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Date 18-04-17
KILANG KELAPA SAWIT CHANGKAT CHERMIN
Progress Report
For the month ofMARCH 2017
KUALA LUMPUR KEPONG BERHAD(No. Syarikat: 15043-V)
KILANG KELAPA SAWIT CHANGKAT CHERMIN
.(MOHD HADZRI BIN ARSAD)
Senior Manager
PAGE 1
HIGHLIGHTSEstimated percentage of FFB pushed by shovelPercentage FFB pushed due to grading
PRODUCTION
RAINFALL RECORD (mm) Year 2017
Fin Year Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug SepLast FY 306.25 401.25 120.25 84.50 71.50 14.50 58.75 302.25 105.00 187.25 77.50 177.00This FY 98.25 258.50 206.25 276.75 172.50 267.65
OTHER HIGHLIGHTS
DESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Comments :This month OER increase by 0.12% and KER increased by 0.04% as compared to last month figure.The todate OER was 0.80% lower as compared to last year todate same period.
21.59
4.464.74
20.79
4.54
20.48 20.36
PROGRESS REPORT ON
(6TH MONTH OF FINANCIAL YEAR)FOR THE MONTH OF MARCH 2017
KILANG KELAPA SAWIT CHANGKAT CHERMIN
Todate Current Financial Year Same Period Last Year
100.0%0.0%
Last Month TodateThis Month This Month
ITEM
4.70
O.E.R %
K.E.R %
21.92
4.59
PAGE 2
1 PRODUCTION REPORT
1.1. FFB STATEMENT
1.1.1. FFB CONTRIBUTION
Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate
KLK Estates MT MT MT MT MT MT5,067.220 25,852.910 4,301.000 26,339.000 17.81% -1.85%6,709.400 32,302.480 5,856.000 30,508.000 14.57% 5.88%4,446.630 20,016.760 2,930.000 18,897.000 51.76% 5.93%1,574.130 6,266.670 1,030.000 6,530.000 52.83% -4.03%
946.010 4,367.170 610.000 3,700.000 55.08% 18.03%303.230 1,247.910 418.000 2,222.000 -27.46% -43.84%
1,497.270 7,701.790 1,061.000 7,619.000 41.12% 1.09%593.340 2,705.010 381.000 2,377.000 55.73% 13.80%
- -- -- -- -- -- -- -- -- -
Sub Total 21,137.230 100,460.700 16,587.000 98,192.000 27.43% 2.31%
Non-KLK Estates1,206.320 4,312.210 735.000 6563.000 64.13% -34.30%
292.660 1,130.960 239.000 1196.000 22.45% -5.44%162.940 653.180 89.000 744.000 83.08% -12.21%
1,023.700 3,938.870 600.000 3400.000 70.62% 15.85%53.690 - -
129.270 129.270 - -345.100 345.100 - -292.860 292.860 - -211.970 211.970 - -155.120 155.120 - -
- -Sub Total 3,819.940 11,223.230 1,663.000 11,903.000 129.70% -5.71%
Outsiders- -- -- -- -- -- -- -- -- -- -- -- -
Sub Total - - - - - -
Grand Total 24,957.170 111,683.930 18,250.000 110,095.000 36.75% 1.44%
Comment :
KAMPAR
BATU LINTANGBUKIT KHATO
Total FFB received for the month higher by 36.75 % or 6707.17 m/t as compared to the estimate for this month.Pinji Estate, Batu Dua Estate, Menglembu,Kampar Estate contribute 10.76 % from total crops this month.
MENGLEMBU
SELINSINGNORSEMANSG.PULAUSUBUR
ALLAGAR ESTATE
BATU DUA
KUALA KANGSAR ESTATE
PINJI
LEKIR ESTATECHANGKAT CHERMIN ESTATERAJA HITAM ESTATESERAPOH ESTATEGLENEALY ESTATESENGGANG ESTATE
PAGE 31.1.2. FFB COMPOSITION
Composition of crop from various years of planting are :-
MT % MT %1984 33.67 0.13 129.87 0.12 1985 - - 34.65 0.03 1986 35.44 0.14 35.44 0.03 1987 43.65 0.17 243.96 0.22 1988 - - - - 1989 229.97 0.92 786.48 0.70 1990 272.93 1.09 959.15 0.86 1991 372.78 1.49 1,795.41 1.61 1992 269.07 1.08 924.36 0.83 1993 35.39 0.14 162.12 0.15 1994 91.76 0.37 341.18 0.31 1995 160.67 0.64 532.27 0.48 1996 176.28 0.71 613.53 0.55 1997 141.55 0.57 571.61 0.51 1998 588.04 2.36 2,794.55 2.50 1999 657.09 2.63 2,701.33 2.42 2000 924.49 3.70 3,244.60 2.91 2001 1,837.58 7.36 7,548.20 6.76 2002 2,946.99 11.81 14,138.00 12.66 2003 1,465.35 5.87 6,400.80 5.73 2004 1,924.38 7.71 9,022.43 8.08 2005 1,911.75 7.66 8,816.30 7.89 2006 2,337.83 9.37 11,706.49 10.48 2007 2,978.00 11.93 13,072.97 11.71 2008 277.80 1.11 1,134.15 1.02 2009 1,658.33 6.64 8,009.85 7.17 2010 1,161.28 4.65 4,803.97 4.30 2011 1,285.40 5.15 6,566.47 5.88 2012 669.70 2.68 2,944.33 2.64 2013 322.60 1.29 1,357.55 1.22 2014 147.40 0.59 291.91 0.26
- - - - - - - - - - - - - - - - - -
Total 24,957.17 100.00 111,683.93 100.00
Append below the classification of Palms According to Age :-Category Palm Age (years) TM % TD %
Immature 1st - 3rd 1% 0%Young 4th - 9th 22% 22%Prime 10th - 18th 68% 69%Old 19th and above 10% 9%Comments :
This Month TodateYear of Planting
Remarks
FFB composition vary from the years 1984 to 2014 with most of the crop come from 1998 till 2011
1.1.3. FFB QUALITY
CONTRIBUTING This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month
C/CHERMINRAJA HITAMLEKIRSERAPOHGLENEALYSENGGANGALLAGARPINJIKUALA KANGSARMENGLEMBUBATU DUAKAMPAR
Total/Average 0 0
1.1.4. % FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
FFB INTAKE (MT) % %
Comments :
WEIGHT (MT)LOADING RAMP
WEIGHT (MT)FFB GRADING
No grading carried out at mill ramp.
PAGE 4
No. of Grading % Black % Underripe % Long Stalk % Pest Damaged % Empty Bunch% Overnight % Rotten
1.1.5. LOOSE FRUIT & TRASH CONTENT
This Last This Last This Last This LastNO ESTATES Month Month Month Month Month Month Month Month
1 LEKIR2 C.CHERMIN3 RAJA HITAM4 GLENEALY5 SERAPOH6 ALLAGAR7 KUALA KANGSAR8 SENGGANG9 PINJI
10 KAMPAR11 BUKIT KATHO12 SUBUR
Average 0 0
NO Outsider Estate123
Average 0 0
1.1.6. LOOSE FRUITS TO FFB RATIO
NO ESTATES12345678
1.1.7. STONES & TRASH IN FFB
NO ESTATES1 All Estate2345678
Comments :Trash analysis was stop from February 2016.
-
TrashTonnage (mt) % to FFBStones (kgs) per 100 tn FFB
This Month Last MonthTotal Tonnage
This Month Last Month% to FFB
Fruit in Load Loose Fruit (%) FFB %
PAGE 4.1
No. of Grading % Loose Trash Content in Trash Content in
PAGE 5
1.2. PRODUCTION QUALITY
1.2.1. PRODUCTION OIL / DESPATCH OIL
X S.D. X S.D. X S.D. X S.D.
FFA %
Moisture (VM) %
Dirt %
Peroxide Value %
DOBI
ANALYSIS RESULT BY (KDC/TQCC)
TaikoSAMPLE Average StandardFFA 3.18 3.0 MaxVM 0.12 0.13 MaxDIRT 0.04 0.03 MaxPEROXIDE VALUE 0.65 0.60 MaxIODINE VALUE 51.95 50 - 54DOBI VALUE 2.86 3.0 MinCAROTENE 555.00 600 MinE233 (1% CORR.) 1.20 1.20 MaxE269 (1% CORR.) 0.25 0.20 MaxIRON 5.0 - 3.0PHOSPHORUS 8.0 - 5.0D.F. (Delta Y) 18.59 20.0 MinQUALITY RATING NIL
Comments :
0.04 2.74 0.052.76 0.052.77
1.26
0.01
5.130
0.01 0.12
0.0450.60
Oil quality was graded as fair.
5.096 0.032
0.11
51.802.86
561.00
0.110.0410.8052.102.84
567.00
0.26
18.33
1.180.25
18.6218.62
0.140.0190.60
2.87559.00
52.10
1.180.25
18.78
0.120.0420.6051.802.86
533.001.160.24
< 0.25
> 2.31
1st Week 2nd Week 3rd Week3.16 3.41 3.11 3.03
0.12
0.042
2.77
0.02
0.04
0.039
0.11
4th Week
0.033
0.13 0.01
2.370
DESPATCH PRODUCTIONThis Month Last Month This Month Last Month
2.728
3.63 0.12
Marketing
< 5.0
Specification
3.55 0.24 3.42 0.24 3.72 0.09
PAGE 61.2.2. PRODUCTION / DESPATCH KERNEL
MARKETINGX S.D. X S.D. X S.D. X S.D. SPECIFICATION
5.02 0.19 5.01 0.07 5.15 0.09 5.24 0.17 6%5.48 0.17 5.58 0.20 5.53 0.18 5.53 0.20 7%1.18 0.04 1.16 0.06 1.18 0.02 1.15 0.04
15.98 1.20 16.21 1.30
1.2.3. CPO DESPATCHBUYER MILL BUYER'S + / -
NET NET ON MILLWEIGHT WEIGHT NET WEIGHT
tn tn tn1- 1521.130 1521.640 0.5102- 198.840 199.020 0.1803- 1384.940 1387.340 2.4004- 416.750 417.060 0.3105- 500.240 500.730 0.4906- 1099.080 1100.280 1.2007- 500.120 500.070 -0.0508- 0.0009- 0.000
10- 0.000 5621.100 5626.140 5.040
1.2.4. PK DESPATCHBUYER MILL
NETWEIGHT
tn1- 918.2802- 82.420 3- 4-5-6-7-
Total : 1000.700
1.2.5. CXC REPORT
Comments :
MOISTURE %
THIS MONTH
DIRT %FFA %TOTAL BROKEN KERNEL %STONE CONTENT %
Unitata Berhad (SG)
KL- Kepong Oleo Mas (ISCC)
PRODUCTIONLAST MONTH
DESPATCHTHIS MONTH LAST MONTH
145Total CPO tankers dispatched with no GPS installed (C)
83
ISF (SG)Palm Oleo - Klang (MB)Unitata ( SG)KL-Kepong Oleomas(MB)Felda Iffco (SG)Cargill (SG)
Hup Lee (SG)
THIS MONTH LAST MONTH
The buyer net weight have surplus +5.04m/t than mill net weight.
83
5
Total CPO tankers dispatched with active GPS (A) 145
8
The Kernel quality was fair.
No. of loads with the weight shortage of 80kg and aboveTotal number of CPO tankers dispatched (A+B+C)
Total CPO tankers dispatched with non-active GPS (B)
PAGE 6.1
LOADS FROM MONTH: March 2017
Ticket No Driver Vehicle Date Mill Buyer Loss (A) BuyerA195709 Arumugam AKJ 5576 1.3.17 40.990 40.790 0.200 ISF 0.150A 197313 Mohd Shaifullah KCV 5677 21.3.17 39.410 39.160 0.250 Cargill 0.260A 197492 Mohd Shaifullah KCV 5677 23.3.17 39.260 39.040 0.220 Cargill 0.330A 197671 Thavasegaran AJV 7989 25.3.17 40.740 40.640 0.100 ISF 0.040A 198230 Rammis AGX 9392 31.3.17 38.860 38.610 0.250 ISF 0.150 0.020
Total 1.020 0.930 0.020* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
CommentsAll tankers are equipped with GPS registered with MPOB.
Actual oil recovered (MT) at Mill
(B)
Weight Details (MT) Tanker with GPS
Charges to the
transporters (MT) *
EXTRACTED FROM CXC REPORTCPO Despatch Loads With Weight Shortage of 80kg and Above
PAGE 6.2
No. Tanker number Date Time Action Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
Total 0.000
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT CHANGKAT CHERMIN ON March 2017On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
PAGE 71.3. COST OF PRODUCTION
(Basis : Cost per tonne CPO)
ThisMonth Todate Year ' s
March 2017 6 mths EstimateRM / tn RM / tn RM / tn
Indirect Cost 28.48 35.92 39.33
Depreciation 105.22 130.00 105.22
Manufacturing Cost 128.07 133.47 124.23
Ex-Mill Cost 261.77 299.39 268.78
Cooking Oil Cess 13.00 12.96 13.53
Palm Oil Stabilisation Cess
CPO (Sabah) Sales Tax
Despatch & Selling 30.87 30.81 30.27
TOTAL EXPENDITURE 305.64 343.16 312.58
A/c This Month Estimate
Code RM/ton CPO RM/ton CPO Diff. (%)
IC 01 5.13 5.06 1.4%IC 11 1.29 1.13 12.4%
IC 14 3.21 3.05 5.0%
IC 15 0.67 0.56 16.4%
IC 20 1.69 1.30 23.1%
PK 44 37.51 22.94 38.8%
PK 51 4.27 3.14 26.5%
PK 55 7.44 7.03 5.5%
PK 56 7.89 7.08 10.3%
PK 57 9.65 7.84 18.8%
PK 71 30.87 30.27 1.9%
Comments :
High cost on maintainance of turbine ; amounted to RM51,023.20.
High cost on serviced (RM1,572.10) and road tax renewal (RM1,150.40) of Toyota Hiace AHV 9774.
Comments
High cost on purchased of 81 pairs safety shoes for mill workers amounted to RM5,508.00.
High cost on purchased worm screw (RM11,100.00), press cages (RM11,250.00), lenghthening shaft (RM1,920.00) and repairing crusher roller (RM3,400.00).
High cost of agency fees provision (RM16,500.00).
High cost on purchased speed indicator for decanter (RM21,329.00).
High cost on chages of medicine & drugs by Changkat Chermin Estate (RM2,689.75).
High cost on maintainance of conveyor (RM17,800.00).
High cost of 2nd Gred Steam Engineer Certificate reward to Mr. Too Chee Wei (RM5,000.00).
High cost on purchased pressure vessel door (RM5,400.00), bush (RM5,060.00) andinstalled staging of vertical sterilizer 1& 2 for DOSH inspection (RM7,000.00).
High cost on transport (RM153,225.67).
PAGE 82 PROCESS PERFORMANCE
2.1. STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-
Function X (min) S.D.Deaeration 31st. Peak (1.2 Bar / 17.4 psi) 141st. Peak exhaust 1.52nd. Peak (1.2 Bar / 17.4 psi) 42nd. Peak exhaust 1.53rd. Peak (1.2 Bar / 17.4 psi) 43rd. Peak exhaust 2.54th. Peak (2.8 Bar / 40 psi) 6Holding Time 30Final exhaust 7Steaming cycle 74 0Door Open to Door Shut Time 35
X S.D. X S.D.USB after 1st Threshing (%) 1.67 0.18 1.79 0.28USB after 2nd Threshing (%) 0.87 0.13 0.85 0.18Threshing Efficiency (%)
STERILIZER CONDENSATE
This Month Last MonthX S.D. X S.D.
7.81 0.56 7.68 0.12
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
USB after 2nd threshing at 0.87 % was within in house standard.The OLWB of Sterilizer Condensate for the month was recorded at 7.81%.
Last MonthThis Month
Steriliser condensate (Oil Content in Wet Basis)
PAGE 9.02.2. DIGESTING & PRESSING STATION
2.2.1. DIGESTER TEMPERATURE OC
This Month Last Month DIGESTER X S.D. X S.D. Digester No. 1 97.00 0.96 97.00 0.84 Digester No. 2 97.00 1.02 98.00 0.92 Digester No. 3 98.00 0.88 96.00 0.41 Digester No. 4 97.00 0.93 98.00 0.66 Digester No. 5 Digester No. 6 Digester No. 7 Digester No. 8 Digester No. 9
2.2.2. PRESSING
Press Press Press Press Press Press Press Press Press AverageNo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9
X 4.39 4.39 4.41 4.40 4.40S.D. 0.06 0.03 0.04 0.05 0.05
X 4.40 4.39 4.38 4.39 4.39S.D. 0.04 0.06 0.09 0.06 0.06
X 7.23 7.27 7.28 7.23 7.25S.D. 0.16 0.11 0.12 0.11 0.13
X 7.21 7.33 7.18 7.19 7.23S.D. 0.07 0.08 0.13 0.11 0.10
X 9.77 9.78 9.45 10.31 9.83S.D. 1.56 2.45 2.51 1.49 2.00
X 10.29 10.18 6.91 9.58 9.24S.D. 1.63 1.92 0.88 1.90 1.58
X 360.00 208.00 319.50 313.25 300.19S.D.
X 286.75 281.00 11.00 223.50 200.56S.D.
Comments :
This Month
Last Month
This Month
Last Month
OLDB maintain well below in house target of 8.00 %.
OIL LOSS ON DRY BASIS (OLDB)
NUT BREAKAGE (%)
PRESS RUNNING HOURS
This Month
Last Month
This Month
Last Month
OIL LOSS ON WET BASIS (OLWB)
PAGE 9.12.2.3.
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
This Month
Last Month
X 46.49 45.36 18.90 18.80 60.14 59.08 4.40 4.39 15.51 15.34 19.10 20.50S.D.N
True Nut TrashTrue Mesocarp (ripe)
True Mesocarp (unripe)
Oil in Mesocarp OLWB Normal Parthenocarp
Abnormal Partnenocarp
PAGE 9.2
2.2.4. EFB PRESSING
Press Press Press Press Super SuperNo. 1 No. 2 No. 3 No. 4 Press 1 Press 2
PRESS RUNNING This Month 384.00 278.00 485.00 400.25 HOURS Last Month 265.50 303.75 217.00 304.25 DOWN TIME This Month
Last Month
2.2.5. OIL RECOVERED
This Month F F A (%) DOBI
VM (%)OLWB (%)
Press 1 Press 2 Press 3 Press 4 Press 5 Press 6 Press 7 Press Fibre (OLDB) 3.07 3.27 3.17 0.00 0.00 0.00 0.00 Ratio EFB Liquor to FFB (%)
2.2.6. SPLITTER
RUNNING HOURSThis Month Last Month
No. 1 No. 2
Comments :
2.86
Last Month6.131.4788.326.99
6.141.50
88.04
3.17
Quality for oil recovered almost same compared last month figure.
7.08
PAGE 10
2.3. CLARIFICATION STATION
2.3.1. CLARIFICATION TANK
This Month Last MonthTank 1 Tank 2 Tank 3 Tank 1 Tank 2 Tank 3
X 98.00 97.00 97.00 97.00S.D
% Oil in underflow X 7.66 7.68 7.28 7.17 (% OLWB) S.D 1.41 1.39 0.07 0.72
2.3.2. SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
DA 30 (1) DA 30 (2) DA45 (1) DA45 (2) C1 C2 C3 C4 C5 C6Decanter
(HP)X 0.63 0.62 0.83 0.82 0.95
S.D 0.08 0.07 0.04 0.11 0.02X 0.67 0.53 0.81 0.81 0.94
S.D. 0.18 0.06 0.72 0.93 0.01T Mth X 199.00 211.50 418.50 377.25 19.75 3.75 18.00 465.00L Mth X 72.00 111.50 288.75 247.50 2.50 3.25 2.00 335.00T Mth X 1.60 1.60 1.90 1.90L Mth X 1.60 1.60 1.90 1.90T Mth XL Mth XT Mth XL Mth X
Comments :
Separate Waste Basculator (mt)
Oil losses on Absolute Terms (Kg/tn FFB)
The temperature of clarification tank maintained above 95OC.The OLWB of heavy phase for separator was below 1%.DA 30 no.1 and no.2 are running to process decanter heavy phase.
Nozzle size (mm)
Temperature OC
This MonthLast
Month
% Oil loss on wet basis (x)
Operating Hours (hrs)
PAGE 11
2.3.2. DECANTER (D)
Inlet97.0096.00 D1 D2 D1 D2 D1 D2
X 7.50 3.32 69.58 0.95S.D 0.51 0.15 0.75 0.02X 7.38 3.30 69.62 0.94
S.D. 0.08 0.15 0.66 0.01X 88.19 76.13 9.62 95.12
S.D 0.87 0.72 0.19 0.32X 88.64 76.31 9.73 95.14
S.D. 0.17 1.01 0.10 0.56X 4.31 20.55 20.80 3.93
S.D 0.98 0.77 0.94 0.31X 3.98 20.39 20.65 3.92
S.D. 0.22 0.64 0.60 0.61T Mth X 465.00L Mth X 335.00
Comments :
Last Month
Decanter performance was fair. HP recycled by using separator DA30.
Temperature (oC)
Operating Hours
NOS % (x)
Heavy Phase
This MonthLast
Month
This Month
This Month
This MonthLast
Month
Light Phase
Oil % (x) Last Month
Solid Phase
VM % (x)
PAGE 12
2.3.3. DILUTION RATE & ABSOLUTE OIL LOSS
X S.D. X S.DDILUTION RATE % 20.80 1.59 20.40 1.45Separator Waste to FFB ratio 0.57 0.01 0.56 0.01Decanter cake to FFB ratio 0.03 1.24 0.03 0.04Absolute Oil loss in Separator/Centrifuge kg/mt FFB 4.72 0.19 4.66 0.16Absolute Oil loss in Decanter Cake kg/mt FFB 0.93 0.06 0.91 0.14Total Oil loss kg/MT FFB 5.65 0.25 5.57 0.30
2.3.4. OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionAfter Deoiling tank (OLWB)After Cooling pond
Comments :
The OLWB after deoiling tank was < 1%.
0.870.86
0.870.84
This Month Last Month
This Month Last Month
Total absolute oil loss 5.65 kg/mt FFB slightly higher compared to last month.
PAGE 13
2.3.5. PURIFIER & VACUUM DRYER
No: 1 No: 2 No: 1 No: 2 No: 3 No: 4 No: 5X 0.56
S.D 0.05X 0.56
S.D. 0.04X 0.04
S.D 5.32X 0.05
S.D. 4.78X
S.DX
S.D.X
S.DX
S.D.
2.3.6. VACUUM DRYER
X S.D X S.D X S.DThis Month 0.56 0.05 0.12 0.02 78.57Last Month 0.56 0.04 0.11 0.01 80.36This MonthLast MonthThis MonthLast Month
Comments :
% Dirt
This MonthLast
Month
PURIFIER After PurifierBefore Purifier
% VM
This MonthLast
Month
VM Rem. Eff
This MonthLast
Month
Dirt Rem. Eff
This MonthLast
Month
No: 2
No: 3
Production oil quality for dirt quite high.To improve further on decompaction of tanks.
VACUUM DRYER Vacuum (-cm Hg) VM % After DryerVM % Before DryerVM.
Removal Eff.
No: 1
2.4. NUT & KERNEL STATION PAGE 13.1
2.4.1. NUT SILO & KERNEL SILOS
DESCRIPTION No: 1 No: 2 No: 3 No: 4X 20.91 20.95
S.D 0.02 0.08X 20.90 20.94
S.D. 0.10 0.01X 20.12 20.24
S.D 0.04 0.05X 20.11 20.18
S.D. 0.04 0.04X 3.93 3.39
S.DX 3.78 3.63
S.D.
2.4.2. KERNEL SILO
1 2 3 4 5 1 2 3 4 5Top 38.00 36.00 38.00 30.00 37.00 38.00 34.00 32.00 36.00 45.00
Middle 46.00 42.00 46.00 40.00 49.00 46.00 44.00 40.00 46.00 45.00Bottom 70.00 68.00 70.00 60.00 69.00 70.00 68.00 60.00 70.00 63.00
% VM Fresh Kernel X 20.18 20.15S.D 0.05 0.04X 5.02 5.04 5.36 4.92 5.04 5.01 5.24 5.09 5.08 5.14
S.D 0.07 0.07% Drying Efficiency 75.12 75.14
Comments :
This MonthLast
Month
The quality of kernel was satisfactory.
This Month Last Month
% Drying Efficiency
% Dried Kernel
Temperature oC
% VM Fresh Nut
This MonthLast
Month
% Dried Nut
This MonthLast
Month
2.4.3. NUT CRACKING EFFICIENCY PAGE 13.2
X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Nut (%) 91.41 2.91 91.60 2.12Broken Nut (%) 3.98 1.83 3.62 1.77Whole Kernel (%) 2.66 0.81 1.90 0.69Brokern Kernel (%) 1.50 0.48 1.47 0.37
X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Kernel (%) 36.80 4.29 37.48 3.90Broken Kernel (%) 13.90 2.69 13.49 2.43Uncracked Nut (%) 2.89 1.07 2.59 0.85Half cracked Nut (%)
X SD X SDRipple Mill No: 1 96.97 1.14 96.53 0.54Ripple Mill No: 2 97.28 0.77 96.57 0.50Ripple Mill No: 3Ripple Mill No: 4Ripple Mill No: 5Ripple Mill No: 6Ripple Mill No: 7Ripple Mill No: 8Ripple Mill No: 9
Comments :
No: 6 No: 7 No: 8 No: 9Mixture Composition after Cracker
No: 1 No: 2 No: 3 No: 4 No: 5
Nut cracking and recovery efficiency were satisfactory.
R I P P L E M I L L
R I P P L E M I L L
No: 1 No: 2 No: 3
Nut Cracking Eff.
Kernel Recovery Eff.
Nut Composition before Cracker (INPUT)
No: 4 No: 5 No: 6 No: 7 No: 8 No: 9
PAGE 142.4.4. KERNEL LOSSES / COST
X SD X SD X SD X SD X SD X SD
0.42 0.07 0.42 0.10
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
1st Stage
2nd Stage
0.53 0.93 0.72 0.78
Claybath0.96 0.07 0.98 0.12
2.4.5. RUNNING COST
Comments :
Line 3Line 1 Line 2 Line 3 Line 1 Line 2
2,382.060
Cost / MT of PK (RM)
Cost / MT of FFB (RM)
2.012 2.679 2.274
0.095 0.126
Cyclone Fibre
LTDSHydrocyclone (PK in wet shell)
This Month Last Month Todate
2,215.200 11,532.270
Last MonthThis Month
0.103
All the losses was maintained at < 1%. Restart 2nd stage LTDS on 20.2.2017.
Kernel Produced (mt)Total Kaolin or Calcium Carbonate Cost (RM)Other Cost e.g Sodium Silicate (RM)
1,183.810 826.840 5,070.390
PAGE 152.5. BOILER / POWER HOUSE
2.5.1. BOILER HOUSE
Description This Month Last Month TodateBoiler Chemical Cost (RM) 3494.00 2460.61 12141.75 Cost / MT FFB (RM) 0.14 0.14 0.14
2.5.2. POWER HOUSE
DescriptionThis Month Last Month This Month Last Month This Month Last Month This Month Last Month This Month Last Month
Turbines > NadrowskiNo. 1 (504 KW) - - - -No. 2 (504 KW) - - - -No. 3 (1200 KW) - 1.0 - 500.0No. 4 (1500 KW) 500.50 331.3 660000.0 364100.0Diesel Gen Set > CaterpillarNo. 1 (250 KW) 1.0 - 60.0 - 21.00 2.90No. 2 (150 KW) 43.0 19.0 1740.0 600.0 579.00 200.0 3.00 3.00No. 3 (360 KW) - - - -KwHr / mt FFB (Turbine + Genset)
2.5.3. TNB POWER SUPPLY
KwHr RM KwHr RM KwHr RMPalm Oil Mill 135580.00 58674.22 89392.00 38681.46 674508.00 291890.47Rubber FactoryEcomat PlantTotal 135580.00 58674.22 89392.00 38681.46 674508.00 291890.47
Comments :
3.6
TNB power supply started on 21/4/2014.
This Month
Steam Consumption per KwHr (Turbine)26.5
Last Month Todate
Operating Hours Total KwH Generated Kw KwHr / LitDiesel Consumption
(Litres)
PAGE 16
2.6. WATER TREATMENT PLANT
2.6.1. WATER CONSUMPTION
Description This Month Last Month This Month Last Month m3/mt FFBOwn 303.74Estate
Mill 39931.00 27242.00 1.60 FCTOTAL 40234.74 27242.00 0.00 0.00 1.60
2.6.2. WATER TREATMENT COST
This Month Last Month TodateChemical Cost (RM) 400.00 720.00 2840.00Cost /m3 water (cts / m3) 0.01 0.03Cost /mt FFB (cts / mt FFB) 0.02 0.04 0.03Water Consumption (m3 / mt FFB) 1.60 1.55
2.6.3. MONTHLY LICENCE COSTPUMPING RAW WATER FROM RIVER
This Month Last Month TodateTotal Volume of water (m3) consumedTotal Cost (RM)
Comments :
Domestic
Water consumed%
Water consumption was recorded at 1.60m3/mt FFB. Which is slightly higher than previous month.Raw water is pumped from tube well. Domestic usage supplied by LAP.
PAGE 17
2.7. General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1. Visitation
Date7.4.1713.4.1715.4.17
2.7.2. Training
Date
2.7.3. Security
Date
2.7.4. OSH Matter
Date6.4.17
2.7.5. RSPO Matter
Date
2.7.6. Amenities
Date
2.7.7. Water Supply
Date
2.7.8. EFB DISPOSAL
2.7.9. DECANTER CAKE DISPOSAL
Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)10.00 564.92 554.92 20.00
3,921.96 25.00 Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)
20.00 3,926.96
Remarks
Remarks
Remarks
1 person Permohanan Permit Potongan - JTK Manjung (Tuan Hj. Nazri)
RemarksPerson2 person Pemeriksaan JKKP (Mohd Fauzi & Mohd Fazli)1 person Inspection - JKKP ( Rufaizal)
Remarks
Remarks
RemarksTaklimat PPE No.1/2017
PAGE 17.1
2.8.0. Effluent Treatment
Date
2.8.1 Mill Downtime
Date Hours Date Hours4.3.17 45.3.17 314.3.17 3Total 10 0
2.8.2 Housekeeping / Beautification / Linesite / Compound
Date
2.8.3. Others
Date
Comments
Remarks
Details DetailsLine 1 Line 2
Sterilizer feed FFB Conveyor chain snapped. Nut conveyor ribbon bent and stuck.FFB conveyor No. 5 chain snapped.
Remarks
Remarks
PAGE 17.2
2.8.4. Effluent Result For March 2017
abcdefgh
2.8.5 Trailing Report
Location TimeTime taken
in Hrs/Min Distance in km Remarks(estimate)
From To From To- - - - - - -
COD (mg / l) NA Total Nitrogen (mg / l)
DOE LimitpH NA BOD (mg / l) 5000 Max
NA Ammonical Nitrogen (mg / l)
NA
NA
33
7387Total Solids (mg / l) NA 2580
TQCC Result7.58622976204161
Findings : -
Suspended Solids (mg / l)Oil & Grease (mg / l) NA
PAGE 183.0 MANPOWER
3.1. EMPLOYEES
MALAYS CHINESE INDIANS OTHERS TOTAL Executives 2 1 - 3 Subordinate Staff 13 1 3 17 TOTAL 15 2 3 0 20
3.2. SUBORDINATE STAFF LEAVE STATUS
Leave Leave Leave B/F from Earned Todate TakenYear '16 for Year '17 (A+B) This Bal
No. Position (Days)-A (Days)-B Total Month (A+B-C)1 BURHANUDDIN BIN MOHD LAB SUPERVISOR 0 24 24 3 4 202 W/BRIDGE CLERK 0 24 24 0 6 183 LAI AH FONG BOILER C/MAN 0 18 18 1 5 134 ZULINA BT MAT JUNOS CLERK 0 24 24 2 5 195 JOHARI BIN ALI SUPERVISOR 3 24 27 3 5 226 ABDUL RAHIM BIN ARSAD STORE CLERK 0 24 24 4 7 177 MOHD SAAD BIN BAKAR BOILERMAN 0 18 18 1 2 168 ABU HASSAN SHAARI BIN MOHAFOREMAN 0 24 24 0 2 229 JAMALUDDIN BIN AHMAD MANSBOILERMAN 0 18 18 0 0 1810 NORHAYATI BT MAT ISA W/BRIDGE CLERK 0 24 24 1 6 1811 VELAN A/L SUBRAMANIAM BOILERMAN 0 18 18 3 6 1212 ARUMUGAM A/L MUNIANDY ASST. FOREMAN 0 17 17 0 1 1613 DEVADAS A/L MARIAPPAN BOILERMAN 0 17 17 2 3 1414 MOHAMAD HAFIS BIN HASSAN ELECTRICAL C/MA 0 21 21 7 11 1015 MOHD YUSOFF BIN MOHD HUSSASST. FOREMAN 0 21 21 5 11 1016 CHIEF CLERK 0 21 21 0 0 21171819 202122232425262728
Comments :
FARIDAH BT TALIB
Leave Taken Todate
(C)
NURULHUDA BT GHAZALI
NAME
PAGE 18.13.3 EMPLOYEE (MILL WORKERS)
(A) CHECKROLL
(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera 30 3 33 - 33 Chinese - - - Indian 13 1 14 - 14 Grand Total 43 4 47 - - - 47
(2) NON-MALAYSIAN Sri Lanka - - - India 17 17 - 17 Indonesia 16 16 - 16 Bangladeshi 4 4 - 4 Thai - - - Filipino - - - Grand Total 37 - 37 - - - 37 Total Checkroll 80 4 84 - - - 84
(B) CONTRACT / TEMPORARY
(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera - - - Chinese - - - - Indian - - - Grand Total - - - - - - -
Employees Dependants (Resident)Total
Employees Dependants (Resident)Total
PAGE 19Appendix 1
Unit This Month Last Month Todate1.0 FFB
1.1.1 Weight of FFB processed MT 24,957.170 17,575.760 111,683.930 1.1.2 Estimate MT 18,250.000 16,239.000 110,095.000 1.1.3 Shift Hours Hrs -
2.0 OIL MANUFACTURE2.1.1 Weight of Oil Produced MT 5,111.390 3,577.650 23,223.010 2.1.2 Estimate MT 4,016.000 3,572.000 24,220.000 2.1.3 Oil Extraction Rate % 20.48 20.36 20.79 2.1.4 Estimate % 22.01 22.00 22.00 2.1.5 Press Running Hours Hrs. 1,200.75 802.25 5,247.05 2.1.6 Production Hours Hrs. 433.25 300.50 1,937.75 2.1.7 Downtime (Line 1) Hrs. 10.00 - 32.00 2.1.8 Downtime (Line 2) Hrs. - 2.1.9 Press Capacity per unit MT / hr 20.78 21.91 21.29 2.2.0 F.F.B. Manufactured / Hours MT / hr 57.60 58.49 57.64 2.2.1 Oil Recovered / Hours MT / hr 11.80 11.91 72.25
3.0 KERNEL MANUFACTURE3.1.1 Weight of kernel Produced MT 1,183.810 826.840 5,070.390 3.1.2 Estimate MT 857.000 763.000 5,175.000 3.1.3 Kernel Extraction Rate % 4.74 4.70 4.54
;3.1.4 Estimate % 4.70 4.70 4.70 3.1.5 Production Hours Hrs. 433.25 300.50 1,937.75 3.1.6 Kernel Recovered / Hr MT / hr 2.73 2.75 2.62
4.0 DESPATCH AND STOCK4.1.1 Oil Despatched MT 5,626.140 3,250.420 22,455.410 4.1.2 Oil in Stock MT 1,202.510 1,717.260 6,499.660 4.1.3 Kernels Despatched MT 1,000.700 1,056.540 4,878.660 4.1.4 Kernels in stock MT 338.900 155.790 1,301.890
- Packed / Bulk Silo MT 338.900 155.790 1,301.890 - Kernel in Bag MT -
Remarks :
PROGRESS REPORT FOR THE MONTHOF MARCH 2017
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF MARCH 2017
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION(4) HOISTING / TIPPER AND THRESHING STATION
PAGE 21
MAJOR MAINTENANCE REPORT FOR THE MONTH OF MARCH 2017
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION(8) CLARIFICATION STATION
PAGE 22
MAJOR MAINTENANCE REPORT FOR THE MONTH OF MARCH 2017
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION(12) EFFLUENT STATION
PAGE 23
MAJOR MAINTENANCE REPORT FOR THE MONTH OF MARCH 2017
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
CoverPageHighlightsProductionReportFFBCompositionFFBQualityLF_TrashContentProductionQualityProdDesKernelCPODesGPSRepCOPProcPerfDigPressStationDigPressStation2EFBPressingClarificationStationDecanterDilutionPurifierNutKernelStationNutCrackingEffKernelLossesBoilerPowerHouseWaterTreatmentGeneralGeneral2General3ManPowerEmployeeAppendix1MajorMaintRep1MajorMaintRep2MajorMaintRep3MajorMaintRep4
Main
KKS Progress Report version 1.43 for March 2017
Please select your desire section by a mouse click
Section ASection B
3
Save
Information for the Progress Report
Co NameKUALA LUMPUR KEPONG BERHAD
Co Reg No.15043-VSetup
OC Code157
OC NameKILANG KELAPA SAWIT CHANGKAT CHERMIN
Co Start of Fin Mth10
Current Year2017Reset
Current Month3March
Current Month, YrMarch 2017
Current Fin Mth #6th
Current Fin Mth6th
Current Fin Yr2017
Current Period2016/17
Asst/Manager NameMOHD HADZRI BIN ARSADTitleSenior Manager
Wt Shortage Limit80Kg
By: Chan Kok LeongInstalled to:C:\eProgressRep\version 1.43
Sys last updated:25-Oct-2013Set:28-May-2013
Title ListYearMonthYesNo
Assistant20111No
Senior Assistant20122Yes
Acting Manager20133
Manager20144
Senior Manager20155
20166
20177
20188
20199
202010
202111
202212
Brief Instructions1. Change the Current Year / Month2. Click to get to desire Worksheet Page3. Enter the necessary data - Use Tab key to move to different fields4. Click Save icon to save your work5. Click Print to preview print out
Notes:1. Click Setup to change system defaults2. Click Reset for default zoom or A4 size
++ means click tab for more pages
11. Process Performance
1. Highlights
2. Production Report
4. FFB Quality
5. LF and Trash Content
6. Production Quality
7. Production and Despatch Kernel
8. CPO Despatch Loads with wt shortage
9. GPS Violation Report
10. Cost of Production
12. Digesting & Pressing Station ++
13. EFB Pressing
1. Clarification Station
2. Decanter
3. Dilution Rate & Absolute Oil Loss
4. Purifier & Vacuum Dryer
5. Nut & Kernel Station
6. Nut Cracking Efficiency
7. Kernel Losses / Cost
8. Boiler / Power House
9. Water Treatment Plant
10. General (Visitors/Security/Breakdown, etc.) ++
11. Man Power
12. Appendix 1
3. FFB Composition
13. Major Maintenance Report ++
CoverPage
KILANG KELAPA SAWIT CHANGKAT CHERMIN
Progress Report
For the month of
MARCH 2017
Date4/15/17KUALA LUMPUR KEPONG BERHAD
(No. Syarikat: 15043-V)
KILANG KELAPA SAWIT CHANGKAT CHERMIN
.
(MOHD HADZRI BIN ARSAD)
Senior Manager
Highlights
PROGRESS REPORT ONPAGE 1
KILANG KELAPA SAWIT CHANGKAT CHERMIN
FOR THE MONTH OF MARCH 2017
(6TH MONTH OF FINANCIAL YEAR)
HIGHLIGHTS
Estimated percentage of FFB pushed by shovel100.0%
Percentage FFB pushed due to grading0.0%
PRODUCTION
Current Financial YearSame Period Last Year
This MonthLast MonthTodateThis MonthTodate
O.E.R %20.4820.3620.7921.9221.59
K.E.R %4.744.704.544.594.46
RAINFALL RECORD (mm)Year2017
Fin YearOctNovDecJanFebMarAprMayJunJulAugSep
Last FY306.25401.25120.2584.5071.5014.5058.75302.25105.00187.2577.50177.00
This FY98.25258.50206.25276.75172.50267.65
OTHER HIGHLIGHTS
ITEMDESCRIPTION OF PROBLEMS / ACHIEVEMENTS
Comments :
This month OER increase by 0.12% and KER increased by 0.04% as compared to last month figure.
The todate OER was 0.80% lower as compared to last year todate same period.
Main Menu
ProductionReport
PAGE 2
1PRODUCTION REPORT
1.1.FFB STATEMENT
1.1.1.FFB CONTRIBUTION
Estimate forEstimate+/- Estimate+/- Estimate
This MonthTodateThis MonthTodateThis MonthTodate
KLK EstatesMTMTMTMTMTMT
LEKIR ESTATE5,067.22025,852.9104,301.00026,339.00017.81%-1.85%
CHANGKAT CHERMIN ESTATE6,709.40032,302.4805,856.00030,508.00014.57%5.88%
RAJA HITAM ESTATE4,446.63020,016.7602,930.00018,897.00051.76%5.93%
SERAPOH ESTATE1,574.1306,266.6701,030.0006,530.00052.83%-4.03%
GLENEALY ESTATE946.0104,367.170610.0003,700.00055.08%18.03%
SENGGANG ESTATE303.2301,247.910418.0002,222.000-27.46%-43.84%
ALLAGAR ESTATE1,497.2707,701.7901,061.0007,619.00041.12%1.09%
KUALA KANGSAR ESTATE593.3402,705.010381.0002,377.00055.73%13.80%
--
--
--
--
--
--
--
--
--
Sub Total21,137.230100,460.70016,587.00098,192.00027.43%2.31%
Non-KLK Estates
PINJI1,206.3204,312.210735.0006563.00064.13%-34.30%
BATU DUA292.6601,130.960239.0001196.00022.45%-5.44%
MENGLEMBU162.940653.18089.000744.00083.08%-12.21%
KAMPAR1,023.7003,938.870600.0003400.00070.62%15.85%
BUKIT KHATO53.690--
BATU LINTANG129.270129.270--
SELINSING345.100345.100--
NORSEMAN292.860292.860--
SG.PULAU211.970211.970--
SUBUR155.120155.120--
--
Sub Total3,819.94011,223.2301,663.00011,903.000129.70%-5.71%
Outsiders
--
--
--
--
--
--
--
--
--
--
--
--
Sub Total- 0- 0- 0- 0--
Grand Total24,957.170111,683.93018,250.000110,095.00036.75%1.44%
Comment :
Total FFB received for the month higher by 36.75 % or 6707.17 m/t as compared to the estimate for this month.
Pinji Estate, Batu Dua Estate, Menglembu,Kampar Estate contribute 10.76 % from total crops this month.
Main Menu
FFBComposition
PAGE 3
1.1.2.FFB COMPOSITION
Composition of crop from various years of planting are :-
Year of PlantingThis MonthTodate
MT%MT%Palm Age1st-3rd4th-9th10th-18th19th&above
198433.670.13129.870.1233147.45375.1116983.462451.2
1985- 0- 034.650.0332291.9124816.3276651.129924.58
198635.440.1435.440.0331
198743.650.17243.960.2230
1988- 0- 0- 0- 029
1989229.970.92786.480.7028
1990272.931.09959.150.8627
1991372.781.491,795.411.6126
1992269.071.08924.360.8325
199335.390.14162.120.1524
199491.760.37341.180.3123
1995160.670.64532.270.4822
1996176.280.71613.530.5521
1997141.550.57571.610.5120
1998588.042.362,794.552.5019
1999657.092.632,701.332.4218
2000924.493.703,244.602.9117
20011,837.587.367,548.206.7616
20022,946.9911.8114,138.0012.6615
20031,465.355.876,400.805.7314
20041,924.387.719,022.438.0813
20051,911.757.668,816.307.8912
20062,337.839.3711,706.4910.4811
20072,978.0011.9313,072.9711.7110
2008277.801.111,134.151.029
20091,658.336.648,009.857.178
20101,161.284.654,803.974.307
20111,285.405.156,566.475.886
2012669.702.682,944.332.645
2013322.601.291,357.551.224
2014147.400.59291.910.263
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
- 0- 00
Total24,957.17100.00111,683.93100.00
Append below the classification of Palms According to Age :-
CategoryPalm Age (years)TM %RemarksTD %
Immature1st - 3rd1%0%
Young4th - 9th22%22%
Prime10th - 18th68%69%
Old19th and above10%9%
Comments :
FFB composition vary from the years 1984 to 2014 with most of the crop
come from 1998 till 2011
Main Menu
FFBQuality
PAGE 4
1.1.3.FFB QUALITY
No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch
CONTRIBUTINGThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast
ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth
C/CHERMIN
RAJA HITAM
LEKIR
SERAPOH
GLENEALY
SENGGANG
ALLAGAR
PINJI
KUALA KANGSAR
MENGLEMBU
BATU DUA
KAMPAR
Total/Average00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0
1.1.4.% FFB ON FLOOR AND IN LOADING RAMP FOR GRADING
LOADING RAMPFFB GRADING
FFB INTAKE (MT)WEIGHT (MT)%WEIGHT (MT)%
Comments :
No grading carried out at mill ramp.
Main Menu
LF_TrashContent
PAGE 4.1
1.1.5.LOOSE FRUIT & TRASH CONTENT
No. of Grading% LooseTrash Content inTrash Content in
Fruit in LoadLoose Fruit (%)FFB %
ThisLastThisLastThisLastThisLast
NOESTATESMonthMonthMonthMonthMonthMonthMonthMonth
1LEKIR
2C.CHERMIN
3RAJA HITAM
4GLENEALY
5SERAPOH
6ALLAGAR
7KUALA KANGSAR
8SENGGANG
9PINJI
10KAMPAR
11BUKIT KATHO
12SUBUR
Average00- 0- 0- 0- 0- 0- 0
NOOutsider Estate
1
2
3
Average00- 0- 0- 0- 0- 0- 0
1.1.6.LOOSE FRUITS TO FFB RATIO
Total Tonnage% to FFB
NOESTATESThis MonthLast MonthThis MonthLast Month
1
2
3
4
5
6
7
8
1.1.7.STONES & TRASH IN FFB
Trash
NOESTATESStones (kgs) per 100 tn FFBTonnage (mt)% to FFB
1All Estate- 0
2
3
4
5
6
7
8
Comments :
Trash analysis was stop from February 2016.
Main Menu
ProductionQuality
PAGE 5
1.2.PRODUCTION QUALITY
1.2.1.PRODUCTION OIL / DESPATCH OIL
PRODUCTIONDESPATCHMarketing
This MonthLast MonthThis MonthLast MonthSpecification
XS.D.XS.D.XS.D.XS.D.
3.550.243.420.243.630.123.720.09
FFA %< 5.0
0.120.020.110.010.130.010.120.01< 0.25
Moisture (VM) %
0.0422.7280.0392.3700.0335.0960.0325.130
Dirt %
Peroxide Value %
2.770.042.770.042.760.052.740.05
DOBI> 2.31
ANALYSIS RESULT BY (KDC/TQCC)
1st Week2nd Week3rd Week4th WeekTaiko
SAMPLEAverageStandard
FFA3.163.413.113.033.183.0 Max
VM0.120.140.110.110.120.13 Max
DIRT0.0420.0190.0450.0410.040.03 Max
PEROXIDE VALUE0.600.600.600.800.650.60 Max
IODINE VALUE51.8052.1051.8052.1051.9550 - 54
DOBI VALUE2.862.872.862.842.863.0 Min
CAROTENE533.00559.00561.00567.00555.00600 Min
E233 (1% CORR.)1.161.181.181.261.201.20 Max
E269 (1% CORR.)0.240.250.250.260.250.20 Max
IRON0.005.0 - 3.0
PHOSPHORUS0.008.0 - 5.0
D.F. (Delta Y)18.6218.7818.6218.3318.5920.0 Min
QUALITY RATING0.00NIL
Comments :
Oil quality was graded as fair.
Main Menu
ProdDesKernel
PAGE 6
1.2.2.PRODUCTION / DESPATCH KERNEL
PRODUCTIONDESPATCH
THIS MONTHLAST MONTHTHIS MONTHLAST MONTHMARKETING
XS.D.XS.D.XS.D.XS.D.SPECIFICATION
MOISTURE %5.020.195.010.075.150.095.240.176%
DIRT %5.480.175.580.205.530.185.530.207%
FFA %1.180.041.160.061.180.021.150.04
TOTAL BROKEN KERNEL %15.981.2016.211.30
STONE CONTENT %
1.2.3.CPO DESPATCH
BUYERMILLBUYER'S+ / -
NETNETON MILL
WEIGHTWEIGHTNET WEIGHT
tntntn
1-ISF (SG)1521.1301521.6400.510
2-Palm Oleo - Klang (MB)198.840199.0200.180
3-Unitata ( SG)1384.9401387.3402.400
4-KL-Kepong Oleomas(MB)416.750417.0600.310
5-Felda Iffco (SG)500.240500.7300.490
6-Cargill (SG)1099.0801100.2801.200
7-KL- Kepong Oleo Mas (ISCC)500.120500.070-0.050
8-0.000
9-0.000
10-0.000
5621.1005626.1405.040
1.2.4.PK DESPATCH
BUYERMILL
NET
WEIGHT
tn
1-Unitata Berhad (SG)918.280
2-Hup Lee (SG)82.420
3-
4-
5-
6-
7-
Total :1000.700
1.2.5.CXC REPORT
THIS MONTHLAST MONTH
Total CPO tankers dispatched with active GPS (A)14583
Total CPO tankers dispatched with non-active GPS (B)
Total CPO tankers dispatched with no GPS installed (C)
Total number of CPO tankers dispatched (A+B+C)14583
No. of loads with the weight shortage of 80kg and above5
Comments :
The Kernel quality was fair.
The buyer net weight have surplus +5.04m/t than mill net weight.
8
Main Menu
CPODes
PAGE 6.1
EXTRACTED FROM CXC REPORT
CPO Despatch Loads With Weight Shortage of 80kg and Above
LOADS FROM MONTH: March 2017
Weight Details (MT)Actual oil recovered (MT) at Mill (B)Charges to the transporters (MT) *Tanker with GPS
Ticket NoDriverVehicleDateMillBuyerLoss (A)Buyer
A195709ArumugamAKJ 55761.3.1740.99040.7900.200ISF0.1500.000
A 197313Mohd ShaifullahKCV 567721.3.1739.41039.1600.250Cargill0.2600.000
A 197492Mohd ShaifullahKCV 567723.3.1739.26039.0400.220Cargill0.3300.000
A 197671ThavasegaranAJV 798925.3.1740.74040.6400.100ISF0.0400.000
A 198230RammisAGX 939231.3.1738.86038.6100.250ISF0.1500.020
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
0.0000.000
Total1.0200.9300.020
* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.
Comments
All tankers are equipped with GPS registered with MPOB.
Main Menu
GPSRep
PAGE 6.2
GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT CHANGKAT CHERMIN ON March 2017
On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only
No.Tanker numberDateTimeAction Taken / RemarksNett Weight diff. with buyers (+/-) (MT)
Total0.000
Main Menu
COP
PAGE 7
1.3.COST OF PRODUCTION
(Basis : Cost per tonne CPO)
This
MonthTodateYear ' s
March 20176 mthsEstimate
RM / tnRM / tnRM / tn
Indirect Cost28.4835.9239.33
Depreciation105.22130.00105.22
Manufacturing Cost128.07133.47124.23
Ex-Mill Cost261.77299.39268.78
Cooking Oil Cess13.0012.9613.53
Palm Oil Stabilisation Cess
CPO (Sabah) Sales Tax
Despatch & Selling30.8730.8130.27
TOTAL EXPENDITURE305.64343.16312.58
A/cThis MonthEstimateComments
CodeRM/ton CPORM/ton CPODiff. (%)
0.0%
IC 015.135.061.4%High cost of agency fees provision (RM16,500.00).
IC 111.291.1312.4%High cost on chages of medicine & drugs by Changkat Chermin Estate (RM2,689.75).
IC 143.213.055.0%High cost on purchased of 81 pairs safety shoes for mill workers amounted to RM5,508.00.
0.0%
IC 150.670.5616.4%High cost on serviced (RM1,572.10) and road tax renewal (RM1,150.40) of Toyota Hiace AHV 9774.
IC 201.691.3023.1%High cost of 2nd Gred Steam Engineer Certificate reward to Mr. Too Chee Wei (RM5,000.00).
PK 4437.5122.9438.8%High cost on maintainance of turbine ; amounted to RM51,023.20.
PK 514.273.1426.5%High cost on purchased pressure vessel door (RM5,400.00), bush (RM5,060.00) andinstalled staging of vertical sterilizer 1& 2 for DOSH inspection (RM7,000.00).
PK 557.447.035.5%High cost on purchased worm screw (RM11,100.00), press cages (RM11,250.00), lenghthening shaft (RM1,920.00) and repairing crusher roller (RM3,400.00).
PK 567.897.0810.3%High cost on maintainance of conveyor (RM17,800.00).
PK 579.657.8418.8%High cost on purchased speed indicator for decanter (RM21,329.00).
PK 7130.8730.271.9%High cost on transport (RM153,225.67).
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
0.0%
Comments :
Main Menu
ProcPerf
PAGE 8
2PROCESS PERFORMANCE
2.1.STERILIZATION
Summary of sterilisation cycle for the month is tabulated as follows :-
FunctionX (min)S.D.
Deaeration3BarPsi
1st. Peak(1.2 Bar / 17.4 psi)141.217.4
1st. Peak exhaust1.5
2nd. Peak(1.2 Bar / 17.4 psi)41.217.4
2nd. Peak exhaust1.5
3rd. Peak(1.2 Bar / 17.4 psi)41.217.4
3rd. Peak exhaust2.5
4th. Peak(2.8 Bar / 40 psi)62.840
Holding Time30
Final exhaust7
Steaming cycle740
Door Open to Door Shut Time35
This MonthLast Month
XS.D.XS.D.
USB after 1st Threshing (%)1.670.181.790.28
USB after 2nd Threshing (%)0.870.130.850.18
Threshing Efficiency (%)
STERILIZER CONDENSATE
This MonthLast Month
XS.D.XS.D.
Steriliser condensate (Oil Content in Wet Basis)7.810.567.680.12
Condensate / FFB Ratio
Absolute oil loss (kg/tn FFB)
Comments :
The OLWB of Sterilizer Condensate for the month was recorded at 7.81%.
USB after 2nd threshing at 0.87 % was within in house standard.
Main Menu
DigPressStation
PAGE 9.0
2.2.DIGESTING & PRESSING STATION
2.2.1.DIGESTER TEMPERATURE OC
ThisMonthLastMonth
DIGESTERXS.D.XS.D.
Digester No. 197.000.9697.000.84
Digester No. 297.001.0298.000.92
Digester No. 398.000.8896.000.41
Digester No. 497.000.9398.000.66
Digester No. 5
Digester No. 6
Digester No. 7
Digester No. 8
Digester No. 9
2.2.2.PRESSING
PressPressPressPressPressPressPressPressPressAverage
No. 1No. 2No. 3No. 4No. 5No. 6No. 7No. 8No. 9
OIL LOSS ON WET BASIS (OLWB)This MonthX4.394.394.414.404.40
S.D.0.060.030.040.050.05
Last MonthX4.404.394.384.394.39
S.D.0.040.060.090.060.06
OIL LOSS ON DRY BASIS (OLDB)This MonthX7.237.277.287.237.25
S.D.0.160.110.120.110.13
Last MonthX7.217.337.187.197.23
S.D.0.070.080.130.110.10
NUT BREAKAGE (%)This MonthX9.779.789.4510.319.83
S.D.1.562.452.511.492.00
Last MonthX10.2910.186.919.589.24
S.D.1.631.920.881.901.58
PRESS RUNNING HOURSThis MonthX360.00208.00319.50313.25300.19
S.D.0.00
Last MonthX286.75281.0011.00223.50200.56
S.D.0.00
Comments :
OLDB maintain well below in house target of 8.00 %.
Main Menu
DigPressStation2
PAGE 9.1
2.2.3.
True Mesocarp (ripe)True Mesocarp (unripe)Oil in MesocarpOLWBNormal ParthenocarpAbnormal PartnenocarpTrue NutTrash
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
X46.4945.3618.9018.8060.1459.084.404.3915.5115.3419.1020.50
S.D.
N
Main Menu
EFBPressing
PAGE 9.2
2.2.4.EFB PRESSING
PressPressPressPressSuperSuper
No. 1No. 2No. 3No. 4Press 1Press 2
PRESS RUNNINGThis Month384.00278.00485.00400.25
HOURSLast Month265.50303.75217.00304.25
DOWN TIMEThis Month
Last Month
2.2.5.
OIL RECOVERED
This MonthLast Month
F F A(%)6.146.13
DOBI1.501.47
VM(%)88.0488.32
OLWB(%)7.086.99
Press 1Press 2Press 3Press 4Press 5Press 6Press 7
Press Fibre (OLDB)3.172.863.073.273.170.000.000.000.00
Ratio EFB Liquor to FFB (%)
2.2.6.SPLITTER
Running HoursRUNNING HOURS
This MonthLast Month
No. 1
No. 2
Comments :
Quality for oil recovered almost same compared last month figure.
Main Menu
ClarificationStation
PAGE 10
2.3.CLARIFICATION STATION
2.3.1.CLARIFICATION TANK
This MonthLast Month
Tank 1Tank 2Tank 3Tank 1Tank 2Tank 3
Temperature OCX98.0097.0097.0097.00
S.D
% Oil in underflowX7.667.687.287.17
(% OLWB)S.D1.411.390.070.72
2.3.2.SLUDGE SEPARATOR (S) / CENTRIFUGE (C)
DA 30 (1)DA 30 (2)DA45 (1)DA45 (2)C1C2C3C4C5C6Decanter (HP)
% Oil loss on wet basis (x)This MonthX0.630.620.830.820.95
S.D0.080.070.040.110.02
Last MonthX0.670.530.810.810.94
S.D.0.180.060.720.930.01
Operating Hours (hrs)T MthX199.00211.50418.50377.2519.753.7518.00465.00
L MthX72.00111.50288.75247.502.503.252.00335.00
Nozzle size (mm)T MthX1.601.601.901.90
L MthX1.601.601.901.90
Separate Waste Basculator (mt)T MthX
L MthX
Oil losses on Absolute Terms (Kg/tn FFB)T MthX
L MthX
Comments :
The temperature of clarification tank maintained above 95OC.
The OLWB of heavy phase for separator was below 1%.
DA 30 no.1 and no.2 are running to process decanter heavy phase.
Main Menu
Decanter
PAGE 11
2.3.2.DECANTER (D)
InletSolid PhaseLight PhaseHeavy Phase
Temperature (oC)This Month97.00
Last Month96.00D1D2D1D2D1D2
Oil % (x)This MonthX7.503.3269.580.95
S.D0.510.150.750.02
Last MonthX7.383.3069.620.94
S.D.0.080.150.660.01
VM % (x)This MonthX88.1976.139.6295.12
S.D0.870.720.190.32
Last MonthX88.6476.319.7395.14
S.D.0.171.010.100.56
NOS % (x)This MonthX4.3120.5520.803.93
S.D0.980.770.940.31
Last MonthX3.9820.3920.653.92
S.D.0.220.640.600.61
Operating HoursT MthX465.00
L MthX335.00
Comments :
Decanter performance was fair. HP recycled by using separator DA30.
Main Menu
Dilution
PAGE 12
2.3.3.DILUTION RATE & ABSOLUTE OIL LOSS
This MonthLast Month
XS.D.XS.D
DILUTION RATE %20.801.5920.401.45
Separator Waste to FFB ratio0.570.010.560.01
Decanter cake to FFB ratio0.031.240.030.04
Absolute Oil loss in Separator/Centrifuge kg/mt FFB4.720.194.660.16
Absolute Oil loss in Decanter Cake kg/mt FFB0.930.060.910.14
Total Oil loss kg/MT FFB5.650.255.570.30
2.3.4.OIL LOSSES AFTER DEOILING TANK TO EFFLUENT
DescriptionThis MonthLast Month
After Deoiling tank (OLWB)0.870.87
After Cooling pond0.860.84
Comments :
Total absolute oil loss 5.65 kg/mt FFB slightly higher compared to last month.
The OLWB after deoiling tank was < 1%.
Main Menu
Purifier
PAGE 13
2.3.5.PURIFIER & VACUUM DRYER
PURIFIERBefore PurifierAfter Purifier
No: 1No: 2No: 1No: 2No: 3No: 4No: 5
% VMThis MonthX0.56
S.D0.05
Last MonthX0.56
S.D.0.04
% DirtThis MonthX0.04
S.D5.32
Last MonthX0.05
S.D.4.78
VM Rem. EffThis MonthX
S.D
Last MonthX
S.D.
Dirt Rem. EffThis MonthX
S.D
Last MonthX
S.D.
2.3.6.VACUUM DRYER
VACUUM DRYERVacuum (-cm Hg)VM % Before DryerVM % After DryerVM. Removal Eff.
XS.DXS.DXS.D
No: 1This Month0.560.050.120.0278.57
Last Month0.560.040.110.0180.36
No: 2This Month
Last Month
No: 3This Month
Last Month
Comments :
Production oil quality for dirt quite high.
To improve further on decompaction of tanks.
Main Menu
NutKernelStation
2.4.NUT & KERNEL STATIONPAGE 13.1
2.4.1.NUT SILO & KERNEL SILOS
DESCRIPTIONNo: 1No: 2No: 3No: 4
% VM Fresh NutThis MonthX20.9120.95
S.D0.020.08
Last MonthX20.9020.94
S.D.0.100.01
% Dried NutThis MonthX20.1220.24
S.D0.040.05
Last MonthX20.1120.18
S.D.0.040.04
% Drying EfficiencyThis MonthX3.933.39
S.D
Last MonthX3.783.63
S.D.
2.4.2.KERNEL SILO
This MonthLast Month
1234512345
Temperature oCTop38.0036.0038.0030.0037.0038.0034.0032.0036.0045.00
Middle46.0042.0046.0040.0049.0046.0044.0040.0046.0045.00
Bottom70.0068.0070.0060.0069.0070.0068.0060.0070.0063.00
% VM Fresh KernelX20.1820.15
S.D0.050.04
% Dried KernelX5.025.045.364.925.045.015.245.095.085.14
S.D0.070.07
% Drying Efficiency75.1275.14
Comments :
The quality of kernel was satisfactory.
Main Menu
NutCrackingEff
2.4.3.NUT CRACKING EFFICIENCYPAGE 13.2
R I P P L E M I L L
Nut Composition before Cracker (INPUT)No: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9
XSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Nut (%)91.412.9191.602.12
Broken Nut (%)3.981.833.621.77
Whole Kernel (%)2.660.811.900.69
Brokern Kernel (%)1.500.481.470.37
R I P P L E M I L L
Mixture Composition after CrackerNo: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9
XSDXSDXSDXSDXSDXSDXSDXSDXSD
Whole Kernel (%)36.804.2937.483.90
Broken Kernel (%)13.902.6913.492.43
Uncracked Nut (%)2.891.072.590.85
Half cracked Nut (%)
Nut Cracking Eff.Kernel Recovery Eff.
XSDXSD
Ripple Mill No: 196.971.1496.530.54
Ripple Mill No: 297.280.7796.570.50
Ripple Mill No: 3
Ripple Mill No: 4
Ripple Mill No: 5
Ripple Mill No: 6
Ripple Mill No: 7
Ripple Mill No: 8
Ripple Mill No: 9
Comments :
Nut cracking and recovery efficiency were satisfactory.
Main Menu
KernelLosses
PAGE 14
2.4.4.KERNEL LOSSES / COST
This MonthLast Month
Line 1Line 2Line 3Line 1Line 2Line 3
XSDXSDXSDXSDXSDXSD
Cyclone Fibre0.420.070.420.10
LTDS1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage
0.530.930.720.78
Hydrocyclone (PK in wet shell)
Claybath0.960.070.980.12
2.4.5.RUNNING COST
This MonthLast MonthTodate
Kernel Produced (mt)1,183.810826.8405,070.390
Total Kaolin or Calcium Carbonate Cost (RM)2,382.0602,215.20011,532.270
Other Cost e.g Sodium Silicate (RM)
Cost / MT of PK (RM)2.0122.6792.274
Cost / MT of FFB (RM)0.0950.1260.103
Comments :
All the losses was maintained at < 1%.
Restart 2nd stage LTDS on 20.2.2017.
Main Menu
BoilerPowerHouse
PAGE 15
2.5.BOILER / POWER HOUSE
2.5.1.BOILER HOUSE
DescriptionThis MonthLast MonthTodate
Boiler Chemical Cost (RM)3494.002460.6112141.75
Cost / MT FFB (RM)0.140.140.14
2.5.2.POWER HOUSE
DescriptionOperating HoursTotal KwH GeneratedDiesel Consumption (Litres)KwKwHr / LitTurbine / Dieset Gen Set Kw
This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month
Turbines>NadrowskiAllan KKKDresser RandElliotShinkoTurbodyneNadrowskiOthers
No. 1 (504 KW)----504
No. 2 (504 KW)----504
No. 3 (1200 KW)-1.0-500.01200
No. 4 (1500 KW)500.50331.3660000.0364100.01500
Diesel Gen Set >CaterpillarCaterpillarCumminsListerOthers
No. 1 (250 KW)1.0-60.0-21.002.90250
No. 2 (150 KW)43.019.01740.0600.0579.00200.03.003.00150
No. 3 (360 KW)----360
KwHr / mt FFB (Turbine + Genset)26.5Steam Consumption per KwHr (Turbine)3.6
2.5.3.TNB POWER SUPPLY
This MonthLast MonthTodate
KwHrRMKwHrRMKwHrRM
Palm Oil Mill135580.0058674.2289392.0038681.46674508.00291890.47
Rubber Factory
Ecomat Plant
Total135580.0058674.2289392.0038681.46674508.00291890.47
Comments :
TNB power supply started on 21/4/2014.
Main Menu
WaterTreatment
PAGE 16
2.6.WATER TREATMENT PLANT
2.6.1.WATER CONSUMPTION
Water consumed
%
DescriptionThis MonthLast MonthThis MonthLast Monthm3/mt FFB
DomesticOwn303.74
Estate
Mill39931.0027242.001.60
FC
TOTAL40234.7427242.000.000.001.60
2.6.2.WATER TREATMENT COST
This MonthLast MonthTodate
Chemical Cost (RM)400.00720.002840.00
Cost /m3 water (cts / m3)0.010.03
Cost /mt FFB (cts / mt FFB)0.020.040.03
Water Consumption (m3 / mt FFB)1.601.55
2.6.3.MONTHLY LICENCE COST
PUMPING RAW WATER FROM RIVER
This MonthLast MonthTodate
Total Volume of water (m3) consumed
Total Cost (RM)
Comments :
Water consumption was recorded at 1.60m3/mt FFB. Which is slightly higher than previous month.
Raw water is pumped from tube well. Domestic usage supplied by LAP.
Main Menu
General
PAGE 17
2.7.General (Visitors / Security / Training Programme / Details of Breakdown, etc)
2.7.1.Visitation
DatePersonRemarks
7.4.172 personPemeriksaan JKKP (Mohd Fauzi & Mohd Fazli)
13.4.171 personInspection - JKKP ( Rufaizal)
15.4.171 personPermohanan Permit Potongan - JTK Manjung (Tuan Hj. Nazri)
2.7.2.Training
DateRemarks
2.7.3.Security
DateRemarks
2.7.4.OSH Matter
DateRemarks
6.4.17Taklimat PPE No.1/2017
2.7.5.RSPO Matter
DateRemarks
2.7.6.Amenities
DateRemarks
2.7.7.Water Supply
DateRemarks
2.7.8.EFB DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
20.003,926.963,921.9625.00
2.7.9.DECANTER CAKE DISPOSAL
Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)
10.00564.92554.9220.00
Main Menu
General2
PAGE 17.1
2.8.0.Effluent Treatment
DateRemarks
2.8.1Mill Downtime
Line 1Line 2
DateHoursDetailsDateHoursDetails
4.3.174Sterilizer feed FFB Conveyor chain snapped.
5.3.173Nut conveyor ribbon bent and stuck.
14.3.173FFB conveyor No. 5 chain snapped.
Total100
2.8.2Housekeeping / Beautification / Linesite / Compound
DateRemarks
2.8.3.Others
DateRemarks
Comments
Main Menu
General3
PAGE 17.2
2.8.4.Effluent Result For March 2017
DOE LimitTQCC Result
apHNA7.5
bBOD (mg / l)5000 Max862
cCOD (mg / l)NA2976
dTotal Nitrogen (mg / l)NA204
eAmmonical Nitrogen (mg / l)NA161
fTotal Solids (mg / l)NA7387
gSuspended Solids (mg / l)NA2580
hOil & Grease (mg / l)NA33
2.8.5Trailing Report
LocationTimeTime taken in Hrs/MinDistance in kmRemarks
(estimate)
FromToFromTo
-------
Findings : -
Main Menu
ManPower
PAGE 18
3.0MANPOWER
3.1.EMPLOYEES
MALAYSCHINESEINDIANSOTHERSTOTAL
Executives21-3
Subordinate Staff131317
TOTAL1523020
3.2.SUBORDINATE STAFF LEAVE STATUS
LeaveLeaveLeaveLeave Taken Todate (C)
B/F fromEarned TodateTaken
Year '16for Year '17(A+B)ThisBal
No.NAMEPosition(Days)-A(Days)-BTotalMonth(A+B-C)
1BURHANUDDIN BIN MOHDLAB SUPERVISOR024243420
2FARIDAH BT TALIBW/BRIDGE CLERK024240618
3LAI AH FONGBOILER C/MAN018181513
4ZULINA BT MAT JUNOSCLERK024242519
5JOHARI BIN ALISUPERVISOR324273522
6ABDUL RAHIM BIN ARSADSTORE CLERK024244717
7MOHD SAAD BIN BAKARBOILERMAN018181216
8ABU HASSAN SHAARI BIN MOHAMADFOREMAN024240222
9JAMALUDDIN BIN AHMAD MANSURBOILERMAN018180018
10NORHAYATI BT MAT ISAW/BRIDGE CLERK024241618
11VELAN A/L SUBRAMANIAMBOILERMAN018183612
12ARUMUGAM A/L MUNIANDYASST. FOREMAN017170116
13DEVADAS A/L MARIAPPANBOILERMAN017172314
14MOHAMAD HAFIS BIN HASSANELECTRICAL C/MAN0212171110
15MOHD YUSOFF BIN MOHD HUSSINASST. FOREMAN0212151110
16NURULHUDA BT GHAZALICHIEF CLERK021210021
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
Comments :
Main Menu
Employee
PAGE 18.1
3.3EMPLOYEE (MILL WORKERS)
(A)CHECKROLL
EmployeesDependants (Resident)Total
(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total
Bumiputera30333- 033
Chinese- 0- 0- 0
Indian13114- 014
Grand Total43447- 0- 0- 047
(2) NON-MALAYSIAN
Sri Lanka- 0- 0- 0
India1717- 017
Indonesia1616- 016
Bangladeshi44- 04
Thai- 0- 0- 0
Filipino- 0- 0- 0
Grand Total37- 037- 0- 0- 037
Total Checkroll80484- 0- 0- 084
(B)CONTRACT / TEMPORARY
EmployeesDependants (Resident)Total
(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total
Bumiputera- 0- 0- 0
Chinese- 0- 0- 0- 0
Indian- 0- 0- 0
Grand Total- 0- 0- 0- 0- 0- 0- 0
Main Menu
Appendix1
PAGE 19
Appendix 1
PROGRESS REPORT FOR THE MONTH
OF MARCH 2017
UnitThis MonthLast MonthTodatePrevious Todate
1.0FFB
1.1.1Weight of FFB processedMT24,957.17017,575.760111,683.93086,726.760
1.1.2EstimateMT18,250.00016,239.000110,095.00091,845.000
1.1.3Shift HoursHrs- 0- 0
2.0OIL MANUFACTURE
2.1.1Weight of Oil ProducedMT5,111.3903,577.65023,223.01018,111.620
2.1.2EstimateMT4,016.0003,572.00024,220.00020,204.000
2.1.3Oil Extraction Rate%20.4820.3620.79
2.1.4Estimate%22.0122.0022.00
2.1.5Press Running HoursHrs.1,200.75802.255,247.054,046.30
2.1.6Production HoursHrs.433.25300.501,937.751,504.50
2.1.7Downtime (Line 1)Hrs.10.00- 032.0022.00
2.1.8Downtime (Line 2)Hrs.- 0- 0
2.1.9Press Capacity per unitMT / hr20.7821.9121.29
2.2.0F.F.B. Manufactured / HoursMT / hr57.6058.4957.64
2.2.1Oil Recovered / HoursMT / hr11.8011.9172.2560.45
3.0KERNEL MANUFACTURE
3.1.1Weight of kernel ProducedMT1,183.810826.8405,070.3903,886.580
3.1.2EstimateMT857.000763.0005,175.0004,318.000
3.1.3Kernel Extraction Rate%4.744.704.54
;3.1.4Estimate%4.704.704.70
3.1.5Production HoursHrs.433.25300.501,937.751,504.50
3.1.6Kernel Recovered / HrMT / hr2.732.752.62
4.0DESPATCH AND STOCK
4.1.1Oil DespatchedMT5,626.1403,250.42022,455.41016,829.270
4.1.2Oil in StockMT1,202.5101,717.2606,499.6605,297.150
4.1.3Kernels DespatchedMT1,000.7001,056.5404,878.6603,877.960
4.1.4Kernels in stockMT338.900155.7901,301.890962.990
- Packed / Bulk SiloMT338.900155.7901,301.890962.990
- Kernel in BagMT- 0- 0
Remarks :
Main Menu
MajorMaintRep1
PAGE 20
MAJOR MAINTENANCE REPORT FOR THE MONTH OF MARCH 2017
(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION
(4) HOISTING / TIPPER AND THRESHING STATION
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MajorMaintRep2
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MAJOR MAINTENANCE REPORT FOR THE MONTH OF MARCH 2017
(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION
(8) CLARIFICATION STATION
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MajorMaintRep3
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MAJOR MAINTENANCE REPORT FOR THE MONTH OF MARCH 2017
(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION
(12) EFFLUENT STATION
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MajorMaintRep4
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MAJOR MAINTENANCE REPORT FOR THE MONTH OF MARCH 2017
(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL
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