dept AKTAU
Functionally reports to
Procurement & Subcontracting
Dept AKTAU
Functionally reports to
Administration, Finance & Control
Dept AKTAU
Atyrau Branch – Organization chart
10
Certificate of Compliance to
International Standards
KCOI operates according to QHSE principles, for the
best success of the company and for its full compliance
with International HSE rules and standards of onshore
and offshore oil & gas industry and RoK laws
requirements.
Certification for compliance with:
ISO 9001:2008
ISO 14001:2004
OHSAS 18001:2007
obtained by Lloyd’s Register in April 2014.
Commitment for Excellence in SAFETY
HSE MANAGEMENT PRINCIPLES
Top Management Commitment
Accountability
Communication
Risk Assessment & Control
Training & Competence
HSE OBJECTIVES
Zero Injury And Accident Free
Over 9 million man-hours
LTI FREE
Safety First!!!
11
Recognition of HSE performance by our Clients
Project PIG TRAPS MODIFICATION
Client NCOC
Location D ISLAND + ESKENE WEST –
KARABATAN
Man-hours
LTI free
630 103
Duration JUN 2015 – SEP 2016
Project RAW GAS INJECTION
Client PSNK
Location D ISLAND + ESKENE WEST –
KARABATAN
Man-hours
LTI free
541 559
Duration SEP 2015 – DEC 2016
Project EPC 3 HOOK UP
Client NCOC
Location EPC 3 ISLAND - KASHAGAN
Man-hours
LTI free
426 514
Duration JUL 2016 – JAN 2017
12
Human Resources
KCOI manpower is planned to be developed according to the
following guidelines:
• Priority assigned to recruitment and training of Kazakh
nationals from Mangystau region and also from other areas
of Kazakhstan;
• KCOI staff consists of a mix of local people, expats (mainly
from Europe) and Third Country Nationals (mainly from
East Asia);
• The presence of expats and TCN will be progressively
decreased during KCOI lifetime following the company
build-up of capabilities by local resources for both
managerial and direct operations functions;
• Preference is given to local subcontractors providing
services for KCOI in different disciplines;
• A training centre for direct workers is available in KCOI
yard in order to develop the necessary expertise and
qualification.
Our largest project involved over 1000 direct personnel
(including subcontractors and manpower agencies)
Manpower, February 2017
Local 440
Expats + TCN 53
30
70
421
193
122
217188
737
493
0
100
200
300
400
500
600
700
800
Dec 09 Dec 10 Dec 11 Dec 12 Dec 13 Dec 14 Dec 15 Dec 16 Current
Manpower
13
KCOI Annual Turnover
0
20
40
60
80
100
120
140
160
2009 2010 2011 2012 2013 2014 2015 2016
Millio
n e
uro
s
Years
Revenues (€)
Revenue (€)
Company was established targetingoffshore projects in Caspian sea,mainly Kashagan ExperimentalDevelopment program.
Currently, KCOI is exploring otheropportunities Onshore, aiming atgiant projects of TCO & KPO.
14
KCOI: A Long Term Solid EPC Contractor
OFFSHORE
PLATFORMS
JACKETS
LIVING QUARTERS
PROCESS MODULES
COMPRESSION MODULES
SUBSEA MANIFOLDS/TEMPLATES
TEMPORARY UTILITY BARGES (TUB)
Fields of Activity
15
ONSHORE
HYDROGEN AND SYNGAS PLANTS
DEHYDRATION UNITS
GAS SWEETENING
SOUR WATER STRIPPER
SULPHUR RECOVERY UNITS
WELLHEAD PACKAGES AND ENHANCED OIL RECOVERY UNITS
WATER TREATMENT FACILITIES
POWER GENERATION PACKAGES
AIR AND GAS COMPRESSION PACKAGES
HEAVY WALL PRESSURE VESSELS
MAIN FRACTIONATOR COLUMNS
GAS LIQUID SEPARATION UNITS
SLUG CATCHERS
SKID MOUNTED PROCESS PACKAGES AND PROCESS AUTOMATION &
CONTROL
Fields of Activity
KCOI: A Long Term Solid EPC Contractor
16
SHIPBUILDING
HARBOUR TUGS
OCEAN GOING TUGS
SUPPLY VESSELS
ANCHOR HANDLING
FERRIES
Fields of Activity
KCOI: A Long Term Solid EPC Contractor
17
Development of logistics base to
support oil companies, freight
forwarders, service companies that
may need facilities, warehouses and
storage areas with easy access from
sea, road and even air.
Kashagan field will require approx
100 vessels to provide services
to oil extraction and treatment
facilities
KCOI
Onshoreactivities
Offshore activities“Temir
At” yard
Shipbuilding
LogisticBase
Products & Services
18
Total investment in fabrication facilities and equipment are
in excess of
EUR 50 million
as of Dec 2016 and currently ongoing.
Land plots are the property of the company and are located near the
village of Akshukur, less than 27 km far from Aktau city and at
about 8 km from Aktau international airport, along the coast of
Mangystau region.
19
“Temir At” Fabrication Yard
20
Current layout of yard
Main Workshop
Main Structural and Piping Workshops:
Total dimension: 102 m x 73 m x 21 m
Possibility to customize Workshop layouts and
productivities based on the project requirement
(Steel and Piping).
Nr. 1 bay for Piping fabrication:
• Area: 2450 m2
• Dimension: 102 m x 24 m x 21 m
• Nr. 2 overhead cranes 20 tons each
Nr. 2 bays for Structural steel fabrication and assembly:
• Area: 4900 m2
• Dimension: 102 m x 48 m x 21 m
• Nr. 2 overhead cranes 30 tons each (Pre-Assembly)
• Nr. 2 overhead cranes 20 tons each
Yard capability:
• Tonnage – 8,000 tons/year
• Piping – 10,000 inches/month
21
No. Main covered areas, m2: TodayPhase 2
ongoingTotal
1 Structural steel fabrication and assembly workshop 4,900 4,900
2 Piping fabrication workshop 2,450 2,450
3 Sandblasting and painting workshop/shelters 502 4,600 4,600
4 Covered warehouses 770 1,750 2,520
5 Maintenance workshop 502 502
6 Offices 1,612 1,496 3,108
7 Canteen + kitchen 1,972 1,972
8 Changing Rooms 966 996 1,992
9 First aid/infirmary/gate security 356 356
TOTAL covered areas: 13,528 9,344 22,400
Main covered areas
22
KCOI’s Quay and Breakwater facilities
Description of main Facilities
Total length of yard sea front~ 1,000 m
Total length of the quay ~ 120 m
Sheet-piled length 220 m
Quay level above average sea level ~ 2 m
Quay strength (load per linear meter on quay
edge)
15 metric tons/linear
m
Allowable pressure in quay area 20 kg/cm2
Water depth in front of the quay Dredged to ~ 4.5 m
Width of access channel (dredged on sea bed) ~ 200 m
Length of access channel (dredged on sea bed) ~ 300 m
The quay strengthening is provided by sheet piles;
The quay length set above may be increased to more than 300 m if KCOI undertakes also shipbuilding activities;
The water depth is dredged to ~ 4.5 m and the width of access channel in front of the quay is ~ 200 m;
These dimensions allow access, manoeuvring and mooring of barges with total length of about 95-100 m (like transport barges TB95);
The yard is able to build and load-out modules in the range about 5,000 - 8,000 metric tons each.
23
July 2011
July 2011
May 2011
July 2011
The local content of capital expenditure at date
is 95%
All physical works completed at date have been performed by local
subcontractors selected through prequalification process and
competitive bidding.
Development Facts
24
Welding of Inconel 625 during installation of
Wellhead pipe spools on-site
Prefabrication of F22 pipe spools in Workshop
25
WELDING EXPERTISE
Summary of Welding Performance in last 2 (two) years - PIPING
Total 5932 inches of F22 pipes are welded as of today
KCOI has currently available 85 welders in total
50 welders are qualified for welding of F22 piping
Overall summary of defect rate - 3%
Pipe material
NCOC
(EPC 2&3 + PIG Trap Projects)
2015-2016 (inches)
MAERSK
2015-2016
(inches)
PSNK
2016
(inches)
Total
(inches)
Welder's
Certificate
LP as per ISO Specification 13847-2013
Clad Inconel 6625 2,596.0 2,596.0 37
B444 N06625 3,288.0 3,288.0 13
A333 GR6 / lf2 414.0 414.0 7
HP according to Asme IX
A182/A336 F22 2,456.0 3,476.0 5,932.0 50
B444 N06625 20,299.0 928.0 21,227.0 20
X60 1,298.0 1,298.0 5
Superduplex 851.0 851.0 14
6 Mo 43.0 43.0 2
LP according to Asme IX
DUPLEX 1,497.0 1,497.0 14
A312 TP316/316L 2,693.5 2,693.5 40
A333 GR6 / lf2 6,804.0 5,966.0 5,000.0 17,770.0 40
B423 N08825 2,512.5 2,713.0 5,225.5 20
B444 N06625 1,712.0 678.3 2,390.3 20
Cu Ni 17.0 17.0 20
Grand Total 43,787.5 5,966.0 15,488.8 65,242.3 302
26
Welding machines for welding of various PIPING
Manufacturer & model Type / Description Q-ty
MILLER Maxstar-200 SMAW + GTAW 56
MILLER Maxstar-210 SMAW + GTAW 32
ESAB - ORIGO MIG 502C
Combined with TIG AID 315Generator SMAW + FCAW + GTAW Combined 60
TOTAL: 148
27
Welding machines for welding of various STRUCTURES
28
Generators
No. Equipment Manufacturer Type Q-ty
1 Weld.mach/ MILLER CST-280 Miller Generator SMAW 6
2WELDING MACHINE-ORIGO MIG 410 (combinate with Esab
Feed 304 M13 or Origo Feed 484 M13)ESAB Generator FCAW Combinated 3
3 Weld.mach/ NELSON-INTRA 2100 NelsonGenerator NELSON Combinated with GUN
WELD2
4LAF 1250 Generator (Combined with Tractor A6
Mastertrac) – Brand NEW!ESAB Generator SAW Combinated 2
5 Welding machine/ MILLER BOB CAT (DISEL GENERATOR) Miller Generator SMAW (Diesel) 2
6 WELDING MACHINE ESAB LHF800 (Arcgouging) ESABGenerator SMAW+ARC-GOUGING
2
7 WELDING MACHINE-ORIGO ARC 810C (Arcgouging) ESAB 2
8Welding Machine Warrior ™ 500i (Combined with
Warrior™ Feed304) – Brand NEW!ESAB
Generator SMAW+FCAW Combinated
50
9Welding machine/ MILLER XMT 425 (combined with Miller
Suite Case 12 CR Feed )Miller 8
10Welding machine/ MILLER XMT 400 (combined with Miller
Suite Case 12 CR Feed )Miller 6
11 WELDING MACHINE KEMPPI MASTER MLS 3500 KEMPPI Generator SMAW+GTAW 5
TOTAL: 88
Invertors
No. Equipment Manufacturer Type Q-ty
1TRANSFORMER TIG-AID 315 (combine with Esab LFH 400
or 410c or Esab Mig 502C)ESAB GTAW TIG Transformer 50
2FEED 304 Warrior™(Combined with Warrior™ 500i)
– Brand NEW!ESAB Feeder FCAW Combinated 50
3FEED ESAB ORIGO 484-M13 (combine with Esab Mig 502C
or Esab Mig 410)ESAB Feeder FCAW Combinated 30
4FEED ESAB 304 M13 (combine with Esab Mig 502C or Esab
Mig 410)ESAB Feeder FCAW Combinated 7
5Weld.mach/ MILLER SUITE CASE 12 RC (combine with Miller
XMT 425 or XMT 400)Miller Feeder FCAW Combinated 2
6 A6 Mastertrac Tractor – Brand NEW! ESAB Feeder Tractor SAW 2
TOTAL: 141
NEWWelding Machine Warrior ™ 500i
(Combinated with Warrior™ Feed304)
NEWLAF 1250 Generator
(Combinated with Tractor A6 Mastertrac)
Preheating and Postweld Heat Treatment
No. Equipment Manufacturer Q-ty
1 PWHT machine ГК Ремонтные технологии 8
2 PWHT machine Weldotherm 7
3 PWHT machine Hotfoil-EHS 1
TOTAL: 16
PWHT Recorder
Inspection certificate
PWHT machine
Compliance certificate
PWHT Machine and the Operator
“ГК Ремонтные технологии”
* We have 20 qualified PWHT Specialists *“Weldotherm” PWHT Machine
29
PWHT – Reference works
• Welding of 12”, 83 mm thick
F22 pipe spools during the
EPC 3 Hook-up project, NCOC
• Welding of 6”, 36.6 mm thick F22 pipe spools at “Temir At”
Workshop for “Raw Gas Injection” project, PSNK
30
PROJECT REFERENCES
PROJECTS IN THE CASPIAN REGION:
• Ongoing Projects
• Completed Projects
• Projects executed in the Caspian Region by Rosetti Group
• Projects Reference of Rosetti Group for the Caspian Region
executed in Ravenna, Italy
31
Date of Contract Award: 2016
Type of Contract: Lump Sum and unit rates
Duration: 2017
Scope of Work description:
• Marine Civil Works (Early Works and Site Preparation) are done by
ENKA;
• Electrical and Instrumentation Works are done by JSC Montazhspetsstroy;
• Load-In and Onsite Installation of Topside Modules on EPC-3 Island (Load-
In Engineering, Method of Statement, On-Site Supervision);
• Mechanical Hook-Up and Completion of Topside Facilities;
• Pre-Commissioning and Commissioning Activities.
Early Works, Site Preparation, Load-In, Installation, Hook-Up, Mechanical Completion,
Pre-Commissioning of Topsides for EP Clusters 3 and 4 (Offshore)
Client: JV Consortium ENKA – Montazhspetstroy / Final Client NCOC N.V.
Location: North Caspian Sea, Kazakhstan Sector (Offshore)
Contracting Entity: KCOI
32
Modification of 2x28 inch Pig traps (Offshore & Onshore)
Client: NCOC N.V.
Location: North Caspian Sea, Kazakhstan Sector, Island D, Karabatan
Contracting Entity: JV Consortium KCOI LLP – JSC Montazhspetsstroy
Date of Contract Award: Jun 2015
Type of Contract: Lump Sum and unit
rates
Duration: Sep 2016
Scope of Work description:
• Construction engineering production and issuing of the constructive
schemes (i.e. structural shop drawings), and red-line marked up shop
drawing (as-builts) for structures.
• Supply, procurement, fabrication of steel structure.
• Inspection (visual checks / dimensional checks, non-destructive tests)
• Painting
• Installation
• Final documentations
• Electrical and Instrumentation Works – onshore are done by JSC
Montazhspetsstroy.
33
Date of Contract Award: July 2015
Type of Contract: Lump sums & Daily rates
Duration: 1 years
Scope of Work description:
• Plant modifications (Piping, Steel structures,
etc.);
• Material grades: CS, Low alloy steels including
F22 material, SS, Cu-Ni & Incoloy;
• Workshop Prefabrication;
• Hydrotest, Leak test, Mechanical Completion.
FRAME AGREEMNT FOR FABRICATION & INSTALLATION WORKS OF BROWNFIELD MODIFICATIONS
OFFSHORE & ONSHORE
Client: PSN Kazstroy / Final Client NCOC N.V.
Location: Offshore / Onshore Karabatan / KCOI’s “Temir At” yard
Contracting Entity: KCOI
34
PROVISION OF CONSTRUCTION ENGINEERING AND CONSTRUCTION SERVICES FOR BUILDINGS
10 kV Substation (LER)
Client: TCO
Main Contractor: SKEMA LER
Location: KCOI’s “Temir At” yard
Contracting Entity: KCOI
Date of Contract Award: November 2014
Type of Contract: Lump Sum
Duration: Hold, restart Sep 2016 – Nov 2016
Scope of Work description:
Engineering, Procurement and Construction
• Engineering
• Procurement
• Fabrication
•E&I and HVAC
35
PROVISION OF FABRICATION AND WELDING SERVICES FOR EPC 2&3
Client: ER SAI Caspian Contractor LLC
Location: The industrial base (ERSAI Caspian Yard)
Contracting Entity: KCOI
Date of Contract Award: November 2014
Type of Contract: Unit Rates
Duration: April 2015 – May 2016
Scope of Work description:
• Prefabrication and erection of Pipes, piping supports;
• Pre-heating;
• Pressure Pipe Welding;
• Material grades: CS, Low alloy steels including F22
material, SS, Cu-Ni & Incoloy.
36
Date of Contract Award: November 2015
Type of Contract: Lump Sum & Daily rates
Duration: 1 year
Scope of Work description:
• Vessels mooring
• Vessels repairing services
Vessels mooring and repairing services in “Temir At”
Oil and Gas Offshore Facilities Fabrication Yard.
Client: “Caspian Marine & Dredging contractors” (Van Oord) LLP
Location: KCOI Yard
Contracting Entity: KCOI
37
Date of Contract Award: December 2014
Type of Contract: Lump Sum
Duration: 10 months
Scope of Work description:
Engineering, Procurement and Construction
• Engineering
• Procurement
• Fabrication
• Hydro-Testing and Commissioning
Supply of open drain tanks
Client: Maersk Oil Kazakhstan
Location: Dunga Field Development
Contracting Entity: KCOI
38
Date of Contract Award: March 2015
Type of Contract: Lump Sum
Duration: 2 months
Fabrication of A-frame & dredging Plough for Afon Wen tug boat
Client: Caspiisky Buksir LLP
Location: KCOI’s «Temir At» yard
Contracting Entity: KCOI
Scope of Work description:
• Construction engineering production and issuing of the constructive
schemes (i.e. structural shop drawings), and red-line marked up shop
drawing (as-builts) for structures.
• Supply, procurement, fabrication of steel structure.
• Inspection (visual checks / dimensional checks, non-destructive tests)
• Painting
• Installation
• Final documentations
39
Well Clean-up Double Basket Strainer Unit
Client: Maersk Oil Kazakhstan
Location: Dunga Field Development
Contracting Entity: KCOI
Date of Contract Award: January 2014
Type of Contract: Turn Key
Completion date: 2015
Scope of Work description:
Engineering, Procurement and Construction
• Engineering
• Procurement
• Fabrication
• Hydro-Testing and Commissioning
40
OFFSHORE & ONSHORE COMMISSIONING
KARABATAN AND ISLAND D SITES - KASHAGAN EXPERIMENTAL PROJECT
Client: AGIP KCO
Location: North Caspian Sea, Kazakhstan Sector, Atyrau
Main Contractor: IMTECH-BOLASHAK
Contracting Entity: KCOI
Date of Contract Award:
January 2011
Type of Contract:
Preliminaries LS
daily Rates, unit Rate,
reimbursable services
Duration: 3 years
Scope of Work description:
Offshore & Onshore Commissioning Assistance
• provision of commissioning personnel
• procurement services
• testing & repair services
• finishing/modifications works
41
Well Hook Up installation works on K-Line & L-Lines
Client: Maersk Oil Kazakhstan
Location: Dunga Field Development
Contracting Entity: KCOI
Date of Contract Award: October 2013
Type of Contract: Turn Key
Completion date: 2015
Scope of Work description:
Procurement and Construction
• Procurement
• Fabrication
• Installation on site
• Hydro-Testing and Commissioning
42
REPAIR ACTIVITIES ON THE 28" RAW GAS TRUNK LINE
Client: AGIP KCO NV
Main Contractor: KCOI
Project: Kashagan Experimental Program
Location: North-East area of the Kazakhstan Sector of the Caspian Sea, Atyrau
Contract Award : January 2014
Delivery Date: May 2014 - base Scope
Type of Contract: Preliminaries LS and unit rates
epC Contract: Construction engineering,
Procurement, Construction,
Welding, Mechanical Completion
Descrition:
CONTRACTOR scope consists in all the activities necessary
to repair the Raw Gas Trunk line replacing the failed sections
with new pipe sections and perform welding.
43
OFFSHORE MECHANICAL HOOK UP
Client: AGIP KCO NV
Main Contractor: Saipem S.p.A
Project: Kashagan Experimental Program
Location: North Caspian Sea, Kazakhstan Sector, Island D (Hub 1)
Contracting Entity: KCOI
Preliminary data:
700.000 direct mhrs (≈ 350 workers and 60 indirects)
Description:
Structures, equipment, piping, painting, PFP, insulation hook up works on Island
D. Full responsibility, management and execution of construction for
Non-Process Buildings, Logistics Support and Train 1 Bridges Areas.
Carry over, modifications and completion works in other Island D Areas.
Contract Award : May 2011
Delivery Date: July 2012 - Base Scope
Type of Contract: Preliminaries LS and unit rates
epC Contract: Construction engineering,
Procurement of installation materials
Construction, Mechanical Completion
Assistance to Pre-Comm & Commissioning
44
OFFSHORE ELECTRICAL, INSTRUMENTAL & TELECOM HOOK-UP
Client: AGIP KCO NV
Main Contractor: Tozzi Kazakhstan / KCOI – partnership de facto
Project: Kashagan Experimental Program
Location: North Caspian Sea, Kazakhstan Sector, Island D (Hub 1)
Contracting Entity: KCOI
Preliminary data:
1,000,000 direct mhrs (≈ 450 workers and 110 indirects)
Description:
Electrical, Instrumentation and Telecom hook up works on Island D
including major cables pulling and terminations.
Carry over, modifications and completion works.
Contract Award: May 2011
Delivery Date: August 2012 for Base Scope
Type of Contract: Preliminaries LS and unit rates
epC Contract: Construction engineering,
Procurement of installation materials
Construciton, Mechanical Completion
Assistance to Pre-Comm &
Commissioning
45
Fixed Skid Mounted Pig Launchers / Receivers
Client: Maersk Oil Kazakhstan
Location: Dunga Field Development
Contracting Entity: KCOI
Date of Contract Award: May 2012
Type of Contract: Turn Key
Duration: 1 year
Scope of Work description:
Engineering, Design and Construction
• Engineering carried out in Ravenna HQ
• Procurement in Both Ravenna & Aktau
• Fabrication & Erection
• Hydro-Testing and Commissioning
• Delivery to FIELD
46
MODIFICATION OF LIVING QUARTER BARGE TO TEMPORARY REFUGE
Client: AGIP KCO
Main Contractor: CASPIAN OCEAN LLP
Location: North Caspian Sea, Kazakhstan Sector, Atyrau
Contracting Entity: KCOI
Date of Contract Award: July 2012
Type of Contract: Conversion
Duration : 9 months
Scope of Work description:
Offshore & Onshore Commissioning Assistance
• provision of commissioning personnel
• procurement services
• testing & repair services
• finishing/modifications works
47
PIPELINE OIL & GAS TRAPS SKIDS FOR EPC 2,3,4 AND FFD
ENGINEERING, PROCUREMENT AND FABRICATION ACTIVITIES
Client: AGIP KCO NV
Main Contractor: KCOI
Project: Kashagan Experimental Program
Location: North Caspian Sea, Kazakhstan Sector, “Temir At” Yard
Preliminary data
Weight: approx. 800 tons
Description:
- Nr. 8 offshore traps skids (and associated piping,
instrumentation and electrical equipment and wiring)
Date of Contract Award: May 2010
Type of Contract: Preliminaries LS, P&C at Unit Rate
EPC CONTRACT: Procurement, Fabrication,
Testing, Load-out,
Sea-fastening and Certification.
48
Mooring and Quay rental
Client: Cashman Caspian LLP
Location: KCOI Yard
Contracting Entity: KCOI
Date of Contract Award: November 2012
Type of Contract: Mooring and Rental of Quay
Duration: 5 months
Scope of Work description:
• Mooring services • Logistics Support
•Warehousing • Canteen for Crew
• Minor Fabrication works
49
Marine Logistics
Client: Caspian Offshore Construction LLP
Location: KCOI Yard
Contracting Entity: KCOI
Period of Contract: April – December 2012
Type of Contract: Marine operations
Duration: 9 month
Scope of Work description:
• Mooring services;
•Vessel loading/unloading;
•Waste Discharge.
50
References executed in “Caspian Area”
Piperacks - 3.500 tons, Kuryk (RoK)
Piperacks - 5.000 tons, Astrakan (Russia)
Infill Decks 1.900 tons - Kuryk
Modules, Packages & Barges
Barge TB95, Astrakhan (Russia)
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Production Manifolds - 6.100 tons
References for “Kashagan”
Modules, Packages & Barges
Temporary Utility Barge 1800 tons Karligash
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The End
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Office 33,
29a micro district,
Aktau, Mangystau region,
Republic of Kazakhstan.
Tel: +7 (7292) 425 400
Email: [email protected], [email protected]
Website: www.kcoi.kz
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