NEM Heliostat

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    NEM engineers apply ANSYS solutions to optimize heliostats that concentrate

    solar energy to generate power. With simulation, we can improve performance

    and reduce cost of our heliostat designs at a much faster pace than could be

    accomplished solely by building and testing prototypes.

    Ingmar van Dijk

    Solar Team

    NEM Energy b.v.

    + NEM Energy b.v.

    Case Study

  • 7/29/2019 NEM Heliostat

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    NEM Energy b.v.

    A solar energy system benefits from ANSYSstructural simulation, leading to a sustainable,innovative power source.

    Use ANSYS Parametric Design Language(APDL) command snippets to evaluate themodel at different angles and wind speeds aspart of a batch process.

    Benefits

    Shell elements save computational time andcan export rotation angles important tostudy the deformation of the heliostat.

    Automatic contact creation reduces theamount of time compared to manuallycreating contacts.

    Plastic deformation calculations ensure thatthe permanent deformation is small enoughto not affect the accuracy of linear analysis forstructural predictions.

    The output from the APDL command snippetsis exported to a ray tracing routine that deter-mines the effect of structural deformation onthe light reaching the receiver. These resultsare, in turn, used to calculate the potentialamount of electricity that can be generated byeach heliostat design.

    Simulation helps NEM to improve performanceand reduce the cost of heliostat designs at amuch faster pace than could be accomplishedsolely by building and testing prototypes.

    Company Description

    NEM Energy b.v. is a leading company in the fieldof steam-generating equipment for power generation and industrial applications throughout theworld. The firms driving forces are distinctiveknow-how and continuous technological innova-tion, leading to new applications such as steamgeneration from solar power.

    ANSYS, Inc.

    [email protected] 2012 ANSYS, Inc. All Rights Reserved.

    Structural results show deformation of heliostat

    Heliostat model

    A concentrated solar power (CSP) system is asustainable source of power. It uses mirrors orlenses to concentrate sunlight onto a small areato drive a heat engine connected to an electrical

    power generator. These systems are now expe-riencing rapid growth. The power tower systemtype of CSP uses a field of sun-tracking mirrorscalled heliostats to concentrate light onto areceiver atop a tower. The heat is used to directlyproduce steam, or it can be stored to producesteam after the sun goes down. The steam pow-ers a conventional turbine generator to produceelectricity.

    Challenges

    A key design challenge for NEM is to increase thestiffness of the mirrors for CSP. This ensures thatas muchreflectedlight as possible is directedto the target, called a receiver, without payinga cost premium. Stiffness is critical becausejust a 1 degree rotation error for a heliostat 380meters away from the tower results in a 6.6 metertracking error (the reflected light is delivered 6.6meters from the intended target on the tower).

    Technology Used

    ANSYS Mechanical

    Engineering Solution

    Model the 16 mirror segments, or facets, ofthe heliostat with shell (mesh) elements.

    Use ANSYS Workbench to automaticallyadd more than 1,000 contacts using a 5 mmtolerance value.

    Employ plastic deformation calculations onsmall sections of the model to account forpermanent deformations of the structure.