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MFC: Theory and
Applications
TSMC Fab14 Etch 范揚楷
Outlines 2011- 3/14
TSMC Fab14 Briefing
Semiconductor industry & Equipment
MFC Theory
MFC performance indices
MFC Applications in Semi. Industry
Q&A
-(6,000 people)
F14F6
范揚楷 : EE Mgr
-13 years @ EE
電機系:
劉育志副理電機系:
吳育毅經理機械所毛穎恆
電子所李碩勛
機械所林明宏
Fab
We Enjoy it
Why
Semiconductor ?
Growing Demands
- 個人消費持續增加
Growing Demands
- 20 IC’s per iPad
2011 4千8百萬 台*20 = 9億6千萬顆
~ Fab 一年的產能
MFC (Mass Flow Controller)
Industrial Application
Definitions
Thermal MFC technology
Material considerations
Unit of measure
Performance Indices
Industrial
Applications
Typical Process Flow循環不止, 生生不息
Dry Etchers Precise control to RF/Gas/Pressure
Run at high vacuum ( 10-4 atm)
Chambers
Chamber Basic
RF
Plasma
Basic Layout
Industrial Applications
Gas Box
Industrial Applications
Gas Box
World Market of MFC US$ 7 (NT$210 ) in 2010 by 5.3%
annual growth
MFC Business
in Taiwan (estimate)
MFC’s 4,000
* 8” 270
MFC 108
0.1 %
108 *0.1%*10 ~
* IC insight 2010-11
Definitions
Definitions of MFC
MFC (Mass Flow Controller)
–
–
VAQQ vm
Turbulent
Re >3,000
Laminar
Re < 2,100
General Flow Terminology Reynolds Number (RE)
– A single dimensionless parameter formed as the ratio of
inertial to viscous forces .
ViscosityFluid
)(cDimen.Chartersti DV
ForceViscous
ForceInertia
E
fR
Volume Flow MetersORIFICE PLATE
(or FLOW TUBE) VENA
CONTRACTA
MANOMETER
(or DP
TRANSMITTER)
h
Direction of Flow
1 1 2 2v A v A
2 2
1 1 2 2
1 1
2 2p v p v
Bernoulli’s eq.
Continuity eq.
2
211 2 1
2
11
2
Av p p p
A
1 2
1
2
2
1
pv
A
A
Thermal MFC
Technology
Principle of Thermal Mass
Flow Meter
)( udppheat
TTmCTCmQ
Tu Td
Principle of Thermal Mass
Flow Meter Keep Laminar Flow
Add 2 coils (resistance)
Principle of Thermal Mass
Flow Meter
T1 T2
Principle of Thermal Mass
Flow Meter
T1 T2
Principle of Thermal Mass
Flow Meter
Linear if bypass is small
Mass Flow Control
Control Valve Quick response and precise
Piezo-eletric ~msec Solenoid ~ 1sec
Industrial MFC’s
Material
Considerations
Material Considerations
High resistance to Toxic and Corrosive Gas
No particle generations or reaction to gases
SUS316 for MFC block and piping
Units of Measure
Gas Correction Factor
GCFC
C
Q
Q
Q
Q
m
m
C
C
TkCmTkCm
kTkCm
pasa
prsr
sr
sa
srsr
sasa
r
a
pa
pr
paaprr
p
Then
;
gas and Actual (N2) gas For ref.
constant :
Gas Correction Factors
Gas Correction Factor
GCF – Actual vs. Indicated
GCF - Example
GCF - Example
Performance
Indices
Define Application Spec.
Flowing Media (Steam, Water, Air, Gas etc…)
Density - pressure and temperature
Flow Range, minimum to maximum
(turndown needed)
Accuracy – how stated? % of range or span
Repeatability
Economic Considerations – Initial cost,
maintenance cost & operating costs
Flow Control Performance
Accuracy
Repeatability
Linearity
Rangeability
Poor Repeatability Means
Poor Accuracy
Good Accuracy Means Good Repeatability
Good Repeatability Does Not Necessarily Mean Good Accuracy
Performance Indices
Factors – Mechanical
Factors - Temperature
Factors – Upstream Pressure
Examples
MFC Verification
Reference
MFC ,New Jein Corp., 2009
Mass flow controller introductions, MKS, 2010
MFC introductions, tsmc / ,2006
A Tale of Two Thermals: Capillary & Immersible,
Mark McMahon, Sierra Instruments, 2008
Homework
MFC
MFC
Thermal MFC
MFC
MFC