minh-ck5-k5

Embed Size (px)

Citation preview

  • 5/24/2018 minh-ck5-k5

    1/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    1

    LI NI U

    Tnh ton thit k h dn ng c kh l yu cu khng th thiu i vi mt k

    s ngnh c kh, nhm cung cp cc kin thc c s v my v kt cu my.

    Thng qua n mn hc Chi tit my, mi sinh vin c h thng li cc kin

    thc hc nhm tnh ton thit k chi tit my theo cc ch tiu ch yu v kh

    nng lm vic; thit k kt cu chi tit my, v khung v b my; chn cp chnh

    xc, lp ghp v phng php trnhby bn v, trong cung cp nhiu s liu mi

    v phng php tnh, v dung sai lp ghp v cc s liu tra cu khc. Do khi

    thit k n chi tit my phi tham kho cc gio trnh nh Chi tit my, Tnh

    ton thit k h dn ng c kh, Dung sai v lp ghp,... tng bc gip sinh vin

    lm quen vi cng vic thit k v ngh nghip sau ny ca mnh.

    Trong : Tnh ton thit k h dn ng c kh T1, T2

    Chi tit my tp 1, tp 2 him v ca em l thit k hp gim tc hai cp. Loi hp l: Hp gim tc bnh

    rng tr. H c dn ng bng ng c in b truyn qua kh p ni v ihp gim

    tc v ni trc n hi truyn ng nxch ti.

    Ln u tin lm quen vi cng vic thit k, vi mt khi lng kin thc tng

    hp ln, v c nhiu phn em cha nm vng, d tham kho cc ti liu song khi

    thc hin n, trong tnh ton khng th trnh c nhng thiu st. Em mong

    c s gp v gip ca cc thy c gio.

    Em xin chn thnh cm n cc thy c gio, c bit l thy gio Hong Xun

    Khoa hng dn tn tnh v cho em nhiu kin qu bu cho vic hon thnh

    n mn hc ny...

  • 5/24/2018 minh-ck5-k5

    2/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    2

    I. Tnh chn ng c, phn phi t s truyn v momen

    xon trn cc trc

    1. Chn ng c

    a. Xc nh ch tiu cn thit chn ng c

    iu kin lm vic ca ng c in: c b truyn xch

    chu va p v cng sut lm vic:

    Plv= = = 4,81 KW

    Cng sut tng i nh, ta chn ng c xoay chiu bapha khng i v ng c khng ng b ngn mch c u

    im sau: s dng ph bin trong cc ngnh cng nghip,

    kt cu n gin, gi thnh tng i h, d bo qun,

    lm vic tin cy, c th mc trc tip vi li in ba

    pha khng cn bin i dng in.

    b. Tnh ton cng sut cho ng c in v cc trc

    Cng sut lm vic ca ng c in phi chu nhit

    cao v nhit sinh ra khng vt mc cho php.

    Cng sut lm vic ca xch ti l cng sut cn thit

    Plv = 4,81 KW cho qu trnh lm vic phi t c.

    Tra bng 2.3 ta c bng 1: hiu sut gia cc cp chi

    tit truyn chuyn ng

    Hiu sut Khp ni

    1 ln 2 Bnh rng

    3Xch ti

    4Gi tr 0,96 0,99 0,96 0,90

    Trong ; c mt khp ni, bn ln, ba cp bnh rng

    v mt b xch ti

  • 5/24/2018 minh-ck5-k5

    3/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    3

    Cng sut ln lt ca cc trc

    Trc IV ni trc tip vi xch ti v c mt cp ln,

    ta c:

    P4==

    = 4,86 KW

    trc III ni vi trc IV qua b truyn xch v c mt

    cp ln, ta c:

    P3 =

    =

    = 5,45 KW

    Trc III c 2 cp bnh rng tng ng nn ti mi bnh

    rng nghing ta c:

    P3n = P3/2 = 2,73 KW

    Trc III ni vi trc II qua 2 cp bnh rng nghing v

    c 1 cp ln, ta c:

    P2n= [P3n/(3.3.2) =

    = 2.99 KW

    Ti cp bnh rng thng: P2t= 2.P2n= 5,98 KW

    Trc I ni vi trc II qua cp bnh rng thng v c

    mt cp ln, ta c:

    P = [P2t/(3.2)] = = 6,29 KWTrc I ni vi ng c qua khp ni nn c cng sut

    cn thit ca ng c l:

    Pct= P1/1= = 6,55 KWc. Chn ng c in cng sut cn thit

    c1. Ta xt hai trng hp sau:

  • 5/24/2018 minh-ck5-k5

    4/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    4

    TH1: ti trng khng i cng sut tnh ton l cng

    sut cn thit cho qu trnh lm vc trn trc cng

    tc:

    Ptd= Pct

    TH2: ti trng thay i, ta xt ti ng c lc chy

    qu ti, lc chy non ti nhng nhit ng c sinh

    ra khng vt qu mc cho php, khi cng sut tc

    dng tnh theo cng thc:

    Ptd= Plv. ( ) (1)vi T2= 0,68.T1, t1= 2,8h = 0,35.tck, t2= 3,6h =

    0,45.tck

    suy ra: Plv= 4,81. = 3,59 KWhiu sut ca c qu trnh lm :

    n =1.2. 3.4= 0,96.0,90 = 0,73;ta c: Pct= Ptd/ = = 4,92 KWc2. xc nh ng ng c lm vic, ta chn ng c

    theo ch ngn hn, ta xt hai trng hp sau:

    TH1: ti trng khng thay i . V t1+t2= 6,4h < tck=

    8h => ti trng thay i

    TH2: ng c lm vic ngn hn, ti trng thay di . T

    s thi gian lm vic trong mt chu k :

  • 5/24/2018 minh-ck5-k5

    5/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    5

    ts= (t1+t2)/tck= = 0,8 > 0,6 => ng c coi nhlm vic trong ch di hn vi ti trng khng i.

    Kt lun: theo yu cu tnh ton thit k hp gim tc

    hai cp ta chn cng sut cn thit ca ng c Pct=

    6,55 KW

    d. Chn ng c in

    Cng sut nh mc Pm.nc> Pct= 6,55 KW ng thi

    momen m my tha mn iu kin Tmm/T = 1,4 < Tmax/Tdml

    t s truyn xon trn trc ng c v chn ng cK160S4 c Pm.c= 7,5.0,875 = 6,56 KW > Pct= 6,55 KWcn c vo phc lc P1.1, P1.2, P1.3 ta c bng 2:

    Kiungc

    Cngsut

    KW

    VntcVg/ph

    Hiusut

    %

    Tk/Tmax Cos Tk/Tn

    K160S4 7,5 1450 87,5 2,2 0,86 5,8

    2. S vng quay ca xch ti

    nxt= = = 41,27 vg/ph3. Phn phi t s truyn

    theo hnh v ta c 3 t s truyn u1, u2, uxtng ng:

    bnh rng tr rng thng, bnh rng tr rng nghing,

    xch ti.

    ta c: uc= u1.u2.ux= nc/nxt== 35,13ta chn Uh= u1.u2phi tha mn 3 ch tiu:

    -Khi lng nh nht

  • 5/24/2018 minh-ck5-k5

    6/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    6

    -Momen qun tnh nh nht

    -Th tch bnh ln nhng trong du nh nht.

    ta chn Uh= 10 vi hp gim tc phn i v tra bng

    3.1 suy ra:

    u1= 3,58; u2= 2,79 => ux= 3.52

    4. Tc quay cc trc

    C 4 trc v 3 t s truyn

    truc I ni vi ng c nn nc= n1= 1450 vg/ph

    trc II: n2= n2/u1== 405,03 vg/phtrc III: n3= n2/u2= = 145,17 vg/phtrc IV: n4= n3/nx= = 41,24 vg/ph5. Momen xon trn cc trc ng c :

    Tc= =

    = 43139,66 NmmT1= = 41427,24 NmmT2t= =

    = 140999,43Nmm

    T2n= T2t/2 = 70499,72 Nmm

    T3n=

    T4=

    Lp bng 3: cng sut, s vng quay v momen xon

  • 5/24/2018 minh-ck5-k5

    7/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    7

    Trc Trcng c

    Trc I Trc II Trc II Trc III TrcThngs

    Rngthng

    Rngnghing

    CngsutKW

    6.55 6,29 5,98 2,99 2,73 4,8

    Vngquayvg/ph

    1450 1450 404,03 405,03 145,17 41,2

    Momen

    xonNmm

    43139,66 41427,24 140999,43 70499,72 179592,89 1125

    II. Tnh ton b truyn ngoi

    Tnh ton b tuyn xch vi cc thng s sau:

    Cng sut bnh dn PX= P3n= 5,45 KW

    T s tuyn ux= 3,52S vng quay trc III l: n3= 145,17 vg/ph

    Gc nghing ng ni tm ca b truyn ngoi: 900

    c tnh lm vic ca xch: chu va p

    1. Chn loi xch

    V ti trng tng i nh, vn tc thp, ta dng xch

    con ln theo bng 5.4 ta c: z1x= 25...23, ta chn z1x=25, do s rng a ln z2x= z1x.ux= 25,3.52 = 88

    t s truyn thc: ux== = ux2. iu kin m bo ch tiu iu kin mn

  • 5/24/2018 minh-ck5-k5

    8/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    8

    iu kin m bo ch tiu iu kin mn ca b truyn

    xch tnh theo cng

    thc: Pt= P.K.Kz.Kn < [P]

    (1x)

    trong : P = Px= 5,45 KW

    h s dng rng: Kz= 25/Z1x= 25/25 = 1

    h s vng quay Kn= n01/n1xvi n1x= 145,17 vg/ph

    tra bng 5.5 ta chn n01= 200 vg/ph, do Kn= 1,38

    K c tnh theo cng thc: K = Ko.Ka.Kc.Kbt.K.Kc(2x)

    tra bng 5.6 ta c:

    ng ni tm a xch lm vi ng nm ngang mt gc

    > [] ta lyKo= 1,25

    khong cch trc ly a = 60.P => Ka= 0,8

    v tr ca trc iu chnh bng xch cng, ta ly Kc=

    1,1

    ti trng va p ly K= 1,4

    lm vic 2 ca ly Kc= 1,25

    mi trng lm vic c bi v ch bi trn II. Taly Kbt= 1,3

    Thay cc thng s vo (2x) ta c:

    K = 1,25.0,8.1,1.1,3.1,4.1,25 = 2,50

    t (1x) ta c: Pt= 5,45.1.1,38.2,5 = 18,80 KW

  • 5/24/2018 minh-ck5-k5

    9/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    9

    tra bng 5.5 v n01= 200vg/ph, ta chn b truyn xch 1

    dy c bc xch

    P = 31,75mm, tha mn iu kin mn Pt= 18,80 KW < [P]

    = 19,3 KW

    3. Khong cch trc s b:

    a = 60.P = 60.31,75 = 1905mm;

    s mt xch tnh theo cng thc: X = [(

    .P]/(4.a.

    )

    => X = 2.60+(25+88)/2+.31,75/(4..2.1905) =178,18

    u tin ly s mt xch chn: X = 178.

    khong cch trc tnh theo cng thc:

    a = (P/4).{X-(Z1x+Z2x)/2+ => a = 1902,17 mm

    trnh cng xch qu ln, khong cnh trc a tnh

    c cn gim bt mt lng

    a = (0,002...0,004).a = 3,80...7,61 mm

    vy ta ly khong cch trc a = 1898mm

    s ln va p xch trong mt giy:

    i =

    ln < 25 ln.4. Kim nghim xch v h s an ton

  • 5/24/2018 minh-ck5-k5

    10/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    10

    Vi cc b truyn xch b qu ti khi m my hoc

    thng xuyn chi ti trng va p trong qu trnh lm

    vic, cn tin hnh kim nghim v qu ti theo h san ton: S = Q/(K.Ft+Fo+Fv) > [S]

    (3x)

    trong : Q l ti trng ph hng, tra bng 5.2 ta c:

    Q = 88500 N v q = 3,8kg/m

    K= 1,4 l h s ti trng ng

    vi

    = 1,4 v c tnh lm vic ca ti l chu va

    p nn ta ly Kd= 1,7

    vn tc xch v =

    m/slc vng Ft= lc cng do lc ly tm gy ra: Fv= q = 14,01N

    Folc cng do nhnh xch b ng sinh ra, tnh theo

    cng thc Fo= 9,81.Kf.q.a (4x)

    vi a = 1,898 m; q = 3,8 kg/m; Kf= 2 v t (4x) suy ra: Fo= 9,81.2.3,8.1,898 = 141,51 N

    thay cc gi tr vo (3x) ta c:

    S = 88500/(1,7.2838,54+141,51+14,01) = 17,77

    tra bng 5.10 ta c: [S] = 8,5 < S = 17,17. Vy b

    truyn tha mn h s an ton.

    5. Xc nh ng knh xch

  • 5/24/2018 minh-ck5-k5

    11/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    11

    bnh dn: d1x= =

    = 253,32 mm

    bnh b dn: d2x= ta c: r = 0,5025.d1-0,05

    (5x)

    tra bng 5.2 vi bc xch P = 31,75 mm , ta c: d1=

    19,05; t (5x) ta c:

    r = 0,5025.19,05-0,05 = 9,52 mm

    ng knh chn xch

    df1= d1x-2.r = 253,32-2.9,52 = 234,28 mm;

    df2= d2x-2.r = 889,55-2.9,52 = 870,51 mm.

    6. Kim nghim bn tip xc

    Kim nghim bn tip xc ca xch tnh theo cng

    thc:

    [(6x)

    Ta c: Ft= 2838,54 N; Kd= 1,4; E = 2,1.MPa l mun n hi vi bc xch P = 31,75 mm v xch c m = 1

    dy, da vo 5.2 ta c: A = 262 Kr-h s k n rng a xch ph thuc vo Z

    i vi bnh dn: Z1z= 25 => Kr1= 0,44; bnh b dn:

    Z2x= 88 => Kr2= 0,20

    lc va p trn 1m xch, tnh theo cng thc: Fvd=

    13..nx.p3.m;

  • 5/24/2018 minh-ck5-k5

    12/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    12

    vi n1x= 145,17 vg/ph; n2x= 41,24 vg/ph . Suy ra:

    Fvd1= 13..145,17..1 = 6,04 NFvd2= 13..41,24..1 = 1,72 Nt (7x) ta c :

    = 470,61 MPa=0,47.= 317,11 MPa

    tra bng 5.11 ta chn thp 45, ti ci thin c rnb mt rng HR(45...60) v ng sut tip xc cho php

    [ MPa .7. Xc nh lc tc dng ln trc

    Lc sinh ra trn nhnh b ng: F2= Fo+Fv =

    141,51+14,01 = 155,52 N

    Lc sinh ra trn nhnh ch ng: F1= Ft+F2=

    2838,54+155,52 = 2994,06 N

    III. Tnh ton b truyn bnh rng

    A: b truyn cp bnh rng thng trn trc I v II

    cng sut P1= 6,29 KW; s vng quay u1= 3,58; n1=

    1450 vg/ph.

    1. Chn vt liu

    Chn vt liu lm bnh rng nh l thp 45, ti ci

    thin, c rn r1= 220HB,gii hn bn b2= 750MPa, gii hn chy ch1= 450 MPa

  • 5/24/2018 minh-ck5-k5

    13/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    13

    chn vt liu lm bnh rng ln l thp 40 c rn r2= 200HB, ti ci thin, gii hn bn

    b2= 700 MPa, gii

    hn chy ch2= 400 MPa.2. Xc nh ng sut cho php

    a. Ta c ng sut tip xc cho php [H1] v [H2] cxc nh theo cng thc

    [H1] = (Hlim/SH).ZR1.zV1.KXH1.KHL1(1)

    [H2] = (Hlim)/SH).ZR2.ZV2.KXH2.KHL2(2)

    s chu k chu ti tng ng NHE2ca bnh rng ln

    tnh theo cng thc:

    NHE2= 60.c. n2.ti(3)

    mi vng quay bnh rng ch n khp 1 ln nn c = 1. T(3) suy ra:

    NHE2= 60.1.405,03.12500.( ) = 1,49.s chu k c s ca bnh ln NHO2= 30. =1,00..V NHE2 > NHO2 => KHL2 = 1

    tng t: NHE1= NHE2.u1= 1.49.3.58 = 5,33.chu k.S chu k c s bnh nh NHO1= 30. 30. =1,26.. V NHE1 = NHO1 => KHL = 1gii bn tip xc tnh theo cng thc :

  • 5/24/2018 minh-ck5-k5

    14/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    14

    Hlim1 oHlim1.KHL1; Hlim2 =0Hlim2.

    gii hn bn mi ca bnh rng nh v bnh ln ta trabng 6.2 ta c:

    0Hlim = 2.HB1+70 = 2.220+70 = 510 MPa;oHlim1 = 2.HB2+70 = 2.200+70 = 470 MPa;trong tnh ton sbta ly: ZR1.ZV1.KHL1 = 1; ZR2.ZV2.KHL2= 1.

    T(1) v (2) suy ra:

    [H1] = (510/1,1) = 463,64 MPa[H2] = 470/1,1 = 427,27 MPang sut cho php tnh theo hai cch sau:

    [H]' = 0,5.([H1]+[H2]) = 0,5.(463,64+427,27) = 445,46MPa

    [H]'' = 1,18[H1] = 1,18.427,27 = 504,18 MPa.Vy ta chn: [H] = 445,46 MPab. Ta c ng sut un cho php:

    Cng thc tnh ng sut un cho php tnh theo cngthc:

    [] = (Flim1/SF1).YR1.YS1.KXF1.KFC1.KFL1(4)

    [] = (Flim2/SF2).YR2.YS2.KXF2.KFC2.KFL2(5)

    trong tnh ton s b ta ly YR1.YS1.KXF1 = 1 v YR2.YS2.KXF2= 1

    tra bng 6.2 ta c:SF1 = SF2 = SF = 1,75

    chu k chu ti tng ng NFE2ca bnh ln tnh theocng thc:

  • 5/24/2018 minh-ck5-k5

    15/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    15

    NFE2 = 60.c n2.ti(6)

    do y l thp ti ci thin nn mF=6.T (6) suy ra:

    NFE2 = 60.1.405,03.12500.( = 1,20.chu k=> NFE1 = u1.NFE2

    NFE1 = 3,58.1,20= 4,30.chu ks chu k c s NFO1 = NFO2 = NFO = 4.v NFE1 > NFOv NFE2 > NFO=> KFL1 = KFL2 = 1

    gii hn bn mi un tnh theo cng thc:OFlim1 = 1,8HB1 = 1,8.220 = 396MPa;OFlim2 = 1,8.HB2 =1,8.200 = 360 MPa

    suy ra:

    [F1] = 396/1,75 = 226,29 MPa; [F2] = 360/1,75 = 205,71MPa

    c.Ta c ng sut qu ti cho php:

    c1.Ta c ng sut tip xc qu ti cho php

    bnh nh: [] = 2,8.450 = 1260 MPabnh ln: [] = 2,8.400 =1120 MPavy ta chn [] = 1120 MPac2.Ta c ng sut un qu ti cho php:

    bnh nh: [F1]MAX = 0,8.ch1 = 0,8.450 = 360 MPabnh ln: [F2]MAX = 0,8.ch2= 0,8.400 = 320 MPa3. Tnh khong cch trc s b

    aW1 = Ka.(u1+1)

    (7)

    trong : Ka l h s, tra bng 6.5, ta c: Ka= 49,5.Ybal h s chiu rng vnh rng , tra bng 6.6 ta chnYba= 0,3. T cng thc Ybd= 0,53.(u1+1). Yba; suy ra:

  • 5/24/2018 minh-ck5-k5

    16/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    16

    Ybd= 0,53(3,58+1).0.3 = 0,73

    tra bng 6.7 vi Ybd= 0,73 v t s truyn s 7, ta c

    KHB = 1,02. T (7) suy ra:

    aW1 = 49,5.(3,58+1).

    = 132,20 mm

    4. Xc nh cc thng s n khp

    m un bnh rng xc nh theo cng thc: m =(0,01...0,02)aW => m= (0,01...0,02).132,20 = (1,32...2,64) mm.

    tr s m un ly theo tiu chun, u tin dy 1, ta

    chn m = 2

    v l bnh rng thng nn = 0. S rng bnh rng nhxc nh theo cng thc:

    Z1 =

    =

    = 29 => Z2 = u1.Z1=29.3,58 = 104t s truyn theo s rng bnh 1 v bnh 2 l:

    u1' = Z2/Z1 = 104/29 = 3,59

    sai lch t s truyn l thuyt so vi t s truyn

    thc t :

    sai lch qu nh do ta ly

    u1 = 3,58 => khong cch trc chnh xc:

    aW =

    .m = .2 = 133 mm5. Kim nghim rng v bn tip xc

    Ta c ng sut tip xc xut hin trn mt rng ca btruyn phi tha mn iu kin sau:

    H = ZM.ZM.Z < [H](8)

    trong : ZMtra bng 6.5, ta c: ZM = 274MPa1/3

  • 5/24/2018 minh-ck5-k5

    17/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    17

    ZHl h s an ton k n hnh dng rng v bn mt

    tip xc tnh theo cng thc: ZH =

    . V

    = 0

    => = 1,76Zh s trng khp tnh theo cng thc: Z (9)

    vi l h s trng khp ngang tnh theo cng thc: 1/Z1+Z2)] = [1,88-3,2.(1/29+1/104) = 1,74thay vo (9) ta c: = 0,87T1 = 41427,24 Nmm, KHB = 1,02;=1 v y l bnh rngthng

    KH = KHB.KHV.KHVl h s k n ti trng ng, xut hin trongvng n khp, tr s KHVtnh theo cng thc: KHV =

    1+(VH.bW.dW1)/(2.T1.KHB

    )

    (10)ng knh vng ln bnh nh l : dW1 = Z1.m = 29.2 = 58mm;

    bW = Yba.a = 0,3.133 = 39,9 mm, ta ly dW = 40 mm

    vn tc vng: V = = = 4,25 m/sda vo bng 6.13 v V < 6 m/s, ta chn cp chnh xcng hc l cp 8.

    da vo bng 6.14 ta chn cp chnh xc mc lm vic ml cp 8

    ta c cng thc: VH =.g V.tra bng 6.15 ta c = 0,004 vi iu kin bnh rngthng c vt mp u rng

    tra bng 6.16 ta c: g = 56

  • 5/24/2018 minh-ck5-k5

    18/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    18

    do : VH = 0,004.56.4,25.= 5,80 m/st (10) ta c: KHV = 1 = 1,15t (8) suy ra: = 403,55MPa

    ta xt: ZR.ZV.KXH

    ZRh s k n nhm mt rng lm vic, vi cp chnhxc mc lm vic m l cp 8, khi gia cng vi nhm R

    a=2,5...1,25 um, do Z

    R= 0,95;

    vi dw < 700mm => KHV = 1; ZVl h s nh hng vntc vng , khi rn mt rng HB < 350 MPa => ZV =0,85.V0,1=> Zv = 0,95.4,250,1= 0,98

    suy ra ng sut tnh li l: [ZR.ZV.KXH =445,46.0,95.1.0,98 = 414,75 MPa >Vy vt liu chn tha mn iu kin bn tip xc.

    6.Ki m rng v bn un

    m bo bn un cho rng, ng sut sinh ra ti

    chn rng khng vt mc cho php:

    =2.T1..KF..F1/(bw.dw1.m) [](11)

    .YF1/YF2(12)

    trong : T1 = 41427,24 Nmm; m = 2mm; bw = 40mm ; dw1 = 56mm v

    = 1/1,74 = 0,57 l h s k n trng khprng

    = 1 i vi bnh rng thng

  • 5/24/2018 minh-ck5-k5

    19/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    19

    ZV1 = 29 v ZV2= 104 tra bng 6.18 vi h s dch rng

    x1 = x2 = 0;

    ta c YF1 = 3,8; YF2 = 3,6.

    KFl h s ti trng khi tnh v un: KF = KFB.KFV.vi Yba = 0,73 v t s truyn 7, ta tra bng 6.7 ta c

    KFB = 1,02; l h s k n s phn b khng u titrng cho cc i rng, i vi rng thng .KFVl h s k n ti trng ng xut hin trong

    vng n khp khi tnh v un :

    KFV = 1+VF.bw.dw1/(2.T1.KFb.)(13)

    vi VF = g.VTng t tra ng sut tip xc, ta c:= 0,011; g = 56

    => VF = 0,011.56.4,25.= 15,96 m/s

    t (13) suy ra:

    KFV = 1+ =1,44t (11) suy ra:

    = 2.41427,24.1,02.1.1,44.0,57..3,81/(40.58.2) =56,81 MPa

    t (12) =>= 56,81.3,6/3,8 = 53,82 MPata xt: YR.YS.KXF = YR1.YS1.KXF1 = YR2.YS2.KXF2

    YR = 1 l h s k n nhm mt ln chn rng

  • 5/24/2018 minh-ck5-k5

    20/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    20

    YS = 1,08-0,0695.lnm = 1,08-0,0695.ln2 = 1,03 l h s

    k n nhy ca vt liu i vi tp trung ng sut

    KXF = 1 v dw< 400 mm => YR.YS.KXF = 1.1,03.1 = 1,03

    ng sut un cho php tnh li:

    [] = 226,29.1,03 = 233,08 MPa > MPa[ = 205,71.1,03 = 211,88 MPa > = 53,82 MPa7. Kim nghim rng v qu ti

    trnh bin dng hay dn gy lp b mt, ng suttip xc cc i khng vt mc cho php: = 1120 MPaTng t khi qu ti v un:

    = 360 MPa

    = 320 MPa

    Vy vt liu chn t yu cu bn.

    8. Cc thng s v kch thc b truyn

    Lp bng 4:

    STT Thng s khiu

    Gi tr n v

    1 Khong cch trc aw 133 mm

    2 ng knh chia d1 m.Z1 = 58 mmd2 m.Z2 = 208 mm

    3 ng knh nh rng da1

    m.Z1+2.m =62

    mm

    da2 m.Z2+2.m =212

    mm

    4 ng knh chn rng df1 m.Z1-2,5.m = mm

  • 5/24/2018 minh-ck5-k5

    21/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    21

    51

    df2 m.Z2-2,5.m mm

    5 Gc profin rng gc 200

    6 M un m 2 mm7 Cp chnh xc ng hc Ch 88 Cp chnh xc lm vic Clv 89 H s dch chnh X1 0

    X2 010 H s trng khp ngang 1,7411 Vn tc vng V 4,25 m/s12 Chu rng vnh rng bw 40 mm

    13 T s truyn u1 3,5814

    B. B truyn bnh rng nghing

    trc II v III, c hai cp bnh rng nghing ging nhau

    do ta ch xt mt cp bnh rng nghing vi cng

    sut P2n = 2,99 KW v s vng quay n2 = 405,03 vg/ph

    mo men xon T2n = 70499,72 Nmm v t s truyn u2 = 2,79

    1. Chn vt liu

    Chn vt liu lm bnh rng nh l thp 45x, ti ci

    thin, c rn r1=240HB, giihn bn b2 = 850 MPa, gii hn chy ch1 = 650 MPachn vt liu lm bnh rng ln l thp 40x c rn

    r2 = 220HB, ti ci thin, gii hn bn

    b2 = 700 MPa,

    gii hn chy ch2 = 550 MPa.2. Xc nh ng sut cho php

    a.Ta c ng sut tip xc cho php [H1] v [H2] cxc nh theo cng thc:

  • 5/24/2018 minh-ck5-k5

    22/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    22

    [H1] = (Hlim/SH).ZR1.zV1.KXH1.KHL1(1n)

    [H2] = (Hlim)/SH).ZR2.ZV2.KXH2.KHL2(2n)

    s chu k chu ti tng ng NHE2ca bnh rng ln

    tnh theo cng thc:

    NHE2 = 60.c. )3n1.ti(3n)

    mi vng quay bnh rng ch n khp 1 ln nn c = 1. T

    (3n) suy ra:

    NHE2 = 60.1.145,17.12500.( ) = 5,35.s chuk c s ca bnh ln: NHO2 = 30. =1,26..V NHE2 > NHO2 => KHL2 = 1

    tng t: NHE1 = NHE2.u2 = 2,79.5,35.chu k.S chu k c s bnh nh NHO1 = 30. 30. =1,55..V NHE1 =NHO1 => KHL = 1

    gii bn tip xc tnh theo cng thc:

    Hlim1 oHlim1.KHL1; Hlim2 =0Hlim2.KHL2gii hn bn mi ca bnh rng nh v bnh rng ln ta

    tra bng 6.2 ta c:

    0Hlim = 2.HB1+70 = 2.240+70 = 550 MPa;oHlim1 = 2.HB2+70 = 2.220+70 = 510 MPa;

  • 5/24/2018 minh-ck5-k5

    23/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    23

    trong tnh ton sbta ly: ZR1.ZV1.KHL1 =1; ZR2.ZV2.KHL2= 1.

    T(1) v (2) suy ra:

    [H1] = (550/1,1) = 500,00 MPa[H2] = 510/1,1 = 463,64 MPang sut cho php tnh theo hai cch sau :

    [H]' = 0,5.([H1]+[H2]) = 0,5.(500+463,64) = 481,82 MPa[H]'' = 1,18[H1] = 1,18.463,64 = 547,10 MPa.Vy ta chn ng sut cho php vi gi tr nh hn: [H]= 481,82 MPab.Ta c ng sut un cho php

    Cng thc tnh ng sut un cho php tnh theo cngthc:

    [] = (Flim1/SF1).YR1.YS1.KXF1.KFC1.KFL1(4n)

    [

    ] = (

    Flim2/SF2).YR2.YS2.KXF2.KFC2.KFL2

    (5n)

    trong tnh ton s b ta ly: YR1.YS1.KXF1 = 1 vYR2.YS2.KXF2 = 1

    tra bng 6.2 ta c: SF1 = SF2 = SF = 1,75

    chu k chu ti tng ng NFE2ca bnh ln tnh theocng thc:

    NFE2 = 60.c n2.ti(6n)do y l thp ti ci thin nn mF = 6. T (6) suy ra:

    NFE2 = 60.1.147,17.12500.( = 4,30.chu k=> NFE1 = u2.NFE2

    NFE1 = 2,79.4,3.= 1,20.chu k

  • 5/24/2018 minh-ck5-k5

    24/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    24

    s chu k c s NFO1 = NFO2 = NFO = 4.v NFE1 > NFOv NFE2 > NFO=> KFL1 = KFL2 = 1

    gii hn bn mi un tnh theo cng thc :

    OFlim1 = 1,8HB1 = 1,8.240 = 432 MPa;OFlim2 = 1,8.HB2 =1,8.220 = 396 MPa

    suy ra:

    [F1] = 432/1,75 = 246,86 MPa;[F2] = 396/1,75 = 226,29 MPa.c. Ta c ng sut qu ti cho php:

    c1. Ta c ng sut tip xc qu ti cho php:

    bnh nh: []MAX= 2,8.= 2,8.650 = 1820 MPabnh ln: []MAX= 2,8.= 2,8.550= 1540 MPaTa chn []MAX= 1540 MPac2. Ta c ng sut un qu ti cho php:

    [F1]MAX = 0,8.ch1 = 0,8.650 = 520 MPa[F2]MAX = 0,8.ch2 = 0,8.550 = 440 MPa3. Tnh khong cch trc s baW1 = Ka.(u2+1)

    (7n)

    trong : Kal h s, tra bng 6.5, ta c: Ka= 43. Ybal h s chiu rng vnh rng, tra bng 6.6 ta chn Yba= 0,3. T cng thc Ybd= 0,53.(u2+1).Yba; suy ra:

    Ybd= 0,53(2,79+1).0,3 = 0,60 v t s truyn s 7 =>ta c KHB = 1,07

    T (7n) suy ra:

    aW2 = 43.(2,79+1).

    = 118,89 mm. Ta ly aw2 =

    128 mm

  • 5/24/2018 minh-ck5-k5

    25/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    25

    4. Xc nh cc thng s n khp :

    M un php bnh rng xc nh theo cng thc: mn =

    (0,01...0,02)aW => mn =(0,01...0,02).128 = (1,28...2,56) mm.

    tr s m un php ly theo tiu chun, u tin dy 1,ta chn mn = 2

    chn s b gc nghing , do s rng bnh rngnh xc nh theo cng thc:

    Z1 =

    =

    = 33,26. Ta ly Z1 = 33 rng=> Z2 = u1.Z1 = 33.2,79 = 92,07 => ly Z2 = 93 rngt s truyn theo s rng bnh 1 v bnh 2 l:

    u2' = Z2/Z1 = 93/33 = 2,82

    sai lch t s truyn l thuyt so vi t s truynthc t:

    sai lch qu nh do ta ly

    u1 = 2,82 gc nghing ca rng l: = mn.(z1+z2)/(2.aw2 ) = 2.(33+93)/(2.128) = 0,98=>= 10,140. V theo tiu chun 0nn ta chn= 100ph hp vi tiu chunh s dch tm y l: y = aw2/mn-(Z1+Z2)/2 = 128/2-(33+93)/2 = 1,00 mm

    h s Ky = = = 7,94,vi Zt = Z1+Z2 = 126 rng

    tra bng 6.10 ta c Kx = 0,445; vy h s gim nhrng :

    y = = 0,06mmtng h s dch chnh Xt = y+y = 1,00+0,05 = 1,06 mmh s dch chnh bnh 1:

  • 5/24/2018 minh-ck5-k5

    26/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    26

    X1 =

    =

    = 0,29 mmX2= Xt - X1= 0,77 mm

    cui cng gc n khp: =

    = 0,93=> = 22,330gc prfin gc = 200gc prfin ca rng:

    = arctg( = arctg(/) = 20,2805. Kim nghim rng v bn tip xc

    Ta c ng sut tip xc xut hin trn mt rng ca btruyn phi tha mn iu kin sau:

    H = ZM.ZM.Z < [H](8n)

    trong : ZMtra bng 6.5, ta c: ZM = 274 MPa1/3

    ZHl h s an ton k n hnh dng rng v bn mt

    tip xc tnh theo cng thc: ZH = (9n )= .=>= arctg( ) =arctg(cos20,280.tg100) = 9,390

    t (9n) suy ra ZH = = 1,67.vi l h s trng khp ngang tnh theo cng thc:

    1/Z1+Z2)].= [1,88-3,2.(1/33+1/93)= 1,72l h s trng khp dc tnh theo cng thc: (10n)

  • 5/24/2018 minh-ck5-k5

    27/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    27

    vi bw= Yba.aw2= 0,3.128 = 38,40 mm

    t (10n) suy ra:

    = 1,06 > 1. T suy ra:

    tnh theo cng thc: ==

    = 0,76momen xon T2 = 70499,72 Nmm

    dw1= 2.aw2/(u2+1) = 2.128/(2,82+1) = 67,02 mm

    KH h s ti trng khi tnh v tip xc, KH= KHB.KHV.(12n)

    trong : KHB= 1,07

    l h s k n s phn b khng iu ti trng nkhp

    vn tc vng: V = = = 1,42 m/stra bng 6.13 v 6.14 ta chn cp chnh xc ng hc l

    cp 9 v cp chnh xc mc lm vic m l cp 8 => =1,05

    KHVl h s k n ti trng ng, xut hin trong

    vng n khp, tr s KHVtnh theo cng thc: KHV =1+(VH.bW.dW1)/(2.T2.KHB )(13n)

    ta c cng thc: VH =.g V.tra bng 6.15 ta c = 0,002 vi iu kin bnh rngthng c vt mp u rng

    tra bng 6.16 ta c: g = 56

    do : VH = 0,002.56.1,42 = 1,07 m/st (13n) ta c: KHV = 1 = 1,02t (8n) suy ra:

    = 393,15 MPa

  • 5/24/2018 minh-ck5-k5

    28/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    28

    ta xt: ZR.ZV.KXH

    ZRh s k n nhm mt rng lm vic,vi cp chnh

    xc mc lm vic m l cp 8, khi gia cng vi nhm Ra= 2,50...1,25 m, do ZR = 0,95;vi dw < 700mm tc l dw1, dw2 < 700 mm => KXH=1; ZVl h s nh hng vn tc vng, khi rn mt rng HB< 350 MPa => ZV = 0,85.V

    0,1

    => Zv = 0,85.1,420,1= 0,88

    suy ra ng sut cho php tnh li l :

    [

    .ZR.ZV.KXH= 481,82.0,95.1.0,88 = 402,80 MPa >

    Ta ly rng vnh rng bw= 40mm.

    Vy vt liu chn tha mn iu kin bn tip xc

    6. Kim nghim rng v bn un

    m bo bn un cho rng, ng sut sinh ra ti

    chn rng khng vt mc cho php:

    = 2.T2..KF..F1/(bw.dw1.m) [](14n)

    .YF2/YF1(15n)

    trong : T2 = 70499,72 Nmm; m = 2mm php; bw= 40mm ;

    dw1= 67,02 mm v

    =1/1,71 = 0,58 l h s k n trng khp rng

    = 1-/1400= 1-100/1400 = 0,93 l h s k n nghing ca rngYF1vYF2h s dnh dng ca bnh 1 v 2 ph thuc vo

    s rng tng ng Ztd1 v Ztd2l:

  • 5/24/2018 minh-ck5-k5

    29/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    29

    Ztd1=

    = = 34,55; Ztd2 = = = 97,37tra bng 6.18 v h s dch chnh ta c:

    X1= 0,29 => YF1= 3,54; X2= 0,77 => YF2= 3,48

    KFl h s ti trng khi tnh v un: KF= KFB.KFV.vi Ybd= 0,73 v t s truyn 7, ta tra bng 6.7 ta

    c KFB= 1,17

    l h s k n s phn b khng u ti trng chocc i rng, vi cp chnh xc mc lm vic m l cp8: V = 1,42m/s < 2,5 m/s v tra bng 6.14

    ta c = 1,22KFVl h s k n ti trng ng xut hin trong

    vng n khp khi tnh v un :

    KFV= 1+VF.bw.dw1/(2.T2.KFB.)(16n)

    vi VF= g.V(17n)

    tng t tra ng sut tip xc ,ta c: = 0,006; g = 56=>VF= 0,006.56.1,29.= 3,21

    t (15n) suy ra :

    KFV= 1+

    = 1,04t (14n) suy ra:

  • 5/24/2018 minh-ck5-k5

    30/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    30

    = 2.70499,72.1,17.1,22.1,04.0,58.3,54.0,93./(40.67,02.2) = 74,54 MPa

    t (15n) =>= 74,54.3,48/3,54 = 73,28 MPata xt: YR.YS.KXF= YR1.YS1.KXF1= YR2.YS2.KXF2

    YR= 1 l h s k n nhm mt ln chn rng i

    bnh rng thng

    YS=1,08-0,0695.lnm = 1,08-0,0695.ln2 = 1,03 l h s k

    n nhy ca vt liu i vi tp trung ng sut

    KXF= 1 v dw< 400 mm => YR.YS.KXF= 1.1,03.1 = 1,03

    ng sut un cho php tnh li:

    [] = 246,86.1,03 = 254,27 MPa > MPa[= 226,29.1,03 = 233,08 MPa > = 73,28 MPa7. Kim nghim rng v qu ti

    ta c: Kqt= Tmax/T = 1,4

    trnh bin dng hay dn gy lp b mt, ng sut

    tip xc cc i khng vt mc cho php: = 1540MPatng t khi qu ti v un:

    = 520 MPa

    = 440 MPaVy vt liu chn t yu cu bn qu ti.

    8.Cc thng s v kch thc b truyn

  • 5/24/2018 minh-ck5-k5

    31/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    31

    Lp bng 5:

    STT

    Thng s khiu

    Gi tr nv

    1 Khong cch trcchia

    a 0,5.m.(Z1+Z2) =127,94

    mm

    2 Khong cch trc aw a. = 129,74 mm3 ng chia d1 m.Z1/ = 67,02 mm

    d2 m.Z2/ = 188,87 mm4 ng knh ln dw1 2.aw/(u1+1) = 67,93 mm

    dw2 dw1.u1= 191,56 mm

    5 ng knh nhrng

    da1 da1+2(1+X1-y).m =71,94

    mm

    da2 da2+2(1+X2-y).m =195,71

    mm

    6 ng knh yrng

    df1 df1=d1-(2,5-2.x1)m =63,18

    mm

    df2 df2=d2-(2,5-2.x2)m =186,95

    mm

    7 ng knh c s db1 d1.=62,98 mmdb2 d2. = 177,48 mm8 Gc profin gc 2009 Gc profin rng 20,28010 Gc n khp 22,33011 Tng h s dch

    chnhXt X1+X2= 1,06 mm

    12 H s dch chnhbnh 1

    X1 0,29 mm

    13 H s dch chnhbnh 2 X2 0,77 mm

    14 H s trng khpngang

    1,7115 H s trng khp

    dc 1,06

    16 H s trng khp 0,76

  • 5/24/2018 minh-ck5-k5

    32/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    32

    17 Cp chnh xc nghc

    ccx 9

    18 Cp chnh xc mclm vic m ccx 8

    19 Chiu rng vnhrng

    bw 40 mm

    20 T s truyn U2 2,8221 Vn tc vng v 1,42 m/s22

    IV tnh ton thit k trc trong hp gim tc

    1. Chn vt liu:

    Chn vt liu ch to trc l thp 45 ti ci thin, c

    = 600MPa, ng sut xon cho php l: [] =12...30 MPa2. Xc nh s b ng knh trc:

    Xc nh s b ng knh trc theo cng thc: di (1t)

    Ta c:

    trc I: P1= 6,29 KW; n1= 1450 vg/ph; T1= 41427,24

    Nmm; u1= 3,58;

    trc II: P2t= 5,98 KW; n2= 405,03 vg/ph; T2t=

    140999,43 Nmm; u2= 2,82;

    P2n= 2,99 KW; T2n= 70499,72 Nmm

    trc III: P3= 2,73 KW; n3= 145,17 vg/ph; T3=

    179592,72 Nmm;

    trc IV: P4= 4,86 KW; n4= 41,24 vg/ph; T4= 1125436,47

    Nmm;

  • 5/24/2018 minh-ck5-k5

    33/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    33

    t (1t) ta c ng knh trc s b ti ch lp bnh

    rng ;

    d1 > (24,0...19,0) mm; d2t> (36.0...28,6) mm; d2n>

    (28,6...22,7) mm;

    d3n > (39,1...31) mm; d4x> (72,1...52,27) mm.

    Ta chn ng knh trc theo tiu chun: d1= 24 mm; d2t

    = 30mm;

    d2n= 25mm; d3= d3n= 35mm; d4= d4x= 60mm.

    3. Xc nh khong cch gia cc gi v im t lc:

    a. Da vo ng knh trc, s dng bng 10.2 chn

    chiu rng ln tng ng vi cc trc l: b1= 15mm;

    b2= 19mm; b3= 21mm; b4= 33mm;

    chiu rng vnh rng v may tnh phn bnh rng,

    ta c:

    l1t = bw1 = l2t= l2n = bw2 = l3n = l = 40 mm;b. Xc nh chiu di phn na ni trc, ta chn ni

    trc a, bao gm hai a may , mi a lp trn on

    cui ca trc bng mi ghp then

    hai na a ni vi nhau bng mi ghp bu lng, khng

    c khe h , phi chu momen xon Tk > 43139,66 Nmm. Tra

    bng 16.4 ta chn thp 45 c Tk= 63000 Nmm,ng knh

    ngoi D = 100mm, d = d1 = 20mm, chiu di khp ni

    L = 100mm , c phn nm bn trc I di l1,= L/2 = 50 mm.

    cn c vo bng 10.3 v 10.4 tnh khong cch lki

    trn trc th k t gi O n chi tit quay th i v

    kt hp hnh 1

  • 5/24/2018 minh-ck5-k5

    34/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    34

    ta chn khong cch gia hai chi tit k1= 15 mm;

    b dy ca hp gim tc l: t = bi+2.k2i;

    trong b chiu rng ln v k2il khong cch t

    mt nt n thnh trong ca hp .

    trc II c b2 =19 mm; ta chn k22 = 10 mm => t = 39 mm

    trc I c b1 = 15 => k21 = (t-b1)/2 = (39-15)/2 = 12 mm

    trc III c b3 = 21 mm => k23 = (39-21)/2 = 9 mm.

    trc I v III c chiu cao np v bu lng l hi,tac :

    h1+b1/2 = h3+b3/2 => h1+7,5 = h3+10,5

    v h1v h3>k21,tra bng 10.3 ta chn h1=18 mm,h3=15 mm

    c. Xc nh chiu bnh ai ta tnh theo cng thc:

    B

    .

    t phn II ta c: R = RX= 5,45KW; K = 2,50; KZ= 1; Kn

    = 1,38 => B 9,74 mmta ly B =12 mm

    d. Xc nh chiu di cc trc.

    Hnh v 1: xc nh chiu di cc trc.

    d1. Chiu di trc I:

    lc11 = L/2+k3+h1+b1/2 = 50+15+18+15/2 = 90,50 mm;

    l12 = l23 = 103,50 mm; l11= l21 = 207 mm.

  • 5/24/2018 minh-ck5-k5

    35/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    35

    h k1 21 k

    21l

    l ll

    L/2

    c11

    12

    11

    k3

  • 5/24/2018 minh-ck5-k5

    36/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    36

    k22

    h3

    k1

    k23

    l

    ll

    l

    ll

    l

    21

    22

    23

    24

    3234

    30

    lc33

    k3

  • 5/24/2018 minh-ck5-k5

    37/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    37

    d2. Chiu di trc II:

    l22 = b2/2+k2+k1+l/2 =19/2+12+20+40/2 = 51,5 mm;

    l23 = b2/2+k2+2.k1+3.l/2 = 19/2+10+2.12+60 = 103,5 mm;

    l24 = b2/2+k2+ 3.k1+5.l/2 = 19/2+10+3.12+100 = 155,5 mm;

    l21 = b2+2.k2+4.k1+3.l = 19+2.10+4.12+3.40 = 207 mm.

    d3. Chiu di trc III:

    l32 = l22 = 51,5 mm; l34 = l24 = 155,5 mm;

    l31= l21 = 207 mm; lc33 = 46,5 mm.

    4. Xc nh tr s lc v ng knh trc :

    a. Xt trc I:

    chn h trc ta oxyz , trc I c mt bnh rng,

    2 cp ln v 1 khp ni, ta

    thu v trng tm chi tit lp trn trc. Chn trc quay

    ngc chiu kim ng h.

    chiu di trc: l10 = l11+lc11 = 207+90,5 = 297,5 mm;

    lc vng Ft1 = 2.=

    = 1428,53 mm;

    vi gc = 0 => Fa = Ft1.tg = 0; Fr1 = Ft1. =1428,53.tg200= 519,94 N

    ta xt trng hp xu nht ca trc l: cng chiu . Khi :Fk= 6.= 6. = 1246,21 Nmm;M1= T1= 41427,24 Nmm.

  • 5/24/2018 minh-ck5-k5

    38/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    38

    Hnh 2: momen xon v momen un.

  • 5/24/2018 minh-ck5-k5

    39/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    39

    Fr 1

    Ft1

    Ft1

    Fr1

    Fk

    Mz

    Mz

    n

    Fk F t1

    YA

    Fr

    Y

    C BA

    D

    90.50

    103.50103.50

    17539.88Nmm

    26906.90 Nmm

    41427.24 Nmm

    XX

    AB

    Momen

    truc Y

    Momen

    truc

    X

    Momen

    truc Z

    B

    1

    112782.01N mm

  • 5/24/2018 minh-ck5-k5

    40/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    40

    a1. Xc nh momen trn trc y:

    phng trnh cn bng ti A v B l:

    = 0 => 90,5.Fk+207.XB-103,5. Ft= 0XB = = = 169,42 NXA = Fk+Ft-XB = 1246,21+1428,53-169,42 = 2505,32 N.

    Tr s momen ti mt s im c bit:

    MD = 0;

    MAY = 90,5.Fk = 90,5.1246,21 = 112782,01 Nmm;

    MCY = 194.Fk-103,5.XA = 194.1246,21-103,5.2505,32 = -

    17535,88 Nmm;

    MBY = 0;

    a2. Momen trn trc x:

    t hnh 2 ta c:

    YA = YB = = = 259,97 N;momen xon ti im C l:

    MCX = -103,5.YA = -103,5.259,97 = -26906,90 Nmm;

    a3. Momen trn trc z:

    ng c in sinh ra momen ch ng, do khp ni

    bn phn trc sinh ra

    momen b ng nhm chng li chuyn ng cho nn MZ

    ngc chiu vi n1 v

    MZ = M1 = 41427,24 Nmm

  • 5/24/2018 minh-ck5-k5

    41/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    41

    a4. Momen tng hp ti mt s im v ng knh thc

    ti

    MA = = 120149,90 Nmm;Mc = =

    = 52419,89 Nmm;

    tra bng 10.5, vi thp 45 c tr s ng sut cho php:

    [] = 63 MPa = 63 N/mm2ng knh trc c xc nh bi cng thc:

    di => ng knh trc ti mt s im c bit :

    dA

    = = 26,72 mm;

    dC = 20,26 mm;

    dD

    = 18,73 mm.

    Theo tiu chun ta chn:

    dA = 30 mm; dC = 22 mm; dD = 19 mm;

    b. Trc II c mt bnh rng thng v hai bnh rngnghing , ta c cc lc:

    bnh 1: Ft1 = = = 1355,76 mm;vi ; Fa1 = 0;

  • 5/24/2018 minh-ck5-k5

    42/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    42

    Fr1 = Ft1. = 1355,76.tg200= 493,46 N;

    bnh 2: Ft2 = = = = 2075,66 N;Fr2 = Ft2./ = = 865,71 N;Fa2 = Ft1. 2075,66.tg 100= 365,99 N;

    bnh 3 tng t :

    Ft3 = Ft2; Fr2 = Fr3; Fa2 = Fa3;

    bnh rng thng l bnh b ng nn T2ngc chiu n2,cn T3cng chiu n2v

    bnh nghing ch ng .

    a lc v tm trc s sinh ra momen v lc tng ng

    ta c:

    Mt1 = T2t.

    Mt2= Mt3 =T2n;

    Ma2 = |Ma3| = Fa2./2 = 365,99.67,93/2 = 12430,85 Nmm;lc dc trc Fa2+Fa3 = 0, do ti tm lc dc trc chi

    c tc dng ko nn , khng

    c tc dng un v xon trc.

    Hnh 3: biu momen xon v momen un.

  • 5/24/2018 minh-ck5-k5

    43/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    43

  • 5/24/2018 minh-ck5-k5

    44/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    44

    r1

    F FFr2 t2

    F

    r3

    t3F

    a2

    Fa3

    a3

    Ft1

    Ft3

    Ft2

    Fr2

    Fr3M

    Ma3

    a2

    M

    Mt2

    t3

    Mt1

    141807.31 Nmm

    177057.07Nmm

    31877.4Nmm

    44308.32 Nmm

    18648.4Nmm

    70499.72Nmm

    70499.72Nmm

    6217.55Nmm

    Ft1

    F

    A BC

    D E

    51,5

    52

    5251,5

    r1FFa2

    F

    Momen

    trc

    Y

    Momen

    trc

    X

    Momen

    trc

    Z

  • 5/24/2018 minh-ck5-k5

    45/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    45

    b1. Xc nh momen un trn trc y:

    ta c: XA = XE = (Ft1+Ft2+Ft3)/2 = (1355,76+2075,66.2) =

    2753,54 N

    momen xon ti mt s im c bit:

    MBY = -51,5.XA = -51,5.2753,54 = -141807,31 Nmm;

    MCY =-103,5.XA+52.Ft1 = -103,5.2753,54+52.2075,66 = -

    177057,07 Nmm;

    MDY = -155,5.XA+104.Ft2+52.

    Ft1 = -155,5.2753,54+104.2075,66+52.1355,76 = -

    141807,31 Nmm;

    MEY = 0;

    b2. Xc nh momen un trc x:

    ta c: YA = YE = (Fr2+Fr3-Fr1)/2 = (865,71.2-

    493,46)/2618,18 N;

    momen xon ti mt s im c bit:

    MBXT = 51,5.YA=51,5.618,98 = 31877,47 Nmm;

    MBXP = MBXT+Ma2 = 31877,47+12430,85 = 44308,32 Nmm;

    MCX = 103,5.YA+Ma2-52.Fr2 = 103,5.618,98+12430,85-

    52.865,71 = 31478,36 Nmm;

    MDXT = 155,5.YA+Ma2-104.Fr2 = 155,5.618,98+12430,85-

    104.865,71

    = 18648,40 Nmm;

    MDXP = MDXT-Ma3= 18648,40-12430,85 = 6217,55 Nmm;

    ME = 0;

  • 5/24/2018 minh-ck5-k5

    46/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    46

    b3. Xc nh momen xon trc Z:

    ta c: Mt1+Mt2+Mt3= 0 v Mt1/2 = |Mt2| = |Mt3| =

    70499,72 Nmm

    b4. Momen tng hp ti mt s im v ng knh thc

    ti v tr :

    MB = = =

    164446,80 Nmm;

    MC = = = 193158,75

    Nmm;

    MD = = = 159459,36

    Nmm.

    Tng t trc I ta c:

    dB > 29,66 mm; dC > 31,30 mm; dD > 29,36 mm;

    => dB = dD = 30 mm; dC = 32 mm;

    c. Trc III c hai bnh rng v mt bnh ai .

    bnh rng 1: Ft1=

    = 2.179592,89/191,56 = 1875,06 N

    Fr1= Ft1. =1875,06.tg22,330/cos100 = 782,04 N;

    Fa1= Ft1.tg = 1875,06.tg100 =330,62 N.

  • 5/24/2018 minh-ck5-k5

    47/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    47

    Bnh rng 2 tng t :

    Ft11=Ft2; Fr1= Fr2; Fa1= Fa2.

    Bnh xch: F1= 2994,06 N;

    F2= 157,52 N;

    Fn= F1+F2 = 3152,58 N.

    momen trn bnh: Mt1= Mt2= T3= 179592,89 Nmm

    Mn= (F1-F2)d1x/2(2994,06-158,54)253,32/2 = 359146,96

    Nmm.Hnh3: biu momen un v momen xon

  • 5/24/2018 minh-ck5-k5

    48/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    48

    359146,96 Nmm

    179592,89 Nmm

    71914,84 Nmm

    60128,83 Nmm

    13452,22 Nmm

    146454,57 Nmm

    Ma1

    F

    M

    F

    F

    F

    F

    F

    M

    M1

    2

    n

    t1

    a1

    t2

    a2

    r2

    n

    r1

    Ma2

    Fa1 Fa2

    Ft2

    Ft1 F

    F

    1

    2

    Fr2

    Fr1

    A

    BC

    D

    E

    Momen

    trc

    Y

    Momen

    trc

    X

    Momen

    trc

    Z

    51.5104.0

    51.5 46.5

    F

    40275,06 Nmm

    c1. Momen trn trc y:

  • 5/24/2018 minh-ck5-k5

    49/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    49

    phng trnh cn bng ti A v E l:

    = 0 => 51,5.Ft1+155,5.Ft2-207.XD+253,5.Fn= 0=> XD = (51,5.Ft1+155,5.Ft2+253,5.Fn)/207= (207.1875,06+253,53149,58)/207 =5732,15 N;

    XA = Ft1+Ft2+Fn-XD = 2.1875,06+3149,58-5732,15 = 1167,55

    N.

    momen un ti mt s im c bit:

    MBY = 51,5.XA = 51,5.1167,55 = 60128,83 N;

    MCY = 155,5.XA-104.Ft1= 155,5.1167,55-104.1875,06 = -

    13452,22 Nmm;

    MDY = 207.XA-155,5.Ft1-51,5.Ft2= 207.(XA-Ft1)

    = 207.(1167,55-1875,06) = -146454,57 Nmm;

    MEY= 0.

    c2. Momen un trn trc x:

    ta c: YA = YD = Fr1= Fr2= 782,04 N;

    momen un ti mt s im c bit :

    MBXT = -51,5.YA= -51,5.782,04 =-40275,06 Nmm;

    MBXP= MBXT-Ma1= -40275,06-31666,78 = -71941,84 Nmm;

    MCXT= -155,5.YA-Ma1+104.Fr1= -155,5.782,04-31666,78+104.782,04

    = -71941,84 Nmm;

    MCXP = -40275,06Nmm; MD = 0.

  • 5/24/2018 minh-ck5-k5

    50/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    50

    c3. Momen tng hp ti mt s im v ng knh trc :

    MB= = = 202594,94

    Nmm;

    MC = = =

    366440,40Nmm;

    MD= = 387860,13 Nmm;tng t ta c: dB > 31,80 mm; dC > 38,75 mm; dD> 39,49

    mm

    tra bng 10.5 ta c: dB= 34mm; dC= 40mm; dD= 40mm.

    5. Tnh kim nghim trc v bn mi

    kt cu trc va thit k phi m bo an ton ti cc

    tit din nguy him phi tha mn iu kin sau:

    (1)

    vi vl h s an ton xt ring ng sut php vng sut tip ti tit din j:

    (2) ;

    (3);

    a. Vi thp 45 c = 600 MPa; = 0,58.600 = 384 MPa. Tra bng 10.7 vi

  • 5/24/2018 minh-ck5-k5

    51/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    51

    ta c = 0,05; = 0.

    b. Cc trc hp gim tc quay u, ng sut thay itheo chu k i xng, do :

    v vi khi trc quay mt chiu ng sut xon thay i theo chu

    k mch ng do :

    vi Wj v Woj l momen cn un v momen

    cn xon ti tit din j ca trc c xc nh theo

    cng thc :

    Wj=

    -

    (4); Woj=

    (5)

    c. Xc nh h s an ton cc tit din nguy him ca

    trc:

    Da vo kt cu trc cc hnh 2, 3, 4 v biu momen

    tng ng, c th thy tit din nguy him cn kim tra

    v bn mi: trn trc I ti im A v C (hay A1 v

    C1); trn trc II ta kim tra ti B v C (hay B2 v C2);

    trn trc III ta kim tra ti C v D (hay C3 v D3);

    kch thc then tra bng 9.1, tr s momen theo cng

    thc (4) v (5) ng vi tit din trc ta c bng6:

    Titdin

    ngknhtrc(mm)

    bxh t1 W(mm3)

    A1 30 0 0 2650,72 5301,44C1 22 6x6 3,5 882,02 1927,38B2 30 8x7 4 2290,19 4940,90

  • 5/24/2018 minh-ck5-k5

    52/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    52

    C2 32 10x8 5 2647,46 5864,45C3 40 12x8 5 5364,44 11647,62

    D3 40 0 0 6283,19 12566,37

    Bng 7:tr s momen un v momen xon

    Titdin

    MU (Nmm ) T (Nmm) A1 112782,01 42,55 41427,24 7,81C1 32118,98 36,42 41427,24 21,49B2 148568,,30 56,98 70499,72 14,27

    C2 179833,52 67,93 70499,72 12,02C3 73188,73 13,64 359146,96 30,83D3 146454,57 23,31 359146,96 28,58d. Chn lp ghp: cc ln lp trn trc theo k6; lp

    bnh rng, bnh dai, ni trc theo h6 kt hp vi lp

    then.

    e. Xc nh cc h s v i vi cc tit dinnguy him tnh theo cng thc:

    *

    +

    (6); (7)trong : KXl h s tp trung ng sut do trng thi

    b mt, ta chn gia cng trn

    my tin ti cc tit din nguy him yu cu t: Ra=

    2,5...0,63 um, do theo

    bng 10.8, h s tp trung ng sut do trng thi b

    mt KX = 1,06.

    khng dng cc phng php tng bn b mt, do h s

    tng bn Ky= 1.

    v -l h s kch thc k n nh hng ca kchthc tit din trc n

  • 5/24/2018 minh-ck5-k5

    53/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    53

    gii hn mi, tra bng 10.10 ta c bng8:

    Dngchu ti

    Vt liu ng knh22 30 32 40

    Xon thp 45 0,87 0,81 0,80 0,78Un thp 45 0,90 0,88 0,87 0,85

    tra bng 10.12 ta chn dao phay a vi = 600 MPa tac = 1,46;= 1,54Ta lp bng 9: kt qu tnh ton h s an ton i vi

    cc tit din ca ba trc :

    Titdin

    d(mm)

    SA1 30 1,66 1,77 1,72 1,96 3,69 10,97 3,50C1 22 1,62 1,77 1,68 1,83 4,41 9,76 4,02B2 30 1,66 1,9 1,72 1,96 2,72 13,73 2,67C2 32 1,68 1,93 1,74 1,99 2,28 16,05 2,26C3 40 1,72 1,97 1,78 2,03 11,12 6,14 5,38

    D3 40 1,72 1,97 1,78 2,03 6,31 2,9 2,646. Kim nghim bn ca then:

    Vi cc tit din trc dng mi ghp then bng cn tin

    hnh kim nghim mi

    ghp then v bn dp theo cng thc :

    v

    ; kt qu tnh vi lt = (0,8...

    0.9).lmBng 10: bn dp v bn ct

  • 5/24/2018 minh-ck5-k5

    54/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    54

    Tit

    din

    ng

    knh

    Chiudi

    thenlt

    Chntr

    slt

    bxh t1 T(Nmm)

    (MPa)

    (MPa)

    C1 22 32...36

    35 6x6 3,5

    41427,24

    50,21 10,46

    D1 20 40...45

    40 6x6 3,5

    41427,24

    55,91 13,98

    B2 30 32...36

    35 8x7 4 70499,72

    19,50 7,34

    C2 32 32...36

    35 10x8 5 70499,72

    17,08 4,27

    D2 30 32...36

    35 8x7 4 70499,72

    19,58 7,34

    B3 34 32...36

    35 10x8 5 359146,96

    76,54 22,96

    C3 40 32...36

    35 12x8 5 359146,96

    55,42 13,86

    theo bng 9.5 vi ti trng tnh [] = 150 MPa v []= 60...90 MPa .

    vy tt c then u t bn dp v bn ct.

    V. Tnh ton trc IV nm ngoi hp gim tc

    T phn trn ta c: d4 = 60mm v b4 = 33mm; d2x = 889,55

    mm; dxt = 602,97 mm

    chiu di may a xch tnh theo cng thc: lm =

    (1,2...1,5).d4 = (72...90) mm.

    Ta ly: lm = 75 mm .

    c ba xch, mt cp ln v bn khong cch chi tit,

    ta ly k1 =12 mm .

    vy chiu di trc: l40 = 3.lm+2.b4+4.k1 = 3.75+2.33+4.12

    = 339 mm;

  • 5/24/2018 minh-ck5-k5

    55/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    55

    1. Xc nh chiu di trc

    Khong cch t tm chi tit ngoi cng hay trng tm

    ln ngoi cng ti cc trng tm chi tit khc trn

    trc l :

    l41 = b4/2+k1+lm/2 = 33/2+12+75/2 = 66 mm;

    l42 = b4/2+2.k1+3.lm/2 = 33/2+2.12+3.75/2 =153 mm;

    l43 = b4+2.lm+3.k1 = 33+2.75+3.12 = 219 mm; l44 =

    3.b4/2+5.lm/2+4.k1 = 285 mm;

    Hnh 4: biu momen xon v momen un.

  • 5/24/2018 minh-ck5-k5

    56/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    56

    6687 66

    66

    AB C

    DE

    Fo

    Fn

    Fo

    Fo

    Fo

    Fo F

    o

    Fn

    Fn

    X

    X

    A

    D

    557747.25Nmm

    1115494.50Nmm

    208069.71Nmm

    23263.77Nmm

    59394.06Nmm

    truc

    Y

    Momen

    truc

    Z

  • 5/24/2018 minh-ck5-k5

    57/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    57

    c. Xc nh lc v dimt

    bnh xch 2 l bnh b ng cho nn M1cng chiu quay

    n4

    Fn= F1+F2= 2994,06+158,52 = 3152,58 N; M1= T4=

    1115436,47 Nmm;

    M = 2.Mo= 2.Fo.dxt/2 = Fo.dxt= 3700.602,97/2 =

    1115494,50 Nmm;

    sai s momen chuyn ng xch l:

    M = = .100% = 0,89%sai s M qu nh, do sai lch s trong tnh ton tac th b qua.

    c1. Xc nh momen un trn trc y:

    phng trnh momen cn bng ti A v D l :

    = 0 -66.Fo-153.Fo+219.XD-285.Fn = 0=> XD = Fo+285.Fn/219 = 1850+285.3152,58/219 = 5952,67 N;

    XA = 2.Fo+Fn-XD = 3700+3152,58-5952,76 = 899,91 N,

    momen un ti mt s im bit :

    MBY = -66.XA = -66.899,91 = -59394,06 Nmm;

    MCY= -153.XA+87.Fo= -153.899,06+87.1850 = 23263,77 Nmm;

    MDY= -219.XA+153.Fo+66.Fo= -219.(Fo-XA) = 219.(1850-

    899,91)

    = 208069,71 Nmm;

  • 5/24/2018 minh-ck5-k5

    58/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    58

    ME= 0.

    c2. Momen xon trn trc Z ta c:

    Mo= M/2 = 557797,25 Nmm;

    c4. Momen xon tng hp v ng knh thc ti mt s

    im :

    MB = = 560900,75 Nmm;MC= = 1115737,06 Nmm;MD= = 1134733,88 Nmm;dB suy ra: dB= dC= dD= 60 mm;

    d. Tnh kim nghim v bn mi

    Tng t nh phn IV ta c:

    Bng 11: momen trc ti mt s im:

    Titdin

    ng knhtrc(mm)

    bxh (mm2) T(mm)

    Wx (mm3) WO (mm

    3)

    B4 60 18x11 7 18256,30 39462,05C4 60 18x11 7 18256,30 39462,05E4 60 18x11 7 18256,30 39462,05

    Bng 12: tr s momen v ng sut

    Tit din MU(Nmm) T(Nmm) B4 59394,06 3,25 55770,25 1,41C4 23263,77 1,27 1115494,50 28,27E4 0 0 1115494,50 28,27

    =0,78;=0,75.

  • 5/24/2018 minh-ck5-k5

    59/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    59

    Bng 13: kt qu tnh ton h s an ton

    Titdin

    d

    S

    B4 60 1,87 2,05 1,93 2,11 43,05 129,07 40,84C4 60 1,87 2,05 1,93 2,11 110,15 6,44 6,43E4 60 1,87 2,05 1,93 2,11 0 6,44 6,44

    Vy vt liu t bn .

    e. Kim nghim bn ca then

    T cng thc (6) v (7) ta ch cn kim tra ti then c

    momen xon ln nht l ti

    im E4, chiu di then lt= 1,35.d = 1,35.60 = 81 mm.

    Suy ra : . Vy then t yu cu.VI. Chn

    1. Ta chn bi

    Vi ti trng tng i nh v ch c lc hng tm,

    lc dc trc trn trc II v

    III b trit tiu bi cp bnh rng nghing, ta dng

    bi mt dy cho cc gi : A1, B1, A2, E2, A3, D3.

    Cn c vo cc lc ti cc gi ,mi trc c hai cp

    bi, ta ch xt mt cp bi

    chu lc ln hn mi trc, do ta ch xt cc gi : A2, A3, D3, D4.

    2. cc thng s ca bi

    Vi kt cu trc ta c ng knh ti ch lp bi, tra

    bng P.2.7 phc lc

  • 5/24/2018 minh-ck5-k5

    60/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    60

    Bng 14: cc thng s ca bi

    Gi ngknhtrc(mm)

    khiu bi

    ngknhtrong bi(mm)

    ngknhngoi bi(mm)

    Khnngtingchophp C(kN)

    Khnngtitnhchophp Co(kN)

    A1 30 406 30 90 37,20 27,20

    A2 25 405 25 80 29,20 20,80D3 40 408 40 110 50,30 37,00D4 60 312 60 150 64,10 49,403. Tnh kim nghim kh nng ti ca

    a. Xt kh nng ti ng ca bi

    Bng 15: lc tng hp ti cc gi .

    Gi

    Phn lc trcX(N)

    Phn lc trcY(N)

    Lc hng tm tnghp Fri (N)

    A1 2505,32 259,97 2518,77

    A2 2753,54 618,98 2822,25D3 5732,15 782,04 5785,5D4 5952,67 0 5952,67vi Fa=0, ta c cng thc tnh ti trng ng:

    Qi= X.V.Fri.kt.k (1)

    trong : Fri-l ti trng hng tm;

    V-l h s k dn vng quay, v vng

    trong quay nn V = 1;

  • 5/24/2018 minh-ck5-k5

    61/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    61

    kt-l h s k n nh hng ca nhit ,

    vi t < 100oC => kt= 1;

    k-l h s k n ti trng ng, vi my va

    p va , rung ng ta ly

    k= 1,4;

    X-l h s ti trng hng tm, v Fa= 0,

    ta ly X = 1;

    t (1) ta c: Qi=1.1.Fri.1.1,4 = 1,4.Fri (20)

    kh nng ti ng tnh theo cng thc: Cdi= Qi. (3)

    m-ng cong mi khi th v bi, m = 3 i vi bi.

    Li-tui th tnh bng triu vng vi :

    Li= 60.ni.Lh/= 60.ni.12500/= 0,75.ni triu vngBng 16: tr s ti trng ng, s vng quay v kh

    nng ti ng

    Gi Tr s titrng ngQi (N)

    S vngquay(triuvng)

    Kh nngti ngCdi (kN)

    Kh nngti ngcho phpCi (kN)

    A1 3526,28 1087,50 36,26 37,20A2 3951,15 303,77 26,56 29,20D3 8099,35 108,88 38,68 50,30

    D4 8333,74 30,93 26,16 64,10Vy bi t yu cu kh nng ti ng

    b. Xt v kh nng ti tnh

    ta c cng thc tnh kh nng ti tnh: Qoi= Xo.Fri

    trong X l h s ti trng hng tm vi Xo= 0,6;

  • 5/24/2018 minh-ck5-k5

    62/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    62

    Bng 17: so snh Qoi v Co

    Gi Kh nng ti tnhQoi(kN)

    kh nng ti tnhcho php Co (kN)

    A1 1,51 27,20A2 1,69 20,80D3 3,47 37,00D4 3,47 49,40Vy bi t yu cu kh nng tnh

    VII. Tnh chn kt cu hp

    Ch tiu c bn ca v hp gim tc l cng vng caov khi lng nh, vt liu ph bin nht dng c

    hp gim tc l gang xm GX15-30.

    1. Chn b mt ghp np v thn hp

    b mt ghp phi c gim trng lng v kch thc

    hp gim tc, cng nh to iu kin bi trn tt cho

    cc cp bnh rng bng phng php ngm du .

    2. Xc nh cc kch thc c bn ca v hp gim tc

    hnh dng ca np v thn ch yu c xc nh bi s

    lng v kch thc ca rng, v tr mt ghp v s

    phn b ca trc trong hp, ng thi cn ph thuc ch

    tiu kinh t, bn v cng .

    Khong cch tm ta ly theo khong cch trc ln nht,

    khi a = aw= 133 mm, thn hp = 0,03.a + 3 > 6 mm =>= 0,03.133+ 3 = 6,99 mm > 6 mm. Vy ta ly = 7 mmBng 18: quan h gia cc kch thc cu to nn v hpgim tc

    Tn gi Biu thc tnh ton Tr s quytrn hay lytrong gii

  • 5/24/2018 minh-ck5-k5

    63/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    63

    hn

    Chiu dy: thn

    hp,

    Np hp, 0,03.a+3 > 6 mm= 0,9.= 0,9.7

    7 mm

    6,3 mm

    Gn tng cng:

    chiu dy, e

    chiu cao, h

    dc

    e = (0,8...1)=5,6...7

    h < 58 mm

    khong 20

    7 mm

    ng knh:

    Bu lng nn, d1

    Bu lng cnh , d2

    Bu lng ghp bchnp v thn, d3

    vt ghp np , d4

    vt ghp np cathm, d5

    d1 0,04.a+10 = 15,32d2 = (0,7...0,8).d1 =11,2...12,8

    d3 = (0,6...0,7).d2 =9,6...10,8

    d4 = (0,6...0,7)d2 =7,2...8,4

    d5 = (0,5...0,6).d2 =6...7,2

    16 mm

    12 mm

    10 mm

    8 mm7 mm

    Mt bch ghp npv thn:

    Chiu dy bchthnh hp, S3

    Chiu y bch nphp, S4

    B rng bch npv thn, K3

    S3 = (1,4...1,8).d3 =

    14...18

    S4 = (0,9...1).S3 =15,3...17

    K3 = k2-(3...5)

    17 mm

    17 mm

  • 5/24/2018 minh-ck5-k5

    64/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    64

    Kch thc gitrc:

    ng knh ngoiv tm l vt: D,D2,D3.

    Tm bu lng cnh: E2 v C (k lkhong cch t tm

    bu lng ti mp )

    B rng mt ghpbu lng cnh : K2

    Chiu cao h

    Xc nh khong cchkch thc np bng

    cch tra bng 18.2, tac: D

    D2

    D3

    E2 = 1,6.d2 = 1,6.12=19,2

    C = D3/2 =125/2

    R2= 1,3.d2 = 1,3.12 =15,6 mm

    K2= E2+R2+(3...5)

    =19,2+16+(3...5)

    = 38,2...40,2

    K3= K2-(3...5) = 35,2

    Xc nh theo kt cu,ph thuc tm l bulng v kch thc mtta

    80 mm

    100 mm

    125 mm

    19,2 mm

    62,5 mm

    16 mm

    40 mm

    35,2 mm

    Mt hp:

    Chiu dy khikhng c phn liS1

    Chiu dy khi cphn li Dd, S1, S2

    B rng hp, k1

    S1 = (1,3...1,5).d1 =20,8...24

    Ddxc nh theo kchthc dao khot

    S1= (1,4...1,7).d1 =22,4...27,2

    S2= (1,0...1,1).d1 =

    22 mm

    23 mm

    16 mm

    48 mm

  • 5/24/2018 minh-ck5-k5

    65/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    65

    v q 16...17,6

    K1 = 3.d1 = 3.16 = 48

    q k1+2.= 48+2.7 =62

    ly q = 65 mm

    65 mm

    Khe h gia ccchi tit:

    Gia bnh rng vthnh trong hp

    Gia nh bnhrng ln vi yhp

    Gia mt bn ccbnh rng vi nhau

    (1...1,2)=7...8,4

    (3...5).=(21...35) v ph thucloi hp gim tc,lng du bi trntrong hp

    = 7

    21 mm

    35 mm

    S lng bu lngnn Z

    Z = (L+B)/(200...300)

    L, B: chiu dy vchiu rng ca hp

    a. Khe h gia b mt gia cng ca chi tit quay vb mt khng gia cng ca v hp phi ln hn tng sai

    s v chnh xc ca v tr cc vch c cng nh

    sng mp m b mt c. c chn y l gia bnhrng dn thnh trong ca v hp c chn theo iu

    kin m bo kch thc np v phn li kp bu lng

    cnh , do vy kt cu v hp s n gin hn.b. Khe h : t nh rng n y hp cn tha mncc yu cu sau:

  • 5/24/2018 minh-ck5-k5

    66/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    66

    cn ln khi bnh rng quay cht bn v sn vt

    mi mn lng xung y hp khng b khuy ng ln,

    i vi hp gim tc bnh rng th = (3...5).cn to ra lng du bi trn cn thit khi bnh

    rng c bi trn bng phng php ngm du, lng du

    bi trn cn thit l (0,4...0,8) lt cho cng sut

    truyn 1 KW.

    c. B mt ghp np v thn hp c ghp bng bu lng.

    Chiu dy mt bch S v S1c chn theo iu kin m

    bo cng, ta lyS = S1 . B mt bch K3phi xit cht c th xoay

    cha vn mt gc 600.B mt ghp np v thn cmi cao lp st. Khi lp gia hai b mt khng c

    dng m lt m bo kiu lp gia vi hp. Chn R3

    = K3/2.

    S lng v ng knh bu lng d3 ghp bch np v

    bch thn c chn theo iu kin ng sut phn b u

    trn mt ghp.

    Ta tra bng P3.4 ta chn u bu lng v ai c . Ta c

    bng 19

    d u bu lng ai c thng

    S D h S D H

    10 17 18.9 7 17 18.9 8

  • 5/24/2018 minh-ck5-k5

    67/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    67

    22.0

    22.0

    7.0

    8.0

    10.0

    18.9

    Mt chn khng nn lm phng m nn lm hai dy li

    song song nhm gim tiu hao vt liu, gim thi giangia cng v to kh nng lu thng khng kh qua y

    hp thot nhit tt hn.

    m bo an ton cho mt chn v v hp, nn lm

    thm cc ng gn .

    d. Gi trc trn v hp

    gi trc cn phi cng khng nh hng n s

    lm vic ca . ng knh ngoi ca gi trc (D3) cchn theo bng 18.2. Chiu di gi trc khng nhng ph

    thc vo chiu dy thnh hp m cn ph thuc vo kt

    cu b phn nh chiu rng np , chiu cao np ,

    chiu rng vng chn du khi c bi trn bng m,

    ng knh bu lng d2.

  • 5/24/2018 minh-ck5-k5

    68/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    68

    ng knh gi trc cng l ng knh np , trong

    c D l ng knh ln,ta tra bng 18-2 ta c bng 20:

    kch thc np :

    D 47 80 90 110

    D2 60 100 110 130

    D3 70 125 135 160

    D4 37 75 85 100

    d4 M6 M8 M8 M10

    S lng (Z) 4 4 4 6

    3. Mt s kt cu khc lin quan n cu to v hp

    gim tc

    a. Bu lng vng hoc mc vng

    hnh v: Kch thc bu lng vng, mm

  • 5/24/2018 minh-ck5-k5

    69/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    69

    d1

    d2

    h

    fh1

    l

    d

    c

    r

    r2

    d3

    b

    r1

    d4

    nng v vn chuyn hp gim tc trn np v thn,

    thng lp thm bu lng vng hoc vng mc.Kch thc bu lng vng c chn theo khi lng hp

    gim tc. Vt liu bu lng l thp 20 hoc thp 25.

    Ta c bng 20:

    Rend

    d1 d2 d 3 d 4 d 5 h h1 h 2 l

    M8 36 20 8 20 13 18 6 5 18

    f b c x r r 1 r 2

    2 10 1,2 2,5 2 4 4

    Trng lng nng c, ta chn b = 160 kG.

  • 5/24/2018 minh-ck5-k5

    70/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    70

    Hp gim tc bnh rng tr hai cp, ta chn trng lng

    Q = 180 kG ca hp c xc nh gn ng theo khong

    cch trc a1a2= 150 250b. Cht nh v

    m bo v tr tng i ca np v thn trc, sau

    khi gia cng cng nh khi lp ghp,dng cht nh v.

    Nh cc cht nh v, khi xit bu lng khng lm bin

    dng ngoi ca , do loi tr vng trong cc nguyn

    nhn lm chng hng.

    ta chn cht nh v l l cht trbng 21: hnh dng v kch thc cht nh v hnh tr

    d (mm) 6

    c (mm) 1

    l (mm) 60

    l

    c

    d

    c. Ca thm

    kim tra,quan sat cc tit my trong hp khi lp

    ghp v du vo hp, trn dnh hp c lm ca thm.

    Ca thm c y bng np,trn np c nt thng hi.

  • 5/24/2018 minh-ck5-k5

    71/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    71

    Kch thc ca thm chn theo bng 18.5, do ta c

    bng 22:

    A B A1 B1 C K R vt S lng

    100 75 150 100 125 87 12 M8x22 4

    Hnh v ca thm:

  • 5/24/2018 minh-ck5-k5

    72/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    72

    C

    A

    B

    B1

    R

    A

    B

    B1

    R

    K

    C1

    A1

  • 5/24/2018 minh-ck5-k5

    73/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    73

    d. Nt thng hi.

    Khi lm vic, nhit trong hp tng ln. gim

    psut iu ha khng kh bn trong v bn ngoi hp,

    ngi ta dng nt thng hi lp trn np ca thm hoc

    v tr cao nht ca v hp.

    H

    Q

    MK

    L

    I

    A

    R

    B

    G

    E C

    D

    R

    O

    A B C D E G H I

  • 5/24/2018 minh-ck5-k5

    74/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    74

    M27x2 15 30 15 45 36 32 6

    K L M N O P Q R

    4 10 8 22 6 32 18 36

    S

    32

    e. Nt tho du

    sau thi gian lm vic, bi trn cha trong hp b bn

    hoc b bin cht, do cn phi thay du mi, thodu c, y hp c l tho du. Lc lm vic, l c

    bt kn bng nt tho du, kt cu v kch thc nt

    tho du cho trong bng 18.7, ta c bng 22: hnh dng

    v kch thc nt tho du tr.

    S

    D

    Do

    d

    L

    b

    m

  • 5/24/2018 minh-ck5-k5

    75/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    75

    d b m f L C q D S D0

    M22x2 15 10 3 29 2,5 19,8 32 22 25,4

    h. Kim tra mc tho

    ta c vn tc bnh rng thng v bnh rng nghing c V

    12 m/s th c chiu cao mc du trong hp c kimtra qua cc thit b ch du bng que thm du.

    bng 23: kch thc ch du mc phng

    kch thc mt knh(mm)

    D D1 l h

    20 55 40 10 6

    4. Bi trn hp gim tc

    gim mt mt cng sut v ma st, gim mi mn rng,

    m b thot nhit tt v phng cc tit my b hn

    g cn phi bi trn lin tc

    a. Ta chn phng php ngm du

    b. Du bi trn hp gim tc

    dng du cng nghip v c dng rng ri bi trn

    nhiu loi my khc nhau .

    chn nht bi trn ph thuc vo vn tc, vt liu

    ch to bnh rng

    bng 24: chn nht du 500

    C (1000

    C ) bi trnbnh rng

    Vn tc vng (m/s) (MPa) Vt liu nht2,5-5 470-1000 thp 80/11

  • 5/24/2018 minh-ck5-k5

    76/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    76

    Ta chn du cng nghip 30 c C = 27-33

    5. Lp bnh rng ln trc v iu chnh s n khp

    truyn momen xon t trc ln bnh rng v ngc li,

    bnh rng tr khng di ng trong cc hp tc lp

    ln trc chu ti va c s thay i v va p nh, ta

    chn kiu lp H7/k6.

    trong hp gim tc , cng thng dng bc cch v mt

    mt ca vng nh v bnh rng trn trc. Khi s

    dng phng php ny cn m bo s tip xc chnh xc

    gia cc mt mt bnh rng, bc, vng , chiu dai bccn m bo chnh xc di hn on trc lp.

  • 5/24/2018 minh-ck5-k5

    77/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    77

    TI LIU THAM KH O

    [1]. TTTKHDCK- Tp 1-2-Trnh Cht_L Vn Uyn-Nh xut bn Gio Dc -nm 2007.

    [2]. CHI TIT MY- Tp 1_2- Nguyn Trng HipNh xut bn Gio Dc-nm 2006.

    [3]. DUNG SAI v LP GHPGS.TS-Ninh c Tn- Nh xut bn Gio Dcnm 2007.

  • 5/24/2018 minh-ck5-k5

    78/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    78

    Mc lc

    I. Tnh chn ng c, phn phi t s truyn v momenxon trn cc trc 2

    1. Chn ng c

    2

    2. S vng quay ca xch ti

    4

    3. Phn phi t s truyn

    4

    4. Tc quay cc trc

    5

    5. Momen xon trn cc trc ng c

    6

    II. Tnh b truyn ngoi

    6

    1. Chn loi xch

    6

    2. iu kin m bo ch tiu iu kin mn

    7

    3. Khong cch trc s b

    8

    4. Kim nghim xch v h s an ton

    8

    5. X nh ng knh xch

    9

    6. Kim nghim bn tip xc

    9

  • 5/24/2018 minh-ck5-k5

    79/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    79

    7. Xc nh lc tc dng ln trc

    10

    III. Tnh ton b truyn bnh rng

    10

    A. B truyn cp bnh rng thng trn trc I v II

    10

    1. Chn vt liu

    10

    2. Xc nh ng sut cho php

    113. Tnh khong cch trc s b

    13

    4. Xc nh cc thng s n khp

    13

    5. Kim nghim rng v bn tip xc

    13

    6. Kim nghim rng v bn un15

    7. Kim nghim rng v bn qu ti

    16

    8. Cc thng s v kch thc b truyn

    17

    B. B truyn bnh rng nghing trn trc II v III

    17

    1. Chn vt liu

    18

    2. Xc nh ng sut cho php

    18

  • 5/24/2018 minh-ck5-k5

    80/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    80

    3. Tnh khong cch trc s b

    20

    4. Xc nh cc thng s n khp

    20

    5. Kim nghim rng v bn tip xc

    21

    6. Kim nghim rng v bn un

    23

    7. Kim nghim rng v bn qu ti

    258. Cc thng s v kch thc b truyn

    25

    IV. Tnh ton thit k trc trong hp gim tc

    26

    1. Chn vt liu

    26

    2. Xc nh s b ng knh trc26

    3. Xc nh khong cch gia cc gi v im t lc

    27

    4. Xc nh tr s lc v ng knh trc

    31

    5. Tnh kim nghim trc v bn mi

    41

    6. Kim nghim bn ca then

    43

    V. Tnh ton trc IV nm ngoi hp gim tc

    44

  • 5/24/2018 minh-ck5-k5

    81/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    81

    1. Xc nh chiu di trc

    44

    2. Xc nh lc v im t

    46

    3. Tnh kim nghim v bn mi

    47

    4. Kim nghim bn ca then

    48

    VI. Chn

    481. Ta chn bi

    48

    2. Cc thng s bi

    48

    3. Kim nghim kh nng ti ca bi

    48

    VII. Tnh chn kt cu hp50

    1. Chn b mt ghp np v thn hp

    50

    2. Xc nh cc kch thc c bn ca v hp gim tc

    50

    3. Mt s kt cu khc lin quan n cu to v hp

    gim tc 55

    4. Bi trn hp gim tc

    61

    5. Lp bnh rng ln trc v iu chnh s n khp

    61

  • 5/24/2018 minh-ck5-k5

    82/82

    GVHD: Hong Xun Khoa

    SV thc hin: Nguyn Danh Minh - Lp CK5-k5

    M sinh vin: 0541010372

    82