- Confidential

Missing Pems – Templates & Machines w/Counters

Template – helps see pems locations Counter - # of hits

Counter - # of parts

- Confidential

Missing Fastener Issues - Pre-Kit Parts

Pre-kit all parts used in assembly

- Confidential

Missing Pems - Haeger 824 Pem Insertion Machine

Visual display, must follow sequence of

hits

- Confidential

Missing Rivets – Pre Kitting

Prefill pocket with rivets – (4)

Prefill pocket with rivets – (3)

Prefill pocket with rivets – (4)

Prefill pocket with rivets – (3)

- Confidential

Eliminate Assembly Errors – Pin Fixture

Pin goes through part ½” only allowing to be assembled one

way

Old assembly method resulted in obround

assembled on right side

- Confidential

Eliminate Assembly Errors – Pin Fixture

This white bracket was assembled on top of the steel

bracket instead of below

Steel bracket

Pin doesn’t allow the part to fit in

test fixture

- Confidential

Forming Backwards Prevention

Dedicated tool, won’t allow form to be

backwards, each end is close in appearance

- Confidential

Forming Backwards – Add Pin to Prevent Part from Being Formed Backwards

Pin in fixture so part can only be place in

tool one way

- Confidential

Parts Positioned Incorrectly - Make Assembly Fixture

Fixture position rails at correct height, left

- high, right - low

Problem – Top was orientated incorrectly and side rails were positioned at

wrong height

Fixture position rails at correct height, left

- high, right - low

Fixture orientates top correctly

- Confidential

Missing Part on Toxment – Add Prox Switch

Prox switch added to sense part on toxment. If part not sensed, machine won’t cycle

Part being sensed

- Confidential

Missing Hardware – Added Limit Switches w/Lights

Problem – hardware missing

Solution – Limit switches attached to lights, the screw hits the limit switch, the light goes on, once all 3 lights are on, the assembly is complete