MAN-REC-STC-R06

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    NT Super Tubing Cuttersfor 2.375-in - 3.500-in Tubing

    MAN-REC-STC (R06)MAN-REC-STC (R06)MAN-REC-STC (R06)MAN-REC-STC (R06)

    Owen Oil Tools

    12001 CR 1000

    Godley, Texas, 76044, USA

    Phone: +1 (817) 551-0540

    Fax: +1 (817) 551-1674

    www.corelab.com/owen

    Warning:Use of Owen equipment contrary to manufacturer's specifications or operating instructions may result in property damage, serious injury orfatality. If you are not trained in the handling and use of explosive devices, do not attempt to use or assemble any Owen perforating systems or Owenfiring devices.

    This technology is regulated by and, if exported, was exported from the United States in accordance with the Export Administration Regulations (EAR).Diversion contrary to U.S. law is prohibited. Export and/or re-export of this technology may require issuance of a license by the Bureau of Industry andSecurity (BIS), U.S. Department of Commerce. Consult the BIS, the EAR, and/or Owen Compliance Services, Inc. to determine licensing requirementsfor export or re-export of this technology.

    This document contains Confidential Information of Owen Oil Tools LP (Owen) and is furnished to the customer for information purposes only. Thisdocument must not be reproduced in any way whatsoever, in part or in whole, or distributed outside the customer organization, without fi rst obtaining theexpress written authorization of Owen. This document is the property of Owen and returnable upon request of Owen.

    2007 Owen Oil Tools

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    NT Super Tubing Cutters

    for 2.375-in - 3.500-in Tubing

    MAN-REC-STC (R06)page ii

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    MAN-REC-STC (R06) page 1

    NT Super Tubing Cutters

    for 2.375-in - 3.500-in Tubing

    Overview

    DescriptionNT Super Tubing Cutters are designed for use in Pipe Recovery Operations as a finalsolution. The cutter is undersized to get through tight restrictions where a conventionalcutter is not an option.

    Operation

    NT Super Tubing Cutters provide a quick and effective solutions to sever tubing. NTSuper Tubing Cutters utilize unique manufacturing and packaging processes to alloweasy shipment and fast delivery to the customer.

    NT Super Tubing Cutters should be used when restrictions prohibit the use ofconventional tubing cutters. The cutter with the largest possible diameter capable ofrunning in the well should be chosen to achieve maximum performance. A gauge run isrecommended prior to running the tool to insure the cutter can get to proper depth. Thiswill prevent any safety concerns like sticking a live cutter in the well or spudding withexplosive tools. NT Super Tubing Cutters are to be shot in the tubing above the stuckpoint, but not at the collar. To maintain the maximum allowable performance from thecutter, it should be centralized. A de-centralized cutter may result in a partial cut and/ordamage to the casing. It is also recommended that tension be applied to the tubing priorto detonation of the Tubing Cutter to assist in the removal of stuck tubulars.

    NT Super Cutters utilize explosive technology and are designed to explosively severtubular members when initiated by an Owen's Resistorized Bridge Detonator. Owen'selectrical detonators adhere to API RP-67 specifications. All safety rules and regulationsshould be strictly followed when storing, handling, assembling, and using these cuttersand/or detonators. Safety precautions should be taken in accordance with yourcompany's safety policies, governmental regulations, and the American PetroleumInstitute Recommended Practice 67 (API RP-67).

    NT Super Tubing Cutters come standard with HMX explosive powder rated to 400 F(204C ) for 1 hour. Cutters are also available with HNS [500F (260C) - 1 hour] by

    special order.

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    Specifications and Schematics

    Item Description Part NumberExtension Adapter CUT-0100-087

    Extension Adapter - Open CUT-0100-079

    Extension Adapter for

    1.437" CutterCUT-1156-050

    O-ring, Size -214 OOO-V569-214

    O-ring, Size -210 for 1.437"

    CutterOOO-V569-210

    3 Splice Boot PUR-0210-001

    D Tubing Cutter Detonator DET-3050-009L

    1.437" NT Super Cutter CUT-1437-405NT

    1.580" NT Super Cutter CUT-1580-405NT1.687" NT Super Cutter CUT-1687-405NT

    1.812" NT Super Cutter CUT-1812-405NT

    1.875" NT Super Cutter CUT-1875-405NT

    2.062" NT Super Cutter CUT-2062-405NT

    2.25" NT Super Cutter CUT-2250-405NT

    C

    1

    2

    Outer Dia. [in

    (mm)]

    Temp

    [F (C)]

    Pressure

    [psi (MPa)]

    Explosive Weight

    [lb (kg) (g)]

    Recommended

    ApplicationPart Number

    1.437 (36.5) 400 (204) 8,000 (55.1) .103 (.047) (46.7) 2 3/8", 4.7# CUT-1437-405NT

    1.580 (40.1) 400 (204) 15,000 (103.4) .097 (.044) (44) 2 3/8", 4.7# CUT-1580-405NT1.687(42.9) 400 (204) 15,000 (103.4) .110 (.050) (50) 2 7/8", 6.5# CUT-1687-405NT

    1.812 (46.0) 400 (204) 15,000 (103.4) .110 (.050) (50) 2 7/8", 6.5# CUT-1812-405NT

    1.875 (47.6) 400 (204) 15,000 (103.4) .110 (.050) (50) 2 7/8", 6.5# CUT-1875-405NT2.062 (52.4) 400 (204) 17,000 (117.2) .150 (.068) (68) 2 7/8", 8.7# CUT-2062-405NT

    2.250 (57.1) 400 (204) 15,000 (103.4) .225 (.102) (102) 3 1/2", 15.5# CUT-2250-405NT

    Items 1 - 3 and detonator must be orderedseparately from cutter assembly.

    HNS Cutters are available by special order. Partsshould be ordered by replacing the 405NT with a505NT, for example CUT-XXXX-505NT.

    Alternate arming assembly available using JRCstyle extension adapter with button contacts,CUT-0100-078, and detonator with springcontacts, DET-3050-009E.

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    NT Super Tubing Cutters

    for 2.375-in - 3.500-in Tubing

    1.0 Assembly of NT Super Tubing Cutter, sizes -1.437-in and 1.580-in

    1.1 Remove the O-ring (item #2) from its package and visually inspect it for cuts or

    cracks. Lightly lubricate it with grease and install it onto the Mandrel (item #1).

    1.2 Remove Cap (item #5) from Caplug. Inspect O-ring visually for cuts or cracks.Lightly lubricate O-ring with grease.

    1.3 Unpack all of the cutter Pellets. CUT-1437-405NT will have four Pellets and theCUT-1580-405NT cutter will have two Pellets.

    1.4 Place the Backup (item #8), with the large diameter down, onto a flat non-sparkingsurface. Wood decking or a rubber mat is preferred.

    Figure 1:CUT-1437-405NT - Exploded View.

    Figure 2:CUT-1580-405NT - Exploded View

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    1.5 Install the cutter Pellet (item #9) onto the Backup. Place the Liner (item #10) overthe Pellet, see Figure 3.

    1.6 Repeat Steps 1.4 - 1.5 for each Backup, Liner, and Pellet.

    1.7 Place the bottom of the Cap (item #5) onto a flat, non-sparking surface. Stack oneassembled Backup/Pellet/Liner (item #4) on top of the Cap with the larger end of theassembly postioned downward as shown in Figure 4.

    1.8 Stack the next Cutter Cartridge centered on top of the first Cartridge. The secondCartridge should be stacked with the smaller diameter downward as shown in Figure 4.

    1.9 Stack Cutter Cartridges 3 and 4 the same as Cartridges 1 and 2, see Figure 5. CUT-1437-405NT only.

    1.10 Carefully slide the cutter Housing (item #3) over the Cartridges and End Cap.Press down firmly by hand to seat the Snap Ring and the O-ring into the Housing.

    1.11 Insert the Booster Cartridge (item #4) into the hole running through the CutterCartridges until the flared end seats inside the upper cartridge, see Figures 5 and 6.

    1.12 Thread the Mandrel (item #1) onto the Cutter Housing.

    Figure 3 Figure 4 Figure 5 Figure 6

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    NT Super Tubing Cutters

    for 2.375-in - 3.500-in Tubing

    2.0 Assembly of NT Super Tubing Cutter, sizes -1.687-in, 1.812-in, and 1.875-in

    2.1 Remove the O-ring (item #2) from its package and visually inspect it for cuts orcracks. Lightly lubricate the O-ring with grease and install it onto the Mandrel (item #1).

    2.2 Unpack the Cutter Pellets (item #4).

    2.3 Place the Backups (item #8) with the large diameter down, onto a flat non-sparkingsurface. Wood decking or a rubber mat is preferred.

    2.4 Install the Cutter Pellet (item #4) onto the Backup. Place the Liner (item #7) over thePellet, see Figure 3.

    2.5 Repeat Steps 2.3 - 2.4 for each Backup, Liner, and Pellet.

    2.6 Position the two assemblies from the previous two steps, together with the copperLiners facing inward and aligning the diameters, see Figure 8.

    2.7 Insert the Booster Cartridge (item #5) through the hole in the cutter Cartridges untilthe flared end seats on a Cartridge, see Figure 9.

    2.8 Secure the all the Cartridges in place by installing an E-clip (item #6) over the end ofthe Booster Cartridge, see Figure 10. Remove any slack in the cartridges by tighteningthe location of the E-clip.

    2.9 Carefully place the newly assembled Cartridge assembly inside the cutter Cup (item#3).

    Figure 7:CUT-1687-405NT, CUT-1812-405NT, & CUT-1875-405NT - Exploded View

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    2.10 Finally, thread the Mandrel (item #1) onto the cutter Cup.

    3.0 Assembly of NT Super Tubing Cutter,size - 2.062-in

    3.1 Remove the O-ring (item #2) from its package and visually inspect it for cuts orcracks. Lightly lubricate the O-ring with grease and install it onto the Mandrel (item #1).

    3.2 Unpack the cutter Cartridges (items #6, #7 and #8).

    3.3 Place the Backups (item #4) with the large diameter down onto a flat, non-sparkingsurface. Wood decking or a rubber mat is preferred.

    3.4 Install the flat cutter Cartridge (item #6) onto the Backup, see Figure 12.

    Figure 8 Figure 9 Figure 10

    Figure 11:CUT-2062-405NT - Exploded View

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    NT Super Tubing Cutters

    for 2.375-in - 3.500-in Tubing

    3.5 Stack the conical cutter Cartridge (item #7) on top of the flat Cartridge with the largerdiameter postioned downwards, see Figure 12.

    3.6 Place the Liner (item #5) over the conical cutter Cartridge, see Figure 12.

    3.7 Install the center Cartridge (item #8) into the recess in one of the conical Cartridges.

    3.8 Position the assembled Cartridge assemblies together with the Liners facing inward.The center Cartridges should fit into the recess of the other conical Cartridge.

    3.9 Insert the Booster Cartridge (item #9) through the hole in the explosive assemblyuntil the flared end seats on a Backup, see Figure 13.

    3.10 Secure the all the Cartridges in place by installing an E-clip (item #10) over the endof the Booster Cartridge, see Figure 14. Remove any slack in the Cartridges bytightening the location of the E-clip.

    3.11 Carefully place the newly assembled Cartridge assembly inside the cutter Cup(item #3).

    3.12 Thread the Mandrel (item #1) onto the cutter Cup.

    Figure 12 Figure 13 Figure 14

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    4.0 Assembly of NT Super Tubing Cutter, size - 2.250-in

    4.1 Remove the O-ring (item #2) from its package and visually inspect it for cuts orcracks. Lightly lubricate the O-ring with grease and install it onto the Mandrel (item #1).

    4.2 Remove the Cap (item #13) from Caplug. Inspect the Cap O-ring (item #12) visuallyfor cuts or cracks. Lightly lubricate the O-ring with grease.

    4.3 Unpack the cutter Cartridges (items #6, #7 and #8).

    4.4 Place the Backups (item #4) with the large diameter down onto a flat, non-sparkingsurface. Wood decking or a rubber mat is preferred.

    4.5 Install the flat cutter Cartridge (item #6) onto the Backup, see Figure 16.

    4.6 Stack the conical cutter Cartridge (Item #7) on top of the flat Cartridge with the largerdiameter downward, see Figure 16.

    4.7 Place the Liner (item #5) over the conical cutter Cartridge, see Figure 16.

    4.8 Install the center Cartridge (item #8) into the recess in one of the conical Cartridges.

    4.9 Position the assembled Cartridge assemblies together with the Liners facing inward.The center Cartridges should fit into the recess of the other conical Cartridge.

    4.10 Insert the Booster Cartridge (item #9) through the hole in the explosive assemblyuntil the flared end seats on a Backup, see Figure 17.

    Figure 15:CUT-2250-405NT - Exploded View

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    NT Super Tubing Cutters

    for 2.375-in - 3.500-in Tubing

    4.11 Secure the all the Cartridges in place by installing an E-clip (item #10) over the endof the Booster Cartridge, see Figure 18. Remove any slack in the Cartridges bytightening the location of the E-clip.

    4.12 Stack the newly assembled cartridge onto the Cap with the E-clip facing the cap.

    Carefully slide the cutter Housing (item #3) over the cartridges and Endcap. Press downfirmly by hand to seat the snap ring and the O-ring into the Housing.

    Thread the Mandrel (item #1) onto the cutter Cup.

    Figure 16 Figure 17 Figure 18

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    5.0 Arming NT Super Tubing Cutters

    Warning: Only use DET-3050-009L!

    Warning: Always follow API RP - 67 guidelines when armingelectrical detonators!

    5.1 Remove the Detonator from its package.

    5.2 Insert the Detonator into a safety shield.

    5.3 Measure the resistance of the Detonator between the two lead wires with a blaster'smultimeter. The Detonator should read 51 Ohms 5 Ohms.

    5.4 Remove the O-ring from its package and visually inspect it for cuts or cracks. Lightlylubricate the O-ring with grease and install it onto the Extension Adapter.

    5.5 Insert the Detonator leadwires through the hole in the Exention Adapter.

    5.6 Electrically connect the Detonator leadwires to the wireline or toolstring.

    5.7 Mechanically connect the Extension Adapter to the wireline toolstring.

    5.8 Insure the wireline is shunted through the shooting panel.

    5.9 Remove the Detonator from the safety shield and install the booted portion of theDetonator over the end of the Extension Adapter.

    5.10 Insert the Detonator into the cutter Mandrel and thread the cutter onto theExtension Adapter and toolstring.

    5.11 The tool is armed and ready to run in hole.

    Figure 19: Arming Method for NT Super Tubing Cutters - Exploded View