LAKSHMAN GOWDA

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 1

    INDUSTRY PROFILE

    This profile is designed to be a reference resource for existing and prospective small

    business owners, particularly as they assess how their business is operating and developing plans

    for the future.

    The water industry provides drinking water and wastewater services (including sewage

    treatment) to households and industry. The modern water industry operates sophisticated and

    costly water and wastewater networks and sewage treatment plants, and typically consumes1-2%

    of GDP. It is generally a natural monopoly, and as a result is usually run as a public service by a

    public utility which is owned by local or national government. In some countries, notably

    France, the UK and Italy, the water industry is regulated but services are largely operated by

    private companies with exclusive rights for a limited period and a well-defined geographical

    space. There are a variety of organizational structures for the water industry, with countries

    usually having one dominant traditional structure, which usually changes only gradually over

    time.

    Todays companies must urgently and critically rethink their business mission and

    marketing strategies. Instead of operating in a market place of fixes and know competitions and

    stable customer preferences todays companies work in a war zone of rapidly changing

    competitors, technological activities, new laws, managed trade policies and diminishing

    customers loyalty. Companies find themselves competing in a race where the road signs and

    rules keep changing, where there is no finish line, no permanent win, they simply must keep

    racing, hopefully in a direction where the public wants them to go.

    In the day when it was business usual companies could succeed by producing their

    products and supporting them with hard selling and heavy advertising, this was called

    marketing.

    Considering the fact that todays customers face a plentitude of products in every category, they

    exhibit varying diverse requirements for product service combinations and prices. They have

    high and rising expectations of quality and service. In the face of their vast choices, customers

    will gravitate to the offering that busy meet their individual needs and expectations they will buy

    on the basis of their percentage of value of the products.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 2

    PRICING

    The expanding market has produced its own price war, with prices falling from about

    $1.09 for one and half-liter to as low as 69 cents. Currently, the price of a five-gallon delivered

    bottle of water ranges from $2.50 to $9.00. A cooler rental per month ranges from $6.00 to $9.75.

    The Parle Bisleri Company was the largest bottled water manufacture in the company.

    Bisleri has 11 manufacturing units spread across different locations. Bisleri International Pvt.

    Ltd. had got 40 contract Packers in various cities.

    HISTORY

    In 1967, Bisleri an Italian company, started by Signor Felice Bisleri, first brought the idea

    of selling bottled water in India. It started a company called Bisleri India. In 1969, Ramesh

    Chauhan, the Chairman of Parle Exports, bought over the brand. In those days, Bisleri packaged

    drinking water was available in glass bottles.

    Being a returnable package owing to various other problems such as breakage and

    weight, in 1972-73, Bisleri was made available in PVC (Poly Vinyl Chloride) bottles. After this

    plastic packaging was introduced, things started to change, and sales increased rapidly.

    The upsurge in the sale of Bisleri started in 1993 as Ramesh Chauhan sold off the Parle stable of

    brands, including Thumps Up, Limca and Gold Spot. Recognizing the potential of the packaged

    drinking water market, he then went on to concentrate on making Bisleri a top selling brand in

    India.

    BISLERI STARTS IN EUROPE

    While the company over European standards is going on in India, Bisleri, he

    acknowledged Indian market leader is now set to sell Bisleri in Europe and American. The

    C.F.T.R.I tested Bisleri water suing European standards and found not Detected for all

    pesticides specified. This European launch will silence critics who had raised issues concerning

    bisleris water quality. The company stands proud by its high international quality and has the

    confidence to take the European market.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 3

    Mr. Ramesh Chauhan, chairman, Prle Bisleri, says, the fact that we have reached out to

    international markets is an acknowledgement of our quality and out penchandt fir safety and

    purityHallmarked for purity and safety, Bisleri for Europe will be bottled in three attractive and

    convenient sizes of 500m., 1.2 liter and 1.5 liter bottles at state of the art operations in France.

    Every year 3.1 billion containers will be filled. Forecasted sales of whopping $ 10 million in

    Europe, the brand will be soles through 28 distributors across Europe. Bisleri will be sold in

    Europe and America through existing Maaza distributors across Europe. Bisleri will be sold in

    Europe and America through existing Maaza distributors and retail outlets.

    Bisleri is known for packaging innovations in India. The international Bisleri also

    includes still water and the greatness of sparkling waters from the Ardennes Mountains, available

    with trendy sports caps and screw caps.

    BISLERI IN THE WATER WAR

    In 1998, the branded mineral water had grown to a 424 million liter business, valued at

    Rs.4 billion. There were 200 brands available in the country. In their bid to gather greater

    market share, many Co., including Parle Bisleri tried to make quality and the purification process

    as a unique selling proposition (USP).

    In 2000, the branded water market has grown to rest. 7 billion new players like Pepsis

    Aquafina, Coco-colas kinley and Nestle Pure life entered the market. The market was

    segmented into premium popular and bulk segment. The Premium segment was the least

    erowded with just 4 brands. French transnational Donones Evian and Gerrarelle and Nestle

    perrice and sanpellagrina. The popular segment was where most of the action was Bisleri,

    Bailley, Aquafina and Kinely were some of the dominated brands in this segment in the bulk

    segment (15, 12, 20 liter). Bisleri was a major player with Kinely and Aquafina staying out this

    segment.

    As product differentiation on the basis of quality become increasingly difficult, with each

    company claiming that its brand was safe and pure, companies began to use packaging to

    differentiate their products. Bisleri introduced a tamper proof seal in the 500 ml bottle.

    However, analyst felt that bisleris efforts to reinforce its Pure and safe image with a tamper

    proof seal may not be all that effective as competitors also had similar tamper proof scaled

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 4

    bottles. They felt that it was companies with strong distribution channel that would do well in

    the long run.

    By 2001 the mineral water market was worth Rs.10 billion was growing at the rate of

    40% a year. Kinley and Aquafina made inroads into the market and March 2001, Kinley had a

    10% market share. Aquafina had 4% and the share of Bisleri had come down to 51%. By June

    2001, bisleri market share was 47% and Aquafina and Kinley together accounted for over a third

    of the market.

    THE PRESENT SENARIO OF THE COMPANY

    When Parle Exports took charge of the brand operation and the business took off in the

    market. With factories across India and a strong distribution network, Bisleri established itself as

    a force to reckon with in the domestic packaged drinking water market.

    Earlier the packaged drinking water market consisted of five star hotels, tourists and

    foreigners. As a marketing strategy, a conscious decision was taken by the company that only

    40% of the sales should come from these outlets and 60% from general market i.e., pinwales,

    street ships, general stores and even non-tourists.

    This brought about a sea change in the perception in the consumers mind about

    consumption of Bisleri. Earlier, drinking bottled water was considered to be more of a status

    symbol. That thinking has slowly changed to the point where today, not drinking Bisleri is

    considered as being behind the times. Such has been the presence and penetration of the Bisleri

    brand in the bottled water segment.

    About two years ago, a strategy was adopted to concentrate aggressively on the home

    market. The habit of boiling water or using electronic gadgets was not adequate, since the source

    of water itself was unreliable. The bulk packages like the 2, 5 and 20 liter bottles were

    introduced to meet this market need. The price per liter went down as a result, making bottled

    water very economical for the consumer.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 5

    COMPANY PROFILE

    The bottling and marketing plant in Bangalore was setup in the year 1982 with work

    force. In the starting the production rate was 600 cases per day. The work force has become

    double in numbers due to the sincere commitment given by the top management and thus

    production capacity could able to increase up to 6000 cases per day. The company is doing their

    distribution and marketing function with its 20 trucks and 2 autos using these vans and autos it

    performs both direct Selling and Indirect Selling activities. In which one salesman and a deliver

    boy will accompany in each van.

    A BACKGROUND AND INCEPTION OF THE COMPANY

    In 1967, Bisleri an Italian company, started by Signor Felice Bisleri, first brought the idea

    of selling bottled water in India. It started a company called Bisleri India. In 1969, Ramesh

    Chauhan, the chairman of Parle Exports, bought over the brand. In those days, Bisleri packaged

    drinking water was available in glass bottles.

    Being a returnable package owing to various other problems such as breakage and

    weight, in 1972-73, Bisleri was made available in PVC (Poly Vinyl Chloride) bottles. After this

    plastic packaging was introduced, things started to change, and sales increased rapidly.

    The upsurge in the sales of Bisleri started in 1993 as Ramesh Chauhan sold off the Parle

    stable of brands, including Thums Up, Limca and Gold Spot. Recognizing the potential of the

    packaged drinking water market, he then went on to concentrate on making Bisleri a top selling

    brand in India.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 6

    B.NATURE OF THE BUSINESS CARRIED ON

    The Bisleri international private limited established in Bangalore in the year 1998.

    It is the first drinking water industry in India (pioneer)

    Packaging drinking water which contains:

    500ml

    1 Lt

    2 Lt

    5 Lt

    20 Lt

    Filling water also supply

    C. VISION, MISSION AND QUALITY POLICY

    VISION:

    Bisleri mineral water deserves the best quality and presentation at an affordable

    price. We must have world class quality at the lowest production cost; this will make as

    an unbeatable leader and will have satisfied loyal customers.

    MISSION:

    To provide the highest quality product, keeping in mind all aspects including

    freshness, purity and safety, and making it easily available to the consumer at a very

    affordable price.

    QUALITY POLICY:

    The casing tube itself is protected with stainless steel mesh to give a preliminary filtration

    to the water.

    Ultra filtration gives water reduction in turbidity and adds sparkle

    Activated carbon purifier to remove colour and odour in water

    Reverse osmosis membrane has porosity of less than 0.01 micron the process renders

    water free micro-organism.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 7

    To ensure Bisleri is held safe free from contaminations, ultraviolet treatment and

    orgnisation process is carried out. Ozone a very powerful bactericide with no side effect, as it

    disintegrates into oxygen within couple of hours.

    Sterilization effect of organized water continues even after water is packaged, thereby

    ensuring safety of Bisleri up to its final packing. To ensure high quality of packing materials,

    components like caps and bottles are manufactured in-house.

    Good manufacturing practices are stringently followed at all times. Processing is

    religiously monitored at every stage. Testing source water, processing parameters, microbial

    quality, packaging material integrity and finally, shelf life studies, forms an integral part of

    quality and safety assurance plan.

    D. PRODUCT / SERVICE POLICY:

    A CLEAR DIFFERNTIATION IS HAPPENING AMONG THE MADLY OF WATER

    BRAND IN TERMS BOTH PRICING AND POSITIONING. WHILE BISLERI IS TOUTING

    ITSELF AS Pure and Safe brands like bailey, yes and hello are trying to ride the mineral water

    wave. And Evian launched by French drinks. The facts however remind that almost all players

    in the category are positioning themselves on the purity and hygiene platform. In the scenario ho

    will Mr. Chauhan differentiates Bisleri from the other and most importantly for how long.

    Mr. Chauhan has been trying to differentiate Bisleri by its breakaway seal as an assurance

    or purity. As he says almost 76% of consumption of bottled drinking water happens in transit.

    Marked research conducted Bisleri revealed that the other overriding concern for this set of

    buyers is the tampering of the seal and reused bottles. Man has witnessed used bottles being

    refilled at railway station. So when a consumer buys mineral water, he would like to be assured

    that the water has not been tampered with.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 8

    Technology Developments

    To make sure that the product that reaches the consumer is always of highest standard

    and also meets international standards; Bisleri has always been involved in improving its product

    packaging. One such recent development is the tamper proof break away seal. Bisleri also

    recognizes the need to produce environment friendly products and is working on the PET

    project.

    The breakaway seal:

    Keeping in mind the consumers need to recognize a genuine product that cannot be

    tampered with, Bisleri developed the breakaway seal. The unique cap has been patented and

    cannot be duplicated or tampered with. This technology development in the product ensures that

    the consumer will only get a highly safe product when they consume Bisleri packaged drinking

    water.

    E. AREA OF OPERATION

    NATIONAL OPERATION

    Bisleri International private limited has also developed network with over 500 customers

    throughout the country, who in term have a network of sub dealers and retail outlets, Bisleri

    International Private Limited has established network at Delhi, Chennai, Hyderabad, Bangalore,

    Mumbai, and it is mainly represent at Bangalore & Chennai. Calcutta, Goa, Ahmadabad, Jaipur,

    Noida and Ludhiana.

    REGIONAL OPEATION

    Bisleri Internationals Regional office is at Bangalore & Chennai.

    This emphasis contributes greatly to the sustained growth in the international markets.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 9

    Functions:

    Integrated water system (water supply, sewerage (sanitation) system, and waste water

    treatment) by far the most common

    Separation by function (eg. Dutch system where sewerage run by city, water supply by

    municipal companies, and water treatment by water boards)

    Other separation (eg. Munich, where separations into three companies for bulk water

    supply, water and waste water network operations, and retail)

    Standards

    Whatever the ownership structure, water quality standards and environmental standards

    relating to wastewater are usually set by national bodies, such as (in the UK) the Drinking Water

    Inspectorate and the Environment Agency. For countries within the European Union, water-

    related directives are important for water resource management and environmental and water

    quality standards. Key directives include the Urban Wastewater Treatment Directive (requiring

    most towns and cities to treat their wastewater to specified standards), and the water Framework

    Directive 200, which requires water resource plans based on river basins, including public

    participation based on Aarhus Convention principles. See water time the internation context,

    section2. International Standards (ISO) on water service management and assessment are under

    preparation within Technical Committee ISO/TC 224.

    The water industry supplies around 15 billion liter of water per day. It also collects and

    disposes of over 10 million tons of waste every day. To do this the industry has over 350,000km

    of sewers, 6,000 discharges from sewage treatment works and 25,000 intermittent discharges.

    As a result the water industry has the potential to have a great impact on the environment.

    Managing this impact is the business of the Environment Agency, the 10 water and sewerage

    companies and the 13 water supply companies. The Environment Agency is the environmental

    regulator for the water industry. We analyze, inform and advice on its environmental

    performance in delivering existing environmental requirements. We are establishing new

    environmental requirements through the water companies Asset Management Plans (AMP),

    which is one part of the periodic review process.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 11

    providers, which are administered by the Economic Regulation Authority. The Minister is also

    responsible for issuing pricing references on water matters to the ERA. We provide the Minister

    with advice in relation to setting the by-laws that control water prices charged by providers and

    assists the minister in the development of water industry policy. Key areas include competition

    and industry structure policy and meeting Western Australias obligations under the National

    Competition Policy Agreement. We also provide support to the Minister in meeting the

    obligations of existing legislation. These obligations include the approval of major works such

    as water tanks and mains, the approval of prices set in by-laws and the appointment of members

    to the regional water boards.

    F. OWNERSHIP PATTERN

    Bisleri International Pvt. Ltd is a partnership trading concern operated under the

    ownership of Mr. Ramesh Chauhan group it creating one of the little vertically integrated

    package drinking water manufactures in India.

    The shareholders of Bisleri International Pvt. Ltd were allotted shares of your company as per

    the exchange ratio fixed in the scheme of amalgamation. The board of dir4ectors welcomes the

    shareholders of Bisleri International Pvt. Ltd. who have now become the shareholders of the

    company.

    The accounts of company for the year ended 31st March 2005 were prepared taking into account

    the Stake and therefore, the figures for the year under review are not comparable with those of

    the previous year.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 12

    G. COMPETITORS INFORMATION:

    Bisleri is suffering some of the drawbacks from the competitors such as,

    Aquafina

    Bailey

    Kinley

    Kingfisher

    Mc. Dowell

    Director special (DTS)

    Royal challenge

    Manickchand

    Binbu

    Kauveri

    Aavari.

    As these companies are recently established and investing more on Advertisement and

    Research sales, they are pushing back the Bisleri Company and finding their place in the market.

    As the competition is the main drawback for all the companies, there is no stand by any

    of the company without more investments, so investment should be planned and competed and

    should be created in the global market place.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 13

    H. INFRASTRUCTURE FACILITIES:

    Production facilities

    There is a continuous process of Productions in total 2 shifts as:

    7-30 am to 7-30 pm

    7-30 pm to 7-30 am

    Two supervisors in each shift in all units.

    Approximately 90 employees are working in each shift

    As told previously the type of process is batch process. Batch process means group of

    people engaged in a particular work.

    Likewise, number of groups engaged in each unit assigning different type of work say in

    air blowing section bottle moving, bottle fixing, filling bottle packaging.

    There are intervals for every 3 hours of breakfast, lunch and for tea etc. the company

    providing free coffee, tea to all the employee 4 times a day.

    Company provides mask, shoes, glouse & gown before starting the work to all the

    employees.

    Rest rooms; if the employees get tired they can take rest for mean while. If any injurious

    occur in the work place the hospital will be paid by company itself.

    Incentives:

    The company provides incentives to the employees depending on their capacity of

    doing work, daily production, interest towards the work, participation, skills

    implementing in the work.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 14

    INDUSTRIAL ACCIDENTS:

    According to the factories Act of 1948, it is an occurrence in an industrial

    establishment causing bodily injury to a person who makes shim unfits to resume his duties in

    the next 48 hours.

    CAUSES OF ACCIDENTS:

    Improperly guarded equipment

    Defective equipment

    Unsafe storage, congestion, overloading.

    Poor house keeping

    EMPLOYEE SAFETY:

    Bisleri should formulate and implement a safety policy. The procedure to be adopted

    naturally depends upon the size of a company.

    The machinery, which posses danger to the employee working on it, is generally

    Covered or fenced carefully when it is in operation. Safety glasses or plastic eye-shields

    to protect the eyes from the hazards of fire, glare, dust and fumes, hard protective caps to prevent

    head injuries, gas masks to prevent the inhalation of poisonous fumes, gloves to protect the

    hands against acids and explosive materials; safety shoes, overall skin guards and safety apparel

    for the protection the body- all these are provided for the use of workers.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 15

    INDUSTRIAL HEALTH

    The prevention and maintenance of physical, mental and social well being of workers in

    all occupations;

    Prevention among workers of ill-health caused by the working conditions;

    Protection of workers in their employment from risks resulting from factors adverse to

    health and

    Placing and maintenance of the worker in an occupational environment adapted to his

    physical and psychological equipment.

    ACHIVEMENTS:

    It is achieved as number 1 packaged drinking water in the country

    .

    Sales target

    Marketing inputs

    20 liter plan

    Manpower

    Production plan

    Cost control

    Profit projection

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 16

    WORK FLOW MODEL

    The group of Bisleri International Private Limited has following model

    Then stored in the stores department

    Issue of Raw Material by FIFO method

    Packaging of products

    Finished goods storage

    Dispatch of Products for sale

    First Receipt of Raw Material

    Raw Material received are subject to Quality Control Analysis

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 17

    k. FUTURE GROWTH AND PROSPECTUS:

    Bisleri was the first to market bottled water in a totally virgin market and naturally people

    associate the brand with bottled water. Now Bisleri is perhaps already ten steps ahead of its

    competitors and will endeavor to widen its gap in the times to come. Bisleris brand positioningstresses on pure, clean safe drinking water.

    Some of the future plans to maintain the tip spot that Bisleri commands in the Indian market are:

    New pack sizes in bottles and cups

    Increase the distribution network with an investment of over 200 crores

    Strengthen presence in traditionally weak areas by setting up 12 new bottling facilities at

    a cost of rest 150 crores.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 18

    Mc KINSEY 7-S FRAME WORK IN BISLERI

    There are many management approaches. Which talk about managing the things and

    Operations in an organization? One of the famous modes to analyze the pattern of Management

    is Mc 7s frame work.

    The 7s model is better known as Mc Kinseys 7s, this is because the two persons who

    Developed this module. Tompetus & Robert waterman have been consultant at Mc Kinseys and

    co at that time. They described that an organization is not that just structure but consist of 7s

    elements. Which can be distinguished into so called Hard Ss & Soft Ss?

    The model is very much helpful in viewing the interrelationship of strategy. Formation

    And interpretation it focus Managers attention to a verification of activities. That may affect the

    implantation of any strategy as the model originally developed as a way of thinking more

    broadly about the problems of organizing effectively. It is a judge tool for the implementation of

    the strategy.

    Structure

    Strategy

    Skills

    Staff

    Style

    Shared

    values

    Systems

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 19

    The 7s model is mainly distinguished into two types

    Hard s model

    Soft s model

    The Hardest elements are visible and easy to identifies as they can be found in a Strategy

    elements, corporate plans, organization charts and other documentation of the Company they

    include

    Strategy

    System

    Structure

    The soft elements are basically fishable because of difficult involved in describing them as

    capabilities, values and elements of corporate culture and frequently developing and changing,

    they involve

    Style

    Staff

    Skills

    Shared Values

    STRUCUTURE:

    Under the liberalized business environment increased global competition and rapid

    technological changes. It has become imperative for management to evolve and

    organizational structure that will be able to effectively respond to the dynamic condition

    is the environment.

    The dynamic conditions of the environment dictate a responsible organizations focusing

    to the needs of ever changing customer requirement.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 20

    ORGANISATION STRUCTURE OF BISLERI INTERNATIONAL PRIVATE LIMITED

    Deputy General Manager

    Production

    Department

    Quality Ctrl

    Department

    Dispatch

    Department

    Admin

    Department

    Accounts

    Department

    Sales

    Department

    Plant

    Manager

    Sales

    Manager

    Account

    Manager

    Admin /

    HRexecutives

    Quality

    Incharge

    Dispatch

    Sales

    Executives

    O erator

    ASMBlowing

    Staff

    Cashier

    Accountant Chemists Microbiologists

    Loader

    Supervisor

    Sales Man

    Operator

    Filling

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 21

    PRODUCTION DEPARTMENT

    Production department is the main center of the organization. It plays an important role

    in converting raw materials into finished goods.

    FUNCTION OF PRODUCTION DEPARTMENT

    To follow up the daily production schedule.

    To cover the deviation, if any from the standard.

    To upgrade technical efficiency of production.

    To maintain co-ordinate relationship with all other key departments.

    PRODUCTION

    DEPARTMENT

    FITTER

    TECHNICIANS

    MAINTENANCE

    DEPARTMENT

    FILLING SECTION

    FILLING

    INCHARGE

    OPERATOR

    FILLERSHELPERS

    OPERATORS

    SHIFT INCHARGE

    BLOWING SECTION

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 22

    VARIETY OF PRODUCTS OF BISLERI PACKAGED DRINKING WATER

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 23

    FILLING SECTION

    Filling Incharge

    Operators

    Fillers

    Filling department is one of the important departments, which performs filling of mineral water

    into the bottle in an automated way. Filling incharge will inspect the process of filling and take

    the corrective measure, if any deviation arises.

    Objective of Filling Department

    To reduce the wastage in bottles, lids and wrappers.

    To utilize the mineral water at fullest possible extent.

    To minimize the labour cost.

    To increase the product in minimum cost.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 24

    DAMAGE REPORT

    DATE

    NO.

    SL. NO. TIME

    FILLING SECTION

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    STORES DEPARTMENT

    Manager

    Assistant

    FUNCTION OF THE STORES DPEARTMENT

    Receipt of goods into stores.

    Protection and purchase of material goods.

    Issue of materials.

    Checking the invoice with material received note and purchase order in respect of quality

    and quantity of material received.

    Maintaining stock of materials and

    Finally maintaining proper records.

    Various documents used in stores department

    Purchase Indent: Contents of purchase indent are the specification of material name,

    unity required, quantity to be ordered. Stock on hand, quantity outstanding if any

    average monthly consumption, last purchase date and remarks. This indent is given by

    user department to stores department to which finally goes to material department.

    Stores

    Supervisor

    Store keeper

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    Purchase Order: It is a basic record for any purchase. All the specifications, rates,

    quantities etc, will be in writing. Andy document relevant while purchasing is to be

    given to supplying party at the time of delivery with the authorized signature and

    concerned indent number with terms and conditions on the overleaf of purchase order.

    The supply of materials will be made accordingly.

    Documents to be maintained after receiving the goods to the stores department:

    The first document of the stores department is goods received record (GRR) a copy of

    which is sent to quality control department or to the concerned department in the

    organization.

    The second document of the stores department is the goods received note (GRN), which

    consists basic records for maintaining receipts of stores ledger of bin cards.

    The third document of stores department is store stock ledger which contains date,

    document number that is GRN number computer code, balance, issues, and closing books

    if receipts.

    The fourth document is store requisition and issue note, which is the indent for issue of

    material to teach department.

    Delivery Note/Gate Pass: If the materials are to be sent outside either for conversion,

    alteration or replacement of rejected materials, this note is issued which contains partys

    name. Sl. No. and reference date.

    Other records Like: Bin Card maintained by the storekeeper records, the receipt and

    issue of materials and balance of materials in stores.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 27

    Time: Date:

    Material required for No:

    Received the following for

    Items GSM Oty. In Nos.

    Received

    Used

    Returned

    Total

    Remarks

    Sig. of Supervisor Rec. Sig: Sig.Stores

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 28

    QUALITY CONTROL DEPARTMENT

    Manager

    Assistant

    Quality control department is one of the vital departments, which will control the quality of the

    water. Not only maintain the quality of water but also control the quality of bottle, lids, wrapper,

    seal etc. the personnels working in this department is Quality control Manager, Chemists,

    Microbiologists, Lab-Assistants and Assistants etc.

    FUNCTION OF QUALITY CONTROL DEPARTMENT

    It separates defective components from non-defective one and thus offer quality product.

    It ensures pure and safe product to the customers.

    It prevents further processing of defective semi-finished product.

    Microbiologists

    Lab-Assistants

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

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    Objectives of Quality Control Department:

    To increase the productivity.

    To maintain the good quality of the product.

    To reduce the wastage.

    To minimize the production cost.

    To reduce the labour cost.

    Maintaining the hygienic condition in plant and in laboratory.

    Maintenance of machines in a systematic manner.

    Quality control department functions:

    Raw material testing section.

    Process control testing section.

    Records maintained by quality control department:

    Maintenance of chemical test.

    Attributes identification maintenance and also physical observation is carried out

    frequently.

    Ledger records for all inputs and outputs are maintained.

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    ACCOUNTS DEPARTMENT

    Accounts

    Manager

    Accounts Department plays an important role in Bisleri International Private Limited. In

    Accounts Department separate accounts are maintained of all departments and send to the head

    office, which is in Bombay. Where consolidated accounts are prepared which is computerized.

    Balance sheet and Profit and Loss account are prepared at the end of each financial year.

    FUNCTIONS FO ACCOUNTS DEPARTMENT

    To ascertain the expenses incurred in producing a product

    To find the cost per unit that is by taking into the account of the total cost and production

    of a particular product.

    To allocate the costs incurred into 3 main categories namely factory, office and selling

    overheads.

    To compare budgeted cost with actual cost and calculate the variances if any.

    To advice the production department to decrease cost, minimize wastage

    To implement cost control techniques and methods

    .

    Cashier

    Accountant

    Staff

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 31

    DISPATCH SECTION

    Dispatch department is important one of the Department in Bisleri. It performs the

    functions like it receives order from sales Department, and will inform the loading supervisor to

    load the required supply or order. After loading, Dispatch supervisor will inform the Dispatch

    Executive. If any doubt arises, Dispatch Executive will sent loading slip to Accounts

    department. Accounts Department will prepare invoice and they will bring to Dispatch

    Executive and will check the invoice, gate pass, loading bill. After tallying the load is

    dispatched.

    Main Gate Security: He will check the gate pass. If it is according to the order he will send the

    vehicle to go.

    Records maintained in the Dispatch Department

    Market Damage Report

    Settlement Sheet (Daily)

    Vehicle wise 20lt (Monthly)

    Jars Statement

    Market Rejection Report (Monthly)

    Dispatch Report (Monthly)

    Dispatch

    Executive

    Dispatch

    Supervisor

    Loaders

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 32

    SALES DEPARTMENT

    The products manufactured in the Bisleri International Private Limited are sent to various

    distribution points through clearing and forwarding agents. The distributors sell to various

    retailers who finally sell it to ultimate consumer.

    Chart: Manufacturing unit Distributors Retailers Consumers

    Stocks are dispatched to the respective distributors by means of transport on contract

    basis to the respective department.

    Objectives of sales department

    Increase sales volume Promotional Activities done through various distributors like wallpapers, poster. To increase profitability Sales Growth

    SALES DEPARTMENT

    Area Sales

    Manager

    (Up country)

    Salesman

    Sales

    Executive

    Sales

    Executive

    Sales

    Executive

    Sales

    Executive

    Area sales

    Manager

    Local cases

    Area Sales

    Manager Jars

    Merchandising

    Key Account

    Executives

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

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    FUNCTIONS OF SLAES DEPARTMNET

    Increase sales volume

    Promotional Activities done through various distributors like wallpapers, poster.

    To increase profitabilitySales Growth

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

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    SKILL:

    The organization is fully dependent on its staff.

    Skill refers to the ability to perform certain task without any difficulty.

    The management of the organization has got the capacity of achieving the targets though

    various skills. This includes

    Skill to keep the morale of the employees at high level by suggestion schemes,

    Skill to achieve daily targets for monthly profits.

    Skill to achieve employee satisfaction by proper performance measurement schemes and

    administration.

    Training is imparted continuously to employees depending on the requirement. The

    training can be categorized into areas such as functional, behavioral, infrastructural, values and

    total quality control program.

    STYLE:

    Style includes two things that is,

    Management Style.

    Organization Style.

    Management style is in which the managerial personnel behave and collectively spend

    their to achieve organizational goals, it consist the way of leading motivating and the Style of

    leadership in the management. Organization Style is the dominant values and beliefs and norms

    which develop over time and become relatively in during features of organizational life.

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    DEPARTMENT OF B.B.M., Page 35

    STYLE AT BISLERI INTERNATIONAL (P) Ltd.,

    Having a participative kind of leadership the top management of Bisleri International

    Private Limited Encourages the initiative from employees and tries to implement them,

    interaction sections is conducted at regular intervals. Company has free up word communicationchannel.

    STRATEGY:

    According to Mc. Kinseys strategy means the action, which complains in Response or

    anticipation of changes in its external environment, in other words it is the Determination of

    basis long-term objective or sources of action and allocation of Resources to achieve the

    organization goal.

    STRATEGY AT BISLERI INTERNATIONAL (P) Ltd.,

    As one of the leading industries in India Bisleri International Industry aims at total customer

    satisfaction, major satisfactions are:

    To become No. 1 company in India by 2008.

    To be USD 100 million company by 2008.

    To expand markets in India and global.

    To be one of competing Industry.

    To have a stake in the stock market.

    SYSTEM:

    Bisleri followed various systems:

    Inventory control system

    Order execution system

    Merit rating system

    Process and quality control system

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 36

    PROCESS AND QUALITY CONTROL SYSTEM:

    The casing tube itself is protected with stainless steel mesh to give a preliminary filtration

    to the water.

    Ultra filtration gives water reduction in turbidity and ads sparkle

    Activated carbon purifier to remove colour and odour in water

    Reverse osmosis membrane has porosity of less than 0.01 micron the process renders

    water free microorganisms

    To ensure Bisleri is held safe free from contaminations, ultraviolet treatment and

    ionization process is carried out. Ozone a very powerful bactericide with no side effect, as it

    disintegrates into oxygen within couple of hours.

    Sterilization effect of ionized water continues even after water is packaged, thereby

    ensuring safety of Bisleri up to its final packing. To ensure high quality of packing materials,

    components like caps and bottles are manufacture in-house.

    Good Manufacturing Practices are stringently followed at all times. Processing is

    religiously monitored at every stage. Testing source water, processing parameters, microbial

    quality, packaging material integrity and finally, shelf life studies, forms an integral part of

    quality and safety assurance plan.

    STAFF:

    The Bisleri international company hired able people, trained them well and assigned them

    to the right job.

    There are around 120 employees working in the organization.

    30 in the Staff

    90 in the Production department.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 37

    SHARED VALUE:

    The Bisleri International Company gives importance to both its customers and employees

    and the mission statement reflects it. The motto of the company is to satisfy its customers by

    supplying internationality.

    Competitive products and providing a fulfilling livelihood to its employees of the

    company shares the responsibility.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 38

    SWOT ANALYSIS OF THE COMPANY

    STRENGTH:

    It is well products in the market.

    It has good will as its inbuilt component.

    The main tool that this company relies in the quality.

    It has effective brand awareness among the total segment of the consumers.

    Since the product is fast moving in nature, it is considered a major strength.

    WEAKNESS:

    It fails in identifying the need of improved advertisement strategies

    It is lacking behind the brand loyalty

    Company is putting in extra efforts in improving the packaging

    Inefficient frequency of distribution

    OPPORTUNITY:

    It has a wide area of network to enhance its market share,

    Since the product poses very good brand awareness. It can attempt to enter into the share

    market.

    Establish the market by selling the products.

    THREATS:

    Other brands competing the Bisleri products.

    They are losing the market because of low profit margin ratio to the retailers.

    Sales must be driven through increased service level in terms of route planning.

    Higher responsibilities and rewarded for better performances

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 39

    SUMMARY OF THE LATEST ANNUAL REPORT OF COMPANY

    BALANCE SHEET AS AT 31ST MARCH 2008

    31st March, 2008 31st March, 2007

    Rs. Rs. Rs. Rs.

    SOURCES OF FUNDS: SCHEDULE

    SHARE HOLDERS FUNDS:

    a. Share Capital A 802200 802200

    b. Reserves and Surplus B 13736954 14736954 14223047 1525247

    LOAN FUNDS:

    a. Secured Loans C 11109805 13174051

    b. Unsecured Loans 960000 12069805 1210000 14384051

    26608959 29409298

    APPLICATION OF FUNDS:

    Fixed Assets

    a. Gross Block D 16053998 15704797

    b. Less: Depreciation 8594940 8135558

    c. Net Block 7459058 7569239

    Investments at Cost E 422825 419825

    Current Assets, Loans

    and Advances

    a. Inventories 5153266 4747704

    b. Sundry Debtors 16997487 26269086

    c. Cash & Bank Balance 1749429 1682712

    d. Loans, Advances & Deposits 2635858 1771711

    26536040 34471213

    Less: Current Liabilities &Provisions G

    a.Current Liabilites 7200302 12309103

    b. Provisions 608662 741876

    7808964 13050979

    Net Current Assets (3-4) 18727076 21420234

    Total 26608959 29409298

    Significant Accounting policies & Notes on Accounts, Schedules Referred to herein form an integral part of the Balance Sheet.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

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    PROFIT AND LOSS ACCOUNT FOR THE YEAR ENDED 31ST

    MARCH 2008

    31st March, 2008 31st March, 2007

    SCHEDULE Rs. Rs. Rs. Rs.

    INCOME

    1. Sales H 45800999 57443945

    2. Other Income 1065204 1206858

    3. Prior Period Account 1660657 166461

    48526860 58817264

    EXPENDITURE:

    4. Material I 15723931 19753733

    5. Employment 6943772 6452435

    6. Other operating expenses 22342122 264743052

    7. Interest & Bank Charges 2047400 2058145

    8. Depreciation 870362 942300

    9. R & D Expenses 1085366 952517

    49012953 56902182

    LOSS/PROFIT BEFORE TAXATION -486093 1915082

    Provision for Income Tax NIL 540000

    NET LOSS/ NET PROFIT -486093 1375082

    Balance from last year 12774380 11487380

    Amount available for appropriations 12288287 12862462

    Less: Proposed Dividend @ 9% & Tax NIL 88082

    Balance carried forward to Balance Sheet 12288287 12774380

    Significant Accounting Policies &

    Notes on Account

    The Schedules referred to herein an integral part of Profit and Loss Account

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

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    INTERPRETATION:

    Through the sales of the company is increasing an account of non- meeting its short term

    and long term obligations. Hence forth companys financial position is unwell.

    Interest and financial charges of the company increasing year by year but companies

    financial strategy for making profit is poor an account of this company is facing

    difficulty.

    A miscellaneous expense of the company through it is reducing companies secured loan

    is increasing year after year.

    Hence forth to conclude company is not in a good financial position. Hence forth they

    have focus on increasing and improving their profitability.

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    INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,

    DEPARTMENT OF B.B.M., Page 42

    LEARNING EXPERIENCE GAINED DURING INPLANT TRAINING

    It was a dream come true for me who wished to experience as to how a huge factory

    works, it was a great experience working in Bisleri International Private Limited, where I learnt

    many things about the functioning of the company gave me an insight and a firsthand experienceof the industrial scenario in the competitive environment outside the realms of the institute.

    The main purpose of the organization study is to make the students acquainted with

    practical knowledge about the overall functioning of the organization. It gives opportunity to

    study the human behavior and also makes one ready to face different situations, which normally

    would come across, while on work in the office or factory environment.

    OBJECTIVE OF THE STUDY:

    The primary objective of the organization study is to make the students to know the

    practical applicability with respect to the theoretical concepts in business decisions.

    To understand the Behavior, culture of the organization and to know about the various

    policies of the organization and its performance, and its future strategies.

    Bisleri International Private Limited is market leader in India, it started its operation with

    producing Package drinking water and its is working towards providing total occupant systems

    to the Mineral water industry.

    During the four weeks, it was totally a new experience entering into the organization. I spent

    most of my time in visiting various places in the huge factory, the various departments,

    interacting with people etc.

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    In the beginning of the training, there I understood as to how the production work is

    divided and how the responsibilities are allocated. The production here is carried on the basis of

    customer cell concept. In this the total production is divided into three groups with the cell wise

    responsibility from production to dispatch including solving process related quality issues etc,

    each cell consists of cell in charge and two team leaders. This cell is mainly created with the

    purpose of excelling the customers expectation in terms of quality, delivery and a competitive

    environment. The concepts like TQM, 7s models, six-sigma concepts were clearly demonstrated

    to me.

    After the production site in the subsequent weeks I went to different departments like

    Production, Marketing, Finance, Quality, HR, Planning, Stores etc. I was able to understand the

    importance of each department and their contribution towards the achievements of the company

    objectives. I also learnt how the companies always try to feel the pulse of the customers,

    because customers are the purpose of the business. More importantly, I am able to understand

    the different tactics of the companies to attract and retain the customers. I had the interactions

    with the each of the departmental heads and I came to know the real situation, duties,

    responsibilities and functions of the departments. In spite of their busy schedules there were

    very much interested to explain us different concepts.

    In the later weeks, I went to the stores where all the material was racked and the quality

    check was carried on every material. here they demonstrated me as to how the material are

    received, documentation is done how quality checking is done for each and every component and

    how to deal with the defective materials and actually the stores department will work in the case

    of emergency when there is shortage of materials. The stores manager was very much

    interested in taking me to different areas of the stores and explaining some concepts.

    In the last week of the training I was involved in the work observing certain things. The

    objective of the observation was to find out the time taken for producing a single component.This observation of the time taken helps us to know the standard number of products that can be

    produced in minute, an hour and in a shift. This helps the production department people to fix up

    the target levels. When I saw the production log book for the checking out the actual production,

    I was able to see some deviations in it. Later I understood threat the time taken by a particular

    employee will not be same for others, it also depends on the kind of employees (skilled or

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    unskilled), the time wasted in the case of break downs, availability of raw materials etc, further I

    was able to see that some of the activities in the production which cannot be quantified.

    Like the above there were many instances where I questioned myself as to how it works

    and later clarified all the doubts with the executives. It was really a fruitful and great experience

    working in the company like Bisleri International Industries Private Limited, which is of Great

    repute in producing drinking water package in the sub continent. Employees from every corner

    of the department helped me in getting the required information for the successful completion of

    this plant training. They co-operated well when we had to disturb them with so many queries in

    our mind to be cleared from the concerned person during the visits to the respective departments.

    The atmosphere was so friendly and I did not feel any tinge of difficulty during the whole

    training period of four weeks, which gave me a great deal information and knowledge as to how

    an organization really functions.

    The training provided an opportunity to relate classroom learning with reality of

    management. My constant interaction with the top management people including the executives,

    the supervisors and customers has indeed widened my horizons of knowledge. Ultimate to say

    the training period in the company was a wonderful small time in the huge corporate world.