Upload
venkatadrivenky
View
226
Download
0
Embed Size (px)
Citation preview
8/7/2019 LAKSHMAN GOWDA
1/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 1
INDUSTRY PROFILE
This profile is designed to be a reference resource for existing and prospective small
business owners, particularly as they assess how their business is operating and developing plans
for the future.
The water industry provides drinking water and wastewater services (including sewage
treatment) to households and industry. The modern water industry operates sophisticated and
costly water and wastewater networks and sewage treatment plants, and typically consumes1-2%
of GDP. It is generally a natural monopoly, and as a result is usually run as a public service by a
public utility which is owned by local or national government. In some countries, notably
France, the UK and Italy, the water industry is regulated but services are largely operated by
private companies with exclusive rights for a limited period and a well-defined geographical
space. There are a variety of organizational structures for the water industry, with countries
usually having one dominant traditional structure, which usually changes only gradually over
time.
Todays companies must urgently and critically rethink their business mission and
marketing strategies. Instead of operating in a market place of fixes and know competitions and
stable customer preferences todays companies work in a war zone of rapidly changing
competitors, technological activities, new laws, managed trade policies and diminishing
customers loyalty. Companies find themselves competing in a race where the road signs and
rules keep changing, where there is no finish line, no permanent win, they simply must keep
racing, hopefully in a direction where the public wants them to go.
In the day when it was business usual companies could succeed by producing their
products and supporting them with hard selling and heavy advertising, this was called
marketing.
Considering the fact that todays customers face a plentitude of products in every category, they
exhibit varying diverse requirements for product service combinations and prices. They have
high and rising expectations of quality and service. In the face of their vast choices, customers
will gravitate to the offering that busy meet their individual needs and expectations they will buy
on the basis of their percentage of value of the products.
8/7/2019 LAKSHMAN GOWDA
2/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 2
PRICING
The expanding market has produced its own price war, with prices falling from about
$1.09 for one and half-liter to as low as 69 cents. Currently, the price of a five-gallon delivered
bottle of water ranges from $2.50 to $9.00. A cooler rental per month ranges from $6.00 to $9.75.
The Parle Bisleri Company was the largest bottled water manufacture in the company.
Bisleri has 11 manufacturing units spread across different locations. Bisleri International Pvt.
Ltd. had got 40 contract Packers in various cities.
HISTORY
In 1967, Bisleri an Italian company, started by Signor Felice Bisleri, first brought the idea
of selling bottled water in India. It started a company called Bisleri India. In 1969, Ramesh
Chauhan, the Chairman of Parle Exports, bought over the brand. In those days, Bisleri packaged
drinking water was available in glass bottles.
Being a returnable package owing to various other problems such as breakage and
weight, in 1972-73, Bisleri was made available in PVC (Poly Vinyl Chloride) bottles. After this
plastic packaging was introduced, things started to change, and sales increased rapidly.
The upsurge in the sale of Bisleri started in 1993 as Ramesh Chauhan sold off the Parle stable of
brands, including Thumps Up, Limca and Gold Spot. Recognizing the potential of the packaged
drinking water market, he then went on to concentrate on making Bisleri a top selling brand in
India.
BISLERI STARTS IN EUROPE
While the company over European standards is going on in India, Bisleri, he
acknowledged Indian market leader is now set to sell Bisleri in Europe and American. The
C.F.T.R.I tested Bisleri water suing European standards and found not Detected for all
pesticides specified. This European launch will silence critics who had raised issues concerning
bisleris water quality. The company stands proud by its high international quality and has the
confidence to take the European market.
8/7/2019 LAKSHMAN GOWDA
3/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 3
Mr. Ramesh Chauhan, chairman, Prle Bisleri, says, the fact that we have reached out to
international markets is an acknowledgement of our quality and out penchandt fir safety and
purityHallmarked for purity and safety, Bisleri for Europe will be bottled in three attractive and
convenient sizes of 500m., 1.2 liter and 1.5 liter bottles at state of the art operations in France.
Every year 3.1 billion containers will be filled. Forecasted sales of whopping $ 10 million in
Europe, the brand will be soles through 28 distributors across Europe. Bisleri will be sold in
Europe and America through existing Maaza distributors across Europe. Bisleri will be sold in
Europe and America through existing Maaza distributors and retail outlets.
Bisleri is known for packaging innovations in India. The international Bisleri also
includes still water and the greatness of sparkling waters from the Ardennes Mountains, available
with trendy sports caps and screw caps.
BISLERI IN THE WATER WAR
In 1998, the branded mineral water had grown to a 424 million liter business, valued at
Rs.4 billion. There were 200 brands available in the country. In their bid to gather greater
market share, many Co., including Parle Bisleri tried to make quality and the purification process
as a unique selling proposition (USP).
In 2000, the branded water market has grown to rest. 7 billion new players like Pepsis
Aquafina, Coco-colas kinley and Nestle Pure life entered the market. The market was
segmented into premium popular and bulk segment. The Premium segment was the least
erowded with just 4 brands. French transnational Donones Evian and Gerrarelle and Nestle
perrice and sanpellagrina. The popular segment was where most of the action was Bisleri,
Bailley, Aquafina and Kinely were some of the dominated brands in this segment in the bulk
segment (15, 12, 20 liter). Bisleri was a major player with Kinely and Aquafina staying out this
segment.
As product differentiation on the basis of quality become increasingly difficult, with each
company claiming that its brand was safe and pure, companies began to use packaging to
differentiate their products. Bisleri introduced a tamper proof seal in the 500 ml bottle.
However, analyst felt that bisleris efforts to reinforce its Pure and safe image with a tamper
proof seal may not be all that effective as competitors also had similar tamper proof scaled
8/7/2019 LAKSHMAN GOWDA
4/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 4
bottles. They felt that it was companies with strong distribution channel that would do well in
the long run.
By 2001 the mineral water market was worth Rs.10 billion was growing at the rate of
40% a year. Kinley and Aquafina made inroads into the market and March 2001, Kinley had a
10% market share. Aquafina had 4% and the share of Bisleri had come down to 51%. By June
2001, bisleri market share was 47% and Aquafina and Kinley together accounted for over a third
of the market.
THE PRESENT SENARIO OF THE COMPANY
When Parle Exports took charge of the brand operation and the business took off in the
market. With factories across India and a strong distribution network, Bisleri established itself as
a force to reckon with in the domestic packaged drinking water market.
Earlier the packaged drinking water market consisted of five star hotels, tourists and
foreigners. As a marketing strategy, a conscious decision was taken by the company that only
40% of the sales should come from these outlets and 60% from general market i.e., pinwales,
street ships, general stores and even non-tourists.
This brought about a sea change in the perception in the consumers mind about
consumption of Bisleri. Earlier, drinking bottled water was considered to be more of a status
symbol. That thinking has slowly changed to the point where today, not drinking Bisleri is
considered as being behind the times. Such has been the presence and penetration of the Bisleri
brand in the bottled water segment.
About two years ago, a strategy was adopted to concentrate aggressively on the home
market. The habit of boiling water or using electronic gadgets was not adequate, since the source
of water itself was unreliable. The bulk packages like the 2, 5 and 20 liter bottles were
introduced to meet this market need. The price per liter went down as a result, making bottled
water very economical for the consumer.
8/7/2019 LAKSHMAN GOWDA
5/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 5
COMPANY PROFILE
The bottling and marketing plant in Bangalore was setup in the year 1982 with work
force. In the starting the production rate was 600 cases per day. The work force has become
double in numbers due to the sincere commitment given by the top management and thus
production capacity could able to increase up to 6000 cases per day. The company is doing their
distribution and marketing function with its 20 trucks and 2 autos using these vans and autos it
performs both direct Selling and Indirect Selling activities. In which one salesman and a deliver
boy will accompany in each van.
A BACKGROUND AND INCEPTION OF THE COMPANY
In 1967, Bisleri an Italian company, started by Signor Felice Bisleri, first brought the idea
of selling bottled water in India. It started a company called Bisleri India. In 1969, Ramesh
Chauhan, the chairman of Parle Exports, bought over the brand. In those days, Bisleri packaged
drinking water was available in glass bottles.
Being a returnable package owing to various other problems such as breakage and
weight, in 1972-73, Bisleri was made available in PVC (Poly Vinyl Chloride) bottles. After this
plastic packaging was introduced, things started to change, and sales increased rapidly.
The upsurge in the sales of Bisleri started in 1993 as Ramesh Chauhan sold off the Parle
stable of brands, including Thums Up, Limca and Gold Spot. Recognizing the potential of the
packaged drinking water market, he then went on to concentrate on making Bisleri a top selling
brand in India.
8/7/2019 LAKSHMAN GOWDA
6/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 6
B.NATURE OF THE BUSINESS CARRIED ON
The Bisleri international private limited established in Bangalore in the year 1998.
It is the first drinking water industry in India (pioneer)
Packaging drinking water which contains:
500ml
1 Lt
2 Lt
5 Lt
20 Lt
Filling water also supply
C. VISION, MISSION AND QUALITY POLICY
VISION:
Bisleri mineral water deserves the best quality and presentation at an affordable
price. We must have world class quality at the lowest production cost; this will make as
an unbeatable leader and will have satisfied loyal customers.
MISSION:
To provide the highest quality product, keeping in mind all aspects including
freshness, purity and safety, and making it easily available to the consumer at a very
affordable price.
QUALITY POLICY:
The casing tube itself is protected with stainless steel mesh to give a preliminary filtration
to the water.
Ultra filtration gives water reduction in turbidity and adds sparkle
Activated carbon purifier to remove colour and odour in water
Reverse osmosis membrane has porosity of less than 0.01 micron the process renders
water free micro-organism.
8/7/2019 LAKSHMAN GOWDA
7/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 7
To ensure Bisleri is held safe free from contaminations, ultraviolet treatment and
orgnisation process is carried out. Ozone a very powerful bactericide with no side effect, as it
disintegrates into oxygen within couple of hours.
Sterilization effect of organized water continues even after water is packaged, thereby
ensuring safety of Bisleri up to its final packing. To ensure high quality of packing materials,
components like caps and bottles are manufactured in-house.
Good manufacturing practices are stringently followed at all times. Processing is
religiously monitored at every stage. Testing source water, processing parameters, microbial
quality, packaging material integrity and finally, shelf life studies, forms an integral part of
quality and safety assurance plan.
D. PRODUCT / SERVICE POLICY:
A CLEAR DIFFERNTIATION IS HAPPENING AMONG THE MADLY OF WATER
BRAND IN TERMS BOTH PRICING AND POSITIONING. WHILE BISLERI IS TOUTING
ITSELF AS Pure and Safe brands like bailey, yes and hello are trying to ride the mineral water
wave. And Evian launched by French drinks. The facts however remind that almost all players
in the category are positioning themselves on the purity and hygiene platform. In the scenario ho
will Mr. Chauhan differentiates Bisleri from the other and most importantly for how long.
Mr. Chauhan has been trying to differentiate Bisleri by its breakaway seal as an assurance
or purity. As he says almost 76% of consumption of bottled drinking water happens in transit.
Marked research conducted Bisleri revealed that the other overriding concern for this set of
buyers is the tampering of the seal and reused bottles. Man has witnessed used bottles being
refilled at railway station. So when a consumer buys mineral water, he would like to be assured
that the water has not been tampered with.
8/7/2019 LAKSHMAN GOWDA
8/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 8
Technology Developments
To make sure that the product that reaches the consumer is always of highest standard
and also meets international standards; Bisleri has always been involved in improving its product
packaging. One such recent development is the tamper proof break away seal. Bisleri also
recognizes the need to produce environment friendly products and is working on the PET
project.
The breakaway seal:
Keeping in mind the consumers need to recognize a genuine product that cannot be
tampered with, Bisleri developed the breakaway seal. The unique cap has been patented and
cannot be duplicated or tampered with. This technology development in the product ensures that
the consumer will only get a highly safe product when they consume Bisleri packaged drinking
water.
E. AREA OF OPERATION
NATIONAL OPERATION
Bisleri International private limited has also developed network with over 500 customers
throughout the country, who in term have a network of sub dealers and retail outlets, Bisleri
International Private Limited has established network at Delhi, Chennai, Hyderabad, Bangalore,
Mumbai, and it is mainly represent at Bangalore & Chennai. Calcutta, Goa, Ahmadabad, Jaipur,
Noida and Ludhiana.
REGIONAL OPEATION
Bisleri Internationals Regional office is at Bangalore & Chennai.
This emphasis contributes greatly to the sustained growth in the international markets.
8/7/2019 LAKSHMAN GOWDA
9/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 9
Functions:
Integrated water system (water supply, sewerage (sanitation) system, and waste water
treatment) by far the most common
Separation by function (eg. Dutch system where sewerage run by city, water supply by
municipal companies, and water treatment by water boards)
Other separation (eg. Munich, where separations into three companies for bulk water
supply, water and waste water network operations, and retail)
Standards
Whatever the ownership structure, water quality standards and environmental standards
relating to wastewater are usually set by national bodies, such as (in the UK) the Drinking Water
Inspectorate and the Environment Agency. For countries within the European Union, water-
related directives are important for water resource management and environmental and water
quality standards. Key directives include the Urban Wastewater Treatment Directive (requiring
most towns and cities to treat their wastewater to specified standards), and the water Framework
Directive 200, which requires water resource plans based on river basins, including public
participation based on Aarhus Convention principles. See water time the internation context,
section2. International Standards (ISO) on water service management and assessment are under
preparation within Technical Committee ISO/TC 224.
The water industry supplies around 15 billion liter of water per day. It also collects and
disposes of over 10 million tons of waste every day. To do this the industry has over 350,000km
of sewers, 6,000 discharges from sewage treatment works and 25,000 intermittent discharges.
As a result the water industry has the potential to have a great impact on the environment.
Managing this impact is the business of the Environment Agency, the 10 water and sewerage
companies and the 13 water supply companies. The Environment Agency is the environmental
regulator for the water industry. We analyze, inform and advice on its environmental
performance in delivering existing environmental requirements. We are establishing new
environmental requirements through the water companies Asset Management Plans (AMP),
which is one part of the periodic review process.
8/7/2019 LAKSHMAN GOWDA
10/44
8/7/2019 LAKSHMAN GOWDA
11/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 11
providers, which are administered by the Economic Regulation Authority. The Minister is also
responsible for issuing pricing references on water matters to the ERA. We provide the Minister
with advice in relation to setting the by-laws that control water prices charged by providers and
assists the minister in the development of water industry policy. Key areas include competition
and industry structure policy and meeting Western Australias obligations under the National
Competition Policy Agreement. We also provide support to the Minister in meeting the
obligations of existing legislation. These obligations include the approval of major works such
as water tanks and mains, the approval of prices set in by-laws and the appointment of members
to the regional water boards.
F. OWNERSHIP PATTERN
Bisleri International Pvt. Ltd is a partnership trading concern operated under the
ownership of Mr. Ramesh Chauhan group it creating one of the little vertically integrated
package drinking water manufactures in India.
The shareholders of Bisleri International Pvt. Ltd were allotted shares of your company as per
the exchange ratio fixed in the scheme of amalgamation. The board of dir4ectors welcomes the
shareholders of Bisleri International Pvt. Ltd. who have now become the shareholders of the
company.
The accounts of company for the year ended 31st March 2005 were prepared taking into account
the Stake and therefore, the figures for the year under review are not comparable with those of
the previous year.
8/7/2019 LAKSHMAN GOWDA
12/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 12
G. COMPETITORS INFORMATION:
Bisleri is suffering some of the drawbacks from the competitors such as,
Aquafina
Bailey
Kinley
Kingfisher
Mc. Dowell
Director special (DTS)
Royal challenge
Manickchand
Binbu
Kauveri
Aavari.
As these companies are recently established and investing more on Advertisement and
Research sales, they are pushing back the Bisleri Company and finding their place in the market.
As the competition is the main drawback for all the companies, there is no stand by any
of the company without more investments, so investment should be planned and competed and
should be created in the global market place.
8/7/2019 LAKSHMAN GOWDA
13/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 13
H. INFRASTRUCTURE FACILITIES:
Production facilities
There is a continuous process of Productions in total 2 shifts as:
7-30 am to 7-30 pm
7-30 pm to 7-30 am
Two supervisors in each shift in all units.
Approximately 90 employees are working in each shift
As told previously the type of process is batch process. Batch process means group of
people engaged in a particular work.
Likewise, number of groups engaged in each unit assigning different type of work say in
air blowing section bottle moving, bottle fixing, filling bottle packaging.
There are intervals for every 3 hours of breakfast, lunch and for tea etc. the company
providing free coffee, tea to all the employee 4 times a day.
Company provides mask, shoes, glouse & gown before starting the work to all the
employees.
Rest rooms; if the employees get tired they can take rest for mean while. If any injurious
occur in the work place the hospital will be paid by company itself.
Incentives:
The company provides incentives to the employees depending on their capacity of
doing work, daily production, interest towards the work, participation, skills
implementing in the work.
8/7/2019 LAKSHMAN GOWDA
14/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 14
INDUSTRIAL ACCIDENTS:
According to the factories Act of 1948, it is an occurrence in an industrial
establishment causing bodily injury to a person who makes shim unfits to resume his duties in
the next 48 hours.
CAUSES OF ACCIDENTS:
Improperly guarded equipment
Defective equipment
Unsafe storage, congestion, overloading.
Poor house keeping
EMPLOYEE SAFETY:
Bisleri should formulate and implement a safety policy. The procedure to be adopted
naturally depends upon the size of a company.
The machinery, which posses danger to the employee working on it, is generally
Covered or fenced carefully when it is in operation. Safety glasses or plastic eye-shields
to protect the eyes from the hazards of fire, glare, dust and fumes, hard protective caps to prevent
head injuries, gas masks to prevent the inhalation of poisonous fumes, gloves to protect the
hands against acids and explosive materials; safety shoes, overall skin guards and safety apparel
for the protection the body- all these are provided for the use of workers.
8/7/2019 LAKSHMAN GOWDA
15/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 15
INDUSTRIAL HEALTH
The prevention and maintenance of physical, mental and social well being of workers in
all occupations;
Prevention among workers of ill-health caused by the working conditions;
Protection of workers in their employment from risks resulting from factors adverse to
health and
Placing and maintenance of the worker in an occupational environment adapted to his
physical and psychological equipment.
ACHIVEMENTS:
It is achieved as number 1 packaged drinking water in the country
.
Sales target
Marketing inputs
20 liter plan
Manpower
Production plan
Cost control
Profit projection
8/7/2019 LAKSHMAN GOWDA
16/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 16
WORK FLOW MODEL
The group of Bisleri International Private Limited has following model
Then stored in the stores department
Issue of Raw Material by FIFO method
Packaging of products
Finished goods storage
Dispatch of Products for sale
First Receipt of Raw Material
Raw Material received are subject to Quality Control Analysis
8/7/2019 LAKSHMAN GOWDA
17/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 17
k. FUTURE GROWTH AND PROSPECTUS:
Bisleri was the first to market bottled water in a totally virgin market and naturally people
associate the brand with bottled water. Now Bisleri is perhaps already ten steps ahead of its
competitors and will endeavor to widen its gap in the times to come. Bisleris brand positioningstresses on pure, clean safe drinking water.
Some of the future plans to maintain the tip spot that Bisleri commands in the Indian market are:
New pack sizes in bottles and cups
Increase the distribution network with an investment of over 200 crores
Strengthen presence in traditionally weak areas by setting up 12 new bottling facilities at
a cost of rest 150 crores.
8/7/2019 LAKSHMAN GOWDA
18/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 18
Mc KINSEY 7-S FRAME WORK IN BISLERI
There are many management approaches. Which talk about managing the things and
Operations in an organization? One of the famous modes to analyze the pattern of Management
is Mc 7s frame work.
The 7s model is better known as Mc Kinseys 7s, this is because the two persons who
Developed this module. Tompetus & Robert waterman have been consultant at Mc Kinseys and
co at that time. They described that an organization is not that just structure but consist of 7s
elements. Which can be distinguished into so called Hard Ss & Soft Ss?
The model is very much helpful in viewing the interrelationship of strategy. Formation
And interpretation it focus Managers attention to a verification of activities. That may affect the
implantation of any strategy as the model originally developed as a way of thinking more
broadly about the problems of organizing effectively. It is a judge tool for the implementation of
the strategy.
Structure
Strategy
Skills
Staff
Style
Shared
values
Systems
8/7/2019 LAKSHMAN GOWDA
19/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 19
The 7s model is mainly distinguished into two types
Hard s model
Soft s model
The Hardest elements are visible and easy to identifies as they can be found in a Strategy
elements, corporate plans, organization charts and other documentation of the Company they
include
Strategy
System
Structure
The soft elements are basically fishable because of difficult involved in describing them as
capabilities, values and elements of corporate culture and frequently developing and changing,
they involve
Style
Staff
Skills
Shared Values
STRUCUTURE:
Under the liberalized business environment increased global competition and rapid
technological changes. It has become imperative for management to evolve and
organizational structure that will be able to effectively respond to the dynamic condition
is the environment.
The dynamic conditions of the environment dictate a responsible organizations focusing
to the needs of ever changing customer requirement.
8/7/2019 LAKSHMAN GOWDA
20/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 20
ORGANISATION STRUCTURE OF BISLERI INTERNATIONAL PRIVATE LIMITED
Deputy General Manager
Production
Department
Quality Ctrl
Department
Dispatch
Department
Admin
Department
Accounts
Department
Sales
Department
Plant
Manager
Sales
Manager
Account
Manager
Admin /
HRexecutives
Quality
Incharge
Dispatch
Sales
Executives
O erator
ASMBlowing
Staff
Cashier
Accountant Chemists Microbiologists
Loader
Supervisor
Sales Man
Operator
Filling
8/7/2019 LAKSHMAN GOWDA
21/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 21
PRODUCTION DEPARTMENT
Production department is the main center of the organization. It plays an important role
in converting raw materials into finished goods.
FUNCTION OF PRODUCTION DEPARTMENT
To follow up the daily production schedule.
To cover the deviation, if any from the standard.
To upgrade technical efficiency of production.
To maintain co-ordinate relationship with all other key departments.
PRODUCTION
DEPARTMENT
FITTER
TECHNICIANS
MAINTENANCE
DEPARTMENT
FILLING SECTION
FILLING
INCHARGE
OPERATOR
FILLERSHELPERS
OPERATORS
SHIFT INCHARGE
BLOWING SECTION
8/7/2019 LAKSHMAN GOWDA
22/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 22
VARIETY OF PRODUCTS OF BISLERI PACKAGED DRINKING WATER
8/7/2019 LAKSHMAN GOWDA
23/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 23
FILLING SECTION
Filling Incharge
Operators
Fillers
Filling department is one of the important departments, which performs filling of mineral water
into the bottle in an automated way. Filling incharge will inspect the process of filling and take
the corrective measure, if any deviation arises.
Objective of Filling Department
To reduce the wastage in bottles, lids and wrappers.
To utilize the mineral water at fullest possible extent.
To minimize the labour cost.
To increase the product in minimum cost.
8/7/2019 LAKSHMAN GOWDA
24/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 24
DAMAGE REPORT
DATE
NO.
SL. NO. TIME
FILLING SECTION
8/7/2019 LAKSHMAN GOWDA
25/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 25
STORES DEPARTMENT
Manager
Assistant
FUNCTION OF THE STORES DPEARTMENT
Receipt of goods into stores.
Protection and purchase of material goods.
Issue of materials.
Checking the invoice with material received note and purchase order in respect of quality
and quantity of material received.
Maintaining stock of materials and
Finally maintaining proper records.
Various documents used in stores department
Purchase Indent: Contents of purchase indent are the specification of material name,
unity required, quantity to be ordered. Stock on hand, quantity outstanding if any
average monthly consumption, last purchase date and remarks. This indent is given by
user department to stores department to which finally goes to material department.
Stores
Supervisor
Store keeper
8/7/2019 LAKSHMAN GOWDA
26/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 26
Purchase Order: It is a basic record for any purchase. All the specifications, rates,
quantities etc, will be in writing. Andy document relevant while purchasing is to be
given to supplying party at the time of delivery with the authorized signature and
concerned indent number with terms and conditions on the overleaf of purchase order.
The supply of materials will be made accordingly.
Documents to be maintained after receiving the goods to the stores department:
The first document of the stores department is goods received record (GRR) a copy of
which is sent to quality control department or to the concerned department in the
organization.
The second document of the stores department is the goods received note (GRN), which
consists basic records for maintaining receipts of stores ledger of bin cards.
The third document of stores department is store stock ledger which contains date,
document number that is GRN number computer code, balance, issues, and closing books
if receipts.
The fourth document is store requisition and issue note, which is the indent for issue of
material to teach department.
Delivery Note/Gate Pass: If the materials are to be sent outside either for conversion,
alteration or replacement of rejected materials, this note is issued which contains partys
name. Sl. No. and reference date.
Other records Like: Bin Card maintained by the storekeeper records, the receipt and
issue of materials and balance of materials in stores.
8/7/2019 LAKSHMAN GOWDA
27/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 27
Time: Date:
Material required for No:
Received the following for
Items GSM Oty. In Nos.
Received
Used
Returned
Total
Remarks
Sig. of Supervisor Rec. Sig: Sig.Stores
8/7/2019 LAKSHMAN GOWDA
28/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 28
QUALITY CONTROL DEPARTMENT
Manager
Assistant
Quality control department is one of the vital departments, which will control the quality of the
water. Not only maintain the quality of water but also control the quality of bottle, lids, wrapper,
seal etc. the personnels working in this department is Quality control Manager, Chemists,
Microbiologists, Lab-Assistants and Assistants etc.
FUNCTION OF QUALITY CONTROL DEPARTMENT
It separates defective components from non-defective one and thus offer quality product.
It ensures pure and safe product to the customers.
It prevents further processing of defective semi-finished product.
Microbiologists
Lab-Assistants
8/7/2019 LAKSHMAN GOWDA
29/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 29
Objectives of Quality Control Department:
To increase the productivity.
To maintain the good quality of the product.
To reduce the wastage.
To minimize the production cost.
To reduce the labour cost.
Maintaining the hygienic condition in plant and in laboratory.
Maintenance of machines in a systematic manner.
Quality control department functions:
Raw material testing section.
Process control testing section.
Records maintained by quality control department:
Maintenance of chemical test.
Attributes identification maintenance and also physical observation is carried out
frequently.
Ledger records for all inputs and outputs are maintained.
8/7/2019 LAKSHMAN GOWDA
30/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 30
ACCOUNTS DEPARTMENT
Accounts
Manager
Accounts Department plays an important role in Bisleri International Private Limited. In
Accounts Department separate accounts are maintained of all departments and send to the head
office, which is in Bombay. Where consolidated accounts are prepared which is computerized.
Balance sheet and Profit and Loss account are prepared at the end of each financial year.
FUNCTIONS FO ACCOUNTS DEPARTMENT
To ascertain the expenses incurred in producing a product
To find the cost per unit that is by taking into the account of the total cost and production
of a particular product.
To allocate the costs incurred into 3 main categories namely factory, office and selling
overheads.
To compare budgeted cost with actual cost and calculate the variances if any.
To advice the production department to decrease cost, minimize wastage
To implement cost control techniques and methods
.
Cashier
Accountant
Staff
8/7/2019 LAKSHMAN GOWDA
31/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 31
DISPATCH SECTION
Dispatch department is important one of the Department in Bisleri. It performs the
functions like it receives order from sales Department, and will inform the loading supervisor to
load the required supply or order. After loading, Dispatch supervisor will inform the Dispatch
Executive. If any doubt arises, Dispatch Executive will sent loading slip to Accounts
department. Accounts Department will prepare invoice and they will bring to Dispatch
Executive and will check the invoice, gate pass, loading bill. After tallying the load is
dispatched.
Main Gate Security: He will check the gate pass. If it is according to the order he will send the
vehicle to go.
Records maintained in the Dispatch Department
Market Damage Report
Settlement Sheet (Daily)
Vehicle wise 20lt (Monthly)
Jars Statement
Market Rejection Report (Monthly)
Dispatch Report (Monthly)
Dispatch
Executive
Dispatch
Supervisor
Loaders
8/7/2019 LAKSHMAN GOWDA
32/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 32
SALES DEPARTMENT
The products manufactured in the Bisleri International Private Limited are sent to various
distribution points through clearing and forwarding agents. The distributors sell to various
retailers who finally sell it to ultimate consumer.
Chart: Manufacturing unit Distributors Retailers Consumers
Stocks are dispatched to the respective distributors by means of transport on contract
basis to the respective department.
Objectives of sales department
Increase sales volume Promotional Activities done through various distributors like wallpapers, poster. To increase profitability Sales Growth
SALES DEPARTMENT
Area Sales
Manager
(Up country)
Salesman
Sales
Executive
Sales
Executive
Sales
Executive
Sales
Executive
Area sales
Manager
Local cases
Area Sales
Manager Jars
Merchandising
Key Account
Executives
8/7/2019 LAKSHMAN GOWDA
33/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 33
FUNCTIONS OF SLAES DEPARTMNET
Increase sales volume
Promotional Activities done through various distributors like wallpapers, poster.
To increase profitabilitySales Growth
8/7/2019 LAKSHMAN GOWDA
34/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 34
SKILL:
The organization is fully dependent on its staff.
Skill refers to the ability to perform certain task without any difficulty.
The management of the organization has got the capacity of achieving the targets though
various skills. This includes
Skill to keep the morale of the employees at high level by suggestion schemes,
Skill to achieve daily targets for monthly profits.
Skill to achieve employee satisfaction by proper performance measurement schemes and
administration.
Training is imparted continuously to employees depending on the requirement. The
training can be categorized into areas such as functional, behavioral, infrastructural, values and
total quality control program.
STYLE:
Style includes two things that is,
Management Style.
Organization Style.
Management style is in which the managerial personnel behave and collectively spend
their to achieve organizational goals, it consist the way of leading motivating and the Style of
leadership in the management. Organization Style is the dominant values and beliefs and norms
which develop over time and become relatively in during features of organizational life.
8/7/2019 LAKSHMAN GOWDA
35/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 35
STYLE AT BISLERI INTERNATIONAL (P) Ltd.,
Having a participative kind of leadership the top management of Bisleri International
Private Limited Encourages the initiative from employees and tries to implement them,
interaction sections is conducted at regular intervals. Company has free up word communicationchannel.
STRATEGY:
According to Mc. Kinseys strategy means the action, which complains in Response or
anticipation of changes in its external environment, in other words it is the Determination of
basis long-term objective or sources of action and allocation of Resources to achieve the
organization goal.
STRATEGY AT BISLERI INTERNATIONAL (P) Ltd.,
As one of the leading industries in India Bisleri International Industry aims at total customer
satisfaction, major satisfactions are:
To become No. 1 company in India by 2008.
To be USD 100 million company by 2008.
To expand markets in India and global.
To be one of competing Industry.
To have a stake in the stock market.
SYSTEM:
Bisleri followed various systems:
Inventory control system
Order execution system
Merit rating system
Process and quality control system
8/7/2019 LAKSHMAN GOWDA
36/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 36
PROCESS AND QUALITY CONTROL SYSTEM:
The casing tube itself is protected with stainless steel mesh to give a preliminary filtration
to the water.
Ultra filtration gives water reduction in turbidity and ads sparkle
Activated carbon purifier to remove colour and odour in water
Reverse osmosis membrane has porosity of less than 0.01 micron the process renders
water free microorganisms
To ensure Bisleri is held safe free from contaminations, ultraviolet treatment and
ionization process is carried out. Ozone a very powerful bactericide with no side effect, as it
disintegrates into oxygen within couple of hours.
Sterilization effect of ionized water continues even after water is packaged, thereby
ensuring safety of Bisleri up to its final packing. To ensure high quality of packing materials,
components like caps and bottles are manufacture in-house.
Good Manufacturing Practices are stringently followed at all times. Processing is
religiously monitored at every stage. Testing source water, processing parameters, microbial
quality, packaging material integrity and finally, shelf life studies, forms an integral part of
quality and safety assurance plan.
STAFF:
The Bisleri international company hired able people, trained them well and assigned them
to the right job.
There are around 120 employees working in the organization.
30 in the Staff
90 in the Production department.
8/7/2019 LAKSHMAN GOWDA
37/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 37
SHARED VALUE:
The Bisleri International Company gives importance to both its customers and employees
and the mission statement reflects it. The motto of the company is to satisfy its customers by
supplying internationality.
Competitive products and providing a fulfilling livelihood to its employees of the
company shares the responsibility.
8/7/2019 LAKSHMAN GOWDA
38/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 38
SWOT ANALYSIS OF THE COMPANY
STRENGTH:
It is well products in the market.
It has good will as its inbuilt component.
The main tool that this company relies in the quality.
It has effective brand awareness among the total segment of the consumers.
Since the product is fast moving in nature, it is considered a major strength.
WEAKNESS:
It fails in identifying the need of improved advertisement strategies
It is lacking behind the brand loyalty
Company is putting in extra efforts in improving the packaging
Inefficient frequency of distribution
OPPORTUNITY:
It has a wide area of network to enhance its market share,
Since the product poses very good brand awareness. It can attempt to enter into the share
market.
Establish the market by selling the products.
THREATS:
Other brands competing the Bisleri products.
They are losing the market because of low profit margin ratio to the retailers.
Sales must be driven through increased service level in terms of route planning.
Higher responsibilities and rewarded for better performances
8/7/2019 LAKSHMAN GOWDA
39/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 39
SUMMARY OF THE LATEST ANNUAL REPORT OF COMPANY
BALANCE SHEET AS AT 31ST MARCH 2008
31st March, 2008 31st March, 2007
Rs. Rs. Rs. Rs.
SOURCES OF FUNDS: SCHEDULE
SHARE HOLDERS FUNDS:
a. Share Capital A 802200 802200
b. Reserves and Surplus B 13736954 14736954 14223047 1525247
LOAN FUNDS:
a. Secured Loans C 11109805 13174051
b. Unsecured Loans 960000 12069805 1210000 14384051
26608959 29409298
APPLICATION OF FUNDS:
Fixed Assets
a. Gross Block D 16053998 15704797
b. Less: Depreciation 8594940 8135558
c. Net Block 7459058 7569239
Investments at Cost E 422825 419825
Current Assets, Loans
and Advances
a. Inventories 5153266 4747704
b. Sundry Debtors 16997487 26269086
c. Cash & Bank Balance 1749429 1682712
d. Loans, Advances & Deposits 2635858 1771711
26536040 34471213
Less: Current Liabilities &Provisions G
a.Current Liabilites 7200302 12309103
b. Provisions 608662 741876
7808964 13050979
Net Current Assets (3-4) 18727076 21420234
Total 26608959 29409298
Significant Accounting policies & Notes on Accounts, Schedules Referred to herein form an integral part of the Balance Sheet.
8/7/2019 LAKSHMAN GOWDA
40/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 40
PROFIT AND LOSS ACCOUNT FOR THE YEAR ENDED 31ST
MARCH 2008
31st March, 2008 31st March, 2007
SCHEDULE Rs. Rs. Rs. Rs.
INCOME
1. Sales H 45800999 57443945
2. Other Income 1065204 1206858
3. Prior Period Account 1660657 166461
48526860 58817264
EXPENDITURE:
4. Material I 15723931 19753733
5. Employment 6943772 6452435
6. Other operating expenses 22342122 264743052
7. Interest & Bank Charges 2047400 2058145
8. Depreciation 870362 942300
9. R & D Expenses 1085366 952517
49012953 56902182
LOSS/PROFIT BEFORE TAXATION -486093 1915082
Provision for Income Tax NIL 540000
NET LOSS/ NET PROFIT -486093 1375082
Balance from last year 12774380 11487380
Amount available for appropriations 12288287 12862462
Less: Proposed Dividend @ 9% & Tax NIL 88082
Balance carried forward to Balance Sheet 12288287 12774380
Significant Accounting Policies &
Notes on Account
The Schedules referred to herein an integral part of Profit and Loss Account
8/7/2019 LAKSHMAN GOWDA
41/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 41
INTERPRETATION:
Through the sales of the company is increasing an account of non- meeting its short term
and long term obligations. Hence forth companys financial position is unwell.
Interest and financial charges of the company increasing year by year but companies
financial strategy for making profit is poor an account of this company is facing
difficulty.
A miscellaneous expense of the company through it is reducing companies secured loan
is increasing year after year.
Hence forth to conclude company is not in a good financial position. Hence forth they
have focus on increasing and improving their profitability.
8/7/2019 LAKSHMAN GOWDA
42/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 42
LEARNING EXPERIENCE GAINED DURING INPLANT TRAINING
It was a dream come true for me who wished to experience as to how a huge factory
works, it was a great experience working in Bisleri International Private Limited, where I learnt
many things about the functioning of the company gave me an insight and a firsthand experienceof the industrial scenario in the competitive environment outside the realms of the institute.
The main purpose of the organization study is to make the students acquainted with
practical knowledge about the overall functioning of the organization. It gives opportunity to
study the human behavior and also makes one ready to face different situations, which normally
would come across, while on work in the office or factory environment.
OBJECTIVE OF THE STUDY:
The primary objective of the organization study is to make the students to know the
practical applicability with respect to the theoretical concepts in business decisions.
To understand the Behavior, culture of the organization and to know about the various
policies of the organization and its performance, and its future strategies.
Bisleri International Private Limited is market leader in India, it started its operation with
producing Package drinking water and its is working towards providing total occupant systems
to the Mineral water industry.
During the four weeks, it was totally a new experience entering into the organization. I spent
most of my time in visiting various places in the huge factory, the various departments,
interacting with people etc.
8/7/2019 LAKSHMAN GOWDA
43/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
DEPARTMENT OF B.B.M., Page 43
In the beginning of the training, there I understood as to how the production work is
divided and how the responsibilities are allocated. The production here is carried on the basis of
customer cell concept. In this the total production is divided into three groups with the cell wise
responsibility from production to dispatch including solving process related quality issues etc,
each cell consists of cell in charge and two team leaders. This cell is mainly created with the
purpose of excelling the customers expectation in terms of quality, delivery and a competitive
environment. The concepts like TQM, 7s models, six-sigma concepts were clearly demonstrated
to me.
After the production site in the subsequent weeks I went to different departments like
Production, Marketing, Finance, Quality, HR, Planning, Stores etc. I was able to understand the
importance of each department and their contribution towards the achievements of the company
objectives. I also learnt how the companies always try to feel the pulse of the customers,
because customers are the purpose of the business. More importantly, I am able to understand
the different tactics of the companies to attract and retain the customers. I had the interactions
with the each of the departmental heads and I came to know the real situation, duties,
responsibilities and functions of the departments. In spite of their busy schedules there were
very much interested to explain us different concepts.
In the later weeks, I went to the stores where all the material was racked and the quality
check was carried on every material. here they demonstrated me as to how the material are
received, documentation is done how quality checking is done for each and every component and
how to deal with the defective materials and actually the stores department will work in the case
of emergency when there is shortage of materials. The stores manager was very much
interested in taking me to different areas of the stores and explaining some concepts.
In the last week of the training I was involved in the work observing certain things. The
objective of the observation was to find out the time taken for producing a single component.This observation of the time taken helps us to know the standard number of products that can be
produced in minute, an hour and in a shift. This helps the production department people to fix up
the target levels. When I saw the production log book for the checking out the actual production,
I was able to see some deviations in it. Later I understood threat the time taken by a particular
employee will not be same for others, it also depends on the kind of employees (skilled or
8/7/2019 LAKSHMAN GOWDA
44/44
INPLANT TRAINING AT BISLERI INTERNATIONAL PVT. LTD.,
unskilled), the time wasted in the case of break downs, availability of raw materials etc, further I
was able to see that some of the activities in the production which cannot be quantified.
Like the above there were many instances where I questioned myself as to how it works
and later clarified all the doubts with the executives. It was really a fruitful and great experience
working in the company like Bisleri International Industries Private Limited, which is of Great
repute in producing drinking water package in the sub continent. Employees from every corner
of the department helped me in getting the required information for the successful completion of
this plant training. They co-operated well when we had to disturb them with so many queries in
our mind to be cleared from the concerned person during the visits to the respective departments.
The atmosphere was so friendly and I did not feel any tinge of difficulty during the whole
training period of four weeks, which gave me a great deal information and knowledge as to how
an organization really functions.
The training provided an opportunity to relate classroom learning with reality of
management. My constant interaction with the top management people including the executives,
the supervisors and customers has indeed widened my horizons of knowledge. Ultimate to say
the training period in the company was a wonderful small time in the huge corporate world.