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PANEL MODULE SERVICE MANUAL PDP Module Name FLAT PANEL COLOR TV KE-42M1 UC Model KE-P42M1 AEP Model KE-42M1/P42M1 S42SD-YB03

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Page 1: KE-42M1/P42M1 - Diagramas dediagramasde.com/diagramas/televisores/KE-42M1 P42M1.pdf · panel module service manual pdp module name flat panel color tv ke-42m1 uc model ke-p42m1 aep

PANEL MODULE SERVICE MANUALPDP Module Name

FLAT PANEL COLOR TV

KE-42M1 UC ModelKE-P42M1 AEP Model

KE-42M1/P42M1

S42SD-YB03

Page 2: KE-42M1/P42M1 - Diagramas dediagramasde.com/diagramas/televisores/KE-42M1 P42M1.pdf · panel module service manual pdp module name flat panel color tv ke-42m1 uc model ke-p42m1 aep

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1. OUTLINE································································································································ 3 1-1. Model Name of Plasma Display ······························································································ 3 1-2. External View ·························································································································· 3 1-3. Specifications ·························································································································· 4

2. PRECAUTIONS······················································································································ 5 2-1. Handling Precautions for Plasma Display ··············································································· 5 2-2. Safety Precautions for Service (Handling, prevention of electrical shock, measure against power outage, etc)······················ 5

2-2-1. Safety Precautions ········································································································ 5 2-2-2. Precautions for servicing electrostatic sensitive devices ··············································· 6

3. NAME and FUNCTION ·········································································································· 8 3-1. Layout of Assemblies ·············································································································· 8 3-2. Block Diagrams ······················································································································· 10

3-2-1. Block Diagrams for Drive Circuit Operations ································································· 10 3-2-2. Logic Circuit Block Diagram··························································································· 12

3-3. Main Functions of Each Assembly ·························································································· 12 3-3-1. X-Main board ················································································································· 12 3-3-2. Y-Main board ················································································································· 13 3-3-3. Logic Main board ··········································································································· 13 3-3-4. Logic buffer (E, F)·········································································································· 13 3-3-5. Y-buffer board (upper/lower)·························································································· 13 3-3-6. COF (Chip on Flexible)·································································································· 13

3-4. Product/Serial Label Locations································································································ 14

4. OPERATION CHECKING AFTER RECTIFICATION ···························································· 15 4-1. Flow Charts ····························································································································· 15

4-1-1. No voltage output ·········································································································· 15 4-1-2. No video (Each voltage is normal.)················································································ 16 4-1-3. Abnormal display (Abnormal image is displayed.) ························································· 18 4-1-4. Sustain Open (No horizontal stripes are displayed.)······················································ 20 4-1-5. Sustain Short (Some horizontal stripes are linked.)······················································· 20 4-1-6. Address Open (No vertical stripes are displayed.)························································· 21 4-1-7. Address Short (Some vertical stripes are linked.)·························································· 22

4-2. Defects, Symptoms, and Defective Parts ·············································································· 23

5. DISASSEMBLING/REASSEMBLING···················································································· 31 5-1. Tools/Measurements··············································································································· 31 5-2. Exploded View························································································································· 31 5-3. Removal Procedures··············································································································· 32

5-3-1. Removing the Logic PCB Ass'y board from the Chassis Base ······································ 32 5-3-2. Removing the Y-Main Ass'y board from the Chassis Base············································ 32 5-3-3. Removing the X-Main Ass'y board from the Chassis Base············································ 32 5-3-4. Removing the Y-BUFFER board from the Chassis Base ·············································· 33 5-3-5. Removing the ADDRESS-BUFFER board from the Chassis Base································ 33

5-4. Installation Procedures············································································································ 34 5-4-1. Installing the TCPs on the Logic Buffer ········································································· 34 5-4-2. Installing the Y-Main Ass'y Board on the Y-Buffer ························································· 35 5-4-3. Installing X-Main and Y-Main Ass'y boards on the Chassis Base·································· 35 5-4-4. Installing the Logic PCB Ass'y board on the Chassis Base ··········································· 36

CONTENTS

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6. Operation Checks After Repair Service·············································································· 38 6-1. Check Items ···························································································································· 38 6-2. Check Procedure····················································································································· 38

7. Adjustment Procedure ········································································································· 39 7-1 Adjustment Spec. and locations ································································································· 39 7-2. Procedure·································································································································· 39

8. DATA······································································································································ 43 • Back Side (TCP type) ···················································································································· 43 • Logic Main Block Diagram ············································································································· 44 • Drive Waveform ····························································································································· 45 • Reset ············································································································································· 46 • Address (Scan) ······························································································································ 47 • Sustain Waveform ························································································································· 48

9. Service Parts ························································································································· 49

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1. OUTLINE

1-1. Model Name of Plasma Display

MODEL : S42SD-YB03

1-2. External View

< M1 = X Board + Y Board + Logic Board >

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1-3. Specifications

No Item Specification

1 Pixel 852 (H) x 480 (V) pixels (1 pixel = 1 R, G, B cells)

2 Number of Cells 2556 (H) x 480 (V)

3 Pixel pitch 1095 (H) x 1110 (V) mm

R 0.365 (H) x 1.110 (V) mm

G 0.365 (H) x 1.110 (V) mm 4 Cell Pitch

B 0.365 (H) x 1.110 (V) mm

5 Display size 932.940 (H) x 532.800 (V) mm [36.73 x 20.98 inches]

6 Screen size Diagonal 42" Color Plasma Display Module

7 Screen aspect 16 : 9

8 Display color 16.77 million colors

9 Viewing angle Over 160º (Angle with 50% and greater brightness perpendicular to PDP module.)

10 Dimensions 982 (W) x 582 (H) x 52.9 (D) mm

11 Weight Module 1 About 16.6 kg

12 Packing weight Module 1 240 ± 5kg (including modules) / 10pcs/BOX

13 Packing size L1175 x W1140 x H970 (mm)/10pcs / BOX

S42SD-YB03 60Hz/50Hz, LVDS

14 Broadcasting reception vertical

frequency and

video/logic interface

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2. PRECAUTIONS

To prevent the risks of unit damage, electrical shock and radiation, take the following safety, service, and ESD

precautions.

2-1. Handling Precautions for Plasma Display

2-2. Safety Precautions for Service (Handling, prevention of electrical shock, measure

against power outage, etc)

2-2-1. Safety Precautions

1) Before replacing a board, discharge forcibly the remaining electricity from the board.

2) When connecting FFC and TCPs to the module, recheck that they are securely

connected.

3) To prevent electrical shock, be careful not to touch leads during circuit operations.

4) To prevent the Logic circuit from being damaged, do not connect/disconnect signal

cables during circuit operations.

5) Follow voltage information when adjust it.

6) Before reinstalling the chassis and the chassis assembly, be sure to use necessary

protective stuffs.

7) Caution for design change: Do not install any additional devices to the module, and do

not change the electrical circuit design.

8) If any parts or wire is overheated or damaged, replace it with a new specified one

immediately, and identify the cause of the problem to resolve it.

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9) Check that the wires are correctly arranged and connected. Do not change the

distances between the parts and the printed circuit board. Check that the AC power

cord is not damaged. Keep heating parts away from lead wires and other parts.

10) Product safety indication : Some electrical circuits and devices have specific safety

characteristics. Therefore when replacing parts, use the same parts as originals.

Safety and protective function will be lost even if parts with higher voltage and wattage

capability are used.

11) Be sure to disconnect the AC power cord before servicing.

12) After servicing, check that the screws, parts, and wires are correctly installed. Also

check that the peripheral parts are not damaged.

2-2-2. Precautions for servicing electrostatic sensitive devices

Some semiconductors (such as ICs and FETs) are easily damaged by electrostatic.

These devices are called electrostatic sensitive devices (ESD).

The rate of electrostatic damage to devices can be decreased by observing the

following precautions.

1) Before handling semiconductors and assemblies, discharge electrostatic from your

body with an earth ground, or wear an antistatic band.

(Be sure to discharge electrostatic before turning on the power, to prevent electrical

shock)

2) After removing the ESD assembly, place it on an antistatic mat with aluminum foil to

avoid electrostatic charge.

3) Use only a ground-tip soldering iron to solder and unsolder the ESD.

4) Use only an antistatic soldering removal device for the ESD. General soldering

removal devices are non-antistatic. Using such non-antistatic devices will damage the

ESD.

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5) Before removing the protective material from the lead of a new ESD, bring the lead

into contact with the chassis or the circuit assembly that the ESD is to be installed on.

6) When handling an unpacked ESD for replacement, do not move around too much.

Moving (legs on the carpet, for example) generates enough electrostatic to damage

the ESD.

7) Do not take a new ESD from the protective case until the ESD is ready to be installed.

Most ESDs have a lead, which is easily short-circuited by conductive materials (such

as conductive foam and aluminum).

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3. NAME and FUNCTION

3-1. Layout of Assemblies

No. Board

1 Logic Main

2 X-Main

3 Y-Main

4 Y-Buffer (upper)

5 Y-Buffer (lower)

6 Logic E Buffer

7 Logic F Buffer

8 Logic G Buffer

1

2 3

4

5

6 7 8

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1. L-Main 5. Y-Buffer (lower)

2. X-Main 6. E-Buffer

3. Y-Main 7. F-Buffer

4, Y-Buffer (upper) 8. G-Buffer

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3-2. Block Diagrams

3-2-1. Block Diagrams for Drive Circuit Operations

<Drive Y Board>

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<Drive X Board>

<Drive Waveforms>

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3-2-2. Logic Circuit Block Diagram

3-3. Main Functions of Each Assembly

3-3-1. X-Main board

The X-MAIN board generates a drive signal by switching the FET in synchronization

with the Logic Main board timing, and supplies the X electrode of the panel with the

drive signal through the connector. This board, connected to the panel’s X terminal,

has the following main functions.

1) Maintain voltage waveforms (including ERC).

2) Generate X Rising Ramp signal.

3) Maintain Ve bias between scan intervals.

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3-3-2. Y-Main board

The Y-MAIN board generates a drive signal by switching the FET in synchronization

with the Logic Main board timing, and sequentially supplies the Y electrode of the

panel with the drive signal through the scan driver IC on the Y-buffer board. This

board, connected to the panel’s Y terminal, has the following main functions:

1) Maintain voltage waveforms (including ERC).

2) Generate Y Rising Ramp signal.

3) Maintain Vscan bias.

3-3-3. Logic Main board

The Logic Main board generates and outputs the address drive output signal and the

XY drive signal by processing the video signals. This board buffers the address drive

output signal and feeds it to the address driver IC (COF module).

(Video signal processing – XY drive signal generation - frame memory control –

address/data rearrangement – system control)

3-3-4. Logic buffer (E, F)

The logic buffer transmits data signals and control signals using a COF (Chip on

Flexible).

3-3-5. Y-buffer board (upper/lower)

The Y-buffer board consisting of the upper and lower boards supplies the Y terminal

with a scan waveform. The board comprises eight scan driver ICs (STMicroelectronics

STV7617: 64 or 65 output pins), but four ICs for the SD Class.

3-3-6. COF (Chip on Flexible)

The COF applies Va pulse to the address electrode, and constitutes address

discharge by the potential difference between the Va pulse and the pulse applied to

the Y electrode. The COF comprises four data driver ICs (STV7610A: 96 output pins).

Seven COFs are required for single scan.

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3-4. Product/Serial Label Locations

Panel Module Label

Voltage information Label Serial No. Label (Voltage specification)

Voltage information label Serial No. label Panel module label

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4. OPERATION CHECKING AFTER RECTIFICATION

4-1. Flow Charts

4-1-1. No voltage output

Replace PSU and check driver B’D in advance (Refer to ‘4-1-2 No display’)

LED (Green) RLY8001,8002

off

Go to ‘4-1-2 No Display’

Go to ‘4-1-2 No Display’

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4-1-2. No video (Each voltage is normal.)

There is no strong association of the cause between no video and faulty board

(Y-Main, X-Main or Logic Main).

FUSE

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FUSE

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4-1-3. Abnormal display (Abnormal image is displayed)

(Except sustain or address line problems)

Y-MAIN, X-MAIN, Logic Main or circuits may be defective.

FUSE

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FUSE

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4-1-4. Sustain Open (No horizontal stripes are displayed.)

4-1-5. Sustain Short (Some horizontal stripes are linked.)

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4-1-6. Address Open (No vertical stripes are displayed.)

Logic Main, Logic Buffer, FFC, or TCP may be defective.

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4-1-7. Address Short (Some vertical stripes are linked.)

Logic Main, Logic Buffer, FFC, or TPC may be defective.

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4-2. Defects, Symptoms, and Defective Parts

Condition Name Description Related Board

No Voltage Output No Voltage Output No power voltage is supplied. PSU

No Display Each power voltage is normal, but no image is displayed. Y-MAIN, X-MAIN, Logic Main, Cables

Abnormal Display Abnormal image is displayed on screen. Y-MAIN, X-MAIN, Logic Main

Sustain Open No horizontal stripes are displayed. Scan Buffer, FPC of X / Y

Sustain Short Some horizontal stripes are linked. Scan Buffer, FPC of X / Y

Address Open No vertical stripes are displayed. Logic Main, Logic Buffer, FFC, TCP

Address Short Some vertical stripes are linked. Logic Main, Logic Buffer, FFC, TCP

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Symptom Defect Cause / Description

Combined cells/Dark dots

Combined cells: Multiple cells combined from side to side, or up and down. Dark dots: A cell not lighting by receiving signals due to a foreign material or bubble, or abnormal ITO.

Bright dots Bright dots: A cell lighting abnormally due to a foreign material or bubble, color mixture or blur of phosphor, or rib barrier OPEN.

Phosphor blur Phosphor blur: Rib barrier OPEN, or a cell invaded by another cell.

Phosphor color mixture

Phosphor color mixture: A cell with dried particles given from another cell, or a cell unable to display original color due to mask hole.

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- 25 -

Defect : 6. Address (Vertical Stripe) Open Defect: 7. Address (Vertical Stripe) Short

Symptom: A line or block does not light up in

Address electrode direction (1 Line open, Block

Open).

Cause :

(1) Manufacturing : Panel electrode single

line/Foreign material/Electrostatic/COF defect

(2) Parts : COF/Board/Connector defect

(3) Operation : Assembling error/Film damage

Symptom: Another color simultaneously appears because

adjacent data recognizes the single pattern signal.

Cause :

(1) Manufacturing : Panel electrode short/Foreign

material/Conductive foreign object inside COF

defect/Lighting electrode cutting defect

(2) Parts : COF/Buffer connector defect

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- 26 -

Defect: 8. Address Output Error Defect: 9. Sustain (Horizontal Stripe) Open

Symptom: A defect other than Address Open and

Short. Data printout signal error occurring at a certain

gradation or pattern.

Symptom: One or more lines do not light up in

Sustain direction.

Cause :

(1) Cause : Manufacturing: Panel bus electrode single

line/FPC pressure defect

(2) Parts: FPC/Board/Connector defect, or connector

disconnection

(3) Operation: Assembling error

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- 27 -

Defect: 10. Sustain (Horizontal Stripe) Short Defect: 11. Dielectric material layer damage

Symptom: Combined or adjacent lines are Short in

Sustain direction. The lines appear brighter than

others at Ramp gradation pattern or low gradation

pattern.

Cause:

(1) Manufacturing: Panel electrode short/Foreign

material

(2) Parts: Board/Connector/Pin defect

(3) Operation : Connecter/Assembling error

Symptom: Burn caused by the damage of Address

Bus dielectric layer appears in the panel

discharge/non-discharge area. Also Open/Short

occurs by the damage of Address/Sustain printout.

<Add Block and Line Open>

<Add and Sus Open>

Cause:

Layer uneveny/Abnormal voltage/Foreign material/

Repair failed

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- 28 -

Defect: 20. F/White Low Discharge Defect: 21. Weak discharge

Symptom: Low discharge caused by unstable cells

occurring at Full White pattern of high (60 degrees) or

normal temperature.

Cause :

(1) Panel: MgO source/Dielectric thickness/Cell

pitch/Phosphor

(2) Circuit : Drive waveform/Voltage condition

Symptom: Normal discharge, but cells appear darker

due to weak light emission occurring mainly at low (5

degrees) Full White/Red/Green/Blue patterns or

gradation pattern.

Cause :

(1) Panel : MgO deposition count and thickness/Aging

condition

(2) Circuit : Drive waveform/Voltage condition

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- 29 -

Defect: 32. Remaining image Defect: 33. Abnormal noise

Symptom: The previous pattern does not disappear

after a new pattern appears.

Example) 50"HD module: Cross Hatch pattern (30

seconds) Full White Pattern Considered as

defective if the image remains for 30 seconds or

more.)

Cause :

(1) Panel : Inside moisture or impure gas/Phosphor

and dielectric element/Exhaust and adhesion

condition/Aging condition

(2) Circuit : X, Y Sustain Pulse angle and width

Symptom: Panel or circuit board noise

1) Noise caused by panel (exhaust pipe) damage

2) Noise caused by element vibration due to

insufficient soldering on circuit

Cause :

(1) Panel: Barrier rib uniformity/Adhesion clipping

defect

(2) Circuit : Parts vibration/Insufficient soldering/Drive

FET switching noise

(3) Operation : Panel or exhaust pipe crack

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- 30 -

Defect Name: 37. Panel Damage Defect Name: 38. Exhaust Pipe Damage

Symptom : Panel crack or break. No image appears

in some cases, depending on the damaged part and

damage level.

Cause :

(1) Manufacturing : Flatness/Palette pin interruption

(2) Operation : Overload of panel corner/Careless

handling

(3) Panel: Flatness/Assembly error.

Symptom: Crack or break of exhaust pipe. An image

is partially lacking or the panel noise occurs,

depending on the damaged part and with the passage

of time.

Cause : Careless panel handling

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- 31 -

5. DISASSEMBLING/REASSEMBLING

5-1. Tools/Measurements

Electric screwdriver,

Oscilloscope,

Multi-meter,

etc

5-2. Exploded View

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- 32 -

No. P/NAME

6 Y-Drive

7 X-Drive

8 Logic-Main

9 Y-Buffer (UP)

10 Y-Buffer (Lower)

11 Logic-Buffer (E)

12 Logic-Buffer (F)

13 Logic-Buffer (G)

5-3. Removal Procedures

5-3-1. Removing the Logic PCB Ass'y board from the Chassis Base

1) Disconnect the FFC and other cables between the Logic board and the X and Y

boards.

2) Remove the screws from the Logic board using the electric screwdriver, and remove

the board from the Chassis Base.

5-3-2. Removing the Y-Main Ass'y board from the Chassis Base

1) Disconnect the FFC from the Y-Main Ass'y board, and disconnect the connectors

between the Y-Main Ass'y board and the Y-Buffer board.

2) Remove the screws from the Y-Main Ass'y board using the electric screwdriver, and

remove the board from the Chassis Base.

5-3-3. Removing the X-Main Ass'y board from the Chassis Base

1) Disconnect the FFC and the FPC connector from the X-Main Ass'y board.

2) Remove the screws from the X-Main Ass'y board using the electric screwdriver, and

remove the board from the Chassis Base.

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- 33 -

5-3-4. Removing the Y-BUFFER board from the Chassis Base

1) Disconnect the FPC from the Y-BUFFER board.

2) Remove the screws from the Y-BUFFER board using the electric screwdriver, and

remove the board from the Chassis Base.

5-3-5. Removing the ADDRESS-BUFFER board from the Chassis Base

1) Remove the screws from the TCP heatsink, and remove the TCP heatsink from the

ADDRESS-BUFFER board.

2) Remove the screws from the ADDRESS-BUFFER board using the electric

screwdriver, and remove the board from the Chassis Base.

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- 34 -

5-4. Installation Procedures

5-4-1. Installing the TCPs on the Logic Buffer

1) Install the Logic Buffer on the boss holes of the Chassis Base.

2) Stand the connector covers of the Logic Buffer vertically.

3) Connect the TCP film connectors to the Logic Buffer connectors horizontally.

4) Check that the TCP films are securely connected to the Logic Buffer connectors.

5) Place the TCP Cover Plate on the screw holes, and tighten the screws.

6) Tighten the TCP Cover Plate screws in the order of center, and then right and left.

7) Check that the TCP Cover Plate is secured with the screws.

1. Logic Buffer position (E/F/G Buffers) 2. TCP/Logic Buffer assembling

3. Installed TCP 4. TCP Cover Plate assembling

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- 35 -

5-4-2. Installing the Y-Main Ass'y Board on the Y-Buffer

5-4-3. Installing X-Main and Y-Main Ass'y boards on the Chassis Base

Y-BUFFER

Y-MAIN ASSY BOARD Connector 1

Y-MAIN

ASSY BOARD

Chassis Base

F Type

X-MAIN ASSY

BOARD

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- 36 -

1) Install the X-Main and Y-Main Ass'y boards onto the Chassis Base as shown in the

figure on the previous page, using the following specified screws.

Board Screw Number of screws

X-MAIN M3 x L10 8

Y-MAIN M3 x L10 7

Y-BUFFER M3 x L10 10

2) The securing order is as follows: (1) center of each Main Board Ass'y, (2) right and left

of the Main Board Ass'y, and (3) others.

(The order depends on the alignment of the Chassis Base and the Main Board Ass'y.)

2) Tighten securely the screws on each Main Board Ass'y using the electric screwdriver.

5-4-4. Installing the Logic PCB Ass'y board on the Chassis Base

LOGIC MAINASSYBOARD

Chassis BaseF Type

Chassis Base

F Type

LOGIC MAIN

ASSY BOARD

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- 37 -

1) Install the Logic Main Board Ass'y onto the Chassis Base as shown in the figure on

the previous page, using the following specified screws.

Board Screw Number of screws

LOGIC BOARD M3 x L10 7

2) The securing order is as follows: (1) center of the Logic Main Board Ass'y, (2) right

and left of the Logic Main Board Ass'y, and (3) others.

(The order depends on the alignment of the Chassis Base and the Logic Main Board

Ass'y.)

3) Tighten securely the screws on the Logic Main Board Ass'y using the electric

screwdriver.

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- 38 -

6. Operation Checks After Repair Service

6-1. Check Items

xxxxx Check Item Specification Remarks

TCP

Drive board

Y Buffer

Logic and Logic Buffer

Securely connected or tightened

Harness Securely connected

Module

assemble check

Foreign materials No foreign materials

6-2. Check Procedure

1) Check visually the following: (1) the module is correctly assembled, (2) the

connections have no problem, and (3) the grounding and easily short-circuited parts

are not damaged.

2) Check that the dip switch is inside the module.

3) Turn on the power of the PDP module, and check that the LED lights up and the unit

correctly functions.

4) Check the power voltages, and also check the display condition by tapping slightly the

Y-FPC several times.

5) Check that Full White pattern is normal.

6) If the pattern is abnormal, adjust each voltage using the multi-meter and adjustment

tools.

7) Adjust the waveforms using the oscilloscope.

8) Display each pattern image to check the discharge on the screen.

9) Vary video level of input signal and make sure image is displayed correctly without

any problems.

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- 39 -

7. Adjustment Procedure

7-1. Adjustment Spec. and locations

TCP Ramp Curve adjustment (Y-Board)

7-2. Procedure

1) Provide Full White pattern signal.

(Change Dip SW from internal to external, as shown in Appendix 3.)

2) Set positive probe of Multi-meter to “Vsch” and negative probe to the ground. See

appendix 2.

Vary VR5004 and set 40 volts +/- 1.0 volt.

3) Use an Oscilloscope and display a waveform at test point (Out4) on Y-Buffer board.

Control Trigger and hold the waveform.

(Use V_TOGG on Logic board or V-Sync on B-bd as triggering source is one of idea.)

Adjust controls and set “1 TV field” to proper horizontal size on screen.

Adjust horizontal controls and pick up “1st Sub-Field”, as shown in appendix 1.

2’nd sub-field

3’rd sub-field 1’st sub-field

Vset Adjustment:

10 uSec +/- 1 uSec by VR5002

30 u Sec +/- 1 u Sec by VR5003 (In 3rd Sub field)

30 u Sec +/- 1 u Sec by VR5001

Vsch Adjustment:

40 volts +/- 1 volt by VR5004

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- 40 -

4) Vary VR5002 and set Vset to 10 uSec. +/- 1 uSec. (Vertical control should be set 2volts/Div or 5Volts/Div.) 5) Vary VR5003 and set Falling hold period to 30 uSec. +/- 1 uSec. 6) Adjust Horizontal controls and puck up “3rd Sub-Field”. Vary VR5001 and set Falling

hold period to 30 uSec. +/- 1 uSec. (Vertical control should be set 2volts/Div or 5Volts/Div.)

Note; Adjusting 1st sub-field first and then go to 3rd sub-field.

Appendix 1) Drive waveform

1’st sub-field 3’rd sub-field

Vset : 10µs

Falling : 30µs Falling : 30µs

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Appendix 2) Location of VR5001 to 5004, and test point of “Vsch”

Y-Main board

VR5004

Vsch voltage test

point

VR5001

VR5002

VR5003

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- 42 -

Appendix 3) “Dip Switch” setting

< Internal > <External>

1111 2222 3333 4444 1111 2222 3333 4444

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YY--MainMain SMPSSMPS

Scan Scan BufferBuffer(UP)(UP)

Scan Scan Buffer Buffer (Down)(Down) LogicLogic--MainMain

XX--MainMain

E BufferE Buffer F BufferF Buffer GG--BufferBuffer

42”SD Back Side (TCP type)8. DATA

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- 44 -

42”SD Logic Main Block Diagram

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VeVs

Vsc_L

12V12V

Vsc_H

Vset

Y

X

Drive Waveform

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1

2

34

5

Yfr

Xs

YDf

Vsc_hVs

GND

Panel

Cset

XDr

Xg

YscYDCL

XrXDCH

XDCL

YDr

Vset

Ly

Vs

Lx

Ramp

XfYf

Ys

YgCyr

GND

10V Zener

YpnCsc

Vsc

SC_H

Ypp

Yrr1

SC_L

GND

YDr

Vb

GND

Cxr

Yer

YrYDCH

Xb

Reset

RampRamp

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1

2

Yfr

Xs

YDf

Vsc_hVs

GND

Panel

Cset

XDr

Xg

YscYDCL

XrXDCH

XDCL

YDr

Vset

Ly

Vs

Lx

XfYf

Ys

YgCyr

GND

10V Zener

YpnCsc

Vsc

SC_H

Ypp

Yrr1

SC_L

GND

YDr

Vb

GND

Cxr

Yer

YrYDCH

Xb

Address (Scan)

Ramp

RampRamp

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- 48 -

1

2 3

45

6

Yfr

Xs

YDf

Vsc_hVs

GND

Panel

Cset

XDr

Xg

YscYDCL

XrXDCH

XDCL

YDr

Vset

Ly

Vs

Lx

XfYf

Ys

YgCyr

GND

10V Zener

YpnCsc

Vsc

SC_H

Ypp

Yrr1

SC_L

GND

YDr

Vb

GND

Cxr

Yer

YrYDCH

Xb

Yfr

Xs

YDf

Vsc_hVs

GND

Panel

Cset

XDr

Xg

YscYfr

Xs

YDf

Vsc_hVs

GND

Panel

Cset

XDr

Xg

YscYDCL

XrXDCH

XDCL

YDr

Vset

Ly

Vs

Lx

XfYf

Ys

YgCyr

YDCL

XrXDCH

XDCL

YDr

Vset

Ly

Vs

Lx

XfYf

Ys

YgCyr

GND

10V Zener

YpnCsc

Vsc

SC_H

Ypp

Yrr1

SC_L

GND

YDr

Vb

GND

Cxr

Yer

GND

10V Zener

YpnCsc

Vsc

SC_H

Ypp

Yrr1

SC_L

GND

YDr

Vb

GND

Cxr

Yer

YrYDCH

Xb

Sustain Waveform

Ramp

RampRamp

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- 49 -

9. Service parts

Sony P/N Sony Parts Description

A-1078-833-A Panel Module Assy

178906211 X MAIN BOARD

178906311 Y MAIN BOARD

178906411 LOGIC BOARD

178906511 Y BUFFER BOARD (UP)

178906611 Y BUFFER BOARD (LOW)

178906711 E BUFFER BOARD

178906811 F BUFFER BOARD

178906911 G BUFFER BOARD

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Sony EMCS CorporationIchinomiya TEC

English2004FL08-DataMade in Japan

2004. 69-878-250-01