Upload
denis-jimenez
View
216
Download
0
Embed Size (px)
Citation preview
8/13/2019 NON-DLE_Fuel_V2-1L
1/28
Fuel Control Main Menu
Fuel Control Objectives
Fuel Function OverviewMechanical System Components
Fuel Function Descriptions
Start Control
N1 ControlN3 Control
N1 Underspeed Control
N2 Control
Pc ControlTe Control
Ambient Bias
Accel Limiter
Decel Limiter
Non-DLE Fuel Control
Rev. 2.1,Feb. 2005Contents Copyright 1990-2005, Rolls-Royce Energy Systems Inc.
1 of 28
8/13/2019 NON-DLE_Fuel_V2-1L
2/28
Fuel Control Objectives
Operate the unit within R-Rdesign specifications
Starting Fuel Flow SchedulingOperate Gas Turbine at a steadystate condition
Provide Loading and UnloadingRates
Provide Operating Limits for:
Gas Generator Acceleration Limiting
Gas Generator Deceleration Limiting
Ambient Temperature Biased PowerLimiting
Safety Monitoring and/or Shutdown
- Gas Generator
- Power Turbine
- Driven Equipment
The fuel controller is responsible forstarting, stopping and normal operation of
the unit. ThePLCcontroller takes data
from unit control devices and uses theinformation to control the following tasksrequired to operate the unit safely.
T1RTD
N1FREQ
N2FREQ
PCDMV
TEKTC
N3FREQ
CTRLPROC
RAMROM
Reg.
ValveDriver
Electric Fuel Valve
ValveFeedback
SequencerCommands
LP - N1
N3H
P H
PLP
LP
HP - N2
PowerTurbine
GasGenerator
AirIntake
AnalogInputs
DigitalInputs
DigitalOutput
AnalogOutput
RegulatorControl
FuelPressure
Status, Alarm andShutdown Outputs
FlexcommCommunications
to Peers and Ft210
2 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
3/28
Fuel Control Objectives
Unit Control Fuel Devices
ThePLCPLCreceives data from unit
transmitters and uses that information todetermine the fuel required to operate theunit.
- N1, N2, N3 and Ns provide
information about the speed of each unit
component.
Speed
Temperature- A number of temperaturedevices are used to calculate the Mass Airflow through the unit while exhaust gastemperatures are used to determine
maximum operating temperature limits.
- Compressor discharge pressure is
used in calculating Mass Air flow, while theregulated fuel pressure and the differentialpressure across the fuel valve is use to
calculate the fuel flow to the engine.
The fuel program evaluates both digital andanalog control signals and determines theproper position of the fuel valve. Feedbackfrom the valve is used by the controller to
verify that the unit is performing as required.
Should the controller detect a problem, it willsend an alarm or shutdown to the UCPcontroller and initiate a safe shutdownsequence for the unit.
PressureT1
RTDN1
FREQN2
FREQPCDMV
TEKTC
N3FREQ
CTRLPROC
RAMROM
Reg.
ValveDriver
Electric Fuel Valve
ValveFeedback
SequencerCommands
LP - N1
N3H
P H
P
LP
LP
HP - N2
PowerTurbine
GasGenerator
AirIntake
AnalogInputs
DigitalInputs
DigitalOutput
AnalogOutput
RegulatorControl
FuelPressure
Status, Alarm andShutdown Outputs
FlexcommCommunications
to Peers and Ft210
3 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
4/28
Fuel Control Functions
Fuel Flow
Fuel Flow Measurement providesoperating protection to the GG by:
Fuel Flow is determined by FuelManifold Measurements that include:
ThePLC based fuel controller must providethe proper fuel gas supply to the enginefor the available combustion air deliveredby the gas generators compressor. The
amount of mass air is directly related tocompressor discharge pressure andambient temperature which takes intoconsideration air density.
Knowing the mass air flow the fuelcontroller calculates the required fuelflow needed to operate the gas generator.
Upstream and downstream transmittersprovide the necessary information for
calculating fuel flow through the fuelvalve.
Knowing the mass fuel flow, Constantstable entries provide the controller withthe fuel analysis data to calculate the LHVof the fuel gas. Factoring in LHV results in
a fuel flow measured in BTU/sec.
A constant fuel pressure is maintained bya fuel gas regulator ismonitored by twopressure transmitters and one RTDtemperature sensor.
Acceleration Limiting to eliminate overfueling which causes:
Engine Burner Size
Engine Compressor Discharge pressure
Fuel Analysis
Regulated fuel pressure, fuel valve diff.pressure and gas temperature
Deceleration Limiting prevents flameextinction.
Steady State Operation to preventdamage caused by oscillatory fuel flow.
High Exhaust TemperaturesGG Compressor Stalling
Compressor Surge
Fuel Flow
4 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
5/28
Fuel Control Functions
Fuel Flow
Fuel FlowLSS HSSPID
PID
A
D
C
C
BTU/SEC
BTU/SEC
BTU/SEC
BTU/SEC
P
C
LB/SECBTU/LB
LHV
Derived from Constantstable entry
Ma
Ma
Zero
Zero
Fuel FlowCalculations
PSIG
PSIG
0-20 Ma
0-20 Ma
ValveUpstream
ValveDownstream
Mass Flow(lb/sec)
Fuel Rate(BTU/sec)
Fuel Heat Value(BTU/lb)
Flow calculations are also used asinputs to both the Acceleration and
Deceleration limiters.
The acceleration limiter comparesthe fuel flow to the output of acurve whose input is compressordischarge pressure.
The deceleration limiter also
compares fuel flow but its setpointis derived from a curve whose inputis N1 speed. As N1 and Pc change,the flow rate setpoint into bothacceleration and decelerationlimiters changes.
5 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
6/28
Fuel Control Functions
Fuel Flow
LSS
HSSA
D
C
C
BTU/SEC
BTU/SEC
BTU/SEC
BTU/SEC
P
C
PID
PID
10k 10k
0
10 20 30 40 50 100 120 130 140 15060 70 80 90
20k 20k
30k 30k
40k 40k
50k50k
60k60k
70k70k
80k
FUEL
FLOW
N SPEED
lbf/in2
1
Typical Acceleration Line
Worst Weak ExtinctionLine (Gas)
Normal Weak ExtinctionLine (Gas)
Weak Extinction Line (Liquid)
Over fueling limit
Applicable at ISOConditions
AVON Example
GG Compressor Deliver Static Pressure
The fuel controller uses fuel flow to determinethe setpoints to both the acceleration limiter andthe deceleration limiter.
Compressor discharge pressure is the input to a
curve whos output is fuel flow and becomes thesetpoint into the acceleration limiter.
The deceleration limiter prevents the gasgenerator from flaming out. The setpointinput to the deceleration limit is a curvewhose input is N1 speed.
To the right is a chart example of anAVON unit and its acceleration anddeceleration lines. Note the differencebetween the weak extinction linesbetween liquid fuel and gas.
Both acceleration and decelerationcurves may be viewed dynamically from
theHMI (FT310)but may not be modified.
6 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
7/28
Fuel Control Functions
Fuel Flow
Fuel Gas Regulator
and Flow Meter
Fuel Gas Regulator
Fuel Valve and Flow Meter
Fuel
Valve
7 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
8/28
Fuel Control Functions
Fuel Valve Control - Valve Driver
Ma
HSS
PID
%
Position Setpointfrom Flow Loop
ZeroGain
Q
LVDT FeedbackLoop
V Ma ACT
DRVR
4-20 Ma
4-20 Ma
-60 - +60Ma
Fuel DemandSetpoint Signal
Actual Valve OpenPosition Feedback
Percentage
Actuator Driver/LVDT Conditioner
Engine FuelManifold
Fuel GasSupply
FuelValve
12.5%
0%
0%
87.5%
100%
100%
1 INCH STROKE
3/4 INCH STROKE
ACTUATOR STROKE
VALVE STROKE
Valve ZeroPosition
An LVDT or RVDT, an integral part of thefuel valve, sends back information onthe actual position of the fuel valve. Thecontroller uses valve position data as aninput to the valve driver PID. Theoutput from the driver increases ordecreases until the actual valve positionmatches the setpoint the controller istrying to achieve.
The above graphic shows that the output of the fuel
controller is a 4 - 20 mA signal to the fuel valvedriver card which amplifies this signal to a highercurrent. Depending on the type of fuel valve used,the higher current drives a hydraulic servo valve tomove the fuel valve. If electric fuel valves are used,the output to the fuel valve is generated by the fuel
controllers electric valve driver card.
8 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
9/28
Fuel Control Functions
Valve Position Feedback
12.5%
0%
0%
CLOSE OPEN
87.5%
100%
100%
1 INCH STROKE
3/4 INCH STROKE
ACTUATOR STROKE
VALVE STROKE
Linear Variable Differential TransformerFeedback Signal
Physical Valve Movement
GAIN
1.333
=
=
ACTUATOR STROKE
1.00
VALVE STROKE
0.75
VALVE POSITION =
GAIN(VALVE ZERO POSITION)
-ACTUATOR STROKE
The initial position of the fuel valve must be
entered into the PLCs Constants whenthe valve is initially installed or change. Entriesmay include, the feedback when the valve is
fully closed and the gain of the feedback signalwhich takes into consideration that the stoke ofthe LVDT is greater than the stoke of the valve.
The following formulas can be used todetermine the actual valve position when thefeedback signal is known.
The stroke of the LVDT is factory matched to thestroke of fuel valve. When the fuel valve is 50%
open, the LVDT is at the center of its stoke.
9 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
10/28
Basic Fuel System Components
S
FUELVALVE
FUELISOLATION
VALVE
Accumulator
Servo
Valve
Actuator
FUEL GASREGULATOR
Actuator Drain
Regulator Pressure mustbe measured a minimum
distance of 5 X (InsidePipe Diameter) Max. Back Presssure
= 25 PSIG
Critical Minimum Distance
Min5 d
Filter
Actuator HydraulicOil Supply
All fuel systems are made up of three basic components. A regulator to control the supplypressure, a fuel shutoff solenoid valve to isolate fuel from the engine when the unit is down,and a fuel valve. In the above case the fuel valve is a hydraulically operated valve requiring ahydraulic oil supply. When an electric fuel valve is used, no hydraulic oil is required.
Note above that distances between components is critical and requires the fuel components
be mounted close to the engine.
Fuel Control Components
10 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
11/28
Fuel Flow Transmitter
Although the fuel valve is extremely accurate,the fuel controller does not totally rely on the
accuracy of the pressure transmitters. A optionalflow transmitter installed prior to the fuel valve
measures the fuel flow in the manifold. ThePLCsoftware compares the flow transmitterdata to the calculated fuel flow.
The upper photo shows the electric fuelvalve with upstream and downstream
transmitter connections. Behind the valveand in the photo to the right is the fuel flowtransmitter. The large pipe is the fuelregulator loop that supplies multiple fuelmanifolds for an RB211 DLE. Note theregulated fuel pressure transmitter
connections.
Fuel Control Components
11 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
12/28
Fuel Gas Regulator
Fuel Control ComponentsThe photo at the left shows the fuel gasregulator supply loop. A high speed shut-offvalve shown in the upper left of the photoisolates fuel gas when the unit is down. The
regulator assures a constant fuel gas supplypressure through the entire fuel flow range.
The regulator is normally operated in two stages. Alower pressure during starting allows for moreaccurate positioning of the fuel valve for the smallflow rate required to start the unit.
Once the gas generator reaches idle, the regulatorpressure is increased. To compensate for anincrease in supply pressure. the fuel valve closesdown to maintain the desiredfuel flow.
12 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
13/28
Fuel Gas Regulator Supply Loop
Fuel Control ComponentsThe complete fuel gasregulator supply loop is showat the left. Some additionalcomponents are indicated inthe diagram. The two supplypressure transmitter and theaddition of two solenoidsmounted to the support. Thelarge solenoid is responsiblefor changing the regulatorpressure when the unit
reaches idle. The accumulatordampens the change inpressure.
The small solenoid at the topof the support stand works in
conjunction with the highspeed shut-off valve. Whenthe unit is down and gas hasbeen isolated from theregulator, the solenoid ventsfuel gas from the fuelmanifold to atmosphere.
13 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
14/28
Fuel Control System Diagram
OHM
Ma
Ma
Ma
SPD
SPD
PID
SS
SS
SS
SSPID
PID
PID
PID
RPM
F
%
PSIG
PSIGSPD
Parameter Control Loop Signal
Position Setpointfrom Flow Loop
To Actuator
ABFILT
Zero
ZERO
ZERO
ABFILT
T1PWRLMT
Gain
HYS
T1
PWRLMT
Hz
PIDRPM
ABFILT
T1PWRLMT
Hz
SPD
PIDRPM
ABFILTHz
PIDPSIG ZERO
T1PWRLMT
Ma
SPD
PIDF LEAD
COMPAB
FILT
BTU/SEC
BTU/SEC
BTU/SEC
BTU/SEC
BTU/SEC
T1PWRLMT
MV
T
T
T
T
T
N
N U
N
N
N
PP
F
T
A
D
Q
V T
1
1
1
1
1
1
1
1
2
3
C
C
F
E
C
C
V
PARAMETERCONTROLLER
ENGINESCHEDULED
LIMITERS
PRIMARYCONTROLLER
INT
RPM HYS
CNTLMa
Local Control
Fuel Software Components
Fuel FlowCalc. &
FlowCompens.
The total fuel control system isrepresented by this blockdiagram.
For a more detailed descriptionof any controller, click on theappropriate portion of thediagram.
14 of 28
Main Menu
Fuel Flow
8/13/2019 NON-DLE_Fuel_V2-1L
15/28
100%
Time
FN
N
N T P
T Bias Signal
F
F F
1
N 1
3
N3
2
N 2
E
T E
C
PC
1
T 1
Fuel Flow
IP Shaft Speed
HP Shaft Speed
Power Turbine Speed
Compressor Discharge Pressure
Exhaust Temperature
Inlet Temperature
a a a a
N1 UpperLimit
N1 LowerLimit
Fuel ManifoldPressure
Upper Limit
N3 UpperLimit
N3 Lower
Limit
Gas Turbine ParameterControl Loop
N2 UpperLimit
Exh. Gas Temp.Upper Limit
CDP PressureUpper Limit
0%
Speed (%)
a a a a
StartControlN1Con
tro
l
Nom
inal
N3Con
tro
l
Idle
Min Load.
Unit Limits
Fuel On
The red line in the graph above shows a idealized start ovelayed on the control modes. From Fuel On to N1 Idle, the display will showStart Control. From N1 Idle to Minimum Load, The Diplay will show N1 Control. And from Minimum load through 100% load, you will
typically see the display in N3 Control unless one of the system parameters for N1, N2, Te, or Pc come into play, switching Fuel control
into one of those modes.
15 of 28
8/13/2019 NON-DLE_Fuel_V2-1L
16/28
Fuel Control Functions
Start Control
Start Control
Ma
Ma
Zero
Zero
Fuel FlowCalculations
& FlowCompensation
PSIG
Flow MeterLHV of
Fuel Gas
PSIG
SPD
0-20 Ma
0-20 Ma
Fuel ManifoldPressure Signals
ValveUpstream
ValveDownstream
Fuel ValvePosition Setpoint
%INT
The Start Control Setpoint driverschedules fuel to the GG from theFuel On command until N1 Idlehas been achieved. Fuel flow is
compared to the flow scheduled bythe setpoint driver. A pair oftransmitters measure the upstreamand downstream pressure acrossthe fuel valve. Along with theregulated pressure and temperature
the controller is able to calculatethe fuel flow in pounds/second.
Calculating in the LHV of the fuel,the output of the flow calculationsbecomes BTU/sec.
An in line flow meter is used toverifies the accuracy of the flowrate calculations. Should thecontroller detect an error betweenthe two, appropriate action will betaken.
SETPOINT DRIVER FUNCTIONS
Increase fuel flow rate at a slow rate froma low ignition point to a high ignition point
Increase fuel flow at a calculated rate tosafely achieve N1 idle speed.
Limit the maximum fuel flow and manifoldpressure.
Instantaneous fuel flow increase to a flowrate less than required for ignition.
16 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
17/28
Fuel Control Functions
10
10
20
20
30
30
40
40
50
50 60 70 80
Fuel
Man
ifo
ldPressure
S
etpo
int
,P
SIG
Time (sec)
Low Ignition Point (Preset 1)
High Ignition Point (Preset 2)
SlowRate
Ignition
Verification
GG IdlePoint
Preset 3
Start Control Setpoint Driver
During the initial start the fuel valve is scheduledby the action of the setpoint driver. An inital stepbrings the fuel valve open to the Low Ignitionpoint which is defined as a fuel flow that will notresult in ignition. The fuel valve is then integratedtoward the High Ignition point at a slow rate.Between the Low and High Ignition point the
fuel and air mixture will ignite. Ignitionis verified by the measurement of therate of change of the exhaust gastemperature. When the controller sees a6 degree F/sec rise in temperature,ignition has been verified. The setpoint
driver now continues to open the fuelvalve at a medium rate until the gasgenerator reaches idle speed. The N1controller takes control at idle and theStart Controller moves to the top at afast rate to become the high fuel
pressure limiters.
Start Control
Ma
Ma
Zero
Zero
Fuel FlowCalculations
& FlowCompensation
PSIG
Flow Meter
LHV ofFuel Gas
PSIG
SPD
0-20 Ma
0-20 Ma
Fuel ManifoldPressure Signals
ValveUpstream
ValveDownstream
Fuel ValvePosition Setpoint
%INT
17 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
18/28
Fuel Control Functions
N1 Control
N Control1
SPD
PID
LSS
RPM AB
FILT
T1
PWR
LMT
TPWRMT
Hz
T
N
1
1
The N1 Speed Controller assures the GG safelymaintains Idle speed during warmup. When theload command is issued the GG will accelerate tounit load speed where N3 takes control.
N1 speed control continues to drive to its upperlimit and becomes N1s upper speed limit.
Since N1 is also ambient biased, the upper limitwill lower when ambient temperatures drop tolow.
Reduces the upper limit speed setpoint atlower ambient temperatures because N1 is
sensitive to Air Density.
When the air is less dense (warmer), thespeed of N1 must be higher to achieve thesame power that can be achieved withdenser (colder) air at lower ambient
temperatures.
T BIAS1
The setpoint driver consists of a lower limit, Idle,a load limit and an upper limit, and the
appropriate drive rates from one limit to thenext.
SETPOINT DRIVER
The Unit Power Rating
GG Inlet Temperature (T1), or ambient bias
18 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
19/28
Fuel Control Functions
N1 Control
20
0
40
60
80
100
N
1S
pee
d(%
)
Time
GG Idle Point
N3 Control Point
GG Base Power Rating
GG Peak Power Rating
GG Max Power Rating
WarmupPeriod
27 Pulses/RevN SpeedSignal1
SPD
PID
LSS
RPM AB
FILTHzN1
T
PowerRatingN1LIMIT
LSS
1
Once N3 assumes control, The N1 setpointcontinues to drive to its upper limit and becomethe N1 upper limit controller.
The above diagram shows N1s upper limit isambient biased to reduce N1 maximum speedwhen ambient temperatures drop.
The three power ratings indicate an elevation ofthe gas generator upper limit allowing customersto operate the unit with higher than normalpower output but reduces the time between gasgenerator overhauls.
N1 speed pulses are converted to RPM andfiltered before they become the input to theN1 PID controller.
The setpoint driver below shows N1s
control range starts at idle and continuesuntil N3 speed reaches its control rangelower limit.
19 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
20/28
Fuel Control Functions
Fuel Valve Control - N3 Control
N Control3
SPD
PID
LSS
RPM
RPM
ABFILT
HYSCNTL
Hz
Ma
N3
The N3 Controller is used to controlPower Turbine speed. The drivenequipment and process parametersentered in the Constants table determine
the minimum and maximum speed range.
The Hysteresis controller is used todampen the remote speed setpoint signal,avoiding the effects of noise generatedinstability on the remote current loop.
HYSTERESIS CONTROL
The setpoint driver determines the lower tothe upper limit speed limits. The signalmoving the speed upward or downwardoriginates from;
Local or remote manual Increase/Decrease Contacts
Local or remote speed control fromprocess controllers.
The upper Limit is determined by the
unit power rating.
SETPOINT DRIVER
Remote Control
Local Control
20 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
21/28
Fuel Control Functions
N3 Control
20
0
40
60
80
100
N3
Spee
d(%
)
Time
N3 Idle Point andWarmup Period
N3 Lower Limit andControl Point
GG Base Power Rating andN3 Upper Limit
GG Peak Power RatingGG Max Power Rating
N3 acceleration
under N1 control
N Control3
SPD
PID
LSS
RPM
RPM
ABFILT
HYSCNTL
Hz
Ma
N3Remote Control
Local Control
N3 speed pulses are converted to RPM andfiltered to remove noise. N3 speed is thencompared to one of two setpoint inputs. TheLocal Control loop is controlled by theincrease or decrease button on the front of
the control panel. The remote signal is thecustomer speed control input.
The upper and lower limits of the setpoint
driver are entries in thePLC constants.In most cases the upper limit of a controllercan not be moved. N3 though must bemoved in order to test power turbine
overspeed. Increase N3s upper limit bychanging the value in theconstants
and download the new value to the PLC.N3 speed can now be increased aboveoverspeed setpoint by pressing the speedincrease button. (Use with extreme
caution.)
21 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
22/28
Fuel Control Functions
N1 Underspeed Control
Setpoint selector values determine theminimum operating power during normaloperation. During starting, the N1Underspeed function is bypassed. At allother times the second value determinesminimum power output at idle. Additionalsetpoints can be added to determine aminimum load speed.
The controller forces the Gas Generator to maintaina minimum power output during idle and loadedoperation by preventing the fuel valve from closingfurther even though the fuel demand from theParameter Control Loop calls for a further reductionin speed.
Setpoints entered in the constants table determinethe minimum power setting for various operatingconditions. In most instances this controller is usedto set a minimum N1 speed just below idle speed,
but in some cases the controller has also been
used as a two stage controller by addinganother setpoint used as a minimum power
setpoint.
Although adding a setpoint is an option, thesetpoint just below idle should not be removed.Should the GG drop below the N1 Underspeedsetpoint the unit may be operating in a highvibration area resulting in damage to the gas
generator.
N Underspeed Control1
SPD
HSSLSS
PID
Parameter Control Loop Signal
N
U11
22 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
23/28
Fuel Control Functions
N2 Control
N Control2
PID
LSSRPM
AB
FILT
T1PWRLMT
Hz
T
N
1
2
The GG N2 Speed Controller is a maximumlimiting control to prevent operation above a setN2 speed.
The starter motor turns the N2 rotor toestablish combustion air for ignition and assistsN2 until the GG obtains self sustaining speed.
In normal operation N2 rotor operatesindependently at a higher speed than the N1rotor.
T BIAS1
Two factors determine the setpoint value forthe upper operating limit:
SETPOINT
The Unit Power Rating
GG Inlet Temperature (T1) ambient bias
Reduces the upper limit setpoint at lowerambient temperatures because thisparameter is sensitive to Air Density.
When the air is less dense (warmer), thisparameter may need to be higher to achievethe same power that can be achieved withdenser (colder) air at a lower ambienttemperature.
23 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
24/28
Fuel Control Functions
P ControlC
The fuel controller monitors the gasgenerators compressor discharge pressure.The maximum allowable pressure is an entry inthe Constants table. When the actualcompressor discharge pressure matches the
setpoint, the fuel valve not be allowed to openfurther.
Compressor discharge pressure is also an inputinto the schedule where themaximum fuel flow rate allowed duringacceleration is dependent on compressordischarge pressure.
acceleration
Reduces the upper limit setpoint at lower
ambient temperatures because thisparameter is sensitive to Air Density.
When the air is less dense (warmer), thisparameter may need to be higher to achievethe same power that can be achieved withdenser (colder) air at a lower ambient
temperature.
T BIAS1
Two factors determine the setpoint for the
upper operating limit:
SETPOINT
The Unit Power Rating
GG Inlet Temperature (T1) ambient bias
P ControlC
PIDPSIG ZERO
T1PWRLMT
Ma
P
C
LSS
24 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
25/28
Fuel Control Functions
T ControlE
The GG Exhaust Temperature Controller is amaximum temperature limiting controller toprevent over temperature operation.
When the temperature reaches the limitingvalue, the fuel controller will not allow a fuelincrease even though N3 has not reached itsupper limit.
The measured values are derived from a set ofthermocouples located in the exhaust cone of
the GG.
Reduces the upper limit speed setpoint atlower ambient temperatures because N1 issensitive to Air Density.
When the air is less dense (warmer), thespeed of N1 must be higher to achieve thesame power that can be achieved withdenser (colder) air at a lower ambienttemperature.
T BIAS1
The upper limit is determined by three factors:
SETPOINT
The Unit Power Rating
GG Inlet Temperature (T1) ambient bias
Decreased Max. Temp. Setpoint for Start(RB211 Only)
T ControlE
LSSSPD
PIDF LEAD
COMP
AB
FILT
T1PWRLMT
MV
T
T
1
E
25 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
26/28
Ambient Bias
The chart at the left shows the Exhaust GasPower rating for an engine and the effect ofambient temperature on the output power. Athigh temperatures, when the air is less dense, the
power output is considerably reduced. At verylow temperatures the air density increases to thepoint where the available air exceeds the powerrating of the gas generator.
To prevent exceeding the power limits of theengine, as the ambient temperature drops, sodoes the maximum N1 speed at which the enginecan operate.
ThePLC measured ambient temperature inputis read in ohms and converted to degrees F. Theinformation is then filtered to remove noise and
becomes the input to the power limiting curvecontained in the controller.
Ex
haus
tG
as
Power
N1Spee
d
Rev
/Min
12K
12K
-30 -20 -10
-10
0
0
10
10
20
20
30
30 40 50 60 80 10070 90 110
40 50
16K
18K
20K
22K
24K
26K
28K
30K
7000
7500
8000
O
O
F
C
Base
Base
Peak
Peak
Emergency
Emergency
Ambient Temperature
120
OHM F AB
FILT
T1PWRLMT
T
Fuel Control Functions
26 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
27/28
Fuel Control Functions
Acceleration Limiter
Acceleration Limiter
P
Parameter Control Loop Signal
P AC C
FuelFlow
Rolls - Royce supplies the
schedule that determines the
fuel flow rate for a certain
Compressor Discharge pressure.
The curve output becomes the
PID setpoint.
To prevent an over fueling condition which could
result in compressor surge, the Acceleration
Limiter output is compared to the Parameter
Control Loop Output.
Low signal selection determines which signal
becomes the fuel demand signal.
LB/SEC
BTU/LB
BTU/SEC
BTU/SEC
LHV Fuel FlowCalculations
PCBTU/SEC
The actual measured value which
the controller compares to the
manufacturer's schedule is
calculated by the BTU content of
the fuel gas and the mass fuel
flow.
LB/SEC
BTU/LB
BTU/SEC
LHV
Fuel FlowCalculations
FuelFlow
27 of 28
Main Menu
8/13/2019 NON-DLE_Fuel_V2-1L
28/28
Fuel Control Functions
Deceleration Limiter
Rolls - Royce supplies theschedule that determines the fuelflow rate for a certain N1 speed.The curve output becomes the PIDsetpoint.
The actual measured value whichthe controller compares to themanufacturer's schedule iscalculated by the BTU content ofthe fuel gas and the mass fuel flow.
To prevent an under fueling condition which
could result in a flame-out condition, the
Deceleration Limiter output is compared to the
Parameter Control Loop Output. The High Signal
Selector determines the maximum signal, which
then becomes the fuel demand signal.
Deceleration Limiter
HSS
N
N
1
1
Fuel Demand FromAcceleration Limiter
BTU/SEC
FuelFlow LB/SEC
BTU/LB
BTU/SEC
LHV
Fuel FlowCalculations
P DC
LB/SEC
BTU/LB
BTU/SEC
LHV
Fuel Flow
Calculations
Fuel
Flow
28 of 28
Main Menu