LASERscanning Company

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    plant designengineers sdn bhd

    Ron Bouman

    Technical Director

    Kuala LumpurMalaysia

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    r

    ofi

    l

    comp

    anySp e c ia list Se rvic e s to the O il & Ga s a nd Pe tro c hem ic a l Ind ustrie s

    Estab lishe d 1999 in Kua la Lum p ur, Ma laysia

    pdmsmodelingoffshorelivingquartersengneeringservicesas builtsurveying

    Catalogues, Specifications, Intelligent P&IDs and Pipe Spooling

    Specialising in Architectural & Interior Design Works

    Structural, Piping, Mechanical and E&I Services Design

    plant designengineers sdn bhd

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    ro

    ec

    t

    select

    clients include:

    major projects:

    2004 MalaysiaAs-built Laser Scan survey and 3D PDMS modelling of Bintulu Stabiliser Plant 1 & 2for MMC Oil & Gas Engineering& Shell Sarawak Berhad

    2004 IndonesiaAs-built Laser Scan survey and 3D PDMS modelling of Central Gathering Station I in Duri, Riau, Sumatra

    for Caltex Pacific Indonesia

    2003/2004 Malaysia/VietnamAs-built Laser Scan survey and 3D PDMS modelling of riser tie-ins & Deck extension plus flow line/manifold modifications.

    for Talisman Malaysia Limited

    2003 MalaysiaAs-built Laser Scan survey and 3D PDMS modelling of Pulai A offshore process platform.

    for MMC Oil & Gas Engineering & Petronas Carigali Sdn Bhd

    2002 SingaporeAs-built Laser Scan survey, 3D modelling & verification with PDMS model of combined cycle power station.

    for Alstom Power Sdn Bhd & Senoko Power Station Ltd

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    Gas Manifold Extentionfor

    TALISMAN ENERGYBS A PLATFORM

    l ysi

    project case study

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    Project background:

    Talisman Energy BS-A Platform

    Location about 200km offshore Kota Baru(Malaysia

    Vietnam Joint Development Area)

    Better then expected production

    Additional flow lines needed to be installed and existing

    Gas manifolds needed to be extended.

    plant designengineers sdn bhd

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    Client requirements:

    No shutdown during installation of deck extension and

    pipe spools

    Installation window small

    No work barge/boat available for any rework

    Especially the deck extension had to fit. No room for any

    mismatch.

    plant designengineers sdn bhd

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    Coordination:

    Provide appointed Design Consultant with 3D As-Built

    PDMS Model. (Eng ine e ring PDMS Mod e l wa s a va ila b le )

    Verify and resolve any clashes between 3D As-Built

    PDMS Model and Design consultants new design.

    Dimensional verification of Fabricated (Tag welded)

    Deck extension by appointed Fabricator.

    Dimensional verification of Fabricated critical pipe

    spools

    plant designengineers sdn bhd

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    plant designengineers sdn bhd

    Planning and Logistics

    Kuala Lumpur Kota BaruAirport (1 hour flight)

    Kota BaruHelibase BS-A Platform (1 Hour Helicopter flight)

    Depart 06.00 KL Arrive on the Platform 12.00 noon

    Did it work out?

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    plant designengineers sdn bhd

    Well no.

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    plant designengineers sdn bhd

    2 Days later we arrived

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    plant designengineers sdn bhd

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    plant designengineers sdn bhd

    Wellhead Area

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    plant designengineers sdn bhd

    Drain VesselWater Injection Area

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    ca

    se

    s

    tudWork flow

    laser scanning at site

    registering survey data onplatform

    point cloud processing in

    home office

    3D model in cyclone

    import to PDMS

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    ca

    se

    s

    tud

    plant designengineers sdn bhd

    l ysi

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    plant designengineers sdn bhd

    Drain Vessel Area

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    plant designengineers sdn bhd

    Manifold Area

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    plant designengineers sdn bhd

    Manifold Area

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    plant designengineers sdn bhd

    Manifold Area

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    plant designengineers sdn bhd

    Turn around time for the Survey and Modeling:

    3D Laser Scan Survey - 5 days (3 days of scanning, about 60 scans)

    3D Modeling in Cyclone - 3 weeks

    Transfer to PDMS and Labelling of objects 3 days

    Clash Check 2 days (35 clashes/misalignments)

    Completed within 6 weeks as per Schedule

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    Survey at the fabrication yard

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    l t d i

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    plant designengineers sdn bhd

    Installation of Deck extention:

    Perfect fit

    Installation of Pipe spools:

    Installation of the pipe spools is ongoing

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    Thank you