Libro de Partes McNeilus

8/18/2019 Libro de Partes McNeilus

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IMPORTANT SAFETY INFORMATION FOR

CUSTOMERS AND PERSONS PERFORMING

MAINTENANCE

The “Blue Book” provides information concerning spare parts for

refuse trucks manufactured by McNeilus Truck and Manufacturing, Inc., as

well as for refuse trucks manufactured by other original equipment

manufacturers.

In performing maintenance on your refuse truck, you should carefully

review and thoroughly understand the recommended and required

maintenance procedures in any manuals provided by the original

manufacturer of your refuse truck, including, but not limited to, parts books,

owner manuals, operator’s manuals, maintenance manuals, and/or service

manuals. Such publications should be carefully checked for the original

equipment manufacturer’s recommended and required maintenance

procedures and instructions as well as all applicable DANGER, CAUTION,

AND WARNING NOTICES. For example, if you are going to perform

maintenance on a refuse truck manufactured by McNeilus Truck and

Manufacturing, Inc., be sure to review the appropriate manuals for your

refuse truck. Similarly, you should check the manuals supplied by the

original equipment manufacturer for any other brand of refuse truck on

which you are going to perform maintenance or service.

In addition to manufacturer-supplied manuals or publications, you

should also review and thoroughly understand all procedures, including but

not limited to, safety procedures, required by the United States Occupational

Safety and Health Administration (O.S.H.A.) and those of any other

governmental regulatory body that may pertain to the work that you are

intending to perform.


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Ordering Parts for your McNeilus Refuse Truck

Original McNeilus parts are specially engineered and designed with carefully specified

steels. These steels are tested for quality and consistency in both chemistry and strength.

They meet exacting requirements for each particular application. Welding processes aremonitored and tested for quality and integrity. Each type of weld is carefully and

consistently applied to insure the least amount of steel texture change for maximum

strength. Even the type of welding wire is specially ordered to meet the requirements of

the particular application. There are many imitators out there without design analysis,

engineering or CAD-CAM capabilities of McNeilus. Often times their parts look

identical. However, without the same steel specifications, welding procedures and exact

design requirements, these imitations are not the same as McNeilus original parts. In

some cases, in addition to not lasting as long, they can cause genuine safety hazards.

They may expose you, your employees or your customers to injury or worse. Our parts

are designed with safety and long life as our top priority.

Keep your McNeilus Refuse Trucks all McNeilus!! The parts on your refuse truck have

been selected from what we feel are the best quality parts available. We’re proud of the

quality built into your McNeilus Refuse Truck! Protect your McNeilus Refuse Truck and

it’s warranty by using the top value quality parts supplied by your conveniently located

McNeilus Factory Direct Branch.

When ordering parts for your McNeilus Refuse Truck we will need your refuse truck’s

Model and Serial Number. If the component is a cylinder, hydraulic pump, etc., there

may be model and serial numbers on the component that will help identify the correct parts.

Give your McNeilus Parts Department Professional all of the information you can. Be as

specific possible when ordering replacement parts. Your McNeilus Parts Department

Professional ships orders the same day as they are received whenever possible.

If you have a UNIT DOWN situation and require special shipping of parts, just let us

know! We’ll expedite the parts to you. We offer UPS, FEDERAL EXPRESS, and

nearly any air or land freight company you require to get you the parts FAST!! With

McNeilus there are no special handling charges to expedite an order.

Anytime McNeilus finds a way to improve their products they introduce the improvement

into production as soon as possible. For this reason we may have an improved

replacement part which will retrofit your refuse truck. Check with McNeilus first for all

of your refuse truck replacement parts requirements for all makes and models.


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SAFETY FIRSTOnly Use Original McNeilus Parts

Protect your investment in McNeilus equipment. Do not jeopardize your

warranty. Use only genuine McNeilus replacement parts. Original McNeilus parts insure the finest quality, the longest life and proper, reliable operation.

High-Tech Manufacturing

Looking to the future, McNeilus continually reinvests in technology to assist production and performance like submerged arc welding. Computer

controlled parts manufacture and assembly help operators generate a higher volume while assuring uniform structure, quality and strength.

The Best Materials

Craftspeople take pride in producing the best products on the market. Using

only top grade materials, McNeilus refuse trucks are constructed throughoutwith high abrasion wear resistant steel.


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Table of Contents

DESCRIPTION PAGE #

Rear Vision Systems………………………………………………………………………………...1

Tailgate Seals………………………………………………………………………………………..2

Rubber Wipers & Belting…………………………………………………………………………...3Oil Filters……………………………………………………………………………………………4-5

Oil Reservoirs……………………………………………………………………………………….6-7

Hydraulic Accessories………………………………………………………………………………8

Hydraulic Components……………………………………………………………………………...9-10

Cart Dump Systems…………………………………………………………………………………11

McNeilus Rear Loader Square Tailgate……………………………………………………………. 12-13

McNeilus Rear Loader (Thru Model Year 1993)…………………………………………………...14-15

McNeilus Rear Loader (Standard & Heavy Duty)………………………………………………….16-17

McNeilus Rear Loader (High Compaction)………………………………………………………... 18-19

McNeilus Rear Loader (Tag Axle)………………………………………………………………….20-22

Proximity Switch Tester…………………………………………………………………………….23

McNeilus Rear Loader (Metro-Pak)……………………………………………………………….. 23-25

McNeilus Rear Loader Wiper Panels……………………………………………………………… 26McNeilus Rear Loader Tipper Guides & Latches…………………………………………………. 27

McNeilus Rear Loader Reeving Assembly…………………………………………………………28

McNeilus Rear Loader Tailgate Turnbuckles……………………………………………………… 29

Hydraulic Test Kit………………………………………………………………………………….. 29

McNeilus Rear Loader Valve Control Linkages……………………………………………………30

McNeilus Rear Loader In Cab Controls…………………………………………………………….31

McNeilus Front Loaders (Pre Serial # 807)………………………………………………………... 32-33

McNeilus Front Loaders (Post Serial # 806)………………………………………………………. 34-36

Pneumatic Controls and Accessories………………………………………………………………..36

McNeilus Front Loaders In Cab Controls…………………………………………………………. 37

McNeilus Front Loaders (West Coast)…………………………………………………………….. 38-39

McNeilus Front Loaders Valves…………………………………………………………………… 40

McNeilus Refuse Water Tank Assembly…………………………………………………………... 41McNeilus Manual Side Loader (94 Model)…………………………………………………………42-43

McNeilus Manual Side Loader (95 Model)…………………………………………………………44-45

McNeilus Manual Side Loader (97&99 Model)…………………………………………………… 46-48

McNeilus AutoReach……………………………………………………………………………… 49

McNeilus AutoReach Grabber……………………………………………………………………... 50-51

McNeilus AutoReach (99 Model)………………………………………………………………….. 52

McNeilus Refuse Light Assemblies………………………………………………………………... 53

McNeilus Bucket Loader Recycler……..………………………………………………………….. 54-56

Weather-Pak Kit……………………………………………………………………………………. 56

McNeilus Bucket Loader (99 Model)……………………………………………………………… 57

McNeilus Bucket Loader Recycler (99 Model)……………………………………………………. 58-62

McNeilus Bucket Loader and Recycler Controls…………………………………………………...63

McNeilus Roll-Off…………………………………………………………………………………. 64-65

Throttle Advance & Switches……………………………………………………………………… 66

Heil 5000 & Heil H4……………………………………………………………………………….. 67

Heil, Dempster, & Leach Replacement Parts……………………………………………………….68-69

Leach Packmaster & Leach Alpha…………………………………………………………………. 70-71

Packer Warranty Period and Extended Warranty Periods from McNeilus………………………… 72-75

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PACKER WARRANTY PERIOD AND EXTENDED WARRANTY PERIODS OFFERED BY

MCNEILUS VENDORS

Packer Units: 180 days (six months) from date of delivery.

Chassis Unit: All warranty should go through your local chassis dealer.

Commercial Intertech Hydraulic Pump and Valves:

1. Installed at factory on new packer: One year from delivery date. Excludes damage due to

overheat or contamination. You must send an oil sample for evaluation. Limited to

repairing and replacing if material or workmanship is deemed defective upon

examination.

2. New Replacement Pump Purchased: One year from purchase date. Excludes damage due

to overheat or contamination. You must send an oil sample for evaluation. Limited to


examination.

CCI Cylinders:

1. Installed at factory on new packer on or after 6/1/96: Five years from delivery date.

Limited to repairing and replacing if material or workmanship is deemed defective upon

examination.

2. New Replacement Cylinder Purchased: Two years from purchase date. Limited to


examination.

Replacement Parts Purchased from McNeilus:

1. 180 days (six months) from date of purchase. (This includes any shelf life at your

facility).

ORDERING A PART FOR WARRANTY CONSIDERATION

When calling McNeilus to order a replacement part, you must inform the sales person that it is for possible

warranty. The following information must be readily available when placing the order:

A. The serial number of the packer unit and the delivery date, or, the invoice number

showing when the failed part was purchased from McNeilus.

B. Description of the part to be replaced and McNeilus part number (if available).

C. Complete description of the problem.

D.

If one of the following parts is being replaced, you will need to supply the serial number and model number of the part:

i. Hydraulic Pump

ii. Hydraulic Valve Sections

iii. Hydraulic Cylinders

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If the parts being ordered fall within the warranty guidelines, you will receive an orange Warranty

Consideration Notice. This notice will show the Return Goods Authorization (RGA) number and the

description of the parts being considered for warranty. The notice will show the value of the parts and

freight charge. No payment is due at this time.

RETURNED GOODS POLICY

A. All parts being considered for warranty must be returned within 30 days from the date you ordered

the replacement part. The parts must be returned to the McNeilus warranty department in order to

be considered for possible warranty. The address is as follows:

McNeilus Truck and Manufacturing

Attn: Warranty

P.O. Box 70

Highway 14 East

Dodge Center, MN 55927

B. You cannot return parts without an RGA number. If parts are returned without the McNeilusRGA number attached, they will not be considered for warranty and will be discarded. If you

replace a failed part with one from your stock, you must call the McNeilus warranty department

for a RGA # to return the failed part. The phone number of the warranty department is (507) 374-

6321.

C. When you order a replacement part under warranty consideration, the part being shipped will be

accompanied by a packing slip, a return mailing label (see Exhibit A), and a RGA tag (see Exhibit

B) for each part ordered under warranty consideration. If you do not receive the RGA tags, please

call your local branch and request them. If you replace the failed part with a part from stock, the

RGA tag and return label will be mailed to you. Please follow these procedures when returning

the failed part.

i. Attach the RGA tag to each part being returned. (Exhibit B)

ii. Attach the return label to the outside of the package you are returning. (Exhibit A) This

tag does not prepay your return freight. You will need to coordinate the return of all

warranty parts with your freight company.

D. The parts being considered for warranty must returned to McNeilus freight prepaid. Any part

shipped freight collect will not be accepted and will be returned to you.

E. You will receive a “Parts Received for Warranty Consideration” notice once the parts are returned

to McNeilus in Dodge Center, MN.

F. If the parts are not received at McNeilus within 30 days of the claim date, a written reminder will

be sent to you. This is called an “URGENT WARRANTY NOTICE”, and allows you 10

additional days to return the failed part. Warranty consideration will be denied if parts are not

returned prior to the end of the ten day period.

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NOTE: ALL RETURNED PARTS MUST BE CAREFULLY WRAPPED OR BOXED BY THE

CUSTOMER BEFORE SHIPMENT. ALL RETURNED PARTS SUCH AS PUMPS,

HYDRAULIC CONTROL BLOCKS, VALVE ASSEMBLIES, AND CYLINDERS MUST

HAVE THE SERVICE PARTS PLUGGED AND SEALED TO PREVENT CONTAMINATION

FROM WATER OR OTHER FOREIGN MATERIAL DURING SHIPMENT. UNITS

ARRIVING WITH “OPEN” PORTS WILL BE DENIED WARRANTY.

APPROVED / DENIED WARRANTY

When McNeilus or a supplier has decided the warranty, you will either receive a notice that states

“Warranty Approved Notice” or “Warranty Denied Notice”. If the warranty is approved, no

further actions are necessary. If the warranty if denied, the replacement parts and any freight

charges will be invoiced to you on your “regular” parts account for payment.

McNeilus, Inc. Warranty Policy

McNeilus Truck and Manufacturing, Inc., hereinafter referred to as McNeilus, warrants the

equipment manufactured by McNeilus to be free from defects in material and workmanship

under normal use and service. McNeilus’ obligation under this warranty is limited to

repairing and replacing, at McNeilus’ option, if upon examination by McNeilus, parts are

found to be defective in material and workmanship. Transportation charges for returned

parts must be prepaid by the customer. McNeilus shall be under no further liability in

respect to such warranty.

McNeilus’ warranty shall not apply to equipment that has been subject to misuse,

negligence, or accident, or which has been repaired or altered without McNeilus’ prior

knowledge and consent. McNeilus will not be responsible for in-warranty repairs made in

the field by personnel other than from McNeilus. In no case shall McNeilus be liable for

consequential, incidental, special or indirect damages of any kind.

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Your packer is designed to operate only with the OEM products used by McNeilus. This

limited warranty will be void if the McNeilus products are modified other than as done at

McNeilus’ factory or its branches unless authorized by McNeilus in writing. Use of parts

and assemblies from another manufacturer as substitutes for OEM products will also void

the limited warranty. There will be no warranty on used parts.

McNeilus disclaims any responsibility for transportation, loss time, or use of the parts or

vehicle in which the parts are installed. The warranty does not cover, and McNeilus will not

pay for or provide the labor or materials, which may be necessary to remove a defective part

or install a replacement part. The warranty is limited to the exchange of the part only if

deemed defective by McNeilus.

Accessories purchased from other manufacturers may be warranted against defects

in materials and workmanship under normal use by McNeilus’ supplier for a period

exceeding the McNeilus standard 180-day warranty set out earlier. Therefore, if a

failure occurs and the accessory is returned to McNeilus, McNeilus will send this

component to the supplier for its inspection and possible warranty consideration.

The supplier’s warranty will be based on the supplier’s investigation of the failure.

McNeilus assumes no obligation or liability with respect to accessories purchased

from other manufacturers, except as expressly set forth herein.

MCNEILUS MAKES NO OTHER IMPLIED WARRANTIES OF FITNESS OF

MERCHANTABILITY OR ANY OTHER WARRANTIES. ANY IMPLIED WARRANTY

OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH

EXCEEDS THE FOREGOING WARRANTY IS HEREBY DISCLAIMED BY McNeilus.

The customer’s exclusive remedy for breach of warranty as a result of defects in material

and workmanship shall be as set forth herein. Any action for breach of warranty must be

commenced within one year after the cause of action shall accrue, and no such action may be

maintained which is not commenced within such period. McNeilus neither assumes nor

authorizes any other person to assume for it any liability in connection with its equipment.

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R

Packer Replacement Parts Catalog

DATE: OCTOBER 2000

P/N: 780.129800


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Libro de Partes McNeilus