Muthu Kumar .MEmail: tm.muthukumar@gmail.com Saudi: +966 563 424 985 & +966 571 534 471 tm.muthukumar@outlook.com India: +91 99446 96355.

Job summary:A result oriented individual with 9.5 years hands on experience in the field of Mechanical Maintenance. High success rate in bringing mechanical projects to fruitful completion. Well versed in ensuring mechanical task analysis projected towards safe mechanical work practices.

Professional Profile:

Mechanical Supervisor - Utility - Elseif Operation and Maintenance Company from May 2012 to present.Project Handle: KAPSARC, (King Abdullah Petroleum Studies and Research Centre). Riyadh, Saudi Arabia.Plant’s handled: Utility waters (Raw, Potable, Firefighting, and Irrigation) plants, Chiller plant, Cooling tower, RO plant, RO pre-treatment plant, Sewerage treatment plant, Diesel generator plant and firefighting equipment’s.

Job Responsibilities: Responsible for daily consumption monitoring, calculations and reporting at

weekly and monthly basis. Capable of guiding the mechanical operation & maintenance team and

implementing the best maintenance strategy for the plant. Utilized different reliability and testing strategies in plants to maintain and

improve operation’s profitability. Performed routine maintenance of equipment to identify and respond to

problems in a timely manner, thus preventing breakdowns. Provided solutions and fixed equipment malfunctioning, system faults and

network errors – Used root-cause-failure techniques, corrective actions, modifications and performed replacements and/or new installation.

Analysis of machine failures and estimation of maintenance costs. Develop, plan and execute condition monitoring, analysis and troubleshooting

activities to maintain and enhance rotating equipment integrity and reliability. Evaluated maintenance records of mechanical equipment on a regular basis

and ensured that equipment’s were effectively. Make the request for the spare parts needed for the machineries and reduces

15% cost of the production spare parts expenses. Assessment of the required tools for the maintenance of the equipment. Provide shutdown / turnaround scope of work for rotating equipment to ensure

and enhance availability and integrity of plant and equipment. Implement management instructions for projects, services and planned

maintenance. Conducting Safety audits within the department and ensuring the compliance

from all the employees and updating the checklists and audit reports. Responsible in troubleshooting the machines if there is any problem and

complaint from the clients. Organize and coordinates with managers the day to day operations to

improvement strategies for plant.

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Muthu Kumar .M

Senior Mechanical Technician – Utility – (8 MW Cogeneration Power plant), Hofincons InfoTech industrial Pvt Ltd from July 2010 to April 2012.Project Handled: Indian Tobacco Company (ITC). Coimbatore, India.Plant’s handled: Water treatment plant, Coal Handling Plant, Ash Handling plant, Boiler plant.Job Responsibilities:

Maintenance and overhauling of CENTRIFUGAL PUMPS (single stage Pumps, Multi stage Pumps).

Maintenance and overhauling of POSITIVE DISPLACEMENT PUMPS. Maintenance and overhauling of RECIPROCATING COMPRESSORS. Maintenance and overhauling of CENTRIFUGAL COMPRESSORS.

(Horizontal split and Vertical split) Maintenance and overhauling of GEAR BOXES. Maintenance and overhauling of FANS AND BLOWERS (ID Fans, FD Fans,

Cooling Tower Fans and Fin Fans). Preventive maintenance and Overhauling of HEAT EXCHANGERS (Fixed

type, Floating type, U-Tube and Kettle type). Setting of various types of MECHANICAL SEALS. Performing of ALIGNMENT by Various methods (Reverse Dial, Rim and face

and Laser Method). Preventive maintenance of CONVEYORS, HAMMERS and CRUSHERS in

Cole Handling System. Servicing for all type of valves. Routine maintenance of STEAM TURBINE(TRIVENI) and inspection with

vendor Reworked, repaired and modified all kind of rotating & static equipment’s. Ensured that all equipment and tools are maintained appropriately. Give feedback to area Engineers if there is any concern on the rest results.

Technician Trainee - TVS Motor Company from May 2009 to May 2010.Job Responsibilities:

Responsible for supplier part inspection Quality systems. (Casting, forging, machining & a new part approval and complete layout inspection).

Preparation of PPAP (Dimensional reports, Layout inspection reports, Control plan, FMEA, pfd, List of gauges reports).

Junior Mechanical Technician – Utility – (210X4 MW Cogeneration Power plant), Thiyagarajan Engineering Contraction Company from June 2006 to November 2008.Project Handled: Mettur Thermal Power Station (MTPS), Mettur, India.Plant’s handled: Water treatment plant, Coal Handling Plant, Ash Handling plant, Boiler plant.Job Responsibilities:

Preventive maintenance and overhauling of HEAT EXCHANGERS (Fixed type, Floating type, U-Tube and Kettle type).

Maintenance and overhauling of CENTRIFUGAL PUMPS (single stage Pumps, Multi stage Pumps).

Performing of ALIGNMENT by Various methods (Reverse Dial, Rim and face and Laser Method).

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Muthu Kumar .M Preventive maintenance of CONVEYORS, HAMMERS and CRUSHERS in

Cole Handling System. Prevention maintenance of BLOWERS, HOPPERS in Ash Handling System. Maintenance and overhauling of FANS AND BLOWERS (ID Fans, FD Fans,

Cooling Tower Fans and Fin Fans). Preventive maintenance on Head Pulley, Tail Pulley, Snaps Pulley, Rollers in

in Coal handling system. Assembled, disassembled and tested mechanical devices. Read wiring diagrams and performed mechanical activities accordingly. Performed visual inspection of mechanical assemblies. Ensured that all equipment and tools are maintained appropriately.

Educational Credentials: Diploma in Mechanical Engineering (2006). Participated the technical &safety training organized by the El-Seif

Operation and Maintenance of KAPSARC.

Training: Work permit system. Safety electrical lock out / tag put and try out procedures. Firefighting prevention & controls. First Aid training. Personal protective equipment. Accident its causes & preventions. Practical training of fire and safety equipment.

Related skills: Dynamic leadership qualities & Team player. Ability to motivate teams. Good organizer with effective communication skills. Exceptional ability to respond to emergencies. Good problem solving skills & Creative thinking abilities. Self-motivated & able to work under pressure. Highly energetic & hard work responsibility. Excellent make communication and relationship with others.

Thanking you

Faithfully

Muthu Kumar .M

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