Navistar,Inc.bodybuilder.navistar.com/General/Documents/svcmanpdf/00000028… · E L E C T R I C A L C I R C U I T D I A G R A M M A N U A L 0 0 0 0 0 0 2 8 4 2 E l e c t r i c a

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Electrical Circuit Diagrams

3200DuraStar® - 4100 / 4300 / 4400

WorkStar® - 7300 / 7400 / 7500 / 7600 / 7700TranStar® - 8500 / 8600 and

RXT Models Built March 19, 2008 to May 16, 2010

Navistar, Inc.2701 Navistar Drive, Lisle, IL 60532 USA

© 2019 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

TABLE OF CONTENTS

TABLE OF CONTENTS

2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.7. LAMP BULB CHART, P. 7.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.10. SCHEMATIC SYMBOL CHART, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.11. SCHEMATIC SYMBOL CHART, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.12. SCHEMATIC SYMBOL CHART, P.12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEMCONTROLLER (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133.1. BATTERY FEED, DUAL, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133.2. BATTERY FEED, DUAL (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143.3. BATTERY FEED, DUAL (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153.4. ACCESSORY FEED, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163.5. IGNITION FEED � STANDARD, THEFT DETERRENT, REMOTE START / STOP, P. 5. . . . . . . . . . 173.6. IGNITION FEED RELAY 1, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183.7. IGNITION FEED RELAY 2, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193.8. IGNITION FEED RELAY 3, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203.9. J1708 DATA LINK � PUBLIC EFFECTS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213.10. J1708 DATA LINK � PUBLIC EFFECTS (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223.11. J1708 DATA LINK � PRIVATE WITH POWER WINDOW AND LOCK, P. 11. . . . . . . . . . . . . . . . . . . . . . . 233.12. J1939 DATA LINK, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243.13. J1939 DATA LINK WITH OPTIONS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253.14. J1939 DATA LINK WITH OPTIONS (CONT.), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263.15. J1939 DATA LINK � ISM 2007 / EURO IV ENGINE, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273.16. J1939 DATA LINK � I6 2007 ENGINE, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283.17. J1939 DATA LINK � C11 / C13 2007 ENGINE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293.18. GROUND � IP, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303.19. GROUND � IP (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313.20. GROUND �IP (CONT.), P. 20.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323.21. GROUND � IP(CONT.) , P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333.22. ENGINE GROUND, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343.23. ENGINE GROUND CAT C11�C13 2007 ENGINE, P. 23.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353.24. GROUND � CHASSIS, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363.25. GROUND � CHASSIS WITH HEAVY DUTY DIESEL, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373.26. GROUND � CHASSIS, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383.27. GROUND � CHASSIS (CONT.), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393.28. ZERO VOLT REFERENCE, P. 28.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403.29. GROUND � CHASSIS, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413.30. J1939 DATA LINK WITH V8 ENGINE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423.31. ENGINE GROUND � IBB ENGINE, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433.32. J1939 DATA LINK � IBB ENGINE (CONT.), P. 32.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443.33. J1939 DATA LINK � IBB ENGINE (CONT.), P. 33.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453.34. BATTERY FEED, SINGLE, P. 34.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463.35. BATTERY FEED, SINGLE (CONT.), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

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TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.)

3.36. GROUND � SEAT AND SEATBELT SENSOR, P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494.1. CIGAR LIGHTER AND POWER FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494.2. CIGAR LIGHTER AND POWER FEED (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504.3. CB POWER RADIO, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514.4. COMPASS AND TEMPERATURE DISPLAY, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 534.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 544.7. HORN, ELECTRIC AND AIR, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554.8. HORN, ELECTRIC AND AIR (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 564.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 574.10. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 9A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 584.11. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, WITHOUT

HYD FPB, P. 9B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 594.12. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, WITH HYD

FPB, P. 9C.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 604.13. RADIO (ENTERTAINMENT), SPEAKERS WITH 12 WAY CONN, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . 614.14. RADIO (ENTERTAINMENT), SPEAKERS WITH 16 WAY CONN, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . 624.15. 2-WAY RADIO, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 634.16. WINDSHIELD WIPER, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 644.17. WASHER PUMP, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 654.18. SWITCH PACK OPTIONAL GAUGE PACK, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 664.19. ROOF AUXILIARY LOAD, P. 16.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 674.20. SATELLITE COMMUNICATION � QUALCOMM IMCT, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 684.21. SATELLITE COMMUNICATION � TRIPMASTER, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 694.22. COMPUTER PREWIRED � XATA SYSTEM, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704.23. CADEC GPS SYSTEM, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 714.24. SATELLITE COMMUNICATION � MOBILEMAX, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724.25. SELF CONTAINED AIR SEAT, P. 22.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 734.26. HEATED SEATS, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 744.27. AWARE SYSTEM, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 754.28. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 764.29. EATON VORAD COLLISION AVOIDANCE SYSTEM (CONT.), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 774.30. DRIVER DISPLAY, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 784.31. BACK-UP CAMERA, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 794.32. SATELLITE COMMUNICATION � QUALCOMM MCT, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 804.33. SATELLITE COMMUNICATION � QUALCOMM IMCT WITH MVPC KEYBOARD, P. 30. . . . . . . . 814.34. SATELLITE COMMUNICATION � QUALCOMM TMCT, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 824.35. SATELLITE COMMUNICATION � QUALCOMM TMCT(CONT.) , P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . 834.36. AIR SHIELD LIGHT, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 844.37. SEATBELT AND SEAT SENSOR, P. 39.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 854.38. SEATBELT AND SEAT SENSOR (CONT.), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 864.39. SEATBELT AND SEAT SENSOR (CONT.), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 885.1. STARTING AND CRANKING I6 / V8 ENGINE WITH MANUAL TRANSMISSION, P. 1. . . . . . . . . . . 885.2. STARTING AND CRANKING CAT WITH EURO IV ISM ENGINE & IBB ENGINE WITH

MANUAL TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 895.3. STARTING AND CRANKING I6 / V8 ENGINE WITH ALLISON TRANSMISSION, P. 3. . . . . . . . . . 90

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5.4. STARTING AND CRANKING CAT, CUMMINS AND IBB ENGINE WITH ALLISONTRANSMISSION, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

5.5. STARTING AND CRANKING I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT ANDEATON HYBRID TRANSMISSION, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

5.6. STARTING AND CRANKING CAT, EURO IV ISM, AND IBB ENGINES WITHAUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

5.7. I6 POWER PACK, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 945.8. ROCKER START, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 966.1. FAN WIRING, I6 / V8 2007 ENGINES, P. 1.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 966.2. FAN WIRING, ISM, C11�C13 2007 ENGINES, P. 2.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 976.3. STARTING AID � ETHER START, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 986.4. SNOW VALVE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 996.5. SNOW VALVE WITH IBB ENGINE, P. 4A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1006.6. STARTING AID � COLD START ASSIST (IBB ENGINE), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1016.7. FAN WIRING � IBB ENGINE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1037.1. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1037.2. ELECTRONIC ENGINE CONTROLS, CAT ENGINES (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1047.3. ENGINE BODY BUILDER � REMOTE ENGINE CONTROL (CAT ENGINE), P. 3. . . . . . . . . . . . . . . 1057.4. ELECTRONIC ENGINE CONTROLS (ISM 2007 / EURO IV ENGINE), P. 4. . . . . . . . . . . . . . . . . . . . . . 1067.5. ELECTRONIC ENGINE CONTROLS, EURO IV ISM ENGINE (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . 1077.6. ELECTRONIC ENGINE CONTROLS, ISM 2007 & EURO IV ISM ENGINES (CONT.), P. 6. . . . 1087.7. ELECTRONIC ENGINE CONTROLS (EURO IV ISM ENGINE), P. 6A. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1097.8. ELECTRONIC ENGINE CONTROLS (EURO IV ISM ENGINE) (CONT.), P. 6AB.. . . . . . . . . . . . . . . 1107.9. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1117.10. ELECTRONIC ENGINE CONTROLS, I6 ENGINES (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1127.11. ELECTRONIC ENGINE CONTROLS, I6 ENGINES (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1137.12. ELECTRONIC ENGINE CONTROLS, I6 ENGINES (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1147.13. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1157.14. ELECTRONIC ENGINE CONTROLS � V8 ENGINES, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1167.15. ELECTRONIC ENGINE CONTROLS � V8 ENGINES (CONT.), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1177.16. ELECTRONIC ENGINE CONTROLS � V8 ENGINES (CONT.), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1187.17. CRUISE CONTROL, P. 15.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1197.18. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1207.19. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) (CONT.), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1217.20. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) (CONT.), P. 17A. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1227.21. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) (CONT.), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1237.22. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1247.23. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) (CONT.), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1257.24. AFTERTREATMENT (IBB ENGINE), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1267.25. AFTERTREATMENT (CAT ENGINE), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1277.26. AFTERTREATMENT (ISM 2007 & EURO IV ISM ENGINE), P. 22A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1287.27. AFTERTREATMENT (ISM 2007 & EURO IV ISM ENGINE), P. 22B.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . 1308.1. IP / GAUGES, P. 1.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1308.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

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8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABSCONTROLLER, P. 3.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER, VOLTMETERAND WATER TEMP GAUGE CIRCUITS, P. 4.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

8.5. IP GAUGES AND WARNING LIGHTS � GAUGE CLUSTER, P. 5.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1348.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1358.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1368.8. FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1378.9. DIFFERENTIAL LOCK WARNING LAMPS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1388.10. PARK BRAKE SWITCH HYDRAULIC, P. 9A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1398.11. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 10. . . . . . . . . . . . . . . . . 1408.12. FREEDOMLINE TRANSMISSION OIL TEMP GAUGE AND SURGE PUMP, P. 10A. . . . . . . . . . . . 1418.13. GAUGES AND WARNING LIGHTS � AMMETER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1428.14. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1438.15. FRONT AXLE ENGAGEMENT LAMP, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1448.16. WARNING LIGHTS � RIGHT BANK � OPTIONAL, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1458.17. WARNING LIGHTS � LEFT BANK � OPTIONAL, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1468.18. LOAD MONITORING, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1489.1. BACK-UP LIGHTS WITHOUT ALLISON TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1489.2. BACK-UP LIGHTS WITH ALLISON TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1499.3. LIGHT SYSTEMS � CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS,

P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1509.4. LIGHT SYSTEMS � CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS

(CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1519.5. LIGHT SYSTEMS � CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS

(CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1529.6. LIGHT SYSTEMS � CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS

(CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1539.7. LIGHT SYSTEMS � TURN SIGNAL AND STOP SWITCHES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1549.8. DOME LIGHT, MAP LIGHT, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1559.9. DOME LIGHT, MAP LIGHT (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1569.10. DOME LIGHT, MAP LIGHT (CONT.), P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1579.11. FOG LIGHT, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1589.12. HEADLIGHTS, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1599.13. AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1609.14. AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1619.15. PANEL LIGHTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1629.16. WORK LIGHT, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16410.1. ABS � BENDIX AIR, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16410.2. ABS � BENDIX AIR, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16510.3. ABS � BENDIX AIR (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16610.4. ABS � WABCO AIR (8000 MODELS), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16710.5. ABS � WABCO AIR (4000 / 7000 MODELS), P. 4A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16810.6. ABS � WABCO AIR (8000 MODELS) (CONT.), P. 5.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16910.7. ABS � WABCO AIR (4000 / 7000 MODELS) (CONT.), P. 5A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17010.8. ABS � WABCO AIR (4000 / 7000 MODELS) (CONT.), P. 5B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17110.9. WABCO FULL POWER BRAKES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

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10.10. WABCO FULL POWER BRAKES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17310.11. WABCO FULL POWER BRAKES, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17410.12. BODY BUILDER AND TRAILER � TURN, MARKERS AND STOP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . 17510.13. BODY BUILDER AND TRAILER � TURN, MARKERS AND STOP, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . 17610.14. TRAILER SOCKET � BOC AND EOF, P. 11.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17710.15. BODY BUILDER AND TRAILER SOCKET � BOC AND EOF, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17810.16. BODY BUILDER CONNECTIONS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17910.17. REMOTE START / STOP, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18010.18. AUX TRAILER CIRCUIT, P. 15.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18110.19. TWO SPEED AXLE SWITCH, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18210.20. AIR SOLENOID, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18310.21. AIR SOLENOID (CONT.), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18410.22. REMOTE POWER MODULE � BATTERY BOX MOUNTED, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18510.23. REMOTE POWER MODULE � CAB MOUNTED, P. 19A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18610.24. REMOTE POWER MODULE � END OF FRAME, P. 19B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18710.25. REMOTE ENGINE SPEED CONTROL MODULE � WITH REMOTE POWER MODULE,

P. 19C... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18810.26. BLANK PAGE, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18910.27. AUX AND POWER SOURCE, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19010.28. AIR DRYER AND HEATED DRAIN VALVE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19110.29. FUEL / WATER SEPARATOR, P. 23.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19210.30. ELECTRIC TRAILER BRAKE, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19310.31. LECTRASHIFT ACCOMMODATION, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19410.32. HOUR METER � PTO, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19510.33. AUX INPUTS AND DRIVERS, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19610.34. FUEL TRANSFER PUMP, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19710.35. BLANK PAGE, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19810.36. BLANK PAGE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19910.37. BLANK PAGE, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20010.38. POWER SOURCE, CUSTOMER INSTALLED LIFT GATE, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20110.39. WHEELCHAIR LIFT INTERLOCK, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20210.40. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20310.41. LIFT AXLE (NON-STEERABLE), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20410.42. LIFT AXLE (STEERABLE), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20510.43. LIFT AXLES, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20610.44. LIFT AXLES (CONT.), P. 37A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20710.45. ABS � BENDIX AIR 6S / 6M, P. 38.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20810.46. ABS � BENDIX AIR 6S / 6M (CONT.), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20910.47. LIFT AXLE WITH CONTROLS FOR TWO LIFT AXLES, P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21010.48. LIFT AXLE WITH CONTROLS FOR THREE LIFT AXLES, P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21110.49. LIFT AXLE WITH CONTROLS FOR FOUR LIFT AXLES, P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21210.50. ABS ROLL OVER STABILITY, P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21310.51. ABS ROLL OVER STABILITY (CONT.), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21511.1. ALLISON GEN 4 1 / 2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 1.. . . . . . . . . . . . 21511.2. ALLISON GEN 4 1 / 2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 2.. . . . . . . . . . . . 21611.3. ALLISON GEN 4 1 / 2000 TRANSMISSION WITH I6, CAT, ISM ENGINE, P. 3. . . . . . . . . . . . . . . . . . 21711.4. TRANSMISSION, ALLISON MD WITH I6 AND WITH V8 ENGINE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . 21811.5. TRANSMISSION, ALLISON MD 3 / 4000 WITH I6 AND WITH V8 ENGINE, P. 5.. . . . . . . . . . . . . . . 21911.6. TRANSMISSION, ALLISON MD / HD (WTEC) WITH I6 AND WITH V8 ENGINE, P. 6. . . . . . . . . . 220

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11.7. TRANSMISSION, ALLISON MD / HD (WTEC) WITH I6 AND WITH V8 ENGINE (CONT.),P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

11.8. TRANSMISSION, ALLISON MD (WTEC), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22211.9. TRANSMISSION, ALLISON MD (WTEC) (CONT.), P. 8A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22311.10. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22411.11. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22511.12. TRANSMISSION, EATON ULTRASHIFT (ISM EURO IV ENGINE), P. 10A. . . . . . . . . . . . . . . . . . . . . . 22611.13. EATON AUTOSHIFT TRANSMISSION WITH I6 ENGINE, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22711.14. EATON AUTOSHIFT TRANSMISSION, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22811.15. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 12A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22911.16. TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011.17. TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE (CONT.), P. 14. . . . . . . . . . . . . . . . . . . 23111.18. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION HARD

WIRED EFFECTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23211.19. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH CAT AND WITH ISM

ENGINE, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23311.20. ALLISON TRANSMISSION 3 / 4000 GEN 4 WITH AUTO NEUTRAL, P. 17. . . . . . . . . . . . . . . . . . . . . . 23411.21. EATON ULTRASHIFT GEN 3 / MERITOR G � MANUAL TRANSMISSION, P. 18. . . . . . . . . . . . . . . 23511.22. EATON HYBRID TRANSMISSION, P. 19.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23611.23. EATON HYBRID TRANSMISSION (CONT.), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23711.24. EATON HYBRID TRANSMISSION (CONT.), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23811.25. EATON HYBRID TRANSMISSION (CONT.), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23911.26. EATON HYBRID TRANSMISSION (CONT.), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24011.27. EATON HYBRID TRANSMISSION (CONT.), P. 23A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24111.28. TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24211.29. FREEDOMLINE TRANSMISSION WITH CAT AND ISM ENGINE, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . 24311.30. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH IBB ENGINE, P. 26. . . . . . . . 24411.31. TRANSMISSION ALLISON WITH IBB ENGINE, P. 27.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24511.32. TRANSMISSION ALLISON WITH IBB ENGINE, P. 28.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24611.33. TRANSMISSION ALLISON WITH IBB ENGINE, P. 29.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24711.34. TRANSMISSION ALLISON WITH IBB ENGINE, P. 30.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24912.1. AIR CONDITIONING, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24912.2. AIR CONDITIONING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25012.3. HVAC SYSTEM, P. 3.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25112.4. HVAC SYSTEM (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25212.5. HVAC SYSTEM (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25312.6. AUTOTHERM SYSTEM, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254

13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25513.1. CONNECTOR COMPOSITES (1J), (2J), (71), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25513.2. CONNECTOR COMPOSITES (72), (254F), (254M), (345), (400), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . 25613.3. CONNECTOR COMPOSITES (421), (422), (422F), (423), (424), (425), P. 3.. . . . . . . . . . . . . . . . . . . . 25713.4. CONNECTOR COMPOSITES (520), (521), (522), (523), (524), (670A), P. 4. . . . . . . . . . . . . . . . . . . . 25813.5. CONNECTOR COMPOSITES (672M), (674), (674M), (675), (675M), (677), P. 4A. . . . . . . . . . . . . . 25913.6. CONNECTOR COMPOSITES (677F), (678), (679), (680), P. 4B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26013.7. CONNECTOR COMPOSITES (682), (827), P. 4C.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26113.8. CONNECTOR COMPOSITES (830), (1002), (1003), (1006), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26213.9. CONNECTOR COMPOSITES (1008), (1009), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26313.10. CONNECTOR COMPOSITE (1010), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

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13.11. CONNECTOR COMPOSITE (1011), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26513.12. CONNECTOR COMPOSITE (1012), P. 9.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26613.13. CONNECTOR COMPOSITE (1013), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26713.14. CONNECTOR COMPOSITE (1014), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26813.15. CONNECTOR COMPOSITE (1015), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26913.16. CONNECTOR COMPOSITE (1016), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27013.17. CONNECTOR COMPOSITE (1017), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27113.18. CONNECTOR COMPOSITE (1018), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27213.19. CONNECTOR COMPOSITE (1019), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27313.20. CONNECTOR COMPOSITE (1019) (CONT.), P. 16A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27413.21. CONNECTOR COMPOSITES (1020), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27513.22. CONNECTOR COMPOSITES (1021), (1022), (1023A), (1023B), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . 27613.23. CONNECTOR COMPOSITES (1023C), (1023D), (1024), (1025), P. 18A. . . . . . . . . . . . . . . . . . . . . . . . . 27713.24. CONNECTOR COMPOSITES (1025), (1026), (1029), (1069), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27813.25. CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . 27913.26. CONNECTOR COMPOSITES (1105), (1106), (1107), (1108), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28013.27. CONNECTOR COMPOSITES (1109), (1110), (1200), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28113.28. CONNECTOR COMPOSITES (1210), (1227), (1227M), (1228), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28213.29. CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . 28313.30. CONNECTOR COMPOSITES (1242), (1243), (1300), (1301), (1338), P. 25. . . . . . . . . . . . . . . . . . . . . 28413.31. CONNECTOR COMPOSITES (1378), (1400), (1401), (1402), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28513.32. CONNECTOR COMPOSITES (1403), (1410), P. 26A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28613.33. CONNECTOR COMPOSITES (1420), (1421), (1500), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28713.34. CONNECTOR COMPOSITES (1501), (1510), (1511), (1512), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28813.35. CONNECTOR COMPOSITES (1556), (1557), (1558), (1600), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28913.36. CONNECTOR COMPOSITE (1601), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29013.37. CONNECTOR COMPOSITE (1602), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29113.38. CONNECTOR COMPOSITES (1603), (1604), (1620), (1623), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29213.39. CONNECTOR COMPOSITES (1625), (1626), (1650), (1657), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29313.40. CONNECTOR COMPOSITES (1660), (1661), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29413.41. CONNECTOR COMPOSITE (1700), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513.42. CONNECTOR COMPOSITE (1700), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29613.43. CONNECTOR COMPOSITE (1700), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29713.44. CONNECTOR COMPOSITE (1701), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29813.45. CONNECTOR COMPOSITE (1701), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29913.46. CONNECTOR COMPOSITE (1701), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30013.47. CONNECTOR COMPOSITE (1702), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30113.48. CONNECTOR COMPOSITE (1702), P. 41A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30213.49. CONNECTOR COMPOSITE (1702), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30313.50. CONNECTOR COMPOSITE (1702), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30413.51. CONNECTOR COMPOSITE (1809), (1810), (1811), (1812), (1813), (1814), P. 44. . . . . . . . . . . . . . 30513.52. CONNECTOR COMPOSITES (1800), P. 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30613.53. CONNECTOR COMPOSITES (1804), (1807), (1808), P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30713.54. CONNECTOR COMPOSITES (1809), (1810), (1811), (1812), (1813), (1815), (1822), P. 47. . . 30813.55. CONNECTOR COMPOSITES (1820), (1821), P. 47A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30913.56. CONNECTOR COMPOSITES (1823), (1824), (1825), (1826), (1827), P. 48. . . . . . . . . . . . . . . . . . . . . 31013.57. CONNECTOR COMPOSITES (1828), (1852), (1860), P. 48A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31113.58. CONNECTOR COMPOSITES (1861), (1872), (1873), (1874), (1875), (1900), P. 49. . . . . . . . . . . . 31213.59. CONNECTOR COMPOSITES (1901), (1902), (1910), (1912), (1916), P. 50. . . . . . . . . . . . . . . . . . . . . 31313.60. CONNECTOR COMPOSITES (1918), (1927), (1929), (1935), (2000), P. 51. . . . . . . . . . . . . . . . . . . . . 31413.61. CONNECTOR COMPOSITES (2000), (2002), (2003), (2004), (2005), (2006), P. 52. . . . . . . . . . . . 315

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13.62. CONNECTOR COMPOSITES (2020), (2021), (2022), (2115), (2116), (2116M), (2117),(2117M), P. 53.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316

13.63. CONNECTOR COMPOSITES (2301), (2302), (2303), (2304), (2305), (2502), P. 54. . . . . . . . . . . . 31713.64. CONNECTOR COMPOSITES (2503), (2600), (2601), (2602), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31813.65. CONNECTOR COMPOSITES (2700), (2700M), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31913.66. CONNECTOR COMPOSITES (2701), (2701F), (2701G), (2702), P. 57. . . . . . . . . . . . . . . . . . . . . . . . . . 32013.67. CONNECTOR COMPOSITES (2990), (2991), (2992), (2993), (2994), (2995), (2996),

(2997), (2998), (2999), (3000), (3001), P. 57A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32113.68. CONNECTOR COMPOSITES (2703), (3000), (3002), (3003), P. 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32213.69. CONNECTOR COMPOSITES (3100), (3200), (3201), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32313.70. CONNECTOR COMPOSITES (3202), (3203), (3204), (3208), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32413.71. CONNECTOR COMPOSITES (3209), (3210), (3211), (3400), (4003), (4004), P. 61. . . . . . . . . . . . 32513.72. CONNECTOR COMPOSITES (4017), (4018), (4019), (4021), (4022), (4037), (4038),

(4070), (4071), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32613.73. CONNECTOR COMPOSITES (4087 / 4087A), (4111M), (4120), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . 32713.74. CONNECTOR COMPOSITES (4328), (4410D), (4410E), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32813.75. CONNECTOR COMPOSITES (4410F), (4410H), (4410K), (4410L), (4410M), P. 65. . . . . . . . . . . . 32913.76. CONNECTOR COMPOSITES (4450AM), (4450BM), (4450M), (4460AM), (4460BF), P. 66.. . . 33013.77. CONNECTOR COMPOSITES (4460BM / 4450BF), (4460M), (4500), (4705), P. 67. . . . . . . . . . . . 33113.78. CONNECTOR COMPOSITES (4706), (4905), (4906), (4950), (4951), (5117), P. 68. . . . . . . . . . . . 33213.79. CONNECTOR COMPOSITES (6000), (6001), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33313.80. CONNECTOR COMPOSITES (6010), (6011), P. 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33413.81. CONNECTOR COMPOSITES (6018), (6019), (6020), P. 70A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33513.82. CONNECTOR COMPOSITES (6020M), P. 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33613.83. CONNECTOR COMPOSITES (6020M), P. 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33713.84. CONNECTOR COMPOSITES (6021), (6022), (6023), (6033), P. 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33813.85. CONNECTOR COMPOSITES (6200), (6201), (6259), P. 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33913.86. CONNECTOR COMPOSITES (6261), (6262), (6263), (6304), (6316M), (6323), P. 75. . . . . . . . . . 34013.87. CONNECTOR COMPOSITES (6323), (6334), (6400), (6401), P. 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34113.88. CONNECTOR COMPOSITES (6401), (6401 / 6407), (6402), (6403), P. 77. . . . . . . . . . . . . . . . . . . . . . 34213.89. CONNECTOR COMPOSITES (6406A), (6407M), (6420), (6550), (6561), (6650), (6701),

P. 77A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34313.90. CONNECTOR COMPOSITES (6702), (6703A), (6703), (6704), P. 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . 34413.91. CONNECTOR COMPOSITES (6704A), (6704M), (6706), (6707), (6708 / 6709), (6712),

P. 78A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34513.92. CONNECTOR COMPOSITES (6713), (6714), (6716), (6716A), (6720 / 6721), (6725), P. 79. . . 34613.93. CONNECTOR COMPOSITES (6730), (6731), P. 79A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34713.94. CONNECTOR COMPOSITES (6732), (6747), P. 79B.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34813.95. CONNECTOR COMPOSITES (6900), (6901), (7103), (7103M), (7104), P. 80. . . . . . . . . . . . . . . . . . . 34913.96. CONNECTOR COMPOSITES (7104), (7104 / &7104F), (7105), P. 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . 35013.97. CONNECTOR COMPOSITES (7106), (7110 / &&7110A), (7111), P. 82.. . . . . . . . . . . . . . . . . . . . . . . . . . 35113.98. CONNECTOR COMPOSITES (7150), (7152), P. 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35213.99. CONNECTOR COMPOSITES (7150), (7150F / 7150F2), (7150 / 7151), P. 84. . . . . . . . . . . . . . . . . . 35313.100.CONNECTOR COMPOSITES (7151), P. 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35413.101.CONNECTOR COMPOSITES (7205M / @7205), (7205M), (7206F / @7206), (7206F),

P. 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35513.102.CONNECTOR COMPOSITES (7211), (7212), (7213), P. 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35613.103.CONNECTOR COMPOSITES (7250), (7251), (7350), P. 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35713.104.CONNECTOR COMPOSITES (7500), (7500W), (7502M / &7500A), (7501), (7600),

(7600 / &7600A), (7601), (7601M), P. 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358

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13.105.CONNECTOR COMPOSITES (7602), (7603), (7604), (7605), (7607), (7608), (7609),(7611), P. 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359

13.106.CONNECTOR COMPOSITES (7615), (7616), (7617), (7700), (7700 / @7700K), P. 91.. . . . . . . 36013.107.CONNECTOR COMPOSITES (7702), (7703), (7801F), P. 91A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36113.108.CONNECTOR COMPOSITES (7801M), (7802), (7803), (7804), (7900), (7901), P. 92. . . . . . . . . 36213.109.CONNECTOR COMPOSITES (7905), (7909), P. 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36313.110.CONNECTOR COMPOSITES (7910), (7911), P. 93A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36413.111.CONNECTOR COMPOSITES (8000), (8001), (8102), (8103), (8150), (8151), P. 94. . . . . . . . . . . 36513.112.CONNECTOR COMPOSITES (8200), (8201), (8301), (8303), (8305), (8310), (8311), P. 95.. . 36613.113.CONNECTOR COMPOSITES (8312), (8410), (8500), (8501), P. 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36713.114.CONNECTOR COMPOSITES (8502), (8502A), P. 96A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36813.115.CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8506A), (8507),

(8507A), (8508), P. 97.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36913.116.CONNECTOR COMPOSITES (8508A), (8509A), (8520A), (8521), (8601),\, P. 97A. . . . . . . . . . . . 37013.117.CONNECTOR COMPOSITES (8800), (8801), (8802), (8803), P. 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37113.118.CONNECTOR COMPOSITES (8805), (8806), P. 99.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37213.119.CONNECTOR COMPOSITES (8995), (8996), (8997), (8998), (8999), P. 99A.. . . . . . . . . . . . . . . . . . 37313.120.CONNECTOR COMPOSITES (8807), (8809), (8900), (9001), P. 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . 37413.121.CONNECTOR COMPOSITES (9100), (9101), (9102A / 9102), (9103), (9108), (9255),

(9260), (9261), (9280), P. 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37513.122.CONNECTOR COMPOSITES (9300), (9303), P. 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37613.123.CONNECTOR COMPOSITES (9310), (9311), (9315), (9316), (9501), (9502), (9503),

(9504), P. 103.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37713.124.CONNECTOR COMPOSITES (9505), (9506), (9510), (9510A), (9510B), (9510F),

(9510M), P. 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37813.125.CONNECTOR COMPOSITE (9511), P. 105.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37913.126.CONNECTOR COMPOSITES (9512), (9513), (9514), (9516), (9516A), (9517), (9517A),

P. 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38013.127.CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), (9519A), (9520), (9521),

(9522), (9523), (9524), P. 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38113.128.CONNECTOR COMPOSITES (9524), (9530), P. 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38213.129.CONNECTOR COMPOSITES (9715), (9716), P. 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38313.130.CONNECTOR COMPOSITES (9718), (9719M), (9720), (9736), (9737), P. 110. . . . . . . . . . . . . . . . . 38413.131.CONNECTOR COMPOSITES (9738), (9739), (9740 / 9740A / 9740B / 9740C), P. 111. . . . . . . . 38513.132.CONNECTOR COMPOSITES (9740), (9745), (9746), (9747), (9748), P. 112. . . . . . . . . . . . . . . . . . . 38613.133.CONNECTOR COMPOSITES (9751), (9752), (9753), (9753A), (9754), P. 113. . . . . . . . . . . . . . . . . 38713.134.CONNECTOR COMPOSITES (9758), (9759), (9760), P. 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38813.135.CONNECTOR COMPOSITE (9761), P. 115.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38913.136.CONNECTOR COMPOSITES (9761F), (9762), (9763), (9764), (9765), (9766), P. 116. . . . . . . . 39013.137.CONNECTOR COMPOSITES (9775), (9777), (9777A), (9777M), (9778), P. 117. . . . . . . . . . . . . . . 39113.138.CONNECTOR COMPOSITES (9779F), (9780M), (9781M), (9782F), P. 118. . . . . . . . . . . . . . . . . . . . 39213.139.CONNECTOR COMPOSITES (9800), P. 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39313.140.CONNECTOR COMPOSITES (9811), (9812), (9814), (9815), (9820M), P. 120. . . . . . . . . . . . . . . . . 39413.141.CONNECTOR COMPOSITES (9830), (9832), (9900), (9900E), P. 121. . . . . . . . . . . . . . . . . . . . . . . . . . 39513.142.CONNECTOR COMPOSITES (9913B), (9915), (9920), (9921), (9994), (9999), P. 122. . . . . . . . 396

ix

TABLE OF CONTENTS

x

ELECTRICAL CIRCUIT DIAGRAM MANUAL

INSTRUCTIONS AND CHARTS (CHAPTER 2)

2.1. ABBREVIATIONS, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION

DRAWNDATE

ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

REVCHK CHANGE

DATE

NAMEREFERENCE

PART NO.RELEASE NO. SHEET

CHAPTER 2ABBREVIATIONS

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

12SEP0659974G AE08056608 001

RAW6 04DEC07 DELETED AC & RR FROM B 61000T

ABBREVIATIONS LIST

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

ACCESS ACCESSORY CRUS CRUISE PWR POWER

ACCUM ACCUMULATOR CUR CURRENT PRESS PRESSURE

AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO

AIR CLNR AIR CLEANER DFTR DEFLECTOR RLY RELAY

ALT ALTERNATOR DFR DEFROSTER RES RESISTOR

ACCEL ACCELERATOR DEG DEGREE REGEN REGENERATE

AFTR AFTERTREATMENT DIAG DIAGRAM R RIGHT

AMM AMMETER DSL DIESEL RTR ROTOR

AMP AMPERE DIFF DIFFERENTIAL SNSR SENSOR

AMP HR AMPERE HOUR DIMR DIMMER SHLD SHIELD

AMPL AMPLIFIER ELEC ELECTRICAL SHFT SHIFTER

ARM ARMATURE ELEX ELECTRONIC SLPR SLEEPER

ARSR ARRESTER ENG ENGINE SLV SLEEVE

ASSY ASSEMBLY EXH EXHAUST SPKR SPEAKER

AUX AUXILIARY FL FLUID SPR SPRING

B/U BACK-UP FWD FORWARD STD STANDARD

BTRY BATTERY FR FRONT STRG STEERING

BM BENCHMARKING FREQ FREQUENCY STLITE SATELLITE

BLK BLOCK GA GAUGE SUNSH SUNSHADE

BOOS BOOSTER GEN GENERATOR SW SWITCH

BOT BOTTOM GND GROUND SYS SYSTEM

BK BRAKE HARN HARNESS TACH TACHOMETER

BRKR BREAKER HDLP HEADLAMP TEMP TEMPERATURE

BRTHR BREATHER HTD HEATED TERM TERMINAL

BRI BRIGHT HT TR HEAT TREAT THROT THROTTLE

BUZ BUZZER HTR HEATER THRU THROUGH

CA CABLE HP HORSEPOWER TRAC TRACTION

CD CANDELA HYD HYDRAULIC TRLR TRAILER

CP CANDLEPOWER ID IDENTIFICATION XDCR TRANSDUCER

CAP CAPACITOR IGN IGNITION XFER TRANSFER

CAT CATERPILLAR ILLUM ILLUMINATION XFMR TRANSFORMER

CHAS CHASSIS IND INDICATOR XSTR TRANSISTOR

CH CHOKE INST INSTRUMENT XMSN TRANSMISSION

CIRC CIRCUIT INT INTERMITTENT XMTR TRANSMITTER

CLK CLOCK L LEFT TRK TRUCK

CW CLOCKWISE LT LIGHT UPR UPPER

CLSTR CLUSTER LTR LIGHTER VLV VALVE

CL CLUTCH LWR LOWER VERT VERTICAL

COL COLUMN MAG MAGNET VM VOLTMETER

COMM COMMUTATOR MOD MODULATOR VOL VOLUME

CMPNT COMPONENT MDL MODULE WSHR WASHER

CPRSR COMPRESSOR MOT MOTOR WHL WHEEL

CONN CONNECTOR MTD MOUNTED WDO WINDOW

CONT CONTINUE NEG NEGATIVE WSHLD WINDSHIELD

CSL CONSOLE N/ NOT WITH WPR WIPER

CONT CONTACT NO. NUMBER W/ WITH

CONT CONTROL PASS PASSENGER W/O WITHOUT

CONV CONVERTER POSN POSITION

CLR COOLER POS POSITIVE

CTSY COURTESY POT POTENTIOMETER

Figure 1 Abbreviations

1


2.2. ACRONYMS, P. 2


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 2ACRONYMS


12SEP0659974G AE08056608 002

RAW6 04DEC07 REVISED AND REDRAWN B 61000T

DESCRIPTION ACRONYM

ANTILOCK BRAKING SYSTEM ABS

ANTENNA COMMUNICATION UNIT ACU

ALTERNATING CURRENT AC

AXLE TO BACK OF CAB AC

AXLE TO FRAME AF

ACCELERATOR PEDAL MODULE APM

ACCELERATOR POSITION SENSOR APS

AUXILIARY POWER UNIT APU

AMERICAN TRUCKING ASSOCIATION ATA

AUTOMATIC TRACTION CONTROL ATC

AUDIO VIDEO INTERFACE AVI

BAROMETRIC ATMOSPHERE PRESSURE BAP

BRAKE HORSEPOWER BHP

BACK OF CAB BOC

CITIZEN BAND CB

COLD CRANKING AMPERES CCA

CLEAN POWER ELECTRICAL CONNECTOR CEC

CENTRAL JUNCTION BOX CJB

CENTRAL PROCESSING UNIT CPU

CAB OVER ENGINE COE

DIRECT CURRENT DC

DRIVER CONTROL MODULE DCM

DIGITAL DATA LINK DDL

DIESEL OXIDATION CATALYST INLETTEMPERATURE

DOCT

DIESEL PARTICULATE FILTER DPF

DIESEL PARTICULATE FILTER DELTA PRESSURE

DPFDP

DIESEL PARTICULATEFILTER TEMPERATURE

DPFT

DIESEL TURBOCHARGED DT

DAY TIME RUNNING LIGHTS DTRL

ELECTRONIC CONTROL MODULE ECM

ELECTRONIC CONTROL UNIT ECU

EXHAUST GAS RECIRCULATION EGR

EXHAUST GAS TEMPERATURE EGT

ELECTRO MAGNETIC INTEFERENCE EMI

END OF FRAME EOF

ELECTRIC TRAILER BRAKE ETB

FRONT AXLE FA

FRONT END FE

FRONT OF DASH FOD

FULL POWER BRAKE FPB

GENERIC ELECTRONIC MODULE GEM

GLOBAL POSITIONING SYSTEM GPS

HYDRAULIC CONTROL UNIT HCU

HEAVY DUTY HD

DESCRIPTION ACRONYM

HEAVY DUTY DIESEL HDD

HIGH PERFORMANCE TRUCK HPT

HIGH SIDE DRIVER HSD

HEATING, VENTILATION, ANDAIR CONDITIONING

HVAC

INJECTOR DRIVE MODULE IDM

INPUT/OUTPUT I/O

INTEGRATED MOBILECOMMUNICATION TERMINAL

IMCT

INSTRUMENT PANEL I/P

INDEPENDENT POWER TAKE-OFF IPTO

INPUT SPEED SENSOR ISS

LIGHT COMMERCIAL TRANSMISSION LCT

LOW PRESSURE MODULE LPM

LOW SIDE DRIVE LSD

MEDIUM DUTY MD

MOMENTARY ENGINE IGNITIONINTERRUPT RELAY

MEIIR

MALFUNCTION INDICATION LAMP MIL

MULTIPLEX SWITCH MODULE MSM

OUTPUT SPEED SENSOR OSS

PYROMETER AMMETER MODULE PAM

POWER DISTRIBUTION CENTER PDC

PROGRAMMABLE LOGIC CONTROLLER PLC

POWER TAKE-OFF PTO

PULSE WIDTH MODULATION PWM

REAR AXLE RA

RADIO FREQUENCY RF

ROLL STABILITY PROGRAM RSP

SEVERE SERVICE SS

TRANSMISSION CONTROL MODULE TCM

TERRESTRIAL COMMUNICATION UNIT TCU

TERRESTRIAL MOBILECOMMUNICATION TERMINAL

TMCT

THERMAL OVERCRANK PROTECTION TOCP

THROTTLE POSITION SENSOR TPS

TURBINE SPEED SENSOR TSS

VEHICLE SPEED OUTPUT VSO

VEHICLE SPEED SENSOR VSS

WORLD TRANSMISSION ELECTRONIC CONTROLS

WTEC

ZERO VOLT REFERENCE ZVR

Figure 2 Acronyms

2


2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

Figure 3 Circuit Diagram Instructions

3


2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 2

CIRCUIT NUMBER IDENTIFICATION AND COLOR


20APR0659974G AE08056608 004

- - REVISED AND REDRAWN B 61000T

CIRCUITNUMBER

COLOR DESCRIPTION

1 LTBL ALTERNATOR - FIELD

2 RD ALTERNATOR - CHARGE

3DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)

GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)

4DKBL SERIAL / DATA COMMUNICATION J1922 (+)

GY SERIAL / DATA COMMUNICATION J1922 (-)

5YL SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (+)

GN SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (-)

6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)

7 RD ALTERNATOR - RESISTANCE

8

9 GY LOW VOLTAGE ELECTRONIC GROUND

10 WH CHASSIS / ENGINE GROUND

11 WH CAB / SLEEPER GROUND

12 LTBL ACCESSORY FEED

13PK IGNITION FEED

BK IGNITION FEED (BODY BUILDER CONNECTOR)

14 RD BATTERY FEED

15 RD KEY SWITCH FEED

16

17 PK STARTER CONTROL

18 PK GLOW PLUG / PRE-HEATER

19 GY ENGINE SHUTDOWN

20 LTGN REMOTE POWER MODULE

21 TN COLD START CONTROLS (ETHER)

22 TN TIRE PRESSURE MONITORING / CONTROL

23 TN ENGINE FAN / SHUTTERS

24 GY ENGINE EXHAUST BRAKE

25 TN PYROMETER

26 TN AMMETER

27 TN VOLTMETER

28 TN INSTRUMENTS AND GAUGES

29 TN ENGINE WATER TEMPERATURE

30 TN ENGINE OIL TEMPERATURE

31 TN TRANSMISSION OIL TEMPERATURE

32 TN AXLE OIL TEMPERATURE

33 TN ENGINE OIL LEVEL

34 TN COOLANT LEVEL

35 TN ENGINE OIL PRESSURE

36 TN FUEL LEVEL

37 TN FUEL PUMP

38 GY LIFT AXLE

39 GY AIR DRYER HEATER

40 GY LOW AIR PRESSURE WARNING

41 TN AIR TEMPERATURE

42 GY FRONT AXLE ENGAGED

43 GY POWER DIVIDER LOCK (PDL) WARNING

44 GY PARK BRAKE WARNING

45 LTGN ANTI-THEFT WARNING

Figure 4 Circuit Number Identification and Color

4




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 2CIRCUIT NUMBER IDENTIFICATION AND COLOR(CONT)


12SEP0659974G AE08056608 005


CIRCUITNUMBER

COLOR DESCRIPTION

46 GY POWER TAKE-OFF WARNING

47 GY SPEEDOMETER

48 GY TACHOMETER

49 GY DIFFERENTIAL LOCK WARNING

50 YL LIGHT SWITCH FEED

51 YL DIMMER SWITCH FEED

52 YL HEADLIGHT HI - BEAM

53 YL HEADLIGHT LO - BEAM

54 BN PARKING / MARKER LIGHTS

55 OR TURN SIGNAL - FEED

56OR TURN SIGNAL LIGHTS - LEFT

YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)

57OR TURN SIGNAL LIGHTS - RIGHT

LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)

58 BN CLEARANCE / IDENTIFICATION LIGHTS

59 GY SOLENOID

60 OR HAZARD LIGHTS

61 GY AIR SUSPENSION

62 DKBL PANEL LIGHTS

63 DKBL COURTESY / DOME LIGHTS

64 YL FOG / DRIVING LIGHTS

65 OR CAB REAR FLOOD LIGHTS

66 YL DAYTIME RUNNING LIGHTS

67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR

68 BN TAIL LIGHTS

69 BN LICENSE PLATE LIGHT

70OR STOP LIGHTS

RD STOP LIGHTS (BODY BUILDER CONNECTION)

71OR BACK-UP LIGHTS

LTBL BACK-UP LIGHTS (BODY BUILDER CONNECTION)

72 OR TRAILER AUXILIARY FEED - BATTERY

73 LTGN PWM

74 LTGN HEATER RECIRCULATION MOTOR

75 LTGN HEATER BLOWER MOTOR

76 LTGN AUXILIARY FAN

77 LTGN AIR CONDITIONER

78 LTGN MIRRORS - HEATED, MOTORIZED

79 GY SEAT BELTS

80 BK SLEEPER BOX RELAY - FEED

81 LTGN POWER DOOR LOCKS

82 GY WINDSHIELD WIPER

83 LTGN POWER WINDOWS

84 LTGN CIGAR LIGHTER

85 GY HORN

Figure 5 Circuit Number Identification and Color (Cont.)

5




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 2CIRCUIT NUMBER IDENTIFICATION AND COLOR(CONT)


12SEP0659974G AE08056608 006


CIRCUITNUMBER

COLOR DESCRIPTION

86 LTGN RADIO - ENTERTAINMENT

87 GY WINDSHIELD WASHER

88 LTGN CLOCK / HOURMETER

89 VT AIR BAG

90 GY HYDRAULIC BRAKE PUMP

91 VT INTERCOMMUNICATIONS

92 TN TRANSMISSION CONTROLS - ELECTRONIC

93 TN AXLE SHIFT CONTROL

94 GY ANTILOCK BRAKE SYSTEM

95 TN EXHAUST EMISSION

96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS

97 VT ENGINE CONTROLS - ELECTRONIC

98 BK DATALINK AND DIAGNOSTICS

99 VT ACCELERATOR POSITION SENSOR (APS)

100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)

101 TN BRAKE APPLICATION AIR

102 YL FLASH TO PASS

103 LTGN BODY BUILDER AUXILIARY FEED

104 DKBL REMOTE START / STOP

105 LTGN HEATED SEATS

106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE

107 GY INSTRUMENT CLUSTER ELECTRONIC FEED (5V)

108 GY BRAKE PAD WEAR SENSOR

109 GY SLACK ADJUSTER

110 GY INSTRUMENT CLUSTER ELECTRONIC GROUND

111 TN FUEL FILTER RESTRICTION TRANSDUCERS

112 GY LIFT GATE

PREFIX LOCATION

A CAB - INSTRUMENT PANEL MODULE

B CAB - DRIVER CONTROL MODULE

C CAB - HEADER / CLEARANCE LIGHTS

D CAB - ROOF / REAR PANEL

E CAB - LEFT DOOR / DOORS

F CAB - RIGHT DOOR / DOORS

H CAB - SLEEPER

J CAB - DASH (OUTSIDE)

K ENGINE / RADIATOR

L TRANSMISSION

M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)

N CHASSIS - CENTER SECTION (CAB DASH PANEL TO CAB REAR CROSS MEMBER)

P CHASSIS - WHEEL BASE SECTION

R CHASSIS - SUSPENSION / REAR AXLE / AXLES

S CHASSIS - AF SECTION / STOP / TAIL / TURN LIGHTS

T TRAVEL DOORS

U HOOD MTD HEADLIGHTS / MARKER LIGHTS

V SLEEPER ROOF / BACK PANEL WIRING

W WARDROBE CABINET WIRING

Figure 6 Circuit Number Identification and Color (Cont.)

6


2.7. LAMP BULB CHART, P. 7

NAME

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET

ELECTRICAL CIRCUIT DIAGRAM

DRAWN

PART NO.

DATE


REVCHK

CHAPTER 2

AE08-56608 07

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59974G 20APR06

U00K640

LAMP BULB CHART

BULB APPLICATIONCANDLEPOWER OR

WATT

BULBTRADE NUMBER

BACK - UP LIGHTS 32 CP GE1156

CLEARANCE & IDENTIFICATION 3 CP GE193

COURTESY LIGHT 3CP GE168

FOG LIGHTS 55 WATTS VH550

LOW BEAMS 65 WATTS GE9007

HIGH BEAMS 65 WATTS GE9007

MAP LIGHT 3 CP 1816

SIDE MARKER 2548

STOP & TURN / TAIL & LICENSE PLATE 32/3 CP 1157

TURN SIGNAL / MARKER (FENDER) 3157

TURN SIGNAL & MARKER LIGHT 2356

WORK (TRAILER HOOK - UP) 35 WATTS 4411

Figure 7 Lamp Bulb Chart

7


2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

RELAY FUNCTION AND WIRING GUIDE

08

CHAPTER 2

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

AE08-5660859974G 20APR06

U00K640

87A

5

87A

85

MICRO - 280 (1)

RELAY VIEWED FROM INSERTION END

1

86

85

4

87A

30

MINIATURE - 280 (1)

87

MICRO - ISO (1)

3

NORMALLY CLOSEDCONTACT

87

RELAY SCHEMATIC

2

86

8530

85

ENERGIZING COIL

ENERGIZING COIL

87

87

3

87

30

87

NORMALLY CLOSEDCONTACT

4

COMMON CONTACT

1

86

2

30

30

85

NORMALLY OPENCONTACT

85

MICRO - 4 PIN (1)

ENERGIZING COIL

86

MINI MICRO - 4 PIN (2)

NORMALLY OPENCONTACT

85

30

30

COMMON CONTACT

MINIATURE - ISO (1)

87

5

86

ENERGIZING COIL

NOTES :1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

87A

86

86

Figure 8 Relay Function and Wiring Guide

8


2.9. SCHEMATIC SYMBOL CHART, P. 9

Figure 9 Schematic Symbol Chart

9



Figure 10 Schematic Symbol Chart (Cont.)

10




11


2.12. SCHEMATIC SYMBOL CHART, P.12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 2SCHEMATIC SYMBOL CHART (CONT)


20APR0659974G AE08056608 012SYMBOL

RAW6 04DEC07 REVISED START MOTOR B 61000T

SWITCH, PUSHBUTTON

SPEAKER

B

SYMBOL

THERMISTOR

C

A

B

VALVE, MODULATOR

START MOTOR W/ TOCP

C

DESCRIPTION

12

0O

HM

S

STUD

THERMOSTAT

SWITCH, MECHANICAL(NORMALLY OPEN)

SYMBOL

VALVE, ETHER BOTTLE

DESCRIPTION

TERMINATING RESISTOR

SWITCH, MECHANICAL(NORMALLY CLOSED)

A

A

SPLICE

A

S

S

MG

B

B

B

S


12


12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS ANDELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.1. BATTERY FEED, DUAL, P. 1

CHAPTER 3BATTERY FEED, DUAL


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



06SEP0659974G AE08056609 001

CNA1 02JUL09 ADDED CH10_19A,19B, H 61817W

19C TO CIRC A20

A14P8RD

STA

RT

ER

B+

TE

RM

INA

LC

H5

_0

1,0

3,0

5

XATA MODULE(1910) CH4_19

A3

FUSE F8-E (1017)

COLUMN SHIFTERRELAY(1017) CH11_03

AUX POWER RELAY(1873) CH10_21

A14J8RD

F2

C3

CH3_03

A14EB18RD

E3

CIGAR LIGHTERPOWER SOURCE(1860) CH4_02

IMCT / MCT / TMCTSYSTEM QUALCOMM(2703 / 2701 / 2701F)CH4_17, CH4_29, CH4_32

A14MA12RD

FUSE F2-F (1011)

A14NE12RD

TWO POST POWER SOURCE(1861) CH4_02

I6 /

V8

EN

GIN

ES

A14MB12RD

A1

4F

8R

D

CH3_02

A14AF18RD

20A

10

0A

ME

GA

FU

SE

(10

01

)

ACCESSORY RELAY#1(1013 / 1011) CH3_04

20

0A

BL

OC

KT

YP

E F

US

E

E2

A14NC12RD

A14MC12RD

F1

10A

A86R14LTGN

A86N14LTGN

A14AF18RD

E3

RPM DATA LINK ANDLOGIC POWER(4410D / 4410H)CH10_19,19A,19B,19C

FUSE F7-C (1016)

BIG

BO

RE

EN

GIN

E

FUSE F2-B (1011)

A14SD18RD

C2

10A

IGNITION RELAY#3(1012 / 1014)CH3_05

MOBILEMAX POWER /IP CONNECTOR(1242) CH4_21

A14CE16RD

CIGAR LIGHTER PWR SOURCE/ TWO POST PWR SOURCE(1860 / 1861) CH4_01

A2

A1

4W

6R

D

-

TRIPMASTER DATARECORDER(827) CH4_18

A14NB12RD

A14AH18RD

B2

A14T8RD

CIGAR LIGHTERCH4_01

AUX ROOF RELAY(1010) CH4_16

D2

E1

F3

FUSE F3-C (1012)

A14NA12RD

A8416LTGN

A72C12OR

A14MD12RD

B3

A1

4K

8R

D

A1

CH3_02

A14ME12RD

C1

F3

FUSE F8-A (1017)

A14H8RD

A12Z16LTBL

FUSE F7-F (1016)

15A

B1

A1

46R

D

D3

+

A86PA16LTGN

20A

A14G16RD

A14

M8

RD

BRAKE PRESS SWITCH(1825) CH4_19

CADEC GPS CONNECTOR(830) CH4_20

A14EA16RD

A1

4N

8R

D

30AOR *25A

K1

4H

4R

D

FUSE F8-C (1017)

10A

20A

A2016LTGN

A94L12GY


BATTERY

15A

FULL POWER CONNECTOR(9511) CH10_06

A14ND12RD

A92FB16TN

FUSE F6-B (1015)

2R

D

BATTERY OWNEROPERATOR

HEAT SHRINK

10

0A

ME

GA

FU

SE

(10

00

)

CH3_02,03

A14F12RD

EATON HYBRID COOLANTPUMP RELAY (1019-R1)CH11_21

A17H16PK

EATON HYBRID STARTRELAY(1010) CH5_05

A78A14LTGN

*WINDSHIELD RELAY (LEFT)(1019-R2) CH4_09B

W/ AUX &POWER SOURCE

A97SZ14PL

PARK BRAKE RELAY (IBBE)(1020) CH7_20

Figure 13 Battery Feed, Dual

13


3.2. BATTERY FEED, DUAL (CONT.), P. 2

CHAPTER 3BATTERY FEED, DUAL (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



08SEP0659974G AE08056609 002SEATBELT DATA RECORDER

IJW8 06APR09 IJW8/PMH4//ADDED E 61976B

F1E1A14F8RD

A14FD12RD

A81C12LTGN

FUSE F7-A (1016)

30A

LEFT CREW DOOR POD(2601) CH4_06

A14FA12RD

A14FB12RD

F2 E2

*20A OR 30A

FUSE F6-D (1015)

A19V12GY

A1B1

FUSE F7-B (1016)

**20A OR 25A OR 30A

A14BA16RD

A14A16RD

FUSE F7-E (1016)

B1A1

10A

A14FE12RD

A14KC12RD

A3

TYPE I CB

FUSE F6-C (1015)

30A

A14NS12BK

B2A14KB12RD

A2

10A

A37V18TN

ETB CONTROLLER(1923) CH10_24

A14KA12RD

A81D12LTGN

FUSE F7-H (1016)A4 B4 RIGHT CREW DOOR POD

(2602) CH4_0630A

FUEL HEATER RELAY(1018) CH10_23

BATTERY FEEDCH3_01

FUEL TRANSFERPUMP RELAY(1015) CH10_28

A72K12OR

FUSE F8-G (1017)

F3E3

20A

A14KD12RD

FUSE F10-C (1019)

BODY STOP RELAY(1020) CH10_10

A70BF14RD

F3

10A

FUSE F1-B (1010)

A14JD12RD

A14JF12RD

FUSE F2-E (1011)

5A

A14JE12RD

30A

15A

B4

A14J8RD

A14JB12RD

FUSE F2-C (1011)

A4

C1

A14JA12RD

F2

E3

FUSE F6-A (1015)

RADIO(1300) CH4_11

RADIO CONNECTION(1301) CH4_10

HVAC UNIT(1210) CH12_02

TRAILER RIGHT TURN(1011) CH10_09

IGNITION RELAY#1(1011 / 1013) CH3_05

HVAC CONTROL(1200) CH12_01

A86A18LTGN

A75D18LTGN

A7512LTGN

(A57J)

E1F1A14JC12RD

TRAILER LEFT TURN(1011) CH10_09

(A56J)

FUSE F2-A (1011)

D1 A86A18LTGN

A86AA20LTGN

G1A14TC12RD

F4E4

FUSE F4-E (1013)D1C1

FUSE F10-D (1019)

30A

30A

A14TD12RD

FUSE F4-A (1013)

A14TB12RD

H1

PASSENGER DOORPOD SIGNAL(3202) CH4_05

CAT ENGINE PURGE PUMP(6713) CH7_01

DRIVER DOORPOD SIGNAL(3202) CH4_05

A81B12LTGN

A97FZ14RD

A81A12LTGN

A14T8RD

15A

20A

E2

BODY / ACCESSORYTRAILER AUX RELAY(1016)CH10_10

TRAILER W/ BODY BUILDER &N/ 7 WAY SOCKET

TRALER W/ 7 WAY SOCKET &N/ BODY BUILDER

NOTES:1. ** 20A - W/ BODY ACCESSORY 25A - W/ TRAILER AUXILIARY CENTER PIN - ACC OR BAT 30A - W/ TRAILER AUXILIARY FEED

2. * 20A - N/ I6 ENGINE 30A - W/ I6 ENGINE

A1

46R

D

A1

4W

6R

D

BATTERY FEEDCH3_01

A14K8RD

A14R18RD

AWARE(1J) CH4_24

SEATBELT DATA RECORDER(8998) CH4_41

MVPC FEED(1338) CH4_30

A14MV16RD

A97P14PL

IBBE POWER(1015) CH7_21

B3

DRIVER SEAT POWER(1918) CH4_22

A14A14RD

SELF CONTAINEDAIR SEAT

Figure 14 Battery Feed, Dual (Cont.)

14


3.3. BATTERY FEED, DUAL (CONT.), P. 3

CHAPTER 3BATTERY FEED, DUAL (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



06SEP0659974G AE08056609 003F8-B AND NOTE 3.

CNA1 20FEB09 ADDED 15A FOR FUSE G 50367B

A2

A94AY12RD

D1

TRAILER TAILLIGHT RELAY(1012) CH10_09

ENGINE DISPLAYCUMMINS(1557) CH4_27

B4

A14HC12RD

A14TA12RD

A1518RD

KEY SWITCH(1100) CH3_04,05,CH10_14,CH5_01,02,03CH5_04,05,06

A14PE12RD

FUSE F2-H (1011)

A14SE18RD

FUSE F8-D (1017)

TRAILER STOP RELAY(1016) CH10_10

F2

D4

*10AOR

15A

D2

TRAILER ABSECU RELAY(1017) CH10_10

FUSE F7-D (1016)

C1DIAGNOSTIC CONN(1650) CH3_09

D3

A4

C2

FUSE F11-A (1020)

E4

PAM(4087) CH8_11

20A

A2816TN

A14HD12RD

25A

FUSE F2-G (1011)

A98H18BK

FUSE F8-H (1017)

E1

ABS#1,BENDIX(1400) CH10_01

SHIFT SELECTOR(1852) CH11_05,10,30

10A

A14PA12RD

B2

5A

E2

GAUGE SWITCH PACK(1512) CH4_15

FUSE F3-A (1012)

A14PC12RD

CLUSTER CONNECTOR(1500) CH8_05

A14HB12RD

A14PB12RD

A14PD10RD

F1

30A

FUSE F8-F (1017)

FUSE F3-B (1012)

A14HE12RD

C3

A97D10PL

F4

A14SE18RD

F4 A94UA12GY

C4

A92BT18TN

E4

FUSE F8-B (1017)

30A

(A68J)

*15A OR 30A

A14FF16RD

A14A12RD

EATON GEN3 TCM CONN(7105) CH11_11

A14H8RD

A14P8RD

IBB ENGINE SENSORINTERFACE(6033) CH7_20

A72J120R

ENGINE DISPLAY CAT(1556) CH4_27

D4FUSE F3-D (1012)

A14HA12RD

20A

TRAILER MARKER LIGHT RELAY(1012) CH10_09

C4(A54J)

(A70J)

A94BF18GY

HYD BRAKELIGHT SWITCH(4037) CH10_06

A94AY14GY

WABCO ABS(1420) CH10_05

IP / ROOF(2000) CH9_08

10A

F4E4

A26D18TN

A6318DKBL

FUSE F2-D(1011)

N/ ETB

W/ ETB

15A

A1

46R

D

NOTES:1.* 10A - ALLISON XMSN OR EATON HYBRID XMSN 30A - EATON AUTOSHIFT OR ULTRASHIFT XMSN2.* 10A - PAM 15A - WINDSHIELD RELAY3.* 15A - WABCO AIR ABS 30A - BENDIX AIR ABS

A14T8RD

BATTERY FEEDCH3_01

A14G12RD

EATON HYBRID HEATEXCHANGER FAN RELAY(1019-R3) CH11_21

EATON HYBRID PEC FANRELAY (1873) CH11_21

A14H16PK

A7816LTGN

WINDSHIELDRELAY (RIGHT)(1010-R1) CH4_09B

*10A OR 30A

Figure 15 Battery Feed, Dual (Cont.)

15


3.4. ACCESSORY FEED, P. 4

CHAPTER 3ACCESSORY FEED


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056609 004

CNA1 20FEB09 REVISED CIRC AIZQ DESC E 50367B

A12

18

LT

BL

FUSE F4-J (1013)

A1A1A12C

18LTBL5A

A12B18LTBL

B1ACCESSORYSWITCHINPUTDIN1

A1

2A

18

LT

BL

A14MD12RD

A12-G18WH

ACCESSORYRELAY#1

(1013 / 1011)

(A12V)

D2C2

10A

A86F18LTGN

A8620LTGN

A8618LTGN

RADIOCONNECTION(1301) CH4_10

CB RADIOPOWER CONNECTOR(2303) CH4_03

RADIO(1300) CH4_11

E2

H2

A3

10A

MIRROR SWITCH /DRIVER POWERMIRROR(3000)CH4_09

A78V18LTGN

BATTERY FEEDCH3_01CH3_34

A12Q18LTBL

J1

J2

A1

A2

BODY CONTROLLER#J3(1600)

FUSE F4-F (1013)

FUSE F11-E (1020)

A1518RD

F2E2

5A

WHEELCHAIRLIFT RELAY(1019) CH10_33

A89CA18PL

FUSE F9-B (1018)

10A

SWITCH PACK(1101) CH4_15

A12F18LTBL

B2A2

FUSE F4-K (1013)

A1

2V

12

LT

BL

W/ BODY BUILDEREFFECTS

85

86 30

87IP MTD ROOF AUXLOAD SWITCH(1106) CH4_16

A12X18LTBL

SIGNACC

BATT

DA

OFF

CB

KEY SWITCH(1100)

BODY ACCESSORYRELAY

(1016) CH10_10

C1


10A

D1A14PB12RD

FUSE F3-A (1012) A1

4P

8R

DA

14

6R

D

A11-GD10WH

10

GROUND ADAPTER(1006)

1

LEFT SIDECAB GROUND

87A

A12D12LTBL

W/CH3_34 -A14/4RD

A11

-GK

J6W

H

SAAR(9777)CH10_08

B3

5A

FUSE F4-B (1013)

G2

A44Z16GY

A3 SAAR(9777)CH10_08

B3

5A

A44Z18GY

FUSE F11-E(1020)

A1

2D

12

LT

BL

Figure 16 Accessory Feed

16


3.5. IGNITION FEED � STANDARD, THEFT DETERRENT, REMOTE START / STOP, P. 5

CHAPTER 3IGNITION FEED - STANDARD, THEFT DETERRENT, REMOTE START / STOP


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



06SEP0659974G AE08056609 005RLY 3.

CNA1 25JUN09 ADDED CIRC FOR N/ IGN D 62118F

J3 J4

A4

IGNITIONRELAY#1

(1011 / 1013)

A3

A1

J2

A1

3F

E1

8P

K

A2

(A13FB)

J1

*A14N8RD

A1

3-G

FE

18

WH

IGNITIONRELAY#3(1012 / 1014)

(A13FA)

J3 J4

A4 A3

25

A13F18PK

A13DB18PK

A13F16PK

AUX POWERRELAY

(1873)

REMOTE-STOP RELAY(1018) CH10_14

A13FD18PK

(A13FC)

A13-GF18WH

A14JB12RD

A1

3-G

FD

18

WH

A13FF18PK

1

A13F18PK

FUSE F5-B(1014) CH3_07

FUSE F5-D(1014) CH3_08

A13-GFF18WH

REMOTE STOP RELAY(1018) CH10_14

A104J16DKBL

A104A18DKBL

E4

BODYCONTROLLER#J4

(1601)

A13XA16PK

TRAILER ABSECU RELAY

(1017)CH10_10

W/ REMOTESTART / STOP

THEFT DETERRENT W/ REMOTE START / STOP

W/ THEFTDETERRENT& N/ REMOTESTART STOP

3

87

86 30

85

30 87A

86

85

85

87

3086

THEFTDETERRENTRD5 (LSD)

IGNITIONRELAY#2(1012 / 1014)

OFFIGNS

KEY SWITCH(1100)

ACC

DB C

BATT

A1518RD

A

87

86 30

85

A1

3F

N1

8P

K

A97UA16PL

CRANK INHIBITRELAY (1019)CH11_18

A97AA16PL

ENGINE ECM(6020M) CH7_08,12

F1 E1

5A

87A

87A

A14NC12RD

FUSE F1-A (1010)

N/ REMOTE ORN/ THEFT DETERRENT

87A

*A14W6RD

NOTE: CH3_34,351. * A14 IS 4RD A14W IS A14, 4RD A14N IS A14P2. ** A14N IS A14H

A14NA12RD

*A146RD

A14J8RD

BATTERY FEEDCH3_01,34

**A14N8RD

*A14W6RD


W/ THEFTDETERRENT

FUSE F4-D(1013) CH3_06

D1

10A

FUSE F3-A (1012)

BATTERYFEED

CH3_01CH3_34

A14PB12RD

C1

*A14

6R

D

A14P8RD

LEFT SIDECAB GROUND

CH3_18


1

13

A11

-GK

J6W

HA

11-G

D1

0W

H

BATTERY FEEDCH3_01,35

%A13FF18PK

TRAILER ABS ECU RELAY (1017)CH10_10, 23

FUSE F5-K(1014) CH3_07

FUSE F5-E(1014) CH3_07

FUSE F5-G(1014) CH3_08

FUSE F5-M(1014) CH3_08

%A13FS12PK

FUSE F11-B(1020) CH3_08

%A13-GFF18WH TRAILER ABS

ECU RELAY(1017) CH10_10

A13FB12PK

%A13FA12PK

%A13FR12PK

%A13FT12PK

%A13FX12PK

% N/ IGNITION RELAY#3

Figure 17 Ignition Feed � Standard, Theft Deterrent, Remote Start / Stop

17


3.6. IGNITION FEED RELAY 1, P. 6

CHAPTER 3IGNITION FEED - RELAY 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

07AUG0659974G AE08056609 006"(7105)CH11_6A" REFERENCE NOTE

2480 10JUL14 ADDED CIRC A13A AND J 92477E

A92#16316TN

TCM / TCU CONN(7151 / 7150 /7152 / 7150F / 7150F2)CH11_01,05,10,13

D3

(A13FC)

C3

C4 D410A

H3

G4 H4

A92FN16TN

COLUMN SHIFTER RELAY(1017) CH11_03

A92A16318TN

COLUMN MTD SHIFTER /SHIFT SELECTOR(1828 / 1852)CH11_03, 05, 10, 30

A13A16PK

A13D14PK

EATON GEN3 TCM CONN(7105) CH11_11,16,19,26

A97V18PL

CRANK INHIBIT RELAY(1019) CH11_18

CAT ECM / ISM ECM/ IBB ENGINE SENSOR INTERFACE(6000 / 6033 / 6010)CH7_01,04,20

A97UA16PL

A13B18PK

A13BG18PK

A13BE18PK

A13BD18PK

RIGHT BANK OPTIONALWARNING LIGHTS MESSAGE WAIT(1510) CH4_17,21,29,32 CH8_14

A13BH18PK

A87KA18GY

WASHER PUMP(W/ MD)(4021) CH4_14

WASHER PUMP (W / SS, RH)UNDER CAB WASHER PUMP(9745 / 9747) CH4_14

A87MB18GY

10A

10A

10A

E1 F1 A86P16LTGN

OVERHEAD MTD 2 WAY RADIO /FLOOR MTD 2 - WAY RADIOCONNECTIONS(6900) CH4_12

A13FM12PK

5A

TCU CONN /MERITOR G POWER(7111) CH11_18

FUSE F4-H (1013)

FUSE F4-C (1013)

FUSE F4-G (1013)

FUSE F4-D (1013)

A13B18PK

E4

E3

FUSE F4-L (1013)

A3A73A

18LTGN

A1318PK

A1

3F

C1

2P

K

A28A18TNB3

10A

A4

FUSE F4-M (1013)

B4


HVAC CONTROL (1200) CH12_01,07


BODY CONTROLLER#J3(1600) CH12_01

A75B18LTGN

10A

W/ ULTRASHIFT

T HANDLE SHIFTER(422F) CH11_03

A92A16316TN

RH, RIGHT SIDE

W/ MERITOR G XMSN

IGNITIONRELAY#1

(1011 / 1013)CH3_05

LEFT BANK OPTIONALWARNING LIGHTS / WARNINGLIGHTS DIFF LOCK / FRONTAXLE ENGAGE(1511) CH8_09,13,15,17

N/ ULTRASHIFT

RIGHT BANK OPTIONALWARNING LIGHTS MESSAGE WAIT(1510) CH4_17,21,29,32 CH8_14RH, BOTH

SIDES

A13A16PK

FREEDOMLINE XMSN MAIN CONNECTION(7104) CH11_25

W/ FREEDOMELINE XMSN

W/ EATON AUTOSHIFT,ULTRASHIFT 3 OR HYBRID

A92#16318TN

ALLISON TCU CONN IN CAB(7151) CH11_24

A97AA16PL

IBB ENGINEEIM CONNECTOR 3(6020) CH7_16

W/ IBBE & W/ ULTRASHIFT

A92YD16TN

EATON T-HANDLE(7900)CH11_11,12A

G3

A86P16LTGN

LEFT BANK OPTIONALWARNING LIGHTS / WARNINGLIGHTS DIFF LOCK / FRONTAXLE ENGAGE(1511) CH8_09,13,15

FUSEF9-A

(1018) HEAT SHRINK

EATON GEN3TCM CONNECTOR (7105) CH11_6A

A13A14PK

W/ ISM EURO IV ENGINE

Figure 18 Ignition Feed Relay 1

18



CHAPTER 3

IGNITION FEED - RELAY 2


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056609 007RLY 3.

CNA1 25JUN09 ADDED CIRC FOR N/ IGN F 62118F

A13SE18PK

A67F18GY

A13SE18BK

A67E16LTBL

A13FG18PK

ENGINE DISPLAY CUMMINS(1557) CH4_27

ENGINE DISPLAY CAT(1556) CH4_27

VORAD CPU CONN(1227M) CH4_25

FUSE F5-E (1014)

MOBILEMAX POWER /IP CONNECTOR(1242) CH4_21

BACK-UP MONITORCONNECTION(9999) CH4_28

D1

A17HB18PK

CLUTCH SWITCH(1807) CH5_01

START ENABLE RELAY(1017) CH5_05

A17HB16PK

C110A

C2D2

10A

E2

G1 H1

G2H2

A1

3F

B1

2P

K

B1A1

A2 B2

A13SD18PK

QUALCOMM IMCT /MCT / TMCT(1902) CH4_17,29,32

A13CE16PK

CADEC GPS CONN(830) CH4_20

A70DA18GY

A92J18TN

AUTONEUTRAL RELAY(1017) CH11_17

A3916GY

AIR DRYER(9900) CH10_22

A39A16GY

10A

20A

5AF3

E3A13FL12PK

FUSE F11-C (1020)

FUSE F5-F (1014)

FUSE F5-A (1014)

FUSE F5-B (1014)

FUSE F5-J (1014)

FUSE F5-K (1014)

A44Y16GY

A59H18GY

E1

10A

10A

A39B16GY

AIR PARK SOLENOID /PRESSURE SWITCH(4905 / 4070)CH10_33, CH11_03

(A13FB)

IGNITIONRELAY#2

(1012 / 1014)CH3_05

AIR DRYERW/ STANDARDDRAIN VALVE

A59J18GY

AXLE ENABLE SWITCH(1020) CH10_35,36

LIFT AXLE RELAY(1019) CH10_34

A59H18GY

AXLE ENABLE SWITCH(1108) CH10_34

A59J18GY

W/ CONTROLS FORONE LIFT AXLE

INVERTER(1702) CH5_07

A13Z18PK

A13X16PK

AUXILIARY POWER RELAY(1873) CH10_21

TRIPMASTER DATARECORDER /BRAKE PRESSURESWITCH(827 / 1825) CH4_18

LIFT AXLE RELAY(1021) CH10_35,36

A13B12PK

EATON HYBRID HCM(7910) CH11_20

HEATED DRAIN VALVE(9001) CH10_22

A13FG18PK

A13A18PK

N/ CONTROLS FORONE LIFT AXLE

CTR CHASSIS(1701)CH10_33,CH11_03

A44N18GY

ICON ACCESSORY NOIDLE HEAT CONTROLR1 (1017) CH6_04A

W/ IBB ENGINE

A13FT12PK

A13FX12PK

N/ IGN RLY#3

N/ IGN RLY#3

IGNITIONRELAY#2

(1012 / 1014)CH3_05

IGNITIONRELAY#2

(1012 / 1014)CH3_05


19



CHAPTER 3IGNITION FEED - RELAY 3


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056609 008

N/ IGN RLY#3

N/ IGN RLY#3

RLY 3.

CNA1 25JUN09 ADDED CIRC FOR N/ IGN G 62118F

E3

(A13FA)

(1014)

IGNITIONRELAY#3

(1012 / 1014)CH3_05

C4 D4

G4H4

A28V16TN COMPASS

(1912) CH4_04

A13DA18PK

SNOWVALVE SWITCH(1107) CH6_04

A92RA18TN

RETARDER RELAY(1019) CH11_15

A3

A7116OR

B4

BACK-UP LAMP RELAY(1010) CH9_02

A7116OR

A4 BACK-UP LIGHT SWITCH(1702) CH9_01

10A

10A

10A

10A

10A

A70R18OR

BRAKE PRESSURE SWITCH(1825) CH4_26

A13AA16PK

AWARE(1J) CH4_24

FUSE F5-G (1014)

FUSE F5-H (1014)

FUSE F5-D (1014)

FUSE F5-L (1014)

FUSE F5-M (1014)

N/ ALLISON XMSN

W/ ALLISON XMSN

OWNER OPERATORA13B16PK

E4

C3

HEAT SHRINK

F2

5A

A97DF18PL

E2A13FS12PK

FUSE F11-B (1020)ENGINE ECMBODY BUILDER /BODY BUILDERBLUNT CUT WIRE / EIM CONNECTOR 3(1702) CH7_10,12,16

B3

FUSE F7-G (1016)

##A10518LTGN

A3

HEATED SEAT DRIVER(1918) CH4_23

*10A OR 20A

B3HEATED SEAT PASSENGER/ HEATED SEAT DRIVER(1935 / 1918) CH4_23

@A10516LTGN

(A1

3F

A)

(A1

3F

A)

A1

3F

R1

2P

KA

13

FT

12

PK

## HEATED SEAT N/ PASSENGER SEAT *10A - DRIVER SEAT@ HEATED SEAT W/ PASSENGER SEAT 20A - DRIVER SEAT AND PASSENGER SEAT

A17D16RD

EATON HYBRIDCRANKING RELAY R2(1019) CH11_20

A7116OR

D3

SEATBELT DATA RECORDER(8998) CH4_41

A13P20PK

IGN RLY # 2(1012 / 1014)

CH3_05

A13FS12PK N/ IGN RLY#3

IGN RLY # 2(1012 / 1014)

CH3_05

A13FR12PK

A13FA12PK

IGN RLY # 2(1012 / 1014)

CH3_05

A1

3F

A1

2P

K


20


3.9. J1708 DATA LINK � PUBLIC EFFECTS, P. 9


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3J1708 DATA LINK - PUBLIC EFFECTS


17AUG0659974G AE08056609 009CH4_41 SEATBELT DATA RECORDER

IJW8 03APR09 IJW8/PMH4//ADDED F 61976B

A3C(-)18GY

A98H18BK

A3AC(-)18GY

A3AC(+)18DKBL

A

A

A98VE(-)16BK

A98VE(+)16BK

DIAGNOSTICCONN

(1650)

J1708PUBLIC (+)

(1660)

B

A3C(+)18DKBL

C

A3AA(-)18GY

F

A

J1708PUBLIC (-)

(1661)

G

C

A3BB(+)18DKBL

A3BB(-)18GY

A3AA(+)18DKBL

A98-G18WH

A3CC(-)18GY

B B

A14P8RD

A14PB12RD

C1

10A

D1FUSE F3-A (1012)

#*A

14

6R

D

NOTE: CH3_341. #* CIRCUIT A14 IS 4RD

A11-GS10WH

H

GC7

A98EV(+)18DKBL

VORAD CPU CONN(1227M)

C8

J1587(+)

J1587(-)

A98EV(-)18GY

EATON VORADCONN#1

(1230F)

TRIPMASTER DATAMAX CONNECTION

(827)

EJ1708

(-)

18BKJ1708

(+)

TRIPMASTERDATA

RECORDER

D18BK

31

19

J1708(-)

J1708(+)

18N3C(-)18DKBL

CENTER CHASSIS/ IP

(1701)

N3C(+)18DKBL

FULL POWERCONNECTOR

(9511)

26

ENGINE/ IP

(1702)

K3(-)18VT

K3(+)18VT

36

35

V8 ECM(6020M) CH7_12

ISM ECM(6000) CH7_04

K3BB(+)18DKBL

*K3BA(-)18GY

*K3BA(+)18DKBL

K3BB(-)18GY

#K3BA(-)18GY

#K3BA(+)18DKBLCAT ECM

(6010) CH7_01

CAT ECM(6010) CH7_01

* - W/ AUTOSHIFT & ULTRASHIFT XMSN# - W/ ALLISON XMSN** - W/ EATON AUTOSHIFT XMSN

**K3AB(+)18DKBL

#K3A(-)18GY

**K3AB(-)18GY

#K3A(+)18DKBL

I6 ECM(6020) CH7_08

I6 ECM(6020) CH7_08

K3AA(-)18GY

K3AA(+)18DKBL


**K3BA(-)18GY

EATON GEN3 TCM CONN(7105) CH11_11(7909) CH11_19

EATON GEN3TCM CONN(7105) CH11_11(7909) CH11_19

FREEDOMLINEXMSN MAIN CONN(7104) CH11_25

**K3BA(+)18DKBL


IBB ECM / TCM(6021 /7105) CH7_17, CH11_26

A3CC(+)18DKBL

LEFT SIDE DASH MTDDUAL POST GND PLATE

ISM ECM(6000) CH7_04

FREEDOMLINE XMSNMAIN CONNECTION

(7104) CH11_25

K3BA(+)18DKBL

K3BA(-)18GY

K3BA(-)18GY

IBB ECM / TCM(6021 / 7105) CH7_17,

CH11_26

K3BA(+)18DKBL


FA3D(+)

FA3D(-)

SEATBELT DATARECORDER

CH4_41

Figure 21 J1708 Data Link � Public Effects

21


3.10. J1708 DATA LINK � PUBLIC EFFECTS (CONT.), P. 10

Figure 22 J1708 Data Link � Public Effects (Cont.)

22


3.11. J1708 DATA LINK � PRIVATE WITH POWER WINDOW AND LOCK, P. 11


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3J1708 DATA LINK - PRIVATE W/ POWER WINDOW & LOCK


20APR0659974G AE08056609 011

CNA1 20FEB09 RMVD CONN 3400 B 50367B

B

D

E

J1708PRIVATE (+)

(1927)

A3D(+)18DKBL

A3C(+)18DKBL

A3E(+)18DKBL

A3F(+)18DKBL

C

A3B(+)18DKBL

E1

E2

BODYCONTROLLER#J5

(1602)

A

A3C(-)18GY

A3F(-)18GY

A3E(-)18GY

E

J1708PRIVATE (-)

(1929)

A3B(-)18GY

B

D

C

A3D(-)18GY

SW DATALINK(+)

SWDL+(J1708+)

SW DATALINK(-)

SWDL-(1708-)

A

B

A

IP DOOR POD / DOOR(3200)

D


A

E3X(-)18GY

C

DATA +

DO

OR

PO

D(P

AS

SE

NG

ER

)

DATA -

E3W(+)18DKBL

DOOR POD SIGNAL(3202)

B

A3C(+)18DKBL

SWITCH PACK(1101)

D

A3C(-)18GY)

E

SWITCH D/L"+"

SWITCH D/L"-"

E

B

D3

B(+

)1

8G

Y

DATA(+)

D3

BB

(+)

18

GY

LEFT CREW DOOR POD(2601)

A3F(-)18GY

D3Z(-)18GY

DATA(+)

A

D3Y(+)18DKBL

DATA(-)


A

D3

CC

(-)

18

GY

D3

AA

(-)

18

GY

DATA(-)

A3F(+)18DKBL

RIGHT CREW DOOR POD(2602)

B

B

DO

OR

PO

D(D

RIV

ER

)

D DATA +

E3X(-)18GY

C

E3W(+)18DKBL

DATA -

DOOR POD SIGNAL(3202)

Figure 23 J1708 Data Link � Private with Power Window and Lock

23


3.12. J1939 DATA LINK, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3J1939 DATA LINK


07AUG0659974G AE08056609 012

CNA1 20FEB09 REMOVED CONN 4087 C 50367B

REVISED A5R CIRCUITS

120 OHMS

A5RJ(+)18YL

N5

C(-

)18

GN

A5RK(+)18YL

N5

A(-

)18

GN

11

A5

(+)

18

YL

W/HYD ABSCH3_15

A5RJ(-)18GN

D

J1939TERMINATINGRESISTOR-A

(1657)

120

OH

MS

A5RK(+)18YL

A5RK(-)18GN

A5

D(+

)1

8Y

L

CLUSTERCONNECTOR

(1501)

61

A5

A(+

)1

8Y

LJ1939

TERMINATINGRESISTOR-A

(9530)

FULL POWER

F3

A5LI(-)18GN

CENTER CHASSIS /

IP (1701)

A5RK(+)18YL

N5

B(+

)1

8Y

L

A

F2

BODYCONTROLLER#J5

(1602)

A5

D(-

)18

GN

C

DIAGNOSTICCONNECTOR

(1650)

12

A5RL(+)18YL

N5

C(+

)1

8Y

L

A5RL(-)18GN

N5

B(-

)18

GN

BENDIX OR

WABCO ABS

A5

(-)

18

GN

A5R(+)18YL

A5

B(-

)18

GN

A5LI(+)18YL

FULL POWER CONNECTOR(9511)

A5R(-)18GN

C

A5RA(-)18GN

A5

A(-

)1

8G

N

62

A

A5RK(+)18YL

N5

A(+

)1

8Y

L

A5RK(+)18YL

A5

B(+

)1

8Y

L

C

A5RK(+)18YL

J1939+ J1939-

DATALINK

J1939-J1939+

DATALINK

14 15

J1939(+)

J1939(-)

A5RA(+)18YL

W/OPTIONSCH3_13

W/AIR ABSCH3_14

W/HYD ABSCH3_15

W/AIR ABSCH3_14

W/OPTIONSCH3_13

Figure 24 J1939 Data Link

24


3.13. J1939 DATA LINK WITH OPTIONS, P. 13


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3J1939 DATA LINK - W/ OPTIONS


07AUG0659974G AE08056609 013SEATBELT DATA RECORDER

IJW8 03APR09 IJW8/PMH4//ADDED D 61976B

A5RF(-)18GN

A5RJ(+)18YL

J1939 ADAPTER(1026)

B

D

FF

L

H

A5H(-)18GN

K

MA5RF(+)

18YL

A5R(-)18GN

K

A5RE(-)18GN

A5AK(+)18YL

A5FA(+)18YL

A5AK(-)18GN

H

A5R(+)18YL

A5RJ(-)18GN

A5C(-)18GN

A5CA(+)18YL

B

A5RE(+)18YL

A

D

A5RF(+)18YL

C

J

J

L

E

A5RH(-)18GN

J1939 ADAPTER(1025)

A5RF(-)18GN

A5CA(-)18GN

A5RD(-)18GN

A5FA(-)18GN

A

G

E

A5RD(+)18YL

C

A5RH(+)18YL

M

RESISTOR-ACH3_12

G

A5C(+)18YL

CH3_14CH3_14

9

AWARE (1J)

10

D7J1939(+)

K

EATON VORADCONN#2 (1231)

A5AG(+)18YL

J1939(-) D8A5AG(-)

18GN

VORAD CPU CONNECTOR(1227M)

J

2

COMPASS(1912)

3

J1939(+)11

J1939(-)10

GAUGE SWITCH PACK(1512)

15

SHIFT SELECTOR(1852 / 1852A)

8

J1939(-)

J1939(+)J1939(-)

J1939(+)

J1939(-)

J1939(+)

A5H(+)18YL

A5D(-)18GN

A5D(+)18YL

CH4_41

Figure 25 J1939 Data Link with Options

25


3.14. J1939 DATA LINK WITH OPTIONS (CONT.), P. 14


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3J1939 DATA LINK - W/ OPTION (CONT)


07AUG0659974G AE08056609 014

CNA1 20FEB09 REVISED & REDRAWN D 50367B

A5RD(+)18YL

A5

RA

(-)

18

GN

A5R(+)18YL

A5P(-)18GN

A5RA(+)18YL

W/ PAM

J1939 ADAPTER(1026)CH3_13

RESISTOR-ACH3_12

A5R(-)18GN

A5

RA

(+)

18

YL

A5RD(-)18GN

A5P(+)18YL

A5R(+)18YL

A5N(+)18YL

A5RD(-)18GN

A5RA(-)18GN

CH

3_

15

,16

,17

,30

,33

A5R(-)18GN

A5N(-)18GN

A5N(+)18YL

A5RD(+)18YL

A5N(-)18GN

W/ OPTIONSCH3_13

BENDIXW/ PAM

7

8

J1939 HIGH

J1939 LOW

3

WABCO ABS(1420)

1 J1939 LOW

ABS#1(1400)

J1939 HIGH8

7

PAM(4087 / 4087B)

Figure 26 J1939 Data Link with Options (Cont.)

26


3.15. J1939 DATA LINK � ISM 2007 / EURO IV ENGINE, P. 15



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 3J1939 DATA LINK - ISM 2007/ EURO IV ENGINE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

24JUL0659974G AE08056609 015

2480 10JUL14 ADDED W/EURO IV NOTE F 92477E

K5

A1

28

18

YL

K5

C1

08

18

GN

K5

B1

08

18

GN

K5R(+)18YL

CH

3_

12

,14

K5V(-)18GN

K5B(+)18YL

120OHMS

K5V(+)18YL

K5

A1

08

18

GN

K5

C(-)

18

GN

17

K5E12818YL

K5TB(+)18YL

K5S(-)18GN

W/ AUTOSHIFT ANDULTRASHIFT GEN 3 XMSN

11

J1939RESISTOR(7110)

K5

U(-)

18

GN

C

K5V(+)18YL

A5R(-)18GN

A

K5

B1

28

18

YL

K5TB(-)18GN

K5A(+)18YL

K5R(-)18GN

K5

C(+

)1

8Y

L

K5A(-)18GN

K5U

(+

)1

8Y

L

K5S(+)18YL

A5R(+)18YL

K5

C1

28

18

YL

K5E10818GN

EATONGEN3 TCM

CONNECTOR(7105)

2

3

28J1939 (+)

8

W/ AUTOSHIFT &ULTRASHIFTGEN 3 XMSN

W/ MANUAL &MERITOR G XMSN

W/ ALLISON GEN43000/3500 &

4000/4500 XMSN

47 J1939(-)

ECMCONNECTOR

(6000)

46 J1939(+)

W/ ALLISON GEN 4 3000/3500AND 4000/4500 XMSN

W/ MANUAL ANDMERITOR G XMSN

J1939 (-)

J1939 (+)

TCU CONNECTOR(7150F / 7150F2)

J1939 (-)

A

B

K5

U(-)

18

GN

K5V(-)18GN

K5

U(+

)1

8Y

L

K5

S(+

)1

8Y

L

K5B(-)18GN

K5

R(-)

18

GN

K5TB(+)18YL

K5D12818YL

FREEDOMLINE XMSNJ1939 CONNECTION

(7103)

K5

R(+

)1

8Y

L

K5

S(-)

18

GN

K5TB(-)18GN

IP / ENGINE(1702)

W/ FREEEDOMLINE XMSN

J1939(+)

J1939(-)

K5D10818GN

W/ FREEEDOMLINE XMSN

*K5A(+)18YL

*K5B(+)18YL

*K5A(-)18LT GN

*K5B(-)18LT GN

*K5T(-)20LT GN

*K5T(+)20YL

DEF TANKINTERCONN

(674)CH7_6B

* W/ EURO IV ISM ENGINE

Figure 27 J1939 Data Link � ISM 2007 / Euro IV Engine

27


3.16. J1939 DATA LINK � I6 2007 ENGINE, P. 16


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3J1939 DATA LINK - I6 2007 ENGINE


24JUL0659974G AE08056609 016

RAW6 04DEC07 ADDED CONN 7909 AND B 61000T

7910

##K5A(-)18GN

#K

5D

(+)

18

YL

##

K5

C(-

)1

8G

N

K5

C(-

)18

GN

3

K5

C(-

)18

GN

##

K5

C(+

)1

8Y

L

J1939DATA LINK

CH3_14

#K

5D

(-)

18

GN

K5B(+)18YL

**K

5C

(-)

18

GN

**K5A12818YL

2

EATON GEN 3 TCM(7105 / 7909)

J1939 +

#K5E(+)18YL

A5

R(+

)1

8Y

L

K5B(-)18GN

K5

C(+

)1

8Y

L

*K5A(+)18YL

K5B(-)18GN

**K5A(+)18YL

**K5A10818GN

*K5A(-)18GN

*K5

D(-

)18

GN

IP /ENGINE(1702)

K5B(+)18YL

#K5A(+)18YL

K5B(+)18YL

*K5

#1

28

18

YL

K5

C(+

)1

8Y

L

**K5A(-)18GN

J1939RESISTOR(7801M)

K5B(-)18GN

*K5

#1

08

18

GN

17

K5B(-)18GN

*K5

D(+

)1

8Y

L

K5

B1

28

18

YL

##K5A(+)18YL

#K5A(-)18GN

A5

R(-

)1

8G

N

11

**K

5C

(+)

18

YL

K5B(+)18YL

K5

B1

08

18

GN

## W/ BACKBONE# W/ EATON AUTOSHIFT GEN 3* W/ ALLISON LCT GEN 4** W/ ALLISON WTEC GEN 4@ W/ EATON HYBRID GEN 3

J1939 H61

62 J1939 L

ECM(6020M)

8

28

XMSN MODULE(7150)

XMSN MODULE IN CAB(7152)

8

TRANSMISSIONCONTROLMODULE(7151)

28

#K5E(-)18GN

J1939 -

J1939 -

J1939 +

J1939 -

J1939 +

A

120

OH

MS

C

J1939 -2

3 J1939 +

HCM(7910)

@K5BE(-)18GN

@K5BE(+)18YL

Figure 28 J1939 Data Link � I6 2007 Engine

28


3.17. J1939 DATA LINK � C11 / C13 2007 ENGINE, P. 17


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3J1939 DATA LINK - C11 / C13 2007 ENGINE


24JUL0659974G AE08056609 017

RAW6 04DEC07 REVISED & REDRAWN B 61000T

%K5S(-)18GN

12

0O

HM

S

%%

K5

B1

08

18

GN

C

K5S(-)18GN

K5

U(+

)1

8Y

L

J1939 +

A

J1939RESISTOR

(7110)

2

3

8

28

TCU CONNECTOR(7150 / 7151)

K5A12818YL

K5A10818GN

J1939 -

J1939 +

J1939 -

FREEDOMLINE XMSNJ1939 CONNECTION

(7103)

%K5V(+)18YL

A

%K5TB(+)18YL

B%K5V(-)

18GN%K5TB(-)

18GN

%K

5U

(+)

18

YL

K5D10818GN

50

ECMCONNECTOR

(6010)

K5D12818YL

%%K5D12820GN

%K

5U

(-)

18

GN

K5

C1

28

18

YL

K5

TB

(+)

18

YL

K5S(+)18YL

K5

TB

(+)

18

YL

34

%%

K5

C1

08

18

GN

K5S(+)18YL

K5

TB

(-)

18

GN

K5

TB

(-)

18

GN

%K5S(+)20YL

A5

R(+

)1

8Y

L

A5

R(-

)1

8G

N

* W/ ALLISON GEN4 3000 / 3500, 4000 / 4500 XMSN AND 4000 W/ RETARDER W/ ALLISON XMSN IN CAB

# W/ EATON AUTOSHIFT ULTRASHIFT GEN3 XMSN

** W/ MANUAL AND MERITOR G XMSN

% W/ FREEDOMLINE XMSN

%% W/ ALLISON XMSN IN CAB

J1939DATA LINK

CH3_14

IP /ENGINE(1702)

#K5R(-)18GN

#K5R(+)18YL

*K5E12818YL

%K

5R

(+)

18

YL

**K5R(-)18GN

17

*K5E10818GN

**K5R(+)18YL

11

%K5R(-)18GN

K5S(-)18GN

K5V(+)18YL

EATON GEN3 TCM CONNECTOR

(7105)

K5V(-)18GN

K5U(-)18GN

*K5

B1

28

18

YL

%%K5D12820YL

Figure 29 J1939 Data Link � C11 / C13 2007 Engine

29


3.18. GROUND � IP, P. 18

CHAPTER 3GROUND - IP


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056609 018

CNA1 20FEB09 ADDED OPTIONAL TO AUX C 50367B

PWR SOURCE AND HTD WSHLD

LEFT SIDECAB GROUND

A11-GS12WH

A11-GKD18WH

A11-GF16WH

A28-G16WH

A98-G18WH

A74-G18WH

A11-GA18WH

A81-GH**

A81-GA12WH

A81-GB12WH

A81-GC12WH

A81-G12WH

SWITCH PACK(1101) CH4_15

CB RADIO POWER CONNECTOR(2303) CH4_03


DIAGNOSTIC CONNECTOR(1650) CH3_09


TURN SIGNAL SWITCH(1810) CH4_14

DRIVER DOOR POD(3202) CH4_05

RIGHT CREW DOOR POD(2602) CH4_06

LEFT CREW DOOR POD(2601) CH4_06

PASSENGER DOOR POD(3202) CH4_05

A72-GY12WH

A11-GD10WH

AUX POWER SOURCE (OPTIONAL)(1875) CH10_21

GROUND ADAPTER(1006) CH3_20

A11-G10WH


A75-G12WH


WIPER MOTOR(4500) CH4_13

A82-G14WH

A11

-GK

J6

WH

ENGINELEFT SIDEGND PLATE K

11

-G4W

H

A11-GT12WH

A11-GAC18WH

MARKER AND CLEARANCELIGHT (2002,2003,2004,2005,2006) CH9_06

A63-GA16WH

E16


AC COUPLEDGROUND

HEATED WINDSHIELD (OPTIONAL)(3005) CH4_09B

A78-G12BK

OU

TS

IDE

DA

SH

**8WH 4 DOORS10WH 2 DOORS12WH 1 DOOR

Figure 30 Ground � IP

30


3.19. GROUND � IP (CONT.), P. 19

CHAPTER 3GROUND - IP (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056609 019CAV 10 OF CONN 1003.

CNA1 16JUN09 ADDED CIRC A11-G AT E 61610P

A72-G18WH

12

2

3


A95-GK18WH

GAUGE SWITCH PACK /ENGINE DISPLAY CAT /ENGINE DISPLAY CUMMINS(1512 / 1556 / 1557) CH4_15,27

AUX TRAILER SOCKETSWITCH CONNECTOR(1110) CH10_15

A92-GN18WH

A11-G18WH

A92-GS18WH

9

10

11

A11-GE12WH

1

RIGHT BANK OPTIONALWARNING LIGHTS(1510) CH8_14

A96-GE18YL

14

A92-GG18WH

A116-G18WH

RIGHT HIGH BEAM RELAY /RIGHT LOW BEAM RELAY(1018) CH9_13

LEFT SIDECAB GROUND

(1004)A11-GB

12WH

A86-G18WH

A86-G20WH

A90-D16GY


RADIO(1300) CH4_11

RADIO CONNECTION(1301) CH4_10

FULL POWER CONNECTOR /HYD POWER PARK SW(9511 / 1109) CH10_06

A11-GNA16WH ETB CONTROLLER

(1923) CH10_24

A28-GA16WH

5TH WHEEL JAW LOCK / UNLOCKCH10_45

4

A17-GRI18WH CRANK INHIBIT RELAY

(1019) CH11_17

5

A17-GW18WH START RELAY

(1010) CH5_02,04A84-G16WH CIGAR LIGHTER

CH4_01

A62-GP18WH

EATON T-HANDLE SHIFTERCH11_12A

6

7

8

COLUMN MOUNTED SHIFTER(1828) CH11_03

AUTONEUTRAL LIGHT RELAY (1019) CH11_17

RIGHT BANK OPTIONALWARNING LIGHTS(1510) CH8_14

A23-GA18WH

SNOWVALVE SWITCH(1107) CH6_04

EDCGROUND

AUTO PARK BRAKEW/ T HANDLE SHIFTER

FELSTED SHIFTERPARK BRAKE(425) CH11_03

A92-GG18WH

XMSN ALLISON3000 / 4000 WT

SHIFT SELECTOR(1852) CH11_05, 10

A92-GG18WH

ALLISON LCTW/ COLUMN

BENDIX ABS ECU(1400) CH10_01

A94-GA12GY

WABCO ABS ECU /IP/CHASSIS CONNECTORS(1420 / 1700 / 1701) CH10_04,05

A94-GA16GY

A11-GSE18WH

COMPASS(1912) CH4_04

A62-GF18WH

HORN SWITCH(1029) CH4_08

GROUND SEAT & SEATBELT SENSOR(8995) CH3_36

A11-GZ18WH

A67-GA18WH

BACK-UP MONITOR CONNECTION(6901) CH4_28

SNOWVALVE SWITCH(1107) CH6_4A

W/ IBB ENGINE

W/ EATON SHIFT 3,W/ PARK PAWL

Figure 31 Ground � IP (Cont.)

31


3.20. GROUND �IP (CONT.), P. 20



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056609 020

CNA1 20FEB09 REMOVED CIRC A94-GB C 50367B

A12-GD16WH

3

2

4


14

CIGAR LIGHTER POWER SOURCE(1860) CH4_02


ROOF AUX LOADCH4_16

A86-GR14WH

A58-GC18WH

A13-GF18WH

11

12

13

A11-GD10WH

1

A11-GPP18WH

A86-GP16WH

PAM(4087) CH8_11

COURTESY LIGHT(3400) CH9_08

5

A11-GAA18WH

QUALCOMM IMCT / MCT/ TMCT POWER CONN(1902) CH4_17,29,32

A12-G18WH

ACCESSORY RELAY#1(1013/1011) CH3_04

6

10

TWO POST POWER SOURCE /CIGAR LIGHTER POWER SOURCE(1861 / 1860)CH4_01

AIR SHIELD LIGHT CONNECTOR(5117) CH4_33

A63-GD18WH

TRIPMASTER DATA RECORDER(827) CH4_18

A11-GSH18WH

A11-GMA16WH

A11-GGA18WH

A11CE-G16WH

XATA MODULE(1910) CH4_19

MOBILEMAX POWER / IP CONNECTOR(1242) CH4_21

CADEC GPS CONNECTOR(830) CH4_20

MOBILEMAXPOWER / IP CONNECTOR(1242) CH4_21

A11-GGB18WH

A86-GB14WH


LEFT SIDE CAB GROUND

A59-G16WH

LIFT AXLE CONTROLCH10_34,35,36

PARK BRAKE RELAY - R2(1015) CH7_03

A44-G18WH

7

A11-GMV16WH

MVPC FEED(1338) CH4_30

A11-GKJ6WH

Figure 32 Ground � IP (Cont.)

32


3.21. GROUND � IP(CONT.) , P. 21



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31AUG0659974G AE08056609 021

CNA1 20FEB09 REMOVED: 4081 FROM GND C 50367B

STUD, LEFT FROM TRLR RELAYS.

A11-GL18WH

3

2

4


12

DIODE ASSY(9915) CH10_25

VORAD CPU CONN(1227M) CH4_25

AWARE 1(1J) CH4_24

A11-GH16WH

A67-G16WH

A72-GA18WH

8

9

11

1

A37-GA18WH

A11-GC14GY

LEFT HIGH BEAM RELAY /LOW BEAM RELAY(1018) CH9_13

5

A78-GB16WH

PASSENGER POWERMIRROR(3003) CH4_09

6

TRAILER TURN RELAYS(1011) CH10_09

BODY / ACCESSORYTRAILER AUX RELAY(1016) CH10_10

A96-G18YL

MIRROR SWITCH(3000) CH4_09

A78-GA16WH

AUX POWER RELAY(1873) CH10_21,25

A11-GX18WH

ROCKER START SWITCH(1105) CH5_08

A62-GT18WH

A19-GB18WH


7

13DRIVER SEAT POWER(1918) CH4_22

A11-GN14WH

14HEATED SEAT DRIVER(1918) CH4_23

A105-G18WH

A11-GN18WH

AWARE ALERT SWITCH(9994) CH4_24

A105-G16WH

HEATED SEAT DRIVER / PASSENGER(1918 / 1935) CH4_23

A12-GR18WH

FUEL TRANSFER PUMP RELAY(1015) CH10_28

N/ BODY BUILDER

W/ BODY BUILDER

10

LEFT SIDE CAB GROUNDA11-GKJ

6WHA11-G10WH

Figure 33 Ground� IP (Cont.)

33


3.22. ENGINE GROUND, P. 22


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3ENGINE GROUND


29AUG0659974G AE08056609 022

CNA1 20FEB09 ADDED K10-GHB,K10-GHA, D 50367B

W/ CAT ENGINE

K9AAB.

ENGINELEFT SIDE

GROUND

K10-GHA12WH

K11-GX16WH

K11-GE12WH

}ECM POWER CONNECTION(6001) CH7_04

EATON GEN3TCM CONNECTOR(7105) CH11_16

K10-GA12WH

ALTERNATOR GROUNDK2-G2WH

K2-G1WH

A

E

CK77-G16WH

K21A16TN

FREON COMPRESSOR(6200) CH12_04

ETHER START(6550) CH6_03


K10-GB14WH


LEFT MD SURGE TANK(6400) CH7_09

C

GROUND ADAPTER(6704M)

BK77-G18WH

K11-G16WH

K19-GA14GY

MERITOR G POWER(7111) CH11_18

CAB GROUND

K34-G18WH

ENGINELEFT SIDEGND STUD

RIGHT SS SURGE TANK(6401) CH7_09

K11-GCA10VT

MELROSE ENGINE(6011) CH7_07

K34-G18WH

E

W/ 2007 ISM ENGINE

W/ 2007 I6 ENGINE

K9AA16GY

K9AC18TN

C

A

K9AB18TN

K9AAA18GY

B A/C PRESSURE XDCR (6201) CH12_03

MERITOR G XMSN OIL TEMP(7700C) CH8_10

EATON XMSN OIL TEMP(7700K) CH8_10

FAN AIR SOLENOID(4111M) CH6_01,CH7_10

K11-GL12WH

K77G_A16VT

K23-G18VT

K19-G16VT

W/ V8 ENGINE

FAN AIRSOLENOID(4111M)CH6_01

A/C CLUTCH 1(6406M)CH12_05

FUEL HEATER(9108)CH10_23

ENGINELEFT SIDEGND STUD

K77G_B16VT

A/C CLUTCH 2(6407M)CH12_05

K9AB18GY

W/ CAT ENGINE

W/ ISM OR IBB ENGINE

K9AC18GY

W/ CAT ENGINE

W/ RIGHT SIDE SURGE TANK

W/ LEFT SIDE SURGE TANK

FK23-G18WH

A/C PRESSURE XDCR /IP / ENGINE(6201 / 1702) CH8_10,CH12_03

AIR RESTRICTION GAUGE(6703) CH8_10A

F

K9AD18GY

E

K9AAB18GY

K9AAB18GY

VARIABLE SPEED FAN DRIVE(6402) CH7_02

AIR RESTRICTION GAUGE(6703) CH8_11

K9AAD18GY

ENGINE OIL TEMP(6650) CH8_10A

K9AAD18GY

FREEDOMLINE XMSN OIL TEMP(7700L) CH8_10A

XMSN OIL TEMP SENSOR(7700) CH8_10

W/ 2 GA

W/ 1 GA

W/ FREEDOMLINE XMSN & W/ CAT ENGINE

W/ ISM ENGINE

K94D18GY

VARIABLE SPEED FAN DRIVE(6402) CH7_06

DW/ ISM ENGINE

OR IBBE

W/ MERITOR-G XMSN OIL TEMP & W/ AC

W/ EATON XMSN OIL TEMP & W/ AC

K9AAD18GY


W/ IBB ENGINE

ZVR(6702)

W/ ISM ENGINE

K10-GHB12WH

K10-G12WH


FREEDOM LINE(7104) CH11_025

K30B18TN

XMSN OIL TEMP SENDER(7700L) CH8_10

Figure 34 Engine Ground

34


3.23. ENGINE GROUND CAT C11�C13 2007 ENGINE, P. 23


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3ENGINE GROUND CAT C11-C13 2007ENGINE


20APR0659974G AE08056609 023

CNA1 20FEB09 ADDED K10-GHB, K10-GHA C 50367B

K92-GA REMOVED VAR FAN REF


FAN SOLENOID(6400) CH6_02

CAB GROUND

FREEDOM LINE(7104)CH11_025K10-GHA

12WH

AK10-GA

12WH

K21A16TN

B

K11-G4WH

K10-G10WH


ECM CONNECTOR(6010) CH7_01

DETHER START

(6550) CH6_03

C

ENGINE LEFTSIDE GROUNND

ALTERNATORGROUND

4AWG DELCO 34S1

ENGINE LEFTSIDE GROUND

W/ C11-13 2007 ENGINE

K23-G16WH

K11-GX16WH


K2-G4WH

PURGE PUMP(6713) CH7_01

K10E-G14WH

K77-G16WH

E

W/ AC

K92-GA16WH

TO PSII(7106)CH7_02

F

K10-GHB12WH

K11-GE12WH

}EATON GEN3 TCMCONNECTOR(7105) CH11_16

Figure 35 Engine Ground Cat C11�C13 2007 Engine

35


3.24. GROUND � CHASSIS, P. 24


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3GROUND - CHASSIS


20APR0659974G AE08056609 024

CNA1 20FEB09 REVISED CIRC M11-GC. B 50367B

ADDED CIRC M78-GB,M78-GC.

B

F

GROUNDADAPTER#01

(8800)

M11-G12WH

A

LEFT SIDEDASH MTD

DUAL POSTGND PLATE

C

LEFT HEADLIGHTTURN SIGNAL(8001) CH9_04,12

M11-GB14WH

M11-GC12WH

M11-GD12WH

LEFT GUIDE POST LIGHT(8150) CH9_04

M54-GA16WH

M64-GA16WH

LEFT FOG LIGHT(8201) CH9_11

E

M85-GC14WH

M64-GB16WH

M85-GA16WH

C

D

E

A

B

RIGHT GUIDE POST LIGHT(8151) CH9_04

RIGHT FOG LIGHT(8200) CH9_11

M11-GA14WH

ELECTRIC HORN(8301) CH4_08

RIGHT HEADLIGHTTURN SIGNAL(8000) CH9_04,12,14

M54-GB16WH

GROUNDADAPTER#02

(8801)

M85-GB16WH

ELECTRIC HORN#1(8311) CH4_07

ELECTRIC HORN#1 /ELECTRIC HORN#2(8311 / 8312) CH4_07

LEFT HEADLIGHT TURN SIGNAL /SNOWPLOW HARNESS CONNECTOR(8001 / 8102) CH9_14

M11-GB14WH

W/ SNOWPLOWLIGHTS

W/ GUIDE POSTLIGHTS

M11-GW16WH

WHEELCHAIR INTERLOCK(4906) CH10_33

F

M78-GB16WH HOOD HEATED MIRROR

(8700 / 8701) CH4_09A

RADIATOR GROUNDD

M78-GC16WH

M44-GW16WH

}

AIR PARK SOLENOID(4905) CH10_33

Figure 36 Ground � Chassis

36


3.25. GROUND � CHASSIS WITH HEAVY DUTY DIESEL, P. 25


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3GROUND - CHASSIS W/ HEAVY DUTY DIESEL


20APR0659974G AE08056609 025

CNA1 20FEB09 REVISED CIRC M11-GC, D 50367B

ADDED CTR CHAS CIRCUITS

C

D


ELECTRIC HORN#1/ ELECTRIC HORN#2(8303 / 8305) CH4_07

M11-GD12WH

M85-GH16WH

E

LEFT FOG LIGHT(8201) CH9_11

ELECTRIC HORN#1(8303) CH4_07

M64-GA16WH

M64-GB16WH

RIGHT FOG LIGHT(8200) CH9_11

M54-GA16WH

RIGHT GUIDE POST LIGHT(8151) CH9_04

M54-GB16WH

M85-GF16WH

F

M11-G12WH

M11-GC12WH

M11-GA14WH

M11-GB14WH

RIGHT HEADLIGHTTURN SIGNAL(8000) CH9_14LEFT HEADLIGHTTURN SIGNAL(8001) CH9_14

LEFT GUIDE POST LIGHT(8150) CH9_04

C

N10-G14WH

N39-GF18WH

STOP,TAIL & TURN(9303) CH9_01,02,05

D

N39-GF16WH

N10-GA12WH

N49-G18WH

E

F

HEATED DRAIN VALVE(9001 / 9001A) CH10_22

FUEL TRANSFER PUMP(XMSN MTD)(9102) CH10_28

N37-G18WH

B

A

LEFT MODESTY TURN LAMP /RIGHT MODESTY TURN LAMP(9315 / 9316) CH9_05

CHASSIS GND ADAPTER(8803)

DIFF LOCK WARNING LIGHT(9814 / 9815) CH8_09

N10-GB14WH

N39-GF18WH

RIGHT SIDE HEATEDDRAIN VALVE(9002) CH10_22

N39-GB18WH

LEFT SIDE BOC HEATEDDRAIN VALVE(9003,9003B) CH10_22

FOR FORWARD CHASSIS HARNESS

FOR CENTER CHASSIS HARNESS

CHASSIS GROUND ADAPTER(8807) CH3_27

RADIATORGROUND


A

N39-GB16WH AIR DRYER

(9900) CH10_22

N39-GB16WH

AIR DRYER(9900E) CH10_22

W/ RIGHT SIDE MOUNTED

B

Figure 37 Ground � Chassis with Heavy Duty Diesel

37




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3GROUND - CHASSIS


20APR0659974G AE08056609 026

CNA1 20FEB09 ADDED N11-GD, N112-GD D 50367B

C

LIFT GATE(7803) CH10_32

N11-GB12WH

N10-GS14WH

FUEL TRANSFER PUMP(9102) CH10_28

DN65-G16WH

N37-G18WH

N59-GA18WH

E

F

RPM DATA LINK & LOGIC POWER(4410H) CH10_19

N59-GB18WH

N59-GC18WH

B

A

FIRST PUSHER LIFT AXLE SOLENOID(9762) CH10_37

GROUND ADAPTERCENTER HARNESS

(8809)

LIFT AXLE SOLENOID(9820) CH10_37

N59-GA18WH

N112-GD16WH

RPM DATA LINK & LOGIC POWER(4410D) CH10_19



SECOND PUSHER LIFT AXLE SOLENOID(9763) CH10_37A

N59-GA18WH

N59-GA18WH

N59-GC18WH

N59-GD18WH

LIFT AXLE SOLENIOD(9820) CH10_37



FRONT AXLE ENGAGEMENT SENSOR(9754) CH8_13

N59-GC18WH

D

B

E

C

A N11-GC12WH


N42-G18WH

N59-GE18WH

%N59-GB18WH

CHASSIS GROUNDADAPTER(8806)

@@N59-GB18WH

N59-GD18WH

N59-GB18WH




N59-GA18WH

FOURTH PUSHER AXLE(9765) CH10_37A

F

N59-G12WH

N49-G18WH

DIFF LOCK WARNING LIGHT(9814/9815) CH8_09

N11-GD16WH

N10-GR14WH

WORK LIGHT / LIFT GATE(9766 / 7803) CH9_16,CH10_32

WORK LIGHT(9766) CH9_16

AIR SOLENOID GROUND ADAPTOR(8805) CH3_27

@@N59-GD18WH

@N59-GD18WH

NOTE:% - W/ 3 STEERABLE PUSER AXLES@ - W/ 4 STEERABLE PUSHER IN CAB CONTROL@@ - W/ STEERABLE TAG AND 2 PUSH IN CAB CONTROLS

THIRD PUSHER AXLE(9764) CH10_37A


%N59-GD18WH


38


3.27. GROUND � CHASSIS (CONT.), P. 27


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3GROUND - CHASSIS (CONT)

CIRCUIT DIAGRAM,U00K640

08SEP0659974G AE08056609 027REFERENCE

CNA1 20FEB09 TITLE WAS ZERO VOLT D 50367B

AN59-G12WH

B

C

D

E

F

AIR SOLENOIDGROUND ADAPTER

(8805)

N59A-G14WH

N59F-G14WH

N59L-G14WH

*N59R-G14WH

N59X-G14WH

**N59R-G18WH

AIR SOLENOID4 PACK(9740C) CH10_17

AIR SOLENOID4PACK(9740B) CH10_18

AIR SOLENOID4PACK(9740A) CH10_18

CHASSIS GROUNDADAPTER(8809) CH3_26

AIR SOLENOID4PACK(9736) CH10_17

AIR SOLENOID4PACK(9740) CH10_17

E

A

F

B

N11-GA12WH

N10-G12WH

N11-GC12WH

N11-GD12WH

N22-G16WH

CHASSIS GNDADAPTER(8807)

STOP,TAIL & TURN(9303) CH9_01,02,05


BODY BUILDERCONNECTOR(4450M) CH10_13

CTI ECU(4320)CH10_31


D

C

N11-GBB12WH

BODY BUILDER CONNECTION(4460BM) CH10_13

FUEL HEATER(9108) CH10_23

N19-G16WH

N10-GB14WH

LEFT MODESTY TURN LAMP/RIGHT MODESTY TURN LAMP(9315/9316) CH9_05

N39-GF18WH


N39-GF18WH

N39-GF16WH



N39-GF18WH


N39-GF18WH

N39-GF16WH



N39-GB16WH

N39-GB16WH

W/ RIGHT SIDE MOUNTED

AIR DRYER(9900) CH10_22N39-GB

18WH

AIR DRYER(9900E) CH10_22

NOTE:* -W/12 PACK** -W/16 PACK

Figure 39 Ground � Chassis (Cont.)

39


3.28. ZERO VOLT REFERENCE, P. 28

CHAPTER 3ZERO VOLT REFERENCE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



21AUG0659974G AE08056609 028C OF CONN 1620.

CNA1 16JUN09 ADDED CIRC A9A AT CAV E 61610P

A9Z18GY

AIR COMPRESSOR HYD BRAKES(8505) CH8_06

D

A9A18GY

E

B

A

HORN SWITCH(1029) CH4_08

ZERO VOLTREFERENCE

(1620)

A9M18GY

E3

A/C ACCUM THERMISTOR INLET /A/C ACCUM THERMISTOR OUTLET(4018 / 4019) CH12_04

A9F20GY

C

ZERO VOLT REFERENCE /5 VOLT GCM

(6747)

BK97E16PL

DPFT1 SENSOR(6261 / 6262 / 6263) CH7_11

SNOWVALVE SWITCH(1107) CH6_4A

D

INTAKE AIR TEMP(6703) CH7_10

K95A118TN

K97ZD18PL

ECM-IC ENGINE(6020M) CH7_10

A

JK9E

18GY

BODY CONTROLLER#J5(1602) CH7_10,11

KK9TS18GY

TWO SPEED AXLE CONNECTOR(7103M) CH10_16

MK9T

18GY


K9T18GY

K9T18GY


A/C PRESSURE TRANSDUCER(8602) CH12_03

K9A18GY

L

ZVR

CWHEELCHAIR LIFT RELAY(1019) CH10_33

A9W18GY

F FUSE INPUTS DRIVERCH10_27

A116UV18GY

XMSN OIL TEMP SENSOR(7700M) CH8_10

W/ MERITOR G XMSN

W/ EATON AUTOSHIFT3 GEN3 XMSN

W/ MANUAL XMSN

GA9/104

18GY

5TH WHEEL JAW LOCK / UNLOCK(1019) CH10_45

A9ZVR18GY

EATON HYBRID HOOD SWITCH(8805) CH11_20

K95F418TN

DOCT SENSOR BLACK(6260) CH7_11

A9Z18GYA9Z

18GY


W/ IBB ENGINE

Figure 40 Zero Volt Reference

40




41


3.30. J1939 DATA LINK WITH V8 ENGINE, P. 30

Figure 42 J1939 Data Link with V8 Engine

42


3.31. ENGINE GROUND � IBB ENGINE, P. 31


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3ENGINE GROUND - IBB ENGINE

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

06FEB0861073L AE08056609 031FLAME START.

CNA1 08MAY08 CIRC K10WH1 WAS B 61296K

CK77-G16WH

K23-G16WH

B

E

K92B1616WH

K10WH118WH

A

GROUND ADAPTER(6704A)

K10-GB10WH

K10-GJ16WH

DK10-G16WH

K23-G18TN

K10-GA16WH

VARIABLE SPEED FAN(6420) CH6_06

FAN SOLENOID(6400) CH6_06


COLD START ASSIST FUEL SOLENOID (6561) CH6_05

MOTOTRON CONNECTOR A(6732) CH7_21

EIM CONNECTOR 3(6020) CH7_16

HARNESS GROUND(LOCATED AT LEFT SIDEENGINE BLOCK GROUND)

K92A318TN

EIM 0V ADAPTER(6707)

BODY BUILDER CONNECTOR 2(4706) CH7_18

INTAKE AIR TEMP(6703) CH7_18

K23B118TN

E

C

K34-GA18WH

ENGINE SENSOR INTERFACE(6033) CH3_32

K34-GA18WH


A

D

K34-GB18WH

K41-G16WH

LOW COOLANT SENSOR 7000(6407) CH6_06

D

BODY BUILDER CONNECTOR 2(4706) CH7_18


K23A118TN

K92A418TN

K34B18TN

C

K34BA18TN



E


A


K34-GA18WH

K34B18TN


W/ 8600

W/ 7000

W/ 7000

W/ 8600

K10-GA10WH

K10-GB16WH

K10WH112WH

K10WH516WH

K92A1616WH


MOTOTRON CONNECTOR B(6731) CH7_21

W/ VARIABLE SPEED FAN

W/ 2 SPEED FAN

Figure 43 Engine Ground � IBB Engine

43


3.32. J1939 DATA LINK � IBB ENGINE (CONT.), P. 32


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3

J1939 DATA LINK - IBB ENGINE

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

06FEB0861073L AE08056609 032

CNA1 13MAR08 INITIAL RELEASE A 61073L

MOTOTRON CONNECTOR B(6731)

9

ENGINE SENSOR INTERFACE(6033)

13

HARNESS GROUND(LOCATED AT

LEFT SIDEENGINE BLOCK

GROUND)CH3_31

10

K98YL618YL

K98YL518YL

K98GN118GN

K98YL118YL

K98GN218GN

K98YL218YL

K98YL414YL

EIM CONNECTOR 2(6019)

K91A18VT

K98GN618GN

C

A

21

B

20

6

13

K98GN418GN

K98GN518GN

J1939(-)

J1939(+)

J1939(+)

J1939(-)

J1939(-)

J1939(+)

7GROUNDK10-GJ

16WH

ENGINE DIAGNOSTICCONNECTOR

(4328)

Figure 44 J1939 Data Link � IBB Engine (Cont.)

44


3.33. J1939 DATA LINK � IBB ENGINE (CONT.), P. 33


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 3J1939 DATA LINK - IBB ENGINE (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

06FEB0861073L AE08056609 0337150F2.

CNA1 16JUN09 ADDED CONN 7110A AND B 61610P

K5

B1

28

18

YL

K5

C1

08

18

GN

K5

A1

08

18

GN

CH

3_

14

K5V(-)18GN

K5S(+)18YL

120

OH

MS

K5V(+)18YL

K5

B1

08

18

GN

K5

TB

(-)

18

GN

17

K5R12818YL

K5

TB

(+)

18

YL

K5S(-)18GN

K5S12818YL

W/ AUTOSHIFT ANDULTRASHIFT GEN 3 XMSN

11

J1939RESISTOR

(7110 / *7110A)

IP / ENGINE(1702)

K5

TA

(-)

18

GN

C

K5S(-)18GN

A5R(-)18GN

A

K5

A1

28

18

YL

K5

TB

(-)

18

GN

K5R(+)18YL

K5R(-)18GN

K5

TB

(+)

18

YL

K5R(-)18GN

K5

TA

(+)

18

YL

A5R(+)18YL

K5

C1

28

18

YL

K5S10818GN

K5R10818GN

EATONGEN3 TCM

CONNECTOR(7105)

2

3

28J1939 (+)

8

W/ MANUAL &MERITOR G XMSN

13

EIMCONNECTOR

(6020)

12

W/ ALLISON GEN 4 3000/3500AND 4000/4500 XMSN

W/ MANUAL ANDMERITOR G XMSN

J1939(-)

J1939(+)

TCU CONNECTOR(7150 / @ 7150F2)

J1939 (-)

W/ ALLISON GEN43000/3500 &

4000/4500 XMSN

W/ AUTOSHIFT &ULTRASHIFTGEN 3 XMSN

K5S(+)18YL

K5R(+)18YL

@ W/ ALLISON XMSN IN CAB* W/ IBB ENGINE

Figure 45 J1939 Data Link � IBB Engine (Cont.)

45


3.34. BATTERY FEED, SINGLE, P. 34

CHAPTER 3BATTERY FEED, SINGLE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00MEF2

24JUN0861445M AE08056609 034

CNA1 24JUL08 INITIAL RELEASE A 61445M

STA

RT

ER

B+

TE

RM

INA

LC

H5

_0

1,0

3,0

5

D3

FUSE F8-F (1017)

FULL POWER CONNECTOR(9511) CH10_06

F2

C3

A2

CIGAR LIGHTERPOWER SOURCE(1860) CH4_02

A14MA12RD

A14PE12RD


I6 /

V8

EN

GIN

ES

A14KB12RD

A1

4J

8R

D

CH3_35

20A

15

0A

ME

GA

FU

SE

ACCESSORY RELAY#1(1013 / 1011) CH3_04

20

0A

BL

OC

KT

YP

E F

US

E

E2

A14PB12RD

A14MC12RD

B2

A86R14LTGN

A86N14LTGN

E3

FUEL TRANSFERPUMP RELAY(1015) CH10_28

FUSE F7-C (1016)

BIG

BO

RE

EN

GIN

E

FUSE F2-B (1011)

30A

DIAGNOSTIC CONN(1650) CH3_09

CIGAR LIGHTER PWR SOURCE/ TWO POST PWR SOURCE(1860 / 1861) CH4_01

F4

-

A14PA12RD

E4

CIGAR LIGHTERCH4_01


A2

F3

FUSE F3-C (1012)

A14NA12RD

A8416LTGN

A14MD12RD

C3

A1

4H

8R

D

A2

A14ME12RD

B2

FUSE F7-F (1016)

A2816TN

FUSE F8-D (1017)

15A

B2

A1

44R

D

D3

+

A86PA16LTGN

15A

A14G16RD

A1

4M

8R

DA

14

P8R

D

30A

K1

4H

4R

D

FUSE F6-C (1015)

10A

10A

A37V18TN

A72J12OR


BATTERY

15A

A14PC12RD

A94L12GY

FUSE F2-G (1011)

2R

D

OWNER OPERATOR

HEAT SHRINK

A92BT18TN

SHIFTER SELECTOR(1852) CH11_05,10,30

A94UA12GY

TRAILER ABSECU RELAY(1017) CH10_10

FUSE F3-A (1012)

10A

A98H18BK

D1 C1

A14ND12RD

A1

4T

8R

D

E3 BODY STOP RELAY(1021) CH10_10

A14KD12RD

A70BF14RD

20A

FUSE F10-C (1019)

F3

KEY SWITCH(1100) CH3_04,05, CH10_14, CH5_01,02,CH5_03,04,05,06

A1518RD

Figure 46 Battery Feed, Single

46


3.35. BATTERY FEED, SINGLE (CONT.), P. 35

CHAPTER 3BATTERY FEED, SINGLE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



24JUN0861445M AE08056609 035

CNA1 24JUL08 INITIAL RELEASE A 61445M

STA

RT

ER

B+

TE

RM

INA

LC

H5

_0

1,0

3,0

5

C4

FUSE F11-A (1020)

ABS#1, BENDIX(1400) CH10_01

E1

A4

F2

A14JB12RD

A14HD12RD


I6 /

V8

EN

GIN

ES

A14JA12RD

CH3_34

30A

15

0A

ME

GA

FU

SE

20

0A

BL

OC

KT

YP

E F

US

EF1

A14HB12RD

A14JC12RD

E2

A7512LTGN


BIG

BO

RE

EN

GIN

E

FUSE F2-A (1011)

30A OR 15A

TRAILER TAILLIGHT RELAY(1012) CH10_09

F4

-

A14HA12RD

E4

TRAILER LEFT TURN(1011) CH10_09

TRAILER MARKERLIGHT RELAY(1012) CH10_09

F2

FUSE F6-A (1015)

A14NC12RD

(A56J)

D4

A1

4P

8R

D

E1

A14JE12RD

E2

FUSE F8-B (1017)

(A54J)

FUSE F7-D (1016)

F1

A1

44R

D

B4

+

20A

A1

4J

8R

D

A1

4H

8R

D

30A

K1

4H

4R

DFUSE F1-B (1010)

5A

5A

A75D18LTGN

(A70J)


BATTERY

15A

A14HC12RD

A94AY12RD

FUSE F3-D (1012)

2R

D

A94BF18GY

HYD BRAKELIGHT SWITCH(4037) CH10_06

TRAILER STOP RELAY(1016) CH10_10

FUSE F3-B (1012)

20A

(A68J)D2 C2

A14HE12RD

A1

4M

8R

D

E3A14JD12RD

15A

F3(A57J)

FUSE F2-C (1011)

TRAILER RIGHT TURN(1011) CH10_09


C1 D1

10A

FUSE F2-E (1011)

A86A18LTGN

RADIO(1300) CH4_11

A86AA20LTGN

RADIO(1300) CH4_10

A86A18LTGN

A94AY14GY

WABCO ABS(1420) CH10_05

A81B12LTGN

10A

E4

BODY / ACCESSORYRELAY(1016) CH10_1020A

F4

C1

DRIVER DOORPOD SIGNAL(3202) CH4_05

A14BA16RD

FUSE F4-E (1013)

30A

A81A12LTGN

A14TC12RD

FUSE F7-B (1016)

F2

D1

FUSE F2-D (1011)

H1

E2

A6318DKBL

A14FB12RD

30A

G1

PASSENGER DOORPOD SIGNAL(3202) CH4_05

A14TD12RD

FUSE F4-A (1013)

A14JF12RD

A14TA12RD

IP / ROOF(2000) CH9_08

A14T12RD

B1

FUSE F6-D (1015)

*20A OR 30A

A14FA12RD

A19V12GY


A1

NOTE:1. * 20A - N/ I6 ENGINE 30A - W/ I6 ENGINE

Figure 47 Battery Feed, Single (Cont.)

47


3.36. GROUND � SEAT AND SEATBELT SENSOR, P. 36

CHAPTER 3GROUND - SEAT & SEATBELT SENSOR


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM,U00PMH4

27MAR0961976B AE08056609 036RELEASE.

IJW8 06APR09 IJW8/PMH4//INITIAL A 61976B

A11-GMA18WH

8

3

9


A11-G18WH

14

A11-GKA18WH

A11-GEA18WH

A11-GLA18WH

12

7

13

A11-GZ18WH

1

A11-GGA18WH

2

A11-GDA18WH

A11-GAA18WH

CH3_19LEFT SIDE

CAB GROUND(1004)

A11-GFA18WH

A11-GBA18WH

4

A11-GHA18WH

10

A11-GCA18WH

A11-GJA18WH

5

11

6

SEATBELT DATARECORDER (8998)

CH4_41

ROOF IP (2)SEAT CONNECTION

(8997)CH4_40


(8996)CH4_39

Figure 48 Ground � Seat and Seatbelt Sensor

48


CAB ACCESSORIES (CHAPTER 4)

4.1. CIGAR LIGHTER AND POWER FEED, P. 1

CHAPTER 4CIGAR LIGHTER AND POWER FEED


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



02AUG0659974G AE08056610 001

CNA1 20FEB09 FUSE F2-F 10A WAS 15A D 50367B

FUSE F2-F (1011)

A14ME12RD

A

A

BATTERYFEED

CH3_01CH3_34

F2 E2

1

*A14W 6RD

CIGAR LIGHTER

20A

6

FUSE F3-C (1012)

A

A86-GS14WH

CIGAR LIGHTERPOWER SOURCE

(1860)

A86RC14LTGN

15A

C3

A86-GRC14WH

*A1

4W

6R

D

1

FUSE F2-B (1011)

LEFT SIDECAB GROUND

A

A86S14LTGN

A

NOTE: CH3_341. * A14, 4RD

A14

M8

RD

TWO POSTPOWER SOURCE

(1861)

11A86-GA

14WH

B

A86-GR14WH

B

10A

D3

AUX POWER(1901)

A86R14LTGN

A11-GE12WH

A14MC12RD

A11-GD10WH

A84-G16WH

A86M14LTGN

D2 C2

GND ADAPTERCONNECTOR

(1003)

POWER SOURCE & CIGAR LIGHTER TYPE

B

A8416LTGN


A14M 8RD

LEFT SIDEDASH MOUNTED

DUAL POSTSTUD

A11

-GK

J6

WH

TO BATTERYFEED

CH3_01CH3_34

NOTE: CH3_341. * A14, 4RD

Figure 49 Cigar Lighter and Power Feed

49


4.2. CIGAR LIGHTER AND POWER FEED (CONT.), P. 2

CHAPTER 4CIGAR LIGHTER AND POWER FEED (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



20APR0659974G AE08056610 002A14, 4RD, NOTE 1

CNA1 24JUL08 ADDED: CH3_34, CIRC C 61445M

POWER SOURCE - TWO POST

A86N14LTGN

A

BA86-GB

14WH

TWO POSTPOWER SOURCE

(1861)

CIGAR LIGHTERPOWER SOURCE

(1860)

B

A86M14LTGN

A

A86-GP16WH

A86-GA14WH

A86PA16LTGN

POWER SOURCE - CIGAR LIGHTER TYPE

A14BB8RD

BATTERY FEEDCONNECTOR

B

60A

60A POWER FEEDMAXI FUSE

(4003)

AUX POWER(1901)

BATTERYFEED

(4007)

A14BA8RD

A

BODY BUILDERFEED STUD

(LOCATED AT LEFT INSIDECAB GROUND STUD)

A14BB8RD

B

A

A14M8RD

A14ME12RD

FUSE F3-C (1012)

*A1

4W

6R

D

C3

20A

D3

BATTERYFEED

CH3_01CH3_34


11

1 A11-GD10WH

LEFT SIDECAB GROUND

(4081)

2

1


A11-GD10WH

A14M8RD

*A1

4W

6R

D

BATTERYFEED

CH3_01CH3_34

C3A14ME12RD

D3

FUSE F3-C (1012)

20A

A11-GKJ6WH

A11-GKJ6WH

LEFT SIDECAB GROUND

(4081)

NOTE: CH3_341. * A14, 4RD

NOTE: CH3_341. * A14, 4RD

Figure 50 Cigar Lighter and Power Feed (Cont.)

50


4.3. CB POWER RADIO, P. 3


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 4CB POWER RADIO


02AUG0659974G AE08056610 003

CNA1 20FEB09 ADDED CIRCUIT A86 B 50367B

C86-GF16WH

**A

86

18

LTG

N

CB RADIOPOWER CONNECTOR

(2303)

AC86F

16LTGND86F

16LTGN

A11

-GF

16

WH

B

11

CONSOLE / ROOF(2502)

B

A

ROOF / IPCONNECTION

(2000)

12

ACCESORY RELAY#1(1013 / 1011)

CH3_04

RADIOCH4_10

C11-GF16WH

A11

-GS

10

WH

(A1

2V

)

* RR SPEAKER W/RADIO 12 WAY** RR SPEAKER W/RADIO 16 WAY

D2

C2

10

A

G2

FU

SE

F4

-F (

10

13

)

*A86

20

LT

GN

A8

6F

18

LT

GN

D11-GF16WH

RADIOCH4_11


DUAL POSTGROUND PLATE

Figure 51 CB Power Radio (Cont.)

51


4.4. COMPASS AND TEMPERATURE DISPLAY, P. 4



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 4COMPASS AND TEMPERATURE DISPLAY

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

20APR0659974G AE08056610 004CONN 1700 W/CIRCUITS K41D & K41E

2480 10JUL14 ADDED CONN 6002 & F 92477E

M4

11

8G

Y

A11-GE12WH

(A13FA)

4

COMPASS MODULE(1912)

A B


W/ RH - HDD

D4

2

2

4

A5CA(-)18GN

*M

11

0A

A1

8G

Y

FUSE F5-H (1014)

1

A28V16TN

J1939ADAPTER(1026)

CH3_13A

COMPASS DISPLAY


DUAL POST STUD(1004)

3

*M110AB18GY

1

TEMPERATURE DISPLAY

1

A5CA(+)18YL


FRONT LOAD INDICATOR(8750)CH8_16

TEMP SENSOR(8601)

C4

10A

M11

0A

D1

8G

Y

A28-GA16WH

* W/ FRONT LOAD INDICATOR@ W/ 7600 RHD

ZVR

9

FORWARD CHASSIS / IP(1700)

JUMPER CONN 3(1705F / 1705M-B8)

*M

11

0A

D1

8G

Y

A11

0A

D1

8G

Y

A4

11

8G

Y

JUMPER CONN 1(1703F / 1703M-B1)

16 25

@A110AD18GY

@A

41

J1

8G

Y@

A4

11

8G

Y

OUTSIDETEMP

(A1N3)

@A

11

0A

DJ

18

GY

8

CLUSTER CONNECTOR(1500)


FORWARD CHASSIS/IP

(1700)61 62

ECM CONNECTOR (6000) CH7_06A

HVAC TEMPERATURESENDER(6002)

1 2

K41D18TN

K41E18TN

Figure 52 Compass and Temperature Display

52


4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5

CHAPTER 4FRONT DOOR WINDOWS AND LOCKS (POWER)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



02AUG0659974G AE08056610 005CKT A81-GH

CNA1 20FEB09 GAUGE 10 WAS 8 FOR C 50367B

G

E8

3E

14

LT

GN

A8

1A

12

LT

GN

A8

1B

12

LTG

N

C

E81-GA12WH

WINDOW MOTOR(3100)

E8

1E

14

LTG

N

E3W(+)18DKBL

C

DOOR / IPDOOR POD

(3200)

A3E(+)18DKBL

D

WINDOW

A81-GA12WH

A

A

B

A3E(-)18GY

DOOR LOCK(3203)

E

A

WINDOW

A3D(+)18DKBL

ED

E3X(-)18GY

GND

LOCK

DOOR PODSIGNAL(3202)

DO

OR

PO

D

A81-G12WH

POWER

E3X(-)18GY

DR

IVE

R

DATA -

E8

3A

14

LTG

N

J1708 PRIVATEDATA LINKCH3_11

B

WINDOW

E8

1A

14

LTG

N

A3D(-)18GY

WINDOW MOTOR(3100)

B

C

DOOR LOCK(3203)

E8

3A

14

LTG

N

A

DATA +

B

A

LOCK

D D

B

E81B12LTGN

POWER

A B

GROUND

D LOCK

DATA +


C

E3W(+)18DKBL

E8

1E

14

LT

GN

PA

SS

EN

GE

R

AA

DATA -

WINDOW

CE

83

E1

4LT

GN

DOOR / IPDOOR POD

(3204)

E81B12LTGN

E8

1A

14

LT

GNDOOR POD

LOAD(3201)

C

DO

OR

PO

D

E81-GA12WH

D

B

B

DOOR POD LOAD

(3201)

LOCK

G

J1708 PRIVATEDATALINK

CH3_11

A14TC12RD

A14TD12RD

C1 D1

G1 H1FUSE F4-A(1013)

30A

FUSE F4-E(1013)

30A

A14T8RD

*A14 6RD

A8

1-G

H10

WH

LEFT SIDEDASH

MOUNTEDDUAL POST

GROUNDPLATE

NOTE: CH3_351. CIRCUIT A14 IS 4RD

A8

1-G

H12

WH

POWER WINDOWLEFT FRONT DOOR

BATTERYFEED

CH3_01CH3_35

Figure 53 Front Door Windows and Locks (Power)

53


4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 4

FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW


02AUG0659974G AE08056610 006

CNA1 20FEB09 ADDED CONN 3209 B 50367B

(2 PLCS)

GND

DATA +

DATA -

POWER

A

DOOR / IP DOOR POD

(2600)CB D

A81C12LTGN

E F

D8

1C

12

LT

GN

A3

F(-

)1

8G

YD

3Z

(-)

18

GY

A3

F(+

)1

8D

KB

LD

3Y

(+)

18

DK

BL

A81-GC12WH

D8

1-G

C1

2W

H

A81-GB12WH

D8

1-G

B1

2W

H

A81D12LTGN

D8

1D

12

LTG

N

G

LEFT CREWDOOR POD

(2601)

CD3AA(-)

18GYD

D3B(+)18DKBL

ED81-GF

12WHB

D81-GG18WH

C

G

D3CC(-)18GY

A

D3BB(+)18DKBL

D

D81-GD12WH

E

D81-GE18WH

RIGHT CREWDOOR POD

(2602)

E8

1A

14

LT

GN

E8

3E

14

LT

GN

AB

DOOR LOCK(3203)

WINDOW MOTOR(3100)

A B

E8

3A

14

LT

GN

E8

1E

14

LTG

N

A

C

B

D

WINDOW

WINDOW

LOCK

LOCK

ADDRESS 1

WINDOW MOTOR(3100)

A BAB

DOOR LOCK(3203)

F8

3E

14

LT

GN

F8

1E

14

LTG

N

F8

3A

14

LT

GN

F8

1A

14

LT

GN

WINDOW

C

A

B

WINDOW

LOCK

LOCKD

DATA -

DATA +

POWER

GND

ADDRESS 2

CH3_11

DOOR PODLOAD

(3201)

DOOR PODLOAD

(3201)

}LEFT SIDE

DASH MOUNTEDDUAL POST

GROUND PLATE

A14KA12RD

A14FD12RD

A14K8RD

T81E12LTGN

E1 F1

A4 B4

30A

30A

FUSE F7-A(1016)

FUSE F7-H(1016)

A1

4W

6R

D

BATTERY+VE

CH3_01

A81-GH8WH

F

D

A

B

C

T3AA(-)18GY

T3BB(+)18DKBL

T81-GD12WH

T8B18WH

A14F8RD

A

B

E

D

C

T3BB(+)18DKBL

T3BB(+)18DKBL

T3BB(+)18DKBL

T81-GD12WH

T81E12LTGN

T3AA(-)18GY

T8A18WH



DO

OR

PO

DL

EF

T C

RE

W

DO

OR

PO

DR

IGH

T C

RE

W

Figure 54 Front Door Windows and Locks (Power) for Crew

54


4.7. HORN, ELECTRIC AND AIR, P. 7

Figure 55 Horn, Electric and Air

55


4.8. HORN, ELECTRIC AND AIR (CONT.), P. 8


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 4HORN - ELECTRIC AND AIR (CONT)


02AUG0659974G AE08056610 008

CNA1 20FEB09 ADDED SWITCH NAMES B 50367B

D

A4

CB11

A

B10


AIRHORN

A8

5B

20

GY

A5

B85B18GY

B85C18GY

B9

V1

8G

Y

A85C18GY

A9V18GY

20

18

A9AA18GY

F8

E5

B9

R1

8G

Y

20

20

AIR HORNSWITCH

DIN25

ZVR

ELECTRICHORN

SWITCHDIN6

IP / DCM(1800)

CLOCK SPRING(1809)

A85L18GY

A85K18GY

A85C18GY

W/ CENTER PANEL SWITCH& STEERING WHEEL SWITCH

2B

10

3

8

HORN SWITCH(1029)

A62-GF18WH

A9

M1

8G

Y

A62R18DKBL

N/ CENTERPANEL SWITCH

7

GNDADAPTER (1003)

A11

-GE

12

WH

LEFT SIDEDASH MOUNTEDDUAL POST STUD

1

E3


A9Z18GY

E

ZVR

ZERO VOLTREFERENCE

(1620)

A

PANELLIGHTFEED

(1002-E)CH9_15

ELECTRIC HORN

AIR HORN

FOR NGV - MD NGV - RH NGV - RH - MRD

M85-GC16WH

M85J16GY

M85-GA16WH

B

A85E16GY

D

A

B

M85E16GY

BODY CONTROLLER #J1(1603)

M85-GD16WH

M11-GD12WH

M85-GE16WH

M85K16GY

M85J16GY

AELECTRICHORN10A2

M85-GC16WH

M85L16GY

ELECTRIC HORN #1(8311)

ELECTRIC HORN #2(8312)

B

ELECTRIC HORN

(8301 / 8310)

A

W/ SINGLEHORN

GROUND ADAPTER #02(8801)

E

A

IP / CHASSISFORWARD

(1700-21)

M11-G12WH

LEFT SIDE DASH MOUNTEDDUAL POST GROUND PLATE

AGROUND ADAPTER#01(8800)

F

W/ DUAL HORN

1 3ZVR GROUND

ADAPTER(1009)


ELECTRICHORN

Figure 56 Horn, Electric and Air (Cont.)

56


4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 4MIRRORS (HEATED, LIGHTED & POWER)


02AUG0659974G AE08056610 009

CNA1 20FEB09 WSHLD RELAY REF-ADDED D 50367B

09A. REVISED NOTE

A78A16LTGN

A7

8D

18

LT

GN

H

L

LEFTHEATEDMIRROR

10A16

RIGHTHEATEDMIRROR

10A15

A78-GB16WH

B C D FH J

18

OR

18

BN

18

YL

18

RD

18

LTG

N

18

BK

16

BL

A

A7

8E

18

LT

GN

A7

8F

18

LTG

N

A7

8B

16

LTG

N

A58DB18BN

PASS DOOR(3003)A

B C D E F G H

DRIVERDOOR

(3000)

DRIVER POWERMIRROR

MIRROR SWCONN

(254F)A2 A3 A4 B1 B2 B3 B4

20

OR

20

WH

BL

20

YL

18

BK

20

OR

20

WH

20

BN

20

BL

GN

16

BL

18

BK

18

DK

GN

18

RD

A6

2B

D1

8D

KB

L

A78-GA16WH

A58DA18BN

A78V18LTGN

J

BODY CONTROLLER#J1

(1603)

PASSENGERPOWER

MIRROR

L/R

AX

IS U/D

AX

IS

HE

AT

ER

LIG

HT

AT

N G

ND

BA C D EF G

A

L/R

AX

IS

DB C

U/D

AX

IS

F

AT

N G

ND

HE

AT

ER

E

LIG

HT

G

20

YL

6

5

1

A11-G10WH

GROUNDADAPTER(1008)

LEFT SIDECAB GROUND

A

A5

81

6B

N

D

C

BASE 1ADAPTER

(1623)

PARK MARKERCLEARANCEIDENTIFICATIONLAMP10A17

G

BODY CONTROLLER#J2

(1604)

G2

10A

H2(A12V)

FUSE F4-B (1013)

ACCESSORYRELAY#1

(1013 / 1011)CH3_04

CLUSTERCONNECTOR

(1500)

A

D

A62B18DKBL

DIMROUT2

PANELLT

PANEL LIGHTFEED

(1002)

5

*A78AB16LTGNWINDSHIELD

RELAY (LEFT)(1019-R2)

CH4_09A,09B

*A7

8B

B1

6LT

GN

WINDSHIELDRELAY (R)(1010-R1)CH4_09A,

09B

NOTE:-* W/ HOOD HEATED

A7

8F

20

LT

GN

A7

8A

20

LTG

N

A7

8C

20

LT

GN

A6

2D

20

DK

BL

A7

8L

20

RD

A7

8-G

20

WH

MIRROR SWITCH CONNECTOR(254M) CH4_09A

A7

8D

20

LTG

N

A7

8K

20

LT

GN

A1

A11

-GK

J6W

H

20

YL

Figure 57 Mirrors (Heated, Lighted and Power)

57


4.10. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 9A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 4MIRRORS (HEATED, LIGHTED & POWER) CONT

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300344

31OCT0761000T AE08056610 09A

CNA1 20FEB09 ADDED A78AB, A78BB B 50367B

RIGHT HEATEDMIRROR10A15


L


A78BB16LTGN

A78AA16LTGN

A78BC16LTGN


FORWARD CHASSIS / IP(1700-63)

M78-GA16LTGN

BODY CONTROLLER# J1(1603)

M78BC16LTGN

F

M78-GC16WH

FORWARD CHASSIS / IP(1700-64)

M11-G12WH

PASS HEATEDMIRROR(3003) CH4_09

M78-GB16WH

B

B

M78AC16LTGN

A78AB16LTGN

A

LEFT HEATED MIRRORFWD HOOD MTD

(8700)

A

RIGHT HEATED MIRRORFWD HOOD MTD

(8701)

LEFT HEATED MIRROR10A16

A AF

M11-GD12WH

F

H

A78F20LTGN

A78A20LTGN

DRIVER / PASSENGERPOWER MIRROR

(3000 / 3003) CH4_09

B3

A1

A78L20RD

A2

(254M)

B4

B1

A78C20LTGN

A78D20LTGN

A4

B2

A3A78K

20LTGN

A78-G20WH

MIRROR SWITCH

A62D20DKBL

M78-GB16WH

W/ DUALHEATEDMIRROR W/ RIGHT SINGLE HEATED MIRROR

A78AC16LTGN

DRIVERHEATEDMIRROR(3000)CH4_09

A78BA16LTGN

LEFT SIDE DASHMTD DUAL POST

GND PLATE

Figure 58 Mirrors (Heated, Lighted and Power) (Cont.)

58


4.11. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, WITHOUTHYD FPB, P. 9B


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


DUAL HEATED MOTORIZED MIRRORS W/ HEATEDWINDSHIELD N/HYD FPB

CHAPTER 4

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300344

31OCT0761000T AE08056610 09B

CNA1 20FEB09 REMOVED CONN 1700 AND D 50367B

NOTE.

87A85

J3

G4

J4

86

87

30

G3

A7

8C

14

BK

A7

8A

C1

6LT

GN

A7

8A

14

LTG

N

30

8587A

86

87

A7

8-G

BH

18

WH

A7

8B

C1

6LT

GN

A7

81

6LT

GN

A7

8B

14

BK

A1 A2

B2 B1

A11

-GK

J6W

H

LEFT SIDECAB GROUND

D4

15A

FUSE F2-H (1011)

B2 A2

FUSE F7-F (1016)

RIGHT HTDMIRROR

10A15


H

LA78BA

16LTGN

A78AA16LTGN

LEFT HTDMIRROR

10A16

A78BB16LTGN

A78AB16LTGN

WINDSHIELDRELAY (LEFT)

(1019-R2)F10-G3,H4,J4

WINDSHIELDRELAY (RIGHT)

(1020-R4)

DRIVER HEATED MIRROR(3000) CH4_09

PASSENGER HEATED MIRROR(3003) CH4_09

BATTERY FEEDCH3_03

A14TA12RD

A14ND12RD

BATTERY FEEDCH3_01

WINDSHIELD

RIG

HT

GR

OU

ND

LE

FT

300530043001

C4

25A


8

A11-GD10WH

1

A7

8-G

C16

WH

A7

8-G

12

BK

Figure 59 Dual Heated Motorized Mirrors with Heated Windshield, without Hyd FPB

59


4.12. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, WITHHYD FPB, P. 9C

Figure 60 Dual Heated Motorized Mirrors with Heated Windshield, with Hyd FPB

60


4.13. RADIO (ENTERTAINMENT), SPEAKERS WITH 12 WAY CONN, P. 10

CHAPTER 4RADIO (ENTERTAINMENT), SPEAKERS - W/ 12 WAYCONNECTOR


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



02AUG0659974G AE08056610 010

ADDED CIRCUIT A86F C 50367B

RADIOCONNECTION

(1301)

A86H20LTGN

1

A86J20LTGN

A86K20LTGN

A86L20LTGN

A86-G20WH

A86F18LTGN

A86AA20LTGN

2

7

8

3

4

9

10

6

5

12

9

6

PREMIUMROOF

(2503)

7

8

D86C18LTGN

D86B18LTGN

B

LEFT REARSPEAKER(2302)

A

-

+

-

+

A86CA20LTGN

4A86EA

20LTGN

RIGHT REARSPEAKER(2301)

1

D86D18LTGN

D86E18LTGN

A86BA20LTGN

AA86DA

20LTGN

IP / ROOFCONNECTION

(2000)

5

B

13


DUAL POST STUD

CB POWER(2303)CH4_03

C86H18LTGN

C86J18LTGN

C86K18LTGN

C86L18LTGN

-

+

B

A

LEFT CONSOLESPEAKER(2305)

-

+

A

B

RIGHT CONSOLESPEAKER(2304)

LEFT FRONT +

LEFT FRONT -

RIGHT FRONT +

RIGHT FRONT -

LEFT REAR +

LEFT REAR -

RIGHT REAR -

GROUND

RADIO POWER

RADIO MEMORY

RIGHT REAR +

W/ PREMIUM TRIM

W/ PREMIUM TRIM

A86A18LTGN

A14JF12RD

A14J8RD

*A146RD


D2 C2(A12V)

FUSE F4-F (1013)

10A

D1 C1

10A

FUSE F2-E (1011)BATTERY

FEEDCH3_01CH3_35

A8620LTGN

ACCESSORYRELAY#1

(1013 / 1011)CH3_04

Figure 61 Radio (Entertainment), Speakers with 12 Way Conn

61


4.14. RADIO (ENTERTAINMENT), SPEAKERS WITH 16 WAY CONN, P. 11

CHAPTER 4RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAYCONNECTOR


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



03AUG0659974G AE08056610 011

CNA1 20FEB09 ADDED CIRCUIT A86F C 50367B

RADIO(1300)

A86H20LTGN

13

A86J20LTGN

A86K20LTGN

A86L20LTGN

A86-G18WH

A86F18LTGN

A86A18LTGN

14

11

12

15

16

9

10

8

4

6

9

6

PREMIUMROOF

(2503)

7

8

D86C18LTGN

D86B18LTGN

B

LEFT REARSPEAKER(2302)

A

-

+

-

+

A86CA20LTGN

4A86EA

20LTGN

RIGHT REARSPEAKER(2301)

1

D86D18LTGN

D86E18LTGN

A86BA20LTGN

AA86DA

20LTGN

IP / ROOFCONNECTION

(2000)

5

B

13

ACCESSORYRELAY#1(1013 / 1011)CH3_04

A62E18DKBL

7

3A54D18BN

C86K18LTGN

C86L18LTGN

C86J18LTGN

C86H18LTGN

-

+

RIGHT CONSOLESPEAKER(2304)

A

B

-

+

A

B

LEFT CONSOLESPEAKER(2305)

PARK LIGHTS

RADIO POWER

PANEL LIGHT

RADIO MEMORY

GROUND

RIGHT FRONT +

RIGHT FRONT -

LEFT FRONT +

LEFT FRONT -

RIGHT REAR +

RIGHT REAR -

LEFT REAR +

LEFT REAR -

W/ PREMIUMTRIM

W/ PREMIUMTRIM

B A

BASE 1ADAPTER(1623)


PARK MARKERCLEARANCEID LAMP10A17

G

(A12V)

A14JF12RD

*A146RD

CB POWERCH4_03

A14J8RD

LEFT SIDEDASH MOUNTEDDUAL POSTGND STUD

REAR TURNSPANEL ADAPTER

(1625)

FUSE F4-F (1013)

10A

D1 C1

FUSE F2-E (1011)

D2 C2

10A

A5816BN

M JCLUSTERCONNECTOR(1500)

DIMR OUT1PANEL LT

4A62

18DKBL

NOTE: CH3_351. * CIRCUIT A14 IS 4RD

A8618LTGN

BATTERYFEEDCH3_01CH3_35

Figure 62 Radio (Entertainment), Speakers with 16 Way Connector

62


4.15. 2-WAY RADIO, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 42 - WAY RADIO


03AUG0659974G AE08056610 012

CNA1 20FEB09 ADDED C3, E3 FUSE B 50367B

TERMINALS.

E1 F1

B

A

A8

6P

16

LTG

N

CB

A1

4H

C1

6R

D

A11

-GA

P16

WH

A8

6P

16

LTG

N

A11

-GA

P16

WH

A1

4H

F1

6R

D

2 WAY RADIOIP / ENGINECONNECTION

(6334)

OVERHEAD MTD2 WAY RADIOCONNECTION

(6900)

IGN GND BTRY

FLOOR MOUNTED2-WAY RADIOCONNECTIONS

N1

4H

C1

0R

D

+

-

BATTERY

N14-GD10WH

N14-GD10WH

2-WAY RADIO FEED FUSE

N14HB10RD

N14HC10RD

HEAT SHRINK

A B

20A

BATT RADIOPOSITIVE CONN

BATT RADIONEGATIVE CONN

A

FUSE F9-A (1018)

5A

E3

A13FM12PK

A4

A1

3F

C1

2P

K(A

13

FC

)

IGNITIONRELAY#1

(1011 / 1013)CH3_05

A3

C3

G3

Figure 63 2-Way Radio

63


4.16. WINDSHIELD WIPER, P. 13

CHAPTER 4WINDSHIELD WIPER


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



02AUG0659974G AE08056610 013

CNA1 21APR08

ADDED CIRC A11-GKJ

(4081) WAS RT GND, B 61057F

A82V16GY

B+

E6

A82D16GY

C


J2

GND

J4

4.4uH x3

G3

A82P16GY

J1

A

D

A82-G14WH


WIPER HIGH / LOWRELAY

(1012)

A8216GY

LOW

H4

PRK

H2

A82F18GY

WINDSHIELDWIPER POWER10A20C/B

G4

E7

WINDSHIELDWIPER POWER

RD1 (LSD)

HIGH

E

A82

M1

6G

Y

WIPER POWERRELAY

(1012)

G1

A82H18GY

WV50V

WIPER MOTOR(4500)

A8

2N

16

GY

WINDSHIELDWIPER

HIGH / LOWSPEED

RD2 (LSD)

A82E18GY

A82L16GY

J3

G2

2.2uFx2

A

A82K16GY

A

B

86

87

3087A

85

30

87

87A

86 85

LEFT SIDECAB GROUND

(4081)

B82B18GY

A82B20GY

A82C20GY

C1


WIPER 0

A4 7

B8218GY

5


WIPER 2

WIPER 1

11

E5

A10

WIPER SW '2'DIN12

WIPER SW '1'DIN11

B1

A9AA18GY

C9

A9V18GY

8

20WH

20GNA9

B82A18GY

ZVR

A82A20GY

A11

IP / DCM(1800)

20OR

WIPER SW 'O'DIN10

TURN SIGNALSWITCH(1810)

20RD

41

B9

S1

8G

Y

ZVR GROUNDADAPTER(1009)

B9

V1

8G

Y

A11

-GK

J6

WH

Figure 64 Windshield Wiper

64


4.17. WASHER PUMP, P. 14

Figure 65 Washer Pump

65


4.18. SWITCH PACK OPTIONAL GAUGE PACK, P. 15


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 4SWITCH PACK OPTIONAL GAUGE PACK

W/ POWER WINDOWS / LOCKS


02AUG0659974G AE08056610 015

CNA1 20FEB09 ADDED PWR WINDOW NOTE B 50367B

BODY CONTROLLER#J5

(1602)

E1

SW DATALINK(+)

SWDL+(J1708+)

GROUND

BATTERY

GAUGE SWITCH PACK(1512)

BACKLIGHT

J1939(+)

ACCESSORY

J1939(-)

7

11

10

1

8

2

A14FF16RD

A5C(+)18YL

A5C(-)18GN

A11-GJ18WH

A12FC18LTBL

A62S18DKBL

GROUND

A

B

C

BACKLIGHT

GROUND

ACCESSORYPOWER

A

B

C

D

E

SWITCH PACK(1101)

BACKLIGHT

POWER

A11-GKD18WH

A12F18LTBL

A62DB18DKBL

A3C(+)18DKBLA3A(-)

18GYA3C(-)18GY)

E2

SW DATALINK(-)

SWDL-(J1708-)

SWITCH PACK(1101A)

J1708 PRIVATECH3_11

J1939DATA LINKCH3_13

A11-GSE18WH4GROUND

10A(A12V)

ACCESSORYRELAY#1

(1013 / 1011)CH3_04

FUSE F4-K (1013)

A2 B2

L

REAR TURNSPANEL

ADAPTER(1625)

A11

-GS

10

WH



DUAL POST STUD

1A11-GE

12WH

GROUNNDADAPTER(1003)

2

E1F1 A14H8RD

FUSE F11-A (1020)BATTERYFEEDCH3_015A

A14HD12RD

A146RD

JA62

18DKBL4

DIMR OUT1 PANEL LT

A3A(+)18DKBL


G2

SWITCH PACK(1101)

BACKLIGHT

BACKLIGHT

D

GROUND

ACCESSORYPOWER

C

C

SWITCH PACK(1101A)

POWER

GROUND

E

A

A

B

B

TO PREVIOUSSWITCH PACK

TO NEXTSWITCH

PACK OROPTIONAL

GAUGE PACK

NOTE:FOR MULTIPLE SWITCHPACKS, CONNECT 1101OF NEXT SWITCH PACKTO 1101A OF PREVIOUSSWITCH PACK.

CONNECT OPTIONAL GAUGEPACK TO LAST SWITCHPACK.

SW DATALINK (+)

FADDRESSSEL

E

D

SW DATALINK (-)

F ADDRESSSEL

SW DATALINK (+)

SW DATALINK (-)

SW DATALINK (-)

SW DATALINK (+)

Figure 66 Switch Pack Optional Gauge Pack

66


4.19. ROOF AUXILIARY LOAD, P. 16

CHAPTER 4ROOF AUX LOAD


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



03AUG0659974G AE08056610 016

CNA1 20FEB09 CIRC A12V WAS A12VA C 50367B

A1

2U

16

LT

BL

A1

2-G

C16

WH

A1

2-G

B1

6W

H

A1

2X

18

LTB

LA12Y

18LTBL

A1

2V

18

LTB

L

A12-GA16WH

A12-GD16WH

A62U18DKBL

IP / AUX ROOF(2021 / 2020) A B

D5

8W

14

BN

D5

8-G

W14

WH

D4D3

C4 C3

A12Z16LTBL

IP MTD ROOF AUXLOAD SWITCH

(1106)

2B

3

7

9

8

AUX ROOFRELAY

(1010)

ROOF AUX LOADCONNECTIONS

HEAT SHRINK

85

87

8630

1 14 GROUND ADAPTER(1006)

A1

2V

12

LT

BL

5A

A2

F2

FU

SE

F9

-B (

10

18

)

(A1

2V

)

FUSE F6-B (1015)

20A

A1

4W

6R

D

B3 A3

A1

4N

B1

2R

D

A1

4N

8R

D

BATTERYFEED

CH3_01

ACCESSORY RELAY#1

(1013 / 1011)CH3_04

LEFT SIDECAB GROUND

A11-GD10WH

E2

LO

CA

TE

D I

N U

PP

ER

RIG

HT

FR

ON

T R

OO

F

LO

CA

TE

D I

N U

PP

ER

RIG

HT

FR

ON

T R

OO

F

PANEL LIGHT FEED(1002)

CLUSTERCONNECTOR

(1500)

A

J

A62B18DKBL

DIMROUT2PANELLT

5

A11

-GK

J6

WH

Figure 67 Roof Auxiliary Load

67


4.20. SATELLITE COMMUNICATION � QUALCOMM IMCT, P. 17

CHAPTER 4

SATELLITE COMMUNICATION - QUALCOMM IMCT


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



02AUG0659974G AE08056610 017

W/

RT

SID

EW

AR

NIN

G

W/

BO

TH

RT

SID

EW

AR

NIN

G

AND A13BH

CNA1 20FEB09 ADDED CIRCUITS A13B C 50367B

A62B18DKBL

ANTENNA COMMUNICATIONUNIT

J1708PUBLICDATA LINKCH3_10

6

24 WHOR

SHIELDED CABLES

(DU_TX-/TX)

18 WHGY

YL

(J1708+/TX)BN

18 BN

C

BK16 BK

(DU_GND)

(DU_RX-)

SHIELDEDCABLES

(DU_GND)

TTRACS (ETRACS)

(DU_RX-/RX)

YL16 YL

F

BK

B

C

D

2

(BAT-)

(DU_TX-TX)

(DU_TX+)

A

18 GY

WH18 WH

18 GY

E

(AXLE)(NOT USED)

M

(DU_RX+)

YL16 YL

L

(BAT+)

7

KRD

18 RD

(IGNITION)

(BAT-)

ADHESIVE HEATSHRINK SLEEVE

18 BL

H

V

PANIC

(DU_VCC)

S

18 WHGND

18 OR

R

T

IMCT SYSTEM QUALCOMMCONNECTOR POWER

(2703)

3

18 WHBK (DU_GND)

B

(DU_RX-RH)24 WHRD

(LOOP)

(DU_VCC)

E

(DU_VCC) 18 WHYL 8

R

(DU_YX+)4

(BAT+)

BK16 BK

9

24 WHBL

1

5

B

(LOOP)

(NC)

18 BK

A

W

A

U

24 WHVT

J

(J1708-/RX)

(DU_GND)

AXLE

(DU_VCC)

GN18 GN

GF

LIGHTS /RPM

A3AB(-)18GY

A3AB(+)18DKBL

F

C

A

B

E

D

QUALCOMMPOWER

(2702 / 1902)

D3AB(-)18GY

D3AB(+)18DKBL

D62B16DKBL

D13F16PK

D14AF16RD

D11-GG16WH

A14AF18RD

A13FG18PK

A11-GAA18WH

MESSAGEWAIT

A

A1

3B

18

PK

RIGHT BANKOPTIONAL

WARNINGLIGHTS(1510)

H

A1

3F

C1

2P

K

10A

D3

FU

SE

F4

-G (

10

13

)

C3

G4

(A1

3F

C)

IGNITIONRELAY#1

(1011 / 1013)CH3_05

G2

A1

3F

B1

2P

K

IGNITIONRELAY#2(1012 / 1014)CH3_05

(A1

3F

B)

A1

10A

FU

SE

F5

-J (

10

14

)

D2

A1

4W

6R

D

C2

FU

SE

F2

-F (

10

11

)

BATTERYFEED

CH3_01

A14

M8

RD

A1

4M

C1

2R

D

10A

B1

A (PANIC)(NOT USED)

LEFT SIDECAB GROUND

A11-GD10WH

1


6

A11

-GK

J6W

H

A13

BH

18

PK

A1

3B

18

PK

Figure 68 Satellite Communication � Qualcomm IMCT

68


4.21. SATELLITE COMMUNICATION � TRIPMASTER, P. 18

CHAPTER 4SATELLITE COMMUNICATION - TRIPMASTER


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



26JUL0659974G AE08056610 018ADDED CIRC A11-GKJ

CNA1 21APR08 (4081) WAS RT GND, B 61057F

18YL

18GY

18BK

18BK

18RD

18PK

14OR

A50S18YL

A11-GSD18WH

A3AC(-)18GY

A3AC(+)18DKBL

A14SD18RD

A13SD18PK

A70EA18OR

B70R18OR

B70CD18GY

A70DA18GY

DCM / IP(1800)

D1

D2

BRAKE PRESSURESWITCH(1825)

C

D

F

C

E

D

A

B

G

TRIPMASTERDATA MAX

CONNECTION(827)

TRIPMASTER DATA RECORDER

SWITCH 2(LIGHT)

GROUND

J1708(-)

J1708(+)

+12V BATTERY

IGNITION

SWITCH 1(BRK)

A52AB18YL

A53AB18YL

A5

3A

BA

18

YL

TRIPMASTER HEADLIGHTINPUT RELAY

(1019)

C1

A2 C2

A11-GSH18WHA

53

-G1

8G

Y

J1708PUBLICCH3_09

A1

LEFT HEADLIGHTTURN / SIGNALHARNESS(8001)CH9_12

{

85

87

8630

HEAD LIGHT W/ TRIPMASTER &

N/ SNOWPLOW

C2A14M8RD

10A

FUSE F2-F (1011)

A14MC12RD

D2

A1

4W

6R

D

BATTERYFEED

CH3_01


1

5

A11-GD10WH

FUSE F5-J (1014)

(A13FB)A2

IGNITIONRELAY#2

(1012 / 1014)CH3_05

B1 A1 A13FB12PK

10A

LEFT SIDECAB GROUND

(4081)

G2

A11

-GK

J6W

H

Figure 69 Satellite Communication � Tripmaster

69


4.22. COMPUTER PREWIRED � XATA SYSTEM, P. 19

CHAPTER 4COMPUTER PREWIRED - XATA SYSTEM


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE





A1

4E

A1

6R

D

CXATA MODULE(1910)B

A11

-GM

A16

WH

A3

BE

(+)

18

DK

BL

A3

BE

(-)

18

GY

D

J1708 DATA LINKPUBLICCH3_10

DCM / IP(1800)

BRAKE PRESS SW(1825)

A14EB18RD

D2

C

D

D1

A1

4E

BA

18

RD

J1

70

8(-

)

PO

WE

R

GR

OU

ND

J1

70

8(+

)

A

BR

AK

E

B70R18OR

B70CD18GY

A11

-GD

10

WH


1

5

LEFT SIDECAB GROUND

(4081)

C2A14M8RD

10A

FUSE F2-F (1011)

A14MC12RD

D2A14W6RD

BATTERYFEED

CH3_01

E1

RD

GN

WH

BK

XATA APPLICATION MODULE (XAM) / MOBILE APPLICATION SERVER (MAS) VEHICLE INTERFACE MODULE

DIS

PL

AY

CA

BL

E

XATA

A11

-Gkj

6W

H

Figure 70 Computer Prewired � XATA System

70


4.23. CADEC GPS SYSTEM, P. 20

CHAPTER 4CADEC GPS SYSTEM


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE





ACADEC GPSCONNECTOR

(830)

A3CE(-)18GY

A3CE(+)18DKBL

D3CE(+)18DKBL

A11

CE

-G1

6W

H

A1

3C

E1

6P

K

A1

4C

E1

6R

D

B

DC

CADECCONNECTOR#1

(74)

BATTERYFEED

CH3_01

D3CE(-)18GY

E

A

CADECJ1708 (+/-)

(73)

CADECCONNECTOR#3

(76)

BD14CE1

16RD

D13CE216PK

A

C

D13CE316PK

D14CE316RD

D13CE116PK

D11CE3-G16WH

A

B

C

CADECCONNECTOR#2

(75)

D11CE1-G16WH

D14CE216RD

D11CE2-G16WH

A

B

C

J1708 PUBLICDATA LINKCH3_10


5 1

A11-GD10WH

FUSE F5-J (1014)

B1

(A1

3F

B)

A1

IGNITION RELAY#2

(1012 / 1014)CH3_05

A2

C2

A14

M8R

D

10A

FUSE F2-F (1011)

A14MC12RD

D2

A1

4W

6R

D

LEFT SIDECAB GROUND

(4081)

10A

A13FB12PK

B

D1

4C

E1

6R

D

D1

3C

E1

6P

K

D11

CE

-G1

6R

D

A11-GKJ6WH

Figure 71 Cadec GPS System

71


4.24. SATELLITE COMMUNICATION � MOBILEMAX, P. 21

CHAPTER 4SATELLITE COMMUNICATION - MOBILEMAX


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



59974G59974G AE08056610 021A13BH

CNA1 20FEB09 ADDED CKTS A13B AND C 50367B

A3

AB

(-)

18

GY

B

MOBILEMAXPOWER / IPCONNECTOR

(1242)

F

A3

AB

(+)

18

DK

BL

A14

AH

18

RD

A1

4A

F1

8R

D

A G

A1

3F

G1

8P

K

A11

-GG

B18

WH

A11

-GG

A1

8W

H

E D C

J1708 PUBLICDATA LINK

CH3_10

1

6

5

GROUNDADAPTER(1006)

LEFT SIDECAB GROUND

D2

A2

FUSE F2-F (1011)

A14MC12RD

A1

4W

6R

DA

14

M8R

D

10A

BATTERYFEED

CH3_01

B1A1

FUSE F5-J (1014)

A13FB12PK

10A

C2

(A1

3F

B)

A11-GD10WH

IGNITIONRELAY#2

(1012 / 1014)CH3_05

A13

BH

18

PK

C3

A1

3F

C1

2P

K

IGNITIONRELAY#1

(1011 / 1013)CH3_05

A

FU

SE

F4

-G (

10

13

)

H

(A1

3F

C)

D3

A6

2B

18

DK

BL

RIGHT BANKOPTIONALWARNINGLIGHTS(1510)

10A

G4

MOBILEMAXDISCRETE

(1243 - B)

A11

-GK

J6

WH

A1

3B

18

PK

A1

3B

18

PK

MESSAGEWAITW

/ R

T S

IDE

WA

RN

ING

W/

BO

TH

RT

SID

E W

AR

NIN

G

Figure 72 Satellite Communication � MobileMax

72


4.25. SELF CONTAINED AIR SEAT, P. 22

CHAPTER 4SELF CONTAINED AIR SEAT


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



02AUG0659974G AE08056610 022ADDED CIRC A11-GKJ


BADRIVER SEATPOWER(1918)

AH

14

WH

AD

14

RD

A11-G10WH

GROUNDADAPTER(1008)

13

1

A1 B1

FUSE F7-E (1016)

A1

4F

8R

DA

14

FE

12

RD

BATTERYFEED

CH3_01

A1

4W

6R

D

LEFT SIDECAB GROUND

(4081)

A11-GN14WH

A14A14RD

10A

A11

-GK

J6

WH

Figure 73 Self Contained Air Seat

73


4.26. HEATED SEATS, P. 23

CHAPTER 4HEATED SEATS


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE





B A

A1

05

-GB

16

WH

A1

05

B1

6LT

GN

A1

05

-G16

WH

A1

05

16

LT

GN

A1

05

-GA

16

WH

A1

05

A1

6LT

GN

A BHEATED SEAT

PASSENGER(1935)

A1

05

-G18

WH

A1

05

18

LT

GN


LEFT SIDECAB GROUND

(4081)

A11-G10WH

14

1

*10A OR 20A

A13FR12PK

B3A13FT12PK

A3

FUSE F7-G (1016)

HEATED SEATN/ PASSENGER SEAT

HEATED SEATDRIVER(1918)

HEATED SEATW/ PASSENGER SEAT

*10A - DRIVER SEAT 20A - DRIVER SEAT &

PASSENGER SEAT

A3

A1

3F

A1

2P

K

A4

G4

(A1

3F

A)

IGNITIONRELAY#3

(1012 / 1014)CH3_05

A11

-GK

J6W

H

Figure 74 Heated Seats

74


4.27. AWARE SYSTEM, P. 24

CHAPTER 4AWARE SYSTEM


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



02AUG0659974G AE08056610 024F5-D

CNA1 20FEB09 FUSE F5-J WAS FUSE C 50367B

A14A16RD

6

1

AA218GY

AA418GY

AA518GY

AA318GY

AA118GY

A11-GM18WH

A3H(+)18DKBL

4

5

8

9

10

7

1

AA618GY

A13AA16PK

A11-GL18WH

A5H(+)18YL

A5H(-)18GN

3

12

9

10

5

11

4

2A3H(-)

18GY

AOUT118WH

A9V18GY

A9

VA

18

GY

A9V18GY

A6VDC18GY

BATTERY

IGNITION

CHASSIS-G

J1939'+'

J1939'-'

PMM OUT1

VOLTAGEREFERENCE

GROUND

ANALOGIN 6

ANALOGIN 2

ANALOGIN 4

ANALOGIN 5

ANALOGIN 3

ANALOGIN 1

ANALOGGROUND

J1708'+'

J1708'-'

A62A18GY

2B

3

7

A9VA18GY

9

8

A11-GN18WH

J1939ADAPTERCH3_13

TELEMATICS ALERT SWITCH(9994)


CH3_10

A9VB18GY

W/ ALERT SWITCH &BODY BUILDER

TELEMATICS 1(1J)

W/ BODYBUILDER

W/ ALERTSWITCH

JNA118GY

MA318GY

2

NA418GY

TELEMATICS AWAREVEHICLE CONTROLLER

(SEE NOTE)

55

B

N9VA18GY

56 6

H

M9VA18GY

NA518GY

MA418GY

3

KN11-GM18GY

MA118GY

57

8

FNA218GY

54

5

INA318GY

FORWARD /CENTER CHASSIS

(9300)

M11-GM18GY

IP / FORWARDCHASSIS(1700)

53

58

7

G

MA218GY

MA518GY

59

4

52

D

1M6VDC18GY

N6VDC18GY

A11-G10WH

12


113

10A(A13FB)


A2FUSE F5-J (1014)

B1

10A

B1

FUSE F7-E (1016)

A1 A14F8RD

BATTERYFEEDCH3_01

A13FB12PK

A14W6RD

LEFT SIDECAB GROUND

VOLTAGEREFERENCE

+5V DC

TELEMATIC 2(2J)

NOTE:HARNESS SUPPLIED WITH BLUNT CUT CIRCUITS AND HAVE HEAT SHRINK


K

A62B18DKBL

DIMROUT2PANELLT


A

5

A11

-GK

J6W

H

A14FE12RD

A1

Figure 75 Aware System

75


4.28. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25

CHAPTER 4COLLISION AVOIDANCE SYSTEM - EATON VORAD


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



02AUG0659974G AE08056610 025DESCRIPTION WAS RETURN

CNA1 15JUN09 R/D 1227M PIN C15 C 61996M

BODYCONTROLLER#J1

(1603)

J1708(+)

C

A

A67E18LTBL

K

RIGHT TURN

A

10A


IGNITION

C7

A73J18LTBL

A57A16OR

A5AG(+)18YL

A98VE(-)16BK

A67E16LTBL

H

IGNITIONRELAY#2(1012/1014)CH3_05

C8

C15

A5AG(-)18GN

J

C2D2

EATON VORAD CONN#2(1231)

G


CH3_09

RIGHT FRONTTURNSIGNAL10A4

A98VE(+)16BK

A5AK(+)18YL

A5AK(-)18GND8

FUSE F5-F (1014)

A57NA18OR

C1

J1939(+)

A98EV(-)18GY


J1708(-)

A98EV(+)18DKBL

D7

(A13FB)

J1939(-)

EATON VORAD CONN#1(1230F)

BA67-G16WH

POWERGROUND

A67-G16WH

1

C2

LEFT SIDECAB GROUND

(4081)

A11-G10WH

A67-GA16WH


VORAD CPU GND(GROUND LOCATED IN SPLICE

CONNECTOR BEHIND CENTER PANEL)

9

A6

7-G

B16

WH

A11

-GK

J6

WH

Figure 76 Eaton Vorad Collision Avoidance System

76


4.29. EATON VORAD COLLISION AVOIDANCE SYSTEM (CONT.), P. 26

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

21MAR07 AE08-56610 26

CHAPTER 4

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

COLLISION AVOIDANCE SYSTEM - EATON VORAD (CONT)

60782A

300357

SSD,SSGND

V BUS(+)

A73X16LTBL

EATON VORADANTENNA ASSY

(8900)

37

B

3A73N

16LTBL

A73V16LTBL

M67D16VT

M67A16VT

DC RTRN

C6

26

A73N18LTBL

H

4

11

A73V18LTBL

SSD,ROUT

A73L16LTBL

C14

24

B

RSS

J1939 SPLICE VORAD DRIVER DISPLAY

(1228)

2

A73X18LTBL

D

3

A73U18LTBL

F

VORAD RIGHTSIDE SENSOR

(1240F)

A73W16LTBL

C3

PC RTRN

A73M18LTBL

V BUS(+)

A67C16LTBL

4

F

1

K

A67B16LTBL

POWER

C

38

M67C16VT

A67D18LTBL


A67A18LTBL

E

A

N73AF16LTBL

A73L18LTBL

SSD,SSPWR

V BUS(-)

A73AF16LTBL

A67D16LTBL

M67B16VT

D5

A67A16LTBL

DA73U

16LTBL

V BUS(-)

N73R16LTBL

VORAD SIDE DISPLAY (1229)

IP / FWDCHASSIS(1700)

C4

B

C

C16

A67C18LTBL

2

A73P16LTBL

EATON VORAD CONN#1(1230F)

A

C5

A73M16LTBL

D3

C12

D6

A7

3R

16

LT

BL

10N73M

16LTBL

POWER

D

C13

A73P18LTBL

D4

A

G

E

A73W18LTBL

C

A73T16LTBL

A73S16LTBL

A67B18LTBL

9

41

40

39

FWD CHASSIS /CENTER HARNESS

(9300)

M73R16LTGN

M73AF16LTGN

M73M16LTGN

FUSE F5-D (1014)

J

(A13FA)B70R18OR

10A

G4

D2

BRAKE PRESS SWITCH(1825)

C

BRAKE

H4IGNITION RELAY#3(1012 / 1014)

CH3_05

A70CD16LTBL

A70CD18OR

DB70CD16GY

IP / DCM(1800)

D1A70R18OR

C9

EATON VORAD CONN#2(1231)

Figure 77 Eaton Vorad Collision Avoidance System (Cont.)

77


4.30. DRIVER DISPLAY, P. 27

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 4

AE08-56610 27

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

DRIVER DISPLAY

60782A

1

ENGINE DISPLAYCAT

(1556)

A3BC(+)18DKBL

6

A14SE18RD

A11-GSE18WH

2

A13SE18BK3

A62BB18DKBL

4

A3BC(-)18GY

5J1708 PUBLIC

DATA LINKCH3_10

A3BC(+)20DKBL

A11-GSE18WH

A

F

ENGINE DISPLAYCUMMINS(1557)

A14SE18RD

E

B

A13SE18PK

C

A62BB18DKBL

DA3BC(-)

20GY

CAT ENGINE

ISM ENGINE

A11-GAJ18WH

A

J

LOOP BACKCONNECTION

(1558)


CH3_10

1

A11-GE12WH


DUAL POST STUD

GND ADAPTER (1003)

2

E1 F1A14H8RD

FUSE F11-A (1020)

A14HD12RD

BATTERYFEED

CH3_01

A146RD

C2

(A1

3F

B)

D2


10A

FUSE F5-F (1014)

GND ADAPTERCONNECTOR

(1003)

A11-GE12WH

2 1

A14H8RD

BATTERYFEED

CH3_01

A146RD

F1

5A

A14HD12RD

(A1

3F

B)


C2

10A

D2

5A

FUSE F11-A (1020)

G2

G2


DUAL POST STUD

FUSE F5-F (1014)

AB


A62B18DKBL

CLUSTERCONNECTOR

(1500)

5

DIMROUT2PANELLT

A62B18DKBL 5

AB


DIMROUT2PANELLT

CLUSTERCONNECTOR

(1500)

Figure 78 Driver Display

78


4.31. BACK-UP CAMERA, P. 28


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 4BACK-UP CAMERA

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300357

21MAR0760782A AE08056610 028

CNA1 20FEB09 REVISED & REDRAWN C 50367B

GB

12

RD

18

RD

GB

12

BK

18

LTG

N

GB

12

-G1

8B

KA

67

-GA

18

WH

A6

7H

18

GY

A6

7F

18

GY

BBACK-UPMONITOR CONNECTION(6901)

C


10

1A11-GE

12WHTURN SIGNAL

ADAPTER(400) CH9_01,02

D2

(A1

3F

B)

C2

IGNITIONRELAY#2

(1012 / 1014)CH3_05

FU

SE

F5

-F (

10

14

)

10

A

SIG

NA

L

1 3

GR

OU

ND

4

BACK-UP MONITORCONNECTION

(9999)

SU

PP

LY

A


DUAL POST STUD

Figure 79 Back-Up Camera

79


4.32. SATELLITE COMMUNICATION � QUALCOMM MCT, P. 29

CHAPTER 4

SATELLITE COMMUNICATION - QUALCOMM MCT


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300357

21MAR0760782A AE08056610 029A13BH

CNA1 20FEB09 ADDED CIRCUITS A13B & B 50367B

W/ RT SIDEWARNING

W/

BO

TH

RT

SID

EW

AR

NIN

G

C2

11-GQA16WH

BATTERYFEED

CH3_01

A62B18DKBL

14QB16OR

(A1

3F

B)

D3

A1

RIGHT BANKOPTIONAL

WARNINGLIGHTS(1510)

A

(A1

3F

C)

A1

4M

C1

2R

D

G4

F

D2

A1

3B

18

PK

A14AF18RD

A

QUALCOMMPOWER

(2700 / 1902)

A

E

MESSAGEWAIT

62QA16LTGN

A13FG18PK

A1

4W

6R

D

C3

D

11-GQB16WH

G2

D

A1

4M

8R

D

C

13QA16DKBL

F

10A

FU

SE

F5

-J (

10

14

)

FU

SE

F2

-F (

10

11

)

QUALCOMMPOWER CONN

(2701)


LEFT SIDECAB GROUND

11GQ16WH

B1

COOMUNICATIONCONNECTOR UNIT

(2701G)

B D13F16PK

1

H

A11-GAA18WH

C

14QC16RD

D14AF16RD

IGNITIONRELAY#1

(1011 / 1013)CH3_05

D

10A

A11-GD10WH

C

A1

3F

C1

2P

K

10A

14QA16RD

E

FU

SE

F4

-G (

10

13

)

B

A1

3F

B1

2P

K

D11-GG16WH


D62B16DKBL

6

BATTERY(+)

BATTERY(+)

WARNINGLIGHT

IGNITIONPOWER

GROUND

GROUND

A11

-GK

J6

WH

A13

BH

18

PK

A1

3B

18

PK

Figure 80 Satellite Communication � Qualcomm MCT

80


4.33. SATELLITE COMMUNICATION � QUALCOMM IMCT WITH MVPC KEYBOARD,P. 30

CHAPTER 4SATELLITE COMMUNICATION - QUALCOMMIMCT W/ MVPC KEYBOARD


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300357

21MAR0760782A AE08056610 030ADDED CIRC A11-GKJ

CNA1 21APR08 (4081) WAS RT GND, A 61057F

A1

BATTERYFEED

CH3_01

A14FE12RD

B1A14MV16RD

MVPC FEED(1338)

A1

4W

6R

D

B

A1

4F

8R

D

E5

FUSE F7-E (1016)


LEFT SIDECAB GROUND

(4081)

1

A11-GMV16WH

BKE4

10A

A11-GD10WH

ARD

5

A11

-GK

J6W

H

Figure 81 Satellite Communication � Qualcomm IMCT with MVPC Keyboard

81


4.34. SATELLITE COMMUNICATION � QUALCOMM TMCT, P. 31

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 4

AE08-56610 31

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

SATELLITE COMMUNICATION - QUALCOMM TMCT

60782A

(DU_5V)

P3

6

7

22 VT

22

DRAIN WIRES FROM END OF CABLEJACKET TO PIN 22 WITH HEATSHRINKSLEEVING

(DU_TX-/TX)

YL

22 ORBK

(PANIC)

22 WHRD

9

6

(TTRACS)

(DU_TX+)

(DU_TX)

P2

22 BLWH

(GPIN3)

1

22 GY

4

(AUX_TX)

(GPOUT3)

7

OR

3

(AUX_TX)

22 WHBK

17

(AXLE)

(DU_GND1)

ADHESIVE HEATSHRINKSLEEVE

(TTRACS)

(RPM)

(DU_RX)

(PCS)

RD

(GPIN2)

2

BK

5

TERRESTRIALCOMMUNICATION

UNIT(TCU)

(GPOUT2)

(DU_GND)

VT 9

(RPM)

22 WHYL

22 BKWH

18

(DU_GND2)

(GPS)

GN

(GPOUT2)

A1

22 GNWH

3

7

(GPIN3)

SHIELDED CABLES

(DU_GND)

(GPS)

2

(AUX_RX)

6

22 GNBK

5

(PANIC)

(DU_RX-/RX) BL

(GPIN1)

A3

22 OR

21

13

(GPIN2)

23

(BAT+)

(PCS)

5

(AXLE)

9

4

(AUX_GND)

SHIELDED CABLES

(CU_AWAKE)

GY

(AUX_GND)

22 BL

11

(GPIN1) 8

(BAT+)

(GPOUT3)

(AUX_RX)

(DU_RX+)

ANTENNA CABLECONNECTOR

VT(DU_5V) 8 8 (CU_AWAKE)

WH

WH

DISPLAY CABLECONNECTOR

ACCESSORY CABLECONNECTOR

Figure 82 Satellite Communication � Qualcomm TMCT

82


4.35. SATELLITE COMMUNICATION � QUALCOMM TMCT(CONT.) , P. 32

CHAPTER 4SATELLITE COMMUNICATION - QUALCOMM TMCT (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300357

21MAR0760782A AE08056610 032A13BH

CNA1 20FEB09 ADDED CIRCUITS A13B & B 50367B

W/

BO

TH

RT

SID

EW

AR

NIN

G

W/

RIG

HT

SID

E

WA

RN

ING

E

F

25

BK18 BK

(J1708+)

12

(J1708-)

WH22 WH

(BTRY+)

(BTRY-)

TERRESTRIALCOMMUNICATION

UNIT(TCU)

1

(BTRY-)

16

14

2

RD22 RD

BK18 BK

(BTRY+)

BR22 BR

(IGN)

YL18 YL

24

B

A

YL18 YL

D

QUALCOMM POWERCONNECTOR

(2701F)

12 GN22 GN

(MESSAGELIGHT)

C

H

A14

M8R

D

A1

3F

B1

2P

K

C

FU

SE

F2

-F (

10

11

)

B1

6

A1

A11-GAA18WH

E

D2

C3

B

J1708PUBLICDATA LINKCH3_10

A1

3B

18

PK

A


IGNITIONRELAY#1

(1011 / 1013)CH3_05

A1

3F

C1

2P

K

A3AB(+)18DKBL

A3AB(-)18GY

A1

4M

C1

2R

D

A11-GD10WH


A14AF18RD

10A

D3

A62B18DKBL

MESSAGEWAIT

D

A1

4W

6R

D

G4

RIGHT BANKOPTIONAL

WARNINGLIGHTS(1510)

BATTERYFEED

CH3_01

G2

10A

F

10A

(A1

3F

B)

A13FG18PK

FU

SE

F5

-J (

10

14

)

FU

SE

F4

-G (

10

13

)

1

C2

A

QUALCOMMPOWER

(2700M / 1902)

LEFT SIDECAB GROUND

(A1

3F

C)

D14QA16RD

D11-GQ16WH

D62QA16RD

D13QA16PK

D3EP(+)18DKBL

D3EN(-)18GY

SHIELDED CABLES

POWER CABLECONNECTOR

A11

-GK

J6

WH

A13

BH

18

PK

A1

3B

18

PK

83


4.36. AIR SHIELD LIGHT, P. 33

CHAPTER 4AIR SHIELD LIGHT


DRAW NDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300357

21MAR0760782A AE08056610 033ADDED CIRC A11-GKJ

CNA1 21APR08 (4081) WAS RT GND, A 61057F

A58

C18

BN

IP / AUX ROOF(2021 / 2022)

A B

BK

18B

K

WH

18W

H

A58-GC18WH

CONTROL FOR AIR SHIELD LIGHT = (HEAD LIGHTS AND OR PARK LIGHTS) AND ACC

HEAT SHRINK

1

12


F

A68

A16

BN

BODYCONTROLLER#J2

(1604) LEFT SIDECAB GROUN

(4081)

A11-GD10WH

A B

BK

18B

K

WH

18W

H

AIR SHIELDLIGHT CONNECTOR

(5117)

(LOCATED IN UPPERRIGHT REAR ROOF)

AIR SHIELD LIGHTCONNECTIONS

(LOCATED IN UPPERRIGHT REAR ROOF)

A11

-GK

J6W

H

AIR SHIELDLIGHTS

Figure 84 Air Shield Light

84


4.37. SEATBELT AND SEAT SENSOR, P. 39

AA BB

SEATBELT & SEAT SENSOR

B AA

CHAPTER 4

B

ROOF IP (1)SEAT

CONNECTION(8996)

B

SEATBELTSEAT

INDICATOR(8999)CH4_41

B

GROUNDADAPTER(8995)CH3_36

AA


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



30MAR0961976B AE08056610 039RELEASE.

IJW8 06APR09 IJW8/PMH4/INITIAL A 61976B

D11

-GG

A18

WH

PASSENGERSEAT

SWITCH(2998)

9

A11

-GC

18

WH

PASSENGERSEATBELT

SWITCH(2999)

4

D11

-GG

18

WH

D11

-GB

A18

WH

A11

-GG

A1

8W

H

1

D11

-GB

18

WH

D11

-GH

A18

WH

A11

-GC

A1

8W

H

DRIVERSEATBELT

SWITCH(2997)

D11

-GJA

18

WH

2D

11-G

H18

WH

FRONTCENTER

SEATSWITCH(3001)

DRIVERSEAT

SWITCH(2996)

6

D11

-GC

18

WH

A11

-GJ

18

WH

D11

-GA

A18

WH

A11

-GA

A1

8W

H

8

FRONTCENTER

SEATBELTSWITCH(3000)

D11

-GJ

18

WH

A11

-GB

18

WH

A11

-GB

A1

8W

H

D11

-GA

18

WH

3 1110

A11

-GJA

18

WH

A11

-GA

18

WH

5

D11

-GC

A18

WH

12A

11-G

H1

8W

H7

A11

-GH

A1

8W

H

A11

-GG

18

WH

Figure 85 Seatbelt and Seat Sensor

85


4.38. SEATBELT AND SEAT SENSOR (CONT.), P. 40

AA BB

SEATBELT & SEAT SENSOR (CONT)

B AA

CHAPTER 4

B

ROOF IP (2)SEAT

CONNECTION(8997)

B

SEATBELTSEAT

INDICATOR(8999)CH4_41

B

GROUNDADAPTER(8995)CH3_36

AA


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



30MAR0961976B AE08056610 040RELEASE.


D11

-GK

A18

WH

RIGHT REARSEAT

SWITCH(2992)

9

A11

-GF

18

WH

RIGHT REARSEATBELT

SWITCH(2993)

4

D11

-GK

18

WH

D11

-GE

A18

WH

A11

-GK

A1

8W

H

1

D11

-GE

18

WH

D11

-GL

A18

WH

A11

-GF

A1

8W

H

LEFT REARSEATBELT

SWITCH(2995)

D11

-GM

A18

WH

2

D11

-GL

18

WH

REARCENTER

SEATSWITCH(2991)

LEFT REARSEAT

SWITCH(2994)

6

D11

-GF

18

WH

A11

-GM

18

WH

D11

-GD

A18

WH

A11

-GD

A1

8W

H

8

REARCENTER

SEATBELTSWITCH(2990)

D11

-GM

18

WH

A11

-GE

18

WH

A11

-GE

A1

8W

H

D11

-GD

18

WH

3 1110

A11

-GM

A1

8W

H

A11

-GD

18

WH

5D

11

-GF

A18

WH

12

A11

-GL

18

WH

7

A11

-GL

A1

8W

H

A11

-GK

18

WH

Figure 86 Seatbelt and Seat Sensor (Cont.)

86


4.39. SEATBELT AND SEAT SENSOR (CONT.), P. 41

CHAPTER 4SEATBELT & SEAT SENSOR (CONT.)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, - *U00PMH4

30MAR0961976B AE08056610 041RELEASE


A5D(+)18YL

5

7

6

SEATBELTSEAT INDICATOR

(8999)

A5D(-)18GN

6

A14R18RD

A13P20PK

A3D(+)20DK BL

2

3

4

A11-GF18WH

7

A11-G18WH

A11-GM18WH

A3D(-)20GY

A11-GL18WH 8

A11-GE18WH 5

A11-GK18WH

A11-GD18WH

9

4

1

J1939 SPLICE(1025)CH3_13

J1708 PUBLIC(+)(1660)J1708 PUBLIC(-)(1661)

CH3_09


(8997)CH4_40

10

3A11-GC18WH

A11-GJ18WH

A11-GH18WH

11

A11-GB18WH 2

A11-GG18WH

A11-GA18WH

12

1


(8996)CH4_39

GROUND-SEAT &SEATBELT (8995)

CH3_36

BATTERY FEED(1016)CH3_02

IGN_RELAY #3CH3_08

(8998)SEATBELT

DATA RECORDER

Figure 87 Seatbelt and Seat Sensor (Cont.)

87


12V CHARGING + CRANKING SYSTEM (CHAPTER 5)

5.1. STARTING AND CRANKING I6 / V8 ENGINE WITH MANUAL TRANSMISSION, P. 1


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 5STARTING & CRANKINGI6 / V8 ENGINE W/ MANUAL TRANSMISSION


29AUG0659974G AE08056611 001

CNA1 20FEB09 REMOVED A15 - CTR PNL D 50367B

AND K10-GB

A17

M1

8P

K

K1

4H

2R

D

18

K17L18PK

THERMALOVERCRANK

(6304)

K1

7K

18

PK

A1

7C

16

PK

K1

7M

18

PK

LEFT SIDE FRAME GND(LOCATED AT LEFT FRAME

RAIL NEAR STARTER)

2/0

BK

16 15

K1

7C

16

PK

A1

7A

18

PK

A17H16PK

A1

7B

18

PK

K1

7E

18

PK



C11

B9

6A

18

PL

B1

7H

18

PK

B9VB18GY

B1

7J

18

PK

A9

V1

8G

Y

A4

E5

D8

A9

7A

18

PL

B4

A1

7H

B1

8P

K

CLUTCHSWITCHINPUTAIN4

A9AA18GY ZVR

IP / DCM(1800)

B3

A4

A3

B4

CLUTCH SWITCH(1807)

NOTES:WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2-12BLWITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2-10RSWITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3-10RSFOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL

2/ORD

KEY SWITCH(1100)

ROCKER START SW(1105) CH5_08

A17BA16PK

N/ ROCKER START

12

00

OH

M

12

00

OH

M+

-

C

IGN

DA

BATT

S

B

ACCOFF

A DB C

FUSIBLELINKS

D7

65

ECM(6020)

7

*K17F16VT

IP /ENGINE(1702)

K2-G

B

R

SEE NOTE

ALTERNATOR

G

K2

D110A C1

A146RD

FUSE F3-A (1012)

A14PB12RD

A14P8RD

FUSE F5-E (1014)

C1

10A

D1

W/ ROCKER START(I6 ONLY)

(A13FB)

IGNITIONRELAY #2CH3_05

3087

A

86

87

85

A

M

BB

S

S

G

B

S


STARTENABLE

RELAY

*KECI18VT

*K1

7B

18

PK

N/ THERMAL OVERCRANKPROTECTION

SEE NOTE

1/ORD+

- 1/OBK

1/ORD

BATTERIES

ENGINECRANK

INHIBIT

BATTERYFEED

CH3_01CH3_34CH3_35

LEFT SIDEDASH MTDDUAL POSTGND PLATE

1B9V

18GY


2

2/0

BK

LEFT SIDEENGINEBLOCKGROUND

* W/ V8 ENGINE

K11

-GL

2W

H

W/ THERMALOVERCRANK

PROTECTION

A1

51

8R

D

START RELAY(1010)

W/ CH3_34 - A14/4RD

Figure 88 Starting and Cranking I6 / V8 Engine with Manual Transmission

88


5.2. STARTING AND CRANKING CAT WITH EURO IV ISM ENGINE & IBB ENGINE WITHMANUAL TRANSMISSION, P. 2



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 5STARTING & CRANKING CAT, W/ EURO IV ISMENGINE & IBB ENGINE W/ MANUAL TRANSMISSION

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

03AUG0659974G AE08056611 002THE NOTES FIELD.

2480 10JUL14 ADDED EURO IV NOTE TO J 92477E

A1

7-G

W1

8W

H

A4

2/0

BK

B1

7H

18

PK

B9

6A

18

PL

A4

A17H16PK

A

ALTERNATOR

B

C

A1

7C

16

PK

BA

LEFT SIDEFRAME GROUND

(LOCATED AT LEFT FRAMERAIL NEAR STARTER)

B3

E5

N/ ROCKER START

120

0 O

HM

CLUTCHSWITCHINPUTAIN4

SEE NOTE

B


D

A17

D1

8P

K1

20

0 O

HM

A9AA18GY

C

D

A9

7A

18

PL

BODY CONTROLLER J3

(1600)

R

K2RD

G

ZVR

B1

7J

18

PK

C11

BODY CONTROLLER J5

(1602)

1/ORD

A17H16PK

IGN

BATT

IP / DCM(1800 / 1805)

**(1800 / 1800F)

A9

V1

8G

Y

BATTERIES

ACC

B4

A1

7A

18

PK

D7

B4

S

D8

K2

-GW

H

A3SEE NOTE

OFF

K1

7@

18

PK

*K

17

16

PK

GND ADAPTER(1003)

2/0BK

FUSIBLELINKS

85

30

87

A

87

86

1 5

A11

-GE

12

WH


DUAL POST STUD

W/ ROCKER START

S

B

B

G

A

S

MS

B

W/ THERMALOVERCRANK

PROTECTION

A14PB12RD

10A

BATTERY FEED,DUAL MEGA FUSE TO CABFUSE F3-A

(1012)

D1 C1

A14P8RD

A146RD

1/OBK

3/ORD

+

- -

+


B9

VB

18

GY

B9

V1

8G

Y

2/0BK

2W

H

K11

-G4

WH

ENGINELEFT SIDE

GROUND

K1

4H

2R

D

CABPOWERSTUD

20

0A

BLO

CK

TY

PE

FU

SE

2/O

RD

JUMPSTARTSTUD

A1

51

8R

D

START RELAY(1010)

KEY SWITCH(1100)

W/IBBE

THERMAL OVERCRANK CAT (6304)THERMAL OVERCRANK IBBE (6316M)

NOTE:* N/ THERMAL OVER CRANK & W/ EURO IV ISM ENGINE** W/ 7600 RHD# W/ CAT C11/C13 2007 & W/2007 ISM & W/ EURO IV ISM ENGINE@ W/ CAT ACERT C13 RHD & W/ISM EPA-98WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RSWITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 3 - 10RSWITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL (W/ IBBE)WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS (W/ IBBE)WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL (W/ IBBE)

IP / ENGINE(1702-16)

W/IBBE

A14/4RD

W/ CAT ACERT C13 RHD &

W/ 7600 RHD

K17

D1

8P

K

K1

7D

#1

6P

K@

18

PK

K1

7#

16

PK

@1

8P

K

W/ SINGLE MEGA FUSECH3_34

CLUTCH SWITCH(1807)

Figure 89 Starting and Cranking Cat with Euro IV ISM Engine & IBB Engine with Manual Transmission

89


5.3. STARTING AND CRANKING I6 / V8 ENGINE WITH ALLISON TRANSMISSION, P. 3


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 5STARTING & CRANKINGI6 / V8 ENGINE W/ ALLISON TRANSMISSION


29JUL0659974G AE08056611 003

CNA1 20FEB09 REMOVED A15 - CTR PNL D 50367B

AND K10-GB

NOTE:WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2 - 12BLWITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RSWITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RSFOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL

K1

7C

16

PK

K1

7K

18

PK

K1

4H

2R

D

2/ORD

A

SEE NOTE

THERMALOVERCRANK

(6304)

18

-

D

ALTERNATOR

BATT

IP / ENGINE(1702)

OFF

B3

K17

M1

8P

K

S

K2-G

A17

M1

8P

K

A1

7A

18

PK

+

K17L18PK

A4

R

A3

G

16

KEY SWITCH(1100)

ACC

W/ THERMALOVERCRANK

PROTECTION

B4

B

IGN

A17BA16PK

2/0

BK

C

A1

7C

16

PK

K2

HOOD SWITCH(8805) CH10_14

A104CC18DKBL

A17QR18PK

W/ AUTO NEUTRAL

W/ REMOTESTART STOP

W/ ROCKER START

A1718PK

W/ AUTO NEUTRAL

FUSIBLELINKS

K1

7F

16

VT

7

ECM(6020M)

3087

A

86

87

85

SEE NOTE

M

G

BB

A

B

S

SS

A14PB12RD

10A

BATTERYFEED

CH3_01CH3_34

FUSE F3-A (1012)

D1 C1

A14P8RD

A146RD

W/ V8 ENGINE




K17

M1

8P

K

N/ THERMALOVERCRANKPROTECTION

W/ V8 ENGINE+

BATTERIES

- 1/OBK

1/ORD


RAIL NEAR STARTER)

STARTENABLERELAY


BATTERYFEED

CH3_01CH3_34CH3_35

2/0

BK

LEFT SIDEDASH MTD

DUAL POSTGND PLATE

K11

-GL

2W

H

B

A17H16PK

A1

51

8R

D

START RELAY(1010)

N/ ROCKER START

CH3_34 -A14/4RD

Figure 90 Starting and Cranking I6 / V8 Engine with Allison Transmission

90


5.4. STARTING AND CRANKING CAT, CUMMINS AND IBB ENGINE WITH ALLISONTRANSMISSION, P. 4


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 5STARTING & CRANKING CAT,CUMMINS & IBB ENGINE W/ ALLISON TRANSMISSION


27JUL0659974G AE08056611 004

REMOVED A15 - CTR PNL E 50367B

AND COMMON NOTE.

A1

7C

16

PK

IGN

BATT

K1

71

8P

K

THERMALOVERCRANK

CAT (6304)IBB (6316M)

W/ THERMAL OVERCRANKPROTECTION

ACC

G

OFF

C

IP / ENGINE(1702)

BATTERIES

B

A4

K1

7D

16

PK

B4

+

A3

A17H16PK

- 2/OBK

D

B3

A B

A17H16PK

R

W/ ROCKER START

ALTERNATOR

S

N/ ROCKER START

A104CC18DKBL

W/ REMOTE START STOP

A17R18PK

AUTO NEUTRAL LIGHT RELAY(1019) CH11_17

W/ AUTO NEUTRAL

16

51

A1

7-G

W18

WH

GND ADAPTER(1003)


DUAL POST STUD

A11

-GE

12

WH

SEE NOTE

K2-G WH

SEE NOTE

2X12BLFUSIBLE

LINKS

K2RD 8

6

87

A8

5

30

87

32K17B18PK

41

ALLISON TCU CONNW/ISM ENGINE

(7150F/7150F2(IN CAB))W/CAT ENGINE/ IBBE

(7150/7151(IN CAB))

M

G

BB

B

A

S

SS

A14PB12RD

A146RD

FUSE F3-A (1012)

D1

A14P8RD

C110A

BATTERYFEED

CH3_01CH3_34


HOOD SWITCH(8805) CH10_14

-

+

3/ORD

1/ORD

LEFT SIDEFRAME GROUND(LOCATED AT

LEFT FRAME RAILNEAR STARTER)

ENGINEBLOCK

GROUND

NEUTRALSTART

2W

H

LEFTSIDECABGND

2BK

1/OBK

*K17

16

PK

CABPOWERSTUD

K1

4H

1R

D

20

0A

BL

OC

K T

YP

EF

US

EK

11

-G4

WH

A92#14118TN

3/ORD

2/O

RD

K92#16918TN

K92A17014RD

CAT TCM / IBB TCM(7150/7151(IN CAB))

ISM TCM(7150F/7150F2(IN CAB))

K92#11018PK

9

N92A12RD

10

B K92-G14WH

K92#17018PK

70A

BATTERY +

GROUND

N92-G12WH

K92#10918GY

BATTERY +

69

ALLISON XMSNECU CONN (7104F)

2/0BK

(9261-A)

(9260-A)

N14BB10RD

N1

4A

Z1

0R

D

B

A

B

10

A

JUMPSTARTSTUD

STARTENABLERELAY +

A1

51

8R

D

START RELAY(1010)

GROUND

EATON GEN 3TCM CONNECTOR

(7105)

W/ EATON XMSN

K1

71

6P

K

KEY SWITCH(1100)

K92#14118TN

NOTE:* N/ THERMAL OVERCRANKWITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RSWITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 3 - 10RSWITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL (W/ IBBE)WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS (W/ IBBE)WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL (W/ IBBE)

W/ IBBE

K1

7D

18

PK

20

W/ IBBE

CH3_34 -A14/4RD

Figure 91 Starting and Cranking Cat, Cummins and IBB Engine with Allison Transmission

91


5.5. STARTING AND CRANKING I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT ANDEATON HYBRID TRANSMISSION, P. 5

STARTING & CRANKING I6 ENGINE

W/AUTOSHIFT, ULTRASHIFT XMSN & EATON HYBRID

CHAPTER 5INTERNATIONAL TRUCK AND ENGINE CORPORATION

DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



03AUG0659974G AE08056611 005

CNA1 20FEB09 REMOVED A15 - CTR PNL E 50367B

AND K10-GB.

NOTE:W/ 4 GAUGE CHARGE CIRCUITS K2 - G & K2 FUSIBLE LINKS ARE 2 - 12BLW/ 2 GAUGE CHARGE CIRCUITS K2A - G & K2A FUSIBLE LINKS ARE 2 - 10RSW/ 1 GAUGE CHARGE CIRCUITS K2 - GB & K2B FUSIBLE LINKS ARE 3 - 10RSFOR CIRCUIT K14H FUSIBLE LINKS ARE 2 - 12BL

K1

7C

16

PK

N/ THERMALOVERCRANKPROTECTION

K1

7K

18

PK

A17H16PK

K1

4H

2R

D

2/ORD

A

THERMALOVERCRANK

(6304)

18

D

ALTERNATOR

BATT

IP / ENGINE(1702)

OFF

B3

K17

M1

8P

K

K1

7F

18

PK

S

A17

M1

8P

K

A1

7A

18

PK

K1

7L

18

PK

A4

R

N/ ROCKER START,EATON HYBRID

A3

G

16

KEY SWITCH(1100)


ACC

B4

B

B

IGN

A17BA16PK

2/0

BK

15

C

A1

7C

16

PK

K2

30

G1

87

A

J2

87

J1

8685

G2

A1

7H

B1

6P

K

IGN RELAY #2(1012 / 1014)

CH3_05

19

K1

7K

18

PK

21 20

K1

7J

16

PK

K1

7L

18

PK

A17L18PK

A17J16PK

A17K18PK

A17B18PK

START ENABLE RELAY(1017)

W/ ROCKERSTART (W/ I6)

3087

A

86

87

85

K2

-G

SEE NOTE

EATON TCM(7909)

26

4

32

SEE NOTE

65

7

ECM(6020M)

10

AC

1D

1

A1

3F

B1

2P

K

M

G

BB

A

B

SS

S

FUSIBLELINKS

A14PB12RD

A146RD

FUSE F3-A (1012)

D1

A14P8RD

C110A

BATTERYFEED

CH3_01CH3-34

FU

SE

F5

-E (

10

14

)A

1

A2

G2

(A1

3F

B)

+1/ORD

BATTERIES

1/OBK

+

- -


RAIL NEAR STARTER)

STARTENABLERELAY

ENGINECRANKINHIBIT


BATTERYFEED

CH3_01CH3_34CH3_35

2/0

BK


K11

-GL

2W

HK

11

-GL

2W

H

W/ THERMALOVERCRANK

PROTECTION

STARTENABLE RLY+

STARTENABLE RLY-

STARTENABLELATCH

CH3_01A17H16PK

A1

51

8R

D

START RELAY(1010)

W/ EATON HYBRID

N/ EATON HYBRID

A1

7E

B1

6P

K

CH11_20

W/H

YB

RID

W/CH3_34 -A14/4RD

Figure 92 Starting and Cranking I6 Engine with Autoshift, Ultrashift, and Eaton Hybrid Transmission

92


5.6. STARTING AND CRANKING CAT, EURO IV ISM, AND IBB ENGINES WITHAUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 6



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 5STARTING & CRANKING CAT, EURO IV ISM ENGINE & IBB ENGINE W/ AUTOSHIFT ULTRASHIFT

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

29AUG0659974G AE08056611 006 FOR OVERCRANK AND N/OVERCRANK

2480 10JUL14 ADDED EURO IV TO NOTESH 92477E

NOTE:WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RSWITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 3 - 10RSWITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL (W/ IBBE)WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS (W/ IBBE)WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL (W/ IBBE)* N/ THERMAL OVERCRANK & W/ EURO IV ISM ENGINE@ W/ CAT ACERT C13 RHD & W/ ISM EPA-98# W/ CAT C11/C13 2007 & W/ ISM 2007 & EURO IV ISM ENGINE

16

A17

C1

6P

K

IP / ENGINE(1702)

20

A1

7L

18

PK

K17B18PK

1921

K17C18PK

K17-GC18WH

A1

7J

16

PK

A1

7K

18

PK

ROCKER STARTSWITCH (1105)CH5_08

A

*K

17

16

PK

OFF

BATT

2/0

BK

B

3/ORD

A3

A4

B4

ALTERNATOR

K1

71

8P

K

K17

D#

16

PK

@1

8P

K

A17H16PK

W/ THERMALOVERCRANKPROTECTION

A17H16PK

B

S

C

2/0BK

W/ ROCKER START

R

D

ACC

GK2RD

B3

N/ ROCKERSTART

IGN

A146RD

SEE NOTE

D1 C110A

A14P8RD

A14PB12RD

K2

-GW

H

FUSEF3-A

(1012)

FUSIBLELINKS

86

87

30

85

87

A

4

26

32

EATON GEN3TCM CONNECTOR

(7105)

M

G

BB

A

B

SS

S

SEE NOTE

BATTERY FEEDDUAL MEGAFUSE

TO CAB

+1/ORD

BATTERIES

1/OBK

+

- -

LEFT SIDEFRAME GROUND(LOCATED AT LEFT FRAMERAIL NEAR STARTER)LEFT SIDE

DASH MTDDUAL POSTGND PLATE

STARTENABLERELAY -

STARTENABLELATCH

STARTENABLERELAY +

2BK

K11

-G4

WH

2W

H2

00

AB

LO

CK

TY

PE

FU

SE

K14

H2

RD

ENGINELEFT SIDE

GROUND

CABPOWERSTUD

2/O

RD

JUMPSTARTSTUD

C

FREEDOMLINE XMSNMAIN CONN

(7104)

K17-GC16WH

A1

51

8R

D

START RELAY(1010)

K1

7#

16

PK

@1

8P

K

KEY SWITCH (1100)

THERMAL OVERCRANK CAT (6304)THERMAL OVERCRANK IBBE (6316M)

W/ IBBE

K17

D1

8P

K

3/ORDW/

IBBE

CH3_34A14/4RDW/ SINGLE MEGA FUSE

Figure 93 Starting and Cranking Cat, Euro IV ISM, and IBB Engines with Autoshift and UltrashiftTransmission

93


5.7. I6 POWER PACK, P. 7


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 5I6 POWER PACK


28JUL0659974G AE08056611 007

CNA1 20FEB09 CONN 7801F,7801L,7801R B 50367B

WERE 7801. ADDED 9741-9743.

A-

C

3 PHASE AC(9743)

3 PHASE AC(9741)

-

K1(-)14WH

1/0RD

B

B

K106A4OR

A

INVERTER IGN(7899)

STUDS

K5E(-)18GN

K106C4OR

ENGINE / IP(1702-5)

1/0BK

K5E(+)18YL

IGN

-

A

+

B

C

A

A

3 PHASE AC(9742)

J1939

+

A+

BATTERIES

INVERTER

K106B4OR

1/0BK

K1(+)14RD

-

ALTERNATORFIELD

(9740)

K13Z18PK

C

1/0RD

+

K5G(-)18GN

K5

F(-

)18

GN

K5

F(+

)1

8Y

L

K5G(+)18YL

TERMINATINGRESISTOR(7801L)

TERMINATINGRESISTOR(7801R)

INVERTER

GFCI

150A

150A

A

120OHMS

C

A

12

0O

HM

S

C

-

+

-

+

CHARGEFIELD

A13Z18PK G2

IGN RELAY #2(1012 / 1014)CH3_05

FUSE F5-B (1014)

(A13FB)H2

10A

INVERTERCONNECTOR

(7801F)

Figure 94 I6 Power Pack

94


5.8. ROCKER START, P. 8


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE





CHAPTER 5

ROCKER START

28

3

5

A17BA16PK

H 10

A62B18DKBL

GND ADAPTER(1008)

1A11-G10WH

A17H16PK

A

2B


CLUSTERCONNECTOR

(1500)

FUEL HEATERRELAY

(1018) CH10_23

A62T18DKBL

DIMROUT2PANELLT

ROCKER STARTSWITCH(1105)

START RELAY(1010)CH5_02,04,06

START RELAY(1010)CH5_01,03,05

A62-GT18WH

LEFT SIDECAB GROUND

(4081)

A13FJ18PK

A11

-GK

J6W

H

Figure 95 Rocker Start

95


FANS AND ENGINE ACCESSORIES (CHAPTER 6)

6.1. FAN WIRING, I6 / V8 2007 ENGINES, P. 1

CHAPTER 6

FAN WIRING - I6 / V8 2007 ENGINE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



06SEP0659974G AE08056612 001

CNA1 20FEB09 REVISED WIRE COLORS B 50367B

K23B18WH

A2

3C

18

TN

29

FAN RELAY(1015)

FAN AIRSOLENOID

24K23A18TN

IP / ENGINE(1702)

A2

31

8T

N

A23A18TN

A23B18TN

D3

C3

C4

D4

W/ I6 2007 ENGINE

A

B

(4111M)

58

ECM(6020)

ENGINE FANCONTROL

K97Z10VT

IP / ENGINE(1702-1)

A97ZB10VT

FUSE F10-A(1019)

E1F15A

A97Z10VT

87

A

87

30

86 8

5

ENGINE / MELROSE(6011)

3K97AY16PL

1K97AZ14VT

IP / ENGINE(1702)

FAN RELAY(1015)

ECM(6020)

A23B18TN

58KFAN18VT

87

A

87

30

86 8

5

D4

C3

C4

K2318VT

(4111M)

BK23G18VT

A

ENGINE LEFT SIDEGND STUD

24A23A18TN

D3

29

A2

31

8T

NA

23

C1

8T

N

ENGINE ECM(6020)

W/ V8 2007 ENGINE

FAN AIRSOLENOID

5K97AA-D

18VT

3K97AA-C

18VT

ENGINE FANCONTROL

K97AA-B18VT

1

A97ZB10VTF1 E1

A97Z10VT

FUSE F10-A(1019)

5A

K97-AE18VT

IP / ENGINE(1702-1)

K11-GCA10VT

GROUNDADAPTER(6704M)


K10-GB14WH

K23-G16WH

C

F

Figure 96 Fan Wiring, I6 / V8 2007 Engines

96


6.2. FAN WIRING, ISM, C11�C13 2007 ENGINES, P. 2

CHAPTER 6

FAN WIRING - ISM, C11 - C13 2007 ENGINE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



20APR0659974G AE08056612 002FOR R/D 6010

CNA1 20FEB09 ADDED PIN DESCRIPTION C 50367B

K2316TN

K23-G16WH

W/ ISM 2007 ENGINE

W/ C11-13 2007 ENGINE

(6400)

B

A

FAN SOLENOID

ECM CONNECTOR(6000)

38

29

FAN CONTROLOUTPUT

K2316TN

K23-G16WH

(6400)

B

A

21

ECM CONNECTOR(6010)

FAN SOLENOID

K10-GA12WH

C


A

GND ADAPTER(6701)

ECM RETURN

FAN CONTROLOUTPUT

Figure 97 Fan Wiring, ISM, C11�C13 2007 Engines

97


6.3. STARTING AID � ETHER START, P. 3

CHAPTER 6STARTING AID - ETHER START


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



20APR0659974G AE08056612 003FOR R/D 6010

CNA1 20FEB09 ADDED 6551 & PIN DESC C 50367B

W/ ISM 2007 ENGINE

W/ C11-13 2007 ENGINE

K10-GA12WH

E

A


K21A16TN

A

GND ADAPTER(6701)

ETHER START(6550 / 6551)

B

ETHER BOTTLECONTROL VALVE

40K21

16TN

ECM CONNECTOR(6000)

ETHERINJECTIONSOLENOID

K2116TN

10

ECM CONNECTOR(6010)

D

A

GND ADAPTER(6701)


K10-GA12WH

K21A16TN

A

ETHER START(6550)

B

ETHER BOTTLECONTROL VALVE

ETHERINJECTION

SOLENOID

Figure 98 Starting Aid � Ether Start

98


6.4. SNOW VALVE, P. 4

Figure 99 Snow Valve

99


6.5. SNOW VALVE WITH IBB ENGINE, P. 4A

CHAPTER 6SNOWVALVE W/ IBB ENGINE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM,U00RGB4

22OCT0964077C AE08056612 04A

DLV1 02DEC09 CIR 23B WAS H2, 23DC B 64077C

WAS G2, 23DA WAS H4, 23E WAS G4

BODY CONTROLLER(1600)

MOTOR

8

A23C18TN

A9Z18GY

G3

SNOWVALVE MODULE(4120)

B1

1

A23E18TN

DUAL FUNCTIONREED SWITCH

(NO & NC)

B

A23D18TN

A

2BA23B

18TN

D

5B

NC REEDSWITCH

A23DB18TN

9

C 34

7

CURRENTPROTECT

6

10

A

H

LEFT BANK OPTIONALWARNING LIGHT

(1511)


DUAL POST STUD

C

A

ZVR(1620)

SNOWVALVE


CUSTOMER ACCESSORY#2R2(1019)

30

87

8685

87A

30

87

8685

87A

LIFTGATE10A9

J

A23DA18TN

A23A18TN

A23G18TN

A11-GB18WH

A13A18PK

A23E18TN

A11-GC18WH

A11

-GD

18

WH

(A1

3F

B)

J4

G1

G4

G1

G2

A23H18TN

ZVR

A62B18DKBLH1

(1014)F5-A

J2

IGNITIONRELAY

(1021/1014)CH3_07

H2J1

H4J3

10A

SNOWVALVESWITCH(1107)

E

A2

3D

C1

8T

N

A9A18GY

A

E3

1

10

DIMR OUT2PANEL LT5

A11-GE12WH

A23F18TN

A11-G18WH


A11

-GA

18

WH


A62A18DKBL

CICON ACCESSORRY

IDLE HEAT CONTROLR1 (1017)

BODYCONTROLLER-J5

(1602)

BODYCONTROLLER-J1

(1603)

A9B18GY

A13FB12PK

Figure 100 Snow Valve with IBB Engine

100


6.6. STARTING AID � COLD START ASSIST (IBB ENGINE), P. 5


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


STARTING AID - COLD START ASSIST(IBB ENGINE)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

06FEB0861073L AE08056612 005

CHAPTER 6

FLAME START (3 PLCS).

CNA1 08MAY08 COLD START ASSIST WAS B 61296K

B

COLD START ASSISTGLOW PLUG

K14A18RD


K10-GB10WH

A

K21A212TN

K2

1B

31

8T

N

3

K21B118TN

COLD STARTASSIST RELAY

(8410)

K21-FL12BL

COLD START ASSISTBATTERY POWER

2

6

ENGINE GND ADAPTER(6704A)

K21TN118TN

14

18

K10-GA10WH

K21B218TN

1

COLD START ASSISTFUEL SOLENOID

8

2



K21A112TN

13

7


17

1

K10WH118WH

(6561)

Figure 101 Starting Aid � Cold Start Assist (IBB Engine)

101


6.7. FAN WIRING � IBB ENGINE, P. 6


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 6FAN WIRING - IBB ENGINE

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

06FEB0861073L AE08056612 006

- - INITIAL RELEASE A 61073L

FAN SOLENOID

A

K23-G18TN

B

K10-GA10WH

E


K34C18TN

A

K34D18TN

K34B18TN

A

VARIABLE SPEEDFAN DRIVE

(6420)

B

D C

K23A118TN

ENGINE GND ADAPTER(6704A)

K23B118TN

HARNESS GND(LOCATED AT

LEFT SIDEENGINE BLOCK

GROUND)

LOW COOLANT SENDER 7000

(6407)

5

3

1

4

2


18

2


EIM 3(6020)

24

D C

K2316TN

K23-G16WH

K2

31

8T

N

K10-GB10WH

K23C18TN

K34-GA18WH

W/ VAR SPEED FAN

W/ 2 SPEED FAN

D

CC

A

D

B

LOW COOLANT SENDER 8600

(6401)

K34B18TN

K3

4-G

A18

WH

K34C18TN

K34D18TN

EIM ZVR ADAPTER(6707)

W/ 7000W/ 8600

(6400)

Figure 102 Fan Wiring � IBB Engine

102


ELECTRONIC ENGINES (CHAPTER 7)

7.1. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 1

CHAPTER 7

ELECTRONIC ENGINE CONTROLS (CAT ENGINES)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



02AUG0659974G AE08056613 001

CNA1 20FEB09 REMOVED 7105 AND 1019. D 50367B

ADDED 6713 AND 6701.

A

AK41-G16TN

K4716GY

1

B

K41A16TN

2

K92A12518TN

K47A16GY

K92#12518TN

TCU CONNECTOR(7150/7151(IN CAB))

B

(7600)

AMBIENT AIRTEMPERATURE

(6714)

25

A14TB12RD

IGN RELAY #1(1011 / 1013)CH3_05

G4

N/ ULTRASHIFT

ENGINE ECMFUSE (6712)

K3BA(-)18GY

8

H4

FUSE F4-D (1013)


K3BA(+)18DKBL

A97UA16PL

10A

K3BB(+)18DKBL

ECM CONNECTOR(6010)

70 (A13FC)

K3BB(-)18GY

9

W/ ALLISON GEN4 XMSN

K97DA14VT

K97DB14VT

K97DC14VT

52

48

53

K97DF10VT

K10-G10WH

K10B-G14WH

K10C-G14WH


K10A-G14WH

63

65

67

18

17

32

33

W/ MANUAL XMSN

W/ AUTOSHIFT, ULTRASHIFT &FREEDOMLINE XMSN

J1708 (+)

J1708 (-)

GROUND

GROUND

GROUND

BATTERY

IGNITION

BATTERY

BATTERY



SPEEDOMETER

SPEEDSENSOR

55BATTERY K97DD14RD

K10D-G14WH

69GROUND

A

ENGINE / IP(1702-42)

40AB

K97D10VT

ECM BATTERYFEED

PURGE PUMP(6713)

2

K97F18VT

K10E-G14WH

F4 E4

FUSE F10-D(1019)

A14T8RD

A146RD

A97FZ14RD

BATTERY FEEDCH3_01

1

A

E


K10-GA12WH

K97FZ14RD

ENGINE LEFTSIDE GROUND STUD


20A

Figure 103 Electronic Engine Controls, Cat Engines

103


7.2. ELECTRONIC ENGINE CONTROLS, CAT ENGINES (CONT.), P. 2

CHAPTER 7ELECTRONIC ENGINE CONTROLS (CAT ENGINES)(CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



20APR0659974G AE08056613 002

CNA1 20FEB09 REMOVED 6550,6400, C 50367B

6701,6402. ADDED 7106.

B

ENGINE BODY BUILDERENGINE SPEEDO SIGNAL(LOCATED BEHINDCENTER PANEL)

36

54

C

ECM(6010)

K34B16TN

4

HEAT SHRINK

K34C16TN

K34-GA16WH

B

B4B97Y18PL

LOW COOLANT SENDER(6403)

38

A97B18PL

2

C

K34D16TN

D

5

A

49

K97C18VT

A47T18GY

23

B99V18PL

K97B18VT

22

C4

ENGINE / IP(1702)

C5B97P18PL

IP / DCM(1800)

K99B18VT

28

A97C18PL A

66A99B18PL

K97BA18VT

K47T18GY

ACCELERATORPOSITION

RETURN

ACCELERATORPOSITIONSIGNAL 1

ACCELERATORPOSITIONSUPPLY 1

ACCELERATORPEDAL MODULE

(1827)

RETURN

SIGNAL

SUPPLY

20

19

K92P16TN

K92N16TN

B

C

TOPS II XMSN(7106)

A

K92-GA16WH


Figure 104 Electronic Engine Controls, Cat Engines (Cont.)

104


7.3. ENGINE BODY BUILDER � REMOTE ENGINE CONTROL (CAT ENGINE), P. 3

CHAPTER 7ENGINE BODY BUILDER - REMOTE ENGINE CONTROL(CAT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



02AUG0659974G AE08056613 003LEFT WAS RIGHT GND PLATE

CNA1 20FEB09 ADDED CKT A11-GKJ & C 50367B

5

C3

A4

6D

18

GY

K4

6D

18

GY


A4

6C

18

GY

PARK BRAKERELAY - R2(1015)

A4418GY

D3

38

D4

ENGINE / IP(1702)

C4

A44-G18WH

K4

6C

18

GY

3 56 58 60 A B C D56

K46A18GY

K46B18GY

K46E18GY

ECM CONNECTOR(6010) REAR THROTTLE CONTROL

(1069)

(FEMALE)

(MALE)

F1PARK BRAKERELAYRD21 (HSD)

85

30

87

86

7

A11-GKJ6WH

LEFT SIDE DASHMOUNTED DUAL POST

GROUND PLATE

1

GND ADAPTER(1006)

A11-GD10WH

Figure 105 Engine Body Builder � Remote Engine Control (Cat Engine)

105


7.4. ELECTRONIC ENGINE CONTROLS (ISM 2007 / EURO IV ENGINE), P. 4



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 7ELECTRONIC ENGINE CONTROLS (ISM 2007/EURO IV ENGINE)

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

28JUL0659974G AE08056613 004CIRCUITS K97DB, K10-GB & EURO IV NOTES

2480 10JUL14 ADDED CONNECTOR 1207, F 92477E

COOLANT MODULE(1378) CH7_06

K9

7F

B1

8V

T

K3BA(-)18GY

K3BB(-)18GY

K3BB(+)18DKBL

K3BA(-)18GY

10

20

ECM CONNECTOR(6000)

A97UA16PL

K97FA18VT

K97F18VT

39IGNITIONH4 G4

(A13FC)

10A

FUSE F4-D (1013)IGN RELAY#1(1011 / 1013)CH3_05

N/ ULTRASHIFT

47

J1939 (+)DATALINK

K5B(+)18YL

K5B(-)18GN

46

K5S(+)18YL

J1939 (-)DATALINK

K5S(-)18GN

K5D12818YL



J1708 (+)DATALINK

J1708 (-)DATALINK

ECM POWER CONNECTION(6001)

K97DB12VT

3

K10-G12WH

4

K97DA12VT

J1708 DATA LINKCH3_09

1

K1410RD


GROUND

BATTERY

BATTERY

W/ MANUAL XMSN

W/ ALLISON XMSN

W/ AUTOSHIFT &ULTRASHIFT XMSN




W/ AUTOSHIFT ANDULTRASHIFT XMSN

W/ MANUAL &ALLISON XMSN

K5D10818GN

K3BB(+)18DKBL

K3BB(-)18GY


K3BA(+)18DKBL

K3BA(-)18GY

BATTERYFEED STUD

W/ FREEDOMLINE XMSN

K3BA(+)18DKBL

K3BA(+)18DKBL

A

ECM FUSE(6712)30A

K14AF10RD

B

K97DB12VT

K10-GB12WT

B

AECM POSBATTERY

FEED(1207)

W/ EURO IV ISM ENGINE

Figure 106 Electronic Engine Controls, (ISM 2007 / Euro IV Engine)

106


7.5. ELECTRONIC ENGINE CONTROLS, EURO IV ISM ENGINE (CONT.), P. 5



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 7ELECTRONIC ENGINE CONTROLS (EURO IV ISMENGINE)(CONT)

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

06SEP0659974G AE08056613 005

2480 10JUL14 F 92477E

NOTE BOX (N&W/ AFTERTREATMENT)

ADDED EURO IV NOTE TO

32

23

22

9

35

21

7

33

31

37

50

K97C18VT

K99B18VT

K99D18VT

*K97PA18VT

K95B18TN

*K97PB18WH

K97B18VT

K95-GA18WH

K95A18TN

K95C18TN

K95E18TN

#K97N18VT

#K97M18VT

FLEETGUARDAFTERTREATMEMT

(6704)

5

7

6

2

4

1

3

K95D18TN

K95-GB18WH

* W/ AFTERTREATMENT # N/ AFTERTREATMENT

% W/ EURO IV ISM ENGINE

ENGINE / IP(1702)

A97B18PL

28

A97C18PL

B5

29

A99D18PL

23

B9

9U

18

PL

B9

9W

18

PL

A97M18PL

22

30

A97N18PL

A99B18PL

24

DUAL ANALOGACCELERATOR

(1804)

C5B4

B99

E1

8P

L

B9

7Y

18

PL

B9

7P

18

PL

C6

B9

9V

18

PL

B6C4

F DA C EB

@ W/ 7600 RHD

*K97N18VT

*K97M18VT

ECM CONNECTOR(6000)

DCM / IP(1800)

@(1800F / 1800)

%K97PB18WH

%K97PA18VT

ACCELERATORPOSITION

RETURN


ACCELERATORPOSITIONSUPPLY 1


ECM RETURN(DPF SNSR)

SNSR SUPPLY(5VDC)

(DPF SNSR)

CSF DELTAPRESS SNSR

SIGNAL(DPF SNSR)

CSF IN TEMP(DPF SNSR)


DOC IN TEMP(DPF SNSR)

CSF OUT TEMP(DPF SNSR)

SNSR SUPPLY(5VDC)(DPF SNSR)


CSF DELTA PRESSSNSR SIGNAL(DPF SNSR)

CSF IN TEMP(DPF SNSR)

CSF OUT TEMP(DPF SNSR)


DOC IN TEMP(DPF SNSR)

Figure 107 Electronic Engine Controls, Euro IV ISM Engine (Cont.)

107


7.6. ELECTRONIC ENGINE CONTROLS, ISM 2007 & EURO IV ISM ENGINES (CONT.),P. 6



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 7ELECTRONIC ENGINE CONTROLS (ISM 2007 & EURO IV ISM ENGINE (CONT)

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

02AUG0659974G AE08056613 006

2480 10JUL14 F 92477E

TO R/D 1378 & "W/ISM EURO IV" NOTE

ADDED CIRCUIT *K97FB

28

42

36

K3416TN

K34A216TN

K34E16TN

B

D

C

COOLANT MODULE(1378)

AK97FB18VT

B AK34A116TN

K34A16TN

27

K92#12518TN

K47D18GYK47R16GY

K47E18GY

K47S16GY


MANUAL SPEED SENSOR

(7601M)W/ MERITOR G

W/ MANUAL XMSN

ECM CONNECTOR(6000)

LOW COOLANT SENSOR(6401)

B

A

A

B

COOLANTLEVEL SIGNAL

ECM RETURN

MAGNETICPICKUP VSS(+)

MAGNETICPICKUP VSS(-)

MERITOR GSPEED SENSOR

SPEEDOMETER

TCU(7150F/

7150F2(IN CAB))


(7602)

GROUND

POWER

PROBE

OUTPUT

25

*K97FB18GY

IGNITION SPLICE PACK(6725) CH7_6A

* W/ EURO IV ISM ENGINE

Figure 108 Electronic Engine Controls, ISM 2007 & Euro IV ISM Engines (Cont.)

108


7.7. ELECTRONIC ENGINE CONTROLS (EURO IV ISM ENGINE), P. 6A



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 7ELECTRONIC ENGINE CONTROLS (EURO IV ISM ENGINE)

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U201462

25MAR1492477E AE08056613 06A

2480 10JUL14 INITIAL RELEASE A 92477E

K9

7F

X1

0G

Y

&K3BA(-)18GY

*K3BB(-)18GY

K3BA(-)18GY

10

20

ECM CONNECTOR(6000)

19

IGNITIONSPLICE PACK (6725)

47

K5S(+)18YL

K5R(+)18YL

46

K3BC(+)18DKBL

K41D18TN

K3BC(-)18GY

K5S(-)18LTGN

*K3BB(+)18DKBL

K41E18TN

K3BA(+)18DKBL

&K3BA(+)18DKBL

ENGINE/IP (1702)CH3_9

33

K5R(-)18LTGN

K5V(+)18YL

K5V(-)18LTGN

EATONGEN3 TCM

CONNECTOR(7105)

CH11_6A

39

K97FA16GY

BECM IGNITION

FUSE(6712)

A

A

B

C

E

COOLANTMODULE(1378)CH7_08

DEF TANKHARNESSCONNECTION(674)CH7_22A

K1

31

6P

K

K9

7F

B1

8G

Y

K14A12RD

K97F18GY

ENGINE/IP(1702)CH7_1

ENGINE/IP(1702)CH3_15

K5Z(-)20LT

K5Z(+)20YL

DEF TANKHARNESSCONNECTOR(674)CH7_6B

DEF TANKHARNESSCONNECTOR(674)CH7_6B

HVAC TEMP SENDER (6002) CH4_4

15

18

ENGINE/IP(1702)

30A

C

K11-GB10WH

ECA(7501)

B

ECA POWER(1002)

K14K10RD B

A

ECA FUSE(8104)

K14L10RD

ENGINEBLOCK GROUND

(6340)

50

A

K11-G12WH

K11-GA12WH

K14A12RD

38

36

A

B

30

A

K14D12RD

XMSN FUSE(8103)

TCM BATTERYFEED

(1001)

EATON GEN3 TCM

CONNECTOR(7105)

* ULTRASHIFT XMSN& MANUAL XMSN

J1708 (+)DATALINK

J1708 (-)DATALINK

J1939 (+)DATALINK

J1939 (-)DATALINK

IGNITION

BATTERY+

GROUND

AMBIENT AIRTEMPERATURE

SENSOR

ECMRETURN

K41D18TN

K41E18TN

Figure 109 Electronic Engine Controls, (Euro IV ISM Engine)

109


7.8. ELECTRONIC ENGINE CONTROLS (EURO IV ISM ENGINE) (CONT.), P. 6AB



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 7ELECTRONIC ENGINE CONTROLS(EURO IV ISM ENGINE) (CONT.)

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U201462

26MAR1492477E AE08056613 06B


C

ECA(7501)

K11-GB10WHB

A

ECA POWER(1002)

ECA FUSE(8104)

K14K10RD B

K14L10RD

ENGINEBLOCK GROUND

(6340)

50

A

K11-G12WH

K11-GA12WH

K14A12RD

38

36

A

B

30

A

K14D12RD

XMSN FUSE(8103)

TCM BATTERYFEED

(1001)

EATON GEN3 TCM

CONNECTOR(7105)

9

DEF TANKCONNECTOR

(674)

*K5(+)18YL

&K5(+)18YL

*K5(-)18LT

&K5(-)18LT

6K14

16RD11

K14A16RD

K14B12RD

K14C12RD

AFTERTREATMENTPOWER(5500)

1 K1016WH

K95-G16WH

4

D

E

B

GROUNDSPLICE(6701)

K13A18RD

NOx(672M)

CH7_22B

1*K5RA(+)

20YL&K5R(+)

20YL2*K5RA(-)

20LT&K5R(-)

20LT

8

3K13-GA

18BK4

K97A18TN

5K97-GA

18WH6 K97B

18TN7

K97-GB18WH

OEM14 PIN(8500)

1

2

4

3

7

AFTERTREATMENTFUSE

(5501C)

*K5Z(+)20YL

&K5T(+)20YL*K5Z(-)

20LT&K5T(-)20LTGN

IP/ENGINE(1702)CH3_15

IP/ENGINE(1702)CH3_15

ECM CONNECTOR(6000)CH7_6A

K2B-FL10RD

K2C-FL10RD

K2A-FL10RD

K22RD

K2-G1WH

ALT POWER1 AWG

DELCO 36S1(6100G)

ENGINEBLOCK

GROUND(6321)

ALT GROUND1 AWG

DELCO 36S1(6101G)

1 GAUGESTARTER

POWER(6305C)

B A

2

3

K9518TN

K95AF18TN

11

12 * ULTRASHIFT XMSN

& MANUAL XMSN

30A

INLETSENSOR(674M)

CH7_22B

OUTLETSENSOR(675M)

CH7_22B

ECM CONNECTOR(6000)CH7_6A

10

EGP-ENGINTERCONNECT(677F/670A)

TERMRESISTOR(J1939)(681)

CH7_22B

DEF TANK INTERCONN

(674)CH7_22A

Figure 110 Electronic Engine Controls, (Euro IV ISM Engine) (Cont.)

110


7.9. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 7

CHAPTER 7

ELECTRONIC ENGINE CONTROLS (I6 ENGINE)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



20APR0659974G AE08056613 007

CNA1 20FEB09 REMOVED F10-D B 50367B

W/ FUEL HEATER

K97-GA16WH

H3

16

ECM GND

E4

3

K19BA14GY

FUSE F10-A(1019)

A97ZA10VT

F1

K97AZ14PL


K97-GW14WH

9

K19-GA12GY

8

4

K97-GX14WH

1

6


1

ECM GND

K97Z10VT

FAN RELAY(1015)CH7_10

A97Z10VT

15

K97-GV14WH

FUSE F5-C(1014)

G3 5A

5A

K97-GG10WH

A1912GY

ENGINE / IP(1702)

FUEL HTRGND

A97ZC10VT

K97AY16PL

G3

2

ENGINE / MELROSE(6011)

ECM(6020M)

E1

A97ZB10VT

A2318TN

K97-GB14WH

K97UB18PL

K97UA18VT

K97UD18GY

31

45IPR PWR

KEY IGN

A99E18PL

ACCELERATORPEDAL MODULE(1804) CH7_08

C

K97X10VT

ECM PWR

87

A

86

874

K97J18PL

1

30

5

5

1

K97XB16VT

K97H10RD

ECM PWR

87

30

K97A10PL

K97HB16VT

70

K97FB14PL

2

2

4

A

K97HA10PL

5

EGR / TURBOPOWER RELAY

(6023)

K9

7-G

10

WH

MAINPOWERRELAY

85

86

87

A

K97FA14PL

K97FC14PL

K97JA18PL

K9

7JB

18

VT

3

K97F10PL

1

CEC CLEANPOWER AND GROUND

(6323)

K97XA10PL

ECM POWERRELAY

(6022)

B

ECM PWR

85

FUSE F4-D(1013)CH7_08

34

N97B10RD

N97-GC10WH

N97AC10RD

N97-GG10WH

ECMNEGATIVE

(9260)

N97-G10WH

N14-GB10WH

N14-G10WH

A

C

N97-GD8WH

K97UC16PL

2

40A

N14BC10RD

N14BD10RD

B

A

ENG ECM FUSE(9254)

B40A

N14AY10RD

ENG ECM FUSE(9258)

N14BA10RD

A

N9

7A

B8R

DN

97

AA

10

RD

BAT ECMPOSITIVE

(9261)

C

A

N97-GA8WH

ECM GND(6334-A)

N97-GB10WH

F4

FUSE F11-D(1020)

OPEN

-

BATTERY

+

K19B12GY

ECM GND

ACT GND

IPR PWR

ACT PWR

ACT GND

ACT PWR

FUEL HTRPWR

K19-G14GY

Figure 111 Electronic Engine Controls, I6 Engines

111


7.10. ELECTRONIC ENGINE CONTROLS, I6 ENGINES (CONT.), P. 8

CHAPTER 7ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



20APR0659974G AE08056613 008

CNA1 20FEB09 REMOVED 7105,1019. C 50367B

REVISED F1-A.

K3A(-)18GY

61

ECM(6020M)

62K5B(-)

18GN

K3AB(+)18DKBL


K3A(+)18DKBL

K3AB(-)18GY

25


K5B(+)18YL

10

D

33

A97M18PL

E

B97P18PL

IDLEVALIDATION

SWITCH

K97B18PL

A97B18PL

K97C18PL

A99E18PL

5V REFC

K99B18PL

B97Y18PL

34

B6

47

28

B99U18PL

B99E18PL

B4APS SIGNAL

GND

A99B18PL

IP / DCM(1800)

C6

B99W18PL

A

B23

22

ACCELERATORPOSITION

SIGNAL


(1804)

B99V18PL

C4

A97C18PL

K97M18PL

30

C5

B5

63

F

K97UA18VT

FUSE F1-A(1010)

5A

A97UA16PL

37

N/ ULTRASHIFT

ENGINE / IP(1702)

A13FN18PK

E1

IGNITIONRELAY #1(1011 / 1013)CH3_05

F1

7

K17M18PK

START RELAY (1010)CH5_01,03,05

K17L18PK

FUSEF5-C

(1014)CH7_07

W/ ALLISON XMSNW/ EATON AUTOSHIFT XMSN

ENGINE CRANKINHIBIT

J1708(-)

J1708(+)

N/ THERMAL OVERCRANK PROTECTION

W/ THERMAL OVERCRANK PROTECTION


J1939(+)

J1939(-)

THERMAL OVERCRANK (6316)CH5_01,03,05

ECM(6020M)CH7_07

A13F18PK

KEY SWITCH(1100)CH03_05,CH11_18

Figure 112 Electronic Engine Controls, I6 Engines (Cont.)

112



CHAPTER 7

ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



02AUG0659974G AE08056613 009

REMOVED 7151,4110. C 50367B

ECM(6020M)

42K34A18TN

K34A18TN

K34-G18WH

K34-G18WH

B

ACOOLANT LEVEL

SENSOR

K17B18PK

CLUTCH SWITCH(1807) CH5_01

START ENABLERELAY

RIGHT SS SURGE TANK(6401)

LEFT MD SURGE TANK(6400)

MAG

MAG

CENGINE LEFTSIDE GROUNDSTUD

K10-GB14WH

GND ADAPTER(6704M)

E B

A

65

K92#14118TN

41

K17F18PK

K17E18PK

CLUTCH SWITCH (1807)CH5_01

START ENABLE RELAY (1017)(1017) CH5_05

W/ AUTO NEUTRAL XMSN

K17B18PK

AUTO NEUTRALLIGHT RELAY(1019) CH11_17

W/ MANUAL XMSN

W/ AUTOSHIFT & ULTRASHIFT XMSN

N/ AUTO NEUTRAL XMSN

NEUTRALSTART

ALLISON XMSN MODULE /ALLISON XMSN CONTROL MODULE/

ALLISON XMSN MODULE IN CAB(7150 / 7151 /7152)


113





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31AUG0659974G AE08056613 0107208M.

CNA1 30MAR09 ADDED: CONN R/D 7207M, D 61612M

66

D3

K97SA16VT

29K23B18TN

C4

37

HORTON FAN / BORGWARNER FAN

(4111M / 6406)

A

B

A

FUSE F11-B(1020)CH3_08

ECM(6020)

IP / ENGINE(1702)

K97S18PL

A

D4

24

30

SIGNALGND 2

FUSE F10-A(1019)CH7_07

86

87

A

A23B18TN

85

A23A18TN

87

INTAKE AIRTEMP

A2

3C

18

TN

VEHICLE SPEEDOUTPUT

K23A18TN

FAN RELAY(1015)

FAN AIRSOLENOID

K97E16PL

A2318TN

B

B

INTAKE AIR TEMP(6703)

QK47T18GY

K97ZD18PL

C3

ENGINEFANCONTROL

58

PRESET PTOENABLE

72

VARIABLE PTOENABLE

KQ46B18GY

SET PTOSPEED

KQ97CC18PL

KQ97CB18PL

60

71

16

68

CLEAN TACHOUTPUT

VEHICLE SPEEDOUTPUT

KQ97AR18PL BODY

BUILDER(7207M)

KQ47B18GY

27

21

35

KQ97FV18PL

KQ97EW18PL

KQ97SE18PL

KQ97WA18PL

11

22

KQ97XC18PL

KQ99F18PL

50

BODY BUILDER CONNECTIONPRIOR TO NOV2008:BLUNT CUT WIRES LOCATEDBY 42-WAY IP/ENGINE (1702)

AFTER NOV 2008:12-WAY (7207) & 2-WAY (7208)LOCATED BY CAB GROUND STUD

VOLTAGE5V REF

STOP ENGINELAMP

SIGNAL RETURN

TRANSFER CASESTATUS

REMACCELERATOR


CK10-GB

14WH

GROUND ADAPTER(6704M)

FK23-G18WH

72

ECM(6020M)

ZERO VOLTREFERENCE

(6747)

A97DF18PL

WARN ENGINELAMP

FUSE F11-B(1020)

(1014)ENGINE / IP(1702-38)

A4A13FS12PK

A13FR12PK

5A

E2A97DF18PL

(1014)

KQ97DF18PL

E3

A1

3F

A1

2P

K

IGNITIONRELAY #3CH3_05

(A13FA)F2

3

4

5

6

8

10

11

12

1

9

2

1 BODY BUILDER(7208M)


2KQ46A18GY

RESUME PTOSPEED

49


114


7.13. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 11



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31AUG0659974G AE08056613 011

CNA1 20FEB09 REVISED 6020M,6260 C 50367B

PIN DESC. REMOVED 1602.

ECM(6020M)

8

EGT1 SENSOR BLACK(6260)

2K95K18TN

1K95F418TN

K95J18TN 2

EGT2 SENSORLIGHT GREY

(6261)

1

17

19

67

3

2

EXHAUST DELTA PSENSOR(6263)

1

2

EGT3 SENSORDARK GREY

(6262)

1

K95F318TN

K95F118TN

K9518TN

K95A118TN

K95H18TN

K95F218TN

K95L18TN

K47#12518TN54

K47#12518TN

K47B12518TN

53K47A18GY

K4718GY

SPEED SENSOR(7601;7601M;7611;7609M)

EGT1

EGT2

EXHAUSTDELTA P

EGT3

VSS+

515V REF

A

B

C

D

ZERO VOLTREFERENCE

ADAPTER(6747)

ALLISON XMSNCONTROL MODULE

(7151)

25

25

ALLISON XMSN MODULE(7150)

ALLISON XMSN MODULE IN CAB(7152)

D

ALLISON 1/2/3/4000BULKHEAD(7205M)

W/ LCT XMSNN/ BODY BUILDER

VSS-

SPEEDOUTPUT

SPEEDOUTPUT

K47C12518TN

W/ WTEC XMSN

7601 : W/ MERITOR G XMSN7601M: W/ MANUAL XMSN7611 : W/ AUX XMSN7609M: W/ EATON GEN3

EGT3

DELTA P

5V REF

EGT2

SIGGND

SIG GND

SIG GND

SIG GND

EGT1

SPEEDOUTPUT

K47A12518TN

W/ LCT XMSNW/ BODY BUILDER


115


7.14. ELECTRONIC ENGINE CONTROLS � V8 ENGINES, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 7ELECTRONIC ENGINE CONTROLS - V8 ENGINE


31AUG0659974G AE08056613 012

CNA1 20FEB09 REVISED 6020 PIN B 50367B

DESC. ADDED A13FN.

C5

36

27

23


A97C18PL

F4

A97M18PL

KIVS18VT

FAN RELAY(1015)CH7_14

34

A97ZA10VT

K3(-)18VT

30

28

A5918GY

E1

A97DF18PL

B99E18PL

B4

B6

B5

A97Z10VT

33

A97ZC10VT

ENGINE ECM(6020M)

45

K5918VT

BODY BUILDERBLUNT CUT WIRE

B97Y18PL

5A

B99V18PL

A97B18PL

1

FUSE F5-C(1014)

A3AA(-)18GY

K17Z14VT

ENGINE / IP(1702)

35

38

10

K3(+)18VT

E4

KAPS18VT

H3

F1

B99U18PL

22

IP / DCM(1800)

C4

FUSE F10-A(1019)

KA-95R18VT

A99B18PL

25

C6

47

K9518VT

G3

A2318TN

A99E18PL

5A

B97P18PL

5A

A3AA(+)18DKBL

FUSE F11-D(1020)

B99W18PL

A97ZB10VT

LOW COOLANTSOLENOID

(6402) CH7_14

37KIGNPWR

18VT31A97UA16PL

IGNITIONKEY POWER

K9

7A

A-E

18

VT

F2

5A

FUSE F11-B (1020)

E2 A13FR12PK

F1

5A

FUSE F1-A (1010)

E1

A13FN18PK

IGNITIONRELAY#1CH3_05

(A13FA)

IGNRELAY#3

(1012 / 1014)CH3_05

A1

3F

A1

2P

K

A4(1014)

3

KN

97

AA

10

VT

K97AA_C18VT

ECM MAIN RELAY(6022) CH7_14

5

K97AA_B18VT1

K97AA_D18VT

E

C

B

A

D

F

J1708 (-)

J1708 (+)

IDLEVALIDATION

SWITCH

5V REF

ACCELERATORPOSITION

SIGNAL

APS SIGNALGND

ECM PWR


(1804)

A13FS12PK

ECM PWR

ECM PWR

E3

(1014)

A13F18PK

KEY SWITCHCH3_05

Figure 116 Electronic Engine Controls � V8 Engines

116


7.15. ELECTRONIC ENGINE CONTROLS � V8 ENGINES (CONT.), P. 13


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 7ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)


08SEP0659974G AE08056613 013PIN DESCRIPTIONS.

CNA1 30MAR09 REVISED BODY BUILDER C 61612M

ENGINE ECM(6020M)

EGT2

INTAKE AIR TEMPERATURE(6703M)

EGT3

EGT1K95K18VT

8

K95L18VT

67

K95J18VT

17

K95H18VT

19

K95-B18VT

51

K95R-E18VT

37

5

6

4

3

1

2K95R-A18VT

K97R18VT

1

K97S18VT

2

K34G18VT

K34A18VT

66

42

K97WEL18VT

22

K97RPS18VT

50

K46A18VT

49

AFTERTREATMENT SYSTEM(6259)

21 K97OWL18VT

K97XCS18VT

K97RPRE18VT

16

11

K97RVAR18VT

60

K46B18VT

68

SIG GND

5V REF

EXHAUSTDELTA P

DOCT

DPFT_OUT (T2)

DPFT_OUT (T1)

DPFDP

VREF

GND2

INTAKEAIR TEMP 1

LOW COOLANTSENSOR

TRANSFER CASESTATUS

PRESET PTOENABLE

STOP ENGINE LAMP

WARN ENGINE LAMP

REMACCELERATOR

RESUME PTOSPEED

VARIABLEPTO ENABLE

SET PTO SPEED

BODY BUILDER BLUNTCUT WIRESLOCATED NEAR ENGINE ECM

KVREF318VT

K97CTO18VT

KVREF3-RTN18VT

K47B18VT

72

71

32

38

CLEAN TACHOUTPUT

VEHICLE SPEEDOUTPUT

SIGNAL RETURN

VOLTAGE 5V REF

GND2

INTAKEAIR TEMP 1

LEFT MD SURGE TANK(6400)

BMAG

A

Figure 117 Electronic Engine Controls � V8 Engines (Cont.)

117


7.16. ELECTRONIC ENGINE CONTROLS � V8 ENGINES (CONT.), P. 14


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 7ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)


59974G21AUG06 AE08056613 014

CNA1 20FEB09 REVISED 6022 CIRCUITS. B 50367B

KEC1 WAS K17L, KFAN WAS K23A

ECM(6020M)

ENGINE / IP(1702)CH5_01

54

65

KFAN18VT

58

K14118VT

K125_A18VT

K125_C18VT

K125_B18VT

FAN

DRIVELINEDISENGAGED

VSS-

KECI18VT

7ENGINE CRANK

INHIBIT

85

A

3

87

1

K5918VT

K34S18VT

2

56

7086

MAIN POWERRELAY

LOW COOLANT SOLENOID(6402)

4

B

5

30K97M18VT

ENGINE FANRATIO SIGNAL

ENGINE / IP(1702)CH7_12

ENGINE ECM(6020M)CH7_12

K125_A18VT

87A

KA-N97AA-B10VT

KN97AA10VT

ECM MAINPOWER RELAY(6022)

KA-N97AA-C18VT

W/ WTEC XMSN

53 K47A18VT

K4718VT

W/ MANUAL XMSNMANUAL SPEED SENSOR

(7601M)

K4718VTK47

18VTK47

18VTK47

18VTK47

18VT

VSS+

VSS+VSS+VSS+VSS+

85

24A23A18TN

30

A2

3C

18

TN

K23-G18VT

86

C3 A23B18TN

FUSE F10-A(1014)CH7_12

29

87

A

87

D4

K2318VT

FAN RELAY(1015)

C4

D3

IP / ENGINE(1702)

A2318TN

FAN AIR SOLENOID(4111M)

ENGINE LEFT SIDE BLOCK

GROUND

K11-GCA10VT

B

A

41

XMSN CONTROLMODULE

(7150 / 7151)

XMSN CONTROLMODULE(7151)

25

TCM(7150)

TCM IN CAB(7152)

25

D

ALLISON 3 / 4000VIW A ALLISON1 / 2000 VIW C(7205M)

A

GND TO ECM(6323F)

A

B

SPEEDOMETER

SPEEDOMETER

K97GND_C18VT

2

6

K97GND_B18VT

GND

K97G10VT

K97GND_D18VT

B4

GND

GND

NEUTRALSTART

GND

GND

SPEEDOMETER

KA-N97AA10VT

Figure 118 Electronic Engine Controls � V8 Engines (Cont.)

118


7.17. CRUISE CONTROL, P. 15

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 7

AE08-56613 15

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS300357

CRUISE CONTROL

21MAR0760782A

12

10

OH

M

CR

UIS

E O

FF

61

90

OH

M

23

70

OH

M

CR

UIS

E O

N SE

T

RE

SU

ME

AB

STEERING WHEEL SWITCHES

B A

B12

CLOCK SPRING(1809)

A4

B16 E5

ZVRCRUISESWITCHINPUTAIN17

DCM(1800)

BODY CONTROLLER#J3

(1600)

BODY CONTROLLER#J5

(1602)

A9

V1

8G

Y

A9

72

0G

YB

96

18

PL

A9

AA

20

GY


B9V18GY

1

3B9R

18GY

Figure 119 Cruise Control

119


7.18. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 16


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


ELECTRONIC ENGINE CONTROLS (IBB ENGINE)

CHAPTER 7

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

06FEB0861073L AE08056613 016K5S108 OF CONN 6020.

CNA1 16JUN09 ADDED CIRC K5S128 AND C 61610P

6


14

K34D18TN

K34C18TN

K34D18TN


4

2

K34C18TN

LOW COOLANT SENSOR 7000(6407)CH6_06

K92A1616WH

K92B1616WH

K10WH516WH

K10-GA10WH

K97A218VT

7

DRIVELINE DISCONNECT

6

2

K92A1318TN

*K92A1018TN

4

K92A1218TN

K92A818TN

BODY BUILDER CONNECTOR(4705)

K92A918TN

3

5

7

K92A1118TN

8

11

21

20

19

17


K5S(-)18GN

K5S(+)18YL

K5S(-)18GN

K5S(+)18YL

J1939DATALINKCH3_33

12

13

W/ ALLISON XMSN

W/ AUTOSHIFT AND ULTRASHIFT XMSN

38

A47T18GY

A97R18PL

K97A118VT

24

18

ENGINE / IP(1702)

1K92A1518TN

**K47T18GY

FUSE F11-B (1020)

(A1

3F

A)

F2 E2

IGN RELAY#1(1011 / 1013)

CH3_05

A13FS12PK

A13FR12PK

A3

A1

3F

A1

2P

K

ENGINE SPEEDSIGNAL

5

3 K97F18VT

A97V18PL

G4H4

10AFUSE F4-D (1013)

N/ ULTRASHIFTXMSN

(A13FC)IGNITION RELAY #1(1011 / 1013)CH3_06

W/ MANUAL XMSNAND MERITOR-G XMSN

W/ 8600

W/ 7000

* W/ BODY BUILDER CONNECTION** W/ BODY BUILDER CONNECTION, ROAD SPEED

IGNITION

GND

GND

J1939(+)

J1939(-)

W/ INTERNATIONAL ENGINE

A97DF18PL

ECM POWER RELAY(1015) CH7_21

K5S12818YL

K5S10818GN

J1939DATALINKCH3_33

J1939DATALINKCH3_33

Figure 120 Electronic Engine Controls (IBB Engine)

120


7.19. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) (CONT.), P. 17


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


ELECTRONIC ENGINE CONTROLS (IBB ENGINE)(CONT)

CHAPTER 7

CIRCUIT DIAGRAM,42/43/44/85/8600 & 73/74/7500300230

06FEB0861073L AE08056613 017

CNA1 16JUN09 REVISED AND REDRAWN. D 61610P

A3AA(-)18GY

ENGINE / IP1702

34

K92#12518TN

K14G16RD

K92A718TN

@ W/ ALLISION XMSN IN CAB* W/ MANUAL XMSN, W/ ODOMETER SHUT OFF RELAY

K47A16GY

*K4

7C

18

GY

K4718GY

K92A1418TN

A

7

4

25

K47A18GY

K21B218TN

SPEDOMETER

K3BB(-)18GY

K3BA(-)18GY

MERITOR G SPEEDSENSOR

10

20

6

1

21

2

17

14

9

A

BVEHICLE SPEED SENSOR

(7600)

(7600A)

BODY BUILDER CONN 2

W/ MANUAL XMSN

J1708(-)

J1708(+)

(4706)

3086

85

87

87A

1

5 34

B

A

2

*K47D18GY

*K47E118GY

*K47E218GY

TCU CONNECTOR(7150 / @7150F2)

W/ MERITOR G XMSN

ENGINE / IP (1702-32)

*K97FC18GY

*K47D218GY

IGNITIONADAPTER

(6725)CH7_20

ODOMETER SHUT-OFF RESISTOR

(7616)

*K4

7D

11

8G

Y

K3BA(+)18DKBL

K14H16RD

K3BA(+)18DKBL

35

36

K3BA(+)18DKBL

K3BA(-)18GY

K14RD214RD

A3AA(+)18DKBL

A97KB14PL

A97K14PL

ECM POWER RELAY(1015) CH7_21


ODOMETER SHUT OFF RELAY(7617)

B

W/ AUTOSHIFT ANDULTRASHIFT GEN3 XMSN


W/ ALLISION XMSN

COLD START ASSIST RELAY(8410) CH6_05

K4716GY

*K47TC18GY

A47TC18GY

E8

BODY CONTROLLER-J4(1601)

Figure 121 Electronic Engine Controls (IBB Engine) (Cont.)

121


7.20. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) (CONT.), P. 17A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 7

CIRCUIT DIAGRAM,42/43/44/85/8600 & 73/74/7500300659

13APR0961610P AE08056613 17A

CNA1 16JUN09 INITIAL RELEASE. A 61610P


A97N18PL

K97W18VT

K99B18VT

K97B18VT

A97C18PL

A99B18PL

A97B18PL

B97C18VT

B99B18VT

B97B18VT

B97N18VT

B99D18VT

22

23 B4

B5

C4

30

28

C6

B6

C5

B97M18VT

A

F


(1809)

E

B

IDL

ET

HR

OT

TL

E

C

D

4

24

18

23

ENGINE / IP(1702)

IP / DCM(1800)

APS DIAGNOSTICRESISTOR

(6716)

A

B

K97CB18VT

K97C18VT

K97CA18VT

B

A

IVS DIAGNOSTICRESISTOR(6716A)

K9

7N

A1

8V

T

K9

7N

18

VT

15


122




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 7ELECTRONIC ENGINE CONTROLS (IBB ENGINE)(CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

06FEB0861073L AE08056613 018WAS FLAME START (2 PLCS)

CNA1 08MAY08 COLD START ASSIST B 61296K

6


5

K4116TN7

K92A118TN16

K92A218TN5

K92A518TN20

K2318TN

14K34BA18TN

18

K2316TN

K21B318TN13

K21TN118TN17

COLD START ASSISTFUEL SOLENOID

(6561)

K34-GB18WH

K34-GA18WH

INTAKE AIR TEMPERATURE

(6703)

BODY BUILDER CONN 2(4706)


COLD START ASSISTRELAY (8410) CH6_05

BA

K10WH118WH

21

E

B

K1

0-G

A10

WH


A


K23-G16WH

K10-GB10WH

8

1

FANSOLENOID

(6400)

K41-G16WH

A

B

W/ 2 SPEED FAN

A

E

3

A

E

EIM ZVR ADAPTER(6707)

E

A


1

2

K9

2A

31

8T

N

K92A418TN


123




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 7ELECTRONIC ENGINE CONTROLS (IBB ENGINE)(CONT)

REVCHK CHANGE REFERENCE NAMEDATE DRAWN

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

06FEB0861073L AE08056613 019FLAME START.

CNA1 08MAY08 CIRC K21B1 WAS B 61296K


K98YL518YL

K98GN518GN

K21B118TN

K23C18TN

K92A618TN

COLD START ASSIST RELAY(8410) CH6_05

10

18

2

13


BODY BUILDER CONN 2(4706-6)

6


J1939(-)

J1939(+)


124




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 7

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

06FEB0861073L AE08056613 020

CNA1 16JUN09 ADDED CONN 6725. C 61610P

1

ENGINE SENSOR INTERFACE

(6033)


K10-GF16WH

ENGINE / IP(1702)

K10-GD16WH

K10-GE16WH

K10-GC16WH

K98GN118GN

K1414RD

K10WH112WH

K10-GA10WH

K14D16RD

K14A16RD

K14B16RD

K14C16RD

K10-G10WH

3

2

8

4

7

16

17

18

15

42

1

37

21

K13A118GY

9

10J1939 DATA LINKCH3_32

K10-GJ16WH

K98YL118YL

A97UA16PL

IGN RELAY #1(1011 / 1013)CH3_05

G4

CRANK INHIBITRELAY (1019)CH11_18

10A(A13FC)

H4

A97UA16PL

FUSE F4-D (1013)

FUSE F8-H (1017)

A97D10PL

25A

A14PD10RD

B4 A4 A146RD

BATTERYFEEDCH3_01

A14P8RD

K14F18RD

K97VT114VT

86

D4

C4

87

30

D3

C3

85

AIR CHARGE RELAY(1020)

87A

A97S14PL

A13FP18PK

FUEL HEATER RELAY

(1018)CH10_23

A1

3-G

FK

18

WH

TRAILER ABS ECU RELAY(1017)CH10_10

A1

FUSE F8-E (1017)

B1

20A

A9

7S

Z1

4P

L

BATTERY FEEDCH3_01

A1

4N

E1

2R

D

N/ ULTRASHIFT

W/ ULTRASHIFT

13K91A18VT

ENG DIAGNOSICCONN (4328)CH3_32

BATTERY

BATTERY

BATTERY

BATTERY

IGNITION

J1939(-)

J1939(+)

GND

GND

GND

GND

GND

ODOMETER SHUT OFFRELAY (7617)

CH7_17

CK97FC18GY

A

K13A18PK

B

IGN ADAPTER(6725)


125


7.24. AFTERTREATMENT (IBB ENGINE), P. 21


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


AFTERTREATMENT (IBB ENGINE)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

06FEB0861073L AE08056613 021

CNA1 20FEB09 CIRC A97V WAS A23A B 50367B

REMOVED FAN CLUTCH NOTE

3

1K95P18TN

K95B18TN

MOTOTRON CONNECTOR B(6731)

K95-GA18WH

K95-GB18WH

K95C18TN

K95E18TN

K95F18TN

K98YL418YL

K95S18TN

HCI FUEL PRESSURE(6730)

3

2

7

6

1

2

1

5 K95D18TN

4

18

14

15

12

24

20

23

J1939 DATA LINK

CH3_32

21K98GN4

18GN

AFTERTREATMENT SENSOR

JUMPER- LSM EXHAUST /

AFTERTREATMENT SENSORJUMPER

(6721 /6720)

K95T118TN

K95R18TN

K95A18TN

K15A18RD

2

K10-GA16WH

HCI INJECTOR(6260VH)18

22


BAT

1

K10-G16WH

8

1

LOCATED AT LEFT SIDEENGINE BLOCK GROUND

K14A16RD

K10-GA10WH

K10-GB10WH

K95M18TN

K95L18TN

16

ENGINE / IP(1702)

D

K95J18TN

2

17

17K10-GB

16WH

A

23

K95H18TN

K95K18TN

HCI DUMP VALVE(6260VM)

MOTOTRON CONNECTOR A(6732)

HCI FUEL VALVE(6260VL)

K95N18TN

K15C18RD

2

1

2

1

87A

1

BATTERY FEED

CH3_01

15


K47T18GY

30

A97P14PL

18


A9518WH

20

A

86

A97K14PL

FUSE F10-A (1019)A

14

T8R

D

C4

38

D3

E1

A97PB14PL

A97KA14PL

C3

A97PA14PL

F1K14H16RD

87 85

F4

A97V18PL

K14RD214RD

5A

A46D18GY

A1

46R

D

ECM POWERRELAY

(1015)

2

A97KB14PL

E4

A1

4T

B1

2R

D

K97F18VT

FU

SE

F

10

-D(1

01

9)

D4

K14G16RD

34

W/ BODY BUILDER

K14B16RD

BAT

24

K97A118TV

A97R18PL

Figure 126 Aftertreatment (IBB Engine)

126


7.25. AFTERTREATMENT (CAT ENGINE), P. 22


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


AFTERTREATMENT (CAT ENGINE)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

26NOV0850367B AE08056613 022

CNA1 20FEB09 INITIAL RELEASE A 50367B

CHAPTER 7

AFTERTREATMENTDPF 1

(6708)

K95-GA16WH

1

6

5

K95D16TN

2

3

4

ENGINE DPF 1(6709)

1 1

3

4

5

6

K95-GB16WH

K95E16TN

K95A16TN

K95C16TN

2

Figure 127 Aftertreatment (Cat Engine)

127


7.26. AFTERTREATMENT (ISM 2007 & EURO IV ISM ENGINE), P. 22A



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 7AFTERTREATMENT

(ISM 2007 & EURO IV ISM ENGINE)

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U201462

25MAR1492477E AE08056613 22A


6

7

11

8

1

DEF TANKINTERCONNECTOR

(674)

4

3

34

23

16

DEF DOSERPUMP(680)

TANK SENSORTEMP/LEVEL

(678)30

86

85

87

K1416RD

K14AB18RD

K14AA16RD

K1016WH

K14BC16RD

K14A16RD

85

30

87

86

K13B16PK

K10T16WH

K10G16WH

K10GA18WH

K14B16RD

K10TB16WH

K13C16PK

K14CA16RD

K10TA16WH

K13A16PK

K13AB16PK

K10GB16WH

K13AA18PK

12

86

30

87

85

86

30

87

85

2

3

5

4

K95-GBD16TN

K95CC16TN

K1316PK

K95-G16TN

K95C16TN

K14D16RD

K95-GA16TN

10AC2C1

K95RA95TN

K95RC16TN

2

BACKFLOWHEATER LINE

(675)

1

2

SUCTIONHEATER LINE

(677)

1

K95-GBA16TN

K95-GBC16TN

K95-GC16TN

K95AA16TN

K95R16TN

K14BA16RD

FUSE F-2(679)

20AC4C3

20AC5 C6

FUSE F-1(679)

K14BE16RD

IGN NOXR-3

(679)15A

C10

FUSE F-3(679)

C9

FUSE F-5(679)

DEF IGNR-4

(679)

BACKFLOW LINER-1

(679)

SUCTION LINER-2

(679)

C7 C8

FUSE F-4(679)

5A

K95A16TN

K95AC16TN

K14BB16RD

K14BD16RD

A5

B3

B8

B1

B6

A2

A1

A7

B7

A6

B2

A8

A3

A4

B4

B5

K14C16RD

DEF TANKNTERCONN(674)

CH7_6B

DEF TANKINTERCONN

(674)CH7_6B

IGNITIONSPLICE

PACK(6725)CH7_6A

DEF TANKINTERCONN

(674)CH7_6B

DEF TANKNTERCONN(674)

CH7_6B

Figure 128 Aftertreatment (ISM 2007 & Euro IV ISM Engine)

128


7.27. AFTERTREATMENT (ISM 2007 & EURO IV ISM ENGINE), P. 22B



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 7AFTERTREATMENT (ISM 2007 & EURO IV ISM ENGINE)

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U201462

25MAR1492477E AE08056613 22B


1

98GN1(-)18GN

98YL1(+)18YL

2

4

NoX(672M)

K13-GA18BK

EGP-ENGINTERCONNECT(677F/670A)

8

DEF TANK CONNECTOR(674)CH7_6B

K13A18RD

K13A18GY

1

2

3

3K13-GA

18WH

INLETSENSOR(674M)

2K97-GA

18WH

K97A18TN1

K97A18TN

5

4

OUTLETSENSOR(675M)

2

1

K97-GB18WH

K97B18TN

K97B18TN

7K97-GB

18WH

6

*K5R(-)20LT

K97-GA18WH

%K5RA(+)20YL

*K5R(+)20YL

DEF-ENGINTERCONNECT

(674)

9

10

K5(-)18GN

K5(+)18YL

TANK SENSORTEMP/LEVEL

(678)

1

2

K5A(-)18GN

K5A(+)18YL

K5B(-)18GN

K5B(+)18YL

DOSERPUMP(680)

22

K5C(-)20GN

K5C(+)20YL

K5BB(-)18GN

K5BB(+)18YL

12

0O

HM

S

A

C

TERM RESISTOR(J1939)(681)

28

35

36

1

2

K5918GY

K59-G18WH

AIRSOLENOID

(682)

GROUND SPLICE(6701)CH7_6B

OEM14 PIN(8500)CH7_6B

EGP-ENGINTERCONNECT

(670A)CH7_6B

%K5RA(-)20LT

* W/ MANUAL XMSN% W/ ULTRASHIFT XMSN

Figure 129 Aftertreatment (ISM 2007 & Euro IV ISM Engine)

129


GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)

8.1. IP / GAUGES, P. 1

Figure 130 IP / Gauges

130


8.2. WARNING LIGHT LIST, P. 2

Figure 131 Warning Light List

131


8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABSCONTROLLER, P. 3

Figure 132 Warning Lights Controlled by Engine, Transmission, ABS Controller

132


8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER,VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4

Figure 133 Engine Oil Pressure and Temp, Speedometer, Tachometer, Voltmeter and Water TempGauge Circuits

133


8.5. IP GAUGES AND WARNING LIGHTS � GAUGE CLUSTER, P. 5


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8

IP GAUGES & WARNING LIGHTS - GAUGE CLUSTER


07AUG0659974G AE08056614 005

CNA1 20FEB09 ADDED CIRC A73A E 50367B

2

4

5

7

8

9

4

A2816TN

1

A62B18DKBL

A28A18TN

A6218DKBL

A28-G16WH

A72CA18OR

A110C18GY

A110AD18GY

10

10


A72D18OR

E11HEAD LIGHTENABLEHLE


A4118GY

A52C20YL

9


GROUND

BATTERY

DIMR OUT1PANEL LT

DIMR OUT2PANEL LT

IGNITION

AUX TRLRSOCKET SW

(DIN1)

AUX TRLRSOCKET SW

(DIN2)

ZVR

AUX TRLRSOCKET SW

(ZVR)

OUTSIDETEMP

(AIN3)

HEADLIGHTENABLE

A73A18LTGN


FUSE F2-G (1011)

A14P8RD

C3D3

15A

A14PA12RD

*A14 6RD

BATTERYFEED

CH3_01CH3_34

A4

(A1

3F

C)

FUSE F4-L (1013)

B3

A1

3F

C1

2P

K

IGNITION RELAY#1

(1011 / 1013)CH3_05

A3

10A

AUX TRAILERSOCKET SWITCHCONNECTOR(1110)CH10_15

BM110AD

18GY

1

TEMP SENSOR(8601)

M4118GY

16 A

2

25

IP / FWD CHASSIS(1700)

PANEL LIGHT FEED(1002) CH9_15

NOTE: CH3_341. * A14 IS 4RD

REAR TURNSPANEL ADAPTER(1625) CH9_15

A11-GS10WH

HVAC(1200) CH2_01

Figure 134 IP Gauges and Warning Lights � Gauge Cluster

134


8.6. AIR PRESSURE INPUT CIRCUIT, P. 6

Figure 135 Air Pressure Input Circuit

135


8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8

AXLE TEMPERATURE, GAUGE INPUT CIRCUIT


23AUG0659974G AE08056614 007

RAW6 04DEC07 REVISED DESCRIPTION B 61000T

OF CONN 9811 AND 9812

A3218TN

N9

H1

8G

Y

A32A18TN

B10

B11 REAR AXLE OIL TEMPAIN12

FRONT AXLE OIL TEMPAIN11

BODYCONTROLLER#J3

(1600)CENTER CHASSIS

/ IP(1701)

44

43

5

N3

21

8T

N

611

N3

2A

18

TN

R918GY

R9C18GY

R9A18GY

REAR RR AXLETEMP SENSOR

(9812)

2

1

FORWARD REAR AXLETEMP SENSOR

(9811)

N9

F1

8G

Y

R32A18TN

R9B

18

GY

R3218TN

CENTER / REAR CHASSIS(9800)

W/ REAR AXLE TEMP

1

2

N916GY

A

F

ISOLATED GROUNDADAPTER(8802)

A918GY

CENTER CHASSIS / IP(1701-13)

A9B18GY

E7 ZVR


Figure 136 Axle Temperature, Gauge Input Circuit

136


8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8FUEL GAUGE CIRCUITRY (SINGLE TANK)

RAW6 04DEC07 REVISED & REDRAWN C 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

07AUG0659974G AE08056614 008

A36B18TN


FUEL SNSRSIGNAL 1

DRAW TANKB8

B9

A36A18TN

29 27

N36A18TN

RIGHT FUELLEVEL SENSOR

DRAW TANK(9101)

RH - HDD RIGHTFUEL LEVEL SENSOR

DRAW TANK(9103)

IP / CENTERCHASSIS(1701)

N9B18GY

N36A18TN

N9R18GY

R3618TN

N9A18GY

N36B18TN

R9D18GY

LEFT FUELLEVEL SENSORSTORAGE TANK

(9100)

AF MOUNTEDLEFT FUEL

LEVEL SENSORSTORAGE TANK

(9100)

REAR / CENTERCHASSIS(9800)

5

10

N36A18TN

FUEL SNSRSIGNAL 2

STORAGE TANK

N9G18GY

B

A

B

A

B

B

A

A

ISOLATED GROUNDADAPTER(8802)

AB

N9

16

GY

C


A918GY

CENTER CHASSIS / IP(1701 - 13)

A9B18GY

E7 ZVR

SENSOR RESISTANCEFULL - 29 TO 37 OHMS

EMPTY - 234 TO 246 OHMS

N9R18GY

Figure 137 Fuel Gauge Circuitry (Single Tank)

137


8.9. DIFFERENTIAL LOCK WARNING LAMPS, P. 9

Figure 138 Differential Lock Warning Lamps

138


8.10. PARK BRAKE SWITCH HYDRAULIC, P. 9A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8

PARK BRAKE SWITCH HYDRAULIC

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

27NOV0850367B AE08056614 09A

CNA1 20FEB09 INITIAL RELEASE A 50367B

A12

MANUAL PARKBRAKE

(1815)

PARK BRAKESWITCH DIN3

A


B

A9

AA

20

GY

B7 A4DCM CONN(1800)

18

BK

21

8B

K

A9

V1

8G

Y

18W

HA

44

A1

6G

Y

B4

4B

B1

8G

Y11

1

B9

V1

8G

Y

E5

BODYCONTROLLER #J5

(1602)

W/ HYDRAULIC BRAKES

BODYCONTROLLER J3

(1600)

ZVR

Figure 139 Park Brake Switch Hydraulic

139


8.11. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 10


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8AIR PARK BRAKE & MANUAL TRANSMISSIONOIL TEMP GAUGE


08SEP0659974G AE08056614 010

W/ ISM

W/CAT &IBBE & ISM W/CAT

W/I6

W/CAT& IBBE

ENGINE OPTIONS

CNA1 20FEB09 ADDED CIRC K9AAD & D 50367B


MANUALXMSN OILTEMPSENSORAIN8

A9AA18GY

B7E5A31

18TNZVR


2IP / ENGINE

(1702) 13EATON XMSN OIL TEMP

(7700K)

*K9AA16GY

K9AB18GY

K3

11

8T

N

K3

1H

18

TN

K3

1B

18

TN

K31E18TN

K3

1F

18

TN

K9T18GY

K9AAD18GY

**K9AC18GY

K9T18GY

A9E20GY

K9AC18GY

K9AB18TN

XMSN OIL TEMP SENSOR(7700)


XMSN OIL TEMPSENSOR

(7700L)


MERITOR-G XMSN OIL TEMP

(7700C)

MANUAL TRANSMISSION OIL TEMP GAUGE

K31B18TN

K9AC18TN

W/ MERITOR-G& W/ I6 ENGINE

K9E

18

GY

1

2

1

2

1

2

1

2

K31G18VT

K9_A18VT

2

1

2

1

M ZERO VOLTREFERENCE

(6747)

J

W/ MANUALXMSN

W/ 16 ANDV8 ENGINE

A

C

K9AAD18GY

ZVR(6702)

A9V18GY

A12

A4

B44BB18GY


AIR PARKBRAKESWITCHDIN13

A9AA18GY

B9

VD

18

GY

B9V18GY

A44A16GY

IP / DCM(1800)

D

ZVR

AIR PARK BRAKE


B7

C

E5

PARK BRAKE(1813)

1ZVR GROUND

ADAPTER(1009)

10

W/ MERITOR-G XMSN &ISM 2007 ENGINE

A

B

*B44BB18GY

*BLK118BK

*WHITE18WH

PARKBRAKE

(1815)

11* W/ HYD FULL POWER BRAKE & LEVER PARK

*BLK218WH

1

2

K9AA16GY

F

K3

1E

16

TN

XMSN OIL TEMP SENSOR(7700M)

W/ FREEDOMLINEXMSN & W/ ISMFW/CAT

W/ V8 ENGINEONLY

**K9AAD18GY

* N/ AC** W/ AC

W/ IBBE

W/ CAT

K9T18GY

Figure 140 Air Park Brake and Manual Transmission Oil Temp Gauge

140


8.12. FREEDOMLINE TRANSMISSION OIL TEMP GAUGE AND SURGE PUMP, P. 10A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8FREEDOMLINE TRANSMISSION OIL TEMP GAUGE & CATPURGE PUMP & CAT AIR RESTRICTION GAUGE

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056614 10A

CNA1 20FEB09 REMOVED 6650,1602. B 50367B

ADDED F10-D.

FREEDOMLINE XMSNOIL TEMP(7700L)

K9AAB18GY

K31H18TN

2

1

F

ZERO VOLTREFERENCE

(6702)

C

K9AAD18GY

ENGINE / IP(1702)

5

13

AIR RESTRICTIONGAUGE

(6703)

A

K2818TN

B

B7


XMSN OILTEMPSENSOR

A97FZ14RD

PURGE PUMP(6713)

K97FZ14RD

1

2 K10E-G14WH

BATTERY FEEDCH3_01

AK10-GA

12WH

E


42

20A

E4

FUSE F10-D (1019)

F4 A14TB12RD

A1

46R

D

A3118TN

GND ADAPTER(6701)

A14T8RD

Figure 141 Freedomline Transmission Oil Temp Gauge and Surge Pump

141


8.13. GAUGES AND WARNING LIGHTS � AMMETER, P. 11


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


GAUGES & WARNING LIGHTS - AMMETER

CHAPTER 8


31JUL0659974G AE08056614 011

W/CAT

CNA1 20FEB09 REVISED & REDRAWN F 50367B

A26D18TN

7

PAM(4087)

8

11

A5P(-)18GN

A5P(+)18YL

10

32

IP / ENGINE(1702)

33

AMMETER CONN(6333)

BATTERYAMMETER

SENSE

STARTERGROUND

BATTERYNEGATIVE

POST

ENGINE HARNESSAMMETER

SENSE(6332)

A26B18TN

A26A18TN

K26B18TN

K26A18TN

N26B14TN

N26B10TN

K26A10TN

12A11-GPP

18WH

K26B18VT

K26A18VT

A14TA12RD

10A

D4

FUSE F2-H (1011)

C4 A14T8RD

A146RD

BATTERYFEED

CH3_01

A11-GD10WH

GROUNDADAPTER(1006)

4

1

LEFT SIDECAB GROUND


A5D(-)18GN

J1939+

11

A5D(+)18YL

12

J1939-

W/ I6 ENGINE ONLY

W/ V8 ENGINEONLY

6

NEUTRAL SWITCH(7802)

K97J18VT

A

BK97S18VT

W/ IBB ENGINE

A11

-GK

J6W

H

K26A18TN

K26B18TN

Figure 142 Gauges and Warning Lights � Ammeter

142


8.14. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8

ENGINE OIL TEMP GAUGE W/ CATERPILLAR


07AUG0659974G AE08056614 012

CNA1 20FEB09 REVISED & REDRAWN B 50367B

W/ XMSN OIL TEMP

W/ ENGINE OIL TEMP

ENGINE OIL TEMPCAT ENGINE ONLY

AIN7


B6

K9AA16GY

24

2

ENGINE / IP(1702)

2

1A30A18TN

K30A18TN


A9E20GYZVR E5

A9AA18GY

ENGINE OIL TEMP(6650)

A

D

ZERO VOLTREFERENCE

(6702)

K3

0B

18

TN

K30B18TN

Figure 143 Engine Oil Temperature Gauge with Caterpillar

143


8.15. FRONT AXLE ENGAGEMENT LAMP, P. 13

Figure 144 Front Axle Engagement Lamp

144


8.16. WARNING LIGHTS � RIGHT BANK � OPTIONAL, P. 14

CHAPTER 8

WARNING LIGHTS - RIGHT BANK - OPTIONAL


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



23AUG0659974G AE08056614 014

CNA1 20FEB09 REVISED & REDRAWN D 50367B

A13B18PK

RIGHT BANK OPTIONALWARNING LIGHTS

(1510)

H

A

A95PF18TN

G

B

EA95-GT

18WH

A95ET18TN

D

C

A92-G18WH

FA92APA

18TN

A92RK18TN

A98F18TN

A92-GS18WH

A62B18DKBL

A95-GF18WH

A95-GK18WH

MOBILE MAXDISCRETE(1243-B)


F12

E16

EXHAUST SYSTEMHIGH TEMPINDICATORRD31 (HSD)

PARTICULATETRAP INDICATORRD32 (HSD)

A4A13FC12PK (A13FC)


(1013)

A3

A13BH18PK

10A

D3 C3

RETARDER RELAY(1019)CH11_15

IMCTCONNECTOR

QUALCOMMOMNIVISION(1919A-B)

18GND98F18TN

QUALCOMM CONN POWER(2703 - F)

LEFT SIDE DASH MOUNTED

DUAL POST STUD

9

14

GROUNDADAPTER(1003)

11

A11

-GE

12

WH

6TH GEAR

DISABLE

FUSE F4-G (1013)

6TH GEAR DISABLE/

AUTO NEUTAL

EXHAUSTHIGH TEMP

RETARD ON /MESSAGE WAIT

DPFCLOGGED

W/ RT RH

W/ BOTH RH

N/ AUTONEUTRALW/ RETARDER

W/ MOBILEMAX SATELLITE

N/ AUTONEUTRAL W/ RETARDER

LIGHTS/ RPM

G

D62B16DKBL

QUALCOMM CONN POWER(2701 - A)

62QA16LTGN F LIGHT

MCTCONNECTOR

12 MESSAGELIGHT

D62QA16RD

QUALCOMM CONN POWER(2701F - C)

22GN

TMCTCONNECTOR

W/ QUALCOMM SATELLITECOMMUNICATION SYSTEM

1

F16

BODY CONTROLLER # J4(1601)

A92AA18TN

AUTONEUTRALLIGHT RELAY(1019)CH11_17A92-GR

18WH

A13B18PK

QUALCOMM(1902 - F)

A62B18DKBL

Figure 145 Warning Lights � Right Bank � Optional

145


8.17. WARNING LIGHTS � LEFT BANK � OPTIONAL, P. 15


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8

WARNING LIGHTS - LEFT BLANK - OPTIONAL (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

27NOV0850367B AE08056614 015OF CONN 9754

CNA1 20FEB09 SWAPPED CAVITY A & B A 50367B

H

AA23M18TN

A23F18TN

LEFT BANK OPTIONALWARNING LIGHTS

(1511)

G

F

C

A13BD18PK

A4216GY

A13BE18PK

B

SNOWVALVE(1107)CH6_04

E

DA13BG18PK

A49A18GY

A4918GY

FUSE F4-G (1013)

A1

3F

C1

2P

K

10A

D3

(A1

3F

C)

C3A13B18PK

A4

DIFFERENTIALLOCK WARNING

CH8_09

IGNITIONRELAY#1

(1011 / 1013)CH3_05

A

IP / CENTERCHASSIS

(1701-65)

A

B

A

FRONT AXLEENGAGEMENT

SENSOR(9754)

N42-G18WH

N11-GA12WH

D

C



A

B


N11-GC12WH

N4216GY

A3

SNOWVALVE

FR AXLEDIFF LOCK

FR AXLEENGAGED

RR AXLEDIFF LOCK

146


8.18. LOAD MONITORING, P. 16


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8

LOAD MONITORING

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300357

21MAR0760782A AE08056614 016

RAW6 04DEC07 REVISED DESCRIPTION A 61000T

OF CONN 8601

AIN

1 (

PR

ES

SU

RE

SE

NS

OR

#1

)-

RE

AR

7 1 2 88

A1

06

18

GY

A6

1B

18

GY A6

11

8G

Y

A11

0B

18

GY

A11

0A

D1

8G

Y

56 5755 19 20 25

CLUSTER CONN(1501)


CLUSTER CONN(1500)


N6

1B

18

GY

N1

06

B1

8G

Y

N1

09

B1

8G

Y

M6

11

8G

Y

M1

06

A1

8G

Y

M11

0A

D1

8G

Y

B AC

CENTER /REAR CHASSIS

(9775)

R6

1D

18

GY

R6

1C

18

GY

R6

H1

8G

Y

C

A

B

REAR LOADINDICATOR (4X2)

(9830)

B

C

A

FRONT LOADINDICATOR

(8750)

M11

0A

B1

8G

Y

A1

06

B1

8G

Y

A1

06

A1

8G

Y

M110AB18GY

ZE

RO

VO

LT R

EF

ER

EN

CE

5 V

OLT

OU

T

AIN

2 (

PR

ES

SU

RE

SE

NS

OR

#2

)-

FR

ON

T

ZE

RO

VO

LT R

EF

ER

EN

CE

A1

06

B1

8G

Y

W/ REAR AND FRONTAXLE LOAD INDICATING

W/ REAR AXLELOAD INDICATING

TEMP SENSOR(8601)CH4_04

REAR LOADINDICATOR (6X4)

(9832)

C

B

A

OR

R6

J1

8G

Y

R9

N1

8G

Y

R9

M1

8G

Y

Figure 147 Load Monitoring

147


LIGHTS (CHAPTER 9)

9.1. BACK-UP LIGHTS WITHOUT ALLISON TRANSMISSION, P. 1



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 9

BACK-UP LIGHT - N/ ALLISON TRANSMISSION

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

29AUG0659974G AE08056615 001

2480 10JUL14 ADDED R/D 7500W & H 92477E

UPDATED SHEET NOTES WITH EURO IV

N7

1A

14

OR

A7

1A

16

OR

*R

71

14

OR

*R

10

-G

12

WH

IP / CTRCHAS

(1701 / 1701F)

A7

1A

16

OR

121

CENTER / REAR

CHASSIS(9800)

A E

STOP,TAIL& TURN(9303A)

A7

11

6O

R

S71C14LTBL

RIGHT TAILLIGHT(72)

A

S10-GC14WH

E

A

E

LEFT TAILLIGHT(71)

6 7

BA

BACK-UPLIGHT

SWITCH

IP / ENGINE(1702)

K7

11

6O

R

K7

1A

16

OR

NOTE:# W/ CT-610* W/ 7600 RHD% W/ CUMMINS ISM EURO IV & MANUAL XMSNW/ I6 ENGINE :(7502M,7500M,7500MA)W/ ISM 2007 ENGINE:(7500,7500G,7500W,7600)W/ C11,C13 ENGINE :(7500,7500A) & EURO IV ISM AND ULTRASHIFT XMSNW/ IBB ENGINE :(7500A,7500W)

K7

1C

16

VT

K71

D1

6V

T

K7

1A

16

OR

K7

1B

16

OR

B4

FUSEF5-M

(1014)

(A

13

FA

)

10A

BODYCONTROLLER J5

(1602)CH9_16

A4

BODY BUILDERCONNECTION(4450M)CH10_45

A

B

N11-GA12WH


K

L

J

TURN SIGNALADAPTER(400)



(9717B)

BACK-UP LIGHT

EA

16BK

16RD

BACK-UPALARM(1808)

BACK-UPALARM

(102 dBA)

TSS CONN(1941)

CH10_49

A71D180R W/ LIFT AXLE

M

#A71N180R

IGNITIONRELAY#3

(1012 / 1014)CH3_05

A71P180R

LIFT AXLEREVERSE RELAY

(1019)CH10_34,37,

40,41,42

N71BB16LTBL

*A71AJ16OR

1

73A

71

BB

16

LT

BL

A71BB16LTBL

BACK-UPMONITOR

CONNECTION(9999) CH4_28

N10-G12WH

A71N180R

A67H18GY

A71A16OR

INSIDE CAB

W/ BODY BUILDER

*A

71

BA

J1

6O

R

A71BA16OR

JUMPER CONN 1(1703M / 1703F-A1)

*A71AJ16OR

*A71A16OR

*A71BA16OR

N/ BODY BUILDER

*A71BBJ16OR

W/ BODYBUILDER

W/ BODY BUILDER

BODYBUILDER(4450)CH10_13

W/ CT-610

B A

BACK-UPLIGHT

SWITCH(7500W)

%K

71

C1

6O

R

%K

71

B1

6O

R

W/ V8 ENGINEONLY

W/ I6 ENGINE

W/ CAT,ISM,IBB ENGINES

Figure 148 Back-Up Lights without Allison Transmission

148


9.2. BACK-UP LIGHTS WITH ALLISON TRANSMISSION, P. 2


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9BACK-UP LIGHT - W/ ALLISON TRANSMISSION


16AUG0659974G AE08056615 002

CNA1 20FEB09 REMOVED 6801,9999,1003 E 50367B

W/ BACK-UP LIGHTALLISON

ADDED A71N,A71A,A71BA,A71BB

A7116OR

IP / ENGINE(1702-7)

A92#16518TN


R10-G12WH

N71A14OR

R7114OR

A71BA16OR

A71C18OR

1

12

CENTER CHASSIS /REAR CHASSIS

(9800)

N1

0-G

A12

WH

C1

A7

1A

16

OR

D1D2

C2

S10-GC14WH

S71C14LTBL

RIGHT TAILLIGHT

A

E

CH10_13

STOP TAIL& TURN(9303)

E

A

BACK-UP LAMPRELAY(1010)

86

87

85

30

(71) (72)

A71N18OR

LIFT AXLEREVERSE RELAY(1019) CH10_37

J

L

K

TURN SIGNALADAPTER

(400)

GROUND ADAPTERREAR HARNESS

(8803)

B

A N10-G14WH


A

B

N11-GA12WH


B4

10A

(A13FA)


A4

FUSE F5-M (1014)

BACK-UPLIGHT

65K92#165

18TN

I6 & V8 TCM W/ LCT(7151)

I6 & V8 TCM W/ WTEC(7150/7152(IN CAB))

ISM TCM(7150F/7150F2(IN CAB))

CAT TCM(7150/7151(IN CAB))

IBBE TCM(7150)

REVERSEWARNING

87A

BACK-UPALARM

(102 dBA)

BACK-UPALARM

(1808)

16RD

16BK

A E

LIFT AXLEREVERSE RELAY(1019)CH10_34,40,41,42

A71P180R

W/ LIFTAXLE

MA71D18OR

BODYCONTROLLER# J5(1602) CH9_16

A67H18GY

BACK-UPCAMERA(9999) CH4_28

A71BB16LTBL

A71A16OR

A71A16OR

73

1

A

E

A71BB16LTBL

LEFT TAILLIGHT

Figure 149 Back-Up Lights with Allison Transmission

149


9.3. LIGHT SYSTEMS � CLEARANCE, MARKER, PARK, TAIL, TURN AND STOPLIGHTS, P. 3


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,TURN & STOP LIGHTS


06SEP0659974G AE08056615 003A57K,A56K

CNA1 20FEB09 ADDED CIRC A71P & RMVD B 50367B

A57A16OR

A57AB16OR

A57A16OR

A57NA18OR

VORAD CPU CONN(1227M)CH4_25

A57D16OR

RIGHT FRONTMARKER & TURN LIGHT (8000) /SNOWPLOW HARNESSCONNECTOR (8102)CH9_04,14

A57BC16LTGN

BODY BUILDER TURN / STOP(4450BM)CH10_13BODY

CONTROLLER#J1(1603)

A56D16OR

LEFT FRONTMARKER & TURN LIGHT (8801) /SNOWPLOW HARNESS CONNECTOR (8102)CH9_04,14

A56BC16YL

A71A16OR

BACK-UP LIGHT SWITCH / BACK-UP LIGHT RELAY (1010)CH9_01,02

A71A16OR

A71BA16OR

A71A16OR

A71BB16LTBL

BODY BUILDER CONNECTION(4460BM)CH10_13

G

BACK-UP MONITOR CONNECTION(9999)CH4_28

TURN SIGNALADAPTER

(400)

A

L

C

E

F

G

J

K

B

ARIGHT FRONTTURN SIGNAL10A4


BLEFT FRONTTURN SIGNAL10A3

A56A16OR

N/ VORAD

B C D E FBASE 1

ADAPTER(1623)

A67H18GY

A58DB18BN

A58DA18BN

A58T18BN

A54B16BN

CLEARANCE LIGHT(345) CH9_06

A54D18BN

LEFT & RIGHT FRONT MARKER & TURN LIGHT /SNOWPLOW HARNESS CONNECTOR(8102)CH9_04,14

PASSENGER POWER MIRROR(3003) CH4_09

RADIO(1300)CH4_11

A

A5

81

6B

N

G

PARK MARKERCLEARANCE

IDENTIFICATIONLAMP

10A17

BODYCONTROLLER#J2

(1604)

W/ BODYBUILDER

N/ BODY BUILDER

A71P16OR

LIFT AXLE REVERSE RELAY(1019)CH10_34,40,41,42

A58C18BN

IP / AUX ROOF(2021)CH4_33

A68A16BN

FTAIL LIGHTS

10A18

A6816BN

W/ VORAD

W/ AIR SHIELD LIGHT

A6816BN

}STOP,TAIL & TURN LIGHTS(9303)CH9_05

DRIVER POWER MIRROR(3000) CH4_09

STOP , TAIL & TURN LIGHTS(9303)CH9_05

BODY BUILDER TURN / STOP(4450BM)CH10_13

W/ TAIL LIGHTSTANDARD

A71N16OR

CHASSIS CONNECTOR(9761)CH10_37

Figure 150 Light Systems � Clearance, Marker, Park, Tail, Turn and Stop Lights

150


9.4. LIGHT SYSTEMS � CLEARANCE, MARKER, PARK, TAIL, TURN AND STOPLIGHTS (CONT.), P. 4

Figure 151 Light Systems � Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)

151




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CHAPTER 9LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,TURN & STOP LIGHTS (CONT)


16AUG0659974G AE08056615 005A71-A71A,ADDED CONN 8803.

WAS: CIRC R10-G-R10-GA C 50367B

2 34 1 30 28

IP /CENTER

CHASSIS(1701)

DB CE A

A5

61

4O

R

A5

71

6O

R

A7

1A

16

OR

A5

6J

16

OR

A5

7J

16

OR

A6

81

6B

N

CENTER / REARCHASSIS(9800) 2 4 12

LEFTMODESTY

TURN LAMP

3

N5

61

4O

R

N6

81

4B

N

N57

14

OR

N7

1A

14

OR

N5

6J

16

OR

N5

7J

16

OR

B C C B

N1

0-G

C1

6W

H

N1

0-G

D16

WH

R1

0-G

12

WH

R56

14

OR

R57

14

OR

R6

81

4B

N

R7

11

4O

R

STOP , TAIL& TURN LIGHTS

(9303)

1

RIGHTMODESTY

TURN LAMP

S57B14LTGN

S68C14BN

A

E

C

E

S71C14LTBL

S10-GC14WH

B

C

A

B

RIGHT TAILLIGHT(72)

LEFT TAILLIGHT(71)

BACK-UP LIGHTTURN / STOPLIGHT

TAIL LIGHT

N10-G14WH

N10-GB14WH

F

N10-GA12WH


(8803)

B

A



N11

-GA

12

WH

B

A

CH9_04

(9315) (9316)

CH9_04

CH9_03


152




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DATE

NAMEREFERENCE


CHAPTER 9LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,TURN & STOP LIGHTS (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



16AUG0659974G AE08056615 006A11-GS 10 WH

CNA1 20FEB09 CIRC A11-GT 12 WH WAS B 50367B

D5

8B

18

BN

D5

8C

18

BN

B

D5

8-G

E1

8W

H

CLEARANCELIGHT(520)

A B

D5

8-G

C18

WH

CLEARANCELIGHT(524)

CLEARANCELIGHT(521)

D58

-GJ

18

WH

A B

D5

8-G

A18

WH

D5

8-G

F1

8W

H

ACONNECT SUNSHADE (345)

TO MID MARKER LAMP (2004)

D5

8F

18

BN

D5

8D

18

BN

D5

8-G

D18

WH

D5

8E

18

BN

CLEARANCELIGHT(522)

A B

D5

8P

18

BN

A

RIGHTMARKER LAMP

(2005)

LEFTCLEARANCE LAMP

(2002)

BA

D5

8M

18

BN

D5

8Z

18

BN

B

LEFTMARKER LAMP

(2003)

D5

8-G

D18

WH

B

D5

8-G

B18

WH

CLEARANCELIGHT(523)

D5

8L

18

BN

D5

8A

18

BK

MIDMARKER LAMP

(2004)

D5

8-G

H1

8W

H

AB

D5

8-G

F18

WH

D5

8R

18

BN

D5

8N

18

BN

D5

8-G

E1

8W

H

RIGHTCLEARANCE LAMP

(2006)

A63-GA16WH

D5

8-G

C18

WH

A58T18BN

D6

3-G

A18

WH

2IP / ROOF(2000)

9

D6

3-G

A18

WH

W/ SUNSHADE

CAB MOUNTED - N/ SUNSHADE

W/ STANDARD CAB

W/ EXTENDED CAB

D63-GH18WH

REAR DOMELIGHT(2115)CH9_09

D58N18BN

D58-GA18WH

D58-GF18WH

D58L18BN

9

2

ROOF / IP(2000)

A58T18BN

A63-GA16WH

A

A BBABA

BASE 1ADAPTER(1623)

E

BODYCONTROLLER#J2

(1604)

A

G


IDENTIFICATIONLAMP

10A17

A5816BN

A11

-GT

12

WH



A5

81

6B

N

G

E

BASE 1ADAPTER(1623)A


IDENTIFICATIONLAMP

10A17

BODYCONTROLLER#J2

(1604)

A11-GT12WH




153


9.7. LIGHT SYSTEMS � TURN SIGNAL AND STOP SWITCHES, P. 7

Figure 154 Light Systems � Turn Signal and Stop Switches

154


9.8. DOME LIGHT, MAP LIGHT, P. 8

CHAPTER 9DOME LIGHT, MAP LIGHT


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



16AUG0659974G AE08056615 008

CNA1 20FEB09 ADDED A11-GT. D 50367B

REVISED A63-GA

@D

63

E1

8D

KB

L

**D

63

E1

8D

KB

L

D11

-GF

16

WH

C63E18DKBL

C

B

@D

63

D1

8D

KB

L

GROUNDADAPTER(1006)

#C

11

-GF

16

WH

FUSE F2-D (1011)

B B

**D

63

-GA

18

WH

MAPLIGHT

F

#C

63

-GE

18

WH

A6

3A

18

DK

BL

A14TA12RD

D11-GF16WH

C6

3D

18

DK

BL

@D

63

E1

8D

KB

L

##

D6

3N

18

DK

BL

%D63J18DKBL

A6

3-G

DV

18

WH

6

W/ STANDARD TRIM

B

3

11

*C11

-GF

16

WH

@D63D18DKBL

F



E6

3B

B1

8D

KB

L

**D63C18DKBL

@D63E18DKBL

A6

3-G

A20

WH

DOMELIGHT

E6

3-G

18

WH

10A

A6

3-G

D1

8W

H

DOME / MAP(2117M)

A6

31

8D

KB

L

A1

4T

8R

D

LEFT SIDECAB GROUND

**D

63

D1

8D

KB

L

E

E6

3-G

18

WH

C4

J

##D63N18DKBL

A

A6

3A

18

DK

BL

ROOF /CONSOLE(2502)

DRIVER SIDECOURTESY LIGHT

@D

63

D1

8D

KB

L

10

A

#C11-GF16WH

C

#C63-GE18WH

**D

63

C1

8D

KB

L

E

@D

11-G

F16

WH

C

MAPLIGHT

E6

3B

B1

8D

KB

L

NOTE:* N/ CITIZEN BAND# W/ DUAL CITIZEN BAND@ W/ STANDARD CAB** W/ EXTENDED / TRAVEL CREW CAB% W/ EXTENDED CAB## W/ TRAVEL CREW CAB

REAR DOME LIGHT(2115)CH9_09

W/ PREMIUM TRIM

2

A63DA18DKBL

BODYCONTROLLER#J2

(1604)

A11

-GT

12

WH

F

*C11-GF16WH

F4

CH9_09

A1

46R

D

DOOR / IPCONNECTOR

(3200)

DOOR / IPCONNECTOR(3204)

1

A6

3D

C1

8D

KB

L

CONSOLE / ROOF(2502)

B

DOME LAMP(2116M)

A

FRONT DOOR CIRCUITRY

E4

(3400)

A11

-GF

16

WH

%D

63

J1

8D

KB

L

(3400)

A6

3-G

DW

18

WH

A11

-GD

10

WH

**D

11-G

F16

WH

CH9_09

D

C63D18DKBL

N/

CO

UR

TE

SY

A6

3D

B1

8D

KB

L

C6

3E

18

DK

BL

ROOF /CONSOLE(2502)

CABDOME LIGHT

CIRCUIT10A8

PASS SIDECOURTESY LIGHT

W/

CO

UR

TE

SY

IP / ROOF(2000)

B

C

D

A11

-GK

J6W

H

BATTERYFEED

CH3_01CH3_35

W/ CH3_35 -CIRCUIT A14 IS 4RD

A11

-GS

10

WH

Figure 155 Dome Light, Map Light

155


9.9. DOME LIGHT, MAP LIGHT (CONT.), P. 9

Figure 156 Dome Light, Map Light (Cont.)

156


9.10. DOME LIGHT, MAP LIGHT (CONT.), P. 10

Figure 157 Dome Light, Map Light (Cont.)

157


9.11. FOG LIGHT, P. 11

CHAPTER 9

LIGHT SYSTEM, FOG LIGHT


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31AUG0659974G AE08056615 011EFFECTS

CNA1 21APR08 DELETED WORK LIGHT B 61057F

23

K

F

BODYCONTROLLER#J1

(1603)

A64B16YL

A64A16YL

M6

4A

16

YL

M6

4B

16

YL

22

IP /FORWARDCHASSIS(1700)

ARIGHT FOG

LIGHT(8200)

A B

M64-GA16WH

M64-GA16WH

M64-GB16WH

RIGHT FOG LAMP10A9

LEFT FOG LAMP10A14

LEFT FOGLIGHT

(8201)

B

M6

4-G

B16

WH

A



GROUNDADAPTER#01

(8800)

A F

M11

-G12

WH

E

M11-GD12WH

GROUNDADAPTER#02

(8801)

E

AM11-G12WH



GROUNDADAPTER#01

(8800)

W/ RH - HDD

M11

-G12

WH

GROUNDADAPTER(8803)



B

AM11-GD

12WH

C

M6

4A

16

YL

M6

4B

16

YL

W/ RH - HDD

Figure 158 Fog Light

158


9.12. HEADLIGHTS, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9HEADLIGHTS


16AUG0659974G AE08056615 012A53PB, A52PD & A53PA

CNA1 20FEB09 ADDED CIRC A52PC, B 50367B

B K

2

BODYCONTROLLER#J2

(1604)

H

A5

21

4Y

L

A5

31

4Y

L

A5

2P

D1

4Y

L

A5

3B

14

YL

HIGHBEAMLEFT

10A11

3 4

B

M52

14

YL

M53

14

YL

M5

2D

14

YL

M5

3B

14

YL

A52

14

YL

A5

31

4Y

L

A7

A14 E5

A5

2A

20

YL

B1

02

A1

8Y

L

A9

AA

18

GY

HEADLIGHTDIMMERSWITCH

DIN4

A8IP / DCM(1800)

B5

2A

18

YL

A1

02

A2

0Y

L

B9

V1

8G

YB

9S

18

GYM11-GB

14WH

A C 4A 73C

DIMMER FTP

C

LOWBEAMLEFT

10A13

HIGHBEAM

RIGHT10A10

LOWBEAM

RIGHT10A12

BODYCONTROLLER#J3

(1600)

BODYCONTROLLER#J5

(1602)

ZVR

A4

A9

V1

8G

Y

A4

M11-GA14WH

B

RIGHT HEADLIGHTTURN / SIGNAL HARNESS

(8000)

1

LEFT HEADLIGHTTURN / SIGNAL HARNESS

(8001)

FTPSWITCHDIN15

TRIPMASTERHEADLIGHT

INPUT RELAY(1019)CH4_18 {

TURN SIGNAL SWITCH(1810)

A5

3A

A1

4Y

L

A5

2A

A1

4Y

L

A52AB18YL

A53AB18YL

A52PC14YL

GROUNDADAPTER#01

(8800)

A



A

B

B

F

GROUNDADAPTER#02

(8801)

M11-G12WH

W/ GUIDEPOST LIGHTS

HEADLIGHTW/ TRIPMASTER& N/ SNOWPLOW

HEADLIGHTSTANDARD

1

ZVR GNDADAPTER(1009)

4

A5

3P

A1

4Y

L

A5

2D

14

YL

M11-GD12WH

A53PB14YL


HEADLIGHTRELAYS(1018)CH9_13

HEADLIGHTRELAYS(1018)CH9_13

Figure 159 Headlights

159


9.13. AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13

CHAPTER 9

AUX HEADLIGHTS, SNOWPLOW LIGHTS


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE





A9

6-G

A1

8Y

L

J3

F9A

96

LA

18

YL

E14

RIG

HT

PL

OW

L

IGH

TS

RD

12

(H

SD

)

BODY CONTROLLER#J4

(1601)

LE

FT

PL

OW

L

IGH

TS

RD

30

(H

SD

)

G3

J4 H4

A3 C3

A4C4LEFT LOW

BEAM RELAY(1018)

LEFT HIGHBEAM RELAY

(1018)

A96-GB18YL

A9

6L

B1

8Y

L

A5

2B

14

YL

A9

6L

18

YL

G4

A52

14

YL

B4

HIG

H B

EA

M

LE

FT

10

A11

BODY CONTROLLER#J2

(1604)

LO

W B

EA

M

LE

FT

10

A1

3

CB KH

LO

W B

EA

M

RIG

HT

10

A1

2

HIG

H B

EA

M

RIG

HT

10

A1

0

RIGHT LOWBEAM RELAY

(1018)

J1

G2 H2

G1

J2

A5

3P

B1

4Y

L

B2A2

C1A1

RIGHT HIGHBEAM RELAY

(1018)

C2

A5

2P

C1

4Y

L

A9

6R

A1

8Y

L

A5

3P

A1

4Y

L

A96R18YL

A96RB18YL

A9

6-G

D1

8Y

L

A5

3F

14

YL

A5

3B

14

YL

A9

6-G

C1

8Y

L

A5

2E

14

YL

A5

2D

14

YL

A96-GE18YL

CH9_14

A5314YLA53E14YL

A5

2P

D1

4Y

L

A9

6-G

18

YL

87A

87

30

85

86

87A

87

30

85

86

87A

87

30

85

86

87A

87

30

85

86

A11-G10WH

1

3


LEFT SIDECAB GROUND

(4081)

1

LEFT SIDE DASH MOUNTEDDUAL POST GROUND STUD

3

A11-GE12WH


A11-GKJ6WH

Figure 160 Aux. Headlights, Snow Plow Lights

160


9.14. AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14

CHAPTER 9

AUX HEADLIGHTS, SNOWPLOW LIGHTS (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



16AUG0659974G AE08056615 014

CNA1 20FEB09 CIRC M64HI WAS M56HI B 50367B

M54D14BN

#M11-GA14WH

M57C16OR

E

9 2IP / FORWARDCHASSIS(1700)

15

C

A

RIGHT HEADLIGHTTURN SIGNAL

(8000)

B

1110 4

M53B14YL

M52D14YL

114 85 3

A5

6B

16

OR

A5

7B

16

ORA

54

B1

6B

N

B#M11-GF

14WH

M5214YL

M56C16OR

M5314YL

LEFT HEADLIGHTTURN SIGNAL

(8001)

M54C14BN

E

A

D

C

SNOWPLOW HARNESSCONNECTOR(8102)ACD FE B

M11

-GE

14

WH

M5

4B

14

BN

M5

6B

16

OR

M6

4L

O1

4Y

LM

53

E1

4Y

L

M5

3F

14

YL

M5

2B

14

YL

M5

2E

14

YL

M5

7B

16

OR

M6

4H

I1

6Y

L

M5

4F

14

BN

M5

7D

16

LT

GN

CH9_13

M5

6D

16

YL

A5

3E

14

YL

A5

3F

14

YL

A5

2B

14

YL

A5

2E

14

YL

A5

2D

14

YL

A5

3B

14

YL

A5

31

4Y

L

A52

14

YL

BASE 1ADAPTER(1623)CH9_03

M11-GB14WH

A5

6D

16

OR

A5

7D

16

OR

D

TURNSIGNAL

ADAPTER(400)

CH9_03

A

B

F

M11

-GD

12

WH

GROUNDADAPTER#02

(8801)



GROUNDADAPTER#01

(8800)

A

B

M11-G12WH

*M11-GA14WH

*M11-G12WH



*M11-GB14WH

*M11-G12WH

* W/ NGV RH - HDD# W/ NGV MD, SS, RH - MRD

Figure 161 Aux. Headlights, Snow Plow Lights (Cont)

161


9.15. PANEL LIGHTS, P. 15


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REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9PANEL LIGHTS

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300357

21MAR0760782A AE08056615 015CAV C OF CONN 1002.

CNA1 16JUN09 ADDED CIRC A62A AT B 61610P

A62BB18DKBL

A62B18DKBL

ENGINE DISPLAYCAT (1556) / ENGINE DISPLAYCUMMINS (1557)CH4_27

A62P18DKBL

A

C

D

E

K

J

H

B


SNOWVALVE SWITCH(1107)CH6_04

A62A18LTBL

A62BE18GY

A62BD18DKBL

A62R18DKBL

A62T18DKBL

A62U18DKBL

A62SC18DKBL

A62A18GY

CLUSTER CONNECTOR(1500)CH8_05

EATON AUTOSHIFT 3ULTRASHIFT SELECTOR(7905)CH11_12, 12A

TELEMATICS ALERT SWITCH(9994)CH4_24

SHIFT SELECTOR(1852)CH11_05, 30

MIRROR SWITCH(3000)CH4_09

ROCKER START SWITCH(1105)CH5_08

IP MTD ROOF AUXLOAD SWITCH(1106)CH4_16

AUX TRAILER SOCKETSWITCH CONNECTOR(1110)CH10_15

HORN SWITCH(1029)CH4_08

A62DA18DKBL

A62E18DKBL

A6218DKBL

RADIO(1300)CH4_11

LSWTCH PACK(1101)CH4_15

HVAC CONTROL(1200)CH12_01

K

BODY BUILDER(4450M)CH10_13

A62DB18DKBL

M

A56BB16YL

A57BB16LTGN

G


(1625)

C

CLUSTER CONNECTOR(1500)CH8_05

J

SNOWVALVE SWITCH(1107)CH6_4A

A62A18DKBL

W/ IBB ENGINE

Figure 162 Panel Lights

162


9.16. WORK LIGHT, P. 16

CHAPTER 9

LIGHT SYSTEM, WORK LIGHT


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



04MAR0861057F AE08056615 016

ADDED N65-G (2 PLCS) B 50367B

G

BODYCONTROLLER#J1

(1603)

WORK LIGHT10A5

N6516OR

A6516OR

DN65-G16WH

LEFT SIDE DASHMOUNTED DUALPOST GROUND

PLATE

GWORK LIGHT10A5

WORK BOCCHASSIS(9718A)

A

A

N11-GB12WH


BODYCONTROLLER#J1

(1603)

B

IP / CENTER CHASSIS

(1701-68)

J11-GK16WH

B

AJ65

16BK

WORKLIGHT

(9720)

WORKLIGHT

A6516OR

R6516OR

R11-GK16WH

WORK EOFCHASSIS(9767)

IP / CENTER CHASSIS

(1701-68)


A

WORKCTR/RR

CHASSIS(9766)

D

AN11-GB

12WH

A

BN65-G16WH

B

N6516OR

J65

16

BK

J11

-GK

16

WH

B A

CUSTOMERPROVIDED

WORK LIGHT

WORKLIGHT

(9720)

A71D18OR

F10BACKUP LIGHTSTATEDIN23

BODYCONTROLLER#J5

(1602)

M

J

TURN SIGNALADAPTER

(400)

A71A16OR BACKUP SWITCH/

TCM REVERSECH9_01,02

WORK LIGHTS ON W/BACKUPS

WORK LIGHTS EOF

WORK LIGHTS BOC

LEFT SIDE DASHMOUNTED DUALPOST GROUND

PLATE

N65-G16WH

GROUND ADAPTER(8809)CH10_032

GROUND ADAPTER(8809)CH10_032

N65-G16WH

WORKLIGHT BOC

WORK LIGHTBOC / LIFT GATE

WORK LIGHTEOF / LIFT GATE

WORKLIGHT EOF

Figure 163 Work Light

163


CHASSIS ACCESSORIES (CHAPTER 10)

10.1. ABS � BENDIX AIR, P. 1

CHAPTER 10ABS - BENDIX AIR


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056616 001

CNA1 24JUL08 C 61445M

A14 IS 4RD

ADDED: CH3_35, NOTE 1,

(4950)

N94BN16GY

15

CENTER / REARCHASSIS(9800)

19

E2BATTERY

14

J1587 (B) /J1708 (-)

1

N94BM16GY

A94BH16GY

(9503)

J1587 (A) /J1708 (+)

3

23

A5N(-)18GN

J1939 HIGH

10N94BH16GY

F2

2

A3BA(-)18GY

A14HE12RD

W/ TRACTIONCONTROL

A5N(+)18YL

LEFT SIDECAB GROUND

(1004)

A94AY12RD

WSS DARIGHT (-)

15

F3

A94BM16GY

ABS#1(1400)

RIGHT REARWHEEL SPEED

SENSOR


R94D16YL

A94BN16GY

R94BE16YL

14

TCV CMN(DA)

1

13

R94C16DKBL

5A

FUSE F8-B (1017)

IGNITION

WSS DARIGHT (+)

TCV (DA)

J1939 LOW

1

4

A94-GA12WH

A94BF16GY

16

18

BENDIX AUTOTRACTIONCONTROL

GROUND

N94BF16GY

J1708 PUBLICDATALINKCH3_10

30A


8

A13FH18PK

A3BA(+)18DKBL

A94V18GY

A14H8RD

*A146RD

16

11

FUSE F1-C (1010)

E3

7

2

24

R94BD16BN


5

A13FF18PK


NOTE: CH3_351. * A14 IS 4RD

1

2

(9523)

R94P16DKBL

R94R16YL

RIGHT WHEELSPEED SENSOR

FRONT REAR AXLE

18BK

2

1

18BK

18BK

18BK

BENDIX AIRABS 6S/6M


(1017 - G3)

Figure 164 ABS � Bendix Air

164


10.2. ABS � BENDIX AIR, P. 2


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10ABS - BENDIX AIR (CONT)


07AUG0659974G AE08056616 002CIRC A94B

CNA1 20FEB09 COLOR GY WAS TN FOR B 50367B

PMV SALEFT CMN

A94H16GY

A94K16GY

BENDIX LEFTFRONT AIR ABSSPEED SENSOR

31

(8503A)

M94B18GY

6

A94D16GY

2

M94F18GY

35PMV SA

RIGHT CMN

7

(8501)

(8502A)


A94A16GY

WSS SARIGHT (+)

3

C

28

36

29

M94A18GY

M94C18GY

PMV SARIGHT REL

WSS SARIGHT (-)

A94C16GY

A

BENDIX RIGHTFRONT AIR ABSSPEED SENSOR

C

WSS SALEFT (+)

2PMV SA

LEFT REL

A94F16GY

34

1

27

ABS#2(1401)

A9416GY

A94B16GY

(8500)

B

M94E18GY

5

4PMV SARIGHT HLD

11

32

M9418GY

BENDIX LEFTABS MODULATOR

WSS SALEFT (-)

8M94D18GY

1

A

M94H18GY

A94E16GY

A94J16GY

PMV SALEFT HLD

M94K18GY

BENDIX RIGHTABS MODULATOR

M94J18GY

1

14

30

B

233

C

A

B

A

C

B

Figure 165 ABS � Bendix Air (Cont.)

165


10.3. ABS � BENDIX AIR (CONT.), P. 3

Figure 166 ABS � Bendix Air (Cont.)

166


10.4. ABS � WABCO AIR (8000 MODELS), P. 4

ABS - WABCO AIR (8000 MODELS)

CHAPTER 10

DATECHK


NAME

NAVISTAR, INC

DRAWNREV REFERENCECHANGE



NAVISTAR, INC.

RELEASE NO. SHEETPART NO.DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

07AUG0659974G AE08056616 004AIR.

0610 22NOV13 TITLE WAS: ABS-WABCO F 92346U

N94-G716WH

2

WABCO AUTOTRACTION CONTROL

R94G618GN

1N94WS16GY

22

1

14

A94WR18GY

A94WL18GY


N94-G616WH

25

22

18BK

WABCO LEFT REARAIR ABS MODULATOR

R94WW18BN

2

N94WM16GY

15

13

A94-G716WH

A94WW18GY

W/TRACTION

CONTROL

R94WL18BK

1

N94WW16GY

16

24

2

WABCO RIGHT REARAIR ABS MODULATOR

(9516)

R94WZ18BL

N94WL16GY

14

17

N94WU16GY

A94WM18GY

R94WN18BL

N94WZ18GY

21

18

A94-G616WH

18

2

19

20

A94WZ18GY

N94WN16GY

18BK

R94WR18BN

R94WU18BL

24

23

A94WS18GY

A94WT18GY

R94WX18BN

N94WR16GY

19

17

16

A94WU18GY

A94WN18GY

18BK

R94WM18BN

(9517)

R94WT18BN

N94WX18GY

20

15

A94WX18GY

R94WS18BK

3

IP / CTR CHAS(1701 / 1701F)

N94WT16GY

23

21

1

R94G718GN

18BK

1

3

2

WABCO RIGHTREAR WHEEL

SPEED SENSOR

WABCO LEFT REARWHEEL SPEED SENSOR

(9519)

(4951)

(9518)

2

LEFT REARMOD OUTLET

16

9

WABCO ABS(1421)

RIGHT REARMOD INLET

14

RIGHT REARMOD OUTLET

11

A94-GA16WH


SENSOR18

TRACTIONCONTROL

VALVE (+)

5

8

LEFT REARMOD INLET

TRACTIONCONTROL

VALVE (-)

LEFT REARWHEEL SPEED

SENSOR

17

7

LEFT SIDEDASH MTD

DUAL POSTGND PLATE


SENSOR


SENSOR

C

A

B

B

C

A

1

2

Figure 167 ABS � Wabco Air (8000 Models)

167


10.5. ABS � WABCO AIR (4000 / 7000 MODELS), P. 4A

ABS - WABCO AIR (4000/7000 MODELS)

CHAPTER 10

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U01H058

11OCT1392346U AE08056616 04A

0610 22NOV13 INITIAL RELEASE A 92346U

R94WM18GY

15

14

22

23

R94WL18GY

R94WS18GY

R94WT18GY


2

1

WABCO LEFTREAR AIR ABSSPEED SENSOR

18BK

18BK

(8506A)

2

1

(8507A)

18BK

18BK

31

30

33

A94AC18GY

32

M94AC18GY

1

2

2

1

WABCO LEFTFRONT AIR ABSSPEED SENSOR

WABCO RIGHTFRONT AIR ABSSPEED SENSOR

(9517A)

(9516A)

12

17

10

13


SENSOR

RIGHT FRONTWHL SPEED

SENSOR

15

WABCO ABS(1421)

LEFT FRONTWHL SPEED

SENSOR

J1939 LOW

10


ECU GROUND

9

11

A94V18GY

A3BA(-)18GY

GROUND

4

A5N(-)18GN

A94A-G114GY

A5N(+)18YL

A94A-G214GY

1

3

ECU IGNITION

WABCO ABS(1420)


8

J1939 HIGH

J1708 (B)

7

BATTERY

A3BA(+)18DKBL

A94AY14GY

J1708 (A)LEFT SIDE


GROUND PLATE

A94-GA10WH

FUSE F1-C (1010)A13FH18PKE310AF3

FUSE F8-B (1017)F2 A14HE

12RDA14H8RD

E2

15A

*A146RD


LEFT FRONTWHL SPEED

SENSOR


SENSOR


(1017 - G3)


A13FF18PK

WABCO AIR ABSGROUNDCH10_05A

18BK

18BK

18BK

18BK WABCO RIGHTREAR AIR ABSSPEED SENSOR

14

13

16

15

N94WM16GY

N94WL16GY

N94WT16GY

N94WS16GY

A94WM18GY

A94WL18GY

A94WT18GY

A94WS18GY


IP / CTR CHAS(1701 / 1701F)

18RIGHT REAR

WHEEL SPEEDSENSOR


SENSOR11


SENSOR14

A94-GA10GY

A94AD18GY

M94AD18GY

M94AE18GY

A94AE18GY

M94AF18GY

A94AF18GY

Figure 168 ABS � Wabco Air (4000 / 7000 Models)

168


10.6. ABS � WABCO AIR (8000 MODELS) (CONT.), P. 5

ABS - WABCO AIR (8000 MODELS) (CONT)

CHAPTER 10

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

07AUG0659974G AE08056616 005AIR (CONT).

0610 22NOV13 TITLE WAS: ABS-WABCO H 92346U

M94AL14BL

29

27

28

34

35

36

M94AB14BN

M94AA14GN

M94AK14BN

M94AH14BL


1

2

3

WABCO LEFTAIR ABSMODULATOR

WABCO RIGHTAIR ABSMODULATOR

18BK

18BK

A94AH18GY

A94AK18GY

A94AA16GY

A94AL18GY

A94AB18GY

(8506)

2

1

(8507)

18BK

18BK

31

M94AF18BK

A94AE18GY

M94AE18BN

30

M94AJ14GN

A94AD18GY

33

A94AJ16GY

M94AD18BK

A94AC18GY

32

A94AF18GY

M94AC18BN

1

2

1

2

3

WABCO LEFTFRONT AIR ABSSPEED SENSOR

WABCO RIGHTFRONT AIR ABSSPEED SENSOR

(8509)

(8508)

3

12

1

10

LEFT FRONTMOD INLET

LEFT FRONTMOD OUTLET

RIGHT FRONTMOD OUTLET

13

RIGHT FRONTMOD INLET


SENSOR

15

6

WABCO ABS(1421)

LEFT FRONTWHL SPEED

SENSOR

4

J1939 LOW

10


ECU GROUND

9

11

A94V18GY

A3BA(-)18GY

GROUND

4

A5N(-)18GN

A94A-G116WH

A5N(+)18YL

A94A-G216WH

1

3

ECU IGNITION

WABCO ABS(1420)


8

J1939 HIGH

J1708 (B)

7

BATTERY

A3BA(+)18DKBL

A94AY14GY

J1708 (A)LEFT SIDE


GROUND PLATE

A94-GA16WH

FUSE F1-C (1010)A13FH18PKE310AF3

FUSE F8-B (1017)F2 A14HE

12RDA14H8RD

E2

15A

*A146RD


LEFT FRONTWHL SPEED

SENSOR


SENSOR

A

B

C

A

B

C


(1017 - G3)


A13FF18PK

BATTERY FEEDCH3_01, CH3_35

Figure 169 ABS � Wabco Air (8000 Models) (Cont.)

169


10.7. ABS � WABCO AIR (4000 / 7000 MODELS) (CONT.), P. 5A

ABS - WABCO AIR (4000/7000 MODELS)(CONT.)

CHAPTER 10

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U01H058

16OCT1392346U AE08056616 05A


28

25

27

16

34

18

29

35

36

17N94WU14GY

19

24

4

LEFT FRONTMOD OUTLET

2

9

WABCO ABS(1421)

RIGHT REARMOD INLET

3

RIGHT REARMOD OUTLET

1

LEFT REARMOD OUTLET

6

8

RIGHT FRONTMOD OUTLET

LEFT REARMOD INLET

LEFT FRONTMOD INLET

5

RIGHT FRONTMOD INLET

A94WWA14GY

A94WNA14GY

A94WRA14GY

A94ALA14GY

A94AHA14GY

A94ABA14GY

A94AKA14GY

A94AUA14GY

N94-G614GY

N94WW14GY

N94-G714GY

WABCO ABS(8508A)CH10_5B

N94WN14GY

N94WR14GY

M94AJ14GY

M94AL14GY

M94AH14GY

M94AB14GY

M94AK14GY

A94AK14GY

A94AB14GY

A94AH14GY

A94AL14GY

A94WR14GY

A94-G714GY

A94WW14GY

A94WN14GY

A94WWB10GY

A94ALB10GY

A94ABB10GY

A94AKB10GY

A94WRB10GY

A94AHB10GY

A94WNB10GY

A94WU14GY

A94-G614GY

A94AA14GY

A94AJ14GY

A94AUB10GY

A94-G810GY

WABCO AIRABS GROUND

CH10_04A

WABCO ABS(9800)

CH10_5B

WABCO ABS(8509A)CH10_5B

M94AA14GY


IP / CTR CHASSIS(1701 / 1701F)

Figure 170 ABS � Wabco Air (4000 / 7000 Models) (Cont.)

170


10.8. ABS � WABCO AIR (4000 / 7000 MODELS) (CONT.), P. 5B

ABS - WABCO AIR (4000/7000 MODELS)(CONT.)

CHAPTER 10

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U01H058

16OCT1392346U AE08056616 05B



WABCO RIGHTREAR AIR ABS

MODULATOR

20R94WUM

14GY

1

3

2

(9519A)

R94G6M14GY

R94WWM14GY

21

22

R94WUR12GY

R94G6R12GY

R94WWR12GY

N94WUR12GY

N94G6R12GY

N94WWR12GY

N94WWC10GY

N94-G6C10GY

N94WUC10GY

N94WW14GY

N94-G614GY

N94WU14GY

WABCO ABS(1701F)CH10_5A

N94WNR12GY

N94G7R12GY

N94WRR12GY

N94WRC10GY

N94-G7C10GY

N94WNC10GY

N94WR14GY

N94-G714GY

N94WN14GY

WABCO LEFTFRONT AIR ABS

MODULATOR

17R94WNM

14GY

1

3

2

(9518A)

R94G7M14GY

R94WRM14GY

18

19

R94WNR12GY

R94G7R12GY

R94WRR12GY

3

2

1

(8508A)

M94ABM14GY

M94AAM14GY

M94ALM14GY

WABCO LEFTREAR AIR ABS

MODULATOR

M94ALF12GY

M94AAF12GY

M94ABF12GY

M94AL14GY

M94AA14GY

M94AB14GY

WABCO ABS(1700)

CH10_5A

M94AJ14GY

M94AH14GY

M94AK14GY

WABCO ABS(1700)

CH10_5A

M94AHF12GY

M94AJF12GY

M94AKF12GY

1

2

WABCO RIGHTFRONT AIR ABS

MODULATOR

(8509A)

3

M94AJM14GY

M94AKM14GY

M94AHM14GY

Figure 171 ABS � Wabco Air (4000 / 7000 Models) (Cont.)

171


10.9. WABCO FULL POWER BRAKES, P. 6

CHAPTER 10WABCO FULL POWER BRAKES


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



22AUG0659974G AE08056616 006

CNA1 20FEB09 ADDED FUSIBLE LINK TO C 50367B

MEGA FUSE DESC.

15

FULL POWERCONNECTOR

(9511)

17

6

3

14

11

10

16 N9012GY

B

30A

MAXI-FUSE(9310) MEGA FUSE / FUSIBLE

LINK(LOCATED NEAR EXTERIORDASH LEFT SIDE)

APUMPMOTOR

2 SUPPLY

J1939(+)

N90F18GY

BRAKELIGHT

SIGNAL

J1939(-)

SOLENOIDVALVE

SUPPLY


N5C(+)18YL

N5C(-)18GN

PARK BRAKESWITCH

REFERENCEGROUND

BRAKESWITCH

N44A18GY

N90K18GY

60

21

20

22

26

N90B18GY

N94L12GY

E14

BRAKESWITCHINPUTAIN5

BODYCONTROLLER#J5

(1602)

A90F18GY

A90-M18GY

A44A18GY

A90B18GY

A94L12GY

HYD POWER PARK SWITCH(1109)

A90-D16GY

A90-D16GY

W/ POWEREDPARK BRAKE

1

CENTER CHASSIS / IP(1701)

A90-K18GY

LEFT SIDE DASH MTDDUAL POST GND STUD

33

M94BF18GY

M90B18GY

34

HYD BRAKELIGHT SWITCH

(4037)

A94BF18GY


A14ND12RD

30A

FUSE F7-F (1016)

B2 A2

A14HD12RD

FUSE F11-A (1020)

F1

5A

E1

A14H8RD

**A146RD

NOTE:1. CH3_34 * A14N IS A14P A14W IS A14, 4RD2. CH3_35 ** A14 IS 4RD

*A14N8RD

*A14W6RD

N90K-FL14GY

N90J10RD

N/ POWERED PARK BRAKE

A90F18GY

W/ AIR ACTUATEDPOWER PARK BRAKE

BATTERYFEEDCH3_01* CH3_34** CH3_35

2

2

1

Figure 172 Wabco Full Power Brakes

172




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10WABCO FULL POWER BRAKES (CONT)


07AUG0659974G AE08056616 007

CNA1 20FEB09 N3C(-) WAS DKBL. C 50367B

ADDED 9550 TO HYD PUMP FEED.

9

N10-GV18WH

L FR WHLSPEED

SENSOR

A

B


M94R(+)18BK

N90A-G12WH

PUMP MOTOR#1(9510)

N90E-G18WH

1

N3C(+)18DKBL

N94L(+)18GY

HYD PUMPBATTERY FEED

A

W/ AIR ACTUATED POWERPARK BRAKE

(8502)

MAXI-FUSEHYD PUMP#1

(9311)

LEFT FRONTHYD ABS

WHEEL SENSOR

A94L(+)18GY

J1708(-)

A3C(-)18GY

17

L FR WHLSPEED

SENSOR

40A

(8503)

N9

0A

-G12

WH

31

N90H18GY

32

1

HYD PUMP MOTOR FEED(LOCATED AT ALTPOSITIVE STUD)

31

N94L(-)18GY

A

A10-GV18WH

N90A10WH

30

N10-GV16WH

25

LOWBRAKEFLUID

B

N9

0A

-G12

WH

FULL POWERCONNECTOR

(9511)


2

A94R(-)18GY

J1708(+)

N14KB10RD

N94R(-)18GY

A94R(+)18GY

16

N90B12GY

N10-GV16WH

2

N44B18GY

25

14

MAXI-FUSE(9280)

M94L(+)18BK

GROUND(LOCATED AT LEFT UPPER

EXTERIOR CAB GROUND STUD)

R FR WHLSPEED

SENSOR

SUPPLYVALVE

(9506)

18

N94R(+)18GY

29

N90KA10RD

38

M90H16GY

4

15

23

A3C(+)18DKBL

A90H18GY

B

N90A-GA12WH

N9

0A

-GA

12

WH

2

24

WABCO HYD ABSN/ PWR PARK BRK

W/ HYD ACTUATED POWERPARK BRAKE

N14KA10RD


R FR WHLSPEED

SENSOR

M94L(-)18BN

M10-GV16WH

30

N9

0A

-GA

12

WH

N14H8RD

HYD PUMPBATTERY FEED

(9550)

2

RIGHT FRONTHYD ABS

WHEEL SENSOR

N3C(-)18GY

M94R(-)18BN

36

PARKBRAKEVALVE

N90A12LTBL

WABCO HYD ABSW/ CLEAN PWR

19

BATTERYPOSITIVE

1

35

HYD BRAKEFLUID SENSOR

(4038)

A94L(-)18GY

1

N/ POWER PARK BRAKES

GROUND(LOCATED AT LEFT UPPER


26

30A

Figure 173 Wabco Full Power Brakes

173



CHAPTER 10

WABCO FULL POWER BRAKES (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056616 008

CNA1 20FEB09 ADDED 977M, 1602, D 50367B

8807. REVISED CIRC N44N.

18

5

FULL POWER CONNECTOR(9511)

7

28

1 N90E18GY

IGNITION

PARK BRAKETRAVELSENSOR

L RR WHLSPEED

SENSOR

23

L RR WHLSPEED

SENSOR

PARK BRAKEVALVE 2


PUMP MOTOR2 GND

REFERENCEGROUND

22R RR WHL

SPEEDSENSOR

27

R RR WHLSPEED

SENSOR

N94N(+)18GY

N94M(+)18GY

N94N(-)18GY

N94M(-)18GY

N90C18GY

A

SAHR(9777)

C

B

N44C18GY

N90D-G16WH

N90-G12WH

13

CENTER / REAR CHASSIS(9800)

14

15

16

R94M18BK

R94N18BN

R94P18BK

R94R18BN

GROUND(LOCATED ATLEFT LOWER

EXTERIOR CABGROUND STUD)

A44Z18GY

RIGHT REARWHEEL SPEEDSENSOR

LEFT REARWHEEL SPEEDSENSOR

41

FUSE F1-C(1010)

1

2

1

2

(9911)

(9505)

N44D18GY

A

N94-GB12WH

SAAR SOLENOID(9777A)

N/ POWER BRAKEOR W/ AIR ACTUATED POWER PARK BRAKE

N90E16GY

N94-GB12WH

N94-GE18WH

N44N18GY

N90-GA12WH

W/ HYD ACTUATEDPOWER PARK BRAKE

B

W/ HYD ACTUATEDPOWER PARK BRAKE

(A12V)A12D12LTBL

F3 E3

10A


(1017 - G3)

A13FF18PK

N/ POWERPARK BRAKE

19

E

A

SAAR(9777M)

N44-GB18WH

N11-GA12WH LEFT SIDE DASH

MTD DUAL POSTGND PLATE

A44D18GY

IP / CENTERCHASSIS

(1701-58)

N44M18GY

F16

W/ AIR ACTUATED POWER PARK BRAKE

SAAR INPUTDIN17

A90E18GY


N90D16GY


24

B3

5A

A3G2

A13FH18PK

ACCESSORYRELAY#1(1013 / 1011)CH3_04

FUSE (F11-E) (1020)

A

C

B

E2

GROUNDADAPTER(8807)

Figure 174 Wabco Full Power Brakes (Cont.)

174


10.12. BODY BUILDER AND TRAILER � TURN, MARKERS AND STOP, P. 9

CHAPTER 10

BODY BUILDER & TRAILER - TURN, MARKERS & STOP


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056616 009

CNA1 20FEB09 RVSD CONN 1603 PINS D 50367B

AND CIRC.CONN 1625 WAS 400.

H1 H2

J2

TRAILERLEFT TURNRELAY(1011)

J1

J3

H4

A57-GC18WH

J4

TRAILER RIGHT TURN(1011)

A57T12LTGN

H3

(A57J)

A5

4-G

C18

WH TRAILER MARKER

LIGHT RELAY(1012)

**A5412BN

(A54J)

E3 F3

F4 E4

**A68A12BN

A6

8-G

C1

8W

H

E1 F1

F2

A56C18OR

A56K16OR

A56T12YL

A7

0-G

T18

WH

(A56J)

A57K16OR

A68C18BN

E2

(A68J)

#A68BB14BNA68BB14BN

A68T12BN

TRAILERTAIL LIGHTRELAY(1012)

F13


TRAILERTAIL LIGHTS

RD10 (HSD)

TRAILERRIGHT TURN

SIGNALRD11 (HSD)

TRAILERLEFT TURN

SIGNALRD29 (HSD)

TRAILERMARKERLIGHTS

RD27 (HSD)

E15

A56-GC18WH

A57C18OR

A54C18BN

F14

E10

TRAILER STOP RELAY(1016) , CH10_10

A54BB16BN

#A54BB16BN

A54T12BN

W/ AUX TRAILER COMBINED

BODY BUILDERCONNECTION(4450M / 4460M)CH10_13

30

87

85

86

30

87

85

86

30

87

85

86

30

87

85

86

EOF BODY CIRCUIT(9724)CH10_11,12

IP / CENTERCHASSIS(1701)CH10_11,12

*A54T12BN

*A68T12BN

BODY BUILDERCONNECTION(4450M / 4460M)CH10_13

1

A11

-GH

16

WH

8


LEFT SIDECAB GROUND


IP / CENTER CHASSIS(1701)CH10_11,12

FUSE F2-A (1011)

A14JC12RD

15A

A14J8RD

F1E1

##

A1

46

RD

A14JD12RD

15A

F3E3

FUSE F2-C (1011)

D4C4 A14HA12RD

FUSE F3-D(1012)

20A

C2 D2 A14HB12RD

20A

FUSE F3-B(1012)



A1

4H

8R

D

L FRTURNSIGNAL10A3

H

A56C16OR

E

D

REAR TURN SIGNALADAPTER(1625)

BODYCONTROLLER#J1

(1603)

A A57C16OR M

D

R FRTURNSIGNAL10A4

W/ AUXTRLR

COMBINED

W/ AUX TRAILERSEPARATE

BATTERYFEED

CH3_01CH3_35

W/ AUX TRAILER SEPERATE

A11-G10WH

NOTE * TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER # TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET **TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET ## CH3_35 - CIRCUIT A14, 6RD IS 4RD

A11

-GK

J6W

H

Figure 175 Body Builder and Trailer � Turn, Markers and Stop

175


10.13. BODY BUILDER AND TRAILER � TURN, MARKERS AND STOP, P. 10


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10BODY BUILDER & TRAILER - TURN, MARKERS & STOP(CONT)


07AUG0659974G AE08056616 010RLY 3.

CNA1 25JUN09 ADDED CIRC FOR N/ IGN F 62118F

G3 J3

J4

TRAILERSTOP RELAY

(1016)

G4

C2

D1

C1

BODY STOPRELAY

(1020)

A70BA14RDD2

A70BF14RD

*#A12Q18LTBL

BODY /ACCESSORY

TRAILERAUX RELAY

(1016)

##A72AA12OR

*#A14BA16RD

G1 G2

J2 J1

A7212OR

G3 G4

J4

A70ER18RD

A13-GFF18WH

(A70J)

A13FF18PK

J3

A72J12OR

A94T10GY

A7212OR

TRAILER ABSECU RELAY(1017)

F10


TRAILEROR BODYBUILDER

STOP LIGHT

RD28 (HSD)

ELECTRICTRAILER

BRAKECONTROLLER

INPUTDIN23

TRAILERAUX

CIRCUITRD9 (HSD)

F15A70-GT

18WH

#A70C18OR

##A72E18OR

E11


IGNITION RELAY#3(1012 / 1014)

CH3_05

*#A12BB16LTBL

A7

2B

14

OR

BODYCONTROLLER#J4

(1601)

##A72-GA18WH

*#A12-GR18WH

**A70C14RD

*A70D18OR

A70D18OR

**A

70

CA

18

OR

A70T10RD

A70T10RD

A70BB14RD

A7

0B

D1

4R

D

A70BB14RD

FUSE F1-D(1010)CH10_22

AUX TRAILER SOCKETSWITCH CONNECTOR(1110) CH10_15

##A72K12OR

A94UA12GY

A70E10RD

ETB CONTROLLER(1923)

CH10_24

ACCESSORYRELAY#1

(1013 / 1011)CH3_04

A7

0-G

C1

8W

H

TRAILERTAIL

LT RLY(1012)

CH10_09

IP / CENTER CHASSIS(1701) CH10_13


87

86 30

85

3086

87

85

86

87

30

85

85

87

3086

N/ DRAIN VALVE

FUSE F1-C(1010)

F35A

E3

BENDIX ABS#1,WABCO ABS

(1400),(1420)CH10_01,CH10_05

A9

4V

18

GY

IP / CENTERCHASSIS (1701)

CH10_08A90E18GY

A13FK18PK

N/ ELECTRICTRAILER BRAKE

W/ ELECTRICTRAILER BRAKE

N/ ELECTRICTRAILER BRAKE

A70BA14RD

A70ET10RD

A70ET10RD

FUEL HEATERRELAY (1018)

CH10_23

IP / CENTERCHASSIS(1701)CH10_13

W/DRAINVALVE


E4

FUSE F7-D (1016)

F4 A14HC12RD

A14H8RD

30A

**A

14

6R

D

E3

20A

A14KD12RD

**A14K8RD

F3

FUSE F10-C (1019) **A

14

W6R

D

20A OR 25AOR 30A

E2 F2 **A14F8RD

FUSE F7-B (1016)

A14FB12RD

BATTERYFEED

CH3_01CH3_34CH3_35

BATTERYFEED

CH3_01CH3_34CH3_35

FUSE F8-D(1017)

A14P8RD

A14PC12RD

F4

30A

E4

IGNITIONRELAY#3

(1012 / 1014)CH3_05

A13FH18PK

A11-G10WH

11

GROUNDADAPTER(1008)

1LEFT SIDE

CAB GROUND

IP / CENTER CHASSIS(1701) CH10_11,12

NOTE * TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER ** TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET *# TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET # TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET ## SWITCH - AUX TRAILER SEPARATE W/ AUX % N/ IGNITION RELAY#3 ** CH3_34,35 - CIRCUITS: A14 OR A14W IS A14, 4RD; A14K IS A14M; A14F IS A14T

A13-GFK18WH

PARK BRAKERELAY

(1020) CH7_20

A11-GKJ6WH

%A13-GFF18WH

IGN RLY#2 (1012 / 1014)CH3_05

W/ ELECTRICTRAILER BRAKE

%A13FF18PK

IGN RLY#2 (1012 /1014)CH3_05

W/ ELECTRIC TRLR BK

Figure 176 Body Builder and Trailer � Turn, Markers and Stop (Cont.)

176


10.14. TRAILER SOCKET � BOC AND EOF, P. 11


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10TRAILER SOCKET - BOC & EOF


20APR0659974G AE08056616 011

- - REVISED BLACKOUT B 50367B

CIRCUITS, CONN 9716 CIRCUITS.

7

6

5N56T10YL

N56E10YL

B

#N56T10YL

N57E10LTGN

N57T10LTGN

#N57T10LTGN

C

N54E10BN

N54T10BN

#N54T10BN

A

8N68T10BN

#N68T10BN

N68E10BN

9N70T10RD

#N70T10RD

N70E10RD

10N94T10GY

#N94T10GY

B

A

C

B

C

A

N56F10YL

N57F10LTGN

N54F10BN

R58A10BK

R57A10LTGN

R56A10YL

A

C

TRAILERSOCKET#2(9779F)

B

TRAILERSOCKET#2

(9716)

N70F10RD

N94F10GY

N68F10BN

A

C

B

A

B

C

TRAILERSOCKET#1(9780M)

TRAILERSOCKET#1

(9715)

R70A10RD

R94A10DKBL

R68A10BN

TRAILERSOCKET#2(9779F)

TRAILERSOCKET#1(9780M)


BLACKOUTTRUCK

LIGHTING(9304)

R70H12OR

R54H12BN

EOF BODYCIRCUIT

{

BLACKOUTTRUCK

TRAILER LIGHTING(9719M)

N1

0A

8W

H

N1

0B

8W

H

N10

F8

WH

R70L12RD

R54L12TN

C

B

A

D

A56T12YL

A57T12LTGN

A54T12BN

A68T12BN

A70T10RD

A94T10GY

TRAILERLEFT TURN

RELAY(1011)

CH10_09

TRAILER STOPRELAY

(1016)CH10_10


(1017)CH10_10

TRAILERSOCKET GROUND

TRAILER SOCKET GROUND(LOCATED AT LEFT UPPER


N10D8WH

TRAILERRIGHT TURN

RELAY(1011)

CH10_09

TRAILERMARKER

LIGHT RELAY(1012)

CH10_09

TRAILER TAILLIGHT RELAY

(1012)CH10_09

N94E10GY

A94T10DKBL

ETBCONTROLLER

(1923)CH10_24

AUX TRAILER W/ ETB

AUX TRAILER N/ ETB

# W/ TRAILER SOCKET BOC

N1

0C

8W

H

R1

0A

8W

H

{

Figure 177 Trailer Socket � BOC and EOF

177


10.15. BODY BUILDER AND TRAILER SOCKET � BOC AND EOF, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10BODY BUILDER & TRAILER SOCKET - BOC & EOF


07AUG0659974G AE08056616 012

CNA1 20FEB09 REMOVED 9724. ADDED C 50367B

CIRC N72.

7

6

11

N56T10YL

N56T10YL

N57T10LTGN

N57T10LTGN

N54T10BN

N54T10BN

N56C10YL

N54C10BN

B

A

C

BLACK AUX TRAILER#2

(9782F)

GREEN ABS TRAILER

SOCKET#2(9779F)

IP / CENTER CHASSIS(1701)

TRAILER SOCKET#2(9716)

5

N54B10BN

N57B10LTGN

N56B10YL

C

A

B

B

C

A

EOF BODYCIRCUIT

R5610YL

R5710LTGN

R5810BN

C

C10

BLACK AUXTRAILER#1

(9781M)

R9410GY

N70B10RD

N70T10RD

N70C10RD

B

9

TRAILER SOCKET#1(9715)

N70T10RD

N68C10BN

N57C10LTGN

N94T10GY

N68B10BN

A

B

A

R7010RD

B

8R68

10BN

N94T10GY

A

GREEN ABS TRAILER SOCKET#1

(9780M)

N68T10BN

R72EB10LTGN

R108WH

R1

0A

8W

H

N7212OR

N10D8WH

N10F8WH

N7210OR

TRAILER AUX

A7212OR

A56T12YL

A54T12BN

A57T12LTGN

A68T12BN

A70T10RD

A94T10GY


(1017)CH10_10

TRAILER LEFTTURN RELAY

(1011) CH10_09

TRAILER MARKERLIGHT RELAY

(1012) CH10_09

TRAILER RIGHTTURN RELAY

(1011) CH10_09

TRAILER TAILLIGHT RELAY

(1012) CH10_09

TRAILER STOPRELAY (1016)

CH10_10


(1017) CH10_10

*TRAILERSOCKET GND

TRAILERGND

*TRAILERSOCKET GND

NOTE* LOCATED AT LEFT UPPER EXTERIOR CAB GROUND STUD

AUX TRAILER W/ ETB

A94T10DKBL

ETBCONTROLLER

(1923)CH10_24

AUX TRAILER N/ ETB

R7210LTGN

TRAILERAUX POWER

}

EOFBODYCIRCUIT

EOFBODYCIRCUIT

C

N68T10BN

N1

0E

8W

H

*TRAILER GND

Figure 178 Body Builder and Trailer Socket � BOC and EOF

178


10.16. BODY BUILDER CONNECTIONS, P. 13


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10BODY BUILDER CONNECTIONS


22AUG0659974G AE08056616 0134460BF

CNA1 20FEB09 ADDED CONN 4450BF AND B 50367B

63

12

71 N68BB14BN A

N68BB14BN

N56BB16YL

N56BB16YL

B

N57BB16LTGN

N57BB16LTGN

C

74N54BB14BN

N54BB14BN73

N71BB16LTBL

N71BB16LTBL75

N12BB14LTBL

N12BB14LTBL

B

C

A

B

A

C

BODYBUILDERCONNECTION(4460BM)

BODY BUILDERCONNECTION

(4450AM / 4450BF)

R56BB16OR

R57BB16OR

R68BB14BN

BODYBUILDER(4450M)

N11-GBB12WH

IP / CENTER CHASSIS(1701)

F

D

E

R58BB14BN

DD

R71BB16OR

E

E

R12BB14LTBL

FF

R11-GBB12WH

G

G

GN11-GD

12WH

N70BB14RD

C

A

C

B

B

C

BODYBUILDERTURN / STOP(4450BM)

BODY BUILDERTURN / STOP

(4460AM / 4460BF)

R57BC16OR

R70BB14OR

BODYBUILDERTURN / STOP(4460M)

72

N56BC16YL

A

64

R56BC16OR

42N56BC16YL

A

N57BC16LTGN

N57BC16LTGN

B

N70BB14RD

A71BB16LTBL

A56BC16YL

A57BC16LTGN

TURN SIGNALADAPTER

(400)CH9_03

TURNSIGNAL

ADAPTER(400)

CH9_03

A54BB16BN

TRAILERMARKER

LIGHT RELAY(1012)

CH10_09

A57BB16LTGN

A56BB16YL

A68BB14BN

TRAILER TAILLIGHTRELAY

(1012)CH10_09

A12BB16LTBL

BODY /ACCESSORY

TRAILERAUX RELAY

(1016)CH10_10

A70BB14RD

BODY STOPRELAY

(1020)CH10_10

REAR TURNSPANEL

ADAPTER(1625)CH9_15

N11-GA12WH

F

A

LEFT SIDE DASH MTDDUAL POST GND PLATECHASSIS GND

ADAPTER(8807)

CHASSISGROUND

ADAPTER(8806)

N11-GC12WH

A

B

N11-GA12WH

C

A

CHASSIS GNDADAPTER(8807)LEFT SIDE

DASH MTDDUAL POSTGND PLATE

Figure 179 Body Builder Connections

179


10.17. REMOTE START / STOP, P. 14


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10REMOTE START / STOP


22AUG0659974G AE08056616 014CIRCUIT A14 IS 4RD

CNA1 24JUL08 ADDED: CH3_34, NOTE 1 D 61445M

B+A

A1

04

JB

18

DK

BL

A104C16DKBL

30

A2

START RELAYCH5_04 (1010)

A59RE18GY

C4

A1

PUMPMOTOR

A104AA18DKBL

J1

M104CC18DKBL

BODY BUILDER

A10

4N

18

DK

BL

B

J4

A104JD18DKBL

A13F18PK

J3

E16

REMOTE STARTRELAY

(1018)

B

M

B2

REMOTE - STOP RELAY(1018)

A104CC18DKBL

A1

04

B1

8D

KB

L

A1

04

JC

18

DK

BL

86


B

A1

04

CB

18

DK

BL

A5

9C

D1

8G

Y

J2

GROUND

H4


A104D18DKBL

A1

REMOTESTART /

STOPSWITCH

G

S

C1

A104CC18DKBL

A104JA18DKBL

43

G4

HOODSWITCH(8805)

44

KEY SWITCH(1100)

ENGINE STARTRELAY

RD13 (HSD)

A104E18DKBL

N5

9C

A1

6G

Y

B2

PUMPINHIBIT

RELAY(1018)

C2

START RELAY(1010)CH5_03

C3

M104CB18DKBL

F15

A59RA18GY

A59CA16GY

E1

87A

PUMPMOTOR

SOLENOID

A

2

A2

N1

04

CA

16

DK

BL

G1

44

A104J18DKBL

A59RC18GY

A1518RD

A3

A1

04

CA

16

DK

BL

43


B1

A104L18DKBL

SWITCH RELAY(1018)

PUMP INHIBITRELAY

RD7 (LSD)

85

AUX DASH CONNECTOR(4305)

REMOTESTART / STOP

(9778)

DIODEASSY

(9915) A1

04

F1

8D

KB

L

H1

B4

A1

04

H1

6D

KB

LPUMP RELAY

(1020)

G3

AUX POWER RELAY(1873) CH3_05

87

REMOTE START/STOP SWITCHINPUT RELAY

DIN18

A104J16DKBL


A5

9R

D1

6G

Y

1

85

8630

87A87

N/ THEFT DETERRENT W/ THEFT DETERRENT

ENGINE STOPRELAY

RD4 (LSD)E2

W/ I6 OR V8 ENGINE

B

BATT

S

A C

IGN ACC

D

OFF

W/ CAT ORCUMMINS ENGINE

5A

F1

A97AA16PL

FUSE F1-A(1010)

E1 A97UA16PL

CRANKINHIBITRELAY(1019)CH11_18

K97H18VT

V8 ENGINE ECM(6020M)

IGN KEYPWR

(1702 - 37)

31

*A14

6R

D

C1

10A


D1A14PB12RD

FUSE F3-A (1012)

A1

4P

8R

D

W/ ENGINE ECMI6 / V8

ENGINE ECMW/ I6 & W/ULTRASHIFT

DM3

A59CE18GY

85

87

87

A

30

86

85

87

87A

3086

85

87

87A

3086

G2


Figure 180 Remote Start / Stop

180


10.18. AUX TRAILER CIRCUIT, P. 15


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

AUX TRAILER CIRCUIT


07AUG0659974G AE08056616 0151003 WAS 13.

CNA1 20FEB09 CAVITY 12 OF CONN B 50367B

AUX TRAILERSOCKET SWITCH

CONNECTOR(1110)

7

2B

9

1

3

4

6

5B

108

GREEN

AMBER

A72B14OR

A72-G18WH

A110C18GY

A72CA18OR

A72D18OR

A62SC18DKBL

9

7

3

2B

33

2B

1

3

8

2B

1

CLUSTERCONNECTOR

AUX TRLRSOCKET SW

(DIN1)

AUX TRLRSOCKET SW

(ZVR)

AUX TRLRSOCKET SW

(DIN2)

9

4

10

(1500)

(1501)

(1500)

A72AA12OR

BODY / ACCESSORYTRAILER

AUX RELAY(1016)

CH10_10

1

12

A11-GE12WH


GROUNDADAPTER(1003)

5

K


A62B18DKBL

A DIMROUT2PANELLT


Figure 181 Aux Trailer Circuit

181


10.19. TWO SPEED AXLE SWITCH, P. 16

Figure 182 Two Speed Axle Switch

182


10.20. AIR SOLENOID, P. 17


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

AIR SOLENOID


07AUG0659974G AE08056616 017

CNA1 20FEB09 ADDED NOTES. D 50367B

A59C18GY

A59D18GY

F10

E12

E13

F4

E9

F5

A59G18GY

A59H18GY

A59J18GY

A59K18GY

32

33

34

36

37

38

39

A59B18GY

AIRSOLENOID#8RD22 (HSD)






N59B18GY

N59C18GY

N59D18GY

**N59G18GY

**N59H18GY

**N59J18GY

**N59K18GY

E12AIR HORN SOLENOID AIR SOLENOID#11A2

N59A-G14WH


**N59F-G14WH

B

C

D

E

AIR SOLENOID 4PACK(9736)

C

E

B

AIR SOLENOID 4PACK(9740)

D

A

CENTER / IP CHASSIS(1701)


D

*N59G18GY

C

*N59X-G14WH

*N59H18GY

E

*N59J18GY

AIR SOLENOID 4PACK(9740C)

*N59K18GY

B

A

A

AIR SOLENOIDGROUND ADAPTER(8805)

C

F

B

N11-GC12WH


N11-GB12WH

A


F

N59E18GY

A59E18GY


F835

A

* SOLENOID AIR, 8PACK 4X2, 4X4

** SOLENOID AIR, 8PACK 6X2, 6X4, 6X6

Figure 183 Air Solenoid

183


10.21. AIR SOLENOID (CONT.), P. 18


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

AIR SOLENOID (CONT)


07AUG0659974G AE08056616 018& 16 PACK

CNA1 20FEB09 ADDED AIR SOLENOID 12 D 50367B

F6

F7

F2

F3

E10

E15

F14

F13

A59M18GY

A59N18GY

A59P18GY

A59Q18GY

A59S18GY

A59T18GY

A59V18GY

A59W18GY

CENTER / IP CHASSIS(1701)

46

47

48

49

54

55

56

57 AIR SOLENOID#16RD29 (HSD)

AIR SOLENOID#15RD27 (HSD)







*N59R-G14WH


+N59P18GY

AIR SOLENOID4PACK

(9740B)

C

**N59T18GY

+N59M18GY

+N59Q18GY

**N59V18GY

A

A

**N59W18GY

D

C

+N59N18GY

D

**N59S18GY

E

AIR SOLENOID4PACK

(9740A)

+N59L-G14WH

E

B

B

*N59M18GY

*N59N18GY

*N59P18GY

*N59Q18GY

**N59R-G18WH

* SOLENOID AIR , 12 PACK ** SOLENOID AIR , 16 PACK + SOLENOID AIR , 12 & 16 PACK

D

E

AIR SOLENOIDGROUND ADAPTER(8805)

A

N11-GB12WH

A

CHASSISGROUND

ADAPTER(8809)

N11-GC12WH

F


Figure 184 Air Solenoid (Cont.)

184


10.22. REMOTE POWER MODULE � BATTERY BOX MOUNTED, P. 19


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10REMOTE POWER MODULE - BATTERY BOX MOUNTED


07AUG0659974G AE08056616 019

CNA1 02JUL09 REVISED AND REDRAWN C 61817W

6

F3

C

6

J1939(-)DATA LINK

B1939-

C

A14W6RD

6

A5E(+)18YL

E3

A5EB(+)18YL

6

J1939 PRIVATETERMINATING

RESISTOR(1626)

51

2

3

FUSE F8-C (1017)

F5

3

3

12

0O

HM

S

3

53

4

4

4

2

A14MB12RD

A5ET(-)18GN

1

A2016LTGN

2

GROUND PACK(8809)

BODY CONTROLLER#J5

(1602)

4

A5ET(+)18YL

J1939(+)DATA LINK

B1939+

F6

2

1

1

BATTERYFEEDCH3_01

A

A5EB(-)18GN


1

A14M8RD

10A

52

A5E(-)18GN

CENTER CHASSIS /RPM JUMPER(4410D / 4410F)

*FUSIBLELINK

FUSIBLELINK

BATTERYPOSITIVETERMINAL

1ST REMOTEPOWER MODULE

2ND REMOTEPOWER MODULE(4410B)

#N

5E

(-)

18

GN

&N

5E

(-)

18

GN

LEFT SIDEDASH MTD


&N

20

16

LT

GN

*N5

9F

14

GY

*N11

-GP

M1

4W

H

*N1

4W

16

RD

*4RD *N14BE4RD

N14Z4RD

(4410B/4410D)

N11

-GB

12

WH

(4410A)

*N5

(-)

18

GN

&N

59

F1

4G

Y

&N

5E

(+)

18

YL

#N

20

16

LT

GN

&N

5(+

)1

8Y

L

&N

14

W1

6R

D

&N

11

-GP

M1

4W

H

&N

5(-

)1

8G

N

*N5

(+)

18

YL

#N

5E

(+)

18

YL

&N10-GR14WH

4RDJ5

J5

J2

J1

J1

J2

A

#N10-GR14WH

* W/ 2ND REMOTE POWER MODULE# W/ LSM BATTERY BOX& W/ RSM BATTERY BOX

(4411A-A)

(4411-A)

Figure 185 Remote Power Module � Battery Box Mounted

185


10.23. REMOTE POWER MODULE � CAB MOUNTED, P. 19A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

REMOTE POWER MODULE - CAB MOUNTED

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

03DEC0850367B AE08056616 19A

CNA1 02JUL09 REVISED AND REDRAWN B 61817W

J5

&N

10

-GR

14

WH

*&4RD

52

GROUND PACK(8809)

J1939(-)DATA LINK

B1939-

120

OH

MS

N11

-GB

12W

H

FUSE F8-C (1017)

A&

N5

E(+

)1

8Y

L

4

C

&N

4(+

)1

8Y

L

A5ET(-)18GN

BODY CONTROLLER#J5

(1602)

A5EB(-)18GN

A5E(-)18GN

*N1

4W

16

RD

6

A14MB12RD

C

2

E3

3

1

1

LEFT SIDEDASH MTD


#N10-GR14WH

6

CENTER CHASSIS /RPM JUMPER

(4410D / 4410DF)

FUSIBLELINK

1

A5EB(+)18YL

3

A2016LTGN

F6

&N

4(-

)1

8G

N


*N5

(-)

18

GN

6

&N

5E

(-)

18

GN

*N5

(+)

18

YL

J1939(+)DATA LINK

B1939+

6

2

A14W6RD

&N

59

C1

4G

Y

2

43

STARTMOTORBATTERYTERMINAL

J5

51

2

BATTERYFEEDCH3_01

F5

*&14D4RD

4

*N11

-GP

M14

WH

*FUSIBLELINK

10A

2ND REMOTEPOWER MODULE(4410B)

J1939 PRIVATETERMINATING RESISTOR

(1626)

*N5

9F

14

GY

F3

3

A5E(+)18YL

1

&N

14

C1

6R

D&

N2

01

6LT

GN

4

A5ET(+)18YL

A14M8RD

* W/ 2ND REMOTE POWER MODULE# W/ UNDER CAB MTD& W/ INSIDE CAB MTD

*N14H4RD

&4RDN14C4RD

&144RD

#N

5E

(-)

18

GN

#N

20

16

LTG

N

#N

5E

(+)

18

YL

*#4RD

#4RD

M14Z4RD

M144RD

(4410DM / 4410D)

(4410A)

J1

A

J2

J1

J2

53

1ST REMOTEPOWER MODULE

&N10-GR14WH

(4412F-A) (4411M-A)

(4412F-A)

(4411M-A) (4411F-A) (4413F-A)

Figure 186 Remote Power Module � Cab Mounted

186


10.24. REMOTE POWER MODULE � END OF FRAME, P. 19B


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

REMOTE POWER MODULE - END OF FRAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500360070

15MAY0961817W AE08056616 19B

CNA1 02JUL09 INITIAL RELEASE. A 61817W

J5 4RD

53

GROUND PACK(8809)

J1939(-)DATA LINK

B1939-

12

0O

HM

S

N11

-GB

12

WH

52

FUSE F8-C (1017)

R1

(+)

18

YL

CA

A5ET(-)18GN

BODY CONTROLLER#J5

(1602)

A5EB(-)18GN

A5E(-)18GN

A14MB12RD

C

E3

LEFT SIDEDASH MTDDUAL POSTGROUND PLATE

*N10-GS14WH

6

FUSIBLELINK

A5EB(+)18YL

3

A2016LTGN

F6

IP / CENTERCHASSIS

(1701)

*N5

E(-

)1

8G

N

J1939(+)DATA LINK

B1939+

2

A14W6RD

51

BATTERYFEEDCH3_01

F5

R144RD

4

10A

END OF FRAMEREMOTE POWER MODULE(4410M)

J1939 PRIVATETERMINATING

RESISTOR(1626)

F3

A5E(+)18YL

*N2

01

6LT

GN

A5ET(+)18YL

A14M8RD

N14C4RD

1 2 3 4 6

2 4 633

*N5

E(+

)1

8Y

L

#N

20

A1

6LT

GN

R1

0-G

PM

14

WH

R1

(-)

18

GN

R14

16

RD

R5

91

4G

Y

#N

10

-GP

14

WH

#N

5F

(+)

18

YL

#N

5F

(-)

18

GN

6

* W/ END OF FRAME REMOTE POWER MODULE# W/ FWD MTD REMOTE POWER MODULE

START MOTORBATTERY

TERMINAL

CENTER CHASSIS /REAR CHASSIS(4410H / 4410F)

N14Z4RD

REMOTE POWER MODULE

(4410E)

J1

A

J2

J2

1

J1J5

FUSIBLELINK

4R

DN

14

Z4

RD

(4411M-A)

(4411F-A)

(4413F-A)

Figure 187 Remote Power Module � End of Frame

187


10.25. REMOTE ENGINE SPEED CONTROL MODULE � WITH REMOTE POWERMODULE, P. 19C


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10REMOTE ENGINE SPEED CONTROL MODULE -W/ REMOTE POWER MODULE

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500360070

15MAY0961817W AE08056616 19C

CNA1 02JUL09 INITIAL RELEASE. A 61817W

N59

F1

4G

Y

J1939 PRIVATETERMINATING RESISTOR

(1626)

A5E(+)18YL

N5

(-)

18

GN

53

J1939(-)DATA LINK

B1939-

N5

E(-

)1

8G

N

LEFT SIDEDASH MTDDUAL POSTGROUND PLATE

N5(-

)1

8G

N

A5ET(+)18YL

N5

(+)

18

YL

N5

E(+

) 1

8Y

L

A

A5EB(-)18GN

3

41

A14M8RD

J2

GROUND PACK(8809)

J2

F5

A14MB12RD

A5ET(-)18GN

N1

0-G

R 1

4W

H

6

A5E(-)18GN

BATTERYFEEDCH3_01

F6

(4410D)

A14W6RD

6

3

A2016LTGN

10A

N11-GB 12WH

4

A5EB(+)18YL

J1939(+)DATA LINK

B1939+

2

C

2

N1

0-G

PM

14

WH

N2

01

6LT

GN

BODY CONTROLLER#J5

(1602)

C

52

N5

E(-

) 1

8G

N

F3

3 6


2

N5

E(+

)1

8Y

L

N

20

16

LTG

N

(4410D4410F)

120

OH

MS

FUSE F8-C (1017)

(4410B)

J1 46

A

1

51

J1

6

E3

J2

J1

3 642 61

4 63 621

661 2 3 4

J1

J2

J1

J2J5

N1

4W

16

RD

N11

-GP

M 1

4W

H

N59

F1

4G

Y

N5

(+)

18

YL

N1

4W

16

RD

REMOTE ENGINESPEED CONTROL

MODULES

W/REMOTE POWER MODULE

MTD ON RIGHT SIDEMTD BATTERY BOX

MTD ON LEFT SIDEMTD BATTERY BOX

ORMTD UNDER CAB

(4410A)

(4410B)

52


5153515352


515352


N5

E(-

)18

GN

N2

01

6LT

GN

N5

E(+

)1

8Y

L

N1

0-G

R 1

4W

H

N1

0-G

R 1

4W

H

REMOTE ENGINESPEED CONTROL

MODULES REMOTE ENGINE SPEEDCONTROL MODULES

Figure 188 Remote Engine Speed Control Module � with Remote Power Module

188


10.26. BLANK PAGE, P. 20

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10

AE08-56616 20

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59974G 20APR06

U00K640

INTENTIONALLY

LEFT BLANK

Figure 189 Blank page

189


10.27. AUX AND POWER SOURCE, P. 21

CHAPTER 10AUX & POWER SOURCE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31AUG0659974G AE08056616 021

CNA1 20FEB09 REMOVED GND ADPTER C 50367B

FROM CUSTOMER CIRCUITS.

M12BD12LTBL

M14WB12RD

M14L10RD

A14WB12RD

CUSTOMER AUX40A CIRCUIT

RD8 (LSD)

12

A12BC18LTBL

E5

B

BLUNT CUT WIREW/ HEAT SHRINKBODY BUILDER

FEED

BATTERY FEED

A

13

IP / FORWARD CHASSIS(1700)


MAXI FUSE(4004)

AUX POWER RELAY(1873)

2

4

5

1

M14L12RD

M103C12LTGN

BATTERY FEED

A B

A103D12LTGN

A103AA18LTGN

E5

13

12A103C

10LTGN

BODYCONTROLLER#J4

(1601)

BLUNT CUT WIREW/ HEAT SHRINK

BODY BUILDERFEED


A12BD12LTBL

M103D12LTGN


4

2

5

A72A12OR

A11-GX18WH

A72-GY12WH

A13X16PK

A72C12OR

AUX POWERCONNECTOR

(1872)


CUSTOMER 30A AUX CIRCUIT

CUSTOMER40A AUX CIRCUIT

AUX POWER SOURCE

MAXI FUSE(4004)

86

85

87

87A

30 1

86

87

85

30

87A

30A

40A

1

87

87A

86

30

285

4

5

3

AUX POWER(1875)

A

B

A

AUX POWER(1874)

B

A

B

D72A12OR

D72-G12WH

D72-G12WH

D72A12OR

3

3

2

1A11-G10WH


LEFT SIDECAB GROUND

A2

A1

4W

6R

D

A14ND12RD

FUSE F7-F (1016)

A14N8RD

B2

30A

BATTERY FEEDCH3_01

10A

G2H2

FUSE F5-B (1014)

IGNITIONRELAY#2

(1012 / 1014)CH3_05

(A13FB)

CUSTOMER AUX40A CIRCUIT

RD8 (LSD)

A11-GKJ6WH

A1

03

BA

16

LT

GN

A1

4W

C1

4R

D

Figure 190 Aux and Power Source

190


10.28. AIR DRYER AND HEATED DRAIN VALVE, P. 22


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10AIR DRYER & HEATED DRAIN VALVE


07AUG0659974G AE08056616 022

REMOVED HALDEX NOTE. D 50367B

REVISED CIRC N39B.

A3

9A

16

GY

31

CENTER CHASSIS /FORWARD CHASSIS

(9300)

A3

91

6G

Y

N3

9A

18

GY

N3

9B

16

GY

N3

9-G

F1

8W

H

N3

9-G

B16

WH


B

AIR DRYER(9900*)

AHEATED DRAIN

VALVE(9001**)

40

AIR DRYER W/ STANDARDDRAIN VALVE

E4

FUSE F1-D(1010)

F4

A7

0B

D1

4R

D

5A

BODY STOP RELAY(1020)

CH10_10

AIR DRYERW/ STANDARDDRAIN VALVE

A3

9B

16

GY

A B

FUSE F5-K (1014)

20A


(A13FB)B2 A2

A

C

D


(8807)


N11-GA12WH

A39A16GY

M39-GB16WH

24

23

B

A

AIR DRYER(9900E)

N39B16GY

M39B16GY

N39-GB16WH

AIR DRYER RIGHTSIDE MTD FORWARDFRONT WHEEL

*NOTE CAV A CAV B

LEFT - 9900A N39B/16GY N39-GB/16WH

RIGHT - 9900 N39B/16GY N39-GB/16WH

LEFT REAR - 9900C N39B/18GY N39-GB/16WH

RIGHT REAR - 9900D N39B/18GY N39-GB/18WH

LEFT REAR AD - IP 9900C1 N39B/18GY N39-GB/16WH

**NOTE CAV A CAV B

LEFT - 9001 N39A/18GY N39-GF/18WH

RIGHT - 9002 N39A/18GY N39-GF/18WH

LEFT BOC - 9003 N39A/18GY N39-GF/18WH

LEFT -HELDEX - 9001A N39A/18GY N39-GF/18WH

LEFT BOC HALDEX 9003B N39A/18GY N39-GF/18WH

Figure 191 Air Dryer and Heated Drain Valve

191


10.29. FUEL / WATER SEPARATOR, P. 23


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10FUEL / WATER SEPARATOR


29AUG0659974G AE08056616 023RLY 3.

CNA1 25JUN09 ADDED CIRC FOR N/ IGN G 62118F

A19B16GY

A1916GY

N19

16

GY

A19-GB18WH

A13FK18PK

M1

9A

16

GY

M1

9B

16

GY

F13

6 7


A19V12GY

F3

D4

D4IP / CENTER CHASSIS

(1701-67)

FUELHEATER(9108)

FUELHEATER

WATERPROBE


D4

A1912GY

A19-GB18WH

ENGINE MOUNTEDFUEL FILTERW/ I6 ENGINE

D3

F3

F4

FUEL HEATERRELAY

(1018)

FUEL HEATERRELAY

(1018)

N19-G16WH

A

B

WATER INFILTERDIN20

FUEL WATER /SEPARATOR -FWD CHASSIS

30

87

86

A1

9A

16

GY

87

86

30

A13FP18PK

A13FJ18PK

ROCKERSTART SWITCH(1105)CH5_08

W/ ROCKER START

(1020-D4)

W/ ROCKERSTART

CHASSIS MOUNTED FUEL FILTERN/ I6 ENGINE

A13FP18PK

A13FJ18PK

ROCKER START SWITCH(1105)CH5_08

PARK BRAKE RELAY(1020) CH7_20

85

85

*A1

91

2G

Y*K

19

16

VT

IP /ENGINE

(1702-34)

A

*K1

9-G

16

VT

B

FUELHEATER(9108)

* W/ V8 ENGINE ONLY% N/ IGNITION RELAY 3ENGINE LEFT SIDE

GROUND STUD

K11-GCA10VT

F

N11-GB12WH

A F



N59-G 12WH

CHASSISGROUND

ADAPTER(8805)

A

CHASSIS GND ADAPTER

(8809)

7

GROUNDADAPTER(1008)

A11-G 10WH

1

LEFT SIDECAB GROUND

LEFT SIDECAB GROUND


1

7

A11-G 10WH

FUSE F6-D (1015) **A

14

F8

RD

A1 A14FA12RD

20A

B1

**A

14

W6

RD

BATTERYFEED

CH3_01CH3_35

A19V12GY

A1 A14FA12RD

**A

14

W6

RD

**A

14

F8

RD

BATTERYFEED

CH3_01CH3_35

FUSE F6-D (1015)

30A

B1K19B12GY

ENGINE / IP(1702-34)ENGINE /

MELROSE(6011 - 9)

E3


(1017)

A13FK18PK

E3

FUSE F1-C(1010)

A13FH18PK

A13FH18PK

FUSE F1-C(1010)

A13FF18PK

IGNITIONRELAY#3(1012 /

1014)CH3_05 G3

FUEL WATER /SEPARATOR

- CENTER CHASSIS


(1017)A13FF18PK

IGNITIONRELAY#3(1012 /

1014)CH3_05

G3

K19BA14GY

A11-GKJ6WH

F4

A11-GKJ6WH

NOTE: CH3_351. ** A14W IS A14, 4RD A14F IS A14T

NOTE: CH3_351. ** A14W IS A14, 4RD A14F IS A14T

D3

FUSE F1-C(1010)

E3

%A13FK18PK

%A13FF18PK G3


(1017)%A13FH

18PK

IGN RLY#2(1012 /

1014)CH3_05


(1017)

FUSE F1-C(1010)

%A13FK18PK

G3

%A13FF18PK

%A13FH18PK

E3

% N/ IGNITION RELAY 3

IGN RLY#2(1012 /

1014)CH3_05

Figure 192 Fuel / Water Separator

192


10.30. ELECTRIC TRAILER BRAKE, P. 24


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10ELECTRIC TRAILER BRAKE


20APR0659974G AE08056616 024

CNA1 20FEB09 REVISED CONN 1923. B 50367B

A70NS16RD

A14NS12BK

A94T10DKBL

A11-GNA16WH

GREEN ABS / TRAILER SOCKET#1(9780M),(9715)CH10_11,12

E2

FUSE F10-B (1019)

F2 A70E10RD

15A

A3B3

FUSE F8-G (1017)

A14K8RD

30A

A14KC12RD

A14W6RD

1A11-GE

12WH

LEFT SIDE DASH MOUNTEDDUAL POST GROUND STUD

12


A70ER18RD F10


ELECTRICTRAILERBRAKECONTROLLERINPUTDIN23

ETBCONTROLLER

(1923)

BATTERYFEEDCH3_01

ETBCONTROLLER

(1923)

ETBCONTROLLER

(1923)

ETBCONTROLLER

(1923)

Figure 193 Electric Trailer Brake

193


10.31. LECTRASHIFT ACCOMMODATION, P. 25


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10LECTRASHIFT ACCOMODATION


22AUG0659974G AE08056616 025

CNA1 20FEB09 REMOVED CIRCUIT M14WB D 50367B

A14LP10RD

M1

4L

10

RD

M1

4L

P1

0R

D

A12LC18PK

A11-GX18WH

A11-GC14GY

A14BC14PL

A1

4L

SC

12

WH

K14LSB18RD

K14LSA18BK

BODY BUILDER

LECTRASHIFTPTO

PULL IN COIL

PTO SWITCH

HOLD IN COIL

PTOENGAGEMENTRELAYRD9 (HSD)

E11

BODYCONTROLLER#J4

(1601)

K13A14PK

BATTERY FEED

B

40A

MAXI FUSEHOLDER(4004)

FWD CHASSIS / IP(1700-12)

1 5

4 21

2


K1

4L

SC

12

WH

A CB

HOLDINDIACTOR

(9724)

LECTRASHIFTPTO(9913B)

DIODE ASSY(9915)

AUX POWERRELAY

(1873)

A

87A

30

87

85

86

HEAT SHRINK

HEAT SHRINK

W/ CATENGINE


(7105)

35


1

10

A11-G10WH

LEFT SIDECAB GROUND

W/ I6 ENGINE

2


1A11-G10WH

LEFT SIDECAB GROUND

IGNITION

A11-GKJ6WH

A11-GKJ6WH

Figure 194 Lectrashift Accommodation

194


10.32. HOUR METER � PTO, P. 26


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10HOUR METER - PTO


07AUG0659974G AE08056616 026WITH R/D 7801

CNA1 20FEB09 CAT ENGINE OPTION WAS D 50367B

A88B16LTGN

K8

81

4LT

GN

K8

8B

14

LT

GN

PTO(7801)

PTO HOUR

METER(7950)

BODYCONTROLLER#J3

(1600)

B7

W/ CUMMINSENGINES

W/ I6ENGINE


PTOSTATEINPUT

AIN8

HEAT SHRINK

K8

81

6LT

GN

PTO(7800)

W/ IBB / CAT ENGINE

Figure 195 Hour Meter � PTO

195


10.33. AUX INPUTS AND DRIVERS, P. 27

Figure 196 Aux Inputs and Drivers

196


10.34. FUEL TRANSFER PUMP, P. 28

CHAPTER 10

FUEL TRANSFER PUMP


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056616 028

CNA1 20FEB09 ADDED 9102A, 8809 AND E 50367B

NOTES.

IP / CENTERCHASSIS

(1701-76)

A3718TN

F11

FUEL TRANSFERPUMP

(9102)

BODYCONTROLLER#J4

(1601)

D1C1

D2 C2

FUEL TRANSFERPUMP RELAY

(1015)

A3

7D

16

TN

A3

7-G

A18

WH

*N3

7D

16

TN

N37-G18WH

A37V18TN

FUELTRANSFER

PUMPRD26 (HSD)

A

B

85

86 30

87

4

1A11-G10WH

4

GROUNDADAPTER(1008)

1

F


(8803)

AN10-G14WH


FUSE F6-C (1015)

10A

**A14K8RD

A14KB12RD

A2 B2**A14W

6RD


A11

-GK

J6

WH

NOTE: CH3_34 1. ** A14M, 8RD A14, 4RD

N11-GB12WH

A

A

N37-G18WH

B

IP / CENTERCHASSIS

(1701-76)

B

FUEL TRANSFERPUMP (XMSN MTD)

(9102A)


(8809)



**N37D16TN

#N37D16TN

LEFT SIDECAB GROUND

* DUAL TANKS & W/ XFER PUMP (RSM) & W/ M-NGV-MD

NOTE: RIGHT SIDE MOUNTED OR TRANSMISSION MOUNTED

# DUAL TANKS & W/ XFER PUMP (XMSN MTD) & W/ M-NGV-SS-MRD,M-NGV-RH-MRD, M-NGV-SS-7500 & W/ M-NGV-SS-7600

** DUAL TANKS & W/ XFER PUMP(XMSN MTD) & W/ M-NGV-RH-HDD

Figure 197 Fuel Transfer Pump

197



NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10

59974G 07AUG06 AE08-56616

U00K640

29

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

INTENTIONALLY

LEFT BLANK

Figure 198 Blank Page

198




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

INTENTIONALLY

LEFT BLANK


07AUG0659974G AE08056616 030

CNA1 20FEB09 REMOVED GEOMETRY B 50367B


199




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

INTENTIONALLY

LEFT BLANK


20APR0659974G AE08056616 031

CNA1 20FEB09 REMOVED GEOMETRY B 50367B


200


10.38. POWER SOURCE, CUSTOMER INSTALLED LIFT GATE, P. 32

CHAPTER 10POWER SOURCE, CUSTOMER INSTALLED LIFT GATE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056616 032N65-GD

CNA1 20FEB09 CIRCUIT N65-G WAS C 50367B

RD

TN

LTGN

16OROR

WH 16WH

BODY CONTROLLER J1(1603)

16

TN

LIFTGATE10A9

16 LTGN

TOLIFT GATE

16 R

D

VOLTAGE SENSING

CONTROL CIRCUIT (GROUND)

CONTROL CIRCUIT (POSITIVE)

MODULE FEED

GROUNDING MODULE

A B

14

A2

RD

200 AMPSOLENOID

+- 2 RD

A B

J11

2-G

D1

6W

H

J11

21

8T

N

IP / CHASSISINTERCONNECT

(1701-66)

N112

16

GY

A11216GY

J

C&1BATTERY PRODUCTION

MODULE(C1 300 - LG)

- +

FUSIBLE LINK10 RS

CHASSIS /LIFT GATE

(7803)

LIFT GATE /MODULE(7804)

N11

2-G

D16

WH

D

N11-GB12WH

A


LEFT SIDEDASH

MOUNTEDDUAL POST

GROUNDPLATE

N11

2-G

D16

WH

N65-G16WH

TO WORK LIGHTCH9_016

N11-GD16WH

Figure 201 Power Source, Customer Installed Lift Gate

201


10.39. WHEELCHAIR LIFT INTERLOCK, P. 33


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

WHEELCHAIR LIFT INTERLOCK

CIRCUIT DIAGRAM,U00K640

08SEP0659974G AE08056616 0331600-A3

R/D 1602-F13 WAS B 50367B

A89CA18PL

B

E

A

M11-GW16WH

A89CE18PL

A8

9C

B1

8P

L

45

AIR PARK SOLENOID(4905)

H2

G

A

M89AR18PK

M44W16WH

A4416GY

M44-GW16WH

A9W18GY

IP / FORWARD CHASSIS(1700)

46

IP / CENTER CHASSIS(1701-69)

H

D

F1

A8

9C

C1

8P

L

M92#10118TN

M89CE18PL

DIODE ASSY(1900)

G1

J2

PARK BRAKE SIGNAL BOC(LOCATED IN GROUND SPLICE

CONNECTOR UNDERCAB LEFT RAIL)

E1 A89AR18PL



47

WHEELCHAIR INTERLOCK(4906)

N4416GY

B

M92#10318TN

A44Y16GY

WHEELCHAIRLIFT RELAY

(1019)

J1

F13

G2

WHEELCHAIRDOOR

SWITCHDIN3

WHEELCHAIRLIFT SOLENOID

RD7 (LSD)

PARK BRAKERELAY

RD21 (HSD)

T HANDLE SHIFTER(422F) CH11_03

B

A

86 30

85

87

87A

A92B10318TN

49

48

IP / ENGINE(1702)

CH11_05

A92#10318TN

ACCESSORY RELAY#1(1013 / 1011)

CH3_04

FUSE F9-B(1018)

5A

A12V12LTBL

F2

G2

E2

E3A9Z

18GY


A

C

ZVR

ZERO VOLTREFERENCE

(1620)

F

M11-G12WH

A

FM11-GD

12WH

GROUND ADAPTER#02(8801)

GROUND ADAPTER#01(8800)

A


(A1

2V

)

A13FB12PK

IGNITIONRELAY#2

(1012 / 1014)CH3_05 G1

10A

H1(A13FB)

FUSE F5-A (1014) G2

ALLISION 3 / 4000W/ WHEELCHAIR LIGHT INTERLOCK

W/ WHEELCHAIRLIFT INTERLOCK

W/ PARK BRAKEINTERLOCK


A92#10118TN

W/ T - HANDLESHIFTER


M44Y16GY

T HANDLE SHIFTER /TCU (422F) /

(7150F/7150F2)CH11_03,08A

Figure 202 Wheelchair Lift Interlock

202


10.40. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE, P. 34

CHAPTER 10

LIFT AXLE W/ CONTROLS FOR ONE LIFT AXLE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056616 034

CNA1 20FEB09 REMOVED RD FROM CAB D 50367B

GND.REVISED A13FB AND A71P.

A59T18GY

C1

A5

9A

18

GY

8

G1

J2

A59-GA18WH

G2

2B

A59-G16WH

2B

J1

AXLEUP / DOWNSWITCH #1

(1023A)

1

8

10

A59H18GY

1

AXLE ENABLESWITCH(1108)

AXLE UP / DOWNSWITCH #3 (1023C)CH10_41

A5

9-G

C18

WH

LIFT AXLERELAY

(1019)

A5

9-G

B1

8W

H

A5

9R

18

GY

A1

A5

9J

18

GY

10

A59K18GY

C2

A59S18GY

A59KA18GY

N5

9E

F1

8G

Y

A59L18GY

FIRST PUSHER LIFTAXLE SOLENOID

(9762) CH10_37

8630

85

87

87A

87

85

8630

87A

B2

H2

A13FL12PK

A1

3F

B1

2P

K

FUSE F11-C (1020)

E3(A13FB) (1014)

A1


CH3_05

F3

1

A11

-GD

10

WH

GROUNDADAPTER(1006)

12

LEFT SIDECAB GROUND

A59-GM18WH

A59-GF18WH

AXLE UP / DOWNSWITCH #2 (1023B)CH10_40

A59-GE18WH

AXLE UP / DOWNSWITCH #4 (1023D)CH10_42

A59-GD18WH

G1

A59U18GY

A59V18GY

A59W18GY

LIFT AXLEREVERSE

RELAY(1019)

TURN SIGNALADAPTER(400)CH9_01,02,03

A71P180R




A5

9M

B1

8G

Y


A11

-GK

J6

WH

5A (1014)

Figure 203 Lift Axle with Controls for One Lift Axle

203


10.41. LIFT AXLE (NON-STEERABLE), P. 35


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10LIFT AXLE (NON - STEERABLE)


07AUG0659974G AE08056616 035

CNA1 20FEB09 MODIFIED CIRCUIT D 50367B

A13FB

5

8

10T

59

MA

18

BK

2B

8

T59H18BK

10

T59-GB18WH


A59-G16WH

1

AXLEUP / DOWN

SWITCH(1022)

A59J18GY

T59R18BK

T59-G18WH

CHASSISCONNECTOR(1027-A)

A5

9H

18

GY

T59K18BK

T59J18BK

C

LIFT AXLERELAY

(1021)

T59L18BK

B

T5

9-G

C18

WH

A

T5

9S

18

BK

T59T18BK

T5

9-G

A1

8W

H

1

T5

9M

18

BK

2B

1

T5

9A

18

BK

LIFT AXLECONTROL(1227)

CHASSIS CONNECTOR(9761)

CH10_37, 37A

87A

86 85

30

87

2

4

E3

5A

A1

3F

B1

2P

K

(1014)

(A13FB)


CH3_05

FUSE F11-C (1020)

A13FL12PK

F3

1

A11

-GD

10

WH

12


LEFT SIDECAB GROUND

A1

A11

-GK

J6W

H

G1

(1014)

Figure 204 Lift Axle (Non-Steerable)

204


10.42. LIFT AXLE (STEERABLE), P. 36


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

LIFT AXLES (STEERABLE)


07AUG0659974G AE08056616 036

CNA1 20FEB09 MODIFIED CIRCUIT D 50367B

A13FB

REVERSE CONN

T5

9U

18

BK

T5

9N

B1

8B

K

T59-GB18WH

A

LIFT AXLERELAY

(1021)

T5

9C

18

BK

LIFT AXLECONTROL(1227)

T59K18BK

T5

9S

18

BK

T59KA18BK

C

T59T18BK

3

T5

9-G

E1

8W

H

T5

9J

18

BK

T59PB18BK

4

A B

T5

9B

18

BK

T5

9-G

18

WH

C

5T59L18BK

T59-GM18WH

10

T71N18BK

A59J18GY

T5

9P

B1

8B

K

T5

9V

18

BK

8

CHASSISCONN

(1027)

T59MB18BK

LIFT AXLEREVERSE

RELAY(1916)

1

T59H18BK

A59H18GY

T5

9-G

A18

WH

2B

B

T59R18BK

T5

9M

B1

8B

K

T7

1P

18

BK

UP / DOWNSWITCH # 2(1024)

T5

9N

B1

8B

K

AXLEENABLESWITCH(1020)

A59-G16WH

T5

9A

18

BK

T5

9-G

D18

WH

T59-GC18WH

UP / DOWNSWITCH # 1

(1022)

UP / DOWNSWITCH # 3(1025)

W/ 2,3 LIFTAXLE

10

8

2B

8 1

10 2B

18

2B 1

1

10

4

2

5

1

2


CH10_37, 37A

86

87A

87

85

30

87

8586

87A30


CH3_05

F3

(1014) 5A

FUSE F11-C (1020)

A13FB12PK (A13FB)

E3A13FL12PK

G2

A11-GD10WH


LEFT SIDECAB GROUND

12

1

W/ ALL (1,2,3)LIFT AXLE

W/ 3 LIFTAXLE


CH10_37

A11-GKJ6WH

G1

Figure 205 Lift Axle (Steerable)

205


10.43. LIFT AXLES, P. 37

Figure 206 Lift Axles

206


10.44. LIFT AXLES (CONT.), P. 37A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

LIFT AXLE (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08-56616 37AADAPTOR CIRS.

TWA 7NOV08 UPDATED GROUND B 61736A

@N59-GB18WH

@N

59

ED

18

GY

%N

59

-GB

18

WH

A

D

B

T59MB18BK

CHASSISCONN

(9761)

T5

9M

A1

8B

K

UP / DOWNSWITCH#1,2,3

(1022 / 1024 / 1025)CH10_36

AXLE UP / DOWNSWITCH(1022)

CH10_35

N11-GC12WH

A

C

CHASSISGROUND

ADAPTER(8806)

LIF

T A

XL

E U

P /

DO

WN

S

WIT

CH

# 4

(1

02

3D

)C

H1

0_

42

LEFT SIDEDASH MTD

DUAL POSTGND PLATE


E

A

CHASSISGROUND

ADAPTER(8807)

N11-GA12WH


(8806)

W/ 14 RAR &NON STEERABLELIFT AXLE

* W/ STEERABLE PUSHERS@ W/ LIFT AXLES IN CAB CONTROLS% W/ STEERABLE TAG & 2 PUSH# W/ 2 STEERABLE PUSHERS** W/ 3 STEERABLE PUSHERS

THIRD PUSHERAXLE (9764)

N59-GA18WH

FN59-GA

18WH

#N

59

-GB

18

WH

GND ADAPTERCHASSIS HARNESS

(8806)

*N5

9E

C1

8G

Y

A B

@N

59

EC

18

GY

A

AX

LE

UP

/ D

OW

N

SW

ITC

H#

2 (

102

3B

)C

H1

0_4

0

N5

9-G

E18

WH

D E

N5

9-G

D1

8G

Y

SECOND PUSHERLIFT AXLESOLENOID(9763)

B A

FOURTH PUSHERAXLE (9765)

N5

9E

B1

8G

Y

**N

59

-ED

18

GY

LIF

T A

XLE

UP

/ D

OW

N

SW

ITC

H#

3 (

10

23

C)

CH

10

_4

1

Figure 207 Lift Axles (Cont.)

207


10.45. ABS � BENDIX AIR 6S / 6M, P. 38

Figure 208 ABS � Bendix Air 6S / 6M

208


10.46. ABS � BENDIX AIR 6S / 6M (CONT.), P. 39

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10

AE08-56616 39

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

60782A

ABS - BENDIX AIR 6S / 6M (CONT)

13

PMV DALEFT REL

R94W16LTGN

N94BB16GY

19N94BC16GY

23

20

PMV DALEFT CMN

AR94S16BK

R94U16BN

PMV DARIGHT CMN

24


N94BL16GY

PMV DALEFT HLD

R94X16LTBL

10

16

LEFT MODULATORFRONT REAR AXLE

21

21

PMV DARIGHT REL

22

18

17

20


A94BC16GY

PMV DARIGHT HLD

B

B

(9520)

17

12

N94BJ16GY

R94T16RD

C

N94BA16GY

A94BA16GY

ABS#2(1401)

A94BK16GY

9

(9522)

RIGHT MODULATORFRONT REAR AXLE

N94BK16GY

A94BJ16GY

A94BL16GY

25

22

A

A94BB16GY

C

R94V16PL

C

A

B

C

A

B

209


10.47. LIFT AXLE WITH CONTROLS FOR TWO LIFT AXLES, P. 40

CHAPTER 10

LIFT AXLE W/ CONTROLS FOR TWO LIFT AXLES


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 040A13FB AND A71P.

CNA1 20FEB09 MODIFIED CIRCUIT C 50367B

A59T18GY

C1

A5

9B

18

GY

8

G1

J2

A59-GA18WH

G2

2B

A59-G16WH

2B

J1


(1023B)

1

8

10

A59H18GY

1


A5

9-G

C18

WH

LIFT AXLERELAY

(1019)

A5

9-G

D1

8W

H

A5

9R

18

GY

A1

A5

9J

18

GY

10

A59K18GY

C2

A59U18GY

A59KA18GY

A59L18GY

8630

85

87

87A

87

85

8630

87A

B2

H2

A13FL12PK

A1

3F

B1

2P

K

FUSE F11-C (1020)

E3(A13FB)

5A A1


CH3_05

F3

1

A11

-GD

10

WH

GROUNDADAPTER(1006)

12

LEFT SIDECAB GROUND

A59-GM18WH

A59-GF18WH

A59-GE18WH

A59-GB18WH

(1014)

A59S18GY

A59V18GY

A59W18GY

LIFT AXLEREVERSE

RELAY(1019)


AXLE UP / DOWNSWITCH #1 (1023A)CH10_34

A5

9N

B1

8G

Y

SECOND PUSHER LIFTAXLE SOLENOID

(9763) CH10_37A

N5

9E

C1

8G

Y






A71P180R


A11

-GK

J6W

H

G1

(1014)

Figure 210 Lift Axle with Controls for Two Lift Axles

210


10.48. LIFT AXLE WITH CONTROLS FOR THREE LIFT AXLES, P. 41

CHAPTER 10

LIFT AXLE W/ CONTROLS FOR THREE LIFT AXLES


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 041A13FB AND A71P.

CNA1 20FEB09 MODIFIED CIRCUIT C 50367B

A59T18GY

C1

A5

9C

18

GY

8

G1

J2

A59-GA18WH

G2

2B

A59-G16WH

2B

J1


(1023C)

1

8

10

A59H18GY

1


A5

9-G

C18

WH

LIFT AXLERELAY

(1019)

A5

9-G

E1

8W

H

A5

9R

18

GY

A1

A5

9J

18

GY

10

A59K18GY

C2

A59V18GY

A59KA18GY

A59L18GY

8630

85

87

87A

87

85

8630

87A

B2

H2

A13FL12PK

A1

3F

B1

2P

K

FUSE F11-C (1020)

E3(A13FB)

5A G2


CH3_05

F3

1

A11

-GD

10

WH

GROUNDADAPTER(1006)

12

LEFT SIDECAB GROUND

A59-GM18WH

(1014)

LIFT AXLEREVERSE

RELAY(1019)



A59-GF18WH



A59-GB18WH

A59-GD18WH

A5

9P

B1

8G

Y

A59U18GY

N5

9E

D1

8G

Y


A59W18GY



LIFT AXLE SOLENOID(9820) CH10_37, 37A

A59S18GY

A71P180R


A11

-GK

J6W

H

G1

Figure 211 Lift Axle with Controls for Three Lift Axles

211


10.49. LIFT AXLE WITH CONTROLS FOR FOUR LIFT AXLES, P. 42

CHAPTER 10

LIFT AXLE W/ CONTROLS FOR FOUR LIFT AXLES


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 042MODIFIED CIRC A13FB AND A71P.

CAVITY 1701-47 WAS 28. C 50367B

A59T18GY

C1

A5

9D

18

GY

8

G1

J2

A59-GA18WH

G2

2B

A59-G16WH

2B

J1


(1023D)

1

8

10

A59H18GY

1


A5

9-G

C1

8W

H

LIFT AXLERELAY

(1019)

A5

9-G

F18

WH

A5

9R

18

GY

A1

A5

9J

18

GY

10

A59K18GY

C2

A59W18GY

A59KA18GY

A59L18GY

8630

85

87

87A

87

85

8630

87A

B2

H2

A13FL12PK

A1

3F

B1

2P

K

FUSE F11-C (1020)

E3(A13FB)

5AA1


CH3_05

F3

1

A11

-GF

18

WH

GROUNDADAPTER(1006)

12

LEFT SIDECAB GROUND

A59-GM18WH

(1014)

LIFT AXLEREVERSE

RELAY(1019)

A59-GE18WH



A59-GB18WH



A59V18GY

A59S18GY

A59-GD18WH

A59U18GY



N5

9E

C1

8G

YA

59

RB

18

GY


FOURTH PUSHER AXLE(9765) CH10_37A

A71P180R


A11

-GK

J6W

H

G1

(1014)

Figure 212 Lift Axle with Controls for Four Lift Axles

212


10.50. ABS ROLL OVER STABILITY, P. 43

CHAPTER 10

ABS ROLL OVER STABILITY


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 043

CNA1 20FEB09 M94ZC WAS M94S2C, R B 50367B

AND N 94S CIRC WERE 945.

BENDIX YAW SENSOR(9514)

A94SCB18GY

N94SM16GY

A94SVC16GY

A94SDB18GY

A94SZC16GY

REAR RSP TRANSDUCER(9510B)

4

11

7

60

M94SJ16GY

A94SK16GY

M94SAB16GY

1

N94SJ16GY

BENDIX TTC(9512)

A94SJ16GY

1

CENTER CHASSIS/ FORWARD CHASSIS

(RSP CONNECTOR)(9524)

A

C

@R94SVC16GY

5

N94SL16GY

42M94SBB

16GY

74

A

N94SAB18GY

N94SK16GY

69

RR CHASSIS /CENTER CHASSIS

(9510)

75B

M94SCB16GY

12

N94SN16GY

8

A94SAB18GY

50

1

4

2

M94SN16GY

M94SH16GY

M94SDB16GY

C

@R94SH16GY

N94SBB18GY

3

A94SM16GY

M94SM16GY

71

M94SVC16GY

A94SN16GY

10

N94SDB18GY

A94SL16GY

M94SL16GY

NOTE* - W/ 4X2@ - W/ 6X4

72B

9

N94SCB18GY

76

FORWARDCHASSIS / IP

(1700)

A94SBB18GY

M94SZC16GY

9

3

*R94SZC16GY

51

5

6

2

ABS#3(1402)

703M94SK

16GY

ABS#4(1403)CH10_44

A94SH16GY

2

B

A

C

TRAILER MODULATOR(9513)

N94SVC16GY

N94SH16GY

N94SZC16GY

B

A

C

RSP TRANSDUCER(9510A)

*R94SVC16GY

*R94SH16GY

@R94SZC16GY

ABS ESP / RSPADAPTER (1410)CH10_44

ABS#4(1403)

73

12

3

6

Figure 213 ABS Roll Over Stability

213


10.51. ABS ROLL OVER STABILITY (CONT.), P. 44

CHAPTER 10

ABS ROLL OVER STABILITY (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300299

31OCT0761000T AE08056616 044

CNA1 20FEB09 REMOVED CONN 1700. B 50367B

A94SZC16GY

4

2

B94SB20GY

A94SA20GY

B94SZ18GY

1

ABS PRIMARY AIRTRANSDUCER (1826)

B94SD20GY

C

STEERING WHEELPOSITION SENSOR

(1921)

A94SZD16GY

A

D6

A94SDA18GY

B94SA20GY

D5

5

A94SB20GY

7

ABS ESP / RSPADAPTER(1410)

C

A94SVD16GY

B

A94SZ18GY

A

10

DA94SD20GY

A94SE16GY

ABS SECONDARY AIRTRANSDUCER (1828)

B94SV18GY

A94SC20GY

A

A

B94SVA18GY

F

B94SZA18GY

B94SF18GY

C

CAB HARNESS STEERINGWHEEL SENSOR

(1820)

A94SVC16GY

A94SF16GY

11

ABS# 4(1403)

B94SE18GY

B

8

B94SVB18GY

3

B

A94SAA18GY

A94SV18GY

G

D

B94SC20GY

A94SBA18GY

M

K

1

C3

C

4

B94SZB18GY

J

A94SCA18GY

C10

2

IP / DCM(1800)

RSP TRANSDUCER(9510A / 9510B)CH10_43

E

H

A94SDB18GY

L

A94SAB18GY

A94SBB18GY

B

A94SCB18GY

FWD CHASSIS / IP(1700)

BENDIX YAWSENSOR(9514)

CH10_43

Figure 214 ABS Roll Over Stability (Cont.)

214


TRANSMISSIONS (CHAPTER 11)

11.1. ALLISON GEN 4 1 / 2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 1


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



26AUG0659974G AE08056617 001

CHAPTER 11ALLISON GEN 4 1 / 2000 TRANSMISSION W/ I6 ANDW/ V8 ENGINE

CNA1 20FEB09 ADDED CIRC A92#145. C 50367B

K92C10318YL


B

*W/ V8 ENGINE ONLY

69

XMSN CONTROL MODULE(7151)

H

I6 ECM(6020) CH7_11

A92#16316TN

K92#16118TN

J1939 (+)

K92#10918GY

V8 ECM (6020M)CH7_14

G3

N92-G10WH

25

ENGINE / IP(1702)CH11_03,05

W/ LCT BODYBUILDER

D

50

3

*K101_B18VT

K92#15018PK


GND

A

*K5C-_D18VT

ECMPOSITIVE(9261-B)

ECM NEGATIVE(9260-B)

10

I6 ECM(6020M) CH7_11

K92#10318YL

K92#14518OR

45

*K125_B18VT

G

T HANDLE SHIFTER (422F)CH11_03

J1939 (-)

K92-G10GY

FUSE F4-C (1013)

N14AZ10RD

*K5C+_D18VT

K92A11018PK

VPWR

1

63

K92#12318LTGN


G4

I6 ECM (6020M)CH7_09

GND

AK92#110

10PK

B

K92#10118LTBL

23

K92#14318LTBL

8

INPUTSIGNALRETURN

IGNITION RLY#1(1011 / 1013)CH3_05

K92B10318YL

*K14118VT

BACK-UP LAMP RELAY (1010)CH9_02

SPEEDOMETER

INPUT 1

VPWR

V8 ECM(6020M) CH7_14

A13FC12PK

+

43

5

K92#14218WH

K47#12518TN

K47B12518TN

REVERSEWARN

TRANS ECU FEED FUSE(9255)

*K101_C18VT

N14BB10RD

K47C12518TN

N14-GA10WH

K92#16318YL

41

K92#10518OR

A

42

C

CLEANBATT FEED

(7104)

N/ BODY BUILDER

10A

N92A10RD

IGNITION

65K92#165

18TN

K5#10818GN

28

NEUTRALSTART

-


H3

*K125_C18VT

10A

ALLISON 3 / 4000VIW A ALLISON

1 / 2000 VIW C(7205M)

K92#14118TN

F

K5#12818YL

B

70

K92#16918GY

W/ BODY BUILDER

BATTERIES

9

(A13FC)A92#163

16TN

INPUT 5

K92#10318YL

K92#17018PK

EINPUT 6

OUTPUT 5

ENGINE / IP(1702 - 8)

ALLISON1 / 2000 LCT

W/ T-HANDLESHIFTER ALLISON LCT

W/ COLUMN SHIFTER

INPUT 3

OUTPUT 7

OUTPUT 3

INPUT SIGNALRETURN

INPUT 3

OUTPUT 7

OUTPUT 5

INPUT 6

INPUT 1

OUTPUT 3

SPEEDOMETER

BODY CONTROLLER#J4 (1601)

6TH GEARDISABLE

RD5 (LSD)E4

A92#14518TN

K47#12518TN

EATON AUTOSHIFT 3 ULTRASHIFT SELECTOR(7905) CH11_12

61INPUT 7

ENGINE / IP(1702-6)

K92#14518OR

A92#16118TN

COLUMNSHIFTER RELAY(1017) CH11_03

Figure 215 Allison GEN 4 1 / 2000 Transmission with I6 and with V8 Engine

215


11.2. ALLISON GEN 4 1 / 2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 2

Figure 216 Allison GEN 4 1 / 2000 Transmission with I6 and with V8 Engine (Cont.)

216


11.3. ALLISON GEN 4 1 / 2000 TRANSMISSION WITH I6, CAT, ISM ENGINE, P. 3

CHAPTER 11ALLISON GEN 4 1 / 2000 TRANSMISSIONW/ I6, W/ CAT AND W/ ISM ENGINE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



29AUG0659974G AE08056617 003MODIFIED REFERENCE FOR A92#145

CNA1 20FEB09 CIRC A44J WAS A92AG & C 50367B

A92A16316TN

A92#14218TN

C

A92D18TN

T HANDLE SHIFTER(422F)

A

DA92#103

18TN

B

A92A10318TN

A9

2#

10

31

8T

N

A92B10318TN

A92#14218TN


CH11_01

J2A92RD16TN

E

B

LCT SHIFTERPB POSITIONUNLOCKSOLENOIDRD6 (LSD)

86

A92-GG18WH

K92#14218WH

A92FN16TN G2

87

A92A10318TN

G1

21

H1

40

C

F

BODYCONTROLLER#J4

(1601)

A92#16316TN

30

A92A16318TN

IP / ENGINE(1702)CH11_01

D

E3

A9

2B

10

31

8T

N

A92#10318TN

COLUMN MOUNTEDSHIFTER(1828)

87A

E8

A92FBA16TN

J1

A92D18TN

85

19

IP / ENGINE(1702)

A92#10118TN

WHEELCHAIRINTERLOCK

(4906) CH10_33

K92#10318YL

K92B10318YL

A92#10318TN


LCT COLUMNSHIFTERIGNITIONRELAYRD3 (LSD)

WHEELCHAIRINTERLOCK(4906) CH10_33

10A

(A1

3F

C)

G3

FUSE F4-C(1013)

H3

1

LEFT SIDEDASH MTD

DUAL POSTGND STUD

A11-GE12WH

GROUNDADAPTER(1003)

8

E1F1 A14N8RD

10A

FUSE F8-A (1017)

A14NE12RD

A14W6RD

IGNITIONRELAY#1

(1011 / 1013)CH3_05

BATTERYFEEDCH3_01

G4

I6 XMSN CONTMDL W/ BODYBUILDER

I6 XMSN CONT MDL

XMSNCONTROLMODULE(7151)CH11_01

G

H

A

B

FELSTEDSHIFTER

PARKBRAKE(425)

M44K18GY

A44J18GY

A92-GG18WH

61


62C

M44L18GY

A

B

DUMP SOLENOID(4071)

PRESSURESWITCH(4070)

D

M44J18GY

A44Y16GY

C

A44J18GY

A44L18GY

1

LEFT SIDEDASH MTDDUAL POSTGND STUD

A11-GE12WH

GNDADAPTER(1003)

8

A92FB16TN

47IGN RLY#2

(1012 / 1014)CH3_05

10A

(A13FB)

FUSE F5-A (1014)G1 H1

N/ WHEELCHAIRLIFT INTERLOCK

A44L18GY

A13FB12PK

G2

A1A

13

FC

12

PK

A92#14518TN

COLUMNSHIFTER RELAY

(1017)

Figure 217 Allison GEN 4 1 / 2000 Transmission with I6, Cat, ISM Engines

217


11.4. TRANSMISSION, ALLISON MD WITH I6 AND WITH V8 ENGINE, P. 4


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11

TRANSMISSION ALLISON MD W/ I6 AND W/ V8 ENGINE


29AUG0659974G AE08056617 00418 GY

CNA1 20FEB09 CIRC K92-G 10 GY WAS B 50367B

9

70

10

61

3

5

K92C10918GY

69

K92#17018PK

K92B11018PK

K92B16918GY

24

64

ALLISON 3/4000ALLISON 1/2000(7205M)

ECM NEGATIVE(9260-B)

62

B

A

57

1

TRANSMISSION MODULE (7150)

TRANSMISSION MODULE IN CAB(7152)

K92-G10GY

K92D17010PK

N92-G10WH

N92A10RD

B

N14-GA10WH

N14BB10RD

A

10A

N14A210RD

BATTERY

**K92#12418WH

A

D

F

G

H

C

45

30

42

C

G

ALLISON 3/4000ALLISON 1/2000(7206F)

A

D

F

E

43

K92#16418LTBL

K92#16218YL

K92#15718WH

**K92#10118LTBL

K92#14218WH

K92#13018WH

K92#14518OR

K92#14318LTBL

K92#10518OR

#K92#16118OR

#K92#12418WH

**K92#10318YL

**K92D10318YL

**K92C10318YL

**K92B10318YL

RETARDREQUESTSWITCH(423)CH11_15

- +

*K101_C18VT

*K101_B18VT

* W/ V8 ENGINE**W/ RETARDER XMSN# W/ AUTONEUTRAL W/ GEN4

EATON AUTOSHIFT 3ULTRASHIFT SELECTOR

(7905) CH11_12

AUTO NEUTRALRELAY(1017)CH11_17

K92#14518OR

W/ AUTONEUTRAL

N/ AUTONEUTRAL

RETARDER RELAY(1019)CH11_15

GND

GND

BATTERY FEED

INPUT 7

SIGNALRETURN

INPUT 5

INPUT 6

OUTPUT 4

OUTPUT 3

OUTPUT 5

OUTPUT 6

INPUT 9

INPUT 3

OUTPUT 1

BATTERY FEED

XMSN ECU FEEDFUSE (9255)

INPUT 4 22 K92#122

18YLE

BK92#11718LTBL

INPUT 10 17

N/ AUTONEUTRAL

HK92#12318LTGN

INPUT 1 23

SIGNALRETURN

INPUT 7

OUTPUT 5

OUTPUT 6

OUTPUT 4

INPUT 9

INPUT 12

INPUT 4

SIGNALRETURN

INPUT 5

INPUT 3

INPUT 10

INPUT 6

INPUT 1

OUTPUT 3

OUTPUT 1

INPUT 12

**K92#16118OR

B

CLEAN BATTERY FEED(7104)

ECM POSITIVE(9261-B)

Figure 218 Transmission, Allison MD with I6 and with V8 Engine

218


11.5. TRANSMISSION, ALLISON MD 3 / 4000 WITH I6 AND WITH V8 ENGINE, P. 5


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD 3 / 4000W/ I6 AND W/ V8 ENGINE


29AUG0659974G AE08056617 005

CNA1 20FEB09 REMOVED (1)CIRC D 50367B

K92A141.

65

34

63

K92#16518TN

SHIFT SELECTOR(1852)

ENGINE / IP(1702)

TRANSMISSION MODULE(7150)

TRANSMISSION MODULE IN CAB(7152)

K92#13418YL

19

8K92#163

18YL

8

15

3

13

12

5

11

A5FA(-)18GN

A5FA(+)18YL

A62BE18GY

A92#13418TN

A92#16316TN

A92A16318TN

A92BT18TN

BACK-UPLAMP RELAY(1010)CH9_02

J1939DATA LINK

CH3_13

21A92#103

18TN*K92#103

18YL

K92B10318YL

WHEELCHAIRLIFT INTERLOCK(4906)CH10_33

W/ I6 ENGINE

*K5C+_D18VT

K5A10818GN


*K5C-_D18VT

8


28K5A128

18YL


8

A11-GE12WH


1

A92-GG18WH

10A

G4H3

FUSE F4-C(1013)(A1

3F

C)

A13FC12PK


CH3_05

G3

B2

FUSE F8-F (1017)

A2A14P8RD 10A

A14PE12RD

#A146RD

NOTE: CH3_341. # CIRCUIT A14 IS 4RD

REVERSEWARNING

DIRECTIONSIGNAL

IGNITION

J1939 (-)

J1939 (+)

ALLISON3000 /4000 WTW/ WHEELCHAIR

INTERLOCK

W/ AUTONEUTRALW/ RETARDER

WTEC GEN4


CH11_01

K92#14118TN

ECM(6020M)

STARTENABLERELAY

65

AUTONEUTRAL / AUTONEUTRALLIGHT / CRANK INHIBIT RELAY(1017 / 1019)CH11_17

*K14118VT

65DRIVELINEDISENGAGED

ECM(6020)

**K92A14118TN

41NEUTRAL

START

STANDARDW/ GEN4

* W/ V8 ENGINE ONLY**W/ AUTONEUTRAL

J1939 (+)

J1939 (-)

DIMMER INPUT

BATTERY

IGNITION

DIRECTION SIGNAL

GROUND

A C


5

DIMROUT2PANELLT


A62B18DKBL

BATTERYFEED

CH3_01CH3_34

Figure 219 Transmission, Allison MD 3 / 4000 with I6 and with V8 Engine

219


11.6. TRANSMISSION, ALLISON MD / HD (WTEC) WITH I6 AND WITH V8 ENGINE, P. 6

Figure 220 Transmission, Allison MD / HD (WTEC) with I6 and with V8 Engine

220


11.7. TRANSMISSION, ALLISON MD / HD (WTEC) WITH I6 AND WITH V8 ENGINE(CONT.), P. 7


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD / HD (WTEC)W/ I6 AND W/ V8 ENGINE (CONT)


20APR0659974G AE08056617 007K92A180 & K92C158 WAS K92#136

CNA1 20FEB09 CIRCUITS K92#180 WAS B 50367B

15*K92#115

18WH

TRANS BULKHEAD 3000(7250M)

XMSN MODULE (7150)XMSN MODULE IN CAB (7152)

16

11

19

13

14

*K92A13118YL

31

*K92#17518OR

75

*K92A15818LTGN

58

K92#18018OR

80

K92C12018LTBL

20

K92A12018LTBL

12

TURBINESPEED SENSOR

RETARDERTEMP SENDER(7211)

A

B

RETARDERSOLENOID(7213)

K92#13118YL

TRANSMISSIONBULKHEAD 4000(7251)CH11_06

K92A13118YL

K92C15818LTGN

K92D13118YL

K92A15818LTGN

K92A15818LTGN

K92#18018OR

K92A11218PK

15

9

12

5

2

3

K92C11218PK

K92B11218PK

K92D15818LTGN

K92A11218PK

K92A11218PK TRANSMISSION

BULKHEAD 4000(7251) CH11_06

33

37

52

55

K92#11618LTBL

16K92#11618LTBL

K92#13318YL

K92#13318YL

K92#13718WH

K92#13718WH

K92#15218LTGN

K92#15218LTGN

K92#15518WH

K92#15518WH

K92#17718LTGN

K92#17718LTGN

77

RESISTANCEMODULE OUT(422)CH11_15

20

8

K92#17618YL

K92#17418LTBL

1

6

4

10

18

K92#11118OR

K92#17118YL

K92#15118WH

K92#13618OR

K31#15418TN

K92B15818LTGN

K92B13118YL


WTEC MDW/ RETARDER

A

B

(7615)

BA

*W/ I6 ENGINE W/ RETADRDER ONLY

SIGNALRETURN

TURBINESPEED

HIGH

TURBINESPEED

LOW

PRESS CONTSOLENOID 3

(PCS 3)


(PCS 2)

PRESSURESWITCH 1

TRANSBULKHEAD 4000(7251)CH11_06

TRANSMISSIONBULKHEAD 4000(7251) CH11_06





I6 / V8 XMSNMODULE

(7150 / 7152)CH11_06

RETARDSOLENOID

HIGH SIDEDRIVER 3

(HSD 3)

RETARDLAMP

SENSORPOWER

SIGNALRETURN

TORQUECONVERTER

CLUTCH


(PCS 4)

I6 / V8 XMSN MODULE(7150 / 7152)

CH11_06

I6 / V8 XMSN MODULE(7150 / 7152)

CH11_06

I6 / V8 XMSN MODULE(7150 / 7152)

CH11_06

I6 / V8 XMSN MODULE(7150 / 7152)

CH11_06

I6 / V8 XMSN MODULE(7150 / 7152)

CH11_06

WTEC HDSTANDARD

WTEC MD W/ AUTONTRL

HSD 3

SIGNALRETURN

TURBINESPEED HIGH

TURBINESPEED LOW

SENSORPOWER

SIGNALRETURN

PCS3

TCC

PCS2

PCS4

TRANS ID

MAIN MOD

HSD1

HSD2

PCS1

SHIFTSOLENOID 1

SUMP TEMP

PRESSURESWITCH 1

Figure 221 Transmission, Allison MD / HD (WTEC) with I6 and with V8 Engine (Cont.)

221


11.8. TRANSMISSION, ALLISON MD (WTEC), P. 8


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC)


20APR0659974G AE08056617 008

CNA1 20FEB09 REMOVED TN CIRCUITS, C 50367B

NOTE AND SYMBOLS.

TCU CONNECTOR(7150F2 (IN CAB))

2

1

4

3

6

8

5

9

10

11

12

13

14

15

16

18

19

20

11K92#111

18OR

55 K92#15518WH

77K92#17718LTGN

36K92#136

18OR

52K92#15218LTGN

71 K92#17118YL

74

33K92#133

18YL

51K92#151

18WH

K92#13118YL

K92B13118YL

37 K92#13718WH

K92#18018OR

K92A12018LTBL

16K92#11618LTBL

31

K92B11218TN

54K31#154

18TN

K92#17618YL

76

TCU CONN(7150F/7150F2)

CH11_09

K92A15818LTGN


CH11_10


CH11_09

HSD 1

PRESSURE CONTSOLENOID 4

PRESSURESWITCH 1

HSD 2

MAIN MOD


SHIFTSOLENOID 1

TORQUECONVERTER

CLUTCH

SIGNAL RETURN

SENSOR POWER

SUMP TEMP

TRANS ID



HSD 1

PCS 4

PRESSURESWITCH 1

PCS 1

PRESSURESWITCH 1

PCS 2

HSD 2

MAIN MOD

PCS 3

SS 1

HSD 3

TCC

TURBINESPEED LOW

TURBINESPEED HIGH

SIGNALRETURNSENSORPOWER

SUMP TEMP

TRANS ID

K92#17418LTBL

K92A11218PK

K92A11218PK


ENGINE / IP(1702)

TCM BULKHEADCONNECTOR

(7250F)

ANALOGRETURN

56 A92#15618TN

12

41A92#112

18TN

K92#15618PK

Figure 222 Transmission, Allison MD (WTEC)

222


11.9. TRANSMISSION, ALLISON MD (WTEC) (CONT.), P. 8A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC) (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056617 08A

N/ AUTO NEUTRAL

CNA1 20FEB09 ADDED WHEEL CHAIR B 50367B

INTERLOCK CIRCUITS.

1

K92C10118LTBLWHEEL CHAIR

INTERLOCK(4906) CH10_33

TCU CONNECTOR(7150F / 7150F2(IN CAB))

A

AUTONEUTRAL RELAY ORLCT COLUMN SHIFTERIGNITION RELAY RD3

17

D

@K92#11718LTBL

30 K92#13018WH

G

42

*K92#14218WH

E

43 K92#14318LTBL

D

45 K92#14518OR

F

C

A92#16118TN

61

F

VIW A(7205M)

G

A

C

39

57 K92#15718WH

24

@K92#12418WH

5

@K92#10518OR

64 K92#16418LTBL

62 K92#16218YL

K92A10318YL

K92B10318YL

3

K92#10318YL

K92C10318YL

RETARD REQUESTSWITCH(423)CH11_15

INPUT 6

INPUT 10

INPUT SIGNALRETURN

INPUT 5

INPUT 7

INPUT 12

OUTPUT 5

INPUT 9

OUTPUT 3

INPUT 3

OUTPUT 4

OUTPUT 6

OUTPUT 1

INPUTSIGNALRETURN

INPUT 3

INPUT 6

OUTPUT 1

INPUT 5

INPUT 10

OUTPUT 3

INPUTSIGNALRETURN

OUTPUT 6

INPUT 7

OUTPUT 5

INPUT 12

OUTPUT 4

NOTE* - N/ IN CAB@ - W/ IN CAB

*K92#11718TN


A92#11718TN

@K92#11718LTBL

B

E3

BODY CONTROLLER# J4(1601)

A92#14518TN

ENGINE / IP(1702-6) COLUMN SHIFTER RLY

(1017) CH11_03AUTO NEUTRAL RLY(1017) CH11_17

ENGINE / IP(1702)

*K92A11718TN

*K92A11718TN

K92#14218WH

*K92#11718TN

W/ AUTO NEUTRAL(13WUA)

N/ AUTO NEUTRAL

W/ AUTO NEUTRAL

K92#14518OR

W/ RETARDER

K92B10318YL

K92A10318YL

K92#10318YL

W/ RETARDER

W/ AUTONEUTRAL

*K92#10518TN

@K92#16118OR

*K92#16118TN

H INPUT 9

@K92#16118OR

A92#12418TN

*K92#12418TN

@K92#12418WH

27

*K92#12418TN

RETARD REQUEST SWITCH(423) CH11_15


*K92#16118TNW/ RETARDER

W/ AUTONEUTRAL

B


K92#10118LTBL

A92#10118TN

K92B10118LTBL

VIW C(7206F)

K92#10118LTBL

Figure 223 Transmission, Allison MD (WTEC) (Cont.)

223


11.10. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 9


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC)W/ ISM ENGINE (CONT)


07AUG0659974G AE08056617 009K92A131 & K92A158 WAS K92#158

CNA1 20FEB09 CIRC K92B131 WAS C 50367B

8K5A108

18GN

TCU CONNECTOR(7150F / 7150F2(IN CAB))

69

BATTERY

AK92#11018PK

N14AZ10RD

(10A)

B

N92-G10WH

AK92A170

18TNECM

POSITIVE(9261-B)

N14-G10WH

K92#17018TN

ECMNEGATIVE(9260-B)

@K92#16918GY

XMSN ECUFEED FUSE

(9255)

K92#10918GY

B

N9210RD

N14BB10RD

CLEANBATTERY FEED

(7104)

K92-G14TN

70

9

10

31

K92B13118YL

**K92#13118YL



K92C13118YL

15

18 K92#11918LTBL

K92#11518WH

58*K92A158

18LTGN

K92C15818LTGN

**K92#15818LTGN

RETARDERSOLENOID(7211)K92#175

18OR75

K92B15818LTGN

28 K5A12818YL

39ALLISON ENGINESPEED SENSOR

K48#13918OR

K48#15918TN

59

40 K47#14018LTGN

ALLISON OUTPUTSPEED SENSOR

60 K47#16018YL

65 K92#16518TN

BACK-UP LAMPRELAY(1010)CH9_02,CH4_28

*K92B13118YL

TCM BULKHEADCONNECTOR(7250F)CH11_08


B

A

B

A

B

A

B

A

B

A

+-

(7603M)

(7605M)

RESISTANCEMODULE OUT(422) CH11_15

GND

BATTERY FEED

BATTERY FEED

GND

RETARDLAMP

RETARDSOLENOID

HSD 3

RETARDERACCUM

OUTPUT SPEEDLOW

OUTPUT SPEEDHIGH

ENGINE SPEEDLOW

ENGINE SPEEDHIGH

J1939(+)

J1939(-)

REVERSEWARNING

* W/ AUTO NEUTRAL** W/ RETARDER@ W/ IN CAB XMSN

ANALOGRETURN

K92#16918TN

K92#13118YL

K92A15818LTGN


Figure 224 Transmission, Allison MD (WTEC) (ISM Engine)

224


11.11. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 10


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC)W/ ISM ENGINE (CONT)


29APR0659974G AE08056617 010

CNA1 20FEB09 COMBINED F4-C CIRCUIT. D 50367B

TCU CONNECTOR(7150F/7150F2(IN CAB))

63

41

34

K92#16318TN

A92#14118TN

K92#13418TN

K92A12018LTBL

@K92#12018LTBL

20

K92#18018OR80

ALLISONTURBINESPEEDSENSOR

8

20

A92#16316TN

B

A

ENGINE / IP (1702)

(7615M)

19A92#134

18TN



15

A14P8RD

10A

12

10A

*A146RD

FUSE F4-C(1013)

G3 IGNITION RELAY#1(1011 / 1013)CH3_05

FUSE F8-F (1017)

1

3

G4

5

BATTERY FEEDCH3_01CH3-34

11

(A13FC)

PANEL LIGHT FEED(1002 - C)CH9_15

A5FA(+)18YL

A92A16318TN

A11-GE12WH

8J1939 DATA LINKCH3_13

A2

A92-GG18WH

SHIFT SELECTOR(1852)

13A14PE12RD

H3 A13FC12PK

A92BT18TN

A62BE18GY

A5FA(-)18GN

B2


8


TURBINESPEED

HIGH

TURBINESPEED

LOW

DIRECTIONSIGNAL

IGNITION

NEUTRALSTART

DIRECTIONSIGNAL

J1939 (+)

J1939 (-)

DIMMERINPUT

BATTERY

IGNITION

GROUND

K92#12018DKBL

K92#18018OR

K92#14118TN

@- W/ GEN4 XMSN IN CAB

TCM BULKHEAD CONNECTOR(7250F) CH11_08

NOTE: CH3-341. * CIRCUIT A14 IS 4RD

Figure 225 Transmission, Allison MD (WTEC) (ISM Engine) (Cont.)

225


11.12. TRANSMISSION, EATON ULTRASHIFT (ISM EURO IV ENGINE), P. 10A



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 11TRANSMISSION, EATON ULTRASHIFT(ISM EURO IV)

2480 10JUL14 INITIAL RELEASE A 92477ECIRCUIT DIAGRAM, 42/43/44/73/74/75/76/85/8600,U201462

10APR1492477E AE08056617 10A

K17-GC18WH

K3BC(+)18DKBL

K3BC(-)18GY

K5V(+)18YL

K5V(-)18LTGN

EATONGEN3 TCM

CONNECTOR(7105)

10

11

3

2

21

4

19

20

22

25

26

28

31

32

27

33

35K13A14PK

K92E18TN

K92F18TN

K92H18VT

K92AE18TN

K17C18PK

K92(-)18LT

K92(+)18YL

K92YB18TN

K17B18PK

K92DM16TN

K92DL16TN

AUTO/NEUTRALPARK BRAKE

(1814)

C

D

CRANK INHIBIT RELAY (1019) CH11_18

START RELAY (1010) CH5_6

FUSE F4-C (1013) CH3_6


ECM(6000)CH7_6A

ECM(6000)CH7_6A

ECM(6000)CH7_6A

ECM(6000)CH7_6A

31

27

25

28

31

41

27

39

ENGINE/IP(1702)

A92YB18TN

A92(+)18YL

A92(-)18LT

A92AE18TN

ULTRASHIFTSELECTOR(7905)

18K17C18PK

K17B18PK

34

A

B

A

B

XMSN PTO(7502)

START RELAY (1010) CH5_6


Figure 226 Transmission, Eaton Ultrashift (ISM Euro IV Engine)

226


11.13. EATON AUTOSHIFT TRANSMISSION WITH I6 ENGINE, P. 11


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11

EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE


20APR0659974G AE08056617 011A92YD

CNA1 13MAR08 ADDED CONN 7901 & CKT C 61073L

36

38

9

35

32

31

28

27

26

25

11

10

4

K11-GAM12WH

ENGINE BLOCKLEFT SIDE GROUND

K14AW12RD

K13D14PK

K17L18PK

K92YB18TN

K92(+)18YL

K92(-)18GN

K17J16PK

K92AE16TN

K3AC(-)18GY

K3AC(+)18DKBL

K17K18PK

A14A12RD

EATON GEN3 TCMCONN

(7105)

EATON AUTOSHIFT 3ULTRASHIFT SELECTOR(7905)CH11_12


8 A13D16PK

START ENABLERELAY(1017)CH5_05

25

K92F18LTGN

20

22

IGNITION

K92H18WH

26

27

K92E18LTBL

21

A92H16TN

A92E16TN

A92F16TN

CRANK INHIBITRELAY(1019)CH11_18

H3

A14PE12RD

A13FC12K

B2 A14P8RD

A146RD

(A13FC)G3 G4

BATTERYFEEDCH3_01

10A

A2

30A


FUSE F8-F (1017)

FUSE F4-C (1013)

ENGINE / IP(1702)

MEIIRCONTACT

MEIIR -

BATTERY +

SHIFTCONTROLPOWER -

J1939 +

J1939 -

MEIIR +

J1708 +

SHIFTCONTROLPOWER +

STARTENABLE

LATCH

J1708 -

STARTENABLE

RELAY -

GROUND

STARTENABLE

RELAY +

K3AA(-)18GY

K3AA(+)18DKBL

INPUT 2 15K92BL16TN

K92YL16TN16INPUT 1

K92BK16TN

17COMMON

2

1

3

4

PARK PAWL ACTUATOR

(7901)

K92RD16TN

W/ EATON ULTRASHIFT HV-PARK PAWL XMSN

A92YD16TN

EATON T HANDLESHIFTER(7900) CH11_12A

Figure 227 Eaton Autoshift Transmission with I6 Engine

227


11.14. EATON AUTOSHIFT TRANSMISSION, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON AUTOSHIFT


20APR0659974G AE08056617 012

CNA1 13MAR08 ADDED IBBE EFFECTS C 61073L

F1

K9

2Y

B1

8T

N

31

K9

2B

18

TN

J3

*K1

01

_C

18

VT

41

F2

K9

2(-

)1

8G

N

IGNITION

K9

2A

18

TN


(7105) CH11_16

EATON GEN3 TCM(7105)CH11_11,16

39

K9

2(+

)1

8Y

L

K9

2A

E1

6T

N

*K1

01

_B

18

VT

40

EATON GEN3 TCM(7105)

CH11_11,16

B3

A9

2(-

)18

GN

W/

V8

EN

GIN

E

A9

2(+

)1

8Y

L

A6

2P

18

DK

BL

K1

01

_A

18

VT

IP / ENGINE(1702)

A9

2A

E1

6T

N

A9

2Y

B1

6T

N

EATON AUTOSHIFT 3ULTRASHIFT SELECTOR

(7905)

GND1 J1939 - J1939 + VDASH

C1

* W/ V8 ENGINE ONLY

XMSN MODULE(7150) / ALLISON 3 / 4000, 1 / 2000 (7206)XMSN CONTROL MODULE (7151) / ALLISON 3 / 4000 VIW A, 1 / 2000 VIW C (7205M)

CH11_01,04

5

C


A62B18DKBL

A

DIMROUT2PANELLT

CLUSTERCONNECTOR

(1500)


(7105)CH11_26

K9

2E

R1

8T

NW/ I6, ISM, CAT ENGINE

K9

2J

18

TN

K9

8G

N1

8G

N

K9

8Y

L1

8Y

L

EATON GEN3 TCM(7105)CH11_26

W/ IBB ENGINE

W/ ULTRASHIFT AUTOSHIFT & PHOENIXSHIFTER W/ CAT ENG

W/ IBB ENGINE

W/ I6, ISM,CAT ENGINE

Figure 228 Eaton Autoshift Transmission

228


11.15. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 12A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON AUTOSHIFT (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

07FEB0861073L AE08056617 12A


PARKLOCK

IGNITION

D

EATON T-HANDLESHIFTER(7900)

PARKLOCK

BACKLIGHTINPUT

BACKLIGHT

GND

E8PB POSITION UNLOCK SOLENOIDRD6 (LSD)

BODYCONTROLLER #J4

(1601)

A6

2P

18

DK

BL

C

A9

2Y

E1

8T

N

B

A9

2Y

D1

6T

N

A


C A

GROUNDCONNECTOR

5

DIMROUT2PANELLT

A62B18DKBL

CLUSTERCONNECTOR

(1500)

A6

2-G

P1

8W

H

EATON GEN3 TCMCONN (7105)

CH11_11

Figure 229 Eaton Autoshift Transmission (Cont.)

229


11.16. TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE, P. 13


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11

TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE


29AUG0659974G AE08056617 013

CNA1 20FEB09 REMOVED CIRC A13A. C 50367B

15

N14-G10WH

BATTERY

1

TRANS ECUFEED FUSE

(9255)

F

30

A

C

VIW C(7206 / 7206F)

A

TCUCONNECTOR

(7150)CH11_14

10A

8

K92#16918TN

B

K5A12818YL

C

K92#12418TN

K92#10518OR

D

K92#16318TN

14

B

K92#10118LTBL

K92C10318YL

K92-G14WH

61

D

H3

TCM BULKHEAD CONNECTOR(7250)

12

25

J1939DATALINKCH3_17

G

J1939 -

B

24

INPUT 10

FUSE F4-C (1013)

K92#13118YL

K92#11118OR

N14BB10RD


9

G3A92#163

16TNA13FC12PK

K92B10318YL

16

K5A10818GN

E

11

K92A10318YL

K92#15718WH

K92#16418LTBL


CH3_05

11

K92#11218TN

-69

TCU CONNECTOR(7150)

B

(A13FC)

K92#18018TN

1

G

K92#14518OR

57

17

N92-G12WH

ENGINE / IP(1702-8)

K92#11618LTBL

K92#12518TN

70

F

43

K92#10318YL

K92#14318LTBL

13

K92#16218YL

+

K92#12018LTBL

N14AZ10RD

ECMCONNECTOR(6013)CH7_01

G

H

A

45

3

K92#11018PK

K92#11718TN

G4

N9210RD

K92A17014RD


K92#17018PK

TRANSMISSIONCLEAN POWER

(7104F)

5

62

16

ECMNEGATIVE(9260-A)

K92#10918GY

VIW C(7205 / 7205M)

64

K92#13018WH

10A

ECMPOSITIVE(9261-A)

K92#14218WH

A

42

10

63IGNITION

OUTPUT 1

INPUT 5

INPUT 3

OUPUT 3

INPUTSIGNALRETURN

OUTPUT 4

OUTPUT 5

INPUT 12

INPUT 9

INPUT 6

OUTPUT 6

SPEEDOMETER

GROUND

GROUND

BATTERY +

INPUT 7

ACTUATORSUPPLY

VOLTAGE 1

OIL LEVELSENSORRETURN

OIL LEVELSENSOR PWR

28J1939 +

BATTERY +

OUPUT 3

INPUT 5

INPUTSIGNALRETURN

INPUT 3

INPUT 10

OUTPUT 1

INPUT 6

INPUTSIGNALRETURN

OUTPUT 6

INPUT 9

OUTPUT 5

INPUT 7

INPUT 12

OUTPUT 4

OIL LEVELSENSOR PWR

ACTUATOR SUPPLYVOLTAGE 1

OIL LEVELSENSOR RETURN

TURBINE SPEEDHIGH

TURBINE SPEEDLOW

HSD 3

K92#16118TN ENGINE / IP

(1702-39)K92#161

18TNA92#161

18TNW/ RETARDER

Figure 230 Transmission Allison MD (WTEC) with Cat Engine

230


11.17. TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE (CONT.), P. 14


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD W/ CAT ENGINE (CONT)


29AUG0659974G AE08056617 014

RAW6 04DEC07 ADDED CONN 7151 B 61000T

A

K92#16518TN

K92B15818LTGN

K92#17718TN

58

4

18

52

K92#13618OR

K92#15418TN

71

K92#17618YL

77

**K92#13118YL

15

19

41

K48#13918OR


K47#14018LTGN

K92#13318YL

TCU CONNECTOR(7150 / 7151(IN CAB))

B

(7605)

A

74

19

9

51

2

K92#15218LTGN

K9

2C

13

11

8Y

L

6


K47#16018YL

A

20

11

K92#11518WH

RETARDERACCUM

SOLENOID(7212)

12

K92#17518OR B

65

39

BACK-UP LAMP RELAY(1010)CH9_02

A

B

B

K9

2D

13

11

8Y

L

*K92#15818LTGN

10

TCC

55

K92#15118WH

K92#17118TN

8

76

3

K92A13118YL

K92#11918LTBL

RETARDERTEMPSENSOR(7211)

60


K92A15818LTGN

**K92#15818LTGN

PCS3

ALLISONOUTPUTSPEEDSENSOR

36

K92#13718TN

K92#15518TN

K92#17418TN

31

*K92#13118YL

75

K92#14118TN

40

ALLISONENGINESPEEDSENSOR

5

54

B

(7603)

TCM BULKHEAD CONNECTOR(7250)CH11_13

**K92#12018DKBL


BALLISONTURBINESPEEDSENSOR

A

*K92#18018TN

K92#15918TN

(7615)

20

*K92#12018LTBL

59

A80 **K92#180

18TN

33

PCS1

SS1

PCS2

SUMP TEMP

PCS4

HSD2

MAIN MOD

TRANS ID

REVERSEWARNING

37

SIGNALRETURN

RETARDTEMP

PS1

NEUTRALSTART

RETARDERACCUM

OUTPUTSPEED

HIGH

HSD3

RETARDSOLENOID

ENGINESPEED LOW

ENGINESPEED

HIGH

TURBINESPEED

HIGH

OUTPUTSPEED LOW

TURBINESPEED LOW

* - W/ ALLISON GEN4 3000 / 3500 XMSN** - W/ ALLISON GEN4 4000 W/ RETARDER





TORQUE CLUTCHCONVERTERSHIFTSOLENOID 1

SUMP TEMP

HSD2

MAIN MOD

HSD2

TRANS ID

PRESSURESWITCH 1

SIGNALRETURN

HSD3

Figure 231 Transmission Allison MD (WTEC) with Cat Engine (Cont.)

231


11.18. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSIONHARD WIRED EFFECTS, P. 15


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION RETARDER CONTROLS WIRINGW/ MD XMSN HARD WIRED EFFECTS


20APR0659974G AE08056617 015


RMR INPUT

27

26A92#158

18TN

B

RIGHT BANK OPTIONALWARNING LIGHTS

(1510)CH8_14

RESISTANCE MODULE OUT

(422)

K92A11218PK

12

A9

2#

15

61

8T

N

A92RB18TN

D

2

30

FUSE F5-D (1014)

A9

2#

16

11

8T

N

A9

2R

E1

8T

N

6

85

K92#16118OR

A92RA18TN

J1

B

56

A9

2R

J1

8T

N

C

16

A9

2R

H1

8T

N

1

A92#10318TN

5

87A

A92RK18TN

J2

C

RESISTANCEMODULE IN

(421)

4

K92#12418WH

39

A

RETARDERRELAY

(1019)

K92C10318YL

2

G1

A9

2R

F1

8T

N

H2

CAT / ISMTCU CONNECTOR

(7150 / 7151)/(7150F / 7150F2)

CH11_08A, 13

87

21

41

A

K92C11218PK

A9

2#

11

21

8T

N

RESISTANCEMODULE

1

RETARDREQUESTSWITCH(423)

86

K92C15818LTGN

K92#15618PK

31

IP / ENGINE(1702)

I6 / V8XMSN MODULE(7150 / 7152)CH11_07

XMSN BULKHEAD 3000(7250M)

IGNITIONRELAY#3

(1012 / 1014)CH3_05

3A

92

#1

24

18

TN

RETARDEROUTPUTSWITCH

(424)

H4(A13FA)

10A

G4

OIL LEVELSENSOR PWR

XMSN MODULE(7150)

XMSN MODULE IN CAB(7152)

SENSORPOWER

A92#12418TN

K92D10318YL

I6 / V8 XMSN MODULE(7150 / 7152) CH11_04

A92#16118TN

CAT / ISM TCU CONN / IBBXMSN MODULE(7150 / 7151) /(7150F/7150F2) / (7150)CH11_08A, 13, 27

CAT / ISM / IBBENGINETCU CONNECTOR(7150 / 7151) /(7150F / 7150F2) /(7150)CH11_08A,24,27

CAT / ISM / IBBTCU CONNECTOR(7150/7151) /(7150F/7150F2) / (7150)CH11_09, 24, 28

CAT / ISMTCU CONNECTOR

(7150 / 7151)/(7150F / 7150F2)

CH11_08, 24

K92D15818LTGN

K9

2B

112

18

TN

A9

2#

15

61

8T

N CAT / ISMTCU CONNECTOR(7150/7151) /

(7150F / 7150F2)CH11_08, 24

I6 / V8 XMSN MODULE(7150 / 7152) CH11_04

I6 / V8 / IBB XMSN MODULE(7150 / 7152 / 7150) CH11_04, 27

K92B11218PK

W/ IBBENGINE

Figure 232 Transmission Retarder Controls Wiring with MD Transmission Hard Wired Effects

232


11.19. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH CAT AND WITHISM ENGINE, P. 16


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON AUTO & ULTRASHIFT GEN 3 TRANSMISSIONW/ CAT AND W/ ISM ENGINE


20APR0659974G AE08056617 016FOR CKT K92B

CNA1 13MAR08 DELETED REF CH8_11 C 61073L

K11-GE12WH

8

K14D12RD

START RELAY(1010),CH5_06

25


A13FC12PK

K92E18TN

XMSN FUSE(8103)

K13A14PK

26

10A

AUX POWER RELAY(1873)CH10_25

ENGINE / IP(1702)

K92H18TN

K17B18PK

K13A14PK

G4

A92H16TN

K5V(+)18YL

ENGINE LEFT SIDE GROUND

27

H3

K92F18TN


W/ LECTRASHIFTACCOMODATION

K92(+)18YL

A13D14PK

4

27

A92E16TN

22

(A13FC)

BATTERY +

K3BC(-)18GY

K92(-)18GN

K92A18TN

G3

2

16

32

25

K92YB18TN

36

26

10

K5V(-)18GN

38

11

K17-GC18WH

3




31

20


(7105)

21 A92F16TN

FUSE F4-C (1013)

K17C18PK

17

28

K3BC(+)18DKBL

K92AE18TN

K92B18TN

35

MEIIR +

IGNITION

MEIIR -

SHIFT CONTROLPOWER +

MEIIRCONTACT

J1708 +

J1708 -

J1939 -

J1939 +

START ENABLERELAY -

J1939 -

J1939 +

SHIFT CONTROLMANUAL NEUTRAL

SHIFT CONTROLCOMMON NEUTRAL

START ENABLERELAY +

SHIFT CONTROLPOWER -

BATTERY -(GROUND)

START ENABLELATCH

START RELAY(1010),CH5_04,06

J1939 RESISTOR(7110)CH3_15, 17

K3BA(+)18DKBL

K3BA(-)18GY

30A

K14A12RD

BATTERYFEED STUD

K14AB12RD

K14AA12RD

B

K14A12RDFREEDOMLINE XMSN

MAIN CONNECTION(7104)

A


Figure 233 Eaton Auto and Ultrashift Gen 3 Transmission with Cat and with ISM Engine

233


11.20. ALLISON TRANSMISSION 3 / 4000 GEN 4 WITH AUTO NEUTRAL, P. 17


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11ALLISON TRANSMISSION 3 / 4000 GEN 4 W/ AUTONEUTRAL


29AUG0659974G AE08056617 017

CNA1 20FEB09 REMOVED C11 K9ZA141. C 50367B

A4

25K92#117

18TN

AUTONEUTRALLIGHT RELAY

(1019)

A17QR18PK

K92A11718TN

G3

CRANK INHIBIT RELAY

(1019)

A17B18PK

A92-GR18WH

6

TCM (7150 / 7152)

C4

A92#14118TN

A92#14518TN

K92#14218TN

ALLISON WTECW/ AUTONEUTRAL

J2

A17R18PK


E3

A17S18PK

K92#11718TN

A92-GJ18WH

42

A3A

92

J1

8T

N

20A92BC18TN

J1

J3 H4

K92#14118TN

15

A92JA18TN

G2

J4

H241

A92#11718TN

K92#14518OR

K17B18PK

A1718PK

AUTONEUTRALRELAY

RD3 (LSD)

17

ENGINE / IP(1702)

G1

C3

AUTONEUTRALRELAY(1017)

A17T18PK A92APA

18TN

A17R18PK

W/ CAT ENGINE

W/ I6 OR V8ENGINE

86

30

85

87

87A

86

30

85

87

87A

30

87

87A

8586

G2

10A

FUSE F5-J (1014)

(A1

3F

B)

C1A13FB12PK

D1

IGNITIONRELAY#2

(1012 / 1014)CH3_05

A11-GE12WH

A92-GN18WH

% FOR ISM ENGINE* FOR IBB ENGINE

5

GROUNDADAPTER(1003)

9

A17-GRI18WH

1

START RELAY(1010)CH5_03START RELAY

(1010)CH5_03

STARTRELAY

(1010)CH5_04

65START

ENABLERELAY

ECM(6020)

INPUT 10

INPUT 5

NEUTRALSTART

45OUTPUT 3

W/ XMSN SHIFTCONTROLLER

F

C

RIGHT BANKOPTIONAL

WARNING LIGHTS(1510)

AUTONEUTRAL

W/ I6 OR V8ENGINE

W/ IBB ENGINE

XMSN MODULE(7150)

CH11_05

K92A14118TN

K92#14518OR


CH11_08A%K92#145

18OR

TCU CONN(7150 / 7152)

CH11_04


*K92#14518OR

TCU CONN(7150)

CH11_27

A1

Figure 234 Allison Transmission 3 / 4000 Gen 4 With Auto Neutral

234


11.21. EATON ULTRASHIFT GEN 3 / MERITOR G � MANUAL TRANSMISSION, P. 18



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 11EATON ULTRASHIFT GEN 3 / MERITOR G MANUALTRANSMISSION

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

06SEP0659974G AE08056617 01892H & EURO IV NOTE

2480 10JUL14 ADDED CIRCUIT 92E,92F,F 92477E

K11-G16WH

IGNITIONRELAY#1(1011/1013) CH3_05


H4

K92H18WH

A92E16TN

W/ ISM,IBB, C11-132007 ENGINE

10A

G4

(A

13

FC

)

K92F18LTGN

22

87A

B425

FUSE F4-C (1013)

K97VA18VT

A13FC12K

MERITOR G POWER(7111)

G3

G4

K97FA18VT

ENGINE / IP(1702-8)

A4A92E16TN

26

10A

30

K97F18VT

ENGINE / IP(1702)

FUSE F4-D (1013)

27

W/ 2007 I6 ENGINE

EATON ULTRASHIFT GEN 3 TRANSMISSION

A97AA16PL

C4

A92H16TN

A97V18PL

A13A16PK

A3

GROUND

87

MERITOR G - MANUAL TRANSMISSION

EATON GEN3 TCM(7105)

CAT ECM(6013)CH7_01

K13A16PK

A92F16TN

ISM 2007 ECM(6000)CH7_04

MEIIR -

86

H3

K97F18VT

B

85

CRANK INHIBIT RELAY(1019)

21

C3

(A13FC)

I6 ECM(6020M)

CH7_08

K92E18LTBL

37

K11-GX16WH

20MEIIR

CONTACT

MEIIR +

AIGNITION

W/ CAT ENGINEW/ IBB ENGINEW/ CUMMINS ENGINEW/ ULTRASHIFT

A13F18PK

FUSE F1-A(1010)

W/ I6 ENGINEW/ ULTRASHIFT

K13A18PK

ISMEPA-98 ECM

(6014)CH7_05A

K97F18VT

IBB EIM(6020)CH7_16

24

K92E16TN

K92H16TN

K92F16TNW/ IBB

A97UA16PL

E1

5A

F1A97AA16PL

A13FN18PK

IGNITIONRELAY #1

(1011 / 1013)CH3_05

KEYSWITCH(1100)CH3_05

K97F18VT

ENGINESENSOR

INTERFACE(6033)CH7_20


(6303)

K92E18TN

W/ ISM 2007 ENGINE& EURO IV ISM ENGINE

EATON GEN3 TCM (7105) CH11_6A


K92H18TN


K92F18TN

W/ ISM 2007 ENGINE & EURO IV ISM ENGINE

Figure 235 Eaton Ultrashift Gen 3 / Meritor G � Manual Transmission

235


11.22. EATON HYBRID TRANSMISSION, P. 19

CHAPTER 11

EATON HYBRID TRANSMISSION


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JWA1

16MAY0760728N AE08056617 019

CNA1 20FEB09 REVISED K17J, K, L . B 50367B

RMVD K92F,H. ADDED K5BE.

27

20

36

GND

ECM POSITIVE(9520-A)

B

K17J16PK

25

N92-G10WH

B

K92AE16TN

41

SHIFTER PWR

K17K18PK

ECM NEGATIVE(9260)

START ENABLE -

11

HYBRID POWER & GND(7104A)

SHIFTER GND

J1587-

A

SHIFTER CAN-

30A

A92(+)18YL

K3AA(+)18DKBL

K92YB16TN

A

K3AC(+)18DKBL

B

+

+12V BATT

32

N92A10RD

K3AC(-)18GY

A92(-)18GN

K92(+)18YL

N14BB10RD

K3AA(-)18GY

A3AA(+)18DKBL

4

K11-GAM12WH

N14AZ10RD

TRANSMISSION ECU(9255)

40

31

A92AE16TN

N14-GA10WH

K92E18LTBLMEIIR CONTACT

BATTERY

35

28

K92(-)18GN

39

A92YB16TN

K14AW12RD

K5BE(-)18GN

J1587+

K17L18PK

26

EATON GEN3 TCM CONN(7909)

SHIFTER CAN+

-

10

31

38

A92E16TN

25

START ENABLE +

START ENABLELATCH

36

DIAGNOSTICCONN(1650)J1708DATALINK(1660/1661)CH3_09

C1

F1

F2

J3

B3A62P

18DKBL

PANEL LIGHTBUSS BAR (1002-C)

10

25

ECM(6020M)

ENGINE / IP(1702)

A17J16PK

35K13D14PK

IGNITION8

K3AB(+)18DKBL

K3AB(-)18GY

K3AG(+)18DKBL

K3AG(-)18GY

K3G(-)18GY

K3G(+)18DKBL HCM (7910)

CH11_20

K5E(-)18GN

K5E(+)18YL

3

2J1939-

J1939+

HCM (7910)CH11_20


FUSE F4-C (1013)CH3_06

21

19

20

A17K18PK

A17L18PK

A13D14PK

START ENABLE

RELAY(1017) CH5_05

AUTOSHIFTSELECTOR

(7905)

A3AA(-)18GY

K5BE(+)18YL

K5EA(-)18GN

K5EA(+)18YL

CH3_16

Figure 236 Eaton Hybrid Transmission

236


11.23. EATON HYBRID TRANSMISSION (CONT.), P. 20


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11

EATON HYBRID TRANSMISSION (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600&73/74/7500U00JWA1

17MAY0760728N AE08056617 020

REVISED CONN 9755 C 50367B

PINOUTS.

HYBRID POWER & GND(7108B)

IGNITION

A98(+)18YL

ECA

J1587+

(7910)

EATON CAN+

-

GND

EATON CAN+

87A

K17A16WH

}

1B

36

14

J1939-

(9756)

J1939+

35

GND

30

28

K3G(-)18GY

42

B

A

HCM NEGATIVE(9269-A)

(9755)

EATON CAN-

CRANKINGRELAY R2

(1019)

K1718PK

85

K5BE(-)18GN

ENGINE / IP(1702)

86

K3G(+)18DKBL

K13B12PK

A13B12PK

N92B10RD

K92B12RD

EATON CAN-

+12V

K98D(+)18YL

CRANK LATCHA17F16PK

K98C(+)18YL

A

87

A17B16PK

+

38

K17FA16PK

27

K98(+)18YL

SPEED -

9

H

23

A98B(-)18GNJ1587-

A17D16RD

HCM

DIAGNOSTICCONN

(1650)

K98C(-)18GN

G

F

5

K98D(-)18GN

SER-LIGHT

K92YA16TN

B

J3

CRANK RELAY +

A17A16WH

H

27

K98D18BK

26

A98A(+)18YL

IGNITION

CRANK RELAY -

A98A(-)18GN

K98(-)18GN

CH11_21

A98B(+)18YL

N14AW10RD

K92-GD12WH

1C

A

CH11_21

TRANSMISSION ECUFEED FUSE (9256)

G3

G4

K14AX12RD

10

N92-GB10WH

CRANK REQUEST

3

2

4

25

K92-GC12WH

}

26

11

30A

K92-GB10WH

12V BATTERIES

+12V BATT

32

20

K5BE(+)18YL

CH11_19

N14-GB10WH

N14BE10RD

JA98(-)

18GN

B

ECM POSITIVE(9266)

SPEED +

K17B18PK

A1718PK

J4

C

}(1701)

CH11_23

K47(+)16WH

K47(-)16BK

N14AX10RD

AB N14BF10RD

N14AX10RD

30A

B

A

KEY SWITCH(1100)

IGN

B C

BATT

A

OFF

EATON ENGINESPEED SENSOR

(7606M)

D

ACCS

2

1

(1014)CH3_07

IGNITIONRELAY #3(1012 / 1014)CH3_08

A13FA12PK

TO STARTRELAY(1010)CH5_05

FUSE F5-L (1014)

18DKBLM104CB

44

43A

DASH CONN(1700)

M104CC

HOOD SWITCH(8805)

18DKBL

A104CB18DKBL

BODYCONTROLLER(1602-F11)

B A9/10418GY

CH11_19

B3

10A

A3

A17E16PK

CH3_28

Figure 237 Eaton Hybrid Transmission (Cont.)

237




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON HYBRID TRANSMISSION (CONT)


18MAY0760728N AE08056617 021

CNA1 08JUL09 REMOVED CONN 9738 C 61996P

ADDED CH11-23A REF.

85

87A

N98G18BK

COOLANT PUMPRELAY

(1019-R1)

46

H2

PEC FAN

B

87A

26

A14F12RD

3

HEAT-FAN-RETN

13

25

87A

A92HA18TN

41

B2

32

C

5

A14G12RD

N92YA18TN

2

G1

ECA-IGN

31

HEAT EXCHANGER FAN RELAY(1019-R3)

30

86

A92HG14TN

PEC FAN RELAY(1873)

A1

COOL PMP RETN

86

N9

8D

18

BK

A92HE18TN

30

A92HH14TN

N92HB18TN

65

C1

A

17

30

N92HE18TN

TRANSMISSION /CHASSIS(9920)

85

86

A

70

N92HA18TN

SER-IGN

35

SER-BAT-PLUS

CH11_20

85

N98E18BK

C2

37

D

87

HCM DIAG(9921)

A92HF18TN

N92HD12TN

47

A92HB18TN

4

G2

4

87

A92HC12TN

N98F18BK

A2

HEAT-EX-FAN

B

A92HD12TN

87

A92HJ12TN

SER-BAT-MINUS

N92HC12TN

IP / CTR CHASSIS(1701)

A14H16PK

1

J1

COOLANT PUMP

K98D18BKK92YA18TN

HCM(7911)

CH11-23

CH11-23

CH11-23

2

30

1

86

8587A

5

N92AB18TN

APG ENABLE RELAY(9739)

87

4

APG ENABLE 28

76 A92AB16TN

FUSE F6-C(1015)

N10-GL18WH

N10-GN18WH

N92AG18TN

N92AF18TN

N92AE18TN

N10-GM18WH

N92AA18TN

N92AD-G18WH

HYBRID APG(9738)

CH11_23A

BN10-GK

16WH


BATTERY FEEDCH3_01

10A

A1

4N

E1

2R

D

B2 A2

FUSE F8-E(1017)

A4B4

BATTERY FEEDCH3_01

25A

FUSE F8-H(1017)

A1

4P

D1

0R

D

A1

4P

E1

2R

D

10A

FUSE F8-F(1017)

A2

BATTERY FEEDCH3_01

B2

**A14K8RD


**A14W6RD

B2A2

10A

A14KB12RD

J2


238




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON HYBRID TRANSMISSION(CONT)


17MAY0760728N AE08056617 022

CNA1 08JUL09 REVISED AND REDRAWN. A 61996P

2

N92PB18TN

(9753)

GROUND STRAP

14

PEC

6

4

VB_V

N98HV(+)18YL

31

2

1

MAIN_PLUS_PLUS

1

REZ_S1

N92RD18TN

N92PG18TN

55

43

9

6

GND_BC

REZ_S3

3 PHASE HV CABLE

N92RA18TN

N92PD18TN

28

2

29

MAIN_MINUS_PLUS

REZ_S2

5

N92RG18TN

N92TB18TN

N98HV(-)18GN

(9753A)

35

HV INVERTER

HV_BAT_CAN_LOW

5

34

51

7

HV_BAT_CAN_HIGH

TM

EL

EC

TR

IC D

RIV

E M

OT

OR

N92PF18TN

38

56

MAIN_MINUS_MINUS

N92PC18TN

37

50

RELAY_OFF

REZ_MINUS

3

48

N92PA18TN

(9761)

N92RC18TN

30

REZ_S4

1

PRECHG_PLUS

19

N92RE18TN

16

REZ_PLUS

53

15

MAIN_PLUS_MINUS

17

N92RB18TN

N92PE18TN

52

11

PRECHG_MINUS

N92RF18TN

TM_GND

N92TA18TN

N92PJ18TN

13

49(9751)

54

36

N92PH18TN

CAN HIGH

PRECHG +

CAN LOW

BCU (+)

BCU (-)

MAIN(-) +

MAIN(+) +

MAIN(+) -

MAIN(-) -

RELAY OFF

PRECHG -

3

4

14 AWG

14

12

N92DC18TN

N92HJ12TN

N92DE18TN

N11-GHE12WH

N11-GHG12WH

DASH GND STUD

CHASSIS / IP(1701)CH11_23

HCM(7911)CH11_23

A

2

B

HIGHVOLTAGE

1

18 AWG

14 AWG

18 AWG

DC -

DC +

INTERLOCK

DC-DCCONV

CH11_23

BATTERY FAN (+)

HV RELAY (-)

BATTERY FAN (-)

HV RELAY (+)

INTERLOCK

HIGH VOLTAGE

A

2

B

1

5 A

WG

118 AWG

2

A

B

HIGHVOLTAGE

INTERLOCK

DC -

DC +

INTERLOCK

INTERLOCK

DC -

DC +

INTERLOCK

18 AWG

5 A

WG


239




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11

EATON HYBRID TRANSMISSION (CONT)

CNA1 08JUL09 REVISED AND REDRAWN. C 61996PCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JWA1

18MAY0760728N AE08056617 023

2

N98(+)18YL

A

N92DC18TN

N92DF18TN

N98A(-)18GN

ENABLE

N11-GHC18WH

-

B

5

N10-GHH2WH

48

4

13

2

B

N98B(+)18YL

INV ENABLE

EATON_CAN_PLUS

47

N92DA18TN

+

1

15

2

N92HG14TN

N98A(+)18YL

HIGH VOLTAGE

N11-GHK14WH

N98B(-)18GN

49

N11-GHF18WH

1

N11-GHJ14WH

N92DB18TN

2

N98(-)18GN

* W/ EPTO VERSION ONLY

CUBEFUSE

43

N92DE18TN

N92HH14TN

3

N11-GHB18WH

N11-GHA18WH

G2

EATON_CAN_MINUS

HEATEXCHANGER

(9760)

12V-

N11-GHG12WH

DC-DC FDBK 19

A

HV RELAY +

11

33

N92HJ12TN

COOLANTPUMP

(9758)

HV INVERTER(9761)

G11

3

DC-DC THERM

44

RELAY_OFF_GND

4

27

N11-GHD14WH

HV RELAY -

CHASSIS / IPCONNECTOR

(1701)

66

N11-GHH12WH

A98B(+)18YL

A98B(-)18GN

A92HH14TN

A92HJ12TN

A92HG14TN

N92HT12TN

N92HS12TN

CH11_21

BUS TERMINATING

RESISTOR(9759)

CH11_20

N98K(-)18GN

N98K(+)18YL

DASH GND STUD

120OHMS

C

A

(9752)APG

(9738)CH11_23A

HCM(7911)

12V+

BATTERIES

14 AWG

14 AWG

18 AWG

18 AWG

PEC(9751)

CH11_22

PECCH11_22

*DC-DC CONVERTER

N14HA2RD

150A


240


11.27. EATON HYBRID TRANSMISSION (CONT.), P. 23A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON HYBRID TRANSMISSION (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500310698

04JUN0961996P AE08056617 23A

CNA1 08JUL09 INITIAL RELEASE. A 61996P

6

8

1

2

7

4

HYBRID APG

APG ENABLE

3

5

N10-GN18WH

N92AF18TN

N10-GL18WH

N92AE18TN

N10-GM18WH

N92AG18TN

N98K(+)18YL

N98K(-)18GN

BUS TERMINATING

RESISTOR(9759)

CH11_23

APG ENABLERELAY

(9739)CH11_21

EATON CAN LOW

APG ENABLE

APG ENABLE

VEHICLE CHASSIS GROUND

16 AWG

GROUNDADAPTER

(8809)CH11_21

UNIT IDENTIFIER 1

VEHICLE CHASSIS GROUND

EATON CAN HIGH

VEHICLECHASSIS GROUND

GROUND STUD

CHASSISGROUND

1

3

6

2

4

5

NEUTRAL 2

PHASE 1

120V AC12 AWG

120V AC12 AWG

NEUTRAL 3

2

AC VOLTAGE

2

3

4

3

120V AC12 AWG

NEUTRAL 1

POWER PANEL(120V AC)

4

11

120V AC12 AWG

6

5

E

120V AC12 AWG

E

CHASSISGROUND

120V AC12 AWG

5

CHASSISGROUND(SHIELD)

PHASE 3PHASE 3

PHASE 2

6

CHASSISGROUND

(SHIELD)

NEUTRAL 1

NEUTRAL 3

120V AC12 AWG

NEUTRAL 2

PHASE 1

PHASE 3

PHASE 2

OUTLET PANELON SIGNAL

HVDC (+)1

2

10 AWG

16 AWG

INTERLOCK18 AWG 2

16 AWG

GROUNDSTUD

OUTLETPANELGROUND

GFCI

POWER ELECTRONICCARRIER

2

1

1

HVDC

1

CHASSISGROUND

HVDC (+)

ON SIGNAL

3

HVDC (-)

INTERLOCK

4

GROUND(SHIELD)

10 AWG4

5 518 AWG

HVDC (-)

GROUND

ON / OFFSWITCH

2

3 18 AWGINTERLOCK

INTERLOCK

LOW VOLTAGECONN #3

LOW VOLTAGECONN #2

(9738)

LOW VOLTAGECONN #1

UNIT IDENTIFIER 2

UNIT IDENTIFIER 3

GROUND(SHIELD)


241


11.28. TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE, P. 24


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11

TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE

RAW6 04DEC07 INITIAL RELEASE A 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056617 024

RESISTANCE MODULE OUT(422) CH11_15

BATTERY

OUTPUT 4F

A A

10A

K92#16918TN

K92#10518TN

B

K92-G14WH


12

B

N14BB10RD

9

*K92#11218TN

-69

TCU CONNECTORXMSN IN CAB (7151)

*K92B11218TN

70

+

N14AZ10RD

K92#11018PK

N9210RD

K92A17014RD

K92#17018TN

TRANSMISSIONCLEAN POWER

(7104F)

5

16

ECMNEGATIVE(9260-A)

K92#10918GY

VIW C (7205)

ECMPOSITIVE(9261-A)

10

OUTPUT 4

GROUND

GROUND

BATTERY +

ACTUATORSUPPLY

VOLTAGE 1

BATTERY +

ACTUATOR SUPPLYVOLTAGE 1

N92-G12WH

N14-G10WH

*K92A11218TN

TRANS ECUFEED FUSE

(9255)

*K92A15818LTGN58

*K92B15818LTGN

19

75B

RETARDTEMP

*K92C15818LTGN

*K92#15818LTGN

*K92#17518OR


RETARDERTEMP

SENSOR(7211)

*K92#15818LTGN

SIGNALRETURN

SIGNAL RETURN

A

25K92#117

18TN

* W/ RETARDER

27

24*K92#124

18TN*A92#124

18TN

17 A92#11718TN


56

10A

E3

K92#15618TN

K92#14518OR

G4

31

AUTO NEUTRALRELAYRD3

H3

6

A92#16318TN

8

45

(A13FC)G3

A92#15618TN

A13FC12PK


63

FUSE F4-C (1013) IGN RELAY#1(1011 / 1013)CH3_05

K92#16318TN

ENGINE / IP(1702)


A92#14518TN

BACK-UP LAMP RELAY(1010) CH9_02, CH4_28

A92#16518TN

7K92#165

18TN65

25 K92#12518TN

K92A12518TN



Figure 242 Transmission Allison MD (WTEC) with Cat Engine

242


11.29. FREEDOMLINE TRANSMISSION WITH CAT AND ISM ENGINE, P. 25


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11FREEDOMLINE XMSN W/ CAT AND W/ ISM ENGINE

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300344

31OCT0761000T AE08056617 025

RAW6 04DEC07 INITIAL RELEASE A 61000T

ENGINE BLOCK GROUND

A71160R

A17K18PK

A K13A16PK

10A

TRANMISSION FUSE(8103) CH11_16

K14AA12RD

K3BA(-)18GY

ENGINE BLOCK GROUND

FUSE F4-C(1013)

E

K17-GC16WH

J

(A13FA)

K14AB12RD

8

K3BA(+)18DKBL

B4

C

K71-G16WH

K10-GHB12WH

FREEDOMLINE XMSNMAIN CONNECTION

(7104)

A13A16PK

19

IGNITION RELAY# 3(1012/1014) CH3_05

DIAGNOSTIC CONN(1650)J1708 DATALINK(1660/1661) CH3_09

H3

START RELAY(1010) CH5_06

F

G

K3BC(-)16GY

ENGINE/IP(1702)

FUSE F5-M(1014)

H

K10-GHA12WH

6

10A

B

D

K3BC(+)16DKBL

G3

A4

A13FC12PK

IGN RELAY#1(1011 / 1013)CH3_05

G4(A13FC)

Figure 243 Freedomline Transmission with Cat and ISM Engine

243


11.30. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH IBB ENGINE,P. 26


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


EATON AUTO & ULTRASHIFT GEN 3 TRANSMISSION W/ IBB ENGINE

CHAPTER 11

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

07FEB0861073L AE08056617 026


MEIIR +

4

22

EATON GEN3 TCMCONN

(7105)

STARTENABLE

RELAY +

J1939 +

11

38

STARTENABLE

RELAY -

BATTERY +

35

26START

ENABLELATCH

MEIIRCONTACT

28

10

GROUND

IGNITION

32

J1939 -

20

21

SHIFTCONTROLPOWER -

36

25

J1708 +

J1708 -

27

MEIIR -

SHIFTCONTROLPOWER +

31

K14D12RD

B

K14A12RD

BATTERY FEEDMEGA FUSE

XMSN FUSE(8103)

A

A92H16TN

K92F18TN

K13A14PK

10A

26

8FUSE F4-C (1013)

(A13FC)

A92E16TN


A13FC12PK

27

A13D14PK

G3

A92F16TN

K92E16TN

G4

ENGINE / IP(1702)


H3

K92H18TN

A17K18PK

K98GN18GN

K92ER18TN

K98YL18YL EATON AUTOSHIFT 3

ULTRASHIFT SELECTOR(7905)CH11_12

K3BC(+)18DKBL

J1708DATA LINKCH3_09K3BA(+)

18DKBL

K3BC(-)18GY

K3BA(-)18GY

3K5V(+)

18YL

J1939 -K5V(-)

18GN2

J1939 +


K10-GE12WH

LOCATED AT LEFT SIDE ENGINE BLOCK GROUND

20

21

19

ENGINE / IP(1702)

K17C16PK

K17-GC18PK

K17B18PK

START ENABLE RELAY (1017) CH5_06

A17J16PK

A17L18PK

K92J18TN

Figure 244 Eaton Auto and Ultrashift Gen 3 Transmission with IBB Engine

244


11.31. TRANSMISSION ALLISON WITH IBB ENGINE, P. 27


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


TRANSMISSION ALLISON W/ IBB ENGINE

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

07FEB0861073L AE08056617 027

CHAPTER 11

CNA1 16JUN09 REVISED AND REDRAWN B 61610P

57

23

1

TCU CONNECTOR(7150)

5

61

3

62

25

43

28 J1939DATA LINKCH3_33

30

64

8


42

VIW C(7206)

C

H

G

A

D

B

E

17

K92#10118LTBL

AUTONEUTRAL RLY OR LCT COLUMN SHFT IGN RLY RD3

A92#11718TN


E3

*K92#14518OR

K92#13018WH

*K9211718TN

K92#14318 LTBL

**K92#12318LTBL

A92#14518TN

AUTO NEUTRAL RLY (1017)CH11_17


K92A10318YL

**K92#10518YL

*K92#10318YL

K92C10318YL

C

A

G

VIW A(7205)

F

D

B

E

RETARD REQUEST SWITCH(423) CH11_15**K92#161

18TN

K92A10318YL

K92B10318YL

K92B10318YL

K92#10518TN

K92#16418LTBL

K92#12218YL

*K92#16118TN

K92#15718WH

*K92#12418TN

24

**K92#12418TN


A92#12418TN

RETARDER RLY(1019) CH11_15

10

K5B10818GN

K5B12818YL

K92#12518TN

ENGINE / IP(1702-6)

INPUT 9 INPUT 9

INPUT 7

OUTPUT 6

OUTPUT 1

INPUT 5

INPUT 5

OUTPUT 3

INPUTSIGNALRETURN

INPUT 7

INPUT 10

INPUT 3

INPUT 6

OUTPUT 5

INPUT 3

INPUT 12

OUTPUT 3

OUTPUT 4

INPUT 10

INPUT 12

INPUT 6

OUTPUT 5

INPUTSIGNALRETURN

OUTPUT 6

INPUT SIGNALRETURN

OUTPUT 4

OUTPUT 1

J1939(+)

J1939(-)

* W/ ALLISON GEN4 3000 / 3500, 4000 / 4500 XMSN** W/ ALLISON GEN4 XMSN W/ RETARDER

SPEEDOMETER

F

**K92#14518OR

**K92#11718TN

45

K92#16218YL

22

**K92#11718TN

K92#14218WH

K92#14218WH

H

Figure 245 Transmission Allison with IBB Engine

245




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


TRANSMISSION ALLISON W/ IBB ENGINE (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

07FEB0861073L AE08056617 028

CHAPTER 11


K92#17018TN

A10

CLEANBATTERY FEED

(7104)69

70

K92A17014RD

K92#11018PK

K92#10918GY9

B

K92#16918TN

K92-G14WH

TCU CONNECTOR(7150)

31

K48#15918TN

BACK-UP LAMPRELAY(1010)CH9_02,CH4_28

A

58

(7605)

RETARDERACCUMULATORSOLENOID(7212)

B

ALLISON OUTPUTSPEED SENSOR

39

40

TCM BULKHEADCONNECTOR(7250)CH11_29

K92A15818LTGN

19

K92C13118YL

A

K92C15818LTGN

*K92#13118YL

BK92B15818LTGN

K48#13918OR

K92#16518TN

K92#17518OR

B

K92#11518WH A

RESISTANCEMODULE OUT(422) CH11_15

RETARDERTEMPSOLENOID(7211)

TCM BULKHEADCONNECTOR(7250)CH11_29

60

K92B13118YL

59

15

B

*K92#15818LTGN

A

75

(7603)

ALLISON ENGINESPEED SENSOR

65


K47#16018YL

K47#14018LTGN

K92#11918LTBL

B

**K92#15818LTGN

**K92#13118YL

A

K92A13118YL

+

XMSN ECUFEED FUSE

(9255)

B

N92-G10WH

(10A)

ECMNEGATIVE(9260-B)

N14AZ10RD

-

BATTERY

N14-G10WH

N14BB10RD

A

ECMPOSITIVE(9261-B)

N9210RD

RETARDLAMP

ENGINE SPEEDHIGH

OUTPUT SPEEDHIGH

GND

ANALOGRETURN

RETARDERACCUM

REVERSEWARNING

RETARDSOLENOID

BATTERY FEED

ENGINE SPEEDLOW

GND

BATTERY FEED

OUTPUT SPEEDLOW

HSD 3



246




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


TRANSMISSION ALLISON W/ IBB ENGINE (CONT)

CHAPTER 11

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

07FEB0861073L AE08056617 029


54

TCU CONNECTOR(7150)

76

16

K92A11218TN

37

16

TCM BULKHEADCONNECTOR

(7250)

11 1K92#111

18OR

2K92#15518TN55

3K92#17718LTGN77

4K92#136

18OR36

5K92#15218LTGN52

6K92#171

18TN71

8K92#174

18TN74

9K92#13318YL

33

10

K92#11618LTBL

51

K92#13118YL

K92A13118YL

TCU CONNECTOR(7150)

CH11_28

11

12

ENGINE / IP(1702)

*K92#11218TN

A92#11218TN

41RESISTANCEMODULE OUT(422)CH11_15

A92#15618TN

31

K92#15118WH

K92A15818LTGN

K92#13718TN

K92#15418TN

18

15

13

{

12

K92#17618YL

TCU CONNECTOR(7150) CH11_30

K92#12018LTBL

K92#18018TN{

K92#15818LTGNTCU CONNECTOR

(7150) CH11_28

20

19

14

56 K92#15618TN

**K

92

B11

21

8T

N

SIGNAL RETURN

SHIFTSOLENOID 1


HSD 2

MAIN MOD

TRANS ID

PRESSURESWITCH 1

SENSOR POWER

HSD 1

TORQUECONVERTER

CLUTCH



SUMP TEMP


RETARDER MODULATION

REQUEST


**K92#11218TN


247




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


TRANSMISSION ALLISON W/ IBB ENGINE (CONT) CHAPTER 11

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

07FEB0861073L AE08056617 030

CNA1 24JUL08 ADDED: CH3_34, NOTE 1, B 61445M

CIRCUIT A14 IS 4RD


10A

J1939 (-)

B

A14PE12RD

FUSE F8-F (1017)

K92#12018DKBL

10A

A13FC12PK

A5FA(-)18GN

34


TCM BULKHEAD CONNECTOR(7250) CH11_29

FUSE F4-C (1013)G48


FUSE F4-C(1013)

12

BATTERY

ENGINE / IP (1702)

A14P8RD

K92#14118TN


A92#14118TN

(A13FC)

G3

K92#18018OR

8J1939 (+)

A92#16316TN

13


GROUND

19

H3

A13FC12PK

A62BE18GY

41

5

1


K92#12018LTBL

A5FA(+)18YL

15

ALLISONTURBINESPEEDSENSOR

A2*A146RD

DIMMERINPUT

IGNITION

K92#18018TN


B2

K92#16318TN

11

A92#13418TN

TCU CONNECTOR(7150)

(A13FC)H3

20

10A

A92A16318TN

DIRECTIONSIGNAL

20

SHIFT SELECTOR(1852A)

G3

A

A92BT18TN

A11-GE12WH

63

G4

(7615)


8

K92#13418TN

3

A92-GG18WH

80

TURBINESPEED

LOW

TURBINESPEED

HIGH

NEUTRALSTART

IGNITION

DIRECTIONSIGNAL

PANEL LIGHTFEED

(1002)DIMROUT2

PANELLT

A62B18DKBL

C

A

CLUSTERCONNECTOR

(1500)

5



248


AIR CONDITIONING (CHAPTER 12)

12.1. AIR CONDITIONING, P. 1

CHAPTER 12

AIR CONDITIONING


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31AUG0659974G AE08056618 001

CNA1 20FEB09 ADDED CIRCUIT A28A C 50367B

A73A18LTGN

A9

A12

GROUND B6

A1

DIAGNOSTICS

PANEL DIM I/P

BATTERY

A/C REQUEST OUTPUT

HVAC CONTROL(1200)

SW IGN

A2

A4

A75D18LTGN

A7720LTGN

A75C20LTGN

A62DA18DKBL

A74-G18WH

A2

A3

A/C REQUESTDIN2

A/CDIAGNOSTICSDIN3

A16IGN SWITCHINPUTDIN5

A1318PK



(1625)

A11-GS10WH

LEFT SIDE DASHMOUNTED DUAL POST

GROUND PLATE

FUSE F1-B (1010)

A14JA12RD

A14J8RD

*A146RD


F2 E2

5A

10A

CLUSTER(1500) CH8_05

G4

FUSE F4-L (1013)

A3B3(A13FC)

A28A18TN

(A13FC)

10A

IGN RELAY#1(1011 / 1013)

CH3_05 G4

FUSE F4-M(1013)

A4 B4

J


DIMR OUT1PANEL LT

4A62

18DKBL

K


A13FC12PK

IGN RELAY#1(1011 / 1013)CH3_05

Figure 249 Air Conditioning

249


12.2. AIR CONDITIONING, P. 2

CHAPTER 12

AIR CONDITIONING (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31AUG0659974G AE08056618 002

CNA1 20FEB09 ADDED CIRCUIT A13 C 50367B

HVAC CONTROL(1200)

B9A74

18LTGN

A1318PK

IGN RELAY # 1(1011 / 1013)

CH3_05

MODE DOORMOTOR +

A B

MODEACTUATOR

A

H

HVAC UNIT(1210)

B

A11

A74D18LTGN

HVAC RECIRCMOTOR

(4017)

B12

B1

TEMP SENMOTOR 1 +

TEMP SENMOTOR -

B2

A74C18LTGN

BLOWER FAN CNTRL

RECIRC MOTOR -

A74B18LTGN

RECIRC MOTOR +

B11

A74E18LTGN

A75A18LTGN

G

F

E

D

C

A75-G12WH

A7512LTGN

B10A74A

18LTGNMODE DOOR

MOTOR -

B

A

TEMPACTUATOR

BLOWERMOTOR

B

3

LPM

A

1

4

2

C

A

D

B

A14JE12RD

A4B4


FUSE F6-A (1015)

30A

A14J8RD

*A1

46

RD

BODYCONTROLLER #J3(1600) CH12_01

A

F

FUSE F4-M (1013)

10AA4 B4

G4

(A13FC)

BATTERYFEED

CH3_01CH3_35

A75B18LTGN

RIGHT SIDE DASH MOUNTEDDUAL POST GROUND PLATE

Figure 250 Air Conditioning (Cont.)

250


12.3. HVAC SYSTEM, P. 3



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 12

HVAC SYSTEM

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

31AUG0659974G AE08056618 003EURO IV NOTE

2480 10JUL14 ADDED CIRCUIT K77B1 & F 92477E

A77B20LTGNA/C PRESSURE

TRANSDUCER

ZVR

(6201)

A

+5VOUTPUTSSOUT

A77B20LTGN

**K9AAA18GY

ENGINE / IP(1702)

B

2

1

E5

A9E20GY

4

A/C PRESSURETRANSDUCERSIGNAL

ZERO VOLTREFERENCE(6702)

K6A18GY

+5VOUTPUTSSOUT

C

2

B

E6

A

(8602)

BODYCONTROLLER J5

(1602)

A

K6DB18GY

K9E18GY

**K9AA16GY

BODYCONTROLLER J3

(1600)

W/ ISM & IBB ENGINE

A

*K9AA18GY

E6

*K9AA18GY


**K9AA16GY

W/ CAT ENGINE

C

L

+5VOUTPUTSSOUT

4

B

(6201)

K77B18LTGN

A9E20GY

B12

B12

A9E20GY

W/ I6 ENGINE

3

K77B18LTGN

J

A9AA18GY

BODYCONTROLLER J5

(1602)

A6A20GY

K6DB18GY

E5

E6

K9A18GY

A9AA18GY

ZERO VOLTREFERENCE

(6747)

ENGINE / IP(1702)

A/C PRESSURETRANSDUCERSIGNALAIN13

B12

2

A6A20GY

BODYCONTROLLER J3

(1600)

3


4

2

BODYCONTROLLER J3

(1600)

E5BODY

CONTROLLER J5(1602)

K77B18LTGN

A9AA18GY

**K9AB18GY

3B

A/C PRESSURETRANSDUCER

A/C PRESSURETRANSDUCER

A6A20GY

ZVR

3

ENGINE / IP(1702)

ZVR

A77B20LTGN


* W/ A/C & N/ XMSN OIL TEMP GAUGE OR AIR RESTRICTION ** W/ A/C & W/ XMSN OIL TEMP GAUGE OR AIR RESTRICTION

* W/ A/C & N/ XMSN OIL TEMP GAUGE OR AIR RESTRICTION ** W/ A/C & W/ XMSN OIL TEMP GAUGE OR AIR RESTRICTION

K77B118LTGN


Figure 251 HVAC System

251


12.4. HVAC SYSTEM (CONT.), P. 4



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 12

HVAC SYSTEM (CONT)

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

13SEP0659974G AE08056618 004AND EURO IV NOTE

2480 10JUL14 ADDED CIRCUIT K10-G G 92477E

A/C ACCUMULATORTHERMISTOR OUTLET

(4019)

A/C ACCUMULATORTHERMISTOR INLET

(4018)

B13

A9AC20GY

A9AB20GY

A/C ACCUMULATOROUTLET SENSORAIN14


A77E20LTGN

A77D20LTGN

B

A

B

A

B5

A/C ACCUMULATORINLET SENSORAIN6

A

B

CAT ENGINE W/ AC

K77-G16WH

A

ENGINE LEFT SIDEGROUND STUD

(6340)

B

K10-GA12WH

GND ADAPTER(6701)


C

GND ADAPTER(6704M)

B

K10-GB14WH

C

W/ I6 ENGINE

K77A16LTGN

K7716LTGN

A/CCOMPRESSOR10A1

C

W/ I6 ENGINE

A77A16LTGN



E3

D

ZVRA9Z

18GY


ZERO VOLTREFERENCE

(1620)

A

A9F20GY

K77-G16WH

CA


K1

0-G

A1

0W

HK

10

-GB

10

WH

K7

7-G

16

WH

FREONCOMPRESSOR

(6200)

HARNESSGROUND

(LOCATED AT LEFT SIDE ENGINE

BLOCK GROUND) K77-G18WH

W/ IBB / CAT / ISM 2007 & EURO IV ISM ENGINE

W/ ISM 2007 & EURO IV ISM ENGINEW/ IBB ENGINE

N/ CT-610

K10-G12WH


Figure 252 HVAC System (Cont.)

252


12.5. HVAC SYSTEM (CONT.), P. 5


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 12

HVAC SYSTEM (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300357

21MAR0760782A AE08056618 005

CNA1 20FEB09 K9 WAS K9-A AND K9-B. A 50367B

A77B20LTGN

K77G_A16VT

K77G_B16VT

B CA77A

16LTGN

A/CCOMPRESSOR10A1

E6

B12

K77A_A16VT


A

K7720VT


(8602)

A6A20GY


ZVR

4

A/C CLUTCH 2(6407M)

K11-GCA10VT

+5VOUTPUTSSOUT

K920VT

C

K620VT

A

W/ V8 ENGINE

A9AA18GY

ENGINE / IP(1702)


E5

B 3

K77A_C16VT


B

A

A/C (FREON)PRESSURE

TRANSDUCER


A/C CLUTCH 1(6406M)

K77A_B16VT

A9E20GY

2

Figure 253 HVAC System (Cont.)

253


12.6. AUTOTHERM SYSTEM, P. 6

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 12

AUTOTHERM SYSTEM

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

AE08-56618 06

300357

21MAR0760782A

87

86

30

85

87A

BATTERY

REFERENCE AUTOTHERM WIRING

HVAC(1210)

HVAC CONTROL HEAD(1200)

10 9

A7

3A

18

LT

GN

A75B18LTGN

A73A18LTGN A1

H

1

P4

P6

K1

A3

G4

B3

A13FC12PK

(A13FC)

FU

SE

F4

-L (

10

13

)

IGN RELAY#1(1011/1013)

CH3_05

10

A

Figure 254 Autotherm System

254


CONNECTOR COMPOSITES (CHAPTER 13)

13.1. CONNECTOR COMPOSITES (1J), (2J), (71), P. 1

CHAPTER 13

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 001TELEMATICS

CNA1 20FEB09 DESC AWARE WAS B 50367B

7

12

6

1

7

12

6

1

CONNECTOR 1689427C1BODY LOCK 1689428C1

AWARE (1J)(LOCATED ON MODULE BRACKET)


AWARE (2J)(LOCATED ON MODULE BRACKET)

LEFT TAIL LIGHT (71)(LOCATED AT REAR END OF LEFT FRAME RAIL)

CONNECTOR 1661200C1

* MUTUALLY EXCLUSIVE

F A

B

CD

E

CAV CIRCUIT GAUGE COLOR TERMINAL

1 A14A 16 RD 1680205C1

2 PLUG - - 0453133C1

3 A13AA 16 PK 1680205C1

4 A6VDC 18 GY 1680205C1

5 AOUT1 18 WH 1680205C1

6 PLUG - - 0453133C1

7 PLUG - - 0453133C1

8 PLUG - - 0453133C1

9 A5H(+) 18 YL 1680205C1

10 A5H(-) 18 GN 1680205C1

11* A9V 18 GY 1680205C1

11* A9VA 18 GY 1680205C1

12 A11-GL 18 WH 1680205C1


1 A3H(+) 18 DK BL 1680205C1

2 A3H(-) 18 GY 1680205C1

3 PLUG - - 0453133C1

4 AA2 18 GY 1680205C1

5 AA4 18 GY 1680205C1

6 AA6 18 GY 1680205C1

7 AA5 18 GY 1680205C1

8 AA3 18 GY 1680205C1

9 AA1 18 GY 1680205C1

10 A11-GM 18 WH 1680205C1

11 PLUG - - 0453133C1

12 PLUG - - 0453133C1


A S71C 14 LTBL 1661200C1

B S68C 14 BN 1661200C1

C S57B 14 LTGN 1661200C1

D - - - -

E S10-GC 14 WH 1661200C1

F - - - -

Figure 255 Connector Composites (1J), (2J), (71)

255


13.2. CONNECTOR COMPOSITES (72), (254F), (254M), (345), (400), P. 2

CHAPTER 13CONNECTOR BODY COMPOSITES MATING VIEW SHOWN


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 002A71D; RMVD A57K,A56K.

CNA1 20FEB09 CONN 400: ADDED CIRC C 50367B

A

B

M

F

E

D

C

B

G

H

J

A

K

L


TURN SIGNAL ADAPTER (400)(LOCATED ON MODULE BRACKET)

MIRROR SWITCH CONN (254F)(LOCATED IN INSTRUMENT

PANEL LEFT SIDE)

CONNECTOR 3510243C1

* MUTUALLY EXCLUSIVE# W/ LIFT AXLE

C

D

E

CONNECTOR 3662108C1

B

RIGHT TAIL LIGHT (72)(LOCATED AT REAR END OF RIGHT FRAME RAIL)

A

B4

A1

A4

B1


A4B4

A1B1

CONNECT TO ROOF HARNESS (345)(LOCATED IN ROOF WIRING FRONT W/ SUNSHADE)


MIRROR SWITCH CONN (254M)(LOCATED IN INSTRUMENT PANEL

BEHIND CENTER PANEL)


A1 A62D 20 DKBL 3662109C1

A2 A78L 20 RD 3662109C1

A3 A78K 20 LTGN 3662109C1

A4 A78-GD 20 WH 3662109C1

B1 A78A 20 LTGN 3662109C1

B2 A78D 20 LTGN 3662109C1

B3 A78C 20 LTGN 3662109C1

B4 A78F 20 LTGN 3662109C1


A1 A62D 20 DKBL 3535805C1

A2 A78L 20 RD 3535805C1

A3 A78K 20 LTGN 3535805C1

A4 A78-GD 20 WH 3535805C1

B1 A78A 20 LTGN 3535805C1

B2 A78D 20 LTGN 3535805C1

B3 A78C 20 LTGN 3535805C1

B4 A78F 20 LTGN 3535805C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A* A57AB 16 OR 3535303C1 3535424C1

A* A57A 16 OR 3535303C1 3535424C1

B A57D 16 OR 3535303C1 3535424C1

C A57BC 16 LTGN 3535303C1 3535424C1

D PLUG - - 3535425C1 -

E A56A 16 OR 3535303C1 3535424C1

F A56D 16 OR 3535303C1 3535424C1

G A56BC 16 YL 3535303C1 3535424C1

H PLUG - - 3535425C1 -

J A71A 16 OR 3535303C1 3535424C1

K* A71BA 16 OR 3535303C1 3535424C1

K* A71A 16 OR 3535303C1 3535424C1

L* A67H 18 GY 3535303C1 3535424C1

L* A71N 16 OR 3535303C1 3535424C1

L# A71P 18 OR 3535303C1 3535424C1

M A71D 18 OR 3535303C1 3535424C1


A S71C 14 LTBL 2033816C1 0589391C1

B S68C 14 BN 2033816C1 0589391C1

C S57B 14 LTGN 2033816C1 0589391C1

D PLUG - - 0587579C1 -

E S10-GC 14 WH 2033816C1 0589391C1


A D58A 18 BK 1661262C1

B D58-GA 18 WH 1661262C1

Figure 256 Connector Composites (72), (254F), (254M), (345), (400)

256


13.3. CONNECTOR COMPOSITES (421), (422), (422F), (423), (424), (425), P. 3

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 003A44J WAS A92AG.

CNA1 20FEB09 CONN 425: CIRCUIT B 50367B

1

RESISTANCE MODULE IN (421)(LOCATED IN INSTRUMENT PANEL CENTER)

4

D

RESISTANCE MODULE OUT (422)(LOCATED IN INSTRUMENT PANEL CENTER)

CONNECTOR 0587571C91

A

DCONNECTOR 3519221C91

A

5

B

B

6

RETARD REQUEST SWITCH (423)(LOCATED IN INSTRUMENT PANEL CENTER)

A

C

2

B


CONNECTOR 1673743C1


C

C

4

2

3

1

RETARDER OUTPUT SWITCH (424)(LOCATED IN INSTRUMENT PANEL CENTER)

CONNECTOR 1687783C1

6


LCT T HANDLE SHIFTER (422F)(LOCATED IN INSTRUMENT PANEL)

FELSTED SHIFTER PARK BRAKE (425)(LOCATED IN INSTRUMENT PANEL CENTER)


C

B

A


A A92RE 18 TN 0587578C1 3517771C1

B A92RF 18 TN 0587578C1 3517771C1

C A92RH 18 TN 0587578C1 3517771C1

D A92RJ 18 TN 0587578C1 3517771C1


A A92#158 18 TN 0587576C1 3517771C1

B A92#156 18 TN 0587576C1 3517771C1

C A92#112 18 TN 0587576C1 3517771C1

CAV CIRCUIT GAUGE COLOR TERMINALSEAL/SLEE

VE

A A92A163 16 TN 1661875C1 1661872C1

B A92D 18 TN 1661875C1 3568570C1

C A92#142 18 TN 1661875C1 3568570C1

D* A92#103 18 TN 1661875C1 3568570C1

D* A92A103 18 TN 1661875C1 3568570C1


1 A92#161 18 TN 1661224C1

2 A92#103 18 TN 1661224C1

4 - - - -

5 - - - -

6 - - - -


A A92-GG 18 WH 1661875C1 3568570C1

B A44L 18 GY 1661875C1 3568570C1

C A44J 18 GY 1661875C1 3568570C1


1 - - - -

2 A92RE 18 TN 1661224C1

3 A92RF 18 TN 1661224C1

4 A92RH 18 TN 1661224C1

6 A92RJ 18 TN 1661224C1

Figure 257 Connector Composites (421), (422), (422F), (423), (424), (425)

257


13.4. CONNECTOR COMPOSITES (520), (521), (522), (523), (524), (670A), P. 4

CHAPTER 13

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U01A119

15SEP0659974G AE08056619 004SHEET 04A & ADDED CONN 670A

2480 10JUL14 SWAPPED CONN 867 TO D 92477E

AB

AB

AB

AB

AB

CLEARANCE LIGHT (523)(LOCATED IN SUNSHADE)

AFTERTREATMENT CONNECTOR (670A)(LOCATED ON RIGHT FRAME RAILABOVE EXHAUST GAS PROCESSOR)














A D58B 18 BN 1661261C1

B D58-GB 18 WH 1661261C1


A D58D 18 BN 1661261C1

B D58-GD 18 WH 1661261C1


A D58E 18 BN 1661261C1

B D58-GE 18 WH 1661261C1


A D58C 18 BN 1661261C1

B D58-GC 18 WH 1661261C1


1& K5R(+) 18 RD 1651969C1

1* K5RA(+) 18 PK 1651969C1

2& K5R(-) 18 WH 1651969C1

2* K5RA(-) 18 DKBL 1651969C1

3 V13-GA 18 BK 1651969C1

4 K97A 18 TN 1651969C1

5 K97-GA 18 WH 1651969C1

6 K97B 18 TN 1651969C1

7 K97-GB 18 WH 1651969C1

8 V13A 18 RD 1651969C1


A D58F 18 BN 1661261C1

B D58-GF 18 WH 1661261C1

Figure 258 Connector Composites (520), (521), (522), (523), (524), (670A)

258


13.5. CONNECTOR COMPOSITES (672M), (674), (674M), (675), (675M), (677), P. 4A

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRCUIT DIAGRAM, U201462

19MAR1492477E AE08056619 04AWAS WRONG. THIS IS INITIAL RELEASE.

2480 22JUL14 REVISION A DESCRIPTIONB 92477E

DEF TANK HARNESS CONNECTOR (674)(LOCATED ABOVE XMSN FLYWHEEL)1 6

12

7



14 23


NOx SENSOR (672M)(LOCATED ON EXHAUST GAS PROCESSOR

RIGHT FRAME RAIL BELOW CAB)

CONNECTOR 3730560C1


6

12 7

1

DEF HARNESS INTERCONNECT (674)(LOCATED ABOVE XMSN FLYWHEEL)



21

INLET TEMP SENSOR (674M)(LOCATED ON EXHAUST GAS PROCESSOR)

CONNECTOR 3626435C1


1 2

BACKFLOW HEATER LINE (675)(LOCATED ON DEF TANK MODULE)

CONNECTOR 3854665C1


21

OUTLET TEMP SENSOR (675M)(LOCATED ON EXHAUST GAS PROCESSOR)

CONNECTOR 3626436C1


1 2

SUCTION HEATER LINE (677)(LOCATED ON DEF TANK MODULE)

CONNECTOR 3854645C1



1 V10 16 WH 1680205C1

2 V95 18 TN 1680205C1

3 V95AF 18 TN 1680205C1

4 V95-G 16 WH 1680205C1

5 PLUG - - -

6 V14 16 RD 1680205C1

7 V13A 18 RD 1680205C1

8 K13 16 PK 1680205C1

9* K5(-) 18 LT 1680205C1

9& K5(-) 18 LT 1680205C1

10* K5(+) 18 YL 1680205C1

10& K5(+) 18 YL 1680205C1

11 V14A 16 RD 1680205C1

12 PLUG - - -


1 98YL1(+) 18 YL 3623616C1

2 98GN1(-) 18 GN 3623616C1

3 K13-GA 18 WH 3623616C1

4 K13A 18 GY 3623616C1


1 10 16 WH 1651987C1

2 95-GBD 16 TN 1651987C1

3 95R 16 TN 1651987C1

4 95-G 16 TN 1651987C1

5 14D 16 RD 1651987C1

6 14 16 RD 1651987C1

7 14BC 16 RD 1651987C1

8 13 16 PK 1651987C1

9 A1 5(-) 18 GN 1651987C1

10 A1 5(+) 18 YL 1651987C1

11 14A 16 RD 1651987C1

12 14BE 16 RD 1651987C1


1 K97A 18 TN 3613771C1

2 K97-GA 18 WH 3613771C1


1 K97A 18 TN 1680205C1

2 95A 16 TN 1680205C1


1 K97B 18 TN 3613771C1

2 K97-GB 18 WH 3613771C1


1 95C 16 TN 1680205C1

2 95-GC 16 TN 1680205C1

Figure 259 Connector Composites (672M), (674), (674M), (675), (675M), (677)

259


13.6. CONNECTOR COMPOSITES (677F), (678), (679), (680), P. 4B

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U201462

24MAR1492477E AE08056619 04B


CONNECTOR 3755934C1


AFTERTREATMENT INTERCONNECT (677F)(LOCATED ON RIGHT FRAME RAILABOVE EXHAUST GAS PROCESSOR)

TANK SENSOR TEMP/LEVEL (678)(LOCATED ON DEF TANK LEFT FRAME RAIL BEHIND CABIN)


AFTERTREATMENT PDM (679)(LOCATED ON DEF TANK LEFT

FRAME RAIL BEHIND CABIN)


2

14

3 W/ EURO IV ISM ENGINE


DEF DOSER PUMP (680)(LOCATED ON DEF TANK

BEHIND CABIN)

CONNECTOR 3730724C1


33

23

9

37

4

10

16

34

1

155

22

28

29

DE

BC

A

2 61 73 98 12

1054 11


1 98YL1(+) 18 YL 1651968C1

2 98GN1(-) 18 GN 1651968C1

3 K13-GA 18 WH 1651968C1

4 K97A 18 TN 1651968C1

5 K97-GA 18 WH 1651968C1

6 K97B 18 TN 1651968C1

7 K97-GB 18 WH 1651968C1

8 K13A 18 GY 1651968C1


1 A2 5A(-) 18 GN 3572625C1

2 A2 5A(+) 18 YL 3572625C1

3 10GB 16 WH 3572625C1

4 13AB 16 PK 3572625C1


1 PLUG - - -

2 PLUG - - -

3 PLUG - - -

4 PLUG - - -

5 PLUG - - -

6 PLUG - - -

7 PLUG - - -

8 PLUG - - -

9 PLUG - - -

10 PLUG - - -

11 PLUG - - -

12 PLUG - - -

13 PLUG - - -

14 PLUG - - -

15 PLUG - - -

16 14AB 18 RD 3730741C1

17 PLUG - - -

18 PLUG - - -

19 PLUG - - -

20 PLUG - - -

21 PLUG - - -

22 A5 5C(-) 20 GN 3734724C1

23 10GA 18 WH 3730741C1

24 PLUG - - -

25 PLUG - - -

26 PLUG - - -

27 PLUG - - -

28 A5 5C(+) 20 YL 3734724C1

29 PLUG - - -

30 PLUG - - -

31 PLUG - - -

32 PLUG - - -

33 PLUG - - -

34 13AA 18 PK 3730741C1

35 59 18 GY 3730741C1

36 59-G 18 WH 3730741C1

37 PLUG - - -


A1 95AA 16 TN 2033819C1

A2 95RA 16 TN 2033819C1

A3 95CC 16 TN 2033819C1

A4 95RC 16 TN 2033819C1

A5 14B 16 RD 2033819C1

A6 10TB 16 WH 2033819C1

A7 14CA 16 RD 2033819C1

A8 10TA 16 WH 2033819C1

B1 95-GBA 16 TN 2033819C1

B2 95A 16 TN 2033819C1

B3 95-GBC 16 TN 2033819C1

B4 95C 16 TN 2033819C1

B5 13B 16 PK 2033819C1

B6 14BA 16 RD 2033819C1

B7 13C 20 PK 2033819C1

B8 13A 16 PK 2033819C1

C1 14D 16 RD 2033819C1

C10 14BD 16 RD 2033819C1

C2 95AC 16 TN 2033819C1

C3 14 16 RD 2033819C1

C4 14AA 16 RD 2033819C1

C5 14BC 16 RD 2033819C1

C6 14BB 16 RD 2033819C1

C7 14C 16 RD 2033819C1

C9 14BE 16 RD 2033819C1

Figure 260 Connector Composites (677F), (678), (679), (680)

260


13.7. CONNECTOR COMPOSITES (682), (827), P. 4C

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRCUIT DIAGRAM, U201462

24MAR1492477E AE08056619 04C

2480 22JUL14 B 92477E

WAS WRONG. THIS IS INITIAL REALEASE.

REVISION A DESCRIPTION

EFGHA

BCD

TRIPMASTER DATA MAX CONNECTION (827)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)


AIR SOLENOID (682)(LOCATED ON DEF TANK MODULE)

CONNECTOR 3730732C1

1

3

4

2



1 59 18 GY 3730744C1

2 59-G 18 WH 3730744C1

3 PLUG - - -

4 PLUG - - -


A A14SD 18 RD 1661212C1

B A13SD 18 PK 1661212C1

C A11-GSD 18 WH 1661212C1

D A3AC(+) 18 DKBL 1661212C1

E A3AC(-) 18 GY 1661212C1

F A50S 18 YL 1661212C1

G A70EA 18 OR 1661212C1

H - - - -

Figure 261 Connector Composites (682), (827)

261


13.8. CONNECTOR COMPOSITES (830), (1002), (1003), (1006), P. 5


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE




15SEP0659974G AE08056619 005

CNA1 16JUN09 ADDED IBB ENGINE D 61610P

CIRCUITS.

C

C

7


PANEL LIGHT FEED (1002)(LOCATED IN INSTRUMENT PANEL)

E

14 7

8

B

CONNECTOR 3613769C1


H

# W/ IBB ENGINE* MUTUALLY EXCLUSIVE

1

D

E

D

J

CADEC GPS CONNECTOR (830)(LOCATED IN INSTRUMENT

PANEL RIGHT SIDE)

8

14

K

G

AGROUND ADAPTER CONNECTOR (1003)

(LOCATED IN INSTRUMENT PANEL)

CONNECTOR 3613769C1

F

GROUND SPLICE CONNECTOR (1006)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A

# W/ IBB ENGINE* MUTUALLY EXCLUSIVE

B

F

1


A A14CE 16 RD 1661212C1

B A13CE 16 PK 1661212C1

C A11CE-G 16 WH 1661212C1

D A3CE(+) 18 DKBL 1661212C1

E A3CE(-) 18 GY 1661212C1

F - - - -


1 A11-GD 10 WH 3612307C1

2 A86-GP 16 WH 3613770C1

3 A63-GD 18 WH 3613771C1

4 A11-GPP 18 WH 3613771C1

5* A11-GSH 18 WH 3613771C1

5* A11-GMV 16 WH 3613771C1

5* A11-GMA 16 WH 3613770C1

5* A11-GGA 18 WH 3613771C1

5* A11CE-G 16 WH 3613770C1

6* A11-GAA 18 WH 3613771C1

6* A11-GGB 18 WH 3613771C1

7* A44-G 18 WH 3613771C1

8 A78-GC 16 WH 3613771C1

9 - - - -

10 A12-G 18 WH 3613771C1

11* A86-GB 14 WH 3613770C1

11* A86-GR 14 WH 3613770C1

12* A58-GC 18 WH 3613771C1

12* A59-G 16 WH 3613771C1

13 A13-GF 18 WH 3613771C1

14 A12-GD 16 WH 3613771C1


1 A11-GE 12 WH 3612307C1

2 A11-GSE 18 WH 3613771C1

3* A96-GE 18 YL 3613771C1

3* A116-G 18 GY 3613771C1

4 A28-GA 16 WH 3613770C1

5* A17-GRI 18 WH 3613771C1

5* A17-GW 18 WH 3613771C1

6 A84-G 16 WH 3613770C1

7 A62-GF 18 WH 3613771C1

8* A92-GG 18 WH 3613771C1

8* A62-GP 18 WH 3613771C1

9* A92-GN 18 WH 3613771C1

9* A92-G 18 TN 3613771C1

10* A67-GA 18 WH 3613771C1

10* A44-G 18 WH 3613771C1

10# A11-G 18 WH 3613771C1

11* A92-GS 18 WH 3613771C1

11* A23-GA 18 WH 3613771C1

12* A11-GNA 16 WH 3613770C1

12* A72-G 18 WH 3613771C1

13 - - - -

14 A95-GK 18 WH 3613771C1


A A62B 18 DKBL 1661208C1

B A62BB 18 DKBL 1661208C1

C* A62P 18 DKBL 1661208C1

C* A62A 18 LTBL 1661208C1

C* A62BE 18 GY 1661208C1

C# A62A 18 DKBL 1661208C1

D A62BD 18 DKBL 1661208C1

E A62R 18 DKBL 1661208C1

F - - - -

G - - - -

H A62T 18 DKBL 1661208C1

J A62U 18 DKBL 1661208C1

K* A62SC 18 DKBL 1661208C1

K* A62A 18 GY 1661208C1

K* A62N 18 DKBL 1661208C1

Figure 262 Connector Composites (830), (1002), (1003), (1006)

262


13.9. CONNECTOR COMPOSITES (1008), (1009), P. 6



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE

PART NO.RELEASE NO. SHEET CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

15SEP0659974G AE08056619 006

CNA1 20FEB09 REVISED CONN 1008 B 50367B

CIRCUITS.

714

8 1

GROUND ADAPTER (1008)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

CONNECTOR 3613769C1


8

CONNECTOR 3613769C1

14

1

7

ZVR GROUND ADAPTER (1009)


1 A11-G 10 WH 3612307C1

2* A11-GX 18 WH 3613771C1

2* A62-GT 18 WH 3613771C1

3 A96-G 18 YL 3613771C1

4 A37-GA 18 WH 3613771C1

5 A78-GA 16 WH 3613770C1

6 A78-GB 16 WH 3613770C1

7 A19-GB 18 WH 3613771C1

8 A11-GH 16 WH 3613770C1

9 A67-G 16 WH 3613770C1

10 A11-GC 14 GY 3613770C1

11* A12-GR 18 WH 3613771C1

11* A72-GA 18 WH 3613771C1

12* A11-GL 18 WH 3613771C1

12* A11-GNA 18 WH 3613771C1

13* A11-GN 14 WH 3613770C1

13* A11-GN 18 WH 3613771C1

14* A105-G 18 WH 3613771C1

14* A105-G 16 WH 3613770C1


1 B9V 18 GY 3613771C1

2 B9VB 18 GY 3613771C1

3 B9R 18 GY 3613771C1

4 B9S 18 GY 3613771C1

5 B9VE 18 GY 3613771C1

6 B9VH 18 GY 3613771C1

7 B9VG 18 GY 3613771C1

8 B9VF 18 GY 3613771C1

9 B9VC 18 GY 3613771C1

10 B9VD 18 GY 3613771C1

11 BLK2 18 WH 3613771C1

12 - - - -

13 - - - -

14 - - - -


263


13.10. CONNECTOR COMPOSITE (1010), P. 7



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 007

CNA1 20FEB09 RVSD CIRC: A4,C3,C4, C 50367B

F3.RMVD WSHLD FROM RELAY DESK

2

4

3

1

14 3 2

D

B

F

C

A

E

FUSE BLOCK 1 (1010)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)


* MUTUALLY EXCLUSIVE% CRIMPED TOGETHER


A1 - - - -

A2 - - - -

A3*A92#141 18 TN 3534164C1

A17R 18 PK 3573312C1

A3* A92#141 18 TN 3573312C1

A3*A104CC 18 DKBL 3573312C1

A17QR 18 PK 3534164C1

A3* A17QR 18 PK 3573312C1

A3* A17D 18 PK 3534164C1

A3* A17L 18 PK 3534164C1

A3* A17A 16 PK 3573312C1

A3* A17A 18 PK 3534164C1

A3* A17EB 16 PK 3573312C1

A3* A17A 18 PK 3515517C1

A4*A17H 16 PK 3573312C1

A17 18 PK 3573312C1

A4*A17A 16 PK 3573311C1

A17H 16 PK 3573311C1

A4* A17H 16 PK 3573312C1

A4*A104CC 18 DKBL 3573312C1

A17H 18 PK 3573312C1

A4*A17A 18 PK 3573312C1

A17BA 18 PK 3573312C1


B1 - - - -

B2 - - - -

B3*A17C 16 PK 3573311C1

A17J 16 PK 3573311C1

B3* A17C 16 PK 3573312C1

B4* A17K 18 PK 3534164C1

B4* A17M 18 PK 3534164C1

B4* A17-GW 18 WH 3534164C1

C1 A71C 18 OR 3534164C1

C2%A71 16 OR 3573312C1

A71C 18 OR 3573312C1

C3 A12-GC 16 WH 3573312C1

C4 A12Z 16 LTBL 3573312C1

D1 A71A 16 OR 3573312C1

D2 A92#165 18 TN 3534164C1

D3 A12U 16 LTBL 3573312C1

D4 A12Y 18 LTBL 3534164C1

E1*A13F 16 PK 3573312C1

A13FN 18 PK 3573312C1

E1* A13F 18 PK 3573312C1

E2 A14JA 12 RD 3573311C1

E3%A13FH 18 PK 3573312C1

A13FK 18 PK 3573312C1

E4* A70BD 14 RD 3573312C1

E4* A71N 16 OR 3573312C1

F1* A97UA 16 PL 3573312C1

F1* A97AA 16 PL 3573312C1

F2 A75D 18 LTGN 3534164C1

F3* A90E 18 GY 3573312C1

F3* A94V 14 GY 3573312C1

F3* A94V 18 GY 3534164C1

F4 A39A 16 GY 3573312C1

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION

FUSE BREAKER

F1-A E1, F1 5 3534208C1 - ENGINE CONTROL UNIT

F1-B E2, F2 5 3534208C1 - CAB HVAC CONTROL

F1-C E3, F3 5 3534208C1 - AIR ABS / HYD FPB-HBCU

F1-D E4, F4 5 3534208C1 - DRAIN VALVE (HALDEX) AUTOMATIC

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION

A1, A2, B1, B2 3600330C1 NOT USABLE FOR RELAY

A3, A4, B3, B4 3600330C1 START RELAY

C1, C2, D1, D2 3600330C1 BACK-UP LAMP RELAY

C3, C4, D3, D4 3600330C1 AUX ROOF LOAD RELAY

Figure 264 Connector Composite (1010)

264





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 008

CNA1 20FEB09 ADDED A14ED TO CAVITY D 50367B

D2.

2

F

C

H

1

D B

AJ EG

3

4 CONNECTOR 3534572C1BODY LOCK1 3536085C1 BODY LOCK2 3599541C1




A1 A14MD 12 RD 3573311C1

A2 A12-G 18 WH 3534164C1

A3 A14JB 12 RD 3573311C1

A4%A13-GF 18 WH 3573312C1

A13-GFD 18 WH 3573312C1

B1 - - - -

B2 - - - -

B3 - - - -

B4 - - - -

C1 A14JF 12 RD 3573311C1

C2 A14MC 12 RD 3536299C1

C3 A14PA 12 RD 3573311C1

C4 A14TA 12 RD 3536299C1

D1 A86A 18 LTGN 3534164C1

D2* A14ED 16 RD 3573312C1

D2* A14SD 18 RD 3534164C1

D2* A14AF 18 RD 3534164C1

D2%*A14AF 18 RD 3573312C1

A14AH 18 RD 3573312C1

D2* A14CE 16 RD 3573312C1

D2%*A14EB 18 RD 3573312C1

A12EA 16 RD 3573312C1

D3 A28 16 TN 3573312C1

D4* A26D 18 TN 3534164C1

D4* A78 16 LTGN 3573312C1


E1 (A56J) - - 3536301C1

E2 (A14MC) - - 3536299C1

E3 (A57J) - - 3536301C1

E4 (A14TA) - - 3536299C1

F1 A14JC 12 RD 3573311C1

F2 A84 16 LTGN 3573312C1

F3 A14JD 12 RD 3573311C1

F4 A63 18 DKBL 3534164C1

G1 (A56J) - - 3536301C1

G2 - - - -

G3 (A57J) - - 3536301C1

G4 - - - -

H1* A56C 18 OR 3534164C1

H1* A56K 16 OR 3573312C1

H2 A56T 12 YL 3573311C1

H3* A57C 18 OR 3534164C1

H3* A57K 16 OR 3573312C1

H4 A57T 12 LTGN 3573311C1

J1 (A56J) - - 3536301C1

J2 A56-GC 18 WH 3534164C1

J3 (A57J) - - 3536301C1

J4%A57-GC 18 WH 3573312C1

A54-GC 18 WH 3573312C1


FUSE BREAKER

F2-A E1, F1 15 3534210C1 3536179C1 TRAILER LEFT TURN

F2-B E2, F2 15 3534210C1 3536179C1 CIGAR LIGHTER

F2-C E3, F3 15 3534210C1 3536179C1 TRAILER RIGHT TURN

F2-D E4, F4 10 3534209C1 3536178C1 CAB DOME / MAP LIGHTS

F2-E C1, D1 10 3534209C1 3536178C1 ENTERTAINMENT RADIO MEMORY

F2-F C2, D2 10 3534209C1 3536178C1SATELLITE COMMUNICATION / COMPUTER

PREWIRE

F2-G C3, D3 15 3534210C1 3536179C1 INSTRUMENT CLUSTER

F2-H C4, D4 10/153534209C13534210C1

3536178C13536179C1

AMMETER MODULE / HEATED WINDSHIELD


A1, A2 3600329C1 ACCESSORY RELAY #1

A3, A4 3600329C1 IGNITION RELAY #1 *

H1, H2, J1, J2 3600330C1 TRAILER LEFT TURN RELAY

H3, H4, J3, J4 3600330C1 TRAILER RIGHT TURN RELAY

* ALSO SEE CONNECTOR 1013


265





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 009CAV A2.

CNA1 25JUN09 ADDED CIRC A13-GFF AT C 62118F

4H

E

D

G

F

J

B

A

1

3

2

C

CONNECTOR 3534572C1BODY LOCK1 3536085C1 BODY LOCK2 3599541C1




A1 A14NA 12 RD 3573311C1

A2%*A13-GFD 18 WH 3573312C1

A13-GFE 18 WH 3573312C1

A2* A13-GFF 18 WH 3573312C1

A3 A14NC 12 RD 3573311C1

A4%A13-GFE 18 WH 3573312C1

A13-GFF 18 WH 3573312C1

B1 - - - -

B2 - - - -

B3 - - - -

B4 - - - -

C1%*A15 18 RD 3573312C1

A98H 18 BK 3573312C1

C1%*A15 16 RD 3573312C1

A98H 18 BK 3573312C1

C2 (A68J) - - 3536299C1

C3* A86PA 16 LTGN 3573312C1

C3* A86N 14 LTGN 3573312C1

C3* A86R 14 LTGN 3573312C1

C4 (A54J) - - 3536299C1

D1 A14PB 12 RD 3573311C1

D2 A14HB 12 RD 3573311C1

D3 A14ME 12 RD 3573311C1

D4 A14HA 12 RD 3573311C1

E1 A68C 18 BN 3534164C1

E2 (A68J) - - 3536299C1

E3 A54C 18 BN 3534164C1

E4 (A54J) - - 3536299C1


F1* A68A 12 BN 3573311C1

F1* A68T 12 BN 3573311C1

F1* A68BB 14 BN 3573312C1

F2%A68-GC 18 WH 3573312C1

A70-GT 18 WH 3573312C1

F3* A54 12 BN 3573311C1

F3* A54T 12 BN 3573311C1

F3* A54BB 16 BN 3573312C1

F4%A54-GC 18 WH 3573312C1

A68-GC 18 WH 3573312C1

G1 A82M 16 GY 3573312C1

G2 A82E 16 GY 3573312C1

G3 A82N 16 GY 3573312C1

G4 A82K 16 GY 3573312C1

H1 - - - -

H2 A82V 16 GY 3573312C1

H3 - - - -

H4 A82L 16 GY 3573312C1

J1 A82P 16 GY 3573312C1

J2 A82F 18 GY 3534164C1

J3 A82P 16 GY 3573312C1

J4 A82H 18 GY 3534164C1


FUSE BREAKER

F3-A C1, D1 10 3534209C1 3536178C1 KEY SWITCH / DIAGNOSTIC

F3-B C2, D2 20 3534211C1 3536180C1 TRAILER / BODY TAIL LIGHT

F3-C C3, D3 20 3534210C1 3536179C1 AUXILIARY POWER SOURCES

F3-D C4, D4 20 3534211C1 3536180C1 TRAILER / BODY MARKER LIGHT


A1, A2 3600329C1 IGNITION RELAY # 2 *

A3, A4 3600329C1 IGNITION RELAY # 3 *

E1, E2, F1, F2 3600330C1 TRAILER TAIL LIGHT RELAY

E3, E4, F3, F4 3600330C1 TRAILER MARKER LIGHT RELAY

G1, G2, H2, J1, J2 3519350C1 WIPER POWER RELAY

G3, G4, H4, J3, J4 3519350C1 WIPER HI / LO RELAY



266





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 010

CNA1 20FEB09 REVISED CIRCUITS IN C 50367B

CAVH4.

E

3

G AC


4F

J


D

1

H

2

B



A1 A12B 18 LTBL 3534164C1

A2 A12V 12 LTBL 3536306C1

A3 A13FC 12 PK 3536304C1

A4 A13FC 12 PK 3536306C1

B1 A12C 18 LTBL 3534164C1

B2 A12F 18 LTBL 3534164C1

B3A73A 18 LTGN 3573312C1

A28A 18 TN 3573312C1

B4A75B 18 LTGN 3573312C1

A13 18 PK 3573312C1

C1 A14TD 12 RD 3573311C1

C2 (A12V) - - 3536306C1

C3 (A13FC) - - 3536304C1

C4 (A13FC) - - 3536306C1

D1 A81A 12 LTGN 3573311C1

D2*A86 20 LTGN 3573312C1

A86F 18 LTGN 3573312C1

D2* A86 18 LTGN 3573312C1

D3 A13B 18 PK 3534164C1


FUSE BREAKER

F4-A G1, H1 30 3534213C1 3536182C1 POWER WINDOW / DOOR-DRIVER

F4-B G2, H2 10 3534209C1 3536178C1 POWER MIRRORS

F4-C G3, H3 10 3534209C1 3536178C1 TRANSMISSION CONTROL UNIT

F4-D G4, H4 10 3534209C1 3536178C1 ENGINE CONTROL UNIT

F4-E C1, D1 30 3534213C1 3536182C1 POWER WINDOW / DOOR PASSENGER

F4-F C2, D2 10 3534209C1 3536178C1 CB RADIO / ENTERTAINMENT RADIO

F4-G C3, D3 10 3534209C1 3536178C1 OPTIONAL WARNING LIGHTS

F4-H C4, D4 10 3534209C1 3536178C1 WINDSHIELD WASHER PUMP

F4-J A1, B1 5 3534208C1 - BODY CONTROLLER

F4-K A2, B2 10 3534209C1 3536178C1 SWITCH PACK

F4-L A3, B3 10 3534209C1 3536178C1 CLUSTER / CAB HVAC CONTROLLER

F4-M A4, B4 10 3534209C1 3536178C1 BODY CONTROLLER / CAB HVAC LPM


D4* A87KA 18 GY 3534164C1

D4* A87MB 18 GY 3534164C1

E1 - - - -

E2 (A12V) - - 3536306C1

E3 (A13FC) - - 3536304C1

E4 (A13FC) - - 3536306C1

F1 - - - -

F2 - - - -

F3 - - - -

F4 - - - -

G1 A14TC 12 RD 3573311C1

G2 (A12V) - - 3536306C1

G3(A13FC) - - 3536304C1

A13FM 12 PK 3536304C1

G4 (A13FC) - - 3536306C1

H1 A81B 12 LTGN 3573311C1

H2 A78V 18 LTGN 3534164C1

H3* A13A 16 PK 3573312C1

H3* A13D 16 PK 3573312C1

H3*A92#163 16 TN 3573312C1

A92A163 18 TN 3573312C1

H3* A92#163 16 TN 3573311C1

H3*A92A163 16 TN 3573311C1

A92FN 16 TN 3573312C1

H3* A92YD 16 TN 3573311C1

H4*A97UA 16 PL 3573312C1

A97V 18 PL 3573312C1

H4* A97AA 16 PL 3573312C1

H4* A97UA 16 PL 3573312C1

J1* A12A 18 LTBL 3534164C1

J1*A12A 18 LTBL 3573312C1

A12Q 18 LTBL 3573312C1

J2 (A12V) - - 3536306C1

J3%A13FD 18 PK 3573312C1

A13FN 18 PK 3573312C1

J4 (A13FC) - - 3536306C1

RELAY LOCATION- CAVITY

PART NUMBER DESCRIPTION

J1, J2 3600329C1 ACCESSORY RELAY # 1 *

J3, J4 3600329C1 IGNITION RELAY # 1 *



267





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 011

CNA1 25JUN09 REVISED AND REDRAWN. E 62118F

E G JA

4


1

3

2

C

DB H


F

* MUTUALLY EXCLUSIVE% CRIMPED TOGETHER# W/ SNOWVALVE, W/ IBB ENGINE


A1 A13FB 12 PK 3536304C1

A2* A13FB 12 PK 3536306C1

A2* A13FX 12 PK 3516158C1

A3 A13FA 12 PK 3536301C1

A4 A13FA 12 PK 3536306C1

B1* A13EE 16 DKBL 3515517C1

B1* A13FG 18 PK 3515517C1

B1* A13FG 18 PK 3534164C1

B1* A13CE 16 PK 3573312C1

B1* A70DA 18 GY 3573312C1

B2*A39 16 GY 3573311C1

A39A 16 GY 3573311C1

B2* A39B 16 GY 3573312C1

B3 A17D 16 RD 3573312C1

B4 A71 16 OR 3573312C1

C1* (A13FB) - - 3536304C1

C1* A13FT 12 PK 3573311C1

C2* (A13FB) - - 3536306C1

C3* A13FR 12 PK 3573311C1

C3* (A13FA) - - 3536301C1

C4 (A13FA) - - 3536306C1

D1* A17HB 18 PK 3534164C1

D1* A17HB 16 PK 3573312C1

D1* A92J 18 TN 3534164C1

D2* A13SE 18 PK 3534164C1

D2* A67E16 16 LTBL 3573312C1


D2* A67F 18 GY 3534164C1

D2* A67A 16 PK 3573312C1

D3 A13B 16 PK 3573312C1

D4 A28V 16 TN 3573312C1

E1 (A13FB) - - 3536304C1

E2 (A13FB) - - 3536306C1

E3(A13FA) 3536301C1

A13FR 12 PK 3536301C1

E4 (A13FA) - - 3536306C1

F1 - - - -

F2 - - - -

F3 - - - -

F4 - - - -

G1%(A13FB) - - 3536304C1

A13FL 12 PK 3536304C1

G2 (A13FB) - - 3536306C1

G3 A97ZA 10 VT 3573311C1

G4 (A13FA) - - 3536306C1

H1A44Y 16 GY 3573312C1

A44N 18 GY 3573312C1

H1# A13A 18 PK 3515517C1

H2* A13X 16 PK 3573312C1

H2* A13Z 18 PK 3534164C1

H2* A13B 12 PK 3573311C1

H3 A99E 18 PL 3534164C1

H4* A70R 18 OR 3534164C1

H4* A13N 20 PK 3535484C1

H4* A13DA 18 PK 3534164C1

H4* A92RA 18 TN 3534164C1

J1%*A13FD 18 PK 3573312C1

A13FE 18 PK 3573312C1

J1* A13FF 18 PK 3573312C1

J2* (A13FB) - - 3536306C1

J2* A13FB 12 PK 3573311C1

J3%A13FE 18 PK 3573312C1

A13FF 18 PK 3573312C1

J4 (A13FA) - - 3536306C1


FUSE BREAKER

F5-A G1, H1 10 3534209C1 3536178C1 AIR PARK BRAKE

F5-B G2, H2 10 3534209C1 3536178C1 INVERTER / AUX POWER SOURCE / EATON HYBRID

F5-C G3, H3 5 3534208C1 - ACCELERATOR

F5-D G4, H4 10 3534209C1 3536178C1 SNOW VALVE / RETARDER / COLLISION WARN

F5-E C1, D1 10 3534209C1 3536178C1CLUTCH / START ENABLE / AUTO NEUTRAL / 5TH

WHEEL JAW UNLOCK

F5-F C2, D2 10 3534209C1 3536178C1 DISPLAY SYSTEMS / BACK-UP CAMERA

F5-G C3, D3 10 3534209C1 3536178C1 OWNER OPERATOR

F5-H C4, D4 10 3534209C1 3536178C1 COMPASS MODULE

F5-J A1, B1 10 3534209C1 3536178C1 SATELLITE COMMUNICATION

F5-K A2, B2 20 3534211C1 3536180C1 AIR DRYER / HEATED DRAIN VALVE

F5-L A3, B3 10 3534209C1 3536178C1 IBBE EIM / EATON HYBRID

F5-M A4, B4 10 3534209C1 3536178C1 BACK-UP LIGHTS






268





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 012CAV A3

CNA1 08APR08 DELETED CIR A78A FROM D 61106S

4

4

2

3

1

B

A

1 2

D C

3




NOTE :- PARK BRAKE RELAY ECM POWER RELAY


A1 A19V 12 GY 3573311C1

A2 A37V 18 TN 3534164C1

A3 A12Z 16 LTBL 3573312C1

A4 A75 12 LTGN 3573311C1

B1 A14FA 12 RD 3573311C1

B2 A14KB 12 RD 3573311C1

B3 A14NB 12 RD 3573311C1

B4 A14JE 12 RD 3573311C1

C1 A37 18 TN 3534164C1

C2 A37D 16 TN 3573312C1

C3* A97R 18 PL 3534164C1

C3* A44 18 GY 3515517C1

C3* A23B 18 TN 3534164C1

C4* A46C 18 GY 3515517C1

C4* A97PB 14 PL 3573312C1

C4%*A23 18 TN 3573312C1

A23C 18 TN 3573312C1

D1 A37V 18 TN 3534164C1

D2 A37-GA 18 WH 3534164C1

D3* A97K 14 PL 3573312C1

D3* A46D 18 GY 3515517C1

D3* A23A 18 TN 3534164C1

D4* A97PA 14 PL 3573312C1

D4* A23C 18 TN 3534164C1

D4* A44-G 18 WH 3515517C1


FUSE BREAKER

F6-A A4, B4 30 3534213C1 3536182C1 CAB HVAC BLOWER MOTOR

F6-B A3, B3 20 3534211C1 3536180C1 AUXILIARY ROOF LOAD

F6-C A2, B2 10 3534209C1 3536178C1 FUEL TRANSFER PUMP

F6-D A1, B1 20 / 303534211C1 /

3534213C13536180C1 / 3536182C1

FUEL HEATER


C1, C2, D1, D2 3600330C1 FUEL TRANSFER PUMP RELAY

C3, C4, D3, D4 3600330C1 RELAY SEE NOTE


269



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 013

CNA1 20FEB09 REVISED CAVITIES A3, C 50367B

B1,B3;DESC F7-E.

DF

3

E

2

C

H

GJ

4B

1

A


CONNECTOR 3534572C1


NOTE : - 20A W/ BODY ACCESSORY 25A W/ TRAILER AUX CENTER PIN - ACC OR BAT 30A W/ TRAILER AUX FEED


A1 A14FE 12 RD 3573311C1

A2 A14ND 12 RD 3573311C1

A3 A13FT 12 PK 3573311C1

A4 A14KA 12 RD 3573311C1

B1* A14A 16 RD 3573312C1

B1* A14MV 16 RD 3573312C1

B1* A14NN 18 RD 3534164C1

B2* A72C 12 OR 3573311C1

B2* A94L 12 GY 3573311C1

B2* A78A 14 LTGN 3573321C1

B3* A105 18 LTGN 3534164C1

B3* A105 16 LTGN 3573312C1

B4 A81D 12 LTGN 3573311C1

C1 - - - -

C2 - - - -

C3 - - - -

C4 - - - -

D1 - - - -

D2 - - - -

D3 - - - -

D4 - - - -

E1 A14FD 12 RD 3573311C1

E2* A14BA 16 RD 3573312C1

E2* A72K 12 OR 3573311C1

E3 A14G 16 RD 3573312C1


E4 (A70J) - - 3536299C1

F1 A81C 12 LTGN 3573311C1

F2 A14FB 12 RD 3573311C1

F3 A14MA 12 RD 3573311C1

F4 A14HC 12 RD 3573311C1

G1* A12Q 18 LTBL 3534164C1

G1* A72E 18 OR 3534164C1

G2* A72AA 12 OR 3573311C1

G2* A12BB 16 LTBL 3573312C1

G3 A70D 18 OR 3534164C1

G4 (A70J) - - -

H1 - - - -

H2 - - - -

H3 - - - -

J1* A14BA 16 RD 3573312C1

J1* A72K 12 OR 3573311C1

J2* A12-GR 18 WH 3534164C1

J2* A72-GA 18 WH 3534164C1

J3* A70ET 10 RD 3573311C1

J3* A70T 10 RD 3573311C1

J4%A70-GT 18 WH 3573312C1

A70-GC 18 WH 3573312C1


FUSE BREAKER

F7-A E1, F1 30 3534213C1 3536182C1 POWER WINDOW / DOOR - LEFT REAR

F7-B E2, F2 SEE NOTE3534211C13534212C13534213C1

3536180C13536181C13536182C1

BODY ACCESSORY / TRAILER AUX

F7-C E3, F3 15 3534210C1 3536179C1 OWNER OPERATOR

F7-D E4, F4 30 3534213C1 3536182C1 TRAILER STOP LIGHTS

F7-E A1, B1 10 3534209C1 3536178C1 DISPLAY SYSTEMS / DRIVER AIR SEAT

F7-F A2, B2 30/253534213C13534212C1

3536182C13536181C1

HYD FPB -SOLENOID / AUX POWERSOURCE / HEATED WINDSHIELD

F7-G A3, B3 10/203534209C13536180C1

3534209C13536180C1

DRIVER SEAT / PASSENGER SEAT

F7-H A4, B4 30 3534213C1 3536182C1 POWER WINDOW / DOOR - RIGHT REAR


G1, G2, J1, J2, H2 3600329C1 BODY ACC / TRAILER AUX RELAY

G3, G4, J3, J4, H4 3600329C1 TRAILER STOP RELAY


270





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 014CAV J4.

CNA1 25JUN09 ADDED CIRC A13-GFF AT F 62118F



D4

BFH

3

A

1

2

G EJ C

NOTE 1: AUTO NEUTRAL START ENABLE RELAY COLUMN SHIFTERNOTE 2: 10A - ALLISION TRANSMISSION 30A - EATON AUTOSHIFT OR ULTRASHIFT TRANSMISSIONNOTE 3: 25A - INTERNATIONAL BIG BORE (IBBE) OR EATON HYBRID HEAT EXCHANGER FAN

* MUTUALLY EXCLUSIVE# W/ SNOWVALVE, W/ IBB ENGINE% CRIMPED TOGETHER


A1 A14NE 12 RD 3536301C1

A2 A14PE 10 RD 3573311C1

A3 A14KC 12 RD 3573311C1

A4 A14PD 10 RD 3573311C1

B1* A97SZ 14 PL 3573312C1

B1* A14F 12 RD 3573311C1

B2* A92BT 18 TN 3534164C1

B2* A14A 12 RD 3573311C1

B2* A14H 16 PK 3573312C1

B3 A14NS 12 BK 3573311C1

B4* A97D 10 PL 3573311C1

B4* A14G 12 RD 3573311C1

C1 (A14NE) - - 3536301C1

C2 - - - -

C3 - - - -

C4 - - - -

D1 - - - -

D2 - - - -

D3 - - - -

D4 - - - -

E1 (A14NE) - - 3536301C1

E2* A94AY 14 GY 3573312C1

E2* A94AY 12 RD 3573311C1

E3 A20 16 LTGN 3573312C1

E4* A94UA 12 GY 3573311C1

E4* A72J 12 OR 3573311C1

F1* A92FB 16 TN 3573312C1

F1* A17H 16 PK 3573312C1

F2 A14HE 12 RD 3573311C1

F3 A14MB 12 RD 3573311C1

F4 A14PC 12 RD 3573311C1

G1* A92#145 18 TN 3534164C1

G1* A92RD 16 TN 3573312C1

G1* A17L 18 PK 3534164C1


G1# A11-GD 18 WH 3534164C1

G2# A23DC 18 TN 3534164C1

G2* A92JA 18 TN 3534164C1

G2* A92#163 16 TN 3573312C1

G2*A17B 18 G2# 3573312C1

A17J 16 G1# 3573312C1

G3%A13FF 18 PK 3573312C1

A13FH 18 PK 3573312C1

G4* A94T 10 GY 3573311C1

G4* A72 12 OR 3573311C1

H1 A92FN 16 TN 3573312C1

H2 A17S 18 PK 3534164C1

H2# A23B 18 TN 3534164C1

H3 - - - -

H4 - - - -

J1*A92FB 16 TN 3573311C1

A92FBA 16 TN 3573311C1

J1* A17HB 16 PK 3573312C1

J1* A92BC 18 TN 3534164C1

J1# A13A 18 PK 3534164C1

J2A92J 18 TN 3573312C1

A92JA 18 TN 3573312C1

J2* A92FBA 16 TN 3573312C1

J2* A17K 18 PK 3534164C1

J2# A23H 18 TN 3534164C1

J3* A94UA 12 GY 3573311C1

J3* A72J 12 OR 3573311C1

J4* A13-GFF 18 WH 3515517C1

J4%*A13-GFF 18 WH 3573312C1

A13-GFK 18 WH 3573312C1


FUSE BREAKER

F8-A E1, F1 10 3534209C1 3536178C1 TRANSMISSION SHIFTER / EATON HYBRID

F8-B E2, F2 30 / 153534213C1 /

3534210C13536182C1 /

3536179C1BENDIX AIR ABS / WABCO AIR ABS

F8-C E3, F3 10 3534209C1 3536178C1 REMOTE POWER UNIT

F8-D E4, F4 30 3534213C1 3536182C1 TRAILER AIR ABS / ETB AUX

F8-E A1, B1 20 3534210C1 3536179C1INTERNATIONAL BIG BORE ENGINE /

EATON HYBRID

F8-F A2, B2 NOTE 2 3534209C1 3536178C1 TRANSMISSION CONTROL UNIT

F8-G A3, B3 30 3534213C1 3536182C1 ELECTRIC TRAILER BRAKES

F8-H A4, B4 NOTE 3 3534212C1 3536181C1ENGINE CONTROL UNIT / EATON HYBRID

HEAT EXCHANGER FAN RELAY


G1, G2, J1, J2, H2 3519350C1ICON ACCESSORY IDLE HEAT CONTROL, OPTIONAL RELAY

SEE NOTE 1

G3, G4, J3, J4, H4 3519350C1 TRAILER ABS ECU RELAY


271



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 015

REVISED CAVITIES A1, C 50367B

A2, G3, G4, H4.

2

H

J E A

B


D


1

3

F

G C

4



E3 - - - -

E4 - - - -

F1 A86P 16 LTGN 3573312C1

F2* A12X 18 LTBL 3534164C1

F2* A89CA 18 PL 3534164C1

F3 A19V 12 GY 3573311C1

F4 A19-GB 18 WH 3534164C1

G1* A96RA 18 YL 3534164C1

G1*A104JC 18 DKBL 3573312C1

A104JB 18 DKBL 3573312C1

G2* A53F 14 YL 3573312C1

G2* A104C 16 DKBL 3573312C1

G3* A96LB 18 YL 3534164C1

G3*A104C 16 DKBL 3573312C1

A104B 18 DKBL 3573312C1

G4* A104B 18 DKBL 3573312C1

G4* A53E 14 YL 3573312C1

H2 A53B 14 YL 3573312C1

H1 A104C 16 DKBL 3573312C1

H3 - - - -

H4* A53 14 YL 3573312C1

H4* A13F 18 PK 3515517C1

J1* A53PA 14 YL 3573312C1

J1*A104JB 18 DKBL 3573312C1

A104JA 18 DKBL 3573312C1

J2* A96-GD 18 YL 3534164C1

J2* A104H 16 DKBL 3573312C1

J3*A104J 16 DKBL 3573312C1

A104JA 18 DKBL 3573312C1

J3* A53PB 14 YL 3573312C1

J4* A96-GA 18 YL 3534164C1

J4* A104AA 18 DKBL 3534164C1


A1* A96RB 18 YL 3534164C1

A1* A104L 14 DKBL 3573312C1

A2* A104CB 14 DKBL 3573312C1

A2* A52E 14 YL 3573312C1

A3* A96LA 18 YL 3534164C1

A3* A59RA 18 GY 3534164C1

A4 A52B 14 YL 3573312C1

B1 - - - -

B2* A52D 14 YL 3573312C1

B2* A59RC 18 GY 3534164C1

B3 - - -

B4* A52 14 YL 3573312C1

B4* A59CA 16 GY 3573312C1

C1*A52PD 14 YL 3573312C1

A104JC 18 DKBL 3573312C1

C1* A104JD 18 DKBL 3573312C1

C2* A96-GC 18 YL 3534164C1

C2* A104E 18 DKBL 3534164C1

C3* A52PC 14 YL 3573312C1

C3* A59RD 16 GY 3573312C1

C4* A96-GB 18 YL 3534164C1

C4* A104JD 18 DKBL 3534164C1

D1 - - - -

D2 - - - -

D3%A13FK 18 PK 3573312C1

A13FP 18 PK 3573312C1

D4* A19 16 GY 3573311C1

D4*A19A 16 GY 3573311C1

A19 16 GY 3573311C1

E1 A13FM 12 PK 3573311C1

E2 A12V 12 LTBL 3573311C1


FUSE BREAKER

F9-A E1, F1 5 3534208C1 - 2 WAY RADIO

F9-B E2, F2 5 3534208C1 - AUX ROOF LOAD / WHEEL CHAIR LIFT


G1, G2, H2, J1, J2 3519350C1 RIGHT LOW BEAM OR SWITCH RELAY

G3, G4, H4, J3, J4 3519350C1 LEFT LOW BEAM OR REMOTE-S RELAY

A1, A2, B2, C1, C2 3519350C1 RIGHT HIGH BEAM OR REMOTE-S RELAY

A3, A4, B4, C3, C4 3519350C1 LEFT HIGH BEAM OR PUMP-I RELAY

D3, D4, E4, F3, F4 3519350C1 FUEL HEATER RELAY


272



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 016

CNA1 16JUN09 ADDED IBB ENG CIRC; F 61610P

MOVED FUSE/RLY CHARTS TO 16A.

E

3

4BFH

G

# W/ SNOWVALVE, W/ IBB ENGINE* MUTUALLY EXCLUSIVE

FUSE BLOCK 10 (1019)(LOCATED IN INSTRUMENT

PANEL RIGHT SIDE)


D

J AC

2

1


A1*A53AB 18 YL 3573312C1

A53ABA 18 YL 3573312C1

A1* A59-GM 18 WH 3534164C1

A1* A92HD 12 TN 3573311C1

A2*A52AB 18 YL 3573312C1

A53ABA 18 YL 3573312C1

A2* A14G 12 RD 3573311C1

A3* A92H 16 TN 3573312C1

A3* A17-GRI 18 WH 3534164C1

A4* A17QR 18 PK 3534164C1

A4* A92E 16 TN 3573312C1

B1 - - - -

B2* A59KA 18 GY 3534164C1

B3 - - - -

B4 A97UA 16 PL 3573312C1

C1* A50S 18 YL 3534164C1

C1* A59K 18 GY 3534164C1

C1* A92HH 14 TN 3573312C1

C2* A53-G 18 GY 3534164C1

C2* A92HC 12 TN 3573311C1

C2* A71P 18 OR 3534164C1

C3* A97AA 16 PL 3573312C1

C3* A17 18 PK 3534164C1

C4* A17T 18 PK 3534164C1

C4* A92F 16 TN 3573312C1

D1 - - - -

D2 - - - -

D3 - - - -

D4 - - - -

E1* A97ZB 10 VT 3573311C1

E1* A97KA 14 PL 3573312C1

E2 A70E 10 RD 3573311C1

E3 A14KD 12 RD 3573311C1

E4 A14TB 12 RD 3573311C1

F1* A23 18 TN 3534164C1

F1* A95 18 TN 3534164C1

F2 A70NS 16 RD 3573312C1

F3 A70BF 14 RD 3573312C1

F4* A97FZ 14 RD 3573312C1

F4* A97P 14 PL 3573312C1

G1*A92RA 18 TN 3573312C1

A92RB 18 TN 3573312C1

G1* A89CB 18 PL 3534164C1

G1* A59-GC 18 WH 3534164C1

G1* A116LB 18 GY 3534164C1

G1*A92HB 18 TN 3573312C1

A92HF 18 TN 3573312C1


G2* A9W 18 GY 3534164C1

G2* A59K 18 GY 3573312C1

G2* A59L 18 GY 3573312C1

G2* A14F 12 RD 3573311C1

G2* A116L 18 GY 3534164C1

G3* A92-GJ 18 WH 3534164C1

G3* A17A 16 WH 3573312C1

G3* A116UB 18 GY 3534164C1

G3*A78-GC 16 WH 3573312C1

A78-GBH 18 WH 3534164C1

G3# A11-GB 18 WH 3534164C1

G4*A17EB 16 PK 3573311C1

A17F 16 PK 3573311C1

G4* A78C 14 BK 3573312C1

G4* A116U 18 GY 3534164C1

G4# A23E 18 TN 3534164C1

H1 - - - -

H2 A92RK 18 TN 3534164C1

H3 - - - -

H4* A92BC 18 TN 3573312C1

H4* A92BC 18 TN 3534164C1

H4# A23DA 18 TN 3534164C1

J1* A92RB 18 TN 3534164C1

J1* A89CC 18 PL 3534164C1

J1* A59J 18 GY 3534164C1

J1* A92HG 14 TN 3573312C1

J1* A116-G 18 GY 3534164C1

J2* A89CA 18 PL 3534164C1

J2*A59L 18 GY 3573312C1

A59R 18 GY 3573312C1

J2* A92#124 18 TN 3534164C1

J2* A92HA 18 TN 3534164C1

J2* A116LZ 18 GY 3534164C1

J3* A92APA 18 TN 3534164C1

J3* A17D 16 RD 3573312C1

J3* A78A 14 LTGN 3573312C1

J3* A116U-G 18 GY 3534164C1

J3# A11-GC 18 WH 3534164C1

J4* A17R 18 PK 3534164C1

J4* A17B 16 PK 3573312C1

J4* A78AC 16 LTGN 3573312C1

J4* A116UZ 18 GY 3534164C1

J4# A23G 18 TN 3534164C1


273


13.20. CONNECTOR COMPOSITE (1019) (CONT.), P. 16A

CHAPTER 13CONNECTOR BODY COMPOSITES MATING VIEW SHOWN (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM,42/43/44/85/8600 & 73/74/7500300659

16APR0961610P AE08056619 16A


NOTE :- TRIP HEADLIGHT INPUT RELAY, LIFT AXLE REVERSE RELAY CUSTOMER ACCESSORY # 2 - W/ SNOWVALVE, W/ IBB ENGINE


FUSE BREAKER

F10-A E1, F1 5 / 103534208C1 /

3534209C13536178C1 FAN SOLENOID / IBBE / HCI

F10-B E2, F2 15 3534210C1 3536179C1 ELECTRIC TRAILER BRAKES

F10-C E3, F3 20 3534211C1 3536180C1 BODY STOP

F10-D E4, F4 20 3534211C1 3536180C1 ENGINE CONTROL UNIT ( CAT, IBBE )

RELAY LOCATION -CAVITY PART NUMBER DESCRIPTION

A1, A2, B2, C1, C2 3519350C1 OPTIONAL RELAY SEE NOTE

A3, A4, B4, C3, C4 3519350C1 CRANK-I OR IGN INTERRUPT RELAY

G1, G2, J1, J2, H2 3519350C1RETARDER / WHEEL CHAIR LIFT / LIFT AXLE / 5TH

WHEEL LOCK RELAY

G3, G4, J3, J4, H4 3519350C1AUTO NEUTRAL LIGHT RELAY / WINDSHIELD / CRANK /5TH WHEEL UNLOCK RELAY / CUSTOMER ACCESSORY # 2

Figure 274 Connector Composite (1019) (Cont.)

274


13.21. CONNECTOR COMPOSITES (1020), P. 17

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 017

CNA1 20FEB09 REVISED CAVITIES A1-A4 C 50367B

B2,B3,E2,F2,F3.

E

3D

F

3

4

4 2

2

C

A

1

B

1

2B

9

8

1

6

5B

4

10

7

3


CONNECTOR 3520859C1

AXLE ENABLE SWITCH(LOCATED BEHIND CONSOLE BOX PANEL)

(1020)




1 T59R 18 BK 1661224C1

2B T59H 18 BK 1661224C1

3 - - - -

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 T59T 18 BK 1661224C1

9 - - - -

10 T59-GA 18 WH 1661224C1


A1 A59RE 18 GY 3534164C1

A1 A78BC 16 LTGN 3573312C1

A1A44-G 18 WH 3573312C1

A44-GA 18 WH 3573312C1

A2 A59CD 18 GY 3534164C1

A2 A78 16 LTGN 3573312C1

A2 A44-G 18 WH 354164C1


A3 A12D 12 LTBL 3573311C1

A4 - - - -

B1 A59RD 16 GY 3573312C1

B1 A78B 16 LGGN 3573312C1

B2 (A59CD) 18 GY 3534164C1

B2 A78-GBH 16 WH 3573312C1

B2 A44 18 GY 3534164C1

B3 A44Z 18 GY 3515517C1

B3 A44Z 18 GY 3534164C1

B4 - - - -

C1 A70-GC 18 WH 3534164C1

C2 A70BF 14 RD 3573312C1

C3 A13-GFK 18 WH 3534164C1

C4 A97SZ 14 PL 3516158C1

D1* A70BA 14 RD 3573312C1

D1* A70BB 14 RD 3573312C1

D2* A70C 18 OR 3534164C1

D2* A70C 14 RD 3573312C1

D3 A97S 14 PL 3573312C1

D4* A13FP 18 PK 3534164C1

E1 A14HD 12 RD 3573311C1

E2 A13FS 12 PK 3573311C1

E3 A13FL 12 PK 3573311C1

E4 A97ZC 10 VT 3573311C1

F1* A14SE 18 RD 3534164C1

F1* A14FF 16 RD 3573312C1

F1* A94BF 18 GY 3534164C1

F2 A97ZC 18 PL 3534164C1

F3 A59H 18 GY 3573312C1

F4 A59 18 GY 3534164C1


FUSE

F11-A E1, F1 5 3534208C1 AGSP / DISPLAY / HYD FPB BRK SWITCH

F11-B E2, F2 5 3534208C1 ENGINE BODY BUILDER

F11-C E3, F3 5 3534208C1 LIFT AXLE

F11-D E4, F4 5 3534208C1 FUEL COOLER SOLENOID

F11-E A3, B3 5 3534208C1 SAAR

RELAY LOCATION CAVITY PART NUMBER DESCRIPTION

A1, A2, B1, B2 3600330C1 PUMP RELAY / HEATED WINDSHIELD

A3, A4, B3, B4 NOT USABLE FOR RELAY

C1, C2, D1, D2 3600330C1 BODY STOP RELAY

C3, C4, D3, D4 3600330C1 AIR CHARGE RELAY

Figure 275 Connector Composites (1020)

275


13.22. CONNECTOR COMPOSITES (1021), (1022), (1023A), (1023B), P. 18

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 018

RAW6 04DEC07 ADDED CONN 1023A & B 61000T

1023B; MOVED CONN 1024 & 1025

1

5

2

LIFT AXLE RELAY(LOCATED BEHIND LIFT CONSOLE BOX PANEL)

(1021)

34

10

7

8

5B

4

2B

1

6

9

3

AXLE UP / DOWN SWITCH #1

(LOCATED BEHIND LIFT CONSOLE BOX PANEL)(1022)

LIFT AXLE UP / DOWN SWITCH #1 (1023A)(LOCATED IN INSTRUMENT PANEL CENTER)


*W/ STEERABLE

% CRIMPED TOGETHER

CONNECTOR 3520850C1

CONNECTOR 3520850C1

LIFT AXLE UP / DOWN SWITCH #2 (1023B)(LOCATED IN INSTRUMENT PANEL CENTER)

1

10

6

8

9

3

4

7

2B 5B

810

1

6

5B2B

7

4

3

9

CONNECTOR 3520850C1

% CRIMPED TOGETHER


1%A59A 18 GY 3541250C1

A59MB 18 GY 3541250C1

2B A59S 18 GY 1661224C1

3 - - - -

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 A59A 18 GY 1661224C1

9 - - - -

10 A59-GB 18 WH 1661224C1


1 T59J 18 BK 1659673C1

2 T59-GC 18 WH 1659673C1

4 T59K 18 BK 1661709C1

4 T59L 18 BK 1661709C1

5 T59L 18 BK 1661709C1

5 T59R 18 BK 1661709C1


1 T59M 18 BK 3541250C1

1* T59MB 18 BK 3541250C1

1 T59A 18 BK 3541250C1

2B T59S 18 BK 1661224C1

3 - - - -

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 T59A 18 BK 1661224C1

9 - - - -

10 T59-GB 18 WH 1661224C1


1%A59B 18 GY 3541250C1

A59NB 18 GY 3541250C1

2B A59U 18 GY 1661224C1

3 - - - -

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 A59B 18 GY 1661224C1

9 - - - -

10 A59-GD 18 WH 1661224C1

Figure 276 Connector Composites (1021), (1022), (1023A), (1023B)

276


13.23. CONNECTOR COMPOSITES (1023C), (1023D), (1024), (1025), P. 18A

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056619 18A

CNA1 20FEB09 REVISED & REDRAWN B 50367B

10

7

8

5B

4

2B

1

6

9

3

LIFT AXLE UP / DOWN SWITCH #4 (1023D)(LOCATED IN INSTRUMENT PANEL CENTER)

10

6

8

5B2B

3

9 7

1 4

AXLE UP / DOWN SWITCH #2(LOCATED BEHIND LIFT CONSOLE BOX PANEL)

(1024)

CONNECTOR 3520850C1

CONNECTOR 3520850C1

6

8

5B2B

3

10

9 7

1 4

CONNECTOR 3520850C1

AXLE UP / DOWN SWITCH #3(LOCATED BEHIND LIFT CONSOLE BOX PANEL)

(1025)

1

9

5B

7

3

10 8

6

4

2B

LIFT AXLE UP / DOWN SWITCH #3 (1023C)(LOCATED IN INSTRUMENT PANEL CENTER)

CONNECTOR 3520850C1

% CRIMPED TOGETHER% CRIMPED TOGETHER


1%A59C 18 GY 3541250C1

A59PB 18 GY 3541250C1

2B A59V 18 GY 1661224C1

3 - - - -

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 A59C 18 GY 1661224C1

9 - - - -

10 A59-GE 18 WH 1661224C1


1%A59D 18 GY 3541250C1

A59RB 18 GY 3541250C1

2B A59W 18 GY 1661224C1

3 - - - -

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 A59D 18 GY 1661224C1

9 - - - -

10 A59-GF 18 WH 1661224C1


1 T59B 18 BK 3541250C1

1 T59NB 18 BK 3541250C1

2B T59U 18 BK 1661224C1

3 - - - -

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 T59B 18 BK 1661224C1

9 - - - -

10 T59-GD 18 WH 1661224C1


1 T59PB 18 BK 3541250C1

1 T59C 18 BK 3541250C1

2B T59V 18 BK 1661224C1

3 - - - -

4 - - - -

5 - - - -

6 - - - -

7 - - - -

8 T59C 18 BK 1661224C1

9 - - - -

10 T59-GE 18 BK 1661224C1

Figure 277 Connector Composites (1023C), (1023D), (1024), (1025)

277



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 019

CNA1 20FEB09 REVISED CONN 1025 C 50367B

CIRCUITS.ADDED CONN 1069.

J

LM

B

G

D

A

K

E

C

FH

D

LM

B

G

A

K

E

CJ

FH



J1939 ADAPTER (1025)(LOCATED IN INSTRUMENT PANEL CENTER)

J1939 ADAPTER (1026)(LOCATED IN INSTRUMENT PANEL CENTER)



1

9

10 8

HORN SWITCH (1029)(LOCATED IN INSTRUMENT PANEL CENTER)

2B

CONNECTOR 1667529C1

4

6

5B

7

3

A

CD

B

REAR THROTTLE CONTROL (1069)(LOCATED NEAR EXTERIOR DASH)

CONNECTOR 3520850C1


A A5RF(-) 18 GN 3534164C1

B A5FA(-) 18 GN 3534164C1

C A5RH(-) 18 GN 3534164C1

D A5RH(-) 18 GN 3534164C1

E* A5AK(-) 18 GN 3534164C1

E* A5H(-) 18 GN 3534164C1

F A5RJ(-) 18 GN 3534164C1

G A5RJ(+) 18 YL 3534164C1

H* A5AK(+) 18 YL 3534164C1

H* A5H(+) 18 YL 3534164C1

J A5RH(+) 18 YL 3534164C1

K A5RH(+) 18 YL 3534164C1

L A5FA(+) 18 YL 3534164C1

M A5RF(+) 18 YL 3534164C1


A* A5RD(-) 18 GN 3534164C1

A* A5R(-) 18 GN 3534164C1

B A5C(-) 18 GN 3534164C1

C* A5RE(-) 18 GN 3534164C1

C* A5RE(-) 18 LTGN 3534164C1

D* A5RE(-) 18 GN 3534164C1

D* A5RE(-) 18 LTGN 3534164C1

E A5CA(-) 18 GN 3534164C1

F A5RF(-) 18 GN 3534164C1

G A5RF(+) 18 YL 3534164C1

H A5CA(+) 18 YL 3534164C1

J A5RE(+) 18 YL 3534164C1

K A5RE(+) 18 YL 3534164C1

L A5C(+) 18 YL 3534164C1

M* A5RD(+) 18 YL 3534164C1

M* A5R(+) 18 YL 3534164C1


A K46A 18 GY 1661262C1

B K46B 18 GY 1661262C1

C K46E 18 GY 1661262C1

D K46D 18 GY 1661262C1


1 - - - -

2B A85L 18 GY 1661224C1

3 A9M 18 GY 1661224C1

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 A62R 18 DKBL 1661224C1

9 - - - -

10 A62-GF 18 WH 1661224C1


278


13.25. CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 20

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 020A62DS WAS A62DB

CNA1 20FEB09 CKTS A12FC WAS A12F & C 50367B


KEY SWITCH CONN (1100MA)(LOCATED IN INSTRUMENT PANEL CENTER)

SWITCH PACK (1101)(LOCATED IN INSTRUMENT PANEL CENTER)

KEY SWITCH (1100)(LOCATED IN INSTRUMENT PANEL CENTER)



SWITCH PACK (1101A)(LOCATED IN INSTRUMENT PANEL CENTER)

* MUTUALLY EXCLUSIVE# INTL I6 & EATON HYBRID


DA

C

B

D

AE BF

C

C

F

E

D

BA


B

D

C

A


A A15 16 RD 1661208C1

B A17H 16 PK 1661208C1

C A12 18 LTBL 1661208C1

D A13F 18 PK 1661208C1


A A15 18 RD 1661208C1

B A17H 16 PK 1661208C1

B# A17 18 PK 1661208C1

C A12 18 LTBL 1661208C1

D* A13DB 18 PK 1661208C1

D* A13F 18 PK 1661208C1

D* A104J 18 DKBL 1661208C1


A A11-GKD 18 LTWH 1661261C1

B A12F 18 LTBL 1661261C1

C A62DB 18 DKBL 1661261C1

D* A3C(+) 18 DKBL 1661261C1

D* A3A(+) 18 DKBL 1661261C1

E* A3C(-) 18 GY 1661261C1

E* A3A(-) 18 GY 1661261C1

F - - - -


A A11-GJ 18 WH 1661261C1

B A12FC 18 LTBL 1661261C1

C A62S 18 DKBL 1661261C1

D - - - -

E - - - -

F - - - -

Figure 279 Connector Composites (1100), (1100MA), (1101), (1101A)

279



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 021

CNA1 16JUN09 ADDED IBB ENGINE C 61610P

CIRCUITS.

6

8

5B2B

3

10

9 7

1 4

6

8

5B2B

3

10

9 7

1 4

6

8

5B2B

3

10

9 7

1 4

IP MOUNTED ROOF AUX LOAD SWITCH (1106)(LOCATED IN INSTRUMENT PANEL CENTER)

CONNECTOR 3520850C1

ROCKER START SWITCH (1105)(LOCATED IN INSTRUMENT PANEL CENTER)

SNOWVALVE SWITCH (1107)(LOCATED IN INSTRUMENT PANEL CENTER)

# W/ SNOWVALVE, W/ IBB ENGINE

CONNECTOR 3520850C1

# W/ I6 & V8 ENGINE* W/ CAT & CUM ENGINE

AXLE ENABLE SWITCH (1108)(LOCATED IN INSTRUMENT PANEL CENTER)

2B

3

41

6

9

10

5B

7

8

CONNECTOR 3520850C1

CONNECTOR 3520850C1


1 - - - -

2B A13FJ 18 PK 1661224C1

3# A17BA 16 PK 1661224C1

3* A17H 16 PK 1661224C1

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 A62T 18 DKBL 1661224C1

9 - - - -

10 A62-GT 18 WH 1661224C1


1 - - - -

2B A12X 18 LTBL 1661224C1

3A12Y 18 LTBL 3541250C1

A12V 18 LTBL -

4 - - - -

5B - - - -

6 - - - -

7 A12V 18 LTBL 1661224C1

8 A62U 18 DKBL 1661224C1

9 A12-GA 16 WH 1661224C1

10 - - - -


1 A23M 18 TN 1661224C1

1# A9B 18 GY 1661224C1

2B A13DA 18 PK 1661224C1

2B# A9A 18 GY 1661224C1

3 A23J 18 TN 1661224C1

4 A23L 18 TN 1661224C1

5B A23-GA 18 WH 1661224C1

6 A23K 18 TN 1661224C1

7 A23H 18 TN 1661224C1

7# A23A 18 TN 1661224C1

8 A62A 18 LTBL 1661224C1

8# A62A 18 DKBL 1661224C1

9 - - - -

10# A11-GA 18 WH 1661224C1


1 A59R 18 GY 1661224C1

2B A59H 18 GY 1661224C1

3 - - - -

4 - - - -

5B - - - -

6 - - - -

7 - - - -

8 A59T 18 GY 1661224C1

9 - - - -

10 A59-GA 18 WH 1661224C1


280


13.27. CONNECTOR COMPOSITES (1109), (1110), (1200), P. 22

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 022A75C WAS A77C

CNA1 20FEB09 CIRC A90-M WAS A90M & B 50367B

CONNECTOR 3518182C1

HYDRAULIC POWER PACK SWITCH (1109)(LOCATED IN INSTRUMENT PANEL CENTER)

12

7HVAC CONTROL (1200)

(LOCATED IN INSTRUMENT PANEL CENTER)2

CONNECTOR 3534302C1BODY LOCK1 3539892C1BODY LOCK2 3539893C1

B

94

6

A

83

10

111

5

CONNECTOR 3520850C1

6

8

AUX TRAILER (1110) SOCKET SWITCH CONNECTOR

(LOCATED IN INSTRUMENT PANEL CENTER)

2B

3

10

9 7

1 4

5B

12


1 A44A 18 GY 3518963C1

2 A90-M 18 GY 3518963C1


1 A72D 18 OR 1661224C1

2B A110C 18 GY 1661224C1

3 A72CA 18 OR 1661224C1

4 - - - -

5B - - - -

6 - - - -

7 A72B 14 OR 1661226C1

8 A62SC 18 DKBL 1661224C1

9 A72-G 18 WH 1661224C1

10 - - - -


A1 A73A 18 LTGN 3522073C1

A2 A75D 18 LTGN 3522073C1

A3 - - - -

A4 A77 20 LTGN 3534303C1

A5 - - - -

A6 - - - -

A7 - - - -

A8 - - - -

A9 A75C 20 LTGN 3534303C1

A10 - - - -

A11 A75A 18 LTGN 3522073C1

A12 A62DA 18 DKBL 3522073C1

B1 A74D 18 LTGN 3522073C1

B2 A74E 18 LTGN 3522073C1

B3 - - - -

B4 - - - -

B5 - - - -

B6 A74-G 18 WH 3522073C1

B7 - - - -

B8 - - - -

B9 A74 18 LTGN 3522073C1

B10 A74A 18 LTGN 3522073C1

B11 A74B 18 LTGN 3522073C1

B12 A74C 18 LTGN 3522073C1

Figure 281 Connector Composites (1109), (1110), (1200)

281


13.28. CONNECTOR COMPOSITES (1210), (1227), (1227M), (1228), P. 23

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 023

RAW6 04DEC07 REMOVED CONN 1222M B 61000T

D EFGHA

BC

D

A

C

B


HVAC UNIT (1210)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

J1939 SPLICE VORAD DRIVER DISPLAY (1228)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)


ABC

LIFT AXLE CONTROL (1227)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)


C1D1

D16 C16

VORAD CPU CONN (1227M)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)



A A59H 18 GY 1661261C1

B A59J 18 GY 1661261C1

C A59-G 16 WH 1661261C1


A A74 18 LTGN 1661208C1

B A74A 18 LTGN 1661208C1

C A74B 18 LTGN 1661208C1

D A74C 18 LTGN 1661208C1

E A75 12 LTGN 3566715C1

F A75A 18 LTGN 1661208C1

G A75-G 12 WH 3566715C1

H A75B 18 LTGN 1661208C1CAV CIRCUIT GAUGE COLOR TERMINAL

C1 T73A 16 LTBL 3539904C1

C2 T73GA 16 WH 3539904C1

C3 T73B 16 LTBL 3539904C1

C4 T73C 16 LTBL 3539904C1

C5 T73D 16 LTBL 3539904C1

C6 T73E 16 LTBL 3539904C1

C7 T98EV(+) 16 BK 3539904C1

C8 T98EV(-) 16 BK 3539904C1

C9 T73H 16 LTBL 3539904C1

C10 - - - -

C11 - - - -

C12 T73L 16 LTBL 3539904C1

C13 T73M 16 LTBL 3539904C1

C14 T73N 16 LTBL 3539904C1

C15 T73J 16 LTBL 3539904C1

C16 T73P 16 LTBL 3539904C1

D1 - - - -

D2 - - - -

D3 T73U 18 LTBL 3539904C1

D4 T73V 18 LTBL 3539904C1

D5 T73W 18 LTBL 3539904C1

D6 T73X 18 LTBL 3539904C1

D7 T98YL9(+) 20 YL 3539905C1

D8 T98GN9(-) 20 GN 3539905C1

D9 T98SHD9 20 NONE 3539905C1

D10 - - - -

D11 - - - -

D12 - - - -

D13 - - - -

D14 - - - -

D15 - - - -

D16 - - - -CAV CIRCUIT GAUGE COLOR TERMINAL

A A73X 16 LTBL 2036586C1

B A73W 16 LTBL 2036586C1

C A73V 16 LTBL 2036586C1

D A73U 16 LTBL 2036586C1

Figure 282 Connector Composites (1210), (1227), (1227M), (1228)

282


13.29. CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), P. 24

Figure 283 Connector Composites (1229), (1230F), (1231), (1240F)

283


13.30. CONNECTOR COMPOSITES (1242), (1243), (1300), (1301), (1338), P. 25

Figure 284 Connector Composites (1242), (1243), (1300), (1301), (1338)

284



CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

15SEP0659974G AE08056619 026CONNECTOR 1378 FIELD

2480 10JUL14 ADDED W/EURO IV NOTE G 92477E

A

D

B

C

E

18 17 16

3 2 1

18 17 16

3 2 1



COOLANT MODULE (1378)(LOCATED AT UPPER LEFT SIDE OF ENGINE)

ABS#1 (1400)(LOCATED ON RIGHT SIDEKICK PANEL ABS MODULE)

ABS#2 (1401)(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)

CONNECTOR 3596929C1

ABS#3 (1402)(LOCATED ON RIGHT SIDEKICK PANEL ABS MODULE)

CONNECTOR 3596928C1

15 14 13

3 2 1

! W/ EURO IV ISM ENGINE


A K97FB 18 VT 2033819C1 1652325C1

A! K97FB 18 GY 2033819C1 1652325C1

B K34 16 TN 2033819C1 1652325C1

C K34E 16 TN 2033819C1 1652325C1

D K34A2 16 TN 2033819C1 1652325C1

D! S34AZ 16 TN 2033819C1 1652325C1

E PLUG - - 0587579C1 -


1 A94-GA 12 WH 3597157C1

2 - - - -

3 A94V 18 GY 3598072C1

4 A94BN 16 GY 3598073C1

5 A94BM 16 GY 3598073C1

6 - - - -

7 A5N(-) 18 GN 3598072C1

8 A5N(+) 18 YL 3598072C1

9 - - - -

10 A94BH 16 GY 3598073C1

11 A94BF 16 GY 3598073C1

12 - - - -

13 A3BA(-) 18 GY 3598072C1

14 A3BA(+) 18 DKBL 3598072C1

15 - - - -

16 A94AY 12 RD 3597157C1

17 - - - -

18 - - - -


1 A94B 16 GY 3598073C1

2 A94 16 GY 3598073C1

3 A94A 16 GY 3598073C1

4 A94K 16 GY 3598073C1

5 A94C 16 GY 3598073C1

6 A94J 16 GY 3598073C1

7 A94H 16 GY 3598073C1

8 A94D 16 GY 3598073C1

9 A94BK 16 GY 3598073C1

10 A94BL 16 GY 3598073C1

11 A94E 16 GY 3598073C1

12 A94BB 16 GY 3598073C1

13 A94BJ 16 GY 3598073C1

14 A94F 16 GY 3598073C1

15 A94BE 16 GY 3598073C1

16 A94BC 16 GY 3598073C1

17 A94BA 16 GY 3598073C1

18 A94BD 16 GY 3598073C1


1 - - - -

2 - - - -

3 A94SK 16 GY 3598073C1

4 - - - -

5 A94SJ 16 GY 3598073C1

6 - - - -

7 - - - -

8 - - - -

9 - - - -

10 - - - -

11 - - - -

12 - - - -

13 - - - -

14 - - - -

15 - - - -


285


13.32. CONNECTOR COMPOSITES (1403), (1410), P. 26A

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056619 26AA94SV

CNA1 20FEB09 ADDED CIRC A94SZ & B 50367B

ABS ESP / RSP ADAPTER(1410)

(LOCATED IN INSTRUMENT PANEL CENTER)

CONNECTOR 3601838C1

ABS # 4 (1403)(LOCATED AT RIGHT SIDEKICK PANEL ABS MODULE)


12 11 10

3 2 1

F

C K

G

D

LA

HE

MB

J

CONNECTOR 3596927C1


A A94SAA 18 GY 3534164C1

B A94SAB 18 GY 3534164C1

C A94SA 20 GY 3535484C1

D A94SCA 18 GY 3534164C1

E A94SCB 18 GY 3534164C1

F A94SC 20 GY 3535484C1

G A94SBA 18 GY 3534164C1

H A94SBB 18 GY 3534164C1

J A94SB 20 GY 3535484C1

K A94SDA 18 GY 3534164C1

L A94SDB 18 GY 3534164C1

M A94SD 20 GY 3535484C1


1* A94SZD 16 GY 3598073C1

1* A94SZ 18 GY 3598072C1

2 A94SE 16 GY 3598073C1

3 A94SH 16 GY 3598073C1

4* A94SVD 16 GY 3598073C1

4* A94SV 18 GY 3598072C1

5 A94SF 16 GY 3598073C1

6 A94SL 16 GY 3598073C1

7 A94SDA 18 GY 3598072C1

8 A94SBA 18 GY 3598072C1

9 A94SM 16 GY 3598073C1

10 A94SCA 18 GY 3598072C1

11 A94SAA 18 GY 3598072C1

12 A94SN 16 GY 3598073C1


286



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

15SEP0659974G AE08056619 027

0610 22NOV13 REVISED 1420 AND 1421 F 92346U

3 2 1

18 17 16


WABCO ABS (1421)(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)

13

1

12

289

10

14

4

CONNECTOR 3548792C1

6

11

7

5

CLUSTER CONNECTOR (1500)(LOCATED IN INSTRUMENT PANEL CENTER)

3


3 2 1

WABCO ABS (1420)(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)

3 2 1

15 14 1315 14 13

* 8000 MODELS** 4000/7000 MODELS

* 8000 MODELS** 4000/7000 MODELS


1* A94AK 18 GY 3548971C1

1** A94AKA 14 GY 3548972C1

2* A94WR 18 GY 3548971C1

2** A94WRA 14 GY 3548972C1

3* A94AB 18 GY 3548971C1

3** A94ABA 14 GY 3548972C1

4* A94AH 18 GY 3548971C1

4** A94AHA 14 GY 3548972C1

5* A94WN 18 GY 3548971C1

5** A94WNA 14 GY 3548972C1

6* A94AL 18 GY 3548971C1

6** A94ALA 14 GY 3548972C1

7* A94WZ 18 GY 3548971C1

8* A94WW 18 GY 3548971C1

8** A94WWA 14 GY 3548972C1

9* A94WU 18 GY 3548971C1

9** A94AUA 14 GY 3548972C1

10 A94AE 18 GY 3548971C1

11 A94WL 18 GY 3548971C1

12 A94AC 18 GY 3548971C1

13 A94AF 18 GY 3548971C1

14 A94WM 18 GY 3548971C1

15 A94AD 18 GY 3548971C1

16 A94WX 18 GY 3548971C1

17 A94WS 18 GY 3548971C1

18 A94WT 18 GY 3548971C1


1 A28-G 16 WH 2018639C1

2 A28 16 TN 2018639C1

3 - - - -

4 A62 18 DKBL 2018639C1

5 A62B 18 DKBL 2018639C1

6 - - - -

7 A28A 18 TN 2018639C1

8 A110AD 18 GY 2018639C1

9 A72CA 18 OR 2018639C1

10 A72D 18 OR 2018639C1

11 - - - -

12 - - - -

13 - - - -

14 - - - -


1 A5N(-) 18 GN 3548971C1

2 - - - -

3 A5N(+) 18 YL 3548971C1

4* A94A-G1 16 WH 3548970C1

4** A94A-G1 14 GY 3548970C1

5 - - - -

6 - - - -

7 A94V 14 GY 3548972C1

8 A94AY 14 GY 3548972C1

9* A94A-G2 16 WH 3548970C1

9** A94A-G2 14 GY 3548970C1

10 A3BA(-) 18 GY 3548971C1

11 A3BA(+) 18 DKBL 3548971C1

12 - - - -

13 - - - -

14 - - - -

15 - - - -


287



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500 U00K640

15SEP0659974G AE08056619 028A23C OF CONN 1511.

CNA1 16JUN09 ADDED CIRC A23DB AND C 61610P

1254

10

11

9

1

32

678

FG

C

HB

E

A

D

7

38

10

12

9

14

412

6

11

513

GAB

H

FCED

CLUSTER CONNECTOR (1501)(LOCATED IN INSTRUMENT PANEL CENTER)

RIGHT BANK OPTIONAL WARNING LIGHTS (1510)(LOCATED IN INSTRUMENT PANEL

RIGHT REAR OF CLUSTER)

GAUGE SWITCH PACK (1512)(LOCATED IN INSTRUMENT PANEL BEHIND CENTER PANEL



CONNECTOR 2018590C1

CONNECTOR 3548792C1

LEFT BANK OPTIONAL WARNING LIGHTS (1511)(LOCATED IN INSTRUMENT PANEL

LEFT REAR OF CLUSTER)





1 A110B 18 GY 2018639C1

2* A106B 18 GY 2018639C1

2* A106 18 GY 2018639C1

3 - - - -

4 A110C 18 GY 2018639C1

5 - - - -

6 - - - -

7 A61B 18 GY 2018639C1

8 A61 18 GY 2018639C1

9 A41 18 GY 2018639C1

10 A52C 20 YL 2018639C1

11 A5D(-) 18 GN 2018639C1

12 A5D(+) 18 YL 2018639C1


A* A13BH 18 PK 1661208C1

A* A28C 18 TN 1661208C1

A* A13B 18 PK 1661208C1

A* A92RK 18 TN 1661208C1

B A95PF 18 TN 1661208C1

C* A92-GR 18 WH 1661208C1

C* A92-G 18 WH 1661208C1

D A95ET 20 TN 1661208C1

E A95-GT 18 WH 1661208C1

F A92APA 18 TN 1661208C1

G A95-GF 18 WH 1661208C1

H* A62B 18 DKBL 1661208C1

H* A98F 18 TN 1661208C1

H* A92-GS 18 WH 1661208C1

H* A94D 18 GY 1661208C1


A A23M 18 TN 1661208C1

A# A23DB 18 TN 1661208C1

B A13BD 18 PK 1661208C1

C A13BE 18 PK 1661208C1

D A13BG 18 PK 1661208C1

E A49A 18 GY 1661208C1

F A42 16 GY 2018639C1

G A49 18 GY 1661208C1

H A23F 18 TN 1661208C1

H# A23C 18 TN 1661208C1


1 A11-GJ 18 WH 2018639C1

2 A62S 18 DKBL 2018639C1

3 - - - -

4 A11-GSE 18 WH 2018639C1

5 - - - -

6 - - - -

7 A14FF 16 RD 2018639C1

8 A12FC 18 LTBL 2018639C1

9 - - - -

10 A5C(-) 18 GN 2018639C1

11 A5C(+) 18 YL 2018639C1

12 - - - -

13 - - - -

14 - - - -


288



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 029B1 OF CONN 1600.

CNA1 16JUN09 ADDED CIRC A9B AT CAV C 61610P

A J

BODY CONRTOLLER#J3 (1600)(LOCATED ON LEFT SIDE KICK PANEL - BODY CONTROLLER)


DF

5

ENGINE DISPLAY CAT (1556)(LOCATED IN INSTRUMENT PANEL CENTER)

B16

K

B1

E

ENGINE DISPLAY CUMMINS (1557)(LOCATED IN INSTRUMENT PANEL CENTER)

8

D


1

E

G

F

BH

C


4

C

A1

A16CONNECTOR 3598706C1BODY LOCK1 1618846C1BODY LOCK2 1618847C1

A

B

LOOP BACK CONNECTION (1558)(LOCATED IN INSTRUMENT PANEL

BEHIND CENTER PANEL)



1 A14SE 18 RD 1651969C1

2 A11-GSE 18 WH 1651969C1

3 A13SE 18 BK 1651969C1

4 A62BB 18 DKBL 1680205C1

5 A3BC(-) 18 GY 1680205C1

6 A3BC(+) 18 DKBL 1680205C1

7 PLUG - - 0453133C1

8 PLUG - - 0453133C1


A A11-GSE 18 WH 1661261C1

B A14SE 18 RD 1661261C1

C A13SE 18 PK 1661261C1

D A3BC(-) 20 GY 3544254C1

E A3BC(+) 20 DKBL 3544254C1

F A62BB 18 DKBL 1661261C1


A A11-GAJ 18 WH 1661262C1

B - - - -

C - - - -

D - - - -

E - - - -

F - - - -

G - - - -

H - - - -

J A11-GAJ 18 WH 1661262C1

K - - - -


A1 A12C 18 LTBL 3522073C1

A2 A77A 20 LTGN 3534303C1

A3 A75C 20 LTGN 3534303C1

A4 A52A 20 YL 3534303C1

A5 A85B 20 GY 3534303C1

A6 A57R 20 OR 3534303C1

A7 A56L 20 OR 3534303C1

A8* A87C 18 GY 3522073C1

A8* A87EA 18 GY 3522073C1

A9 A82A 20 GY 3534303C1

A10 A82B 20 GY 3534303C1

A11 A82C 20 GY 3534303C1

A12 A44A 16 GY 3522073C1

A13 A63DF 18 DKBL 3522073C1

A14 A102A 20 YL 3534303C1

A15 A87B 20 GY 3534303C1

A16 A13 18 PK 3522073C1


B1# A9B 18 GY 3522073C1

B2 A40 18 GY 3522073C1

B3 A40A 18 GY 3522073C1

B4 A97A 18 PL 3522073C1

B5 A77D 20 LTGN 3534303C1

B6 A30A 18 TN 3522073C1

B7* A88B 16 LTGN 3522073C1

B7* A31 18 TN 3522073C1

B8 A36A 18 TN 3522073C1

B9 A36B 18 TN 3522073C1

B10 A32A 18 TN 3522073C1

B11 A32 18 TN 3522073C1

B12 A77B 20 LTGN 3534303C1

B13 A77E 20 LTGN 3534303C1

B14 A40B 18 GY 3522073C1

B15 - - - -

B16 A97 20 GY 3534303C1


289




290




291



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 032

CNA1 16JUN09 REVD CONN 1620; ADDED E 61610P

IBB ENG CIRC TO CONN 1603.

G

A

M

F

K

AE

F

CONNECTOR 3598711C1

BODY CONTROLLER#J1 (1603)(LOCATED ON LEFT SIDE KICK

PANEL - BODY CONTROLLER)


BODY CONTROLLER#J2 (1604)(LOCATED ON LEFT SIDE KICK

PANEL - BODY CONTROLLER)

CONNECTOR 3598710C1



ZERO VOLT REFERENCE (1620)(LOCATED IN INSTRUMENT PANEL CENTER)

(W/ SNOWVALVE, W/ IBB ENGINE)

D

H

E

J

F

K

A

B

C

G

# W/ WHEELCHAIR LIFT INTERLOCK* W/ SNOWVALVE, W/ IBB ENGINE& W/ 5TH WHEEL JAW UNLOCK W/ MONITOR @ W/ EATON HYBRID HOOD SWITCH


F

G

E

BASE 1 ADAPTER (1623)(LOCATED IN INSTRUMENT PANEL CENTER)

C

A

B

D


A A57A 16 OR 3544876C1

B A56A 16 OR 3544876C1

C A77A 16 LTGN 3544876C1

D A56C 16 OR 3544876C1

E A85E 16 GY 3544876C1

F A64A 16 YL 3544876C1

G A65 16 OR 3544876C1

H* A78A 16 LTGN 3544876C1

H* A78AA 16 LTGN 3544876C1

J A112 16 GY 3544876C1

J# A23F 18 TN 3544876C1

K A64B 16 YL 3544876C1

L* A78B 16 LTGN 3544876C1

L* A78BA 16 LTGN 3544876C1

M A57C 16 OR 3544876C1


A A82 16 GY 3544876C1

B* A53AA 14 YL 3544877C1

B* A53PB 14 YL 3544877C1

B* A53 14 YL 3544877C1

C* A52AA 14 YL 3544877C1

C* A52PC 14 YL 3544877C1

C* A52 14 YL 3544877C1

D - - - -

E A11-GB 12 WH 3544877C1

F* A68A 18 BN 3544876C1

F* A68 16 BN 3544876C1

G A58 16 BN 3544876C1

H* A53B 14 YL 3544877C1

H* A53PA 14 YL 3544877C1

J A63A 18 DKBL 3544876C1

K* A52D 14 YL 3544877C1

K* A52PD 14 YL 3544877C1


A A9Z 18 GY 1661208C1

B A9A 18 GY 1661208C1

C# A9W 18 GY 1661208C1

C* A9A 18 GY 1661208C1

D A9F 20 GY 1661208C1

E A9M 18 GY 1661208C1

F A9ZVR 18 GY 1661208C1

G@ A116UV 18 GY 1661208C1

G& A9/104 18 GY 1661208C1

H A9AD 20 WH 1661208C1


A A58 16 BN 1661208C1

B A54D 18 BN 1661208C1

C A58DA 18 BN 1661208C1

D A58DB 18 BN 1661208C1

E A58T 18 BN 1661208C1

F A54B 16 BN 1661208C1

G - - - -


292



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 033

RAW6 04DEC07 ADDED CIRC IN CAV H B 61000T

& J TO CONN 1650

H

A

EC

F

J

D

G

B

A

B

C


J1939 PRIVATE TERMINATING RESISTOR (1626)(LOCATED IN INSTRUMENT PANEL CENTER)

CONNECTOR 3544066C1

DIAGNOSTIC CONNECTOR (1650)(LOCATED UNDER INSTRUMENT PANEL

LEFT OF STEERING COLUMN)

REAR TURNS PANEL ADAPTER (1625)(LOCATED IN INSTRUMENT PANEL CENTER)


M G EJ C AH DFK BL

C

A

B

J1939 TERMINATING RESISTOR (1657)(LOCATED IN INSTRUMENT PANEL CENTER)



A A57C 16 OR 3543733C1 3535424C1

B A57 16 OR 3543733C1 3535424C1

C A57BB 16 LTGN 3543733C1 3535424C1

D A57K 16 OR 3543733C1 3535424C1

E A56C 16 OR 3543733C1 3535424C1

F A56 14 OR 3543733C1 3535424C1

G A56BB 16 YL 3543733C1 3535424C1

H A56K 16 OR 3543733C1 3535424C1

J A62 18 DKBL 3543733C1 3535424C1

K A62DA 18 DKBL 3543733C1 3535424C1

L A62DB 18 DKBL 3543733C1 3535424C1

M A62E 18 DKBL 3543733C1 3535424C1


A A5ET(+) 18 YL 1661875C1 3568570C1

B PLUG - - 3568570C1 -

C A5ET(-) 18 GN 1661875C1 3568570C1


A A5LI(+) 18 YL 1661875C1 3568570C1

B PLUG - - 2025431C1 -

C A5LI(-) 18 GN 1661875C1 3568570C1


A A98-G 18 WH 1651968C1

B A98H 18 BK 1651968C1

C A5B(+) 18 YL 1651968C1

D A5B(-) 18 GN 1651968C1

E PLUG - - 2025431C1

F A3CC(+) 18 DKBL 1651968C1

G A3CC(-) 18 GY 1651968C1

H A98A(+) 18 YL 1651968C1

J A98A(-) 18 GN 1651968C1


293



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 034

CNA1 20FEB09 REVISED CONN 1660, B 50367B

1661, CAV E, F.

G

F

D

C

A

E

B

G

F

D

C

A

E

B

J1708 PUBLIC (-) (1661)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)



J1708 PUBLIC (+) (1660)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)




A A3BB(+) 18 DKBL 1661208C1

B A3AC(+) 18 DKBL 1661208C1

C* A98VE+ 16 BK 1661208C1

C* A3C(+) 18 DKBL 1661208C1

D* A3CE(+) 18 DKBL 1661208C1

D* A3BC(+) 18 DKBL 1661208C1

D* A3BC(+) 20 DKBL 1661208C1

E* A3AB(+) 18 DKBL 1661208C1

E* A3BD(+) 18 DKBL 1661208C1

F* A3BE(+) 18 DKBL 1661208C1

F* A3BN(+) 20 DKBL 1661208C1

F* A3H(+) 18 DKBL 1661208C1

G A3BA(+) 18 DKBL 1661208C1


A A3BB(-) 18 GY 1661208C1

B A3AC(-) 18 GY 1661208C1

C* A98VE(-) 16 BK 1661208C1

C* A3C(-) 18 GY 1661208C1

D* A3CE(-) 18 GY 1661208C1

D* A3BC(-) 18 GY 1661208C1

D* A3BC(-) 20 GY 1661208C1

E* A3AB(-) 18 GY 1661208C1

E* A3BD(-) 18 GY 1661208C1

F* A3BE(-) 18 GY 1661208C1

F* A3H(-) 18 GY 1661208C1

F* A3BN(-) 20 GY 1661208C1

G A3BA(-) 18 GY 1661208C1


294



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.

RELEASE NO. SHEETPART NO.DATE CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

15SEP0659974G AE08056619 035

0610 22NOV13 ADDED %% EFFECTS, F 92346U

% EFFECTS WAS: W/ WABCO AIR ABS

38

50 12

26

64

76

51 39

65 27

1

13

CONNECTOR 3595624C1

FORWARD CHASSIS (1700)/ DASH CONNECTOR

(LOCATED ON DASH PANEL LEFT SIDE UPPER)

** W/ WABCO FULL POWER ABS* W/ BENDIX AIR ABS% W/ WABCO AIR ABS 8000 MODELS%% W/ WABCO AIR ABS 4000/7000 MODELS# W/ WABCO HYD ABS@ MUTUALLY EXCLUSIVE## W/ AUTO APPLY PARK BRAKES& W/ COMPRESSOR / TANK FOR HYD CHASSIS


1 M52 14 YL 3549416C1

2 M53 14 YL 3549416C1

3 M52D 14 YL 3549416C1

4 M53B 14 YL 3549416C1

5 M54B 14 BN 3549416C1

6 M19A 16 GY 3549416C1

7 M19B 16 GY 3549416C1

8 M53E 14 YL 3549416C1

9 M53F 14 YL 3549416C1

10 M52B 14 YL 3549416C1

11 M52E 14 YL 3549416C1

12@ M103C 12 LTGN 3549415C1

12@ M14LP 10 RD 3549415C1

12@ M14WB 12 RD 3549415C1

13@ M12BD 12 LTBL 3549415C1

13@ M103D 12 LTGN 3549415C1

14 M56B 16 OR 3549417C1

15 M57B 16 OR 3549417C1

16 M41 18 GY 3549418C1

17 M87C 18 GY 3549418C1

18 M9BB 18 GY 3549418C1

19@ M87KA 16 GY 3549417C1

19*@ M61 18 GY 3549418C1

20@ M87BA 18 GY 3549418C1

20*@ M106A 18 GY 3549418C1

21 M85E 16 GY 3549417C1

22 M64A 16 YL 3549417C1

23 M64B 16 YL 3549417C1

24 M67C 16 VT 3549417C1

25 M110AD 18 GY 3549418C1

26 M67D 16 VT 3549416C1

27& M9A 18 GY 3549418C1

27* M94 18 GY 3549418C1

27% M94AB 14 BN 3549417C1

27%% M94AB 14 GY 3549417C1

28* M94A 18 GY 3549418C1

28% M94AA 14 GN 3549417C1

28& M6A 18 GY 3549418C1

28%% M94AA 14 GY 3549417C1

29* M94B 18 GY 3549418C1

29% M94AL 14 BL 3549417C1

29& M40 18 GY 3549418C1

29%% M94AL 14 GY 3549417C1

30** M94L(+) 18 BK 3549418C1

30* M94C 18 GY 3549418C1

30* M94F 18 GY 3549418C1

30% M94AC 18 BN 3549418C1

30%% M94AC 18 GY 3549418C1

31* M94D 18 GY 3549418C1

31% M94AD 18 BK 3549418C1

31** M94L(-) 18 BN 3549418C1

31%% M94AD 18 GY 3549418C1

32* M94E 18 GY 3549418C1

32% M94AE 18 BN 3549418C1

32** M90H 16 GY 3549417C1

32%% M94AE 18 GY 3549418C1

33%@ M94AF 18 BK 3549418C1

33@ M94AF 18 GY 3549418C1


33** M90B 18 GY 3549418C1

33%% M94AF 18 GY 3549418C1

34% M94AK 14 BN 3549417C1

34* M94H 18 GY 3549418C1

34** M94BF 18 GY 3549418C1

34%% M94AK 14 GY 3549417C1

35% M94AJ 14 GN 3549417C1

35* M94J 18 GY 3549418C1

35** M94R(+) 18 BK 3549418C1

35%% M94AJ 14 GY 3549417C1

36% M94AH 14 BL 3549417C1

36* M94K 18 GY 3549418C1

36** M94R(-) 18 BN 3549418C1

36%% M94AH 14 GY 3549417C1

37 M67A 16 VT 3549417C1

38** M10-GV 16 WH 3549417C1

38& M67B 16 VT 3549417C1

39 M73R 16 LTGN 3549417C1

40 M73M 16 LTGN 3549417C1

41 M73AF 16 LTGN 3549417C1

42 M94SBB 16 GY 3549417C1

43 M104CC 18 DKBL 3549418C1

44 M104CB 18 DKBL 3549418C1

45 M89CE 18 PL 3549418C1

46 M89AR 18 PK 3549418C1

47 M44Y 16 GY 3549416C1

47## M44J 18 GY 3549418C1

48 M92#103 18 TN 3549418C1

49 M92#101 18 TN 3549418C1

50 M94SAB 16 GY 3549417C1

51 M94SDB 16 GY 3549416C1

52 M6VDC 18 GY 3549418C1

53 M9VA 18 GY 3549418C1

54 MA1 18 GY 3549418C1

55 MA2 18 GY 3549418C1

56 MA3 18 GY 3549418C1

57 MA4 18 GY 3549418C1

58 MA5 18 GY 3549418C1

59 M11-GM 18 GY 3549418C1

60 M94SCB 16 GY 3549417C1

61 M44L 18 GY 3549418C1

62 PLUG - - 3598921C1

63& M78BC 16 LTGN 3549417C1

63@ M78BC 16 LTGN 3549417C1

63@ M78BC 16 LTGN 3549416C1

64 M78AC 16 LTGN 3549416C1

65 PLUG - - 3598921C1

66 PLUG - - 3598921C1

67 PLUG - - 3598921C1

68 M14T 10 RD 3549415C1

69 M94SJ 16 GY 3549416C1

70 M94SK 16 GY 3549416C1

71 M94SM 16 GY 3549416C1

72 M94SN 16 GY 3549416C1

73 M94SL 16 GY 3549416C1

74 M94SZC 16 GY 3549416C1

75 M94SVC 16 GY 3549416C1

76 M94SH 16 GY 3549416C1


295



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 036

CNA1 20FEB09 REVISED CAV 24. ADDED C 50367B

NOTES.

CHART CONTINUED ON SHEET 37

26

12

13

1

38

76

64

50

27

65

39

51

FORWARD CHASSIS (1700)(LOCATED ON FRONT LEFT DASH PANEL (UPPER))

CONNECTOR 3595625C1

** W/ WABCO FULL POWER AIR# W/ BENDIX AIR* W/ EATON HYBRID XMSN@ MUTUALLY EXCLUSIVE

FORWARD CHASSIS (1700)(LOCATED ON FRONT LEFT DASH PANEL (UPPER))


1 A52 14 YL 3574288C1

2 A53 14 YL 3574288C1

3 A52D 14 YL 3574288C1

4 A53B 14 YL 3574288C1

5 A54B 16 BN 3574285C1

6 A19A 16 GY 3574285C1

7 A19B 16 GY 3574285C1

8 A53E 14 YL 3574288C1

9 A53F 14 YL 3574288C1

10 A52B 14 YL 3574288C1

11 A52E 14 YL 3574288C1

12@ A103C 10 LTGN 3574287C1

12@ A14LP 10 RD 3574287C1

12@ A14WB 12 RD 3574287C1

13@ A103D 12 LTGN 3574287C1

13@ A12BD 12 LTBL 3574287C1

14 A56B 16 OR 3574285C1

15 A57B 16 OR 3574285C1

16 A41 18 GY 2003343C1

17 A87C 18 GY 2003343C1

18 A9BB 18 GY 2003343C1

19@ A87KA 18 GY 2003343C1

19@ A61 18 GY 2003343C1

20@ A87BA 18 GY 2003343C1

20@ A106A 18 GY 2003343C1

21 A85E 16 GY 3574285C1

22 A64A 16 YL 3574285C1


23 A64B 16 YL 3574285C1

24 A67C 16 LTBL 3574285C1

24 A67AA 18 PK 2003343C1

25 A110AD 18 GY 2003343C1

26 A67D 16 LTBL 3574288C1

27 A9A 18 GY 2003343C1

27% A94AB 18 GY 2003343C1

27# A94 16 GY 3574285C1

28 A6A 18 GY 2003343C1

28% A94AA 16 GY 3574285C1

28# A94A 16 GY 3574285C1

29 A40 18 GY 2003343C1

29% A94AL 18 GY 2003343C1

29# A94B 16 TN 3574285C1

30** A94L(+) 18 GY 2003343C1

30% A94AC 18 GY 2003343C1

30# A94C 16 GY 3574285C1

31** A94L(-) 18 GY 2003343C1

31% A94AD 18 GY 2003343C1

31# A94D 16 GY 3574285C1

32** A90H 18 GY 2003343C1

32% A94AE 18 GY 2003343C1

32# A94E 16 GY 3574285C1

33** A90B 18 GY 2003343C1

33% A94AF 18 GY 2003343C1

33# A94F 16 GY 3574285C1

34** A94BF 18 GY 2003343C1

34% A94AK 18 GY 2003343C1

34# A94H 16 GY 3574285C1

35** A94R(+) 18 GY 2003343C1

35% A94AJ 16 GY 3574285C1

35# A94J 16 GY 3574285C1


296



CHAPTER 13

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

15SEP0659974G AE08056619 037


% EFFECTS WAS: W/ WABCO AIR ABS


26

12

13

1

38

76

64

50

27

65

39

51

CHART CONTINUED FROM SHEET 36

CONNECTOR 3595625C1

** W/ WABCO FULL POWER ABS# W/ BENDIX AIR* W/ EATON HYBRID XMSN& W/ VORAD COLLISION AVOIDANCE SYSTEM% W/ WABCO AIR ABS 8000 MODELS%% W/ WABCO AIR ABS 4000/7000 MODELS## W/ ALLISON XMSN@ MUTUALLY EXCLUSIVE@@ W/ 7600 RHD

FORWARD CHASSIS (1700)(CONT)(LOCATED ON FRONT LEFT DASH PANEL (UPPER))


36** A94R(-) 18 GY 2003343C1

36# A94K 16 GY 3574285C1

36% A94AH 18 GY 2003343C1

36%% A94AH 14 GY 3574285C1

37@ A67A 16 LTBL 3574285C1

37@ A3(+) 18 YL 2003343C1

38 A3(-) 18 GN 2003343C1

38& A67B 16 LTBL 3574285C1

38** A10-GV 18 WH 2003343C1

39@ A73R 16 LTBL 3574285C1

39@ A67B 18 GY 2003343C1

40@ A73M 16 LTBL 3574285C1

40@ A67C 18 GY 2003343C1

41@ A73AF 16 LTBL 3574285C1

41@ A67D 18 GY 2003343C1

42 A94SBB 18 GY 2003343C1

43## A104CC 18 DKBL 2003343C1

43* A9/104 18 GY 2003343C1

44 A104CB 18 DKBL 2003343C1

45@ A89CE 18 PL 2003343C1

45@ A67-GA 18 WH 2003343C1

46@ A89AR 18 PL 2003343C1

46@ A67AB 18 PK 2003343C1

47 A44Y 16 GY 2003343C1

48@ A92B103 18 TN 2003343C1

48@ A77 18 BK 3549418C1

49 A92#101 18 TN 2003343C1

50 A94SAB 18 GY 2003343C1

51 A94SDB 18 GY 3574289C1

52@ A6VDC 18 GY 2003343C1

52@ ATEM1 16 GY 3574285C1

53@ A9VA 18 GY 2003343C1

53@ ATEM2 16 GY 3574285C1

54@ AA1 18 GY 2003343C1

54@ ATEM3 16 GY 3574285C1


55@ AA2 18 GY 2003343C1

55@ ATEM4 16 GY 3574285C1

56@ AA3 18 GY 2003343C1

56@ ATEM5 16 GY 3574285C1

57@ AA4 18 GY 2003343C1

57@ ATEM6 16 GY 3574285C1

58@ AA5 18 GY 2003343C1

58@ ATEM7 16 GY 3574285C1

59@ A11-GM 18 WH 2003343C1

59@ ATEM8 16 GY 3574285C1

60 A94SCB 18 GY 2003343C1

61 A44L 18 GY 2003343C1

62 A44J 18 GY 2003343C1

63@ A78BC 16 LTGN 3574285C1

63@ A78BD 16 LTGN 3574285C1

64@ A78AC 16 LTGN 3574288C1

64@ A78AD 16 LTGN 3574285C1

65 - - - -

66 - - - -

67 - - - -

68@ A14T 10 RD 3574287C1

68@@ A14TJ 10 RD 3574287C1

69 A94SJ 16 GY 3574288C1

70 A94SK 16 GY 3574288C1

71 A94SM 16 GY 3574288C1

72 A94SN 16 GY 3574288C1

73 A94SL 16 GY 3574288C1

74 A94SZC 16 GY 3574288C1

75 A94SVC 16 GY 3574288C1

76 A94SH 16 GY 3574288C1


297



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

15SEP0659974G AE08056619 038ADDED %% EFFECTS, **WAS: W/ WABCO AIR ABS

0610 22NOV13 RMVD CAVITIES 30-32, F 92346U

1

13

27

39

51

6576

64

50

38

26

12

IP / CENTER CHASSIS (1701)(LOCATED ON FRONT LEFT DASH PANEL (LOWER))

CONNECTOR 3595623C1

CHART CONTINUED ON SHEET 39

# W/ WABCO FULL POWER ABS * W/ BENDIX ABS** W/ WABCO AIR ABS 8000 MODELS%% W/ WABCO AIR ABS 4000/7000 MODELS @ MUTUALLY EXCLUSIVE & W/ 7600 RHD


15@# A94L(-) 18 GY 2003343C1

15@** A94WM 18 GY 2003343C1

15@* A94BN 16 GY 3574285C1

15%% A94WM 18 GY 2003343C1

16@** A94WW 18 GY 2003343C1

16@# A94R(+) 18 GY 2003343C1

16@* A94BE 16 GY 3574285C1

16%% A94WW 14 GY 3574285C1

17@** A94WU 18 GY 2003343C1

17@# A94R(-) 18 GY 2003343C1

17@* A94BD 16 GY 3574285C1

17%% A94WU 14 GY 3574285C1

18@# A3C(-) 18 GY 2003343C1

18@** A94WN 18 GY 2003343C1

18@* A94BH 16 GY 3574285C1

18%% A94WN 14 GY 3574285C1

19@# A3C(+) 18 DKBL 2003343C1

19@** A94WR 18 GY 2003343C1

19@ A94BF 16 GY 3574285C1

19%% A94WR 14 GY 3574285C1

20@# A90F 18 GY 2003343C1

20@** A94WX 18 GY 2003343C1

20@* A94BL 16 GY 3574285C1

21@# A44A 18 GY 2003343C1

21@** A94WZ 18 GY 2003343C1

21@* A94BJ 16 GY 3574285C1

22@** A94WS 18 GY 2003343C1

22@# A90B 18 GY 2003343C1

22@* A94BK 16 GY 3574285C1

22%% A94WS 18 GY 2003343C1

23@** A94WT 18 GY 2003343C1

23@# A90H 18 GY 2003343C1

23@* A94BA 16 GY 3574285C1

23%% A94WT 18 GY 2003343C1

24@# A90E 18 GY 2003343C1

24@** A94-G7 16 WH 3574285C1

24@* A94BB 16 GY 3574285C1

24%% A94-G7 14 GY 3574285C1

25@# A10-GV 18 WH 2003343C1

25@* A94BC 16 GY 3574285C1

25@** A94-G6 16 WH 3574285C1

25%% A94-G6 14 GY 3574285C1

26@# A94L 12 GY 3574287C1

26@& A64RTJ 12 GY 3574287C1

27@ A36A 18 TN 2003343C1

27@& A36AJ 18 TN 2003343C1

28@ A57J 16 LTGN 3574285C1

28@& A57JJ 16 LTGN 3574285C1

28@ A57J 16 OR 3574285C1

29@ A36B 18 TN 2003343C1

29@& A36BJ 18 TN 2003343C1


1@ A71A 16 OR 3574288C1

1@& A71AJ 16 OR 3574288C1

2@ A70B 16 RD 3574288C1

2@& A70BJ 16 RD 3574288C1

2@ A56 16 OR 3574288C1

3 A57 16 OR 3574288C1

4@ A68B 16 BN 3574288C1

4@& A68BJ 16 BN 3574288C1

4@ A68 16 BN 3574288C1

5@ A56TS 18 YL 3574289C1

5@& A56TSJ 18 YL 3574289C1

5@ A56T 12 YL 3574287C1

6@ A57TS 18 LTGN 3574289C1

6@& A57TSJ 18 LTGN 3574289C1

6@ A57T 12 LTGN 3574287C1

7@ A54TS 18 BN 3574289C1

7@& A54TSJ 18 BN 3574289C1

7@ A54T 12 BN 3574287C1

8@ A71TS 16 OR 3574288C1

8@& A71TSJ 16 OR 3574288C1

8@ A68T 12 BN 3574287C1

8@& A68TSJ 12 BN 3574287C1

9@ A70TS 14 RD 3574288C1

9@& A70TSJ 14 RD 3574288C1

9@ A70T 10 RD 3574287C1

10@ A94T 10 GY 3574287C1

10@ A94TM 12 GY 3574287C1

10@& A94TMJ 12 GY 3574287C1

10@ A94T 10 DKBL 3574287C1

11@ A72V 12 DKBL 3574287C1

11@ A94TE 16 GY 3574288C1

11@& A94TEJ 16 GY 3574288C1

11@ A72 12 OR 3574287C1

12@ A56R 16 YL 3574288C1

12@& A56RJ 16 YL 3574288C1

12@ A56BB 16 YL 3574288C1

13@ A9 18 GY 3574289C1

13@& A9J 18 GY 3574289C1

14@# A94L(+) 18 GY 2003343C1

14@** A94WL 18 GY 2003343C1

14@* A94BM 16 GY 3574285C1

14%% A94WL 18 GY 2003343C1


298



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

15SEP0659974G AE08056619 039

0610 22NOV13 ADDED CAVITIES 30-32 F 92346U

1

13

27

39

51

6576

64

50

38

26

12

CONNECTOR 3595623C1

* W/ 7600 RHD# W/ 3 LIFT AXLE CONTROLS % W/ EATON HYBRID XMSN& W/ AIR PARK BRAKE@ MUTUALLY EXCLUSIVE

IP / CENTER CHASSIS(1701) (CONT)

(LOCATED ON FRONT LEFT DASH PANEL (LOWER))

CHART CONTINUED FROM SHEET 38

CHART CONTINUED ON SHEET 39A


30@ A56J 16 YL 3574285C1

30@* A56JJ 16 YL 3574285C1

30@ A56J 16 OR 3574285C1

31@ A39 16 GY 3574285C1

31@* A39J 16 GY 3574285C1

31@ A39B 16 GY 3574285C1

31@* A39BJ 16 GY 3574285C1

32@ A59B 18 GY 2003343C1

32@* A59BJ 18 GY 2003343C1

33@ A59C 18 GY 2003343C1

33@* A59CJ 18 GY 2003343C1

34@ A59D 18 GY 2003343C1

34@* A59DJ 18 GY 2003343C1

35@ A59E 18 GY 2003343C1

35@* A59EJ 18 GY 2003343C1

36@ A59G 18 GY 2003343C1

36@* A59GJ 18 GY 2003343C1

37@ A59H 18 GY 2003343C1

37@* A59HJ 18 GY 2003343C1

38@ A59J 18 GY 2003343C1

38@* A59JJ 18 GY 2003343C1

39@ A59K 18 GY 2003343C1

39@* A59KJ 18 GY 2003343C1

40@ A39A 16 GY 3574285C1

40@* A39AJ 16 GY 3574285C1

41@ A87EA 18 GY 2003343C1

41@* A87EAJ 18 GY 2003343C1

41@ A44Z 18 GY 2003343C1

42@ A56BC 16 YL 3574285C1

42@* A56BCJ 16 YL 3574285C1

43@ A104CA 16 DKBL 3574285C1

43@ A32A 18 TN 2003343C1

43@* A32AJ 18 TN 2003343C1

43%@ A98B(+) 18 YL 2003343C1

44@ A59CA 16 GY 3574285C1

44@ A32 18 TN 2003343C1

44@* A32J 18 TN 2003343C1

44%@ A98B(-) 18 GN 2003343C1

45@ A49A 18 GY 2003343C1

45@* A49AJ 18 GY 2003343C1


46@ A94SL 18 GY 2003343C1

46@ A59M 18 GY 2003343C1

46@* A59MJ 18 GY 2003343C1

46%@ A92HB 18 TN 2003343C1

47@ A94SM 18 GY 2003343C1

47@ A59N 18 GY 2003343C1

47@* A59NJ 18 GY 2003343C1

47%@ A92HE 18 TN 2003343C1

48@ A94SN 18 GY 2003343C1

48@ A59P 18 GY 2003343C1

48@* A59PJ 18 GY 2003343C1

48%@ A92HG 14 TN 3574285C1

49@ A94SJ 18 GY 2003343C1

49@ A59Q 18 GY 2003343C1

49@* A59QJ 18 GY 2003343C1

49%@ A92HH 14 TN 3574285C1

50@ A49 18 GY 2003343C1

50@* A49J 18 GY 2003343C1

51@ A20 16 LTGN 3574288C1

51@* A20J 16 LTGN 3574288C1

52@ A5E(+) 18 YL 2003343C1

52@* A5EJ(+) 18 YL 2003343C1

53@ A5E(-) 18 GN 2003343C1

53@* A5EJ(-) 18 GN 2003343C1

54@ A59S 18 GY 2003343C1

54@* A59SJ 18 GY 2003343C1

54@ A94SA 18 GY 2003343C1

55@ A94SC 18 GY 2003343C1

55@ A59T 18 GY 2003343C1

55@* A59TJ 18 GY 2003343C1

55@ A61B 18 GY 2003343C1

56@ A94SB 18 GY 2003343C1

56#@ A106B 18 GY 2003343C1

56@ A59V 18 GY 2003343C1

56@* A59VJ 18 GY 2003343C1

57@ A94SD 18 GY 2003343C1

57#@ A110B 18 GY 2003343C1

57@ A59W 18 GY 2003343C1

57@* A59WJ 18 GY 2003343C1

58@ A87DB 18 GY 2003343C1

58@* A87DBJ 18 GY 2003343C1

58@ A44D 18 GY 2003343C1

59@ A87MB 18 GY 2003343C1

59@* A87MBJ 18 GY 2003343C1

59@ A44N 18 GY 2003343C1

60@ A116M 18 GY 2003343C1

60@ A94SZC 18 GY 2003343C1

60@ A92HA 18 TN 2003343C1

60@ A59MB 18 GY 2003343C1

60@ A90-K 18 GY 2003343C1

60@ A90-D 16 GY 3574285C1


299



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

15SEP0659974G AE08056619 040** EFFECTS WAS: W/ WABCO AIR ABS


38

50 12

26

64

76

51 39

65 27

1

13

CONNECTOR 3595622C1

IP / CENTER CHASSIS (1701)

IP / CENTER CHASSIS (1701F) W/ CT-610

(CONT)(LOCATED ON FRONT

LEFT DASH PANEL(LOWER))

** W/ WABCO AIR ABS 8000 MODELS%% W/ WABCO AIR ABS 4000/7000 MODELS# W/ WABCO FULL POWER ABS * W/ BENDIX AIR ABS% W/ AIR ACTUATED POWER PARK BRAKE& W/ EATON HYBRID XMSN@ MUTUALLY EXCLUSIVE

CAV CIRC GA COLOR TERMINAL

62#@ N5A(+) 18 YL 3549418C1

62@ N59ED 18 GY 3549418C1

63 N57BB 16 LTGN 3549417C1

64 N57BC 16 LTGN 3549416C1

65@ N42 16 GY 3549416C1

65&@ N92HD 12 TN 3549415C1

66 N112 16 GY 3549416C1

66& N92HJ 12 TN 3549415C1

67 N19 16 GY 3549416C1

68 N65 16 OR 3549416C1

69 N44 16 GY 3549416C1

70#@ N94A 16 GY 3549416C1

70@ N71N 16 OR 3549416C1

70&@ N92HC 12 TN 3549415C1

71 N68BB 14 BN 3549416C1

72 N70BB 14 RD 3549416C1

73 N71BB 16 LTBL 3549416C1

74 N54BB 14 BN 3549416C1

75 N12BB 14 LTBL 3549416C1

76 N37D 16 TN 3549416C1


1 N71A 14 OR 3549416C1

2 N56 14 OR 3549416C1

3 N57 14 OR 3549416C1

4 N68 14 BN 3549416C1

5 N56T 10 YL 3549415C1

6 N57T 10 LTGN 3549415C1

7 N54T 10 BN 3549415C1

8 N68T 10 BN 3549415C1

9 N70T 10 RD 3549415C1

10 N94T 10 GY 3549415C1

11@ N72 12 OR 3549415C1

11@ N72 10 OR 3549415C1

12 N56BB 16 YL 3549416C1

13 N9 16 GY 3549416C1

14# N94L(+) 18 GY 3549418C1

14* N94BM 16 GY 3549417C1

14** N94WL 16 GY 3549417C1

14%% N94WL 16 GY 3549417C1

15# N94L(-) 18 GY 3549418C1

15* N94BN 16 GY 3549417C1

15** N94WM 16 GY 3549417C1

15%% N94WM 16 GY 3549417C1

16* N94BE 16 GY 3549417C1

16# N94R(+) 18 GY 3549418C1

16** N94WW 16 GY 3549417C1

16%% N94WW 14 GY 3549417C1

17* N94BD 16 GY 3549417C1

17# N94R(-) 18 GY 3549418C1

17** N94WU 16 GY 3549417C1

17%% N94WU 14 GY 3549417C1

18* N94BH 16 GY 3549417C1

18# N3C(-) 18 GY 3549418C1

18** N94WN 16 GY 3549417C1

18%% N94WN 14 GY 3549417C1

19* N94BF 16 GY 3549417C1

19# N3C(+) 18 DKBL 3549418C1

19** N94WR 16 GY 3549417C1

19%% N94WR 14 GY 3549417C1

20* N94BL 16 GY 3549417C1

20# N90F 18 GY 3549418C1

20** N94WX 18 GY 3549418C1

21* N94BJ 16 GY 3549417C1

21# N44A 18 GY 3549418C1

21** N94WZ 18 GY 3549418C1

22* N94BK 16 GY 3549417C1

22# N90B 18 GY 3549418C1

22** N94WS 16 GY 3549417C1

22%% N94WS 16 GY 3549417C1

23* N94BA 16 GY 3549417C1

23# N90H 18 GY 3549418C1

23** N94WT 16 GY 3549417C1

23%% N94WT 16 GY 3549417C1

24* N94BB 16 GY 3549417C1

24% N90E 18 GY 3549418C1

24# N90E 16 GY 3549418C1

24** N94-G7 16 WH 3549417C1

24%% N94-G7 14 GY 3549417C1

25* N94BC 16 GY 3549417C1


25% N10-GV 16 WH 3549418C1

25# N10-GV 16 WH 3549418C1

25** N94-G6 16 WH 3549417C1

25%% N94-G6 14 GY 3549417C1

26# N94L 12 GY 3549415C1

27 N36A 18 TN 3549418C1

28@ N57J 16 OR 3549417C1

28@ N59EB 18 GY 3549418C1

29 N36B 18 TN 3549418C1

30 N56J 16 OR 3549417C1

31 N39B 16 GY 3549417C1

32 N59B 18 GY 3549418C1

33 N59C 18 GY 3549418C1

34 N59D 18 GY 3549418C1

35 N59E 18 GY 3549418C1

36 N59G 18 GY 3549418C1

37 N59H 18 GY 3549418C1

38 N59J 18 GY 3549418C1

39 N59K 18 GY 3549418C1

40 N39A 18 GY 3549418C1

41@ N87EA 18 GY 3549418C1

41&@ N92HA 18 TN 3549418C1

42 N56BC 16 YL 3549417C1

43@ N32A 18 TN 3549418C1

43@ N104CA 16 DKBL 3549417C1

43&@ N98B(+) 18 YL 3549418C1

44@ N32 18 TN 3549418C1

44@ N59CA 16 GY 3549417C1

44&@ N98B(-) 18 GN 3549418C1

45 N49A 18 GY 3549418C1

46@ N59M 18 GY 3549418C1

46&@ N92HB 18 TN 3549418C1

47@ N59N 18 GY 3549418C1

47&@ N92HE 18 TN 3549418C1

47@ N59EB 18 GY 3549418C1

48@ N59P 18 GY 3549418C1

48&@ N92HG 14 TN 3549417C1

49@ N59Q 18 GY 3549418C1

49&@ N92HH 14 TN 3549417C1

50 N49 18 GY 3549418C1

51 N20 16 LTGN 3549416C1

52 N5E(+) 18 YL 3549418C1

53 N5E(-) 18 GN 3549418C1

54 N59S 18 GY 3549418C1

55@ N61B 18 GY 3549418C1

55@ N59T 18 GY 3549418C1

56@ N106B 18 GY 3549418C1

56@ N59V 18 GY 3549418C1

57@ N110B 18 GY 3549418C1

57@ N59W 18 GY 3549418C1

58@ N87DB 18 GY 3549418C1

58%@ N44M 18 GY 3549418C1

59@ N87MB 16 GY 3549417C1

59@ N87MB 18 GY 3549418C1

60@ N90K 18 GY 3549418C1

60@ N59EF 18 GY 3549418C1

61#@ N5A(-) 18 GN 3549418C1

61@ N59EC 18 GY 3549418C1


300



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 041

CNA1 20FEB09 REVISED CAV 5, 6, 32, C 50367B

33, 38.

34

25

31

2724

30

22

3338

42

28

12 15

16 19 21

10

18

5

13

91

CAT ENGINE

CONNECTOR 3595620C1BODY LOCK 3598916C1BODY LOCK 3598917C1

@ W/ MANUAL XMSN* W/ ALLISON XMSN# W/ AUTOSHIFT AND ULTRASHIFT GEN 3 XMSN& W/ ZFM-FREEDOMLINE XMSN% W/ MUTUALLY EXCLUSIVE

IP / ENGINE INTERCONNECT (1702)(LOCATED ON FRONT CENTER DASH PANEL)


1 PLUG - - 3508928C1

2% K9AA 16 GY 3549417C1

2% K30B 18 TN 3549418C1

2% K9AA 16 GY 3549417C1

3 K6DB 18 GY 3549418C1

4 K77B 18 LTGN 3549418C1

5 K16C 18 GY 3549418C1

6% K71 16 OR 3549417C1

6% K92#145 18 OR 3549418C1

6&% K71-G 16 WH 3549417C1

7% K71B 16 OR 3549417C1

7% K92#165 18 TN 3549418C1

8%& K13A 16 PK 3549417C1

8*% K92#163 18 TN 3549418C1

8#% K13A 14 PK 3549417C1

9 PLUG - - 3508928C1

10 K77 16 LTGN 3549417C1

11% K5R(+) 18 YL 3549418C1

11*% K5E128 18 YL 3549418C1

12 PLUG - - 3508928C1

13% K31 18 TN 3549418C1

13&% K31H 18 TN 3549418C1

14 K88 16 LTGN 3549417C1

15 PLUG - - 3508928C1

16 K17 16 PK 3549417C1

17% K5R(-) 18 GN 3549418C1

17*% K5E108 18 GN 3549418C1

18 K23A 16 TN 3549417C1

19* K92#134 18 GY 3549418C1

19# K17-GC 18 WH 3549418C1

19& K17-GC 16 WH 3549417C1

20# K17B 18 PK 3549418C1

20* K92#141 18 TN 3549418C1


21# K17C 18 PK 3549418C1

21* K92C103 18 YL 3549418C1

22 K97C 18 VT 3549418C1

23 K97B 18 VT 3549418C1

24 K30A 18 TN 3549418C1

25% K92E 18 TN 3549418C1

25*% K92#117 18 TN 3549418C1

26% K92F 18 TN 3549418C1

26*% K92C158 18 LTGN 3549418C1

27% K92H 18 TN 3549418C1

27*% K92#124 18 TN 3549418C1

28 K99B 18 VT 3549418C1

29 PLUG - - 3508928C1

30 PLUG - - 3508928C1

31# K92YB 18 TN 3549418C1

31* K92#156 18 TN 3549418C1

32 K26B 18 TN 3549418C1

33 K26A 18 TN 3549418C1

34 PLUG - - 3508928C1

35% K3BA(+) 18 DKBL 3549418C1

35&% K3BA(+) 18 YL 3549418C1

36% K3BA(-) 18 GY 3549418C1

36&% K3BA(-) 18 GN 3549418C1

37 K97F 18 VT 3549418C1

38% K47T 18 GY 3549418C1

38% K46D 18 GY 3549418C1

39*% K92#161 18 TN 3549418C1

39#% K92AE 18 TN 3549418C1

39#% K92A 18 TN 3549418C1

40#% K92(-) 18 GN 3549418C1

40#% K92B 18 TN 3549418C1

41*% K92B112 18 YL 3549418C1

41% K88A 18 TN 3549418C1

41#% K92(+) 18 YL 3549418C1

42 K97FZ 14 RD 3549416C1


301


13.48. CONNECTOR COMPOSITE (1702), P. 41A

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

08FEB0861073L AE08056619 41AK5R108 AT CAV 11 AND 17.

CNA1 16JUN09 ADDED CIRC K5R128 AND B 61610P

34

25

31

2724

30

22

3338

42

28

12 15

16 19 21

10

18

5

13

91


W/ IBB ENGINE


* W/ ALLISON XMSN# W/ AUTOSHIFT AND ULTRASHIFT GEN 3 XMSN& W/ MERITOR G XMSN% W/ MUTUALLY EXCLUSIVE@ W/ MANUAL XMSN & ODOMETER SHUT OFF


1 K14 14 RD 3549416C1

2% K9AA 16 GY 3549417C1

2% K9AA 18 GY 3549418C1

3 K6DB 18 GY 3549418C1

4 K77B 18 LTGN 3549418C1

5 K28 18 TN 3549418C1

6% K71A 16 OR 3549417C1

6*% K92#145 18 OR 3549418C1

7% K71B 16 OR 3549417C1

7*% K92#165 18 TN 3549418C1

8& K13A 16 PK 3549417C1

8* K92#163 18 TN 3549418C1

8# K13A 14 PK 3549417C1

9 PLUG - - 3508928C1

10 K77 16 LTGN 3549417C1

11% K5R(+) 18 YL 3549418C1

11*% K5E128 18 YL 3549418C1

11* K5R128 18 YL 3549418C1

12 PLUG - - 3508928C1

13 K31 18 TN 3549418C1

14 K88 16 LTGN 3549417C1

15 K14C 16 RD 3549417C1

16% K17 16 PK 3549417C1

16% K17 18 PK 3549418C1

17% K5R(-) 18 GN 3549418C1

17*% K5E108 18 GN 3549418C1

17* K5R108 18 GN 3549418C1

18 K97A1 18 VT 3549418C1

19* K92#134 18 TN 3549418C1

19# K17-GC 18 PK 3549418C1

20# K17B 18 PK 3549418C1

20* K92#141 18 TN 3549418C1


21# K17C 16 PK 3549417C1

21* K92C103 18 YL 3549418C1

22 K97C 18 VT 3549418C1

23 K97B 18 VT 3549418C1

24 K97F 18 VT 3549418C1

25# K92E 16 TN 3549417C1

25* K92#117 18 TN 3549418C1

26# K92F 18 TN 3549418C1

26* K92C158 18 LTGN 3549418C1

27# K92H 18 TN 3549418C1

27* K92#124 18 TN 3549418C1

28 K99B 18 VT 3549418C1

29 PLUG - - 3508928C1

30 K97N 18 VT 3549418C1

31# K92ER 18 TN 3549418C1

31* K92#156 18 TN 3549418C1

32 K97S 18 VT 3549418C1

32@ K47TC 18 GY 3549418C1

33 K97J 18 VT 3549418C1

34 K14RD2 14 RD 3549416C1

35 K3BA(+) 18 DKBL 3549418C1

36 K3BA(-) 18 GY 3549418C1

37 K13A 18 PK 3549418C1

38* K47T 18 GY 3549418C1

38* K92A15 18 TN 3549418C1

39*% K92#161 18 TN 3549418C1

39#% K92J 18 TN 3549418C1

40 K98GN 18 GN 3549418C1

41*% K92B112 18 TN 3549418C1

41% K88A 16 LTGN 3549417C1

41#% K98YL 18 YL 3549418C1

42 K97VT1 14 VT 3549416C1


302



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 042

REVISED CAV 1, 23, 28, B 50367B

30, 37.

34

25

31

2724

30

22

3338

42

28

12 15

16 19 21

10

18

5

13

91



@ W/ LCT XMSN@@ W/ WTEC XMSN# W/ MANUAL XMSN* W/ EATON AUTOSHIFT ** W/ MERITOR XMSN## W/ V8 ENGINE% MUTUALLY EXCLUSIVE

W/ I6 AND V8 ENGINE


1 K97Z 10 VT 3549415C1

1## K97AE 18 VT 3549418C1

1##% K97AA-E 18 VT 3549418C1

2 K9E 18 GY 3549418C1

2## K9_A 18 VT 3549418C1

3 K6A 18 GY 3549418C1

3## K6 20 VT 3549418C1

4 K77B 18 LTGN 3549418C1

4## K77 20 VT 3549418C1

5 K13Z 18 PK 3549418C1

6 K92#145 18 OR 3549418C1

6# K71B 16 OR 3549417C1

6* K71 18 OR 3549418C1

6** K71D 16 OR 3549417C1

7# K71C 16 OR 3549417C1

7** K71E 16 OR 3549417C1

7* K71A 16 OR 3549417C1

7@ K92#165 18 TN 3549418C1

7@@ K92#165 18 TN 3549418C1

8** K13A 16 PK 3549417C1

8* K13D 16 PK 3549417C1

8@ K92#163 18 YL 3549418C1

8@@ K92#163 18 YL 3549418C1

9 K14AW 12 RD 3549415C1

10 K77A 16 LTGN 3549417C1

10## K77A_B 16 VT 3549417C1

11 K5A(+) 18 YL 3549418C1

11## KSC(+)_A 18 VT 3549418C1

12 PLUG - - 3508928C1

13* K31F 18 TN 3549418C1

13** K31E 16 TN 3549417C1

13# K31B 18 TN 3549418C1

14 K88B 14 LTGN 3549417C1

15# K17E 18 PK 3549418C1

15* K17F 18 PK 3549418C1

15 K17B 18 PK 3549418C1

16 K17C 16 PK 3549417C1

16## K17F 16 VT 3549417C1

17 K5A(-) 18 GN 3549418C1

17## K5C(-)_A 18 VT 3549418C1

18% K17K 18 PK 3549418C1


18% K17M 18 PK 3549418C1

18## K17L 18 VT 3549418C1

19% K17K 18 PK 3549418C1

19% K92#142 18 WH 3549418C1

19@@ K92#134 18 YL 3549418C1

20* K17L 18 PK 3549418C1

20 K92A141 18 TN 3549418C1

21% K92B103 18 YL 3549418C1

21% K92D103 18 YL 3549418C1

21* K17J 16 PK 3549417C1

21@ K92#103 18 YL 3549418C1

22 K97C 18 PL 3549418C1

22## K95 18 VT 3549418C1

23 K97B 18 VT 3549418C1

23## KA-95R 18 VT 3549418C1

24## K23 18 VT 3549418C1

24 K23A 18 TN 3549417C1

25% K92DL 18 LTBL 3549418C1

25* K92E 18 LTBL 3549418C1

25% K92#117 18 LTBL 3549418C1

26 K92D158 18 LTGN 3549418C1

26* K92F 18 LTGN 3549418C1

27* K92H 18 WH 3549418C1

27 K92#124 18 WH 3549418C1

27## K59 18 VT 3549418C1

28 K99B 18 PL 3549418C1

28## KAPS 18 VT 3549418C1

29 K23B 18 WH 3549418C1

29## KFAN 18 VT 3549418C1

30## KIVS 18 VT 3549418C1

30 K97M 18 PL 3549418C1

31* K92YB 16 TN 3549417C1

31 K92#156 18 PK 3549418C1

32 K26A 18 TN 3549418C1

32## K26B 18 VT 3549418C1

33 K26B 18 TN 3549418C1

33## K26A 18 VT 3549418C1

34 K19B 14 GY 3549417C1

34## K19 16 VT 3549417C1

35* K3AA(+) 18 DKBL 3549418C1

35 K3A(+) 18 DKBL 3549418C1

35## K3(+) 18 VT 3549418C1

36* K3AA(-) 18 GY 3549418C1

36 K3A(-) 18 GY 3549418C1

36## K3(-) 18 VT 3549418C1

37 K97UA 18 VT 3549418C1

37## KIGNPWR 18 VT 3549418C1

38% K97DF 18 PL 3549418C1

38% K47T 18 GY 3549418C1

38## K172 14 VT 3549417C1

39# K93 18 TN 3549418C1

39* K92AE 16 TN 3549417C1

39 K92#161 18 OR 3549418C1

40 K92(-) 18 GN 3549418C1

40## K101_A 18 VT 3549418C1

41 K92B112 18 PK 3549418C1

41* K92(+) 18 YL 3549418C1

42 K14LSC 12 WH 3549415C1


303



CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

15SEP0659974G AE08056619 043INTO NOTES BOX

2480 10JUL14 ADDED "W/EURO IV" NOTEF 92477E

34

25

31

2724

30

22

3338

42

28

12 15

16 19 21

10

18

5

13

91

W/ ISM 2007 ENGINEIP / ENGINE INTERCONNECT (1702)

(LOCATED ON FRONT CENTER DASH PANEL)


@ W/ ALLISON XMSN# W/ MANUAL XMSN** W/ MERITOR-G XMSN## W/ EATON XMSN& W/ FREEDOMELINE XMSN* W/ AUTOSHIFT & ULTRASHIFT GEN 3% MUTUALLY EXCLUSIVE! W/ EURO IV ISM ENGINE


1 PLUG - - 3508928C1

2% K9AA 16 GY 3549417C1

2% K9AC 18 GY 3549418C1

2% K9AA 18 GY 3549418C1

2**% K9AB 18 GY 3549418C1

3 K6DB 18 GY 3549418C1

4 K77B 18 LTGN 3549418C1

4! K77B1 18 LTGN 3549418C1

5 PLUG - - 3508928C1

6* K71A 16 OR 3549417C1

6# K71C 16 OR 3549417C1

6** K71D 16 OR 3549417C1

6@ K92#145 18 OR 3549418C1

6& K71-G 16 WH 3549417C1

7% K71B 16 OR 3549417C1

7**% K71E 16 OR 3549417C1

7@% K92#165 18 TN 3549418C1

8&@ K13A 16 PK 3549417C1

8* K13A 14 PK 3549417C1

8@ K92#163 18 TN 3549418C1

8@ K92#163 18 YL 3549418C1

9 PLUG - - 3508928C1

10 K77 16 LTGN 3549417C1

11#** K5A(+) 18 YL 3549418C1

11*& K5R(+) 18 YL 3549418C1

11@ K5E128 18 YL 3549418C1

12 PLUG - - 3508928C1

13## K31B 18 TN 3549418C1

13** K31E 18 TN 3549418C1

13& K31H 18 TN 3549418C1

14 K88 14 LTGN 3549417C1

15 PLUG - - 3508928C1

15! K41D 18 TN 3549418C1

16 K17 16 PK 3549417C1

17! K5A(-) 18 LTGN 3549418C1

17#** K5A(-) 18 GN 3549418C1

17*& K5R(-) 18 GN 3549418C1


17@ K5E108 18 GN 3549418C1

18 PLUG - - 3508928C1

18! K41E 18 VT 3549418C1

19* K17-GC 18 WH 3549418C1

19@ K92#134 18 GY 3549418C1

19@ K92#134 18 YL 3549418C1

19& K17-GC 16 WH 3549417C1

20* K17B 18 PK 3549418C1

20@ K92#141 18 TN 3549418C1

21* K17C 18 PK 3549418C1

21@ K92C103 18 YL 3549418C1

22 K97C 18 VT 3549418C1

23 K97B 18 VT 3549418C1

24 K99D 18 VT 3549418C1

25% K92E 18 TN 3549418C1

25@% K92#117 18 LTBL 3549418C1

25@% K92#117 18 TN 3549418C1

26% K92F 18 TN 3549418C1

26@% K92C158 18 LTGN 3549418C1

27% K92H 18 TN 3549418C1

27@% K92#124 18 TN 3549418C1

27@% K92#124 18 WH 3549418C1

28 K99B 18 VT 3549418C1

29 K97N 18 VT 3549418C1

29! V97PB 18 WH 3549418C1

30 K97M 18 VT 3549418C1

30! V97PA 18 VT 3549418C1

31@% K92#156 18 PK 3549418C1

31*% K92YB 18 TN 3549418C1

31@% K92#156 18 TN 3549418C1

32 PLUG - - 3508928C1

33 PLUG - - 3508928C1

34 PLUG - - 3508928C1

35 K3BA(+) 18 DKBL 3549418C1

36 K3BA(-) 18 GY 3549418C1

37 K97F 18 VT 3549418C1

37! K97F 18 GY 3549418C1

38 PLUG - - 3508928C1

39@% K92#161 18 TN 3549418C1

39@% K92#161 18 OR 3549418C1

39% K92AE 18 TN 3549418C1

39*% K92A 18 TN 3549418C1

40% K92(-) 18 GN 3549418C1

40*% K92B 18 TN 3549418C1

40! K92(-) 18 LTGN 3549418C1

41@% K92B112 18 TN 3549418C1

41% K92(+) 18 YL 3549418C1

42 PLUG - - 3508928C1


304


13.51. CONNECTOR COMPOSITE (1809), (1810), (1811), (1812), (1813), (1814), P. 44

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

15SEP0659974G AE08056619 047TO CONN 1814 FIELD

2480 10JUL14 ADDED W/EURO IV NOTE E 92477E

B

C

A

D

112 7

6

CB

A


CONNECTOR 1678137C1

SECONDARY AIR TRANSDUCER(1812)

(LOCATED AT BASE OF STEERING COLUMN)

CLOCK SPRING (1809)(LOCATED IN STEERING COLUMN)


TURN SIGNAL SWITCH(1810)

(LOCATED ON STEERING COLUMN)

CB

A

PRIMARY AIR TRANSDUCER (1811)(LOCATED AT BASE OF STEERING COLUMN)

CONNECTOR 1678137C1

* W/ AIR BRAKES**W/ HYD AND AIR PARK BRAKES

A


B

D

PARK BRAKE(1813)


C

A


AUTO-NEUTRAL SWITCH(1814)


C

B

D ! W/ EURO IV ISM ENGINE


A - - - - -

B - - - - -

C B92L 16 TN 3594831C1 1661872C1

C! V92DL 16 TN 1661875C1 1661872C1

D B92DM 16 TN 3594831C1 1661872C1

D! B92DM 16 TN 1661875C1 1661872C1


A B9VC 18 GY 1651943C1

B* B6HB 18 GY 1651943C1

B** B6H 18 GY 1651943C1

C B40 18 GY 1651943C1


A B9VE 18 GY 1651943C1

B B6HA 18 GY 1651943C1

C B40A 18 GY 1651943C1


1 B56A 18 OR 3544886C1

2 B57A 18 OR 3544886C1

3 B52A 18 YL 3544886C1

4 B102A 18 YL 3544886C1

5 B82B 18 GY 3544886C1

6 B11-GAA 18 WH 3544886C1

7 B9S 18 GY 3544886C1

8 B82 18 GY 3544886C1

9 - - - -

10 - - - -

11 B82A 18 GY 3544886C1

12 B87A 18 GY 3544886C1


A B9R 18 GY 1661261C1

B B96 18 VT 1661261C1

C B85C 18 GY 1661261C1

D B85B 18 GY 1661261C1


A - - - - -

B - - - - -

C B44BB 18 GY 1661875C1 3568570C1

D B9VD 18 GY 1661875C1 3568570C1

Figure 305 Connector Composite (1809), (1810), (1811), (1812), (1813), (1814)

305



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 045

CNA1 20FEB09 REVISED CAB CONN B6, C 50367B

C3, C5, C10.

C3 6 10

11

2 3

7 10

1 2

8

4

72 4

9

7

1

3

8

2 5

6 A

B

3

5

7

1

8

12

D

5 9

D

1

4

54

8 11

A

6

6

12

C

B

CAB CONNECTION (1800)(LOCATED IN INSTRUMENT PANEL TOTHE RIGHT OF STEERING COLUMN)


** W/ CUMMINS ENGINE# W/ CAT & CUMMINS ENGINES* W/ I6 & V8 ENGINES%% W/ AIR BRAKES% W/ HYD BRAKES@ MUTUALLY EXCLUSIVE& W/ IBB ENGINE

5

4 1

6

7

A

12 8B

8

189C


4

6

3

2

34

A

DCM HARNESS CONNECTOR (1800)(LOCATED IN INSTRUMENT PANEL TO THE

RIGHT SIDE OF STEERING COLUMN)

1211

2

B

4

3

D 3

11

7

10

7

7

26

5

8 D

1

C

6 5

5

9

12

10CAV CIRCUIT GAUGE COLOR TERMINAL

A1 A56L 20 OR 3544883C1

A2 A57R 20 OR 3544883C1

A3 A11-GA 18 WH 3544884C1

A4 A9V 18 GY 3544884C1

A5@ A87A 18 GY 3544884C1

A5@ A87A 20 GY 3544883C1

A6 A70A 20 RD 3544883C1

A7 A52A 20 YL 3544883C1

A8 A102A 20 YL 3544883C1

B1 A82C 20 GY 3544883C1

B2 A40A 18 GY 3544884C1

B3@ A6 18 GY 3544884C1

B3@ A6H 18 GY 3544884C1

B4 A97B 18 PL 3544884C1

B5 A97M 18 PL 3544884C1

B5& A97N 18 PL 3544884C1

B6 A97N 18 PL 3544884C1

B7 A44A 16 GY 3544884C1

B8 - - - -

B9 A70 20 RD 3544883C1

B10 A85B 20 GY 3544883C1

B11@ A85K 18 GY 3544884C1

B11@ A85C 18 GY 3544884C1

B12 A97 20 GY 3544883C1

C1 A82B 20 GY 3544883C1

C2 A40B 18 GY 3544884C1

C3@ A94SV 18 GY 3544884C1

C3@ A94SVE 18 GY 3544884C1

C4 A99B 18 PL 3544884C1

C5 A97C 18 PL 3544884C1

C6*& A99E 18 PL 3544884C1

C6** A99D 18 PL 3544884C1

C7 - - - -

C8 - - - -

C9 A82A 20 GY 3544883C1

C10@ A94SZ 18 GY 3544884C1

C10@ A94SZE 18 GY 3544884C1

C11 A97A 18 PL 3544884C1

C12 A40 18 GY 3544884C1

D1@ A70EA 18 OR 3544884C1

D1@ A14EB 18 RD 3544884C1

D1@ A70R 18 OR 3544884C1

D2@ A70DA 18 GY 3544884C1

D2@ A14EBA 18 RD 3544884C1

D2@ A70CD 16 LTBL 3544884C1

D3 - - - -

D4 - - - -

D5 A94SE 16 GY 3544876C1

D6 A94SF 16 GY 3544876C1

D7# A17A 18 PK 3544884C1

D7* A17B 18 PK 3544884C1

D8* A17HB 18 PK 3544884C1

D8# A17D 18 PK 3544884C1


A1 B56A 18 OR 3544886C1

A2 B57A 18 OR 3544886C1

A3 B11-GAA 18 WH 3544880C1

A4 B9V 18 GY 3544880C1

A5 B87A 18 GY 3544880C1

A6 B70A 18 OR 3544880C1

A7 B52A 18 YL 3544886C1

A8 B102A 18 YL 3544886C1

B1 B82B 18 GY 3544886C1

B2 B40A 18 GY 3544886C1

B3 B6H 18 GY 3544886C1

B4 B97Y 18 PL 3544886C1

B5 B99U 18 PL 3544886C1

B6% B40G 18 BK 3544886C1

B6%% B99W 18 PL 3544886C1

B7 B44BB 18 GY 3544886C1

B8 - - - -

B9 B70 18 OR 3544886C1

B10 B85B 18 GY 3544886C1

B11 B85C 18 GY 3544886C1

B12 B96 18 PL 3544886C1

C1 B82A 18 GY 3544886C1

C2 B40F 18 GY 3544886C1

C3 B94SV 18 GY 3544886C1

C4 B99V 18 PL 3544886C1

C5 B97P 18 PL 3544886C1

C6 B99E 18 PL 3544886C1

C7 - - - -

C8 - - - -

C9 B82 18 GY 3544886C1

C10 B94SZ 18 GY 3544886C1

C11 B96A 18 PL 3544886C1

C12% B40G 18 BK 3544886C1

C12%% B40 18 GY 3544886C1

D1 B70R 18 OR 3544886C1

D2 B70CD 18 GY 3544886C1

D3 - - - -

D4 - - - -

D5 B94SE 18 GY 3544880C1

D6 B94SF 18 GY 3544880C1

D7 B17J 18 PK 3544886C1

D8 B17H 18 PK 3544886C1


306




307


13.54. CONNECTOR COMPOSITES (1809), (1810), (1811), (1812), (1813), (1815), (1822),P. 47

Figure 308 Connector Composites (1809), (1810), (1811), (1812), (1813), (1815), (1822)

308



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056619 47A

RAW6 04DEC07 INITIAL RELEASE A 61000T

CONNECTOR 1667305C1BODY LOCK 1661263C1 - 2 REQD

RSP / ESP SWITCHCAB HARNESS STEERING WHEEL SENSOR

(1820)(LOCATED IN INSTRUMENT PANEL TO THE

RIGHT OF STEERING COLUMN)

CONNECTOR 3601800C1

STEERING WHEELPOSITION SENSOR

(1821)

D

A

C

B

1

2

3

4

5

6

7

D C

BA

CONNECTOR 1667529C1


A A94SA 20 GY 3544254C1

B A94SB 20 GY 3544254C1

C A94SC 20 GY 3544254C1

D A94SD 20 GY 3544254C1


1 A94SC 20 GY 3601801C1

2 A94SA 20 GY 3601801C1

3 A94SB 20 GY 3601801C1

4 A94SD 20 GY 3601801C1

5 - - - -

6 - - - -

7 - - - -


A A94SA 20 GY 3634481C1

B A94SB 20 GY 3634481C1

C A94SC 20 GY 3634481C1

D A94SD 20 GY 3634481C1


309



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 048


B

DA

C

D

C

AB


D

C

AB


STOP LIGHT # 1 (1823)(LOCATED AT BASE OF STEERING COLUMN)

STOP LIGHT # 2 (1824)(LOCATED AT BASE OF STEERING COLUMN)

BRAKE PRESSURE SWITCH (1825)(LOCATED AT BASE OF STEERING COLUMN)


D

C

AB

D

C

AB

B

C

A

ACCELERATOR PEDAL MODULE (1827)(LOCATED ABOVE ACCELERATOR PEDAL)

CONNECTOR 3601919C1

ABS PRIMARY AIR TRANSDUCER(1826)

CONNECTOR 1678137C1

BC

A


A A94SZA 18 GY 1651943C1

B A94SVA 18 GY 1651943C1

C A94SE 18 GY 1651943C1


A - - - - -

B - - - - -

C B70A 18 OR 1661875C1 1661872C1

D B9VG 18 GY 1661875C1 1661872C1


A - - - - -

B - - - - -

C B70 18 OR 1661875C1 1661872C1

D B9VH 18 GY 1661875C1 1661872C1


A - - - - -

B - - - - -

C B70R 18 OR 1661875C1 1661872C1

D B70CD 18 GY 1661875C1 1661872C1


A B97P 18 PL 1680205C1

B B97Y 18 PL 1680205C1

C B99V 18 PL 1680205C1


310


13.57. CONNECTOR COMPOSITES (1828), (1852), (1860), P. 48A



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE

PART NO.RELEASE NO. SHEET CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056619 48a WAS A92AG.

CNA1 20FEB09 CONN 1828: CIRC A44J B 50367B

8

1

16

9

LCT COLUMN SHIFTER (1828)(LOCATED ON THE BACK OF

LCT SHIFT SELECTOR)

SHIFT SELECTOR (1852)(LOCATED IN INSTRUMENT PANEL NEAR SHIFTER)


EF

GH

D

C

B

A

* W/ WHEELCHAIR LIFT INTERLOCK@ W/ LCT COLUMN SHIFTER


CIGAR LIGHTER POWER SOURCE (1860)(LOCATED IN INSTRUMENT PANEL CENTER)

BC

A

CONNECTOR 3613000C1

CONNECTOR 1678137C1

ABS SECONDARY AIR TRANSDUCER(1828)

CA

B


1 PLUG - - 3518314C1

2 PLUG - - 3518314C1

3 A62BE 18 GY 3517243C1

4 PLUG - - 3518314C1

5 A92-GG 18 WH 3517243C1

6 PLUG - - 3518314C1

7 PLUG - - 3518314C1

8 A5FA(+) 18 YL 3517243C1

9 PLUG - - 3518314C1

10 PLUG - - 3518314C1

11 A92#134 18 TN 3517243C1

12 A92A163 18 TN 3517243C1

13 A92BT 18 TN 3517243C1

14 PLUG - - 3518314C1

15 A5FA(-) 18 GN 3517243C1

16 PLUG - - 3518314C1


A PLUG - - 2025431C1

B A92-GG 18 WH 1661875C1

C A92A163 18 TN 1661875C1

D A92D 18 TN 1661875C1

E A92#142 18 TN 1661875C1

F@ A92#103 18 TN 1661875C1

F* A92A103 18 TN 1661875C1

G A44L 18 GY 1661875C1

H A44J 18 GY 1661875C1


A A86-GA 14 WH 3534165C1

B A86M 14 LTGN 3534165C1

C - - - -


A B94SZB 18 GY 1651943C1

B B94SVB 18 GY 1651943C1

C B94SF 18 GY 1651943C1


311


13.58. CONNECTOR COMPOSITES (1861), (1872), (1873), (1874), (1875), (1900), P. 49

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 049

CNA1 20FEB09 REVISED CONN 1873 CAV C 50367B

1, 5.

5 2

4

3

1


AUX-POWER RELAY (1873)(LOCATED AT INSTRUMENT PANEL CENTER)

* MUTUALLY EXCLUSIVE% CRIMPED TOGETHER@ W/ EATON HYBRID XMSN


AUX-POWER CONNECTOR (1872)(LOCATED AT INSTRUMENT PANEL CENTER)

B

A

BA

* W/ CIGAR@ N/ CIGAR

TWO POST POWER SOURCE (1861)(LOCATED IN INSTRUMENT PANEL CENTER)

(JUMPER HARNESS)

CONNECTOR 3517473C1

AUX POWER (1874)(LOCATED AT INSTRUMENT PANEL CENTER)




B

A

A

B

CONNECTOR 0872291R1

DIODE ASSY (1900)(LOCATED IN INSTRUMENT PANEL

NEAR DCM BREAKOUT)

A

B


A* A86S 14 LTGN 3517476C1

A@ A86N 14 LTGN 3517476C1

B* A86-GS 14 WH 3517476C1

B@ A86-GB 14 WH 3517476C1


A A72A 12 OR 1673747C1

B A72-GY 12 WH 1673747C1


A D72A 12 OR 1673748C1 0589390C1

B D72-G 12 WH 1673748C1 0589390C1


1*%A103BA 16 LTGN 1661228C1

A103C 10 LTGN 1661228C1

1*%A14LC 16 RD 1661228C1

A14LP 10 RD 1661228C1

1*%A14WB 12 RD 1661228C1

A14WC 14 RD 1661228C1

1*%A13F 16 PK 2018946C1

A104J 16 DKBL 2018946C1

1* A72C 12 OR 2022374C1

1@* A92HJ 12 TN 1661710C1

2* A12LC 18 PK 1659673C1

2* A104A 18 DKBL 1659673C1

2* A13-GX 18 WH 1659673C1

2* A12BC 18 LTBL 1659673C1

2* A103AA 18 LTGN 1659673C1

2@* A92HF 18 TN 1659673C1

3* A13XA 16 PK 2018946C1

4* A72A 12 OR 2022374C1

4* A103D 12 LTGN 1661710C1

4*%A14BC 14 PL 1661710C1

A14LSC 12 WH 1661710C1

4* A12BD 12 LTBL 1661710C1

4@* A14H 16 PK 1661709C1

5* A13X 16 PK 2018946C1

5* A14LC 16 RD 2018946C1

5*A13XA 16 PK 1661709C1

A13DB 18 PK 1661709C1

5* A11-GX 18 WH 1661709C1

5@* A92HE 18 TN 1659673C1

5* A14WC 14 RD 1661228C1

5* A103BA 16 LTGN 1661228C1


A D72A 12 OR 1673748C1 0589390C1

B D72-G 12 WH 1673748C1 0589390C1


A A89CB 18 PL 0879630R1 2644000R1

B A89CE 18 PL 0879630R1 2644000R1

Figure 312 Connector Composites (1861), (1872), (1873), (1874), (1875), (1900)

312



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 050MODULE TO DESC.

CNA1 20FEB09 CONN 1912: ADDED B 50367B

A

B

CD

E

F

D C

A B

5

2

3

4

1

CONNECTOR 3609957C1

COMPASS MODULE(1912)(LOCATED IN INSTRUMENT PANEL BY FUSE PANEL)

XATA MODULE (1910)(LOCATED AT RIGHT SIDE BACK OF DOOR)

QUALCOM POWER (1902)(LOCATED IN RIGHT SIDE INSTRUMENT PANEL)


CONNECTOR 1661201C1


CONNECTOR 1661196C1

A

B

LEFT AXLE REVERSE RELAY (1916)(LOCATED BEHIND LIFT CONSOLE BOX PANEL)


5

2

4 3 1



A* A86RC 14 LTGN 3566715C1

A* A86PA 16 LTGN 1661208C1

B* A86-GRC 14 WH 3566715C1

B* A86-GP 16 WH 1661208C1


A A3AB(+) 18 DKBL 1661212C1

B A3AB(-) 18 GY 1661212C1

C A14AF 18 RD 1661212C1

D A11-GAA 18 WH 1661212C1

E A13FG 18 PK 1661212C1

F A62B 18 DKBL 1661212C1


A A14EA 16 RD 1661261C1

B A11-GMA 16 WH 1661261C1

C A3BE(+) 18 DKBL 1661261C1

D A3BE(-) 18 GY 1661261C1


1 A28V 16 TN 3614754C1

2 A5CA(+) 18 YL 3614754C1

3 A5CA(-) 18 GN 3614754C1

4 A28-GA 16 WH 3614754C1

5 - - - -


1 T59K 18 BK 1659673C1

2 T59-GM 18 WH 1659673C1

3 T59KA 18 BK 1659673C1

4 - - - -

5 T71P 18 BK 1659673C1


313



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 051

CNA1 20FEB09 REMOVED 1923.REVISED B 50367B

CONN 1918, 1935 CIRC.

B

A

B

G

F

D

C

A

E

2 61 3 4 5

9 12 138 10 11 147

G

F

D

C

A

E

B

B

A

IP / ROOF (2000)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)


J1708 PRIVATE (-) (1929)(LOCATED IN INSTRUMENT PANEL

LEFT OF KEY SWITCH)

HEATED SEAT PASSENGER (1935)(LOCATED BEHIND PASSENGER SEAT ON FLOOR)

DRIVER SEAT POWER (1918)(LOCATED BEHIND DRIVER SEAT ON FLOOR)


J1708 PRIVATE (+) (1927)(LOCATED IN INSTRUMENT PANEL

LEFT OF KEY SWITCH)


CONNECTOR 3544690C1






A* A105-GB 16 WH 0587577C1 1652325C1

A* A105-G 18 WH 0587578C1 3517771C1

A* AD 14 RD 0587577C1 1652325C1

B* A105B 16 LTGN 0587577C1 1652325C1

B* A105 18 LTGN 0587578C1 3517771C1

B* AH 14 WH 0587577C1 1652325C1

B* A11-GP 12 WH 1673748C1 587567C1


A A3B(-) 18 GY 1661208C1

B A3D(-) 18 GY 1661208C1

C A3E(-) 18 GY 1661208C1

D A3F(-) 18 GY 1661208C1

E A3C(-) 18 GY 1661208C1

F - - - -

G - - - -


A A3B(+) 18 DKBL 1661208C1

B A3D(+) 18 DKBL 1661208C1

C A3E(+) 18 DKBL 1661208C1

D A3F(+) 18 DKBL 1661208C1

E A3C(+) 18 DKBL 1661208C1

F - - - -

G - - - -


A* A105-GA 16 WH 0587577C1 1652325C1

A* A14C 12 RD 1673748C1 587567C1

B* A105A 16 LTGN 0587577C1 1652325C1

B* A11-GR 12 WH 1673748C1 587567C1


1 A86CA 20 LTGN 3544692C1

2 A63-GA 16 WH 3544694C1

3 A63DF 18 DKBL 3544692C1

4 A86EA 20 LTGN 3544692C1

5 A86DA 20 LTGN 3544692C1

6* A63DA 18 DKBL 3544692C1

6* A63A 18 DKBL 3544692C1

7 - - - -

8 - - - -

9 A58T 18 BN 3544692C1

10 A63 18 DKBL 3544692C1

11 A11-GF 16 WH 3544694C1

12 A86F 18 LTGN 3544692C1

13 A86BA 20 LTGN 3544692C1

14 A9L 18 GY 3544692C1


314




315


13.62. CONNECTOR COMPOSITES (2020), (2021), (2022), (2115), (2116), (2116M),(2117), (2117M), P. 53

Figure 316 Connector Composites (2020), (2021), (2022), (2115), (2116), (2116M), (2117), (2117M)

316




317



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 055A86JB & A86HB.

CNA1 20FEB09 CONN 2503: ADDED CIRC B 50367B

42

6 7 8 10

31

5 9

E FDE DAC AF B B C

B

F A

CD

E

F A

B

CD

E

CONNECTOR 1661200C1

ROOF / IP CREW ROOF (2600)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

CONNECTOR 3550638C1CONNECTOR 3550639C1

LEFT CREW DOOR POD (2601)(LOCATED IN DOOR)

CONNECTOR 1661200C1

CONNECTOR 3544688C1

RIGHT CREW DOOR POD (2602)(LOCATED IN DOOR)

IP / PREMIUM ROOF (2503)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

5

1

810

2

79

3

6

4

CONNECTOR 3544687C1CAV CIRCUIT GAUGE COLOR TERMINAL

1 - - - -

2 - - - -

3 - - - -

4 - - - -

5 - - - -

6 A86L 20 LTGN 3544692C1

7* A86J 20 LTGN 3544692C1

7* A86JB 18 LTGN 3544682C1

8* A86H 20 LTGN 3544682C1

8* A86HB 18 LTGN 3544692C1

9 A86K 20 LTGN 3544692C1

10 - - - -


1 - - - -

2 - - - -

3 - - - -

4 - - - -

5 - - - -

6 C86K 20 LT GN 3544691C1

7 C86H 20 LT GN 3544691C1

8 C86J 20 LT GN 3544691C1

9 C86L 20 LT GN 3544691C1

10 - - - -


A A81C 12 LTGN 3544877C1

B A3F(+) 18 DKBL 3544876C1

C A81D 12 LTGN 3544877C1

D A81-GB 12 WH 3544877C1

E A3F(-) 18 GY 3544876C1

F A81-GC 12 WH 3544877C1


A D81C 12 LTGN 3544881C1

B D3Y(+) 18 DKBL 3544880C1

C D81D 12 LTGN 3544881C1

D D81-GB 12 WH 3544881C1

E D3Z(-) 18 GY 3544880C1

F D81-GC 12 WH 3544881C1


A D3B(+) 18 GY 1661208C1

B D3AA(-) 18 GY 1661208C1

C D81C 12 LTGN 3566715C1

D D81-GF 12 WH 3566715C1

E - - - -

F D81-GG 18 WH 1661208C1


A D3BB(+) 18 GY 1661208C1

B D3CC(-) 18 GY 1661208C1

C D81D 12 LTGN 3566715C1

D D81-GD 12 WH 3566715C1

E D81-GE 18 WH 1661208C1

F - - - -


318


13.65. CONNECTOR COMPOSITES (2700), (2700M), P. 56

Figure 319 Connector Composites (2700), (2700M)

319


13.66. CONNECTOR COMPOSITES (2701), (2701F), (2701G), (2702), P. 57

Figure 320 Connector Composites (2701), (2701F), (2701G), (2702)

320


13.67. CONNECTOR COMPOSITES (2990), (2991), (2992), (2993), (2994), (2995), (2996),(2997), (2998), (2999), (3000), (3001), P. 57A

CHAPTER 13CONNECTOR BODY COMPOSITES MATINGVIEW SHOWN


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


A

B

B

A

B

A

B

A

B

A

A

B

A

B

A

B

A

B

A

B

CONNECTOR 1661260C1

BODY LOCK 1661264C1SEATBELT SWITCH

CONNECTOR 1661260C1


CONNECTOR 1661260C1


CONNECTOR 1661260C1


CONNECTOR 1661260C1


CONNECTOR 1661259C1

BODY LOCK 1661263C1SEAT SWITCH

CONNECTOR 1661259C1


CONNECTOR 1661259C1


CONNECTOR 1661259C1


CONNECTOR 1661259C1



03APR0961976B AE08056619 57ARELEASE.


(2990)(LOCATED AT REAR CENTER SEATBELT) (2991)(LOCATED AT REAR CENTER SEAT)

(2993)(LOCATED AT RIGHT REAR SEATBELT) (2992)(LOCATED AT RIGHT REAR SEAT)

(2995)(LOCATED AT LEFT REAR SEATBELT) (2994)(LOCATED AT LEFT REAR SEAT)

(2997)(LOCATED AT DRIVER'S SEATBELT) (2996)(LOCATED AT DRIVER'S SEAT)

(2999)(LOCATED AT PASSENGER'S SEATBELT) (2998)(LOCATED AT PASSENGER'S SEAT)

B

SEAT SWITCHB

CONNECTOR 1661260C1

BODY LOCK 1661264C1

CONNECTOR 1661259C1

BODY LOCK 1661263C1

A

ASEATBELT SWITCH

(3001)(LOCATED AT FRONT CENTER SEAT)

B

(3000)(LOCATED AT FRONT CENTER SEATBELT)

A


A D11-GEA 18 WH 1661262C1

B D11-GE 18 WH 1661262C1


A D11-GDA 18 WH 1661262C1

B D11-GD 18 WH 1661262C1


A D11-GAA 18 WH 1661262C1

B D11-GA 18 WH 1661262C1


A D11-GBA 18 WH 1661262C1

B D11-GB 18 WH 1661262C1


A D11-GLA 18 WH 1661261C1

B D11-GL 18 WH 1661261C1


A D11-GFA 18 WH 1661262C1

B D11-GF 18 WH 1661262C1


A D11-GKA 18 WH 1661261C1

B D11-GK 18 WH 1661261C1


A D11-GHA 18 WH 1661261C1

B D11-GH 18 WH 1661261C1


A D11-GGA 18 WH 1661261C1

B D11-GG 18 WH 1661261C1


A D11-GMA 18 WH 1661261C1

B D11-GM 18 WH 1661261C1


A D11-GCA 18 WH 1661262C1

B D11-GC 18 WH 1661262C1


A D11-GJA 18 WH 1661261C1

B D11-GJ 18 WH 1661261C1

Figure 321 Connector Composites (2990), (2991), (2992), (2993), (2994), (2995), (2996), (2997), (2998),(2999), (3000), (3001)

321



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 058

RAW6 04DEC07 REVISED CONN 3000 AND B 61000T

3003

FGHC

AB J

K

DE


DRIVER DOOR CONNECTOR (3000)(LOCATED IN INSTRUMENT PANEL

BY DRIVER DOOR)

IMCT SYSTEM QUALCOMM CONNECTOR POWER (2703)(LOCATED IN LEFT SIDE 'B' PILLAR)


C

B

AF

E

D

FGHC

AB J

K

DE

# MUTUALLY EXCLUSIVE

PASSENGER DOOR (3003)(LOCATED IN INSTRUMENT PANEL

BY PASSENGER DOOR)

WINDOW MOTOR (3002)(LOCATED IN REAR DOOR)

B


A

B

A

D

E

F


C


& W/ POWER MIRROR - HEATED* W/ DUAL HOOD MTD MIRROR - HEATED


A D3AB(+) 18 DKBL 1661208C1

B D3AB(-) 18 GY 1661208C1

C D14AF 16 RD 1661209C1

D D11-GG 16 WH 1661209C1

E D13F 16 PK 1661209C1

F D62B 16 DKBL 1661209C1


A BN 18 BN 1667742C1

B RD 18 RD 1667742C1

C YL 16 YL 1667742C1

D BK 16 BK 1667742C1

E WH 18 WH 1667742C1

F GN 18 GN 1667742C1


A A78D 18 LTGN 1661261C1

B A78E 18 LTGN 1661261C1

C A78F 18 LTGN 1661261C1

D& A78A 16 LTGN 1661261C1

D* A78AB 16 LTGN 1661261C1

E A62BD 18 DKBL 1661261C1

F A58DA 18 BN 1661261C1

G A78V 18 LTGN 1661261C1

H A78-GA 16 WH 1661261C1

J - - - -

K - - - -


A T83C 12 LTGN 2039344C1 0589390C1

B T83F 12 LTGN 2039344C1 0589390C1


A A78D 18 LTGN 1661261C1

B A78E 18 LTGN 1661261C1

C A78F 18 LTGN 1661261C1

D# A78B 16 LTGN 1661261C1

D# A78BB 16 LTGN 1661261C1

E - - - -

F A58DB 18 BN 1661261C1

G - - - -

H A78-GB 16 WH 1661261C1

J - - - -

K - - - -


322



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 059

CNA1 20FEB09 CONN 3200: ADDED CIRC B 50367B

A81-GH

B

A


DOOR / ROOF DOOR POD (3201)(LOCATED AT BOTH REAR DOORS ELECTRICAL CONNECTIONS)

AB

E

C

E

D C A

DF

CONNECTOR 1661200C1

DOOR / IP CONNECTOR (3200)(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)

CONNECTOR 1661201C1

FB

B

A

C


DOOR POD LOAD (3201)(LOCATED IN DOOR (DRIVER AND PASSENGER))

D

WINDOW MOTOR (3100)(LOCATED IN DRIVER DOOR AND PASSENGER DOOR)

BA



A A3D(+) 18 DKBL 1661208C1

B A3D(-) 18 GY 1661208C1

C A81B 12 LTGN 3566715C1

D* A81-GA 12 WH 3566715C1

D* A81-GH 12 WH 3566715C1

E A63-GDW 18 WH 1661208C1

F A63DB 18 DKBL 1661208C1


A E3W(+) 18 DKBL 1661212C1

B E3X(-) 18 GY 1661212C1

C E81B 12 LTGN 3534167C1

D E81-GA 12 WH 3534167C1

E E63-G 18 WH 1661212C1

F E63BB 18 DKBL 1661212C1


A E83A 14 LTGN 3535486C1 0589391C1

B E83E 14 LTGN 3535486C1 0589391C1


A E63BB 18 DKBL 1661262C1

B E63-G 18 WH 1661262C1


A E83E 14 LTGN 2033816C1 0589391C1

B E83A 14 LTGN 2033816C1 0589391C1

C E81A 14 LTGN 2033816C1 0589391C1

D E81E 14 LTGN 2033816C1 0589391C1


323




324




325


13.72. CONNECTOR COMPOSITES (4017), (4018), (4019), (4021), (4022), (4037), (4038),(4070), (4071), P. 62

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


15SEP0659974G AE08056619 0624018 & A77E WAS A77D FOR 4019

CNA1 20FEB09 CIRC A77D WAS A77E FOR B 50367B

B

A3

CONNECTOR 3554317C1

A


A/C ACCUM THERMISTOR-1 (4019)(LOCATED ON DASH PANEL RIGHT SIDE)

C

E

HVAC RECIRC MOTOR (4017)(LOCATED UNDER HOOD)

B

WASHER PUMP (4021)(LOCATED ON FRONT SIDE OF WASHER BOTTLE

ON LEFT FRAME RAIL)

HYD BRAKE LIGHT SWITCH (4037)(LOCATED ON EXTERIOR DASH NEAR DCM)

CONNECTOR 3536864C1

2

D

F

B

WASHER FLUID LEVEL SENSOR (4022)(LOCATED ON OUTBOARD SIDE OF WASHER BOTTLE

ON LEFT FRAME RAIL. 4X4 4300 ONLY LOCATED ONRIGHT SIDE FRAME RAIL)

B

1

A/C ACCUM THERMISTOR-2 (4018)(LOCATED ON DASH PANEL RIGHT SIDE)

CONNECTOR 3535379C1

A

CONNECTOR 3535379C1

HYD BRAKES FLUID LEVEL SENSOR (4038)(LOCATED ON EXTERIOR DASH NEAR DCM)

2

A

1


2

1

AB

C

D

A

B

PRESSURE SWITCH (4070)(LOCATED ON EXTERIOR DASH

NEAR IP / FWD PASSTHRU)

DUMP SOLENOID (4071)(LOCATED ON EXTERIOR DASH

NEAR IP / FORWARD PASSTHRU)

CONNECTOR 1661777C1BODY LOCK 1661873C1 CONNECTOR 1671610C1

BODY LOCK 1671608C1


A A74D 18 LT GN 1661875C1 3568570C1

B PLUG - - 2025431C1 -

C PLUG - - 2025431C1 -

D PLUG - - 2025431C1 -

E PLUG - - 2025431C1 -

F A74E 18 LT GN 1661875C1 3568570C1


A A77D 20 LTGN 3536590C1

B A9AC 20 GY 3536590C1


A A77E 20 LTGN 3536590C1

B A9AB 20 GY 3536590C1


1 M87KA 16 GY 3561584C1 3536868C1

2 M87BA 18 GY 3561584C1 3536868C1


1 M87C 18 GY 3554322C1 3554318C1

2 M9BB 18 GY 3554322C1 3554318C1


A M10-GV 16 WH 2036586C1

B M90H 16 GY 2036586C1


1 M90B 18 GY 3522190C1 3522193C1

2 M94BF 18 GY 3522190C1 3522193C1

3 PLUG - - 3522197C1 -


A PLUG - - 2025431C1 -

B PLUG - - 2025431C1 -

C M44J 18 GY 1661875C1 1661872C1

D M44K 18 GY 1661875C1 1661872C1


A M44K 18 GY 2033819C1 1652325C1

B M44L 18 GY 2033819C1 1652325C1

Figure 326 Connector Composites (4017), (4018), (4019), (4021), (4022), (4037), (4038), (4070), (4071)

326


13.73. CONNECTOR COMPOSITES (4087 / 4087A), (4111M), (4120), P. 63

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0759974G AE08056619 063

CNA1 16JUN09 ADDED IBB ENGINE E 61610P

CIRCUITS.

1

6

D

E

B

7

12


A

6

PAM MODULE (4087 / 4087A)(LOCATED ON EXTERIOR DASH NEAR HVAC UNIT)

A

C


12 1

SNOWVALVE MODULE (4120)(LOCATED ON AIR CLEANER)

FAN AIR SOLENOID (4111M)(LOCATED NEAR ENGINE FAN DRIVE)

* W/ V8 ENGINE& W/ I6 ENGINE

B

7




1 PLUG - - 3527276C1

2 PLUG - - 3527276C1

3 PLUG - - 3527276C1

4 PLUG - - 3527276C1

5 PLUG - - 3527276C1

6 A26D 18 TN 3518963C1

7 A5P(+) 18 YL 3518963C1

8 A5P(-) 18 GN 3518963C1

9 PLUG - - 3527276C1

10 A26B 18 TN 3518963C1

11 A26A 18 TN 3518963C1

12 A11-GPP 18 WH 3518963C1


A* K23 18 VT 1661875C1 1661872C1

A& K23A 18 TN 1661875C1 1661872C1

B* K23G 18 VT 1661875C1 1661872C1

B& K23-G 18 WH 1661875C1 1661872C1


A A23F 18 TN 1661875C1 3568570C1

A# A23C 18 TN 1661875C1 3568570C1

B A23H 18 TN 1661875C1 3568570C1

B# A23A 18 TN 1661875C1 3568570C1

C A23J 18 TN 1661875C1 3568570C1

C# A23B 18 TN 1661875C1 3568570C1

D A23K 18 TN 1661875C1 3568570C1

D# A23D 18 TN 1661875C1 3568570C1

E A23L 18 TN 1661875C1 3568570C1

E# A23E 18 TN 1661875C1 3568570C1

Figure 327 Connector Composites (4087 / 4087A), (4111M), (4120)

327


13.74. CONNECTOR COMPOSITES (4328), (4410D), (4410E), P. 64



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 0644322 & 4323

CNA1 20FEB09 REMOVED CONN 4321, C 50367B

123 4

56

123 4

56


REMOTE POWER MODULE (4410E)DATALINK & LOGIC POWER

(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)


REMOTE POWER MODULEDATALINK & LOGIC POWER (4410D)

(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)

B

C

A

ENGINE DIAGNOSTICS CONNECTOR(4328)



A K98YL6 18 YL 3572626C1

B K98GN6 18 GN 3572626C1

C K91A 18 VT 3572626C1


1 PLUG - - 0453133C1

2 N10-GP 14 WH 2034787C1

3 N5F(+) 18 YL 3572625C1

4 N5F(-) 18 GN 3572625C1

5 PLUG - - 0453133C1

6 N20A 16 LTGN 1680205C1


1 PLUG - - 0453133C1

2 N10-GR 14 WH 2034787C1

3 N5E(+) 18 YL 1680205C1

4 N5E(-) 18 GN 1680205C1

5 PLUG - - 0453133C1

6 N20 16 LTGN 1680205C1

Figure 328 Connector Composites (4328), (4410D), (4410E)

328


13.75. CONNECTOR COMPOSITES (4410F), (4410H), (4410K), (4410L), (4410M), P. 65

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 065

CNA1 13MAR08 ADDED CONN 4410F B 61073L

123 4

56

5123 4

6

5123 4

6

123 4

56



1ST AIR SOLENOID 7-PAK (4410L)(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)

REMOTE POWER MODULE (4410H)DATALINK & LOGIC POWER

(LOCATED BETWEEN CENTERCHASSIS AND REAR CHASSIS)

BODY BUILDER CONNECTION (4410M)(LOCATED NEAR END OF FRAME)

2ND AIR SOLENOID 7-PAK (4410K)(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)



* FOR RPU EOF DATALINK

* POWER UNIT EOF

45

REMOTE POWER MODULEDATALINK & LOGIC POWER (4410F)

23

* FOR AIR SOLENOID


6 1


1 PLUG - - 0453133C1

2* N10-GS 14 WH 2034787C1

2 N10-GP 14 WH 2034787C1

3 N5F(+) 18 YL 1680205C1

3* N5E(+) 18 YL 1680205C1

4 N5F(-) 18 GN 1680205C1

4* N5E(-) 18 GN 1680205C1

5 PLUG - - 0453133C1

6 N20 16 LTGN 1680205C1


1 R59D 14 GY 2034787C1

2 R10-GPP 14 WH 2034787C1

3 R1B(+) 18 YL 1680205C1

4 R1B(-) 18 GN 1680205C1

5 PLUG - - 0453133C1

6 R14E 16 RD 1680205C1


1 R59C 14 GY 2034787C1

2 R10-GPN 14 WH 2034787C1

3 R1A(+) 18 YL 3572625C1

4 R1A(-) 18 GN 3572625C1

5 PLUG - - 0453133C1

6 R14D 16 RD 3572625C1


1 R59D 14 GY 2034787C1

1* R59 14 GY 2034787C1

2 R10-GPP 14 WH 2034787C1

2* R10-GPM 14 WH 2034787C1

3 R1B(+) 18 YL 3572625C1

3* R1(+) 18 YL 3572625C1

4 R1B(-) 18 GN 3572625C1

4* R1(-) 18 GN 3572625C1

5 PLUG - - 0453133C1

6 R14E 16 RD 1680205C1

6* R14 16 RD 1680205C1


1 R59 14 GY 2034788C1

1* R59C 14 GY 2034788C1

2 R10-GPM 14 WH 2034788C1

2* R10-GPN 14 WH 2034788C1

3 R1(+) 18 YL 3572626C1

3* R1A(+) 18 YL 3572626C1

4 R1(-) 18 GN 3572626C1

4* R1A(-) 18 GN 3572626C1

5 PLUG - - 0453133C1

6 R14 16 RD 1680206C1

6* R14D 16 RD 1680206C1

Figure 329 Connector Composites (4410F), (4410H), (4410K), (4410L), (4410M)

329


13.76. CONNECTOR COMPOSITES (4450AM), (4450BM), (4450M), (4460AM), (4460BF),P. 66

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 066

CNA1 20FEB09 ADDED CONN 4450BM B 50367B

C

E

D

F

AG

B

DC

G

BA

FE

A

C

B CONNECTOR 1686834C1BODY LOCK 1664408C1

BODY BUILDER TURN / STOP (4460BF)(LOCATED AT MAIN CHASSIS TOREAR CHASSIS INTERCONNECT)



BODY BUILDER CONNECTION (4450AM)(LOCATED BETWEEN CENTER CHASSIS AND REAR CHASSIS)

BODY BUILDER TURN / STOP (4450BM)(LOCATED BETWEEN CENTER

CHASSIS AND REAR CHASSIS)


BODY BUILDER CONNECTION (4450M)(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)

C

B

A


B

C

A

BODY BUILDER TURN / STOP (4460AM)(LOCATED BETWEEN CENTER

CHASSIS AND REAR CHASSIS)

A

C

BB

C

A


A N68BB 14 BN 3535486C1 0589391C1

B N56BB 16 YL 2039343C1 1652325C1

C N57BB 16 LTGN 2039343C1 1652325C1

D N54BB 14 BN 3535486C1 0589391C1

E N71BB 16 LTBL 2039343C1 1652325C1

F N12BB 14 LTBL 3535486C1 0589391C1

G N11-GBB 12 WH 2039344C1 0589390C1


A N68BB 14 BN 3535486C1 0589391C1

B N56BB 16 YL 2039343C1 1652325C1

C N57BB 16 LTGN 2039343C1 1652325C1

D N54BB 14 BN 3535486C1 0589391C1

E N71BB 16 LTBL 2039343C1 1652325C1

F N12BB 14 LTBL 3535486C1 0589391C1

G N11-GD 12 WH 2039344C1 0589390C1


A R56BC 16 YL 2033819C1 1652325C1

B R57BC 16 LTGN 2033819C1 1652325C1

C R70BB 14 RD 2033816C1 0589391C1


A R56BC 16 OR 2033911C1 1652325C1

B R57BC 16 OR 2033911C1 1652325C1

C R70BB 14 OR 2033912C1 0589391C1


A N56BC 16 YL 2033819C1 1652325C1

B N57BC 16 LTGN 2033819C1 1652325C1

C N70BB 14 RD 2033816C1 0589391C1

Figure 330 Connector Composites (4450AM), (4450BM), (4450M), (4460AM), (4460BF)

330


13.77. CONNECTOR COMPOSITES (4460BM / 4450BF), (4460M), (4500), (4705), P. 67

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 067

CNA1 20FEB09 ADDED CONN 4450BF C 50367B

E G

D B

F

A

C C

B

A

B

C

D

E

A

BODY BUILDER CONNECTION (4460BM / 4450BF)(LOCATED AT END OF FRAME NEAR REAR AXLES)




BODY BUILDER TURN / STOP (4460M)(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)

WINDSHIELD WIPER MOTOR (4500)(LOCATED UNDER HOOD)

18

45


BODY BUILDER CONNECTOR (4705)


A R68BB 14 BN 3535486C1 0589391C1

B R56BB 16 OR 2039343C1 1652325C1

C R57BB 16 OR 2039343C1 1652325C1

D R58BB 14 BN 3535486C1 0589391C1

E R71BB 16 OR 2039343C1 1652325C1

F R12BB 14 LTBL 3535486C1 0589391C1

G R11-GBB 12 WH 2039344C1 0589390C1


A A82D 16 GY 2033819C1 1652325C1

B A82V 16 GY 2033819C1 1652325C1

C A82-G 14 WH 2033816C1 1652325C1

D A82K 16 GY 2033819C1 1652325C1

E A82L 16 GY 2033819C1 1652325C1


A N56BC 16 YL 2033819C1 1652325C1

B N57BC 16 LTGN 2033819C1 1652325C1

C N70BB 14 RD 2033816C1 0589391C1


1 K92A15 18 TN 3518963C1

2 K92A11 18 TN 3518963C1

3 K92A12 18 TN 3518963C1

4 K92A13 18 TN 3518963C1

5 K92A9 18 TN 3518963C1

6 K92A10 18 TN 3518963C1

7 K92A8 18 TN 3518963C1

8 PLUG - - 3527276C1

Figure 331 Connector Composites (4460BM / 4450BF), (4460M), (4500), (4705)

331



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 0684905

CNA1 13MAR08 ADDED CONN 4706 & B 61073L

1 21

2

WABCO AUTO TRACTION CONTROL (4951)(LOCATED AT END OF FRAME AT REAR AXLE)

BENDIX AUTO TRACTION CONTROL (4950)(LOCATED AT END OF FRAME AT REAR AXLE)

CONNECTOR 3567225C1


WHEEL CHAIR INERLOCK (4906)(LOCATED ON EXTERIOR DASH NEAR IP / FORWARD PASSTHRU)


EF

GH

CCONNECTOR 1661889C1BODY LOCK 1661890C1

B

C

AIR SHIELD LIGHT CONNECTOR (5117)(LOCATED IN UPPER RIGHT REAR ROOF)

A

A


B

A

C

B

D

B


AIR PARK SOLENOID (4905)(LOCATED ON EXTERIOR DASH NEAR DCM)

B

AA

8

54

1


BODY BUILDER CONNECTOR 2 (4706)



A BK 18 BK 1661261C1

B WH 18 WH 1661261C1

C - - - -


1 [R94WX] 18 BN ASSY

2 [R94WZ] 18 BL ASSY


1 K92A5 18 TN 3518961C1

2 K92A4 18 TN 3518961C1

3 K92A3 18 TN 3518961C1

4 K92A14 18 TN 3518961C1

5 K92A2 18 TN 3518961C1

6 K92A6 18 TN 3518961C1

7 K92A7 18 TN 3518961C1

8 K92A1 18 TN 3518961C1


1 R94BD 16 BN 3518961C1

2 R94BE 16 YL 3518961C1


A BK 18 BK 1661262C1

B WH 18 WH 1661262C1

C - - - -


A M44Y 16 GY 2033819C1 1652325C1

B* M44W 16 WH 2033819C1 1652325C1

B* M44-GW 16 WH 2033819C1 1652325C1


A M44W 16 WH 1661875C1 3568570C1

B M92#101 18 TN 1661875C1 3568570C1

C PLUG - - 202543C1 -

D M92#103 18 TN 1661875C1 3568570C1

E M11-GW 16 WH 1661875C1 3568570C1

F PLUG - - 202543C1 -

G M89AR 18 PK 1661875C1 3568570C1

H M89CE 18 PL 1661875C1 3568570C1


332



CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U01A119

15SEP0659974G AE08056619 069TO CONNECTOR 6000 & 6001 FIELD

2480 10JUL14 ADDED W/EURO IV NOTE D 92477E

46

50

6

41

45 5

1

10

1

3

4

2


! W/ EURO IV ISM ENGINE

ECM CONNECTOR (6000)(LOCATED ON THE LEFT SIDE OF ENGINE)

ENGINE ECM POWER CONNECTOR (6001)(LOCATED ON THE LEFT SIDE OF ENGINE)

@ W/ ALLISON# W/ MANUAL XMSN* W/ AUTO SHIFT@@ W/ MERITOR G XMSN** W/ ULTRASHIFT XMSN! W/ EURO IV ISM ENGINE


1 K10-G 12 WH 3557534C1

1! K10-GB 12 WH 3841699C1

2 PLUG - - 0453133C1

3 K97DA 12 VT 3557534C1

4 K97DB 12 VT 3557534C1

4! K97DB 12 VT 3841699C1


1 PLUG - - 0453133C1

2 PLUG - - 0453133C1

3 PLUG - - 0453133C1

4 PLUG - - 0453133C1

5 PLUG - - 0453133C1

6 PLUG - - 0453133C1

7 K95E 18 TN 3555249C1

8 PLUG - - 0453133C1

9 K99B 18 VT 3555249C1

10* K3BB(+) 18 DKBL 3555249C1

10# K3BA(+) 18 DKBL 3555249C1

11 PLUG - - 0453133C1

12 PLUG - - 0453133C1

13 PLUG - - 0453133C1

14 PLUG - - 0453133C1

15 PLUG - - 0453133C1

16 PLUG - - 0453133C1

17 PLUG - - 0453133C1

18 PLUG - - 0453133C1

19 PLUG - - 0453133C1

19! K41D 18 TN 3518963C1

20* K3BB(-) 18 GY 3555249C1

20# K3BA(-) 18 GY 3555249C1

21 K97PA 18 VT 3555249C1

22 K97C 18 VT 3555249C1

23 K97B 18 VT 3555249C1

24 PLUG - - 0453133C1

25 PLUG - - 0453133C1

26 PLUG - - 0453133C1

27# K47D 18 GY 3555249C1

27@@ K47R 16 GY 3555249C1

27@ K92#125 18 TN 3555249C1

28 K34E 16 TN 3555249C1

29 K23-G 16 WH 3555249C1

30 PLUG - - 0453133C1


31 K95B 18 TN 3555249C1

32 K97PB 18 WH 3555249C1

33 K95-GA 18 WH 3555249C1

33! K41E 18 TN 3518963C1

34 PLUG - - 0453133C1

35 K99D 18 VT 3555249C1

36# K47E 18 GY 3555249C1

36@@ K47S 16 GY 3555249C1

37 K95A 18 TN 3555249C1

38 K23 16 TN 3555249C1

39 K97FA 18 VT 3555249C1

39! K97FA 16 GY 3555249C1

40 K21 16 TN 3555249C1

41 PLUG - - 0453133C1

42 K34A 16 TN 3555249C1

43 PLUG - - 0453133C1

44 PLUG - - 0453133C1

45 PLUG - - 0453133C1

46# K5B+ 18 YL 3555249C1

46* K5S(+) 18 YL 3555249C1

46@ K5D128 18 YL 3555249C1

47# K5B- 18 GN 3555249C1

47* K5S(-) 18 GN 3555249C1

47@ K5D108 18 GN 3555249C1

47#! K5B- 18 LTGN 3555249C1

47**! K5S(-) 18 LTGN 3555249C1

48 PLUG - - 0453133C1

49 PLUG - - 0453133C1

50 K95C 18 TN 3555249C1


333



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0759974G AE08056619 070

REVISED CONN 6010 CAV D 50367B

3, 58, 59.

16

715

8

9 1

210

58

70

1

13

ECM CONNECTOR (6010)(LOCATED ON THE

LEFT SIDE OF ENGINE)

ENGINE / MELROSE (6011)(LOCATED ON THE

LEFT SIDE OF ENGINE)

CONNECTOR 3832841C1

CONNECTOR 3526965C1

* W/ ZFM-FREEDOMLINE XMSN@ W/ ALLISON# W/ MANUAL XMSN& W/ GEN IV

CAVITIES 4-7 AND 10-14 ARE MOLDED SHUT.IF UNUSED CAVITY HAS BUILT-IN PLUG

SNAPPED OUT USE CAVITY PLUG 3833742C1.


1 K97AZ 14 PL 3592386C1 3578677C1

2 K97UC 16 PL 3686944C1 -

3 K97AY 16 PL 3686944C1 -

8 K19-G 14 GY 3592386C1 3578677C1

9 K19BA 14 GY 3592386C1 3578677C1

15 K97-GA 16 WH 3686944C1 -

16 K97-GB 14 WH 3592386C1 3578677C1


1 PLUG - - 2023143C1

2 K34B 16 TN 3526966C1

3 K46C 18 GY 3526966C1

4 K97C 18 VT 3526966C1

5 K97BA 18 VT 3526966C1

6 PLUG - - 2023143C1

7 PLUG - - 2023143C1

8* K3BB(+) 18 DKBL 3526966C1

8@ K3BA(+) 18 DKBL 3526966C1

9* K3BB(-) 18 GY 3526966C1

9@ K3BA(-) 18 GY 3526966C1

10 K21 16 TN 3526966C1

11 PLUG - - 2023143C1

12 PLUG - - 2023143C1

13 PLUG - - 2023143C1

14 PLUG - - 2023143C1

15 PLUG - - 2023143C1

16 PLUG - - 2023143C1

17 K41A 16 TN 3526966C1

18 K41-G 16 TN 3526966C1

19 PLUG - - 2023143C1

20 PLUG - - 2023143C1

21 K23 16 TN 3526966C1

22 PLUG - - 2023143C1

23 PLUG - - 2023143C1

24 PLUG - - 2023143C1

25 PLUG - - 2023143C1

26 PLUG - - 2023143C1

27 PLUG - - 2023143C1

28 PLUG - - 2023143C1

29 PLUG - - 2023143C1

30 PLUG - - 2023143C1

31 PLUG - - 2023143C1

32& K92A125 18 TN 3526966C1

32# K47 16 GY 3526966C1

33 K47A 16 GY 3526966C1

34# K5S(-) 20 GN 3547816C1

34& K5D108 20 GN 3547816C1


35 PLUG - - 2023143C1

36 K47T 18 GY 3526966C1

37 PLUG - - 2023143C1

38 PLUG - - 2023143C1

39 PLUG - - 2023143C1

40 PLUG - - 2023143C1

41 PLUG - - 2023143C1

42 PLUG - - 2023143C1

43 PLUG - - 2023143C1

44 PLUG - - 2023143C1

45 PLUG - - 2023143C1

46 PLUG - - 2023143C1

47 PLUG - - 2023143C1

48 K97DA 14 VT 3526966C1

49 K34C 16 TN 3526966C1

50# K5S(+) 20 YL 3547816C1

50& K5D128 20 YL 3547816C1

51 PLUG - - 2023143C1

52 K97DB 14 VT 3526966C1

53 K97DC 14 VT 3526966C1

54 K34D 16 TN 3526966C1

55 K97DD 14 RD 3526966C1

56 K46E 18 GY 3526966C1

57 PLUG - - 2023143C1

58 K46B 18 GY 3526966C1

59 K46A 18 GY 3526966C1

60 PLUG - - 2023143C1

61 PLUG - - 2023143C1

62 PLUG - - 2023143C1

63 K10A-G 14 WH 3526966C1

64 PLUG - - 2023143C1

65 K10B-G 14 WH 3526966C1

66 K99B 18 VT 3526966C1

67 K10C-G 14 WH 3526966C1

68 PLUG - - 2023143C1

69 K10D-G 14 WH 3526966C1

70 K97F 18 VT 3526966C1


334


13.81. CONNECTOR COMPOSITES (6018), (6019), (6020), P. 70A

CHAPTER 13



DRAWNDATE





REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

07FEB0861073L AE08056619 70ACNA1 13MAR08 INITIAL RELEASE A 61073L

8

EIM CONNECTOR (6018)

1

* W/ VARIABLE SPEED FAN@ W/ TWO SPEED FAN

CONNECTOR 3803077C1

CONNECTOR 3562311C1

17

24 24

1

8


CONNECTOR 3803078C1

17

8

17 1


24

* W/ MANUAL,AUTOSHIFT & ULTRASHIFT, MERITOR G XMSN@ W/ ALLISON XMSN# MUTUALLY EXCLUSIVE


1 PLUG - - 3562316C1

2 PLUG - - 3562316C1

3 PLUG - - 3562316C1

4 PLUG - - 3562316C1

5 K92A2 18 TN 3562314C1

6 K34-GB 18 WH 3562314C1

7 K41 16 TN 3562315C1

8 PLUG - - 3562316C1

9 PLUG - - 3562316C1

10 PLUG - - 3562316C1

11 PLUG - - 3562316C1

12 PLUG - - 3562316C1

13 K21B3 18 TN 3562314C1

14 K34BA 18 TN 3562314C1

15 PLUG - - 3562316C1

16 K92A1 18 TN 3562314C1

17 K21TN1 18 TN 3562314C1

18* K23 18 TN 3562314C1

18@ K23 16 TN 3562315C1

19 PLUG - - 3562316C1

20 K92A5 18 TN 3562314C1

21 PLUG - - 3562316C1

22 PLUG - - 3562316C1

23 PLUG - - 3562316C1

24 PLUG - - 3562316C1


1 PLUG - - 3562316C1

2 K23C 18 TN 3562314C1

3 PLUG - - 3562316C1

4 PLUG - - 3562316C1

5 PLUG - - 3562316C1

6 K98YL5 18 YL 3562314C1

7 PLUG - - 3562316C1

8 PLUG - - 3562316C1

9 PLUG - - 3562316C1

10 K92A6 18 TN 3562314C1

11 PLUG - - 3562316C1

12 PLUG - - 3562316C1

13 K98GN5 18 GN 3562314C1

14 PLUG - - 3562316C1

15 PLUG - - 3562316C1

16 PLUG - - 3562316C1

17 PLUG - - 3562316C1

18 K21B1 18 TN 3562314C1

19 PLUG - - 3562316C1

20 PLUG - - 3562316C1

21 PLUG - - 3562316C1

22 PLUG - - 3562316C1

23 PLUG - - 3562316C1

24 PLUG - - 3562316C1


1 PLUG - - 3562316C1

2 K34C 18 TN 3562314C1

3 K97F 18 VT 3562314C1

4 K34D 18 TN 3562314C1

5 K97A1 18 VT 3562314C1

6 K92A16 16 WH 3562315C1

7 K92B16 16 WH 3562315C1

8 K97A2 18 VT 3562314C1

9 PLUG - - 3562316C1

10 PLUG - - 3562316C1

11 K92A8 18 TN 3562314C1

12* K5S(+) 18 YL 3562314C1

12@ K5S128 18 YL 3562314C1


13* K5S(-) 18 GN 3562314C1

13@ K5S108 18 GN 3562314C1

14 K92A9 18 TN 3562314C1

15 PLUG - - 3562316C1

16 PLUG - - 3562316C1

17# K92A10 18 TN 3562314C1

17# K47T 18 GY 3562314C1

18 PLUG - - 3562316C1

19 K92A11 18 TN 3562314C1

20 K92A12 18 TN 3562314C1

21 K92A13 18 TN 3562314C1

22 PLUG - - 3562316C1

23 PLUG - - 3562316C1

24 PLUG - - 3562316C1


335


13.82. CONNECTOR COMPOSITES (6020M), P. 71



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


15SEP0659974G AE08056619 071

CNA1 20FEB09 CIRCUIT K23B WH B 50367B

WAS TN.

5876

4

56

41

59

23

40 242

17

3


ECM (6020M) (I6 ENGINE ONLY)(LOCATED ON THE LEFT SIDE OF ENGINE)

@ W/ ALLISON# W/ MANUAL XMSN@@ W/ GEN4** W/ EATON AUTOSHIFT* MUTUALLY EXCLUSIVE## W/ ALLISON W/ AUTONEUTRAL% W/ ENGINE BODY CONTROL - 12VYL (ACC WIRING SPECIAL ROAD SPEED WIRE)%% W/ ENGINE BODY CONTROL - 12VZA (REMOTE ENG CONTROL F / PTO / ENGINES)


1 K97FA 14 PL 3613275C1 3509903C1

2 K97-GV 14 WH 3613275C1 3509903C1

3 K97FB 14 PL 3613275C1 3509903C1

4 K97-GW 14 WH 3613275C1 3509903C1

5 K97FC 14 PL 3613275C1 3509903C1

6 K97-GX 14 WH 3613275C1 3509903C1

7* K17M 18 PK 3612254C1 -

7* K17L 18 PK 3612254C1 -

8 K95K 18 TN 3612254C1 -

9 PLUG - - 3612253C1 -

10 K3A(-) 18 GY 3612254C1 -

10** K3AB(-) 18 GY 3612254C1 -

11 K97XC 18 PL 3612254C1 -

12 PLUG - - 3612253C1 -

13 PLUG - - 3612253C1 -

14 PLUG - - 3612253C1 -

15 PLUG - - 3612253C1 -

16 K97CB 18 PL 3612254C1 -

17 K95J 18 TN 3612254C1 -

18 PLUG - - 3612253C1 -

19 K95H 18 TN 3612254C1 -

20 PLUG - - 3612253C1 -

21 K97SE 18 VT 3612254C1 -

22 K97EW 18 VT 3612254C1 -

23 PLUG - - 3612253C1 -

24 PLUG - - 3612253C1 -

25 K3A(+) 18 DKBL 3612254C1 -

25** K3AB(+) 18 DKBL 3612254C1 -

26 PLUG - - 3612253C1 -

27 K97FV 18 PL 3612254C1 -

28 PLUG - - 3612253C1 -

29 PLUG - - 3612253C1 -

30 PLUG - - 3612253C1 -

31 K97UB 18 PL 3612254C1 -

32 PLUG - - 3612253C1 -

33 K99B 18 PL 3612254C1 -

34 K97B 18 PL 3612254C1 -

35 K97WA 18 PL 3612254C1 -

36 PLUG - - 3612253C1 -

37 K97ZD 18 PL 3612254C1 -

38 PLUG - - 3612253C1 -

39 PLUG - - 3612253C1 -

40 PLUG - - 3612253C1 -

41 PLUG - - 3612253C1 -


42 K34A 18 TN 3612254C1 -

43 PLUG - - 3612253C1 -

44 PLUG - - 3612253C1 -

45 K97UD 18 GY 3612254C1 -

46 PLUG - - 3612253C1 -

47 K97M 18 PL 3612254C1 -

48 PLUG - - 3612253C1 -

49 K46A 18 GY 3612254C1 -

50 K99F 18 PL 3612254C1 -

51 K95 18 TN 3612254C1 -

52 PLUG - - 3612253C1 -

53 K47A 18 GY 3612254C1 -

54# K47 18 GY 3612254C1 -

54@ K47#125 18 TN 3612254C1 -

54 K47B125 18 TN 3612254C1 -

54@@ K47A125 18 TN 3612254C1 -

55 PLUG - - 3612253C1 -

56 PLUG - - 3612253C1 -

57 PLUG - - 3612253C1 -

58* K23B 18 WH 3612254C1 -

59 PLUG - - 3612253C1 -

60 K97CC 18 PL 3612254C1 -

61 K5B(+) 18 YL 3612254C1 -

62 K5B(-) 18 GN 3612254C1 -

63 K97C 18 PL 3612254C1 -

64 PLUG - - 3612253C1 -

65# K17E 18 PK 3612254C1 -

65** K17F 18 PK 3612254C1 -

65@@ K92#141 18 TN 3612254C1 -

65## K17B 18 PK 3612254C1 -

66 K97S 18 PL 3612254C1 -

67 K95L 18 TN 3612254C1 -

68 K46B 18 GY 3612254C1 -

69 PLUG - - 3612253C1 -

70 K97J 18 PL 3612254C1 -

71 K97AR 18 PL 3612254C1 -

72%% K47B 18 GY 3612254C1 -

72% K47T 18 GY 3612254C1 -

73 PLUG - - 3612253C1 -

74 PLUG - - 3612253C1 -

75 PLUG - - 3612253C1 -

76 PLUG - - 3612253C1 -

Figure 336 Connector Composites (6020M)

336


13.83. CONNECTOR COMPOSITES (6020M), P. 72

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/45/85/8600 & 73/74/7500U00K640

15SEP0659974G AE08056619 072

CNA1 20FEB09 REVISED CAV 7, 31-34, B 50367B

38, 47, 50, 58.

5876

4

56

41

59

23

40 242

17

3


ECM (6020M) (V8 ENGINE ONLY)(LOCATED ON THE LEFT SIDE OF ENGINE)

# W/ WTEC XMSN@ W/ MANUAL XMSN* MUTUALLY EXCLUSIVE

V8 ENGINE ONLY


1 K97AA_B 18 VT 1-968855-3 2S65-10C930-EBA

2 K97GND_B 18 VT 1-968855-3 2S65-10C930-EBA

3 K97AA_C 18 VT 1-968855-3 2S65-10C930-EBA

4 K97GND_C 18 VT 1-968855-3 2S65-10C930-EBA

5 K97AA_D 18 VT 1-968855-3 2S65-10C930-EBA

6 K97GND_D 18 VT 1-968855-3 2S65-10C930-EBA


7 KECI 18 VT 3612254C1 -

8 K95K 18 VT 3612254C1 -

9 PLUG - - 3612253C1 -

10 K3A(-) 18 VT 3612254C1 -

11 K97XCS 18 VT 3612254C1 -

12 PLUG - - 3612253C1 -

13 PLUG - - 3612253C1 -

14 PLUG - - 3612253C1 -

15 PLUG - - 3612253C1 -

16 K97RPRE 18 VT 3612254C1 -

17 K95J 18 VT 3612254C1 -

18 PLUG - - 3612253C1 -

19 K95H 18 VT 3612254C1 -

20 PLUG - - 3612253C1 -

21 K97OWL 18 VT 3612254C1 -

22 K97WEL 18 VT 3612254C1 -

23 PLUG - - 3612253C1 -

24 PLUG - - 3612253C1 -

25 K3(+) 18 VT 3612254C1 -

26 PLUG - - 3612253C1 -

27 PLUG - - 3612253C1 -

28 PLUG - - 3612253C1 -

29 PLUG - - 3612253C1 -

30 PLUG - - 3612253C1 -

31 K1GNPWR 18 VT 3612254C1 -

32 KVREF3 18 VT 3612254C1 -

33 KAPS 18 VT 3612254C1 -

34 KA-95R 18 VT 3612254C1 -

35 PLUG - - 3612253C1 -

36 PLUG - - 3612253C1 -

37 K95R-E 18 VT 3612254C1 -

38 KVREF3-RTN 18 VT 3612254C1 -

39 PLUG - - 3612253C1 -

40 PLUG - - 3612253C1 -


41 PLUG - - 3612253C1 -

42 K34A 18 VT 3612254C1 -

43 PLUG - - 3612253C1 -

44 PLUG - - 3612253C1 -

45 K95L 18 VT 3612254C1 -

46 PLUG - - 3612253C1 -

47 KIVS 18 VT 3612254C1 -

48 PLUG - - 3612253C1 -

49 K46A 18 VT 3612254C1 -

50 K97RVAR 18 VT 3612254C1 -

51 K95-B 18 VT 3612254C1 -

52 PLUG - - 3612253C1 -

53 K47A 18 VT 3612254C1 -

54@ K47 18 VT 3612254C1 -

54# K125_A 18 VT 3612254C1 -

55 PLUG - - 3612253C1 -

56 K34S 18 VT 3612254C1 -

57 PLUG - - 3612253C1 -

58 KFAN 18 VT 3612254C1 -

59 PLUG - - 3612253C1 -

60 K97RVA 18 VT 3612254C1 -

61 K5C+_B 18 VT 3612254C1 -

62 K5C-_B 18 VT 3612254C1 -

63 PLUG - - 3612253C1 -

64 PLUG - - 3612253C1 -

65 K141 18 VT 3612254C1 -

66 K97S 18 VT 3612254C1 -

67 K95L 18 VT 3612254C1 -

68 K46B 18 VT 3612254C1 -

69 PLUG - - 3612253C1 -

70 K97M 18 VT 3612254C1 -

71 K97CTO 18 VT 3612254C1 -

72 K47B 18 VT 3612254C1 -

73 PLUG - - 3612253C1 -

74 PLUG - - 3612253C1 -

75 PLUG - - 3612253C1 -

76 PLUG - - 3612253C1 -

Figure 337 Connector Composites (6020M)

337





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 073K13A.

CNA1 16JUN09 CONN 6033 CAV 8 WAS D 61610P

ECM POWER RELAY (6022)(LOCATED NEAR THE IP / ENGINE INTERCONNECTION)

* W/ V8 ENGINE W/ I6 ENGINE


EGR / TURBO POWER RELAY (6023)(LOCATED NEAR THE IP / ENGINE

INTERCONNECTION)

824

117

EIM CONNECTOR 4 (6021)

CONNECTOR 3562312C1

* W/ MANUAL XMSN# W/ MERITOR G XMSN@ W/ ALLISON GEN4 XMSN% W/ AUTOSHIFT & ULTRASHIFT GEN3 XMSN

1521

17

85

3

1

5

30

2

4

87A 85

87A

3

87

4

5

87

1

30

86

2

86

ENGINE SENSOR INTERFACE (6033)

CONNECTOR 3803137C1BODY LOCK 3803139C1 3803117C1



12 PLUG - - 3562316C1

13 PLUG - - 3562316C1

14 K21B2 18 TN 3562314C1

15 PLUG - - 3562316C1

16 PLUG - - 3562316C1

17 K92A14 18 TN 3562314C1

18 K99B 18 VT 3562314C1

19 PLUG - - 3562316C1

20% K3BB(+) 18 DKBL 3562314C1

20*#@ K3BA(+) 18 DKBL 3562314C1

21% K3BB(-) 18 GY 3562314C1

21*#@ K3BA(-) 18 GY 3562314C1

22 PLUG - - 3562316C1

23 K97N 18 VT 3562314C1

24 K97B 18 VT 3562314C1


1 K97HA 10 PL 3512334C1 0589390C1

2 K97HB 16 VT 2039343C1 1652325C1

3 PLUG - - 0587579C1 -

4 K97A 10 PL 3512334C1 0589390C1

5 K97JB 18 VT 2039343C1 1652325C1


1 K97XA 10 PL 3512334C1 0589390C1

1* KA-N97AA-B 10 VT 3512334C1 0589390C1

2 K97XB 16 VT 3535486C1 1652325C1

2* K97M 18 VT 3535486C1 1652325C1

3 PLUG - - 0587579C1 -

3* PLUG - - 0587579C1 -

4 K97F 10 PL 3512334C1 0589390C1

4* KN97AA 10 VT 3512334C1 0589390C1

5 K97JA 18 PL 2039343C1 3517771C1

5* KA-N97AA-C 10 VT 2039343C1 3517771C1


1 K14G 16 RD 3562315C1

2 K14H 16 RD 3562315C1

3 PLUG - - 3562316C1

4 K97C 18 VT 3562314C1

5 PLUG - - 3562316C1

6 K92A7 18 TN 3562314C1

7 PLUG - - 3562316C1

8 PLUG - - 3562316C1

9# K47A 16 GY 3562315C1

9* K47A 18 GY 3562314C1

10# K47 16 GY 3562315C1

10* K47 18 GY 3562314C1

10@ K92#125 18 TN 3562314C1

11 PLUG - - 3562316C1


10 K98YL1 18 YL 3803140C1 3803134C1

11 PLUG - - 3803138C1 -

12 PLUG - - 3803138C1 -

13 K91A 18 VT 3803140C1 3803134C1

14 PLUG - - 3803138C1 -

15 K14A 16 RD 3803140C1 3803134C1

16 K14B 16 RD 3803140C1 3803134C1

17 K14C 16 RD 3803140C1 3803134C1

18 K14D 16 RD 3803140C1 3803134C1

19 PLUG - - 3803138C1 -

20 PLUG - - 3803138C1 -

21 K14F 18 RD 3803140C1 3803134C1


1 K10-GC 16 WH 3803140C1 3803134C1

2 K10-GD 16 WH 3803140C1 3803134C1

3 K10-GE 16 WH 3803140C1 3803134C1

4 K10-GF 16 WH 3803140C1 3803134C1

5 PLUG - - 3803138C1 -

6 PLUG - - 3803138C1 -

7 K10-GJ 16 WH 3803140C1 3803134C1

8 K13A1 18 GY 3803140C1 3803134C1

9 K98GN1 18 GN 3803140C1 3803134C1


338



CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

15SEP0659974G AE08056619 074TO CONNECTOR 6201 FIELD


A/C PRESSURE TRANSDUCER (6201)(LOCATED ON A/C COMPRESSOR FRONT RIGHT SIDE OF ENGINE)

1

FREON COMPRESSOR (6200)(LOCATED ON A/C COMPRESSOR

FRONT RIGHT SIDE OF ENGINE)

B

6

2

3

W/ CAT ENGINE* MUTUALLY EXCLUSIVE

CONNECTOR 3612305C1


4

1A

CONNECTOR 3662921C1

3

AFTER TREATMENT SYSTEM (6259)(LOCATED IN THE AREA NEAR THE

TRANSMISSION RIGHT SIDE)

W/ ISM 2007 ENGINE* MUTUALLY EXCLUSIVE! W/ EURO IV ISM ENGINE

31

CONNECTOR 3662921C1

A/C PRESSURE TRANSDUCER (6201)(LOCATED ON A/C COMPRESSOR FRONT RIGHT SIDE OF ENGINE)

2


1 K9AA 18 GY 3554322C1 3554318C1

1 K9AB 18 GY 3554322C1 3554318C1

2 K6DB 18 GY 3554322C1 3554318C1

3 K77B 18 LTGN 3554322C1 3554318C1


A K77-G 16 WH 2033819C1 1652325C1

B K77 16 LTGN 2033819C1 1652325C1


1 K95-B 18 VT 3612308C1

2 K95R-A 18 VT 3612308C1

3 K95H 18 VT 3612308C1

4 K95J 18 VT 3612308C1

5 K95K 18 VT 3612308C1

6 K95L 18 VT 3612308C1


1* K9AA 18 GY 3554322C1 3554318C1

1* K9AAA 18 GY 3554322C1 3554318C1

2 K6DB 18 GY 3554322C1 3554318C1

3 K77B 18 LT GN 3554322C1 3554318C1

3! K77B1 18 LT GN 3554322C1 3554318C1


339


13.86. CONNECTOR COMPOSITES (6261), (6262), (6263), (6304), (6316M), (6323), P. 75

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 075MOVED CONN 6323 TO SHT 76

CNA1 13MAR08 ADDED CONN 6316M; C 61073L

1

CEC CLEAN POWER AND GROUND (6323)(LOCATED BY STARTER)

B

A

CONNECTOR 3626438C1


DPF TEMP1 SENSOR DARK GREY (6262)(LOCATED BY RIGHT FRAME RAIL

NEAR TRANSMISSION AREA)

1

CONNECTOR 2036583C1

2

DPF TEMP1 SENSOR LIGHT GREY (6261)(LOCATED BY RIGHT FRAME RAIL

NEAR TRANSMISSION AREA)

THERMAL OVERCRANK (6316M)(LOCATED BY STARTER)

1

B

A

THERMAL OVERCRANK (6304)(LOCATED BY STARTER)

C

2

3


1

2

EXHAUST DPF DELTA P SENSOR (6263)(LOCATED BY RIGHT FRAME

RAIL NEAR TRANSMISSION AREA)



1 K95F3 18 TN 3573077C1

2 K95J 18 TN 3573077C1


1 K95F2 18 TN 3573077C1

2 K95L 18 TN 3573077C1


1 K95F1 18 TN 3573077C1

2 K95H 18 TN 3573077C1

3 K95 18 TN 3573077C1


A K97X 10 VT 1667737C1 1667735C1

B K97-G 10 WH 1667737C1 1667735C1

C K97H 10 RD 1667737C1 1671603C1


A K17D 16 PK 2036586C1

B K17 16 PK 2036586C1


A K17D 18 PK 3554322C1 3554318C1

B K17 18 PK 3554322C1 3554318C1

Figure 340 Connector Composites (6261), (6262), (6263), (6304), (6316M), (6323)

340



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0759974G AE08056619 076KA-N97AA WAS K97AA.

CNA1 20FEB09 CONN 6323: CIRC D 50367B

A

A

A

B

A

B B

B

A

B

FAN SOLENOID (6400)(LOCATED NEAR FAN DRIVE)


RIGHT SS SURGE TANK (6401)(LOCATED BY RIGHT MOUNTED SURGE TANK)


ECM GROUND CONNECTOR (6334)(LOCATED BY STARTER)

CONNECTOR 2036583C1

LEFT MD SURGE TANK (6400)(LOCATED BY LEFT MOUNTED SURGE TANK)

CONNECTOR 2036583C1

2-WAY RADIO IP / ENGINE CONNECTION (6334)

(LOCATED IN ENGINE AREA NEAR IP / ENGINE INTERCONNECT)



* W/ LOW COOLANT SENSOR

GROUND TO ECM / TC / HPPM (6323)

B

A

C


ONLY FOR V8 ENGINE

A

BONLY FOR IBB ENGINE

FAN SOLENOID (6400)



A* A14HC 16 RD 2033819C1 2644000R1

A* A14HF 16 RD 2033819C1 1652325C1

B* A11-GAP 16 WH 2033819C1 2644000R1

B* A11-GAP 16 WH 2033819C1 1652325C1


A K23 16 TN 1661875C1 1661872C1

B K23-G 16 WH 1661875C1 1661872C1


A - - - -

B K97-GG 10 WH 1661233C1


A K34A 18 TN 2036586C1

A* K34A 18 VT 2036586C1

B K34-G 18 WH 2036586C1

B* K34-G 18 VT 2036586C1


A K34A 18 TN 2036586C1

B K34-G 18 WH 2036586C1


A KA-N97AA 10 VT 1667737C1 1667735C1

B K97G 10 VT 1667737C1 1667735C1

C PLUG - - 1675451C1 -


A K23 16 TN 2033819C1 1652325C1

B K23-G 16 WH 2033819C1 1652325C1


341


13.88. CONNECTOR COMPOSITES (6401), (6401 / 6407), (6402), (6403), P. 77

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640


2480 10JUL14 ADDED W/EURO IV NOTE G 92477E

B

B

D

D

LOW COOLANT SENSOR 8600 /LOW COOLANT SENSOR 7000 (6401 / 6407)

D

A

C

VARIABLE SPEED FAN DRIVE (6402)(CAT ENGINE)

(LOCATED ON FRONT RIGHT SIDE OF ENGINE)

A


C

LOW COOLANT SENDER (6403)(LOCATED ON COOLANT RESERVOIR)

D

B

C


A

VARIABLE SPEED FAN DRIVE (6402)(ISM ENGINE)

A

B

B

B


# W/ISM 2007 ENGINE* W/ CAT ENGINE

C

A



WITH IBB ENGINE


LOW COOLANT SOLENOID (6402)

LOW COOLANT SENSOR (6401)(LOCATED ON COOLANT RESERVOIR)

A

! W/ EURO IV ISM ENGINE* W/ ISM ENGINE 2007


A K34D 16 TN 1661875C1 1661872C1

B K34-GA 16 WH 1661875C1 1661872C1

C K34B 16 TN 1661875C1 1661872C1

D K34C 16 TN 1661875C1 1661872C1


A K23 16 TN 1661875C1 1661872C1

B K9AD 18 GY 1661875C1 1661872C1

C K23A 16 TN 1661875C1 1661872C1

D K23-G 16 WH 1661875C1 1661872C1


A K59 18 VT 1667742C1 1661872C1

B K34S 18 VT 1667742C1 1661872C1


A K23 16 TN 1667742C1 1661872C1

B K9AD 18 GY 1667742C1 1661872C1

C K23A 16 TN 1667742C1 1661872C1

D K23-G 16 WH 1667742C1 1661872C1


A* K34 16 TN 2033819C1 1652325C1

A! S34 16 TN 2033819C1 1652325C1

B* K34A1 16 TN 2033819C1 1652325C1

B! S34A1 16 TN 2033819C1 1652325C1


A* K34D 16 TN 1661875C1 1661872C1

B* K34-GA 16 WH 1661875C1 1661872C1

C* K34B 16 TN 1661875C1 1661872C1

D* K34C 16 TN 1661875C1 1661872C1

A# K34 16 TN 1661875C1 1661872C1

B# K34-G 16 WH 1661875C1 1661872C1

C# K34B 16 TN 1661875C1 1661872C1

D# K34A 16 TN 1661875C1 1661872C1

Figure 342 Connector Composites (6401), (6401 / 6407), (6402), (6403)

342


13.89. CONNECTOR COMPOSITES (6406A), (6407M), (6420), (6550), (6561), (6650),(6701), P. 77A




NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610300371

31OCT0761000T AE08056619 77A6701 CAV:A,B,D,E.

2480 10JUL14 ADDED EURO IV NOTE TO F 92477E

A

B

F

B

D

A

C

E

CONNECTOR 3536864C1


ETHER BOTTLE CONTROL VALVE (6550)(LOCATED ON ETHER BOTTLE - FRONT LEFT RAIL)

* W/ CAT ENGINE# W/ ISM ENGINE! W/ EURO IV ISM ENGINE

GROUND ADAPTER (6701)(LOCATED NEAR ECM)

1 2


ENGINE OIL TEMP (6650)(W/ CAT ENGINE)

AC CLUTCH 2 (6407M)(LOCATED NEAR LOWER LEFT

FORWARD CORNER OF ENGINE)


A

B

LOW COOLANT SENSOR(6406A)


VARIABLE SPEED FAN (6420)(W/ IBB ENGINE)

CONNRCTOR 3579124C1BODY LOCK 3579126C1

3

1

4

2CONNRCTOR 3664975C1BODY LOCK 3664978C1

COLD START ASSIST FUEL SOLENOID(6561)

(W/ IBB ENGINE)

B

D

A

C


1 K21TN1 18 TN 3664980C1 3664976C1

2 K10WH1 18 WH 3664980C1 3664976C1

3 PLUG - - 3664977C1 -

4 PLUG - - 3664977C1 -


1 K30A 18 TN 3561584C1 3536868C1

2 K30B 18 TN 3561584C1 3536868C1


A K21 16 TN 2033911C1 1652325C1

B K21A 16 TN 2033911C1 1652325C1


A K77G_A 16 VT 2033819C1 1652325C1

B K77A_C 16 VT 2033819C1 1652325C1


A K34 16 TN 1661875C1 1661872C1

B K34-G 16 WH 1661875C1 1661872C1

C K34B 16 TN 1661875C1 1661872C1

D K34A 16 TN 1661875C1 1661872C1


A# K10-GA 12 WH 2033816C1 0589390C1

A! K10-G 12 WH 2033816C1 0589390C1

B# K77-G 16 WH 2033819C1 1652325C1

B! V13-GA 18 BK 2033819C1 1652325C1

C# K77-G 16 WH 2033819C1 1652325C1

C* K23-G 16 WH 2033819C1 1652325C1

D# K21A 16 TN 2033819C1 1652325C1

D! V10 16 WH 2033819C1 1652325C1

E# K21A 16 TN 2033819C1 1652325C1

E* K10E-G 14 WH 2033816C1 0589391C1

E! V95-G 16 WH 2033819C1 1652325C1

F# PLUG - - 0587579C1 -


1 K23-G 18 TN 3518963C1

2 K23A1 18 TN 3518963C1

3 K23 18 TN 3518963C1

4 K23B1 18 TN 3518963C1

5 K23C 18 TN 3518963C1

6 PLUG - - 3527276C1

Figure 343 Connector Composites (6406A), (6407M), (6420), (6550), (6561), (6650), (6701)

343


13.90. CONNECTOR COMPOSITES (6702), (6703A), (6703), (6704), P. 78

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

15SEP0659974G AE08056619 078TO CONNECTOR 6702

2480 10JUL14 ADDED W/EURO IV NOTE H 92477E

A

C

D

F

B

E


ZERO VOLT REFERENCE (6702)(LOCATED AT UPPER REAR SIDE OF ENGINE)

* W/ CAT ENGINE# W/ ISM ENGINE@ W/ FREEDOMLINE XMSN% W/ TRANS OIL TEMP GAUGE AND AC& W/ IBB ENGINE! W/ EURO IV ISM ENGINE

FLEETGUARD AFTERTREATMENT (6704)(LOCATED AT UNDER SIDE OF TRANSMISSION)

8

CONNECT0R 3539139C1BODY LOCK 3539144C1

1

45

A

B

AIR RESTRICTION GAUGE (6703A)


CONNECTOR 3915159C1

INTAKE AIR TEMP (6703)(LOCATED ON AIR FILTER HOUSING)

21

# W/ V8 ENGINE& W/ IBB ENGINE@ W/ I6 ENGINE


A K9AA 16 GY 3535303C1 3535424C1

B* K9AB 16 GY 3535303C1 3535424C1

B# K9AAA 16 GY 3535303C1 3535424C1

B& K9AAA 18 GY 3535303C1 3535424C1

C%* K9AC 18 GY 3535303C1 3535424C1

C# K9AB 18 TN 3535303C1 3535424C1

C*@ K9AAD 18 GY 3535303C1 3535424C1

C& K9AAD 18 GY 3535303C1 3535424C1

C! T9AC 18 TN 3535303C1 3535424C1

D#& K9AAB 18 GY 3535303C1 3535424C1

D* K30B 18 TN 3535303C1 3535424C1

E K9AD 18 GY 3535303C1 3535424C1

F# K9AAD 18 GY 3535303C1 3535424C1

F* K9AAB 18 GY 3535303C1 3535424C1


1 K95A 18 TN 3555249C1

2 K95B 18 TN 3555249C1

3 K95C 18 TN 3555249C1

4 K95-GA 18 WH 3555249C1

5 K95D 18 TN 3555249C1

6 K95E 18 TN 3555249C1

7 K95-GB 18 WH 3555249C1

8 PLUG - - 3527276C1


1# K97R 18 VT 1689464C1 3536868C1

1& K41 16 TN 1689464C1 3536868C1

1@ K97EE 16 VT 3536865C1 3536868C1

2& K41-G 16 WH 1689464C1 3536868C1

2# K97S 18 VT 1689464C1 3536868C1

2@ K97SA 16 VT 3536865C1 3536868C1


A K9AAB 18 GY 1661875C1 1661872C1

B K28 18 TN 1661875C1 1661872C1

Figure 344 Connector Composites (6702), (6703A), (6703), (6704)

344


13.91. CONNECTOR COMPOSITES (6704A), (6704M), (6706), (6707), (6708 / 6709),(6712), P. 78A




NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610300230

08FEB0861073L AE08056619 78A6712 CAV: A & B.

2480 10JUL14 ADDED EURO IV NOTE TO E 92477E

CONNRCTOR 3551896C1BODY LOCK 3551897C1

GROUND ADAPTER (6704A)(W/ IBB ENGINE)

EIM 5V ADAPTER (6706)(W/ IBB ENGINE)


F AC


E B

GROUND ADAPTER (6704M)(LOCATED NEAR THE ENGINE ECM CONNECTION)

D

E

A

D

B

F

C

EIM OV ADAPTER (6707)(W/ IBB ENGINE)

E

A

D

B

F

C


AFTERTREATMENT DPF 1 / ENGINE DPF 1 (6708 / 6709)

CONNECTOR 3662015C1

B

A* W/ CUMMINS ENGINE# W/ CAT ENGINE! W/ ISM 2007 & EURO IV ISM ENGINE


3

46

1

ECM FUSE (6712)LOCATED ON IP/ENG INTERCONN SUPPORT


*W/ ULTRASHIFT PLUS#N/ ULTRASHIFT PLUS

F E D BC A


A K10-GB 10 WH 1687847C1 0589390C1

B K10WH1 18 WH 2033819C1 3517771C1

C K77-G 16 WH 2033819C1 1652325C1

D K10-G 16 WH 2033819C1 1652325C1

E* K23-G 16 WH 2033819C1 1652325C1

E* K23-G 18 TN 2033819C1 1652325C1

F PLUG - - 0587579C1 -


A K34BA 18 TN 3535303C1 3535424C1

B PLUG - - 3535425C1 -

C K34B 18 TN 3535303C1 3535424C1

D K23A1 18 TN 3535303C1 3535424C1

E K92A4 18 TN 3535303C1 3535424C1

F PLUG - - 3535425C1 -


A PLUG - - 0587579C1 -

B K77-G 16 WH 2033819C1 1652325C1

C K10-GB 14 WH 2033816C1 0589391C1

D PLUG - - 0587579C1 -

E K34-G 18 WH 2033819C1 1652325C1

F K23-G 18 WH 2033819C1 1652325C1


A K34-GA 18 WH 3535303C1 3535424C1

B PLUG - - 3535425C1 -

C K34-GA 18 WH 3535303C1 3535424C1

D K23B1 18 TN 3535303C1 3535424C1

E# K92A3 18 TN 3535303C1 3535424C1

E* K92A17 18 TN 3535303C1 3535424C1

F PLUG - - 3535425C1 -


1 K95D 16 TN 1651988C1

2 K95-GB 16 WH 1651988C1

3 K95E 16 TN 1651988C1

4 K95A 16 TN 1651988C1

5 K95C 16 TN 1651988C1

6 K95-GA 16 WH 1651988C1


A* K14AF 10 RD 1661708C1

A# K97DF 10 VT 1661708C1

A! K14A 12 RD 3679001C1

B* K14 10 RD 1661708C1

B# K97D 10 VT 1661708C1

B! K97FX 10 GY 3679001C1

Figure 345 Connector Composites (6704A), (6704M), (6706), (6707), (6708 / 6709), (6712)

345


13.92. CONNECTOR COMPOSITES (6713), (6714), (6716), (6716A), (6720 / 6721),(6725), P. 79

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640


2480 10JUL14 ADDED W/EURO IV NOTE J 92477E

1

AFTERTREATMENT SENSOR JUMPER / AFTERTREATMENT SENSOR JUMPER-LSM EXHAUST

(6720 / 6721)(W/ IBB ENGINE)

D



PURGE PUMP (6713)(LOCATED BY STARTER)

A

CONNECTOR 3602747C1

IVS DIAGNOSTIC RESISTOR(6716A)

(LOCATED ON LEFT SIDE OF ENGINE)(W/ SNOWVALVE, W/ IBB ENGINE)

8

B

AMBIENT AIR TEMPERATURE (6714)(LOCATED BETWEEN STARTER AND

RADIATOR NEAR LEFT RAIL)

1


2

BC

1


5


E

2

APS DIAGNOSTIC RESISTOR(6716)

(LOCATED ON LEFT SIDE OF ENGINE)(W/ SNOWVALVE, W/ IBB ENGINE)

F

IGNITION ADAPTER (6725)

(LOCATED AT UPPER REAR SIDE OF ENGINE)(W/ SNOWVALVE, W/ IBB ENGINE)

4

A

A

B

! W/ EURO IV ISM ENGINE* W/ IBB ENGINE

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A* K13A 18 PK 2033819C1 3517771C1

A! K14A 12 RD 2033816C1 0589390C1

B* K13A1 18 GY 2033819C1 3517771C1

B! K97F 18 GY 2033819C1 1652325C1

C* K97FC 18 GY 2033819C1 3517771C1

C! K97FB 18 GY 2033819C1 1652325C1

D* PLUG - - 0587579C1 -

E* PLUG - - 0587579C1 -

E! K13 16 PK 2033819C1 1652325C1

F* PLUG - - 0587579C1 -


1 K97FZ 14 RD 2034787C1

2 K10E-G 14 WH 2034787C1


1 K95A 18 TN 3555249C1

2 K95B 18 TN 3555249C1

3 K95C 18 TN 3555249C1

4 K95-GA 18 WH 3555249C1

5 K95D 18 TN 3555249C1

6 K95E 18 TN 3555249C1

7 K95-GB 18 WH 3555249C1

8 PLUG - - 3527276C1

CAV CIR GAUGE COLOR TERMINAL

A K97W 18 VT 3683464C1

B K97CA 18 VT 3683464C1


1 K41-G 16 TN 3518961C1

2 K41A 16 TN 3518961C1

CAV CIR GAUGE COLOR TERMINAL

A K97N 18 VT 3535424C1

B K97NA 18 VT 3683464C1

Figure 346 Connector Composites (6713), (6714), (6716), (6716A), (6720 / 6721), (6725)

346





DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

08FEB0861073L AE08056619 79A

CNA1 16JUN09 MOVED 6732,6747 TO B 61610P

79B; ADDED 6730,6731.

MOTOTRON CONNECTOR B (6731)(W/ IBB ENGINE)

1

8

3

1

17 1

CONNECTOR 3805646C1

HCL FUEL PRESSURE (6730)(W/ IBB ENGINE)

24

3

CONNECTOR 3803116C1


1 K95T1 18 TN 3562314C1

2 PLUG - - 3562316C1

3 PLUG - - 3562316C1

4 PLUG - - 3562316C1

5 PLUG - - 3562316C1

6 PLUG - - 3562316C1

7 PLUG - - 3562316C1

8 K15A 18 RD 3562314C1

9 PLUG - - 3562316C1

10 PLUG - 3562316C1

11 PLUG - - 3562316C1

12 K95A 18 TN 3562314C1

13 PLUG - - 3562316C1

14 K95C 18 TN 3562314C1

15 K95B 18 TN 3562314C1

16 PLUG - - 3562316C1

17 K10-GB 16 WH 3562314C1

18 K95E 18 TN 3562314C1

19 PLUG - - 3562316C1

20 K98YL4 18 YL 3562314C1

21 K98GN4 18 GN 3562314C1

22 K14A 16 RD 3562314C1

23 K95S 18 TN 3562314C1

24 K95F 18 TN 3562314C1


1 K95P 18 TN 3613771C1

2 K95R 18 TN 3613771C1

3 K95S 18 TN 3613771C1


347


13.94. CONNECTOR COMPOSITES (6732), (6747), P. 79B



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM,42/43/44/85/8600 & 73/74/7500300659

15APR0961610P AE08056619 79B


F

E

D

C

B

G

H

J

A

K

L

M


ZERO VOLT REFERENCE (6747)(LOCATED NEAR THE ENGINE ECM CONNECTION)

CONNECTOR 3805644C1

MOTOTRON CONNECTOR A (6732)(W/ IBB ENGINE)

24

1

8

17


A K97ZR 18 VT 3535303C1 3535424C1

B K97E 16 PL 3535303C1 3535424C1

C K95A1 18 TN 3535303C1 3535424C1

D K95F4 18 TN 3535303C1 3535424C1

E K97VR 18 VT 3535303C1 3535424C1

F PLUG - - 3535425C1 -

G K95 18 TN 3535303C1 3535424C1

H PLUG - - 3535425C1 -

J K9E 18 GY 3535303C1 3535424C1

K K9TS 18 GY 3535303C1 3535424C1

L K9A 18 GY 3535303C1 3535424C1

M K9T 18 GY 3535303C1 3535424C1


1 K95L 18 TN 3562314C1

2 K95K 18 TN 3562314C1

3 PLUG - - 3562316C1

4 PLUG - - 3562316C1

5 PLUG - - 3562316C1

6 PLUG - - 3562316C1

7 PLUG - - 3562316C1

8 PLUG - - 3562316C1

9 PLUG - - 3562316C1

10 PLUG - 3562316C1

11 PLUG - - 3562316C1

12 PLUG - - 3562316C1

13 PLUG - - 3562316C1

14 PLUG - - 3562316C1

15 PLUG - - 3562316C1

16 K10-GA 16 WH 3562315C1

17 K95H 18 TN 3562314C1

18 K95J 18 TN 3562314C1

19 PLUG - - 3562316C1

20 PLUG - - 3562316C1

21 PLUG - - 3562316C1

22 PLUG - - 3562316C1

23 K14B 16 RD 3562315C1

24 PLUG - - 3562316C1


348


13.95. CONNECTOR COMPOSITES (6900), (6901), (7103), (7103M), (7104), P. 80

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 080


A

B

B

TWO SPEED AXLE CONNECTOR (7103M)(LOCATED NEAR TRANSMISSION SHIFT TOWER)

BACK-UP MONITOR CONNECTION (6901)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

C

A

CONNECTOR 1661198C1

C

C

A

CONNECTOR 1661199C1

B

OVERHEAD MTD 2 WAY RADIO CONNECTION (6900)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

# W/ I6 ENGINE* W/ V8 ENGINE

A

C

B

FREEDOMLINE XMSN MAIN CONNECTION (7104)

CONNECTOR 1661198C1

CONNECTOR 3573145C1

FREEDOMLINE XMSN J1939 CONNECTION (7103)


H

A

S

J

BV

T

WK

C

X

L

D

R

ME

N

FU

P

G


A K13A 16 PK 1680205C1

B K14AA 12 RD 3557534C1

C K17-GC 16 WH 1680205C1

D K10-GHA 12 WH 3557534C1

E K10-GHB 12 WH 3557534C1

F K71-G 16 WH 1680205C1

G K14AB 12 RD 3557534C1

H K3BC(+) 16 DKBL 1680205C1

J K3BC(-) 16 GY 1680205C1

K PLUG - - 0453133C1

L PLUG - - 0453133C1

M PLUG - - 0453133C1

N PLUG - - 0453133C1

P PLUG - - 0453133C1

R PLUG - - 0453133C1

S PLUG - - 0453133C1

T PLUG - - 0453133C1

U PLUG - - 0453133C1

V PLUG - - 0453133C1

W PLUG - - 0453133C1

X PLUG - - 0453133C1


A A67F 18 GY 1661212C1

B A67H 18 GY 1661212C1

C A67-GA 18 WH 1661212C1


A K93 18 TN 1661208C1

B - - - -

C# K9TS 18 GY 1661208C1

C* K93 18 GY 1661208C1


A A14HF 16 RD 1661208C1

B A11-GAP 16 WH 1661208C1

C A86P 16 LTGN 1661208C1


A K5V(+) 18 YL 1680206C1

B K5V(-) 18 GN 1680206C1

C PLUG - - 0453133C1

Figure 349 Connector Composites (6900), (6901), (7103), (7103M), (7104)

349


13.96. CONNECTOR COMPOSITES (7104), (7104 / &7104F), (7105), P. 81



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 13


CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

15SEP0659974G AE08056619 081TO CONNECTOR 7105 FIELD


37

35

36

38

3 41

0

92

53

1

26

32

13

22

17

18

17

28

23

34

29

12

6

CONNECTOR 3599542C1

EATON GEN 3 TCM CONNECTOR (7105)(LOCATED ON LEFT SIDE OF TRANSMISSION)

B

A B

A* W/ CAT ENGINE** W/ ISM 2007 ENGINE& W/ IBB ENGINE


FOR XMSN ALLISON MD (WTEC)(LOCATED BY STARTER)

TRANSMISSION CLEAN POWER (7104 / &7104F)


CONNECT0R 3512967C1

A

CLEAN BATTERY FEED (7104)FOR I6 & V8 ENGINE

B

* W/ ALLISON GEN4 1000/2000 XMSN** W/ XMSN ALLISON MD

* MUTUALLY EXCLUSIVE@ W/ CAT ENGINE & ISM 2007 ENGINE! W/ EURO IV ISM ENGINE


1 PLUG - - 3527276C1

2@ K5V(-) 18 GN 3555249C1

2! K5V(-) 18 LTGN 3555249C1

3@ K5V(+) 18 YL 3555249C1

4*@ K17-GC 18 WH 3555249C1

4* K17-GC 18 PK 3555249C1

5 PLUG - - 3527276C1

6 PLUG - - 3527276C1

7 PLUG - - 3527276C1

8 PLUG - - 3527276C1

9 PLUG - - 3527276C1

10@ K3BC(+) 18 DKBL 3555249C1

11@ K3BC(-) 18 GY 3555249C1

12 PLUG - - 3527276C1

13 PLUG - - 3527276C1

14 PLUG - - 3527276C1

15 PLUG - - 3527276C1

16 K92A 18 TN 3555249C1

17 K92B 18 TN 3555249C1

18 PLUG - - 3527276C1

18! V92DP 18 TN 3555249C1

19 PLUG - - 3527276C1

19! V92DL 16 TN 3555249C1


20* K92E 18 LTBL 3555249C1

20* K92E 16 TN 3555249C1

20! K92E 18 TN 3555249C1

21* K92F 18 LTGN 3555249C1

21* K92F 18 TN 3555249C1

22* K92H 18 WH 3555249C1

22* K92H 18 TN 3555249C1

23 PLUG - - 3527276C1

24 PLUG - - 3527276C1

25*@ K92AE 18 TN 3555249C1

25* K92J 18 TN 3555249C1

26*@ K17C 18 PK 3555249C1

26* K17C 16 PK 3555249C1

27*@ K92(-) 18 GN 3555249C1

27* K98GN 18 GN 3555249C1

27! T92(-) 18 LTGN 3555249C1

28*@ K92(+) 18 YL 3555249C1

28* K98YL 18 YL 3555249C1

28! T92(+) 18 YL 3555249C1

29 PLUG - - 3527276C1

30 PLUG - - 3527276C1

31*@ K92YB 18 TN 3555249C1

31* K92ER 18 TN 3555249C1

32@ K17B 18 PK 3555249C1

33 PLUG - - 3527276C1

33! V92DM 16 TN 3555249C1

34 PLUG - - 3527276C1

34! V92DR 18 WH 3555249C1

35@ K13A 14 PK 3557534C1

35! K13A 14 PK 3841699C1

36* K11-GE 12 WH 3557534C1

36*@ K10-GE 12 WH 3557534C1

36! V11-GA 12 WH 3841699C1

37 PLUG - - 3527276C1

38@ K14A 12 RD 3557534C1

38! K14A 12 RD 3841699C1


A* K92#110 10 PK 1661708C1

A** K92D170 10 PK 1661708C1

B* K92-G 10 GY 1661708C1

B** K92-G 18 GY 1661708C1


A N92 10 RD 2033816C1 0589390C1

B N92-G 12 WH 2033816C1 0589390C1


A*& K92A170 14 RD 2033912C1 0589391C1

A** K92A170 18 TN 2033911C1 3517771C1

B*& K92-G 14 WH 2033912C1 0589391C1

B** K92-G 14 TN 2033912C1 0589391C1

Figure 350 Connector Composites (7104), (7104 / &7104F), (7105)

350


13.97. CONNECTOR COMPOSITES (7106), (7110 / &&7110A), (7111), P. 82

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 082

CNA1 20FEB09 ADDED CONN 7106 D 50367B

B

A

C


J1939 RESISTOR (7110 / &&7110A)(LOCATED ON LEFT SIDE OF TRANSMISSION)

A

B

MERITOR G POWER (7111)(LOCATED ON LEFT SIDE OF TRANSMISSION)


* W/ MANUAL XMSN# W/ AUTOSHIFT, ULTRASHIFT XMSN** W/ ZFM FREEDOMLINE XMSN& W/ ALLISON GEN4 XMSN% W/ MERITOR G XMSN & W/ IBB ENGINE

&& ONLY FOR IBB ENGINE


A

C

B

TOPS II XMSN(7106)



A K92N 16 TN 1661875C1 1661872C1

B K92-GA 16 WH 1661875C1 1661872C1

C K92P 16 TN 1661875C1 1661872C1


A K13A 16 PK 2033819C1 1652325C1

B* K11-GX 16 WH 2033819C1 1652325C1

B* K10-GX 16 WH 2033819C1 1652325C1


A* K5C+ 18 YL 1661875C1 3568570C1

A& K5C128 18 YL 1661875C1 3568570C1

A#** K5TB(+) 18 YL 1661875C1 3568570C1

A*#% K5TB(+) 18 YL 1661875C1 3568570C1

B PLUG - - 2025431C1 -

C* K5C- 18 GN 1661875C1 3568570C1

C& K5C108 18 GN 1661875C1 3568570C1

C#** K5TB(-) 18 GN 1661875C1 3568570C1

C*#% K5TB(-) 18 GN 1661875C1 3568570C1

Figure 351 Connector Composites (7106), (7110 / &&7110A), (7111)

351



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 083K92#112 TN

CIRC K92A112 PK WAS B 50367B

61

4121

1

8020

40 60

TRANSMISSION MODULE(7150)

(LOCATED ATTRANSMISSION

TCM CONNECTION)TRANSMISSION MODULE

IN CAB (7152)(LOCATED IN CAB)


# MUTUALLY EXCLUSIVE@@ W/ HEAVY DUTY@ W/ MEDIUM DUTY## W/ WTEC* W/ GEN 4** W/ AUTO NTRL% W/ V8 ENGINE%% W/ I6 & V8


1 K92#101 18 LTBL 3606047C1

1% K101_C 18 VT 3606047C1

2 - - - -

3 K92#103 18 YL 3606047C1

4 - - - -

5 K92#105 18 OR 3606047C1

6 - - - -

7 - - - -

8 K5A108 18 GN 3606047C1

8% K5C-_D 18 VT 3606047C1

9## K92C109 18 GY 3606047C1

9 K92#109 18 GY 3606047C1

10## K92B110 18 PK 3606047C1

10 K92#110 18 PK 3606047C1

11 K92#111 18 OR 3606047C1

12* K92A112 18 PK 3606047C1

12 K92A112 18 PK 3606047C1

13 - - - -

14 - - - -

15 K92#115 18 WH 3606047C1

16 K92#116 18 LTBL 3606047C1

17**,# K92A117 18 TN 3606047C1

17**,# K92#117 18 TN 3606047C1

17 K92#117 18 LTBL 3606047C1

18 - - - -

19 K92#119 18 LTBL 3606047C1

20@@ K92C120 18 LTBL 3606047C1

20@ K92A120 18 LTBL 3606047C1

20# K92#120 18 DKBL 3606047C1

20 K92#120 18 LTBL 3606047C1

21 - - - -

22 K92#122 18 YL 3606047C1

23 K92#123 18 LTGN 3606047C1

24* K92#124 18 WH 3606047C1

24 K92#124 18 TN 3606047C1

25## K47A125 18 TN 3606047C1

25 K92#125 18 TN 3606047C1

25% K125_A 18 VT 3606047C1

26 - - - -

27 - - - -

28 K5A128 18 YL 3606047C1

28% K5C+_D 18 VT 3606047C1

29 - - - -

30 K92#130 18 WH 3606047C1

31 K92A131 18 YL 3606047C1

31## K92#131 18 YL 3606047C1

32 - - - -

33 K92#133 18 YL 3606047C1

34## K92#134 18 TN 3606047C1

34 K92#134 18 GY 3606047C1

35 - - - -

36 K92#136 18 OR 3606047C1

37@@ K92#137 18 WH 3606047C1

37 K92#137 18 TN 3606047C1

38 - - - -

39 K48#139 18 OR 3606047C1

40 K47#140 18 LTGN 3606047C1


41 K92A141 18 WH 3606047C1

41** K92A141 18 TN 3606047C1

41 K92#141 18 TN 3606047C1

41% K141 18 VT 3606047C1

42** K92#142 18 TN 3606047C1

42* K92#142 18 WH 3606047C1

43 K92#143 18 LTBL 3606047C1

44 - - - -

45 K92#145 18 OR 3606047C1

45** K92#145 18 TN 3606047C1

46 - - - -

47 - - - -

48 - - - -

49 - - - -

50 - - - -

51 K92#151 18 WH 3606047C1

52 K92#152 18 LTGN 3606047C1

53 - - - -

54@@ K31#154 18 TN 3606047C1

54 K92#154 18 TN 3606047C1

55@@ K92#155 18 WH 3606047C1

55 K92#155 18 TN 3606047C1

56 K92#156 18 PK 3606047C1

57 K92#157 18 WH 3606047C1

58# K92A158 18 LTGN 3606047C1

58# K92#158 18 LTGN 3606047C1

58%% K92D158 18 LTGN 3606047C1

59 K48#159 18 TN 3606047C1

60 K47#160 18 YL 3606047C1

61* K92#161 18 OR 3606047C1

61 K92#161 18 TN 3606047C1

62 K92#162 18 YL 3606047C1

63## K92#163 18 YL 3606047C1

63 K92#163 18 TN 3606047C1

64 K92#164 18 LTBL 3606047C1

65 K92#165 18 TN 3606047C1

66 - - - -

67 - - - -

68 - - - -

69## K92B169 18 GY 3606047C1

69 K92#169 18 TN 3606047C1

70# K92#170 18 PK 3606047C1

70 K92#170 18 TN 3606047C1

71@@ K92#171 18 YL 3606047C1

71 K92#171 18 TN 3606047C1

72 - - - -

73 - - - -

74@@ K92#174 18 LTBL 3606047C1

74 K92#174 18 TN 3606047C1

75 K92#175 18 OR 3606047C1

76 K92#176 18 YL 3606047C1

77# K92#177 18 LTGN 3606047C1

77# K92#177 18 TN 3606047C1

78 - - - -

79 - - - -

80# K92#180 18 OR 3606047C1

80# K92#180 18 TN 3606047C1

80# K92A180 18 OR 3606047C1


352


13.99. CONNECTOR COMPOSITES (7150), (7150F / 7150F2), (7150 / 7151), P. 84

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 084AND K92#123 AT CAV 22 AND 23.

CNA1 16JUN09 ADDED CIRC K92#122 E 61610P

20

60


41

61

21

1

80

ISM TCU CONNECTOR (7150F / 7150F2(IN CAB))CAT TCU CONNECTOR (7150 / 7151(IN CAB))

IBB TCU CONNECTOR (7150)(LOCATED AT TRANSMISSION TCM CONNECTION)

40

# W/ ISM IN CAB& W/ CAT ENGINE@ W/ ISM & N/ IN CAB% W/ IBB ENGINE* MUTUALLY EXCLUSIVE


1 K92#101 18 LTBL 3606047C1

2 - - - -

3 K92#103 18 YL 3606047C1

4 - - - -

5*% K92#105 18 TN 3606047C1

5*# K92#1O5 18 OR 3606047C1

6 - - - -

7 - - - -

8* K5A108 18 GN 3606047C1

8%* K5B108 18 GN 3606047C1

9 K92#109 18 GY 3606047C1

10 K92#110 18 PK 3606047C1

11 K92#111 18 OR 3606047C1

12*% K92#112 18 TN 3606047C1

12*# K92#112 18 PK 3606047C1

13 - - - -

14 - - - -

15 K92#115 18 WH 3606047C1

16 K92#116 18 LTBL 3606047C1

17*% K92#117 18 TN 3606047C1

17*@ K92A117 18 TN 3606047C1

17*# K92#117 18 LTBL 3606047C1

18 - - - -

19 K92#119 18 LTBL 3606047C1

20* K92#120 18 DKBL 3606047C1

20* K92#120 18 LTBL 3606047C1

20* K92A120 18 LTBL 3606047C1

21 - - - -

22% K92#122 18 YL 3686945C1

23% K92#123 18 LTBL 3686945C1

24* K92#124 18 TN 3606047C1

24*# K92#124 18 WH 3606047C1

25 K92#125 18 TN 3606047C1

26 - - - -

27 - - - -

28* K5A128 18 YL 3606047C1

28* K5B128 18 YL 3606047C1

29 - - - -

30 K92#130 18 WH 3606047C1

31 K92#131 18 YL 3606047C1

32 - - - -

33 K92#133 18 YL 3606047C1

34* K92#134 18 TN 3606047C1

34*# K92#134 18 YL 3606047C1

35 - - - -

36 K92#136 18 OR 3606047C1

37* K92#137 18 TN 3606047C1

37#* K92#137 18 WH 3606047C1


38 - - - -

39 K48#139 18 OR 3606047C1

40 K47#140 18 LTGN 3606047C1

41 K92#141 18 TN 3606047C1

42* K92#142 18 WH 3606047C1

42*# K92#142 18 TN 3606047C1

43 K92#143 18 LTBL 3606047C1

44 - - - -

45 K92#145 18 OR 3606047C1

46 - - - -

47 - - - -

48 - - -

49 - - - -

50 - - - -

51 K92#151 18 WH 3606047C1

52 K92#152 18 LTGN 3606047C1

53 - - - -

54 K92#154 18 TN 3606047C1

55* K92#155 18 TN 3606047C1

55#* K92#155 18 WH 3606047C1

56*# K92#155 18 PK 3606047C1

56* K92#156 18 TN 3606047C1

57 K92#157 18 WH 3606047C1

58* K92#158 18 LTGN 3606047C1

58* K92A158 18 LTGN 3606047C1

59 K48#159 18 TN 3606047C1

60 K47#160 18 YL 3606047C1

61* K92#161 18 TN 3606047C1

61#* K92#161 18 OR 3606047C1

62 K92#162 18 YL 3606047C1

63* K92#163 18 TN 3606047C1

63#* K92#163 18 YL 3606047C1

64 K92#164 18 LTBL 3606047C1

65 K92#165 18 TN 3606047C1

66 - - - -

67 - - - -

68 - - - -

69* K92#169 18 TN 3606047C1

69*# K92#169 18 GY 3606047C1

70* K92#170 18 TN 3606047C1

70*# K92#170 18 PK 3606047C1

71* K92#171 18 TN 3606047C1

71*# K92#171 18 YL 3606047C1

72 - - - -

73 - - - -

74* K92#174 18 TN 3606047C1

74*# K92#174 18 LTBL 3606047C1

75 K92#175 18 OR 3606047C1

76 K92#176 18 YL 3606047C1

77 K92#177 18 LTGN 3606047C1

78 - - - -

79 - - - -

80* K92#180 18 OR 3606047C1

80* K92#180 18 TN 3606047C1

Figure 353 Connector Composites (7150), (7150F / 7150F2), (7150 / 7151)

353



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 085


80

CONTROL MODULE (7151)(LOCATED AT TRANSMISSION TCM CONNECTION)

40

1

20

60

% MUTUALLY EXCLUSIVE

61

21 41



1 K92#101 18 LTBL 3606047C1

2 - - - -

3 K92#103 18 YL 3606047C1

4 - - - -

5 K92#105 18 TN 3606047C1

6 - - - -

7 - - - -

8 K5A108 18 GN 3606047C1

9 K92#109 18 GY 3606047C1

10 K92#110 18 PK 3606047C1

11 K92#111 18 OR 3606047C1

12 K92#112 18 TN 3606347C1

13 - - - -

14 - - - -

15 K92#115 18 WH 3606047C1

16 K92#116 18 LTBL 3606047C1

17 K92#117 18 TN 3606047C1

18 - - - -

19 K92#119 18 LTBL 3606047C1

20% K92#120 18 DKBL 3606047C1

20% K92#120 18 LTBL 3606047C1

21 - - - -

22 - - - -

23 - - - -

24 K92#124 18 TN 3606047C1

25 K92#125 18 TN 3606047C1

26 - - - -

27 - - - -

28 K5A128 18 YL 3606047C1

29 - - - -

30 K92#130 18 WH 3606047C1

31 K92#131 18 YL 3606047C1

32 - - - -

33 K92#133 18 YL 3606047C1

34 K92#134 18 GY 3606047C1

35 - - - -

36 K92#136 18 OR 3606047C1

37 K92#137 18 TN 3606047C1

38 - - - -

39 K48#139 18 OR 3606047C1


40 K47#140 18 LTGN 3606047C1

41 K92#141 18 TN 3606047C1

42 K92#142 18 WH 3606047C1

43 K92#143 18 LTBL 3606047C1

44 - - - -

45 K92#145 18 OR 3606047C1

46 - - - -

47 - - - -

48 - - - -

49 - - - -

50 - - - -

51 K92#151 18 WH 3606047C1

52 K92#152 18 LTGN 3606047C1

53 - - - -

54 K31#154 18 TN 3606047C1

55 K92#155 18 TN 3606047C1

56 K92#156 18 TN 3606047C1

57 K92#157 18 WH 3606047C1

58 K92#158 18 LTGN 3606047C1

59 K48#159 18 TN 3606047C1

60 K47#160 18 YL 3606047C1

61 K92#161 18 TN 3606047C1

62 K92#162 18 YL 3606047C1

63 K92#163 18 TN 3606047C1

64 K92#164 18 LTBL 3606047C1

65 K92#165 18 TN 3606047C1

66 - - - -

67 - - - -

68 - - - -

69 K92#169 18 TN 3606047C1

70 K92#170 18 TN 3606047C1

71 K92#171 18 TN 3606047C1

72 - - - -

73 - - - -

74 K92#174 18 TN 3606047C1

75 K92#175 18 OR 3606047C1

76 K92#176 18 YL 3606047C1

77 K92#177 18 LTGN 3606047C1

78 - - - -

79 - - - -

80% K92#180 18 OR 3606047C1

80% K92#180 18 TN 3606047C1


354


13.101. CONNECTOR COMPOSITES (7205M / @7205), (7205M), (7206F / @7206),(7206F), P. 86

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 086

CNA1 16JUN09 ADDED ALLISON XMSN D 61610P

CIRCUITS.

EF

GH

D

C

B

A

A

B

C

D

HG

FE

A

B

C

D

HG

FE

EF

GH

D

C

B

A


ALLISON 3 / 4000 (7206F)ALLISON 1 / 2000

VIW C (7206F / @7206)(LOCATED NEAR EXTERIOR DASH NEAR PASS THRU)



VIW A (7205M / @7205)VIW C

(LOCATED NEAR EXTERIOR DASH NEAR PASS THRU)

(W/ CAT & IBB ENGINE)

ALLISON 3 / 4000 VIW A (7205M)ALLISON 1 / 2000 VIW C

* W/ ISM@ W/ I6# W/ V8 ENGINE& MUTUALLY EXCLUSIVE

* W/ V8 ENGINE% W/ ISM ENGINE# W/ I6 ENGINE

(W/ CAT & IBB ENGINE)


@ W/ IBB ENGINE* W/ ALLISON XMSN

@ W/ IBB ENGINE* W/ ALLISON XMSN


A K92B103 18 YL 1661875C1 3568570C1

B K92#161 18 TN 1661875C1 3568570C1

C K92#157 18 WH 1661875C1 3568570C1

D K92#124 18 TN 1661875C1 3568570C1

E* K92#122 18 YL 1661875C1 3568570C1

F K92#105 18 TN 1661875C1 3568570C1

G K92#164 18 LTBL 1661875C1 3568570C1

H K92#162 18 YL 1661875C1 3568570C1


A@& K92C103 18 YL 1661875C1 3568570C1

A& K92B103 18 YL 1661875C1 3568570C1

B@& K92#143 18 LTBL 1661875C1 3568570C1

B& K92#161 18 OR 1661875C1 3568570C1

B&* K92#161 18 TN 1661875C1 3568570C1

C@& K92#150 18 PK 1661875C1 3568570C1

C& K92#157 18 WH 1661875C1 3568570C1

D@& K47C125 18 TN 1661875C1 3568570C1

D& K92#124 18 WH 1661875C1 3568570C1

D&* K92#124 18 WH 1661875C1 3568570C1

E&@ K92#101 18 LTBL 1661875C1 3568570C1

E&@ K92B101 18 LTBL 1661875C1 3568570C1

E#& K101_B 18 VT 1661875C1 3568570C1

E&@ K92#122 18 YL 1661875C1 3568570C1

F&@ K92#123 18 LTGN 1661875C1 3568570C1

F& K92#105 18 OR 1661875C1 3568570C1

F&* K92#105 18 OR 1661875C1 3568570C1

G&@ K92#145 18 OR 1661875C1 3568570C1

G& K92#164 18 LTBL 1661875C1 3568570C1

H@& K92#105 18 OR 1661875C1 3568570C1

H& K92#162 18 YL 1661875C1 3568570C1


A K92#101 18 LTBL 1667742C1 3568570C1

B K92#117 18 TN 1667742C1 3568570C1

C K92A103 18 YL 1667742C1 3568570C1

D K92#143 18 LTBL 1667742C1 3568570C1

E K92#142 18 WH 1667742C1 3568570C1

F K92#145 18 OR 1667742C1 3568570C1

G K92#130 18 WH 1667742C1 3568570C1

H* K92#123 18 LTBL 1667742C1 3568570C1


A%# K92#101 18 LTBL 1667742C1 3568570C1

A* K101_B 18 VT 1667742C1 3568570C1

A# K92B101 18 LTBL 1667742C1 3568570C1

B# K92#117 18 LTBL 1667742C1 3568570C1

B% K92#117 18 TN 1667742C1 3568570C1

C# K92C103 18 YL 1667742C1 3568570C1

C% K92A103 18 YL 1667742C1 3568570C1

D K92#143 18 LTBL 1667742C1 3568570C1

E K92#142 18 WH 1667742C1 3568570C1

F K92#145 18 OR 1667742C1 3568570C1

G K92#130 18 WH 1667742C1 3568570C1

H# K92#123 18 LTBL 1667742C1 3568570C1

Figure 355 Connector Composites (7205M / @7205), (7205M), (7206F / @7206), (7206F)

355



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 087K92C158 LTGN WAS K92#136 OR.

CNA1 20FEB09 C0NN 7211: CIRC E 50367B

A

B

B

A

RETARDER TEMP SENSOR (7211)(LOCATED AT TRANSMISSION)

CONNECTOR 3524377C1

* MUTUALLY EXCLUSIVE@ W/ IBB ENGINE W/ I6 OR V8 ENGINE

* W/ ISM & IBB ENGINE# W/ I6 & V8 ENGINE

B

RETARDER SOLENOID (7213)(LOCATED AT TRANSMISSION)

CONNECTOR 2036583C1

CONNECTOR 2036584C1 (ISM & IBB ENGINE)

A

STARTER SOLENOID / RETARDER ACCUMULATOR SOLENOID (7212)(LOCATED ON REAR OF TRANSMISSION)

B

CONNECTOR 3524378C1

A


A K92#119 18 LTBL 2036586C1

B K92C131 18 YL 2036586C1


A K92#115 18 WH 2036586C1

B* K92B131 18 YL 2036586C1

B# K92D131 18 YL 2036586C1


A K92#175 18 OR 2036586C1

B*@ K92B158 18 LTGN 2036586C1

B* K92C158 18 LTGN 2036586C1


356



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 088

CNA1 20FEB09 CONN 7250: ADDED CIRC C 50367B

K31#154.

151171

2014106

13

6 14

1924

20

12

5

1

11

TCM BULKHEAD CONNECTOR (7250)(LOCATED AT TRANSMISSION TCM CONNECTION)



TRANSMISSION BULKHEAD (7350)(LOCATED AT TRANSMISSION BULKHEAD CONNECTION)

151171

2014106

TRANSMISSION BULKHEAD 4000 (7251)(LOCATED AT TRANSMISSION BULKHEAD CONNECTION)

** MUTUALLY EXCLUSIVE

* W/ ISM% W/ I6,CAT@ W/ I6,ISM# W/ RETARDER& W/ IBB



1 K92#152 18 LTGN 3606047C1

2 K92#133 18 YL 3606047C1

3 K92#151 18 WH 3606047C1

4 K92#117 18 LTBL 3606047C1

5 - - - -

6 K92#157 18 WH 3606047C1

7 K92#179 18 PK 3606047C1

8 K31#154 18 TN 3606047C1

9 K92#158 18 LTGN 3606047C1

10 K92#178 18 WH 3606047C1

11 K92#177 18 LTGN 3606047C1

12 - - - -

13 - - - -

14 K92#111 18 OR 3606047C1

15 K92#155 18 WH 3606047C1

16 K92#171 18 YL 3606047C1

17 K92#136 18 OR 3606047C1

18 K92#138 18 OR 3606047C1

19 K92#174 18 LTBL 3606047C1

20 K92#114 18 GY 3606047C1

21 K92#153 18 YL 3606047C1

22 K92#173 18 LTBL 3606047C1

23 K92#134 18 WH 3606047C1

24 K92#176 18 YL 3606047C1


1 K92#111 18 OR 3606047C1

2%& K92#155 18 TN 3606047C1

2* K92#155 18 WH 3606047C1

3 K92#177 18 LTGN 3606047C1

4 K92#136 18 OR 3606047C1

5 K92#152 18 LTGN 3606047C1

6%& K92#171 18 TN 3606047C1

6* K92#171 18 YL 3606047C1

7 - - - -

8%& K92#174 18 TN 3606047C1

8* K92#174 18 LTBL 3606047C1

9 K92#133 18 YL 3606047C1

10 K92#151 18 WH 3606047C1

11 K92#131 18 YL 3606047C1

11* K92A131 18 YL 3606047C1

11# K92B131 18 YL 3606047C1

11#& K92A131 18 YL 3606047C1

12%& K92#137 18 TN 3606047C1

12* K92#137 18 WH 3606047C1

13%& K92#180 18 TN 3606047C1

13* K92A180 18 OR 3606047C1

14%& K92#120 18 LTBL 3606047C1

14* K92A120 18 LTBL 3606047C1

15 K92#116 18 LTBL 3606047C1

16%& K92#112 18 TN 3606047C1

16* K92C112 18 PK 3606047C1

16@ K92A112 18 PK 3606047C1

16&# K92A112 18 TN 3606047C1

17 - - - -

18** K92#154 18 TN 3606047C1

18** K31#154 18 TN 3606047C1

19** K92#158 18 LTGN 3606047C1

19#&@ K92A158 18 LTGN 3606047C1

19* K92B158 18 LTGN 3606047C1

20 K92#176 18 YL 3606047C1


1 K92#111 18 OR 3606047C1

2 K92#155 18 WH 3606047C1

3 K92#177 18 LTGN 3606047C1

4 K92#136 18 OR 3606047C1

5 K92#152 18 LTGN 3606047C1

6 K92#171 18 YL 3606047C1

7 - - - -

8 K92#174 18 LTBL 3606047C1

9 K92#133 18 YL 3606047C1

10 K92#151 18 WH 3606047C1

11 K92A131 18 YL 3606047C1

12 K92#137 18 WH 3606047C1

13 - - - -

14 - - - -

15 K92#116 18 LTBL 3606047C1

16 K92A112 18 PK 3606047C1

17 - - - -

18 K31#154 18 TN 3606047C1

19 K92A158 18 LTGN 3606047C1

20 K92#176 18 YL 3606047C1


357


13.104. CONNECTOR COMPOSITES (7500), (7500W), (7502M / &7500A), (7501), (7600),(7600 / &7600A), (7601), (7601M), P. 89

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

15SEP0659974G AE08056619 089TO CONN 7500W & ADDED CONN 7501


B

AB

A

A

B

A

B

B

A

B

A

SPEED SENSOR (7601M)(LOCATED ON REAR OF TRANSMISSION)

CONNECTOR 2036583C1

MERITOR G SPEED SENSOR (7601)(LOCATED ON REAR OF TRANSMISSION)


SPEED SENSOR (7600 / &7600A)(LOCATED ON REAR OF TRANSMISSION)

CONNECTOR 2036583C1

CONNECTOR 2036583C1


BACK-UP LIGHT (7502M / &7500A)(LOCATED ON TOP REAR OF TRANSMISSION)MERITOR G BACK-UP LIGHT (7500)

(LOCATED ON TOP REAR OF TRANSMISSION)

OUTPUT SPEED SENSOR (7600)(LOCATED ON REAR OF TRANSMISSION)


# W/ V8 ENGINE@ W/ CAT ENGINE* W/ ISM 2007 ENGINE

B

A

REVERSE LIGHT (7500W)LOCATED ON TOP REAR OF XMSN


B

A

VEHICLE SPEED SENSOR (7600)


* W/ IBB ENGINE & W/ CAT ENGINE

* W/ MANUAL XMSN, W/ ODOMETER SHUT OFF RELAY

! W/ EURO IV ISM ENGINE W/ ISM 2007 ENGINE

ABC ABC

ECA (7501)LOCATED BELOW XMSN (ULTRASHIFT ONLY)



* W/ IBB ENGINE & W/ ISM 2007 ENGINE


A K47 18 GY 2036586C1

B K47A 18 GY 2036586C1


A K71 18 OR 1661875C1 1661872C1

A* K71A 16 OR 1661875C1 1661872C1

B K71A 16 OR 1661875C1 1661872C1

B* K71B 16 OR 1661875C1 1661872C1


A K47#160 18 YL 3554322C1 3554318C1

B K47#140 18 LTGN 3554322C1 3554318C1


A K47 18 GY 2036586C1

B K47A 18 GY 2036586C1


A K47 16 GY 2036586C1

B K47A 16 GY 2036586C1


A@ K71A 16 OR 1661875C1 1661872C1

A* K71B 16 OR 1661875C1 1661872C1

A# K71C 16 VT 1661875C1 1661872C1

A K71 16 OR 1661875C1 1661872C1

B@ K71B 16 OR 1661875C1 1661872C1

B* K71C 16 OR 1661875C1 1661872C1

B# K71D 16 VT 1661875C1 1661872C1

B K71A 16 OR 1661875C1 1661872C1


A K47 18 GY 3554322C1 3554318C1

A* K47D1 18 GY 3554322C1 3554318C1

B K47A 18 GY 3554322C1 3554318C1

B* K47E1 18 GY 3554322C1 3554318C1


A K71A 16 OR 1661875C1 1661872C1

A! K71B 16 OR 1661875C1 1661872C1

B K71B 16 OR 1661875C1 1661872C1

B! K71C 16 OR 1661875C1 1661872C1


A PLUG - - -

B V11-GB 10 WH 1667737C1

C V14K 10 RD 1667737C1

Figure 358 Connector Composites (7500), (7500W), (7502M / &7500A), (7501), (7600), (7600 / &7600A),(7601), (7601M)

358


13.105. CONNECTOR COMPOSITES (7602), (7603), (7604), (7605), (7607), (7608),(7609), (7611), P. 90

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640



B

A

A

B

B

A

B

A

B

AB

A



TURBINE SPEED SENSOR (7607)(LOCATED ON RIGHT OF TRANSMISSION)

ALLISON ENGINE SPEED SENSOR (7603)(LOCATED ON RIGHT OF TRANSMISSION)

* W/ ISM 2007 ENGINE! W/ EURO IV ISM ENGINE


SPEED SENSOR (7609)(LOCATED ON REAR OF TRANSMISSION)

MANUAL SPEED SENSOR (7602)(LOCATED ON REAR OF TRANSMISSION)

OUTPUT SPEED SENSOR (7608)(LOCATED ON REAR OF TRANSMISSION)

SPEED SENSOR (7611)(LOCATED ON REAR OF TRANSMISSION)


CONNECTOR 2036583C1

* W/ I6 OR V8 OR IBB# MUTUALLY EXCLUSIVE

B

A

ENGINE SPEED SENSOR (7604)(LOCATED ON RIGHT OF TRANSMISSION)


ALLISON O/P SPEED SENSOR (7605)(LOCATED ON REAR OF TRANSMISSION)


A

B

CONNECTOR 2036583C1


A K47D 18 GN 2036586C1

A* K47 16 GY 2036586C1

A! X47D 18 GY 2036586C1

B K47E 18 GY 2036586C1

B* K47A 16 GY 2036586C1

B! X47E 18 GY 2036586C1


A K48#159 18 TN 3554322C1 3554318C1

B K48#139 18 OR 3554322C1 3554318C1


A K92#180 18 OR 3554322C1 3554318C1

B K92#120 18 LTBL 3554322C1 3554318C1


A K47 18 GY 2036586C1

B K47A 18 GY 2036586C1


A*# K48#159 18 TN 3554322C1 3554318C1

A# K92#165 18 TN 3554322C1 3554318C1

B K48#139 18 OR 3554322C1 3554318C1


A K47#160 18 YL 3554322C1 3554318C1

B K47#140 18 LTGN 3554322C1 3554318C1


A K47#160 18 YL 3554322C1 3554318C1

B K47#140 18 LTGN 3554322C1 3554318C1


A K47 18 GY 1661875C1 3568570C1

B K47A 18 GY 1661875C1 3568570C1

Figure 359 Connector Composites (7602), (7603), (7604), (7605), (7607), (7608), (7609), (7611)

359


13.106. CONNECTOR COMPOSITES (7615), (7616), (7617), (7700), (7700 / @7700K),P. 91

CHAPTER 13




NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

15SEP0659974G AE08056619 091TO CONN 7700K FIELD

2480 10JUL14 ADDED W/EURO IV NOTE H 92477E

ALLISON TURBINE SPEED SENSOR (7615)(LOCATED ON RIGHT OF TRANSMISSION)

2

2

* W/ I6, V8 & ISM ENGINE# W/ I6 & V8 ENGINE@ W/ ISM 2007 ENGINE& W/ IBB ENGINE

8587A




5

B

3

ODOMETER SHUT-OFF RESISTOR(7616)

(LOCATED ON TRANSMISSION HARNESS)(W/ IBB ENGINE)

30

1

1

CONNECTOR 3536864C1

B

CONNECTOR 3536864C1

86

1

A

4

XMSN OIL TEMP SENSOR (7700 / @7700K)(LOCATED ON UNDERSIDE OF TRANSMISSION)

XMSN OIL TEMP SENSOR (7700)(LOCATED ON UNDERSIDE OF TRANSMISSION)

87

ODOMETER SHUT OFF RELAY(7617)

(LOCATED ON LEFT SIDE OF TRANSMISSION)(W/ IBB ENGINE)

2


A

* W/ I6 ENGINE# W/ CAT ENGINE@ W/ IBB ENGINE& MUTUALLY EXCLUSIVE% W/ ISM 2007 ENGINE! W/ EURO IV ISM ENGINE


A*& K92#180 18 OR 3554322C1 3554318C1

B# K92C120 18 LTBL 3554322C1 3554318C1

B@ K92#120 18 LTBL 3554322C1 3554318C1

B#& K92#120 18 DKBL 3554322C1 3554318C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K47D2 18 GY 3683464C1 3535424C1

B K47E2 18 GY 3683464C1 3535424C1


1* K31B 18 TN 3561584C1 3536868C1

1* K31E 18 TN 3561584C1 3536868C1

1* K31 18 TN 3561584C1 3536868C1

1* K31H 18 TN 3536865C1 3536868C1

2* K9AB 18 TN 3561584C1 3536868C1

2* K9AB 18 GY 3561584C1 3536868C1

2* K9AC 18 GY 3561584C1 3536868C1

2* K9AA 16 GY 3561584C1 3536868C1

2* K9AC 18 TN 3561584C1 3536868C1

2* K9AC 18 GY 3561584C1 3536868C1

2* K9AAD 18 GY 3536865C1 3536868C1

2* K9T 18 GY 3536865C1 3536868C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

1 K47D 18 GY 2039343C1 3517771C1

1 K47TC 18 GY 2039343C1 3517771C1

3 K47D1 18 GY 2039343C1 3517771C1

4 K47D2 18 GY 2039343C1 3517771C1

5 K97FC 18 GY 2039343C1 3517771C1


1*%! K31B 18 TN 3536865C1 3536868C1

1@# K31 18 TN 3561584C1 3536868C1

2 K9AC 18 TN 3561584C1 3536868C1

2#% K9AC 18 GY 3536865C1 3536868C1

2*& K9T 18 GY 3536865C1 3536868C1

2@&# K9AA 16 GY 3561584C1 3536868C1

2@& K9AAD 18 GY 3561584C1 3536868C1

2%! T9AC 18 TN 3536865C1 3536868C1

Figure 360 Connector Composites (7615), (7616), (7617), (7700), (7700 / @7700K)

360


13.107. CONNECTOR COMPOSITES (7702), (7703), (7801F), P. 91A

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM,42/43/44/85/8600 & 73/74/7500300659

14APR0961610P AE08056619 91A


1

2

C

CONNECTOR 3536864C1

CONNECTOR 3536864C1

2

TERMINATING RESISTOR (7801F)(LOCATED NEAR THE ENGINE ECM CONNECTION)

B




* W/ V8 ENGINE

1

A


A K5E(+) 18 YL 1667742C1 3568570C1

B PLUG - - 2025431C1 -

C K5E(-) 18 GN 1667742C1 3568570C1


1 K31E 16 TN 3536865C1 3536868C1

2 K9T 18 GY 3536865C1 3536868C1


1 K31F 18 TN 3536865C1 3536868C1

2 K9T 18 GY 3536865C1 3536868C1

2* K31G 18 VT 3536865C1 3536868C1

Figure 361 Connector Composites (7702), (7703), (7801F)

361


13.108. CONNECTOR COMPOSITES (7801M), (7802), (7803), (7804), (7900), (7901),P. 92

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 092

CNA1 20FEB09 ADDED 7803(2), 7804. D 50367B

J1939 RESISTOR (7801M)LOCATED NEAR THE ENGINE ECM CONNECTION


C

A

* W/ ALLISON LCT GEN IV # W/ ALLISON WTEC GEN IV & BACK BONEB

B

A


NEUTRAL SWITCH (7802)

B

A

LIFT GATE MODULE (7804)

CONNECTOR 3543888C1

A

D

B

C

EATON T HANDLE SHIFTER (7900)


3

4

2

1

PARK PAWL (7901)


A

B

NEUTRAL SWITCH (7802)(W/ IBB ENGINE)


B

A

LIFT GATE (7803)


BA

LIFT GATE (7803)

CONNECTOR 3582941C1


1 K92BK 16 TN 3555249C1

2 K92RD 16 TN 3555249C1

3 K92YL 16 TN 3555249C1

4 K92BL 16 TN 3555249C1


A K97J 18 VT 0587578C1 1652325C1

B K97S 18 VT 0587578C1 1652325C1


A K97J 18 VT 0587578C1 1652325C1

B K97S 18 VT 0587578C1 1652325C1


A# K5C(+) 18 YL 1661875C1 3568570C1

A* K5D(+) 18 YL 1661875C1 3568570C1

B PLUG - - 2025431C1 -

C# K5C(-) 18 GN 1661875C1 3568570C1

C* K5D(-) 18 GN 1661875C1 3568570C1


A A92YD 16 TN 1661875C1 1661872C1

B A92YE 18 TN 3522073C1 -

C AK62P 18 DKBL 1661875C1 3568570C1

D A62-GP 18 WH 3613771C1 -


A N112 16 GY 1661875C1 1661872C1

B N112-GD 16 WH 1661875C1 1661872C1


A J112 16 TN 1667742C1

B J112-GD 16 WH 1667742C1


A J112 16 TN 1667742C1

B J112-GD 16 WH 1667742C1

Figure 362 Connector Composites (7801M), (7802), (7803), (7804), (7900), (7901)

362



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 093K92YL, K92BK, K92RD

CNA1 13MAR08 ADDED CKTS K92BL, C 61073L

J

G

3 1

F

2

K

H

DC

A

E

B

37

3536

38

34

10 9

25

31

26

32

1322 1718

1

7

28 23

34 29

12

6

EATON AUTOSHIFT 3 (7905)ULTRASHIFT 3 SELECTOR

(LOCATED IN INSTRUMENT PANEL NEAR SHIFTER)

EATON GEN 3 TCM (7909)(LOCATED ON LEFT SIDE OF TRANSMISSION)

CONNECTOR 3554089C1

CONNECTOR 3599542C1

* J1939 EATON GEN3** J1939 EATON HYBRID GEN3% MUTUALLY EXCLUSIVE


A1 PLUG - - 3554386C1

A2 PLUG - - 3554386C1

A3 PLUG - - 3554386C1

B1 PLUG - - 3554386C1

B2 PLUG - - 3554386C1

B3 A62P 18 DKBL 3565443C1

C1 A92YB 16 TN 3565443C1

C2 PLUG - - 3554386C1

C3 PLUG - - 3554386C1

D1 PLUG - - 3554386C1

D2 PLUG - - 3554386C1

D3 PLUG - - 3554386C1

E1 PLUG - - 3554386C1

E2 PLUG - - 3554386C1

E3 PLUG - - 3554386C1

F1 A92(+) 18 YL 3565443C1

F2 A92(-) 18 GN 3565443C1

F3 PLUG - - 3554386C1

G1 PLUG - - 3554386C1

G2 PLUG - - 3554386C1

G3 PLUG - - 3554386C1

H1 PLUG - - 3554386C1

H2 PLUG - - 3554386C1

H3 PLUG - - 3554386C1

J1 PLUG - - 3554386C1

J2 PLUG - - 3554386C1

J3 A92AE 16 TN 3565443C1

K1 PLUG - - 3554386C1

K2 PLUG - - 3554386C1

K3 PLUG - - 3554386C1


1 PLUG - - 3527276C1

2* K5E(-) 18 GN 3555249C1

2** K5E(-) 18 GN 3518963C1

3* K5E(+) 18 YL 3555249C1

3** K5E(+) 18 YL 3518963C1

4 K17K 18 PK 3555249C1

5 PLUG - - 3527276C1

6 PLUG - - 3527276C1

7 PLUG - - 3527276C1

8 PLUG - - 3527276C1

9 PLUG - - 3527276C1

10* K3AC(+) 18 DKBL 3555249C1

10** K3AC(+) 18 DKBL 3518963C1

11* K3AC(-) 18 GY 3555249C1

11** K3AC(-) 18 GY 3518963C1

12 PLUG - - 3527276C1

13 PLUG - - 3527276C1

14 PLUG - - 3527276C1

15 K92BL 16 TN 3555249C1

16 K92YL 16 TN 3555249C1

17 K92BK 16 TN 3555249C1

18 PLUG - - 3527276C1

19 PLUG - - 3527276C1

20 K92E 18 LTBL 3555249C1

21 K92F 18 LTGN 3555249C1

22 K92H 18 WH 3555249C1

23 PLUG - - 3527276C1

24 PLUG - - 3527276C1

25 K92AE 16 TN 3555249C1

26 K17J 16 PK 3555249C1

27 K92(-) 18 GN 3555249C1

28 K92(+) 18 YL 3555249C1

29 PLUG - - 3527276C1

30 PLUG - - 3527276C1

31% K92YB 16 TN 3555249C1

31% K92RD 16 TN 3555249C1

32 K17L 18 PK 3555249C1

33 PLUG - - 3527276C1

34 PLUG - - 3527276C1

35 K13D 14 PK 3557534C1

36 K11-GAM 12 WH 3557534C1

37 PLUG - - 3527276C1

38 K14AW 12 RD 3557534C1


363



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE

PART NO.RELEASE NO. SHEETRAW6 04DEC07 INITIAL RELEASE A 61000T

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056619 93a

37

3536

38

34

10 9

25

31

26

32

1322 1718

1

7

29

23

34

28

12

6

EATON HCM HYBRID (7911)HCM (7910)


13

37

35

22 1718

34

28

12

3

10

32

436

38

9

25

31

6

26

1

7

23

29

* W/ EATON GEN3** W/ EATON HYBRID GEN3


1 PLUG - - 3527276C1

2* K5E(-) 18 GN 3555249C1

2** K5E(-) 18 GN 3557534C1

3* K5E(+) 18 YL 3555249C1

3** K5E(+) 18 YL 3557534C1

4 K17K 18 PK 3555249C1

5 PLUG - - 3527276C1

6 PLUG - - 3527276C1

7 PLUG - - 3527276C1

8 PLUG - - 3527276C1

9 PLUG - - 3527276C1

10* K3AC(+) 18 DKBL 3555249C1

10** K3AC(+) 18 DKBL 3557534C1

11* K3AC(-) 18 GY 3555249C1

11** K3AC(-) 18 GY 3557534C1

12 PLUG - - 3527276C1

13 PLUG - - 3527276C1

14 PLUG - - 3527276C1

15 PLUG - - 3527276C1

16 PLUG - - 3527276C1

17 PLUG - - 3527276C1

18 PLUG - - 3527276C1

19 PLUG - - 3527276C1

20 K92E 18 LTBL 3555249C1

21 K92F 18 LTGN 3555249C1

22 K92H 18 WH 3555249C1

23 PLUG - - 3527276C1

24 PLUG - - 3527276C1

25 K92AE 16 TN 3555249C1

26 K17J 16 GN 3555249C1

27 K92(-) 18 GN 3555249C1

28 K92(+) 18 YL 3555249C1

29 PLUG - - 3527276C1

30 PLUG - - 3527276C1

31 K92YB 16 TN 3555249C1

32 K17L 18 PK 3555249C1

33 PLUG - - 3527276C1

34 PLUG - - 3527276C1

35 N13D 14 PK 3557534C1

36 K11-GAM 12 WH 3557534C1

37 PLUG - - 3527276C1

38 K14AW 12 RD 3557534C1


1 PLUG - - 3527276C1

2 N92DF 18 TN 3555249C1

3 PLUG - - 3527276C1

4 N92HB 18 TN 3555249C1

5 N92DC 18 TN 3527276C1

6 PLUG - - 3527276C1

7 PLUG - - 3527276C1

8 PLUG - - 3527276C1

9 PLUG - - 3527276C1

10 PLUG - - 3527276C1

11 N92DA 18 TN 3555249C1

12 PLUG - - 3527276C1

13 N92YA 18 TN 3555249C1

14 PLUG - - 3527276C1

15 PLUG - - 3527276C1

16 PLUG - - 3527276C1

17 N98E 18 BK 3555249C1

18 PLUG - - 3527276C1

19 N92DB 18 TN 3555249C1

20 PLUG - - 3527276C1

21 PLUG - - 3527276C1

22 PLUG - - 3527276C1

23 PLUG - - 3527276C1

24 PLUG - - 3527276C1

25 N98G 18 BK 3555249C1

26 N92HE 18 TN 3555249C1

27 PLUG - - 3527276C1

28 PLUG - - 3527276C1

29 PLUG - - 3527276C1

30 PLUG - - 3527276C1

31 N98F 18 BK 3555249C1

32 N92HA 18 TN 3555249C1

33 N92DE 18 TN 3555249C1

34 PLUG - - 3527276C1

35 N92HC 12 TN 3555249C1

36 PLUG - - 3527276C1

37 N92HD 12 TN 3555249C1

38 PLUG - - 3527276C1


364



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 094


B

C

D

E

A

D

GEF

C

AB

B

A

B

A

E

A

C

D

B



RIGHT HEADLIGHT TURN / SIGNALHARNESS CONNECTOR (8000)

(LOCATED ON UNDERSIDE OF HOOD BYHEADLIGHT MODULE - RIGHT SIDE)

LEFT HEADLIGHT TURN / SIGNALHARNESS CONNECTOR (8001)

(LOCATED ON UNDERSIDE OF HOOD BYHEADLIGHT MODULE - LEFT SIDE)

TRANSMISSION FUSE (8103)

* W/ CUMMINS ENGINE# W/ CAT ENGINE& W/ IBB ENGINE



LEFT GUIDE POST LIGHT (8150)(LOCATED ON HOOD LEFT SIDE)

RIGHT GUIDE POST LIGHT (8151)(LOCATED ON HOOD RIGHT SIDE)

* MUTUALLY EXCLUSIVE* MUTUALLY EXCLUSIVE

A

B

A

B

SNOWPLOW HARNESS CONNECTOR (8102)(LOCATED BY LEFT FRAME RAIL NEAR HOOD)




A M52D 14 YL 2033816C1 0589391C1

B M11-GA 14 WH 2033816C1 0589391C1

C M53B 14 YL 2033816C1 0589391C1

D* M57C 16 OR 2033819C1 1652325C1

D* M57B 16 OR 2033819C1 1652325C1

E M54D 14 BN 2033816C1 0589391C1


A* M52 14 YL 2033816C1 0589391C1

B* M11-GF 14 WH 2033816C1 0589391C1

B* M11-GB 14 WH 2033816C1 0589391C1

C M53 14 YL 2033816C1 0589391C1

D* M56C 16 OR 2033819C1 1652325C1

D* M56B 16 OR 2033819C1 1652325C1

E M54C 14 BN 2033816C1 0589391C1


A M64HI 14 YL 3535486C1 0589391C1

B M11-GE 14 WH 3535486C1 0589391C1

C M64LO 14 YL 3535486C1 0589391C1

D M56D 16 YL 2039343C1 1652325C1

E M54F 14 BN 3535486C1 0589391C1

F M57D 16 LTGN 2039343C1 1652325C1

G PLUG - - 0587579C1 -


A M54H 16 BN 1661875C1 1661872C1

B M54-GA 16 WH 1661875C1 1661872C1


A M54J 16 BN 1661875C1 1661872C1

B M54-GB 16 WH 1661875C1 1661872C1


A*& K14A 12 RD 1661708C1

A# K14AF 12 RD 1661708C1

B*& K14D 12 RD 1661708C1

B# K14A 12 RD 1661708C1


365


13.112. CONNECTOR COMPOSITES (8200), (8201), (8301), (8303), (8305), (8310),(8311), P. 95

CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 095

CNA1 20FEB09 REVISED CONN 8311 B 50367B

CIRCUITS AND DWG TITLE.

* W/ SINGLE HORN# W/ DUAL HORN


ELECTRIC HORN (8301)(LOCATED ON LEFT FRAME RAIL

BY ENGINE CROSSMEMBER)

B

ELECTRIC HORN #1 (8311)(LOCATED UNDER ENGINE CROSSMEMBER)

A


A

* W/ RH - HDD

LEFT FOG LIGHT (8201)(LOCATED AT THE FORWARD END

OF LEFT FRAME RAIL)

A

# W/ DUAL HORN W/ SS** W/ SINGLE HORN W/ SS% W/ SINGLE HORN W/ MD, W/ RH, W/ RH - MRD## W/ DUAL HORN W/ MD, W/ RH, W/ RH - MRD

B


A


B

RIGHT FOG LIGHT (8200)(LOCATED AT THE FORWARD END

OF RIGHT FRAME RAIL)

B

B


A


B

B

ACONNECTOR 1661778C1BODY LOCK 1661874C1

* W/ RH - HDD

ELECTRIC HORN (8310)(LOCATED ON LEFT FRAME RAIL

BY ENGINE CROSSMEMBER)

A CONNECTOR 0587567C91



A M64B 16 YL 0587577C1 1652325C1

A* M64A 16 YL 0587577C1 1652325C1

B M64-GB 16 WH 0587577C1 1652325C1


A M64A 16 YL 0587577C1 1652325C1

A* M64B 16 YL 0587577C1 1652325C1

B M64-GA 16 WH 0587577C1 1652325C1


A M85E 16 GY 1661875C1 1661872C1

B M85-GA 16 WH 1661875C1 1661872C1


A# M85H 16 GY 1661875C1 1661872C1

A* M85E 16 GY 1661875C1 1661872C1

B# M85-GJ 16 WH 1661875C1 1661872C1

B* M85-GF 16 WH 1661875C1 1661872C1


A M85J 16 GY 1667742C1 1661872C1

B M85-GC 16 WH 1667742C1 1661872C1


A M85J 16 GY 1661875C1 1661872C1

B M85-GG 16 WH 1661875C1 1661872C1


A M85L 16 GY 1661875C1 1661872C1

A% M85J 16 GY 1661875C1 1661872C1

A## M85K 16 GY 1661875C1 1661872C1

A** M85E 16 GY 1661875C1 1661872C1

B# M85-GE 16 WH 1661875C1 1661872C1

B** M85-GB 16 WH 1661875C1 1661872C1

B% M85-GC 16 WH 1661875C1 1661872C1

B## M85-GD 16 WH 1661875C1 1661872C1

Figure 366 Connector Composites (8200), (8201), (8301), (8303), (8305), (8310), (8311)

366



CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

15SEP0659974G AE08056619 096SHEET 96A. ADDED 8500 W/ EURO IV NOTE

2480 10JUL14 MOVED 8502 & 8502A TO F 92477E

B

A

C

A

B


BODY LOCK 1664408C1



BENDIX RIGHT ABS MODULATOR (8501)(LOCATED ON RIGHT FRAME

RAIL BY FRONT AXLE)

BENDIX LEFT ABS MODULATOR (8500)(LOCATED ON LEFT FRAME

RAIL BY FRONT AXLE)

* W/ MD, W/ RH, W/ RH - MRD# W/ SS

8

91

5

27

3

6

COLD START ASSIST RELAY (8410)(W/ IBB ENGINE)

CONNECTOR 3664985C1

OEM 14 PIN CONNECTOR (8500)(LOCATED ON ENGINE LEFT SIDE)

CONNECTOR 3618231C1

7

8

14

1


C

B

A


1 K21A1 12 TN 3664983C1 3664987C1

2 K21A2 12 TN 3664983C1 3664987C1

3 K14A1 8 RD 3664982C1 3664986C1

5 PLUG - - 3664989C1 -

6 K21B1 18 TN 3664984C1 3664988C1

7 K21B2 18 TN 3664984C1 3664988C1

8 K21B3 18 TN 3664984C1 3664988C1

9 PLUG - - 3664989C1 -


A M94H 18 GY 2033819C1 1652325C1

B M94J 18 GY 2033819C1 1652325C1

C M94K 18 GY 2033819C1 1652325C1


A M94 18 GY 2033819C1 1652325C1

B M94A 18 GY 2033819C1 1652325C1

C M94B 18 GY 2033819C1 1652325C1


A# M85M 16 GY 1661875C1 1661872C1

A* M85L 16 GY 1661875C1 1661872C1

B* M85-GE 16 WH 1661875C1 1661872C1

B# M85-GD 16 WH 1661875C1 1661872C1


1 K97A 18 TN 3618272C1

2 K97-GA 18 WH 3618272C1

3 K97-GB 18 WH 3618272C1

4 K97B 18 TN 3618272C1

5 PLUG - - -

6 PLUG - - -

7 PLUG - - -

8 PLUG - - -

9 PLUG - - -

10 PLUG - - -

11 V95 18 TN 3618272C1

12 V95AF 18 TN 3618272C1

13 PLUG - - -

14 PLUG - - -


367


13.114. CONNECTOR COMPOSITES (8502), (8502A), P. 96A

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U201462

20MAR1492477E AE08056619 96A


1

2

2 1

BENDIX LEFT FRONT AIR (8502A)ABS SPEED SENSOR

(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

CONNECTOR 3519878C1


LEFT FRONT HYD ABS (8502)WHEEL SENSOR

(LOCATED AT LEFT FRONT WHEEL)


1 [M94L+] 18 BK ASSY

2 [M94L-] 18 BN ASSY


1 M94C 18 GY 1680205C1

2 M94D 18 GY 1680205C1

Figure 368 Connector Composites (8502), (8502A)

368


13.115. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8506A), (8507),(8507A), (8508), P. 97

F0610

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 13

22NOV13 ADDED 8506A, 8507A


92346UCIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

15SEP0659974G AE08056619 097

CB

A1 2

1

23

CONNECTOR 3519666C1

WABCO LEFT AIR ABS SPEED SENSOR (8506)(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

CONNECTOR 1678137C1

WABCO LEFT AIR ABS MODULATOR (8508)(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

CONNECTOR 3554539C1

AIR COMPRESSOR HYD BRAKES (8505)(LOCATED AT LEFT FRAME RAIL BY FRONT AXLE)

CONNECTOR 3519878C1

WABCO RIGHT AIR ABS SPEED SENSOR (8507)(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

21

RIGHT FRONT HYD ABSWHEEL SENSOR (8503)

(LOCATED AT RIGHT FRONT WHEEL)


2

BENDIX RIGHT FRONT AIRABS SPEED SENSOR (8503A)

(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

CONNECTOR 3519878C1

1

21

WABCO LEFT AIR ABS SPEED SENSOR (8506A)(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

WABCO RIGHT AIR ABS SPEED SENSOR (8507A)(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

CONNECTOR 6111844C1COVER 6111845C1



A M9A 18 GY 1651943C1

B M6A 18 GY 1651943C1

C M40 18 GY 1651943C1


1 M94AC 18 BN ASSY

2 M94AD 18 BK ASSY


1 M94AE 18 BN ASSY

2 M94AF 18 BK ASSY


1 M94AL 14 BL ASSY

2 M94AB 14 GN ASSY

3 M94AA 14 BN ASSY


1 [M94R+] 18 BK ASSY

2 [M94R-] 18 BN ASSY


1 M94E 18 GY 1680205C1

2 M94F 18 GY 1680205C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL

1 M94AC 18 GY 6111842C1 6111843C1

2 M94AD 18 GY 6111842C1 6111843C1


1 M94AE 18 GY 6111842C1 6111843C1

2 M94AF 18 GY 6111842C1 6111843C1

Figure 369 Connector Composites (8503), (8503A), (8505), (8506), (8506A), (8507), (8507A), (8508)

369


13.116. CONNECTOR COMPOSITES (8508A), (8509A), (8520A), (8521), (8601),\, P. 97A

ADDED 8508A, 8509A

31OCT0761000T

22NOV130610

CHAPTER 13

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


F 92346U300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


97AAE08056619


TEMP SENSOR (8601)(LOCATED AT FRONT OF LEFT FRAME RAIL)

B

A

WABCO RIGHT AIR ABS MODULATOR (8509)(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

CONNECTOR 3554540C1

1

32

1

12 7

FWD CHASSIS/IP INTERCONNECT RIGHT HAND DRIVE-GREY

(8520A / 8521)(LOCATED ON FRONT LEFT DASH PANEL)


6


12

16

7


WABCO LEFT AIR ABS MODULATOR (8508A)(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

2

1

3

WABCO RIGHT AIR ABS MODULATOR (8509A)(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

2

1

3




A M41 18 GY 1661875C1 1661872C1

B* M110AD 18 GY 1661875C1 1661872C1

B* M110AA 18 GY 1661875C1 1661872C1


1 M94AH 14 BL ASSY

2 M94AJ 14 GN ASSY

3 M94AK 14 BN ASSY

CAV CIRCUIT GA COLOR TERMINAL

1 M94 18 GY 1680205C1

2 M94A 18 GY 1680205C1

3 M94B 18 GY 1680205C1

4 M94C 18 GY 1680205C1

5 M94D 18 GY 1680205C1

6 M94E 18 GY 1680205C1

7 M94F 18 GY 1680205C1

8 M94H 18 GY 1680205C1

9 M94J 18 GY 1680205C1

10 M94K 18 GY 1680205C1

11 PLUG - - 0453133C1

12 PLUG - - 0453133C1


1 A94 16 GY 1680206C1

2 A94A 16 GY 1680206C1

3 A94B 16 GY 1680206C1

4 A94C 16 GY 1680206C1

5 A94D 16 GY 1680206C1

6 A94E 16 GY 1680206C1

7 A94F 16 GY 1680206C1

8 A94H 16 GY 1680206C1

9 A94J 16 GY 1680206C1

10 A94K 16 GY 1680206C1

11 PLUG - - 0453133C1

12 PLUG - - 0453133C1


1 M94ALM 14 GY 3679224C1 3601687C1

2 M94AAM 14 GY 3679224C1 3601687C1

3 M94ABM 14 GY 3679224C1 3601687C1


1 M94AHM 14 GY 3679224C1 3601687C1

2 M94AJM 14 GY 3679224C1 3601687C1

3 M94AKM 14 GY 3679224C1 3601687C1


370



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 098

RAW6 04DEC07 ADDED CIRC IN CAV F B 61000T

TO CONN 8801

B

A

E

F

C

D

B

A

D

C

E

F

B

A

D

C

E

F

B

A

D

C

E

F


GROUND ADAPTER (8803)(LOCATED BY LEFT FRAME RAIL

NEAR FIRST CROSSMEMBER)

GROUND ADAPTER #02 (8801)(LOCATED BY RIGHT FRAME

RAIL BEHIND MEGA BRACKET)

ISOLATED GROUND ADAPTER (8802)(LOCATED NEAR LEFT FRAME RAIL

BY THE TRANSMISSION)



GROUND ADAPTER #01 (8800)(LOCATED BY LEFT FRAME RAIL NEAR HOOD)


* MUTUALLY EXCLUSIVE** W/ DUAL HEATED MIRROR@ W/ RIGHT SINGLE HEATED MIRROR




A M11-G 12 WH 2033816C1 0589391C1

B M11-GB 14 WH 2033816C1 0589391C1

C M54-GA 16 WH 2033819C1 1652325C1

D M11-GC 12 WH 2033816C1 0589390C1

E M64-GA 16 WH 2033819C1 1652325C1

F M11-GD 12 WH 2033816C1 0589390C1


A M11-GD 12 WH 2033816C1 0589390C1

B M11-GA 14 WH 2033816C1 0589391C1

C M54-GB 16 WH 2033819C1 1652325C1

D* M85-GB 16 WH 2033819C1 1652325C1

D* M85-GC 14 WH 2033816C1 0589391C1

D* M85-GA 16 WH 2033819C1 1652325C1

E M64-GB 16 WH 2033819C1 1652325C1

F* M11-GW 16 WH 2033819C1 1652325C1

F* M44-GW 16 WH 2033819C1 1652325C1

F** M78-GB 16 WH 2033819C1 1652325C1

F@ M78-GC 16 WH 2033819C1 1652325C1


A N9 16 GY 2033819C1 1652325C1

B* N9R 18 GY 2033819C1 1652325C1

B* N9A 18 GY 2033819C1 1652325C1

B* N9G 18 GY 2033819C1 1652325C1

C* N9B 18 GY 2033819C1 1652325C1

C* N9R 18 GY 2033819C1 1652325C1

D* N87HA 18 GY 2033819C1 3517771C1

D* N87H 18 GY 2033819C1 3517771C1

E PLUG - - 0587579C1 -

F* N9F 18 GY 2033819C1 1652325C1

F* N9H 18 GY 2033819C1 1652325C1


A M11-GD 12 WH 2033816C1 0589390C1

B M64-GA 16 WH 2033819C1 1652325C1

C M64-GB 16 WH 2033819C1 1652325C1

D M54-GA 16 WH 2033819C1 1652325C1

E M54-GB 16 WH 2033819C1 1652325C1

F* M85-GF 16 WH 2033819C1 1652325C1

F* M85-GH 16 WH 2033819C1 1652325C1


371



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 099

CNA1 20FEB09 REVISED CONN 8805, D 50367B

8806 CIRCUITS.

E

C

D

A

B

F

E

C

D

A

B

F

A

B


AIR SOLENOID ADAPTER (8805)(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)


BODY LOCK 3551897C1

HOOD SWITCH (8805)(LOCATED ON HOOD LEFT SIDE)

CHASSIS SOLENOID GROUND ADAPTER (8806)



A M104CC 18 DKBL 0587576C1 1652325C1

B M104CB 18 DKBL 0587576C1 1652325C1


A N11-GC 12 WH 2033816C1 0589391C1

B N11-GBB 14 WH 2033819C1 0589391C1

C N59-G 12 WH 2033816C1 0589391C1

D N42-G 14 WH 2033816C1 0589391C1

E N19-G 14 WH 2033816C1 0589391C1

F* N59-GA 14 WH 2033819C1 1652325C1

F* N59-GB 18 WH 2033819C1 1652325C1


A N59-G 12 WH 2033816C1 0589390C1

B N59A-G 14 WH 2033816C1 0589391C1

C N59F-G 12 WH 2033816C1 0589391C1

D N59L-G 18 WH 2033816C1 0589391C1

E N59R-G 18 WH 2033816C1 0589391C1

F N59X-G 18 WH 2033816C1 0589391C1


372


13.119. CONNECTOR COMPOSITES (8995), (8996), (8997), (8998), (8999), P. 99A

CHAPTER 13CONNECTOR BODY COMPOSITES MATINGVIEW SHOWN


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



01APR0961976B AE08056619 99ARELEASE


7

(LOCATED ON DRIVER'S SIDE A-PILLAR)

1

124

CONNECTOR2018590C1

6

9

5

2

11

83

10

ROOF IP (2)SEAT CONNECTION (8997)

8

14

GROUND ADAPTER CONNECTOR (8995)(LOCATED IN INSTRUMENT PANEL)

7

1

5

1

12

6

ROOF IP (1) SEAT CONNECTION (8996)(LOCATED ON DRIVERS SIDE A-PILLAR)

67

12 1

SEATBELT DATA RECORDER (8998)

(LOCATED NEAR WING PANEL)

SEATBELT SEAT INDICATOR (8999)

(LOCATED NEAR WING PANEL)

CONNECTOR3601923C1BODY LOCK3601925C1

7 6

12 1

CONNECTOR3601923C1BODY LOCK3601925C1

CONNECTOR3627614C1

CONNECTOR3613769C1


1 A11-GDA 18 WH 2018639C1

2 A11-GD 18 WH 2018639C1

3 A11-GKA 18 WH 2018639C1

4 A11-GK 18 WH 2018639C1

5 A11-GEA 18 WH 2018639C1

6 A11-GE 18 WH 2018639C1

7 A11-GLA 18 WH 2018639C1

8 A11-GL 18 WH 2018639C1

9 A11-GFA 18 WH 2018639C1

10 A11-GF 18 WH 2018639C1

11 A11-GMA 18 WH 2018639C1

12 A11-GM 18 WH 2018639C1


1 A11-GAA 18 WH 3627612C1

2 A11-GA 18 WH 3627612C1

3 A11-GGA 18 WH 3627612C1

4 A11-GG 18 WH 3627612C1

5 A11-GBA 18 WH 3627612C1

6 A11-GB 18 WH 3627612C1

7 A11-GHA 18 WH 3627612C1

8 A11-GH 18 WH 3627612C1

9 A11-GCA 18 WH 3627612C1

10 A11-GC 18 WH 3627612C1

11 A11-GJA 18 WH 3627612C1

12 A11-GJ 18 WH 3627612C1


1 A11-GZ 18 WH 3613771C1

2 A11-G 18 WH 3613771C1

3 A11-GAA 18 WH 3613771C1

4 A11-GBA 18 WH 3613771C1

5 A11-GCA 18 WH 3613771C1

6 A11-GDA 18 WH 3613771C1

7 A11-GEA 18 WH 3613771C1

8 A11-GFA 18 WH 3613771C1

9 A11-GGA 18 WH 3613771C1

10 A11-GHA 18 WH 3613771C1

11 A11-GJA 18 WH 3613771C1

12 A11-GKA 18 WH 3613771C1

13 A11-GLA 18 WH 3613771C1

14 A11-GMA 18 WH 3613771C1


1 A11-G 18 WH 1680205C1

2 A14R 18 RD 1680205C1

3 A13P 20 PK 1680205C1

4 A3D(+) 20 DK BL 1680205C1

5 A3D(-) 20 GY 1680205C1

6 A5D(+) 18 YL 1680205C1

7 A5D(-) 18 GN 1680205C1

8

9

10

11

12


1 A11-GA 18 WH 1680205C1

2 A11-GB 18 WH 1680205C1

3 A11-GC 18 WH 1680205C1

4 A11-GD 18 WH 1680205C1

5 A11-GE 18 WH 1680205C1

6 A11-GF 18 WH 1680205C1

7 A11-GM 18 WH 1680205C1

8 A11-GL 18 WH 1680205C1

9 A11-GK 18 WH 1680205C1

10 A11-GJ 18 WH 1680205C1

11 A11-GH 18 WH 1680205C1

12 A11-GG 18 WH 1680205C1


373



CHAPTER 13



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



15SEP0659974G AE08056619 100

REVISED CONN 8807, C 50367B

8809 CIRCUITS.

B

EATON VORAD ANTENNA ASSY (8900)(LOCATED ON FRONT CROSSMEMBER)

C


DD


F


3

A

CHASSIS GROUND ADAPTER (8807)(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)

EF

1

GROUND ADAPTER CENTER (8809)HARNESS

(LOCATED NEAR LEFT FRAMERAIL BY ENGINE REAR AREA)

E

HEATED DRAIN VALVE (9001)(LOCATED NEAR LEFT SIDE AIR TANKS)


B

2


C


A

B

A

4


A N11-GA 12 WH 2033816C1 0589390C1

B N10-G 14 WH 2033816C1 0589391C1

C N39-GB 16 WH 2033819C1 1652325C1

D N39-GF 18 WH 2033819C1 1652325C1

E* N59-GE 18 WH 2033819C1 1652325C1

E* N11-GC 14 WH 2033816C1 0589391C1

E* N42-G 16 WH 2033819C1 1652325C1

E* N10-GB 14 WH 2033816C1 0589391C1

F* N11-GD 12 WH 2033816C1 0589390C1


A N39A 18 GY 2033819C1 1652325C1

B N39-GF 18 WH 2033819C1 1652325C1


1 M67A 16 VT 1651969C1

2 M67B 16 VT 1651969C1

3 M67C 16 VT 1651969C1

4 M67D 16 VT 1651969C1


A N11-GB 12 WH 2033816C1 0589390C1

B N37-G 18 WH 2033819C1 1652325C1

C* N10-GS 14 WH 2033816C1 0589391C1

C* N10-GR 14 WH 2033816C1 0589391C1

D N65-G 16 WH 2033819C1 1652325C1

D* N11-GD 16 WH 2033819C1 1652325C1

D* N112-GD 16 WH 2033819C1 1652325C1

E N49-G 18 WH 2033819C1 1652325C1

F* N59-G 12 WH 2033816C1 0589390C1

F* N59A-G 16 WH 2033819C1 1652325C1


374


13.121. CONNECTOR COMPOSITES (9100), (9101), (9102A / 9102), (9103), (9108),(9255), (9260), (9261), (9280), P. 101


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 13



07AUG0659974G AE08056619 101

CNA1 20FEB09 ADDED CONN 9102A D 50367B

FUEL HEATER (9108)(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

HYD PUMPPOSITIVE FEED (9280)

B

A


A



A

B

TRANS ECU FEED FUSE (9255)

ECM POSITIVE (9261)

B

A

BCONNECTOR 1661778C1BODY LOCK 1661874C1

A

A


A

B

A

CONNECTOR 3525613C1

B

B

RH-HDD RIGHT FUEL LEVEL SENSOR (9103)DRAW TANK

(LOCATED AT RIGHT SIDE FUEL TANK)


CONNECTOR 1667639C1

RIGHT FUEL LEVEL SENSOR (9101)DRAW TANK

(LOCATED ON RIGHT SIDE FUEL TANK)


LEFT FUEL LEVEL SENSORSTORAGE TANK

(9100)(LOCATED ON LEFTSIDE FUEL TANK)


A

FUEL TRANSFER PUMP (9102A / 9102)(XMSN MOUNTED)

(LOCATED ON FUEL PUMP - TOP OF BELL HOUSING)

LEFT FUEL LEVEL SENSOR (9100)STORAGE TANK

(LOCATED ON LEFTSIDE FUEL TANK)

B

B

ECM NEGATIVE (9260)

A

B


A N14-G 10 WH 2025423C1 2025426C1

B N14BB 10 WH 2025423C1 2025426C1


A N19 16 GY 0587577C1 1652325C1

B N19-G 16 WH 0587577C1 1652325C1


A N37-G 18 WH 1661875C1 1661872C1

B N37D 16 TN 1661875C1 1661872C1


A N36A 18 TN 1661875C1 1661872C1

B N9B 18 GY 1661875C1 1661872C1


A R36 18 TN 1661875C1 1661872C1

B R9D 18 GY 1661875C1 1661872C1


A N14KA 10 RD 3515522C1

B N14KB 10 RD 3515522C1


A N14BB 10 RD 2031531C1 2025427C1

B PLUG - - 2025432C1 -


A N14AZ 10 RD 1661708C1

B N14BB 10 RD 1661708C1


A N36A 18 TN 1661875C1 1661872C1

B N9R 18 GY 1661875C1 1661872C1


A N36B 18 TN 1661875C1 1661872C1

B N9A 18 GY 1661875C1 1661872C1

Figure 375 Connector Composites (9100), (9101), (9102A / 9102), (9103), (9108), (9255), (9260), (9261),(9280)

375




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 13



15SEP0659974G AE08056619 102

CNA1 20FEB09 REVISED CONN 9300 CAV C 50367B

14-19, CONN 9303 CAV A, E.



FORWARD CHASSIS / CENTER CHASSIS(9300)

(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

STOP TAIL AND TURN (9303)(LOCATED AT REAR END OF LEFT FRAME RAIL)

13

24

1

12

A

B

C

D

E

1

12

13

24



1 M6VDC 18 GY 3559036C1 3509903C1

2 M9VA 18 GY 3559036C1 3509903C1

3 MA2 18 GY 3559036C1 3509903C1

4 MA4 18 GY 3559036C1 3509903C1

5 MA5 18 GY 3559036C1 3509903C1

6 MA3 18 GY 3559036C1 3509903C1

7 MA1 18 GY 3559036C1 3509903C1

8 M11-GM 18 GY 3559036C1 3509903C1

9 N73R 16 LTGN 3559036C1 3509903C1

10 N73M 16 LTGN 3559036C1 3509903C1

11 N73AF 16 LTGN 3559036C1 3509903C1

12 PLUG - - 3532129C1 -

13 PLUG - - 3532129C1 -

14 PLUG - - 3532129C1 -

15 PLUG - - 3532129C1 -

16 PLUG - - 3532129C1 -

17 PLUG - - 3532129C1 -

18 PLUG - - 3532129C1 -

19 PLUG - - 3532129C1 -

20 PLUG - - 3532129C1 -

21 PLUG - - 3532129C1 -

22 PLUG - - 3532129C1 -

23 M39B 16 GY 3559037C1 3509903C1

24 M39-GB 16 WH 3559037C1 3509903C1


1 N6VDC 18 GY 3509874C1 3509903C1

2 N9VA 18 GY 3509874C1 3509903C1

3 NA2 18 GY 3509874C1 3509903C1

4 NA4 18 GY 3509874C1 3509903C1

5 NA5 18 GY 3509874C1 3509903C1

6 NA3 18 GY 3509874C1 3509903C1

7 NA1 18 GY 3509874C1 3509903C1

8 N11-GM 18 GY 3509874C1 3509903C1

9 N73R 16 LTBL 3559035C1 3509903C1

10 N73M 16 LTBL 3559035C1 3509903C1

11 N73AF 16 LTBL 3559035C1 3509903C1

12 PLUG - - 3532129C1 -

13 PLUG - - 3532129C1 -

14 PLUG - - 3532129C1 -

15 PLUG - - 3532129C1 -

16 PLUG - - 3532129C1 -

17 PLUG - - 3532129C1 -

18 PLUG - - 3532129C1 -

19 PLUG - - 3532129C1 -

20 PLUG - - 3532129C1 -

21 PLUG - - 3532129C1 -

22 PLUG - - 3532129C1 -

23 N39B 16 GY 3559035C1 3509903C1

24 N39-GB 16 GY 3559035C1 3509903C1


A R71 14 OR 2033816C1 0589391C1

B R56 14 OR 2033816C1 0589391C1

C R57 14 OR 2033816C1 0589391C1

D R68 14 BN 2033816C1 0589391C1

E R10-G 12 WH 2033816C1 0589391C1


376


13.123. CONNECTOR COMPOSITES (9310), (9311), (9315), (9316), (9501), (9502),(9503), (9504), P. 103


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 13



15SEP0659974G AE08056619 103

CNA1 20FEB09 CONN 9311: REVISED B 50367B

CIRCUITS, ADDED NOTES.

LEFT MODESTY TURN LAMP (9315)(LOCATED BEHIND LEFT

MODESTY TURN LAMP)

B

C

A

B

C

ACONNECTOR 0587570C91


RIGHT MODESTY TURN LAMP (9316)(LOCATED BEHIND RIGHT

MODESTY TURN LAMP)

A

B

C

2 1

A

B

C

LEFT REAR WHEEL SPEED SENSOR (9501)(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)


LEFT MODULATOR (9502)(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)


RIGHT REAR WHEEL SPEED SENSOR (9503)(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

RIGHT MODULATOR (9504)(LOCATED ON RIGHT FRAME

RAIL BY REAR AXLE)



A

B

CONNECTOR 3525613C1

MAXI-FUSE HYD PUMP#1 (9311)(LOCATED NEAR EXTERIOR DASH NEAR DCM)

MAXI FUSE (9310)(LOCATED NEAR EXTERIOR DASH NEAR DCM)

CONNECTOR 3525613C1

A

B # N/ POWER PARK* W/ CLEAN POWER

% W/ BENDIX AIR ABS 6S/6M



2 1



A N90J 10 RD 3515526C1 3515525C1

B N90 12 GY 3614762C1 2644000R1

CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV

A N14H 8 RD 3525614C1 3515525C1

A N90A 10 RD 3525614C1 3515525C1

B# N90A 12 LTBL 3614762C1 2644000R1

B* N90B 12 GY 3614762C1 3541256C1


A PLUG - - 0587579C1 -

B N56J 16 OR 0587575C1 0589391C1

C N10-GC 16 WH 0587575C1 1652325C1


A PLUG - - 0587579C1 -

B N57J 16 OR 0587575C1 1661872C1

C N10-GD 16 WH 0587575C1 1652325C1


1 R94A 16 GY 1680205C1

1% R94G 16 GY 1680205C1

2 R94B 16 OR 1680205C1

2% R94H 16 OR 1680205C1


1 R94C 16 DKBL 1680205C1

1% R94J 16 DKBL 1680205C1

2 R94D 16 YL 1680205C1

2% R94K 16 YL 1680205C1


A R94E 16 BK 2033819C1 1652325C1

A% R94F 16 BK 2033819C1 1652325C1

B R94F 16 RD 2033819C1 1652325C1

B% R94E 16 RD 2033819C1 1652325C1

C R94H 16 BN 2033819C1 1652325C1

C% R94D 16 BN 2033819C1 1652325C1


A R94J 16 PL 2033819C1 1652325C1

A% R94C 16 PL 2033819C1 1652325C1

B R94K 16 LTGN 2033819C1 1652325C1

B% R94A 16 LTGN 2033819C1 1652325C1

C R94L 16 LTBL 2033819C1 1652325C1

C% R94B 16 LTBL 2033819C1 1652325C1

Figure 377 Connector Composites (9310), (9311), (9315), (9316), (9501), (9502), (9503), (9504)

377


13.124. CONNECTOR COMPOSITES (9505), (9506), (9510), (9510A), (9510B), (9510F),(9510M), P. 104


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 13



15SEP0659974G AE08056619 104

CNA1 20FEB09 ADDED 9505. REVISED C 50367B

9510 CAV 2.

RSP TRANSDUCER (9510F)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

CONNECTOR 3578644C1

PUMP MOTOR#1 (9510)(LOCATED NEAR LEFT

FRAME RAIL BEHIND THE CAB)

# N/ POWER PARK* W/ CLEAN POWER

1

2

2

1

CA

B

RIGHT REAR WHEEL SPEED SENSOR(9505)


BC

A

CONNECTOR 1678137C1

REAR RSP TRANSDUCER (9510B)(LOCATED ON REAR SUSPENSION

AIR BAG-LEFT SIDE)

B

A

C

RSP TRANSDUCER (9510A)(LOCATED ON REAR SUSPENSION

AIR BAG-RIGHT SIDE)

CONNECTOR 1678137C1

C

B

A


RSP TRANSDUCER (9510M)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

CONNECTOR 3573656C1

2

1

CONNECTOR 3578644C1

SUPPLY VALVE (9506)(LOCATED NEAR LEFT FRAME

RAIL IN FRONT OF REAR AXLE)


1 R94P 18 BK 3509874C1 3532128C1

2 R94R 18 BN 3509874C1 3509903C1


1 N90A-G 12 WH 3573654C1 3573655C1

2# N90A 12 LTBL 3573654C1 3615148C1

2* N90B 12 GY 3573654C1 3615148C1


A R94SZC 16 GY 1951943C1

B R94SVC 16 GY 1951943C1

C R94SH 16 GY 1951943C1


A N94SZC 16 GY 1667742C1 1661872C1

B N94SVC 16 GY 1667742C1 1661872C1

C N94SH 16 GY 1667742C1 1661872C1


A R94SZC 16 GY 1661875C1 1661872C1

B R94SVC 16 GY 1661875C1 1661872C1

C R94SH 16 GY 1661875C1 1661872C1


A R94SZC 16 GY 1951943C1

B R94SVC 16 GY 1951943C1

C R94SH 16 GY 1951943C1


1 N44B 18 GY 3509874C1 3532128C1

2 N90E-G 18 WH 3509874C1 3509903C1

Figure 378 Connector Composites (9505), (9506), (9510), (9510A), (9510B), (9510F), (9510M)

378




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 13



15SEP0659974G AE08056619 105TERM FOR PLUG

CNA1 20FEB09 REMOVED CIRC N94AA & C 50367B

CONNECTOR 3573648C2BODY LOCK 1 3573650C1BODY LOCK 2 3573651C1

FULL POWER CONNECTOR (9511)(LOCATED NEAR LEFT FRAME RAIL BEHIND THE CAB)

31

26

15

116



1* N90C 18 GY 3573652C1 3573653C1

1* N90E 18 GY 3573652C1 3573653C1

2 PLUG - - 3577744C1 -

3 N90F 18 GY 3573652C1 3573653C1

4 N44B 18 GY 3573652C1 3573653C1

5 N44C 18 GY 3573652C1 3573653C1

6 N90K 18 GY 3573652C1 3573653C1

7 N44D 18 GY 3573652C1 3573653C1

8 PLUG - - 3577744C1 -

9 N90H 18 GY 3573652C1 3573653C1

10 N90B 18 GY 3573652C1 3573653C1

11 N44A 18 GY 3573652C1 3573653C1

12 PLUG - - 3577744C1 -

13 PLUG - - 3577744C1 -

14 N5C(+) 18 YL 3573652C1 3573653C1

15 N5C(-) 18 GN 3573652C1 3573653C1

16 N90 12 GY 3573654C1 3615148C1

17 N94L 12 GY 3573654C1 3573655C1

18 N90-G 12 WH 3573654C1 3573655C1

19 N94-GB 12 WH 3573654C1 3573655C1

20 PLUG - - 3573652C1 -

21 PLUG - - 3577744C1 -

22 N94N(+) 18 GY 3573652C1 3573653C1

23 N94M(-) 18 GY 3573652C1 3573653C1

24 N94L(-) 18 GY 3573652C1 3573653C1

25 N94R(-) 18 GY 3573652C1 3573653C1

26 N3C(-) 18 GY 3573652C1 3573653C1

27 N94N(-) 18 GY 3573652C1 3573653C1

28 N94M(+) 18 GY 3573652C1 3573653C1

29 N94L(+) 18 GY 3573652C1 3573653C1

30 N94R(+) 18 GY 3573652C1 3573653C1

31 N3C(+) 18 DKBL 3573652C1 3573653C1


379


13.126. CONNECTOR COMPOSITES (9512), (9513), (9514), (9516), (9516A), (9517),(9517A), P. 106

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 13


CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U000K64

15SEP0659974G AE08056619 1069517 AND 9517A.

0610 22NOV13 ADDED R/D 9516, 9516A,E 92346U

CONNECTOR 3601685C1

BENDIX YAW SENSOR (9514)(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)

21

A

B

C

BENDIX TTC (9512)

CONNECTOR 3678796C1

1

3

4

2


TRAILER MODULATOR (9513)

WABCO LEFT REAR WHEEL SPEED SENSOR (9516)(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

2

1

CONNECTOR 3519878C1

1

WABCO RIGHT REAR WHEEL SPEED SENSOR (9517)(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

2

CONNECTOR 3519665C1

WABCO LEFT REAR WHEEL SPEED SENSOR (9516A)(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)


WABCO RIGHT REAR WHEEL SPEED SENSOR (9517A)(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)



A N94SM 16 GY 2033819C1 1652325C1

B N94SN 16 GY 2033819C1 1652325C1

C N94SL 16 GY 2033819C1 1652325C1


1 N94SAB 18 GY 3601686C1 3601687C1

2 N94SCB 18 GY 3601686C1 3601687C1

3 N94SBB 18 GY 3601686C1 3601687C1

4 N94SDB 18 GY 3601686C1 3601687C1


1 N94SJ 16 GY 3679224C1

2 N94SK 16 GY 3679224C1


1 R94WL 18 BK ASSY

2 R94WM 18 BN ASSY


1 R94WS 18 BK ASSY

2 R94WT 18 BN ASSY


1 R94WL 18 GY 6111842C1 6111843C1

2 R94WM 18 GY 6111842C1 6111843C1


1 R94WS 18 GY 6111842C1 6111843C1

2 R94WT 18 GY 6111842C1 6111843C1

Figure 380 Connector Composites (9512), (9513), (9514), (9516), (9516A), (9517), (9517A)

380


13.127. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), (9519A), (9520),(9521), (9522), (9523), (9524), P. 107

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 13


CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610U00K640

15SEP0659974G AE08056619 107REMOVED R/D 9516,9517.

0610 22NOV13 ADDED R/D 9518A,9519A.E 92346U

3 2

1

CONNECTOR 3554538C1

WABCO RIGHT REAR AIR ABS MODULATOR (9519A)(LOCATED ON

RIGHT FRAME RAIL BY REAR AXLE)

WABCO LEFT REAR AIR ABS MODULATOR (9519)(LOCATED ON

LEFT FRAME RAIL BY REAR AXLE)

CONNECTOR 3919376C1

B

C

A

B

C


LEFT WHEEL SS FRONT REAR AXLE (9521)(LOCATED ON LEFT FRAME

RAIL BY REAR AXLE)

2 1

LEFT MODULATOR FRONT REAR AXLE(9520)(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

B

CC

AA

B

RIGHT MODULATOR FRONT REAR AXLE(9522)(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

12

RIGHT WHEEL SS FRONT REAR AXLE(9523)

(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)


9

4

1011

12

3

1

2

CONNECTOR 3576268C1 BODY LOCK 3576263C1

ABS 6S / 6M (9524)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)



23

1

2

1

3

2

1

3

WABCO LEFT REAR AIR ABS MODULATOR (9518)(LOCATED ON

LEFT FRAME RAIL BY REAR AXLE)

WABCO LEFT REAR AIR ABS MODULATOR (9518A)(LOCATED ON

RIGHT FRAME RAIL BY REAR AXLE)



A R94S 16 BK 2033819C1 1652325C1

B R94T 16 RD 2033819C1 1652325C1

C R94U 16 BN 2033819C1 1652325C1


1 R94M 16 GY 1680205C1

2 R94N 16 OR 1680205C1


A R94V 16 PL 2033819C1 1652325C1

B R94W 16 LTGN 2033819C1 1652325C1

C R94X 16 LTBL 2033819C1 1652325C1


1 R94P 16 DKBL 1680205C1

2 R94R 16 YL 1680205C1


1 R94G 16 GY 3574288C1

2 R94F 16 BK 3574285C1

3 R94C 16 PL 3574285C1

4 R94J 16 DKBL 3574288C1

5 R94E 16 RD 3574285C1

6 R94A 16 LTGN 3574285C1

7 R94D 16 BN 3574285C1

8 R94B 16 LTBL 3574285C1

9 R94H 16 OR 3574288C1

10 PLUG - - 0453133C1

11 PLUG - - 0453133C1

12 R94K 16 YL 3574288C1


1 R94WN 18 BL ASSY

2 R94G7 18 GN ASSY

3 R94WR 18 BN ASSY


1 R94WU 18 BL ASSY

2 R94G6 18 GN ASSY

3 R94WW 18 BN ASSY


1 R94WNM 14 GY 3679224C1 3601687C1

2 R94G7M 14 GY 3679224C1 3601687C1

3 R94WRM 14 GY 3679224C1 3601687C1


1 R94WUM 14 GY 3679224C1 3601687C1

2 R94G6M 14 GY 3679224C1 3601687C1

3 R94WRM 14 GY 3679224C1 3601687C1

Figure 381 Connector Composites (9516), (9517), (9518), (9519), (9520), (9521), (9522), (9523), (9524)

381




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 13



15SEP0659974G AE08056619 108



J1939 TERMINATING RESISTOR (9530)(LOCATED ON LEFT FRAME RAIL UNDER CAB)

B

A

C

9

4

1011

12

3

1

2


1 4

129

2 3

1110

ABS RSP CONN(9524)

(CENTER CHASSIS / FORWARD CHASSIS)(LOCATED ON DASH PANEL LEFT SIDE UPPER)



1 M94SAB 16 GY 3549416C1

2 M94SCB 16 GY 3549417C1

3 M94SBB 16 GY 3549417C1

4 M94SDB 16 GY 3549416C1

5 M94SJ 16 GY 3549417C1

6 M94SK 16 GY 3549417C1

7 M94SM 16 GY 3549417C1

8 M94SN 16 GY 3549417C1

9 M94SL 16 GY 3549416C1

10 M94SZC 16 GY 3549417C1

11 M94SVC 16 GY 3549417C1

12 M94SH 16 GY 3549416C1


A N5B(+) 18 YL 1661875C1 3568570C1

B PLUG - - 2025431C1 -

C N5B(-) 18 GN 1661875C1 3568570C1


1 N94SAB 18 GY 3574289C1

2 N94SCB 18 GY 2003343C1

3 N94SBB 18 GY 2003343C1

4 N94SDB 18 GY 3574289C1

5 N94SJ 16 GY 3574285C1

6 N94SK 16 GY 3574285C1

7 N94SM 16 GY 3574285C1

8 N94SN 16 GY 3574285C1

9 N94SL 16 GY 3574288C1

10 N94SZC 16 GY 3574285C1

11 N94SVC 16 GY 3574285C1

12 N94SH 16 GY 3574288C1


382




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 13



15SEP0659974G AE08056619 109



TRAILER SOCKET#2 (9716)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

TRAILER SOCKET#1 (9715)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)


C

B

A

B

A

C

* W/ TRAILER SOCKET# W/ BODY BUILDER & TRAILER SOCKET



B

A

C


C

B

A




A* N70F 10 RD 1667737C1 1667735C1

A# N70T 10 RD 1667737C1 3509903C1

B* N68F 10 BN 1667737C1 1667735C1

B# N68T 10 BN 1667737C1 N/A

C* N94F 10 GY 1667737C1 1667735C1

C# N94T 10 GY 1667737C1 3573653C1


A* R70A 10 RD 2025425C1 1667735C1

A# R70 10 RD 2025425C1 1667735C1

B* R68A 10 BN 2025425C1 1667735C1

B# R68 10 BN 2025425C1 1667735C1

C* R94A 10 DKBL 2025425C1 1667735C1

C# R94 10 GY 2025425C1 1667735C1


A* R58A 10 BK 1667737C1 1667735C1

A# R58 10 BN 1667737C1 1667735C1

B* R56A 10 YL 1667737C1 1667735C1

B# R56 10 YL 1667737C1 1667735C1

C* R57A 10 LTGN 1667737C1 1667735C1

C# R57 10 LTGN 1667737C1 1667735C1


A* N54F 10 BN 2025425C1 1667735C1

A# N54T 10 BN 2025425C1 3575783C1

B* N56F 10 YL 2025425C1 1667735C1

B# N56T 10 YL 2025425C1 3536868C1

C* N57F 10 LTGN 2025425C1 1667735C1

C# N57T 10 LTGN 2025425C1 N/A


383


13.130. CONNECTOR COMPOSITES (9718), (9719M), (9720), (9736), (9737), P. 110


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 13


RAW6 04DEC07 REVISED AND REDRAWN B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

15SEP0659974G AE08056619 110


WORK LIGHT - BOC (9718)(LOCATED ON LEFT FRAME RAIL AT BACK OF DAYCAB)

B

A

DA

B

EC

BLACKOUT LIGHTING (9720)(LOCATED AT REAR END OF LEFT FRAME RAIL)


B

C

D

E

A

AIR SOLENOID 4 PACK (9736)(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)


A

B

AIR HORN (9737)(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)


A

B

C

CONNECTOR 1673751C1

BLACKOUT TRUCK TRAILER LIGHTING (9719M)(LOCATED AT MAIN CHASSIS TO REAR CHASSIS INTERCONNECT)


A N65 16 OR 1661875C1 1661872C1

B N65-G 16 WH 1661875C1 1661872C1


A R54H 12 BN 1673748C1 0589390C1

B R54L 12 TN 1673748C1 0589390C1

C R70L 12 RD 1673748C1 0589390C1

D R70H 12 OR 1673748C1 0589390C1

E PLUG - - 0587579C1 -


A R70 18 OR 2033819C1 1652325C1

B R68 18 BN 2033819C1 1652325C1

C PLUG - - 0587579C1 -


A N59A-G 14 WH 2033816C1 0589391C1

B N59B 18 GY 2033819C1 1652325C1

C N59C 18 GY 2033819C1 1652325C1

D N59D 18 GY 2033819C1 1652325C1

E N59E 18 GY 2033819C1 1652325C1


A N59B 18 GY 1661875C1 1661872C1

B N59A-G 16 WH 1661875C1 1661872C1

Figure 384 Connector Composites (9718), (9719M), (9720), (9736), (9737)

384


13.131. CONNECTOR COMPOSITES (9738), (9739), (9740 / 9740A / 9740B / 9740C),P. 111

Figure 385 Connector Composites (9738), (9739), (9740 / 9740A / 9740B / 9740C)

385




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 13


RAW6 04DEC07 REVISED AND REDRAWN A 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300357

20MAR0760782A AE08056619 112

CONNECTOR 3554317C1

CONNECTOR 3536864C1

SS / RH WASHER PUMP (9745)(LOCATED AT WASHER PUMP UNDER CAB LEFT SIDE)

SS WASHER LEVEL SENSOR (9746)(LOCATED AT WASHER PUMP UNDER CAB LEFT SIDE)

CONNECTOR 3536864C1

RIGHT UNDER CAB LEVEL SENSOR (9748)(LOCATED AT WASHER PUMP UNDER CAB RIGHT SIDE)

RIGHT UNDER CAB WASHER PUMP (9747)(LOCATED AT WASHER PUMP UNDER CAB RIGHT SIDE)

CONNECTOR 3554317C1

21

2

121

2

1

A

ALTERNATOR FIELD (9740)(LOCATED NEAR BATTERY BOX)

B



1 N87EA 18 GY 3554322C1 1652325C1

2 N87HA 18 GY 3554322C1 3554318C1


1 N87EA 18 GY 3554322C1 1652325C1

2 N87H 18 GY 3554322C1 3554318C1


1 N87MB 18 GY 3561584C1 1667735C1

2 N87DB 18 GY 3561584C1 1667735C1


1 N87MB 16 GY 3561584C1 1667735C1

2 N87DB 18 GY 3561584C1 1671603C1


A K1(+) 14 LTBL 2033816C1 0589390C1

B K1(-) 14 LTBL 2033816C1 0589390C1


386


13.133. CONNECTOR COMPOSITES (9751), (9752), (9753), (9753A), (9754), P. 113


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 13



20MAR0760782A AE08056619 113

B


FRONT AXLE ENGAGEMENT SENSOR (9754)(LOCATED AT TRANSFER CASE)

17

8

11

2

4

3

10

19 9

12

13

5

6

15

1

16

14

718

TEMPERATURE SENSOR (9753A)


4

3

1

2

PEC CONN (9751)

CONNECTOR 3665410C1

DC-DC CONV (9752)


1

4

6

2

3

5

2

1

RESOLVER (9753)


* W/ PTO@ N/ PTO


1 N92RA 18 TN 3665563C1 3665564C1

2 N92RB 18 TN 3665563C1 3665564C1

3 N92RC 18 TN 3665563C1 3665564C1

4 N92RD 18 TN 3665563C1 3665564C1

5 N92RE 18 TN 3665563C1 3665564C1

6 N92RF 18 TN 3665563C1 3665564C1


1 N98H(+) 18 YL 1680205C1

2 N98H(-) 18 GN 1680205C1

3 N92DE 18 TN 1680205C1

4 N92DC 18 TN 1680205C1

5 N92PJ 18 TN 1680205C1

6 N92PA 18 TN 1680205C1

7 N92PE 18 TN 1680205C1

8 PLUG - - 0453133C1

9 N92PC 18 TN 1680205C1

10 PLUG - - 0453133C1

11 N92PF 18 TN 1680205C1

12 N92HJ 12 TN 3557534C1

13 N92PD 18 TN 1680205C1

14* N11-GHE 12 WH 3557534C1

14@ N11-GHG 12 WH 3557534C1

15 N92PG 18 TN 1680205C1

16 PLUG - - 0453133C1

17 N92PB 18 TN 1680205C1

18 PLUG - - 0453133C1

19 N92PH 18 TN 1680205C1


1 N92TA 18 TN 3665563C1 3665564C1

2 N92TB 18 TN 3665563C1 3665564C1


A N42 16 GY 0587577C1 1652325C1

B N42-G 18 WH 0587578C1 1652325C1


1 N92DB 18 TN 1651969C1

2 PLUG - - 0453133C1

3 N92DA 18 TN 1651969C1

4 N11-GHF 18 WH 1651969C1

Figure 387 Connector Composites (9751), (9752), (9753), (9753A), (9754)

387




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 13



20MAR0760782A AE08056619 114

BUS TERMINATOR RESISTOR (9759)


HEAT EXCHANGER (9760)


41

2 3

B

C

A


COOLANT PUMP (9758)

B

A


A N92HH 14 TN 2033816C1 0589391C1

B N11-GHJ 12 WH 2033816C1 0589391C1


A N98A(+) 18 YL 1661875C1 3568570C1

B PLUG - - 2025431C1 -

C N98A(-) 18 GN 1661875C1 3568570C1


1 PLUG - - 0453133C1

2 N11-GHK 12 WH 3557534C1

3 N92HT 12 TN 3557534C1

4 N92HS 12 TN 3557534C1


388




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 13



31OCT0761000T AE08056619 115

MV INVERTER CONN (9761)


28

1 14

56

42

43

15

29


1 N11-GHB 18 WH 3665040C1

2 N11-GHC 18 WH 3665040C1

3 PLUG - - 3665041C1

4 PLUG - - 3665041C1

5 PLUG - - 3665041C1

6 PLUG - - 3665041C1

7 PLUG - - 3665041C1

8 PLUG - - 3665041C1

9 PLUG - - 3665041C1

10 PLUG - - 3665041C1

11 PLUG - - 3665041C1

12 PLUG - - 3665041C1

13 N98(+) 18 YL 3665040C1

14 N98H(+) 18 YL 3665040C1

15 N92DF 18 TN 3665040C1


16 N92PA 18 TN 3665040C1

17 PLUG - - 3665041C1

18 PLUG - - 3665041C1

19 PLUG - - 3665041C1

20 PLUG - - 3665041C1

21 PLUG - - 3665041C1

22 PLUG - - 3665041C1

23 PLUG - - 3665041C1

24 PLUG - - 3665041C1

25 PLUG - - 3665041C1

26 PLUG - - 3665041C1

27 N98(-) 18 GN 3665040C1

28 N98H(-) 18 GN 3665040C1

29 N92PB 18 TN 3665040C1

30 N92PC 18 TN 3665040C1

31 N92PD 18 TN 3665040C1

32 PLUG - - 3665041C1

33 PLUG - - 3665041C1

34 N92PE 18 TN 3665040C1

35 N92PF 18 TN 3665040C1

36 N92PG 18 TN 3665040C1

37 N92PH 18 TN 3665040C1

38 N92TB 18 TN 3665040C1

39 PLUG - - 3665041C1

40 PLUG - - 3665041C1

41 PLUG - - 3665041C1

42 PLUG - - 3665041C1

43 N92PJ 18 TN 3665040C1

45 PLUG - - 3665041C1

46 PLUG - - 3665041C1

47 N11-GHA 18 WH 3665040C1

48 N92RZ 18 TN 3665040C1

49 N92RZ 18 TN 3665040C1

50 N92TA 18 TN 3665040C1

51 N92RD 18 TN 3665040C1

52 N92RB 18 TN 3665040C1

53 N92RA 18 TN 3665040C1

54 N92RC 18 TN 3665040C1

55 N92RE 18 TN 3665040C1

56 N92RF 18 TN 3665040C1


389


13.136. CONNECTOR COMPOSITES (9761F), (9762), (9763), (9764), (9765), (9766),P. 116


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 13



31OCT0761000T AE08056619 116


FIRST PUSHER LIFT AXLE SOLENOID (9762)(LOCATED AT PUSHER AXLE NEAR REAR AXLE)


C

B

A

D

E



B

A


SECOND PUSHER LIFT AXLE SOLENOID (9763)(LOCATED AT SECOND PUSHER

AXLE BETWEEN CAB AND REAR)

B

A


E

B

C

A

D


LIFT AXLE (9761F)(LOCATED AT LIFT AXLE BEHIND CAB)

B

A CONNECTOR 1661778C1BODY LOCK 1661874C1

THIRD PUSHER AXLE (9764)


B

WORK LIGHT (9766)(LOCATED ON LEFT FRAME

RAIL BEHIND CAB)AACONNECTOR 1661778C1BODY LOCK 1661874C1

FOURTH PUSHER AXLE (9765)

B


A* N59ED 18 GY 1667742C1 1661872C1

A* N59EC 18 GY 1667742C1 1661872C1

A* N59EF 18 GY 1667742C1 1661872C1

B* N59ED 18 GY 1667742C1 1661872C1

B* N59EF 18 GY 1667742C1 1661872C1

C N59ED 18 GY 1667742C1 1661872C1

D N59-ED 18 GY 1667742C1 1661872C1

E N71N 16 OR 1667742C1 1661872C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A* T59MA 18 BK 1661875C1 1661872C1

A* T59MB 18 BK 1661875C1 1661872C1

B T59NB 18 BK 1661875C1 1661872C1

C T59PB 18 BK 1661875C1 1661872C1

D PLUG - - 2025431C1 -

E T71N 18 BK 1661875C1 1661872C1


A N59EF 18 GY 1661875C1 1661872C1

B* N59-GC 18 WH 1661875C1 1661872C1

B* N59-GA 18 WH 1661875C1 1661872C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV

A N59EC 18 GY 1661875C1 1661872C1

B* N59-GB 18 WH 1661875C1 1661872C1

B* N59-GB 18 WH 1661875C1 0589390C1


A N59ED 18 GY 1661875C1 1661872C1

B N59-GD 18 WH 1661875C1 1661872C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV

A N59EB 18 GY 1661875C1 1661872C1

B N59-GE 18 WH 1661875C1 1661872C1


A N65 16 OR 1661875C1 1661872C1

B N65-G 16 WH 1661875C1 1661872C1

Figure 390 Connector Composites (9761F), (9762), (9763), (9764), (9765), (9766)

390


13.137. CONNECTOR COMPOSITES (9775), (9777), (9777A), (9777M), (9778), P. 117


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 13


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056619 117CONN 9777 SAHR WAS SAAR

CNA1 20FEB09 ADDED CONN 9777M & B 50367B


SAAR SOLENOID (9777A)(LOCATED IN FRONT OF REAR AXLE LEFT SIDE)

A

B B

A

REMOTE START / STOP (9778)(LOCATED BACK OF CAB FOR

TRAILER SOCKET INTERCONNECT)


A

B

C


SAAR (9777M)(LOCATED IN FRONT OF REAR AXLE LEFT SIDE)


B

C

A

LOAD INDICATOR (9775)(LOCATED BETWEEN CENTER CHASSIS AND REAR CHASSIS

B

C

A


% W/ REAR LOAD INDICATOR(6X4)

A

B

C


SAHR (9777)(LOCATED IN FRONT OF REAR AXLE LEFT SIDE)

CAV CIRC GA COLOR TERMINAL SEAL/SLV

A N110B 18 GY 1661875C1 1661872C1

B N106B 18 GY 1661875C1 1661872C1

C N61B 18 GY 1661875C1 1661872C1


A N44N 18 GY 1661875C1 1661872C1

B N44-GB 18 WH 1661875C1 1661872C1

C N44M 18 GY 1661875C1 1661872C1

A& CIRCUIT GA COLOR TERMINAL SEAL/SLV

A R9M 18 GY 1667742C1 1661872C1

A% R9N 18 GY 1667742C1 1661872C1

B R6H 18 GY 1667742C1 1661872C1

B% R6J 18 GY 1667742C1 1661872C1

C R61C 18 GY 1667742C1 1661872C1

C% R61D 18 GY 1667742C1 1661872C1


A N44C 18 GY 1661875C1 3568570C1

B N90D-G 16 WH 1661875C1 1661872C1


A N59CA 16 GY 0587575C1 1667735C1

B N104CA 16 DKBL 0587575C1 1652325C1


A N90D 16 GY 1661875C1 1661872C1

B N94-GE 18 WH 1661875C1 1661872C1

C N44D 18 GY 1661875C1 1661870C1

Figure 391 Connector Composites (9775), (9777), (9777A), (9777M), (9778)

391


13.138. CONNECTOR COMPOSITES (9779F), (9780M), (9781M), (9782F), P. 118


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 13


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/750030371

31OCT0761000T AE08056619 118

CNA1 20FEB09 REVISED CONN 9780M B 50367B

CAV C.


TRAILER SOCKET # 1 (9780M)(LOCATED BACK OF CAB FOR

TRAILER SOCKET INTERCONNECT)

BLACK AUX TRAILER SOCKET # 1 (9781M)(LOCATED BACK OF CAB FOR AUX TRAILER

SOCKET INTERCONNECT)


B

A

C


BLACK AUX TRAILER SOCKET # 2 (9782F)(LOCATED BACK OF CAB FOR AUXTRAILER SOCKET INTERCONNECT)

C

B

A

C

B

A

C

B

A

TRAILER SOCKET # 1 (9780M)(LOCATED AT END OF FRAME

NEAR REAR AXLES)


A

TRAILER SOCKET # 2 (9779F)(LOCATED AT END OF FRAME NEAR REAR AXLES)

C


B

* W/ TRAILER SOCKET - BOC# W/ TRAILER & AUX SOCKET - BOC@ W/ TRAILER SOCKET - BOC & BODY BUILDER EOF

TRAILER SOCKET # 2 (9779F)(LOCATED AT BACK OF CAB FOR TRAILER SOCKET INTERCONNECT)


* W/ TRAILER SOCKET - BOC# W/ TRAILER & AUX SOCKET - BOC@ W/ TRAILER SOCKET - BOC & BODY BUILDER EOF

B

A

C


A# N54B 10 BN 2025425C1 1667735C1

A@ N54E 10 BN 2025425C1 1667735C1

A* N54T 10 BN 2025425C1 1667735C1

B# N56B 10 YL 2025425C1 1667735C1

B@ N56E 10 YL 2025425C1 1667735C1

B* N56T 10 YL 2025425C1 1667735C1

C# N57B 10 LTGN 2025425C1 1667735C1

C@ N57E 10 LTGN 2025425C1 1667735C1

C* N57T 10 LTGN 2025425C1 1667735C1


A R58A 10 BK 2025425C1 1667735C1

B R56A 10 YL 2025425C1 1667735C1

C R57A 10 LTGN 2025425C1 1667735C1


A R70A 10 RD 1667737C1 1667735C1

B R68A 10 BN 1667737C1 1667735C1

C R94A 10 DKBL 1667737C1 1667735C1


A# N70B 10 RD 1667737C1 1667735C1

A@ N70E 10 RD 1667737C1 1667735C1

A* N70T 10 RD 1667737C1 1667735C1

B# N68B 10 BN 1667737C1 1667735C1

B@ N68E 10 BN 1667737C1 1667735C1

B* N68T 10 BN 1667737C1 1667735C1

C@ N94E 10 GY 1667737C1 1667735C1

C* N94T 10 GY 1667737C1 1667735C1

c# N94T 10 GY 1667737C1 1667735C1


A N70C 10 RD 1667737C1 1667735C1

B N68C 10 BN 1667737C1 1667735C1

C N72 12 OR 1667737C1 3509903C1


A N54C 10 BN 2025425C1 1667735C1

B N56C 10 YL 2025425C1 1667735C1

C N57C 10 LTGN 2025425C1 1667735C1

Figure 392 Connector Composites (9779F), (9780M), (9781M), (9782F)

392




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 13

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056619 119

CNA1 20FEB09 REVISED NOTES, CAV B 50367B

13-16(REAR).


CONNECTION TO CENTER HARNESS (9800)(LOCATED ON

LEFT FRAME RAIL BEHIND CAB)


& MUTUALLY EXCLUSIVE* W/ WABCO AIR @ W/ BENDIX AIR # W/ HYDRAULIC ** W/ BENDIX AIR ABS 6S/6M## W/ WABCO FULL POWER ABS

CONNECTION TO REAR CHASSIS HARNESS (9800)(LOCATED ON LEFT FRAM

RAIL BEHIND CAB)24

12

13

12

24

1

1

13

CAV CIR GA COLOR TERMINAL SEAL/SLV

1 R71 14 OR 3559037C1 3575783C1

2 R56 14 OR 3559037C1 3575783C1

3 R57 14 OR 3559037C1 3575783C1

4 R68 14 BN 3559037C1 3575783C1

5& R32A 18 TN 3559036C1 3509903C1

5& R36 18 TN 3559036C1 3509903C1

5& R68 18 BN 3559036C1 3509903C1

6& R32 18 TN 3559036C1 3509903C1

6& R70 18 OR 3559036C1 3509903C1

7 R49 18 GY 3559036C1 3509903C1

8 R49A 18 GY 3559036C1 3509903C1

9& R10-GB 18 WH 3559036C1 3509903C1

9& R49-GA 18 WH 3559036C1 3509903C1

10 R9D 18 GY 3559036C1 3509903C1

11& R9B 18 GY 3559036C1 3509903C1

11& R9C 18 GY 3559036C1 3509903C1

12 R10-G 12 WH 3559037C1 3575783C1

13# [R94M(+)] 18 BK 3559036C1 3509903C1

13* [R94WL] 18 BK 3559036C1 3509903C1

13@ R94A 16 GY 3559037C1 3509903C1

13** R94M 16 GY 3559037C1 3509903C1

14# R94N(-) 18 BN 3559036C1 3509903C1

14* [R94WM] 18 BN 3559036C1 3509903C1

14@ R94B 16 OR 3559037C1 3509903C1

14** R94N 16 OR 3559037C1 3509903C1

15# [R94P] 18 BK 3559036C1 3509903C1

15* [R94WS] 18 BK 3559036C1 3509903C1

15@ R94C 16 DKBL 3559037C1 3509903C1

15** R94P 16 DKBL 3559037C1 3509903C1

16# [R94R] 18 BN 3559036C1 3509903C1

16* [R94WT] 18 BN 3559036C1 3509903C1

16@ R94D 16 YL 3559037C1 3509903C1

16** R94R 16 YL 3559037C1 3509903C1

17* [R94WN] 18 BL 3559036C1 3509903C1

17@ R94E 16 BK 3559037C1 3509903C1

17** R94S 16 BK 3559037C1 3509903C1

18* [R94G7] 18 GN 3559036C1 3509903C1

18@ R94F 16 RD 3559037C1 3509903C1

18** R94T 16 RD 3559037C1 3509903C1

19* [R94WR] 18 BN 3559036C1 3509903C1

19@ R94H 16 BN 3559037C1 3509903C1

19** R94U 16 BN 3559037C1 3509903C1

20* [R94WU] 18 BL 3559036C1 3509903C1

20@ R94J 16 PL 3559037C1 3509903C1

20** R94V 16 PL 3559037C1 3509903C1

21* [R94G6] 18 GN 3559036C1 3509903C1

21@ R94K 16 LTGN 3559037C1 3509903C1

21** R94W 16 LTGN 3559037C1 3509903C1

22* [R94WW] 18 BN 3559036C1 3509903C1

22@ R94L 16 LTBL 3559037C1 3509903C1

22** R94X 16 LTBL 3559037C1 3509903C1

23* [R94WX] 18 BN 3559036C1 3509903C1

23@ R94BD 16 BN 3559037C1 3509903C1

24* [R94WZ] 18 BL 3559036C1 3509903C1

24@ R94BE 16 YL 3559037C1 3509903C1


1 N71A 14 OR 3559035C1 3575783C1

2 N56 14 OR 3559035C1 3575783C1

3 N57 14 OR 3559035C1 3575783C1

4 N68 14 BN 3559035C1 3575783C1

5& N32A 18 TN 3509874C1 3509903C1

5## N36A 18 TN 3509874C1 3509903C1

6 N32 18 TN 3509874C1 3509903C1

7 N49 18 GY 3509874C1 3509903C1

8 N49A 18 GY 3509874C1 3509903C1

9 N49-G 18 WH 3509874C1 3509903C1

10 N9G 18 GY 3509874C1 3509903C1

11& N9F 18 GY 3509874C1 3509903C1

11& N9H 18 GY 3509874C1 3509903C1

12 N10-GA 12 WH 3559035C1 3575783C1

13@ N94BE 16 GY 3559035C1 3509903C1

13## N94M(+) 18 GY 3509874C1 3532128C1

13* N94WL 16 GY 3559035C1 3509903C1

14@ N94BD 16 GY 3559035C1 3509903C1

14## N94M(-) 18 GY 3509874C1 3532128C1

14* N94WM 16 GY 3559035C1 3509903C1

15@ N94BH 16 GY 3559035C1 3509903C1

15## N94N(+) 18 GY 3509874C1 3532128C1

15* N94WS 16 GY 3559035C1 3509903C1

16@ N94BF 16 GY 3559035C1 3509903C1

16## N94N(-) 18 GY 3509874C1 3532128C1

16* N94WT 16 GY 3559035C1 3509903C1

17** N94BA 16 GY 3559035C1 3509903C1

17@ N94BA 16 GY 3559035C1 3509903C1

17* N94WN 16 GY 3559035C1 3509903C1

18** N94BB 16 GY 3559035C1 3509903C1

18@ N94BB 16 GY 3559035C1 3509903C1

18* N94-G7 16 WH 3559035C1 3509903C1

19** N94BC 16 GY 3559035C1 3509903C1

19@ N94BC 16 GY 3559035C1 3509903C1

19* N94WR 16 GY 3559035C1 3509903C1

20** N94BJ 16 GY 3559035C1 3509903C1

20@ N94BJ 16 GY 3559035C1 3509903C1

20* N94WU 16 GY 3559035C1 3509903C1

21** N94BK 16 GY 3559035C1 3509903C1

21@ N94BK 16 GY 3559035C1 3509903C1

21* N94-G6 16 WH 3559035C1 3509903C1

22** N94BL 16 GY 3559035C1 3509903C1

22@ N94BL 16 GY 3559035C1 3509903C1

22* N94WW 16 GY 3559035C1 3509903C1

23@ N94BN 16 GY 3559035C1 3509903C1

23* N94WX 18 GY 3509874C1 3509903C1

24@ N94BM 16 GY 3559035C1 3509903C1

24* N94WZ 18 GY 3509874C1 3509903C1


393


13.140. CONNECTOR COMPOSITES (9811), (9812), (9814), (9815), (9820M), P. 120


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 13


31OCT0761000T AE08056619 120

CONNECTOR 3536864C1

REAR AXLE TEMP SENDER (9812)(LOCATED ON LEFT FRAME RAIL BY REAR REAR AXLE)

FORWARD REAR AXLE TEMP SENDER (9811)(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)

CONNECTOR 3536864C1

21

B

A

B

A

1 2

B

A

FRONT REAR AXLE DIFF LOCK (9814)WARNING LIGHT

(LOCATED ON FRONT OF FORWARD REAR AXLE)


REAR REAR AXLE DIFF LOCK WARNING LIGHT (9815)(LOCATED ON FRONT OF REAR REAR AXLE)


LIFT AXLE SOLENOID (9820M)(LOCATED BACK OF CAB FOR AUX TRAILER

SOCKET INTERCONNECT)





1 R32A 18 TN 3536865C1 3536868C1

2 R9A 18 GY 3536865C1 3536868C1


1 R32 18 TN 3536865C1 3536868C1

2* R9 18 GY 3536865C1 3536868C1

2* R9C 18 GY 3536865C1 3536868C1


A R49 18 GY 0587578C1 1652325C1

B R49-G 18 WH 0587578C1 1652325C1


A R49A 18 GY 0587578C1 1652325C1

B R49-GA 18 WH 0587578C1 1652325C1


A N59ED 18 GY 1661875C1 1661872C1

B* N59-GD 18 WH 1661875C1 1661872C1

B* N59-GA 18 WH 1661875C1 1661872C1

Figure 394 Connector Composites (9811), (9812), (9814), (9815), (9820M)

394


13.141. CONNECTOR COMPOSITES (9830), (9832), (9900), (9900E), P. 121


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 13


31OCT0761000T AE08056619 121

CONNECTOR 1678137C1

REAR LOAD INDICATOR (4X2) (9830)(LOCATED ON REAR SUSPENSION AIR BAG - RIGHT SIDE)

REAR LOAD INDICATOR (6X4) (9832)(LOCATED ON REAR SUSPENSION AIR BAG - LEFT SIDE)


AIR DRYER (9900E)

CONNECTOR 1678137C1

CB

A

B

A

CB

A

AIR DRYER (9900)(LOCATED ON LEFT FRAME RAIL BEHIND DAYCAB UNDER SLEEPER)


B

A


A M39B 16 GY 2033819C1 1652325C1

B M39-GB 16 WH 2033819C1 1652325C1


A N39B 16 GY 2033819C1 1652325C1

B N39-GB 16 WH 2033819C1 1652325C1


A R9N 18 GY 1651943C1

B R6J 18 GY 1651943C1

C R61D 18 GY 1651943C1


A R9M 18 GY 1651943C1

B R6H 18 GY 1651943C1

C R61C 18 GY 1651943C1

Figure 395 Connector Composites (9830), (9832), (9900), (9900E)

395


13.142. CONNECTOR COMPOSITES (9913B), (9915), (9920), (9921), (9994), (9999),P. 122


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



CHAPTER 13

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056619 122

CNA1 20FEB09 REVISED CONN 9915. B 50367B

AWARE WAS TELEMATICS.


HCM DIAG (9921)

LECTRASHIFT PTO (9913B)


AWARE ALERT SWITCH (9994)(LOCATED IN INSTRUMENT PANEL BEHIND CENTER PANEL)

CONNECTOR 3520850C1

B

C

A

2 1

6

8

5B2B

3

10

9 7

1 4

# W/ ALERT SWITCH* W/ BODY BUILDER & ALERT SWITCH

* W/ LECTRASHIFT ACCOMODATION# W/ REMOTE START / STOP

1 342

CONNECTOR 3592285C1

BACK-UP MONITOR CONNECTION (9999)(LOCATED AT BACKUP CAMERA)

A

B

CONNECTOR 1684261C1

DIODE ASSY (9915)(LOCATED IN INSTRUMENT PANEL NEAR CENTER)


TRANSMISSION CHASSIS (9920)

DA

B C


1 GB12RD 18 RD 3592315C1

2 - - - -

3 GB12BK 18 LTGN 3592315C1

4 GB12-G 18 BK 3592315C1


1 - - - -

2B AA6 18 GY 1661224C1

3* A9VB 18 GY 1661224C1

3# A9V 18 GY 1661224C1

4 - - - -

5B - - - -

6 - - - -

7 AOUT1 18 WH 1661224C1

8 A62A 18 GY 1661224C1

9 A11-GN 18 WH 1661224C1

10 - - - -


1* A14BC 14 PL 2034787C1

1# A104F 18 DKBL 1680205C1

2* A11-GC 14 GY 2034787C1

2# A104N 18 DKBL 1680205C1


A N98D 18 BK 2033911C1 3517771C1

B N92YA 18 TN 2033911C1 3517771C1


A N98E 18 BK 0587576C1 3517771C1

B N98G 18 BK 0587576C1 3517771C1

C N98F 18 BK 0587576C1 3517771C1

D N98D 18 BK 0587576C1 3517771C1


A K14LSA 18 BK 0587576C1 1652325C1

B K14LSB 18 RD 0587576C1 1652325C1

C K14LSC 12 WH 1673747C1 0589390C1

Figure 396 Connector Composites (9913B), (9915), (9920), (9921), (9994), (9999)

396