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山东开泰金属磨料有限公司 SHANDONG KAITAI METAL ABRASIVE CO., LTD. 技术支持:山东大学金属磨料研究室 Technology Support: Metal Abrasive Lab of Shandong University NO.1 Sales In China Shandong Top Brand The New National Standard Constitutor of Steel Shot and Steel Grit 中国销量第一 山东名牌 钢丸钢砂新国标制定者 E-mail:[email protected] 电话 Tel:(86) 0531 - 86657190 地址:山东省邹平青阳镇凤凰经济园 Add:Qingyang, Zouping, Shandong, China 电话 Tel: (86) 0543 - 4571868 4570285 4570268 传真 Fax:(86) 0543 - 4579169 邮编 Post Code:256217 Http:// www.kai-tai.com.cn E-mail:sales@kai-tai.com.cn [email protected] 山东开泰金属磨料有限公司 Shandong Kaitai Metal Abrasive Co., Ltd. 地址:香港中环皇后大道中331 - 333号登富商业 大厦11/F全层 Add:11/F Teng Fuh Commercial BLD, No.331-333 Queen's Road Central, H.K. 电话 Tel: (852) 35824826 传真 Fax:(852) 35824827 Http:// www.kaitai.hk E-mail:[email protected] Kaitai Steel Shot Abrasive (HONG KONG) Co., Ltd. 开泰钢丸磨料(香港)有限公司 电话 Tel :(86) 0543 - 4579616 4578888 4579855 传真 Fax:(86) 0543 - 4579617 Dept. of Int’l Trade Kaitai Co. 开泰公司国际贸易部 华南分公司:(86) 020 - 82365316 13561581078 华中分公司:(86) 0543 - 4570325 13645435005 西南分公司:(86) 0543 - 4570325 13792261628 东北分公司:(86) 024 - 25966798 13805431327 华北分公司:(86) 022 - 24348166 15966351088 西北分公司:(86) 0371 - 67871048 15954371077 福建分公司:(86) 0591 - 88009866 13754698898 浙江分公司:(86) 0574 - 87664716 15854342888 华东分公司:(86) 021 - 33707847 15854379666 苏北分公司:(86) 0519 - 5314598 15854343566 安徽分公司:(86) 0551 - 4212064 13561581016 山东分公司:(86) 0543 - 4570360 13655433008 山西分公司:(86) 0351 -6388306 13655433002 国内各分公司 Domestic Filiale in China 电话 Tel :(86) 0543 - 4578999 2187888 传真 Fax:(86) 0543 - 4570356 Http://www.kaitaishotblasting.com Kaitai Shot-blasting Machinery Co.,Ltd. 开泰抛丸机械有限公司 电话 Tel :(86) 0543 - 4571868 传真 Fax:(86) 0543 - 4574568 Kaitai New Materials Co.,Ltd. 开泰新材料股份有限公司 2009年6月版

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Page 1: metal abrasive开泰金属磨料画册

山 东 开 泰 金 属 磨 料 有 限 公 司SHANDONG KAITAI METAL ABRASIVE CO., LTD.

技术支持:山东大学金属磨料研究室Technology Support: Metal Abrasive Lab of Shandong University

NO.1 Sales In China Shandong Top Brand The New National Standard Constitutor of Steel Shot and Steel Grit

中 国 销 量 第 一 山 东 名 牌 钢 丸 钢 砂 新 国 标 制 定 者

E-mail:[email protected] 电话 Tel:(86) 0531 - 86657190

地址:山东省邹平青阳镇凤凰经济园

Add:Qingyang, Zouping, Shandong, China

电话 Tel: (86) 0543 - 4571868 4570285 4570268

传真 Fax:(86) 0543 - 4579169

邮编 Post Code:256217

Http:// www.kai-tai.com.cn

E-mail:[email protected] [email protected]

山 东 开 泰 金 属 磨 料 有 限 公 司Shandong Kaitai Metal Abrasive Co., Ltd.

地址:香港中环皇后大道中331 - 333号登富商业

大厦11/F全层

Add:11/F Teng Fuh Commercial BLD, No.331-333 Queen's Road Central, H.K.

电话 Tel: (852) 35824826

传真 Fax:(852) 35824827

Http:// www.kaitai.hk E-mail:[email protected]

Kaitai Steel Shot Abrasive (HONG KONG) Co., Ltd. 开泰钢丸磨料(香港)有限公司

电话 Tel :(86) 0543 - 4579616 4578888 4579855

传真 Fax:(86) 0543 - 4579617

Dept. of Int’l Trade Kaitai Co. 开泰公司国际贸易部

华南分公司:(86) 020 - 82365316 13561581078

华中分公司:(86) 0543 - 4570325 13645435005

西南分公司:(86) 0543 - 4570325 13792261628

东北分公司:(86) 024 - 25966798 13805431327

华北分公司:(86) 022 - 24348166 15966351088

西北分公司:(86) 0371 - 67871048 15954371077

福建分公司:(86) 0591 - 88009866 13754698898

浙江分公司:(86) 0574 - 87664716 15854342888

华东分公司:(86) 021 - 33707847 15854379666

苏北分公司:(86) 0519 - 5314598 15854343566

安徽分公司:(86) 0551 - 4212064 13561581016

山东分公司:(86) 0543 - 4570360 13655433008

山西分公司:(86) 0351 -6388306 13655433002

国内各分公司Domestic Filiale in China

电话 Tel :(86) 0543 - 4578999 2187888

传真 Fax:(86) 0543 - 4570356

Http://www.kaitaishotblasting.com

Kaitai Shot-blasting Machinery Co.,Ltd.开泰抛丸机械有限公司

电话 Tel :(86) 0543 - 4571868

传真 Fax:(86) 0543 - 4574568

Kaitai New Materials Co.,Ltd.开泰新材料股份有限公司

20

09

年6

月版

Page 2: metal abrasive开泰金属磨料画册

山东开泰金属磨料有限公司是集科研、开发、生产于一体的国内最大的金属磨料生产商,与山东大学材

料科学与工程学院合作,聘请专家教授,共同研究开发出了铸钢丸、铸钢砂、钢丝切丸、不锈钢丸、不锈钢

丝切丸、铝丸、锌丸、铜丸八大系列、共80多个规格的金属磨料产品,年产15万吨金属磨料,现拥有资产5.5

亿元,年产值10.0亿元。开泰钢丸磨料(香港)有限公司专门负责海外钢丸、钢砂等金属磨料的销售。

公司座落于国内最大的金属磨料生产基地邹平凤凰经济园区,距省会济南52公里,离济南-青岛高速公

路500米,离济青高速章丘路口7公里,占地面积 40 万平方米,主要产品有铸钢丸、铸钢砂、钢丝切丸、不

锈钢丸、不锈钢丝切丸、铝丸、锌丸、铜丸等金属磨料。

公司技术力量雄厚,生产设备先进, 是山东省高新技术企业、全国标准化委员会SAC/TC186抛(喷)丸分

技术委员会委员单位、SAC/TC5/SC6涂漆前金属表面处理及涂漆工艺分技术委员会委员单位,利用国外最先

进的中频感应电炉,离心雾化造粒,经二次淬火、回火、选圆、筛分、包装制成优质高强度、长寿命强化铸

钢丸、铸钢砂。公司拥有完善的质量监测手段,引进2台美国欧文公司的疲劳寿命试验机,对金属磨料进行

寿命测试,引进德国SPECTRO公司直读光谱仪及碳硫高频红外分析仪,对金属磨料进行成分测定,质量均达

到SAE美国汽车工程师协会、ISO国际标准及国家钢丸钢砂新标准。本公司已通过了ISO9001-2000国际质

量管理体系认证,获山东省著名商标称号,并起草制定GB/T 18838.3-2008《高碳铸钢丸、铸钢砂》、GB/T

18838.4-2008《低碳铸钢丸》、GB/T 8923.2-2008《钢材除锈等级》、GB/T 13288.1-2008《喷射清理钢

材表面粗糙度》、GB/T 13288.5-2009《表面粗糙度的复制粘带测定法》、GB/T 13288.3-2009《表面粗糙

度比较样块的校准和表面粗糙度测定方法 调焦显微镜法》、GB/T 23576-2009《抛喷丸设备通用技术条件》

等十项国家标准,拥有专利六项,科技成果两项,产品出口二十个国家和地区,深受国内外造船、铸造、锻

造、热处理、钢结构、集装箱、机械、汽车、机车、矿山、石材等行业用户好评。

Shandong Kaitai Metal Abrasive Co., Ltd. is the biggest manufacturer of metal abrasive in China which integrates with technical research, development and production. Cooperating with Material Science & Engineering College of Shandong University and guided by experts and professors of metal abrasive field. The company has developed 8 series including Cast steel shot, Cast steel grit, Steel cut wire shot, Stainless steel shot, Stainless steel cut wire shot, Aluminium shot, Zinc shot, Copper shot, 80 kinds of abrasive products. The company could produces 150,000 tons metal abrasive. Based on 450 million Yuan (RMB) of fixed assets, with a yearly turnover of 1000 million Yuan (RMB). Kaitai Steel Shot Abrasive (HONGKONG) Co., Ltd. is in charge of overseas sales of steel shot, steel grit.

The company occupies 400,000 square meters and is located in Zouping Fenghuang Economic Zone which is China’s largest abrasive base. It’s only 52km to Jinan, the capital of Shandong province. It’s only 500 meters away from Jinan-Qingdao expressway and only 7km away from Zhangqiu exit of Jinan-Qingdao expressway. The main products are cast steel shot, cast steel grit, steel cut wire shot, stainless steel shot, stainless steel cut wire shot, aluminium shot, zinc shot, copper shot, etc.

The company is Advanced & New Technology Enterprise of Shandong Province and National Blasting & Peening Standardization Technology Committee Unit. With strong technical force, advanced equipments like intermediate frequency induction furnace, centrifugal blasting machine and so on. The company could produces high strength, strong durability cast steel shot, cast steel grit through double quenching, tempering, screening and so on. The company has perfect quality control system. The company has introduced two Ervin Test Machine from USA. Ervin Test Machine is mainly used for testing fatigue life of metal abrasive. In additional, the company also has introduced SPECTRO spectral analyzer from Germany to test ingredient of metal abrasive. The quality of products has met SAE & ISO international standards and the company has passed international standard ISO9001. Meanwhile, the company has gained famous trademark of Shandong province. The company takes part in and sets down ten national standards such as GB/T18838.3-2008 High Carbon Cast Steel Shot & Cast Steel Grit, GB/T18838.4-2008 Low Carbon Cast Steel Shot, GB/T8923.2-2008 Steel Material Descaling Grade, GB/T13288.1-2008 Steel Material Surface Roughness, GB/T 13288.5-2009 Surface Roughness Copy and Affix Mensuration, GB/T 13288.3-2009 Surface Roughness Compare Specimen and Surface Roughness Mensuration Focus Microscope Method, GB/T 23576-2009 Abrasive Blasting Equipment General Technical Requirements and so on. The products have exported to more than 20 countries and regions and have got good comments from domestic and abroad users of shipyard, foundry plant, forging plant, heat treatment shop, steel structure plant, container manufacturer, auto and locomotive manufacturer and stone industries.

01 PageKAITAI 02Page

KAITAI

INTRODUCTION简介

Page 3: metal abrasive开泰金属磨料画册

STRATEGY战略

03 PageKAITAI 04Page

KAITAI

山东省著名商标The Famous Brand of Shandong Province

高新技术企业The Enterprise of New and Advanced

Technology

省级企业技术中心Province Grade Corporation Technic Center

ISO9001-2000 认证ISO 9001-2000 Certificate

中国船舶工业行业协会会员单位China Shipbuilding Industry Association

Member Units

进出口资格证书Certificate for Imp. & Exp.

清华大学培训Training by Tsinghua University

学习型组织Learning Organization

我们的团队Our Team

放眼大有作为的中国制造业,开泰公司将不断提升品牌竞争力,追求卓越品质,与广大客户携手并进,使开泰

公司成为具有世界最高竞争力的金属磨料公司。

开泰员工深知有品质才有市场,有改善才有进步,在日后生产经营中,集合全体智慧力量,积极推动全员品质

活动,提高全体员工作士气,强化品质管理,精益求精。

加强与客户沟通合作,营造市场良性竞争的环境,提升自我竞争水平与能力,以欣赏的眼光学习对手,互相支

持,共同进步,同传统的昨天告别,向规范的未来迈进,将开泰公司的未来搭建在现实的桥梁之上,以“和谐、共

享”的理念作为经营规范,以“资源有限、创造无限”的开泰精神构筑属于开泰的梦想之舟。

Taking a broad view to the potential Chinese manufacturing industry, Kaitai Company is enhancing the brand competitive power constantly, pursuing outstanding quality, as well as hand in hand with our customers, Kaitai Company will make a performance as the most competitive metal abrasive company in the world.

Kaitai Company staff is well aware of having good quality then could possess market, only having improvement then could have progress. During the production and operation in future, we will gather our staff intelligence power, promote staff character activities actively, enhance staff work morale, strengthen quality management and keep improving.

Furthermore, we will reinforce communication and cooperation with our customers, build healthy competition in the market, promote self-competition level and ability. At the same time, we will learn from our competitors, appreciating mutual support and common progress, abandoning the traditions and striding forward to normative future, setting up our future on the basis of actuality. We regard the concept of “Accordance and Share” as our operation norm, with the Kaitai spirit of “Limited Resources, Unlimited Creations” to achieve our ideality.

开泰育才基金Fostering Fund

山东开泰与山东大学联合培养国内首届金属磨料硕士研究生毕业答辩

Kaitai and Shandong University Rassociate with Foster Firstly Metal Abrasive

Master Graduate Student Graduate Reply

工程硕士培养基地Base for Fostering Master of Engineering

Page 4: metal abrasive开泰金属磨料画册

抛丸清理、喷丸强化用铸钢丸、铸钢砂、钢丝切丸、不锈钢丝切丸、不锈钢丸、锌丸、合金铝丝切丸、纯铝丝切丸等金属磨料的研究、开发、应用工作。相应金属磨料生产新工艺、设备及原材料的开发与研究,并出口越南钢丸钢砂全套生产线。

制定GB/T18838.3-2008《高碳铸钢丸、铸钢砂》、GB/T18838.4-2008《低碳铸钢丸》、GB/T8923.2-2008《钢材除锈等级》、GB/T13288.1-2008《喷射清理钢材表面粗糙度》、GB/T13288.5-2009《表面粗糙度的复制粘带测定法》、GB/T13288.3-2009《表面粗糙度比较样块的校准和表面粗糙度测定方法 调焦显微镜法》、GB/T 23576-2009《抛喷丸设备通用技术条件》等十项国家标准,拥有专利六项,科技成果两项。

参加全国抛喷丸标准化技术委员会,承担船舶、钢结构、铸造、钢管等各个行业中抛丸、喷砂国家及行业标准的制定。

Research and development cast steel shot, cast steel grit, steel cut wire shot, stainless steel cut wire shot, stainless steel shot, zinc shot, aluminium alloy cut wire shot, aluminium cut wire shot used for blast cleaning and shot peening. Research and development new techniques, new equipments and raw material. We have exported to Vietnam a full set of production line of steel shot and steel grit.

Setting down ten national standards such as GB/T18838.3-2008 High Caron Cast Steel Shot & Cast Steel Grit, GB/T18838.4-2008 Low Carbon Cast Steel Shot, GB/T8923.2-2008 Steel Material Descaling Grade, GB/T13288.1-2008 Steel Material Surface Roughness, GB/T 13288.5-2009 Surface Roughness Copy and Affix Mensuration, GB/T 13288.3-2009 Surface Roughness Compare Specimen and Surface Roughness Mensuration Focus Microscope Method, GB/T 23576-2009 Abrasive Blasting Equipment General Technical Requirements and so on.

Taking part in National Blasting & Peening Standardization Technology Committee, assuming blast cleaning, shot peening for shipyards, steel structure plant, foundry plant, steel pipe plant and so on.

RESEARCH研发

05 PageKAITAI 06Page

KAITAI

INTERCOMMUNICATION交流

中国钢结构会议上做学术报告Reported on the Academy Meeting of China

Steel Structure Association

担任全国抛喷丸技术标准化委员会副秘书长单位Assume the Office of Nation Shot Peening Technic

Standardization Committee Assiatant Secretary-General Unit

中国船舶涂装会议上做学术报告Reported on the Academy Meeting of China

Shipping Painting

意大利客户参观Visiting of Italian Customer

德国客人来访Intercommunication with Germany Customer

西班牙摩根公司交流Intercommunication with Spain Morgan Company

MFN喷丸学术交流Intercommunication of Shot Peening on MFN

Magazine

中国铸造协会领导参观公司展台Intercommunication with China Foundry

Association Leaders

韩国汉城钢丸公司客人来访Visiting of Korea Seoul Shot Company

Page 5: metal abrasive开泰金属磨料画册

07 PageKAITAI 08Page

KAITAI

离 心Centrifugalizing

干 燥Drying

选 圆Spiralizing

淬 火Quenching

回 火Tempering

破 碎Crushing

包 装Nylon Packing

桶 装Barrel Packing

粗 筛Screening

合金Alloys

中频炉Induction Furnace

离心雾化Atomizing

干 燥Drying

粗 筛Coarse Screening

压碎Crusher

二次淬火The Second Quenching

筛 分Screening

选 圆Spiralizing

精 筛Final Screening

回火Tempering Furnace

回火Tempering Furnace

精 筛Final Screening

包 装Packing

精 筛Final Screening

包 装Packing

钢砂工序Grit Processing Line

钢丸工序Shot Processing Line

铸钢丸Steel Shot

GH铸钢砂GH Steel Grit

GL、GP铸钢砂 GL, GP Steel Grit

包 装Packing

FLOW流程

废 钢Scrap

半成品搬运Semi-product Handling

集装袋包装Container Bag Packing

托盘包装Pallet Packing

物流配送Logistics Distribution

Page 6: metal abrasive开泰金属磨料画册

金相观察及显微硬度测试Hardness Test and Metallurgy Structure

Observe

金属磨料筛分测试Screening Test of Metal Abrasive

金相观察及显微硬度测试Hardness Test and Metallurgy Structure

Observe

化学成分检测Chemical Composition Test

德国斯派克光谱仪SPECTRO Spectral Analyzer

钢丝拉伸强度测定Steel Wire Tensile Strength

铸钢丸欧文寿命试验测定Testing Fatigue Life of Cast Steel Shot

金相试样制备Metallurgy Structure Sample Preparation

精确计量样品Exactly Measure Samples

QUALITY CONTROL质控

公司检测试验中心拥有完善的质量监测手段,引进2台美国ERVIN公司的疲劳寿命试验机,对金属磨料进行寿命

测试;引进1台德国SPECTRO公司直读光谱仪,碳硫高频红外分析仪,对金属磨料进行成分测定,质量均达到SAE美

国汽车工程师协会、ISO国际标准及钢丸钢砂新国标。另有2台HV-1000型金相显微硬度计、2台TY-CSI型碳硫分析

仪、1台P-1型金相试样抛光机、1台XQ-2B镶嵌机、2台TY-DRL1型电弧燃烧炉、1台TY-BSY1型元素分析仪、1台

XMT电阻炉、1台101-Z型恒温干燥箱、2台TIANYI电子天秤等专业设备。

The company test center has perfect quality control system.The company has introduced two Ervin Test Machine from USA.Ervin Test

Machine is mainly used for testing fatigue life of metal abrasive. In additional, the company also has introduced SPECTRO spectral analyzer

from Germany to test ingredient of metal abrasive. The quality of products has met SAE & ISO international standards.The company has the

following professional equipments such as two HV-1000 type microstructure microhardness instrument, two TY-CSI type carbon analyzers,

one P-1 type microstructure sample polish machine, one XQ-2B pointing machine, two TY-DRL1 type arc burners, one TY-BSY1 type element

analyzer, one XMT electric resistance furnace, one 101-Z type constant temperature drying cabinet and two electronic balances.

09 PageKAITAI 10Page

KAITAI

Page 7: metal abrasive开泰金属磨料画册

APPLICATION应用

在钢结构、建筑、桥梁、造船、管道、集装箱、机车、工程机械、汽车、铸造、锻造、玻璃、日用品行业,对

钢板、H型钢、钢管及各种钢材、铸件、压铸件、锻件、玻璃表面进行抛丸喷砂清理。

在汽车、机车、船舶、飞机、汽轮机、冶金机械、石油机械、采煤机械、矿山机械等制造业行业中,对弹簧、

轴、齿轮、连杆、叶片、链条、摇臂、舱体、车轮零部件进行抛丸、喷丸处理。

Used for blast cleaning and shot peening of steel board, H type steel, steel pipe and all kinds of steel material, casting, die-casting,

forging, glass surface for industries of steel structure construction, bridge, shipbuilding, pipes,container, locomotive, engineering machinery,

automobile, casting, forging, glass, commodity.

Used for shotpeening of spring, shaft, gear, connecting bar, blade, chain, crank, wheel spares for industries of automobile, locomotive,

ship, plane, metallurgy machinery, petroleum machinery, coal dig machinery, mineral machinery, etc.

铁路机车表面抛丸喷砂清理Railway and Engine Surface Shot Blasting

and Shot Peening

H型钢清理Blast Cleaning of H Type Steel Material

锻件及热处理件表面抛丸强化Surface Shot Peening of Forging & Heat

Treatment Parts

集装箱抛丸喷砂清理Surface Shot Blasting of Container

发动机缸体抛丸清理Surface Shot Blasting of Cylinder

航空发动机叶片喷丸强化Surface Shot Peening of Aeroengine Vanes

钢板抛丸预处理Surface Shot Blasting of Steel Plate

轮毂抛丸清理Surface Shot Blasting of Wheel Hub

船舶表面喷砂清理Surface Shot Blasting of Shipbuilding

鸟巢工程钢结构抛丸喷砂清理Surface Blast Cleaning of Bird's Nest

铸造球铁曲轴抛丸清理Foundry Globel Iron Bend Axes Shot Blasting

钢管抛丸表面清理Surface Shot Blasting of Pipes

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Page 8: metal abrasive开泰金属磨料画册

PRODUCTS产品

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名 称Products

铝丝切丸Aluminium Cut Wire Shot

锌丝切丸Zinc Cut Wire Shot

铜丝切丸Copper Cut Wire Shot

形状 Shape

化学成分 Chemical Composition Al≥99% Zn≥99% Cu:58-99%,余Zn

显微硬度 Microhardness 45~50HV 45~50HV 110~300HV

抗拉强度 Tensile Intensity 80~240Mpa 90~120Mpa 200~500Mpa

欧文寿命 Durability 6500次 Times 6000次 Times 5000次 Times

金相组织 Microstructure形变α相

Deformed α形变α相

Deformed α形变α相或α+β相

Deformed α orα+β

密度 Density 2.7g/cm3 7.1g/cm3 8.9g/cm3

堆积密度 Bulk Density 1.5g/cm3 4.1g/cm3 5.1g/cm3

名 称Products

铸钢丸Cast Steel Shot

铸钢砂Cast Steel Grit

钢丝切丸Steel Cut Wire Shot

不锈钢丸Stainless Steel Shot

不锈钢丝切丸Stainless Steel Cut Wire

Shot

形状 Shape

化学成分Chemical

Composition

碳(C) 0.70~1.20% 0.45~0.85% 304奥氏体型(304 Austenite Type):碳(C)<0.15%, 铬(Cr)=16~18%, 镍(Ni)=6~10%, 硅(Si)<1%, 锰(Mn)<2%430型铁素体(430 Ferr i te Type):碳(C)<0.15%, 铬(Cr)=16~18%, 硅(Si)<1%, 锰(Mn)<1% 410型马氏体(410 Martensite Type):碳(C)<0.15%, 铬(Cr)=11~13%, 硅(Si)<1%, 锰(Mn)<1%注:可根据用户需求,提供其它化学成分。Note: Required products with other chemical components by clients can also be provided.

锰(Mn) 0.35~1.20% 0.30~1.30%

硅(Si) ≥0.40 0.15~0.35%

硫(S) ≤0.05% ≤0.05%

磷(P) ≤0.05% ≤0.04%

平均硬度Hardness

常规:40~50HRC特殊:52~56HRC特殊:56~60HRC

GP钢砂:42~52HRCGL钢砂:53~60HRCGH钢砂:60~64HRC

1.0mm:51~53 HRC1.5mm:41~45 HRC

308~509 HV 维氏 Vickers32~50 HRC 洛氏 Rockwell

硬度偏差Hardness Deviation

最大偏差范围为 ±3.0HRC Max Deviation ±3.0HRC

抗拉强度 Tensile Intensity

1300~2200Mpa 490~1520Mpa

欧文寿命 Durability

2000~2800次 Times 3000~3500次 Times6500次 Times

(1.0mm, VDFI8001)7000次 Times

(1.0mm, VDFI8001)

金相组织Microstructure

均匀的回火马氏体或回火屈氏体Tempered Martensite or Sorbite

形变珠光体Deformed Pearlite

304型Type:形变奥氏体 Deformed Austenite430型Type:形变铁素体 Deformed Ferrite410型Type:形变马氏体 Deformed Martensite

密度 Density 7.4g/cm3 7.6g/cm3 7.8g/cm3 7.8g/cm3 7.8g/cm3

堆积密度 Bulk Density

4.4g/cm3 4.2g/cm3 4.5g/cm3 4.7g/cm3 4.5g/cm3

符合GB/T18838.3-2008高碳铸钢丸和砂、SFSA20-66铸钢磨料、SAE J827铸钢丸、SAE J1993高碳铸钢砂、YB/T5149-1993铸钢丸、YB/T5150-1993铸钢砂、ISO11124-3高碳铸钢丸和砂标准、JIS G5903高碳铸钢丸铸钢砂、SAE AMS2431/4C 钝化不锈钢丝切丸、SAE J441钢丝切丸。注:304奥氏体不锈钢丸经冷拔、切割、磨圆形变过程,部分奥氏体变为马氏体,也带微磁性。In accordance with standards of GB/T18838.3-2008 High Carbon Cast Steel Shot & Grit,SFSA20-66 Cast Steel Abrasive, SAE J827 Cast Steel Shot, SAE J1993 High Carbon Steel Grit, YB/T5149-1993 Cast Steel Shot, YB/T5150-1993 Cast Steel Grit, ISO11124-3 High Carbon Steel Shot and Grit, JIS G5903 Cast Steel Shot & Grit, SAE AMS2431/4C Conditioned Stainless Steel Cut Wire Shot, SAE J441 Steel Cut Wire Shot. Note: 304 Austenite Stainless Steel Shot will convert into Martensite type, getting magnetic through a process of drawing, cutting and rounding.

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目数mesh

mm铸钢砂规格 mm Specifications of Cast Steel Grit mm

SG-2.5 SG-2.0 SG-1.7 SG -1.4 SG-1.2 SG-1.0 SG-0.7 SG-0.4 SG-0.3 SG-0.2

7 2.80 all pass

8 2.36 all pass

10 2.00 80%min all pass

12 1.70 90%min 80%min all pass

14 1.40 90%min 80%min all pass

16 1.18 90%min 75%min all pass

18 1.00 85%min 75%min all pass

20 0.850

25 0.710 85%min 70%min all pass

30 0.600

35 0.500

40 0.425 80%min 70%min all pass

45 0.355

50 0.300 80%min 65%min all pass

80 0.180 75%min 65%min

120 0.125 75%min 60%min

200 0.075 70%min

325 0.045

SAE J444 G-10 G-12 G-14 G-16 G-18 G-25 G-40 G-50 G-80 G-120

目数mesh

mm铸钢丸规格 mm Specifications of Cast Steel Shot mm

SS-2.5 SS-2.0 SS-1.7 SS-1.4 SS-1.2 SS-1.0 SS-0.8 SS-0.6 SS-0.5 SS-0.3 SS-0.2

7 2.80 all pass

8 2.36 all pass

10 2.00 85%min all pass all pass

12 1.70 97%min 85%min 5%max all pass

14 1.40 97%min 85%min 5%max all pass

16 1.18 97%min 85%min 5%max all pass

18 1.00 96%min 85%min 5%max all pass

20 0.850 96%min 85%min 10%max all pass

25 0.710 96%min 85%min 10%max

30 0.600 96%min 85%min all pass

35 0.500 97%min 10%max

40 0.425 85%min all pass

45 0.355 97%min 10%max

50 0.300 80%min

80 0.180 90%min 80%min

120 0.125 90%min

200 0.075

325 0.045

SAE J444 S-780 S-660 S-550 S-460 S-390 S-330 S-280 S-230 S-170 S-110 S-70

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G10/SG2.5 G12/SG2.0 G14/SG1.7 G16/SG1.4 G18/SG1.2 G25/SG1.0 G40/SG0.7 G50/SG0.4 G80/SG0.3 G120/SG0.2S780/SS2.5 S660/SS2.0 S550/SS1.7 S460/SS1.4 S390/SS1.2 S330/SS1.0 S280/SS0.8 S230/SS0.6 S170/SS0.5 S110/SS0.3铸钢丸 铸钢丸 铸钢丸 铸钢丸 铸钢丸 铸钢丸 铸钢丸 铸钢丸 铸钢丸 铸钢丸 铸钢砂 铸钢砂 铸钢砂 铸钢砂 铸钢砂 铸钢砂 铸钢砂 铸钢砂 铸钢砂 铸钢砂

PRODUCTS产品

钢丸 钢砂 钢丸、钢砂适用范围

SS-2.5SS-2.0

SG-2.5SG-2.0

大型铸钢、铸钢件、钢结构件、大型锻件热处理的清砂、除锈去除氧化皮表清理等。

SS-1.7SS-1.4

SG-1.7SG-1.4

大中型铸件的清砂、锻件、热处理件、钢板、钢管型钢及结构钢件的除锈强化、涂镀前的 表面处理、石材切割。

SS-1.2SS-1.0

SG-1.2SG-1.0

中小型铸造件的清 砂、锻件、热处理件、钢板、钢管、型钢、及结构钢件的除锈强化、 涂镀前的表面处理石材切割。

SS-0.8SS-0.6

SG-1.0SG-0.7

小型铸件、锻件、 热处理件、铝钢合金铸件、钢板、带钢、钢管等落砂去除氧化皮、弹 簧、石材切割、链条的表面强化、研磨加工。

SS-0.5SS-0.3

SG-0.4SG-0.3

合金铸件、薄板、 带钢、小型不锈钢精铸件的清砂、除锈、弹簧强化、喷涂前的表面 处理、提高粗糙度、增强附着力。

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目数mesh

mm不锈钢丸规格 mm Specifications of Stainless Steel Shot mm

1.4 1.2 1.0 0.8 0.6 0.5 0.4 0.3 0.2

12 1.70 5%max

14 1.40 5%max

16 1.18 90%min 5%max

18 1.00 90%min 5%max

20 0.85 90%min 5%max

25 0.71 90%min 5%max

30 0.60 5%max

35 0.50 90%min 5%max

40 0.425 90%min 5%max

45 0.355 90%min

80 0.18 90%min

120 0.125 90%min

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不锈钢丸 不锈钢丸适用范围

2.5 mm2.0 mm1.5 mm

大型不锈钢及高合金钢精密铸件、不锈钢锻件、冲压件、不锈钢钢板及不锈钢钢管、石材表面等清理、清砂、去氧化皮、去毛刺及强化。

1.0 mm0.8 mm0.6 mm

中小型不锈钢精密铸件、铝合金及镁合金压铸件、铜锌合金精密铸件、不锈钢锻件、冲压件、不锈钢钢板及不锈钢钢管、模具、玻璃制品、石材等表面清理、清砂、去氧化皮、去毛刺及强化。

0.5 mm0.4 mm0.3 mm0.2 mm

小型不锈钢精密铸件、铝合金及镁合金压铸件、铜锌合金精密铸件、不锈钢锻件、不锈钢钢板及不锈钢钢管、模具、玻璃制品等表面清理、清砂、去氧化皮、去毛刺及强化。

不锈钢丝切丸0.2mm

不锈钢丝切丸0.3mm

不锈钢丝切丸0.4mm

不锈钢丝切丸0.5mm

不锈钢丝切丸0.6mm

不锈钢丸0.2mm

不锈钢丸0.3mm

不锈钢丸0.4mm

不锈钢丸0.5mm

不锈钢丸0.6mm

PRODUCTS产品

山东开泰抛丸机械有限公司属山东开泰集团公司的下属分公司,是集科研、开发、

生产、安装、调试服务为一体的铸造机械及铸造产品企业,公司与济南大学机械学院共

同开发抛丸清理、喷丸清理,强化处理等设备。

公司座落于邹平凤凰济园区,公司拥有一流的技术科研中心和完善的质量管理体

系,公司已通过ISO9001国际质量体系认证,是全国抛喷丸标准化技术委员会单位,并

参与起草制定《抛喷丸设备通用技术条件》国家标准。产品全部采用CAD计算机辅助设

计,产品外观采用三维软件设计,关键部件采用有限元数值模拟分析。公司主要产品有

清理机械、砂处理设备、环保除尘设备及机械部件等,为国内外铸造、锻造、热处理、

钢结构、集装箱、机械、造船、飞机、机车、机床等行业提供了理想的关键设备。

湿砂造型脱模剂、湿砂造型脱模剂、通用型脱模剂、树脂砂用脱模剂、水玻璃砂

用脱模剂、冷芯盒用脱模剂、通用脱模剂、壳芯(型)用脱模剂 热芯型脱模剂。

山东开泰抛丸机械有限公司

Q32系列抛丸清理机、Q37系列吊钩式抛丸清理机、Q48单行程系列吊链步进抛

丸清理机、Q69系列钢板型材抛丸清理机、Q36系列台车式抛丸清理机、Q76系列台车

式抛丸清理机、QT360抛丸器 Q034抛丸器(日本技术)、Q180抛丸器、Q130抛丸器

(美国技术)。

我公司也承担大型非标设备设计生产制造。

山东开泰新材料股份有限公司山东开泰新材料股份有限公司属山东开泰集团公司的下属分公司。是山东大学等

多所高校的学、研和山东开泰的产密切合作的成果。依托高校雄厚的科研、技术力量,

结合山东开泰的丰富的生产平台和广阔的市场资源,立足高起点、高标准,采用德国、

美国等国外先进的技术,致力于为铸、锻造、钢结构、集装箱和船舶、机械加工以及其

它相关加工行业工厂提供用新材料。

铸、锻造用系列新材料(脱模剂、防锈剂、清洁剂、树脂、涂料及其他铸锻造相

关新材料的开发);钢结构、集装箱、船舶及其他金属用防护涂料等;机械加工系列产

品(切削液、清洗剂、金属防锈保护产品);其他相关加工行业用新材料。

山东开泰新材料股份有限公司公司集研制、开发、制造和销售于一体,为用户提

供优质、高效的新材料。与传统的产品比较,我们的新材料具有以下特点:

使用效果优异,达到事半功倍的效果,显著降低工厂的综合生产成本;环保型产

品,对环境不会造成污染;使用安全,不会对人体造成伤害;可以明显改善工件或制品

的外观质量,提高用户产品的市场吸引力和竞争力;产品使用方便,无需特殊培训;高

闪点产品,无火灾危险。

主要产品

主要产品