NON-DLE_Fuel_V2-1L

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    Fuel Control Main Menu

    Fuel Control Objectives

    Fuel Function OverviewMechanical System Components

    Fuel Function Descriptions

    Start Control

    N1 ControlN3 Control

    N1 Underspeed Control

    N2 Control

    Pc ControlTe Control

    Ambient Bias

    Accel Limiter

    Decel Limiter

    Non-DLE Fuel Control

    Rev. 2.1,Feb. 2005Contents Copyright 1990-2005, Rolls-Royce Energy Systems Inc.

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    Fuel Control Objectives

    Operate the unit within R-Rdesign specifications

    Starting Fuel Flow SchedulingOperate Gas Turbine at a steadystate condition

    Provide Loading and UnloadingRates

    Provide Operating Limits for:

    Gas Generator Acceleration Limiting

    Gas Generator Deceleration Limiting

    Ambient Temperature Biased PowerLimiting

    Safety Monitoring and/or Shutdown

    - Gas Generator

    - Power Turbine

    - Driven Equipment

    The fuel controller is responsible forstarting, stopping and normal operation of

    the unit. ThePLCcontroller takes data

    from unit control devices and uses theinformation to control the following tasksrequired to operate the unit safely.

    T1RTD

    N1FREQ

    N2FREQ

    PCDMV

    TEKTC

    N3FREQ

    CTRLPROC

    RAMROM

    Reg.

    ValveDriver

    Electric Fuel Valve

    ValveFeedback

    SequencerCommands

    LP - N1

    N3H

    P H

    PLP

    LP

    HP - N2

    PowerTurbine

    GasGenerator

    AirIntake

    AnalogInputs

    DigitalInputs

    DigitalOutput

    AnalogOutput

    RegulatorControl

    FuelPressure

    Status, Alarm andShutdown Outputs

    FlexcommCommunications

    to Peers and Ft210

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    Main Menu

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    Fuel Control Objectives

    Unit Control Fuel Devices

    ThePLCPLCreceives data from unit

    transmitters and uses that information todetermine the fuel required to operate theunit.

    - N1, N2, N3 and Ns provide

    information about the speed of each unit

    component.

    Speed

    Temperature- A number of temperaturedevices are used to calculate the Mass Airflow through the unit while exhaust gastemperatures are used to determine

    maximum operating temperature limits.

    - Compressor discharge pressure is

    used in calculating Mass Air flow, while theregulated fuel pressure and the differentialpressure across the fuel valve is use to

    calculate the fuel flow to the engine.

    The fuel program evaluates both digital andanalog control signals and determines theproper position of the fuel valve. Feedbackfrom the valve is used by the controller to

    verify that the unit is performing as required.

    Should the controller detect a problem, it willsend an alarm or shutdown to the UCPcontroller and initiate a safe shutdownsequence for the unit.

    PressureT1

    RTDN1

    FREQN2

    FREQPCDMV

    TEKTC

    N3FREQ

    CTRLPROC

    RAMROM

    Reg.

    ValveDriver

    Electric Fuel Valve

    ValveFeedback

    SequencerCommands

    LP - N1

    N3H

    P H

    P

    LP

    LP

    HP - N2

    PowerTurbine

    GasGenerator

    AirIntake

    AnalogInputs

    DigitalInputs

    DigitalOutput

    AnalogOutput

    RegulatorControl

    FuelPressure

    Status, Alarm andShutdown Outputs

    FlexcommCommunications

    to Peers and Ft210

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    Main Menu

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    Fuel Control Functions

    Fuel Flow

    Fuel Flow Measurement providesoperating protection to the GG by:

    Fuel Flow is determined by FuelManifold Measurements that include:

    ThePLC based fuel controller must providethe proper fuel gas supply to the enginefor the available combustion air deliveredby the gas generators compressor. The

    amount of mass air is directly related tocompressor discharge pressure andambient temperature which takes intoconsideration air density.

    Knowing the mass air flow the fuelcontroller calculates the required fuelflow needed to operate the gas generator.

    Upstream and downstream transmittersprovide the necessary information for

    calculating fuel flow through the fuelvalve.

    Knowing the mass fuel flow, Constantstable entries provide the controller withthe fuel analysis data to calculate the LHVof the fuel gas. Factoring in LHV results in

    a fuel flow measured in BTU/sec.

    A constant fuel pressure is maintained bya fuel gas regulator ismonitored by twopressure transmitters and one RTDtemperature sensor.

    Acceleration Limiting to eliminate overfueling which causes:

    Engine Burner Size

    Engine Compressor Discharge pressure

    Fuel Analysis

    Regulated fuel pressure, fuel valve diff.pressure and gas temperature

    Deceleration Limiting prevents flameextinction.

    Steady State Operation to preventdamage caused by oscillatory fuel flow.

    High Exhaust TemperaturesGG Compressor Stalling

    Compressor Surge

    Fuel Flow

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    Main Menu

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    Fuel Control Functions

    Fuel Flow

    Fuel FlowLSS HSSPID

    PID

    A

    D

    C

    C

    BTU/SEC

    BTU/SEC

    BTU/SEC

    BTU/SEC

    P

    C

    LB/SECBTU/LB

    LHV

    Derived from Constantstable entry

    Ma

    Ma

    Zero

    Zero

    Fuel FlowCalculations

    PSIG

    PSIG

    0-20 Ma

    0-20 Ma

    ValveUpstream

    ValveDownstream

    Mass Flow(lb/sec)

    Fuel Rate(BTU/sec)

    Fuel Heat Value(BTU/lb)

    Flow calculations are also used asinputs to both the Acceleration and

    Deceleration limiters.

    The acceleration limiter comparesthe fuel flow to the output of acurve whose input is compressordischarge pressure.

    The deceleration limiter also

    compares fuel flow but its setpointis derived from a curve whose inputis N1 speed. As N1 and Pc change,the flow rate setpoint into bothacceleration and decelerationlimiters changes.

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    Main Menu

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    Fuel Control Functions

    Fuel Flow

    LSS

    HSSA

    D

    C

    C

    BTU/SEC

    BTU/SEC

    BTU/SEC

    BTU/SEC

    P

    C

    PID

    PID

    10k 10k

    0

    10 20 30 40 50 100 120 130 140 15060 70 80 90

    20k 20k

    30k 30k

    40k 40k

    50k50k

    60k60k

    70k70k

    80k

    FUEL

    FLOW

    N SPEED

    lbf/in2

    1

    Typical Acceleration Line

    Worst Weak ExtinctionLine (Gas)

    Normal Weak ExtinctionLine (Gas)

    Weak Extinction Line (Liquid)

    Over fueling limit

    Applicable at ISOConditions

    AVON Example

    GG Compressor Deliver Static Pressure

    The fuel controller uses fuel flow to determinethe setpoints to both the acceleration limiter andthe deceleration limiter.

    Compressor discharge pressure is the input to a

    curve whos output is fuel flow and becomes thesetpoint into the acceleration limiter.

    The deceleration limiter prevents the gasgenerator from flaming out. The setpointinput to the deceleration limit is a curvewhose input is N1 speed.

    To the right is a chart example of anAVON unit and its acceleration anddeceleration lines. Note the differencebetween the weak extinction linesbetween liquid fuel and gas.

    Both acceleration and decelerationcurves may be viewed dynamically from

    theHMI (FT310)but may not be modified.

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    Main Menu

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    Fuel Control Functions

    Fuel Flow

    Fuel Gas Regulator

    and Flow Meter

    Fuel Gas Regulator

    Fuel Valve and Flow Meter

    Fuel

    Valve

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    Main Menu

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    Fuel Control Functions

    Fuel Valve Control - Valve Driver

    Ma

    HSS

    PID

    %

    Position Setpointfrom Flow Loop

    ZeroGain

    Q

    LVDT FeedbackLoop

    V Ma ACT

    DRVR

    4-20 Ma

    4-20 Ma

    -60 - +60Ma

    Fuel DemandSetpoint Signal

    Actual Valve OpenPosition Feedback

    Percentage

    Actuator Driver/LVDT Conditioner

    Engine FuelManifold

    Fuel GasSupply

    FuelValve

    12.5%

    0%

    0%

    87.5%

    100%

    100%

    1 INCH STROKE

    3/4 INCH STROKE

    ACTUATOR STROKE

    VALVE STROKE

    Valve ZeroPosition

    An LVDT or RVDT, an integral part of thefuel valve, sends back information onthe actual position of the fuel valve. Thecontroller uses valve position data as aninput to the valve driver PID. Theoutput from the driver increases ordecreases until the actual valve positionmatches the setpoint the controller istrying to achieve.

    The above graphic shows that the output of the fuel

    controller is a 4 - 20 mA signal to the fuel valvedriver card which amplifies this signal to a highercurrent. Depending on the type of fuel valve used,the higher current drives a hydraulic servo valve tomove the fuel valve. If electric fuel valves are used,the output to the fuel valve is generated by the fuel

    controllers electric valve driver card.

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    Main Menu

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    Fuel Control Functions

    Valve Position Feedback

    12.5%

    0%

    0%

    CLOSE OPEN

    87.5%

    100%

    100%

    1 INCH STROKE

    3/4 INCH STROKE

    ACTUATOR STROKE

    VALVE STROKE

    Linear Variable Differential TransformerFeedback Signal

    Physical Valve Movement

    GAIN

    1.333

    =

    =

    ACTUATOR STROKE

    1.00

    VALVE STROKE

    0.75

    VALVE POSITION =

    GAIN(VALVE ZERO POSITION)

    -ACTUATOR STROKE

    The initial position of the fuel valve must be

    entered into the PLCs Constants whenthe valve is initially installed or change. Entriesmay include, the feedback when the valve is

    fully closed and the gain of the feedback signalwhich takes into consideration that the stoke ofthe LVDT is greater than the stoke of the valve.

    The following formulas can be used todetermine the actual valve position when thefeedback signal is known.

    The stroke of the LVDT is factory matched to thestroke of fuel valve. When the fuel valve is 50%

    open, the LVDT is at the center of its stoke.

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    Main Menu

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    Basic Fuel System Components

    S

    FUELVALVE

    FUELISOLATION

    VALVE

    Accumulator

    Servo

    Valve

    Actuator

    FUEL GASREGULATOR

    Actuator Drain

    Regulator Pressure mustbe measured a minimum

    distance of 5 X (InsidePipe Diameter) Max. Back Presssure

    = 25 PSIG

    Critical Minimum Distance

    Min5 d

    Filter

    Actuator HydraulicOil Supply

    All fuel systems are made up of three basic components. A regulator to control the supplypressure, a fuel shutoff solenoid valve to isolate fuel from the engine when the unit is down,and a fuel valve. In the above case the fuel valve is a hydraulically operated valve requiring ahydraulic oil supply. When an electric fuel valve is used, no hydraulic oil is required.

    Note above that distances between components is critical and requires the fuel components

    be mounted close to the engine.

    Fuel Control Components

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    Main Menu

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    Fuel Flow Transmitter

    Although the fuel valve is extremely accurate,the fuel controller does not totally rely on the

    accuracy of the pressure transmitters. A optionalflow transmitter installed prior to the fuel valve

    measures the fuel flow in the manifold. ThePLCsoftware compares the flow transmitterdata to the calculated fuel flow.

    The upper photo shows the electric fuelvalve with upstream and downstream

    transmitter connections. Behind the valveand in the photo to the right is the fuel flowtransmitter. The large pipe is the fuelregulator loop that supplies multiple fuelmanifolds for an RB211 DLE. Note theregulated fuel pressure transmitter

    connections.

    Fuel Control Components

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    Main Menu

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    Fuel Gas Regulator

    Fuel Control ComponentsThe photo at the left shows the fuel gasregulator supply loop. A high speed shut-offvalve shown in the upper left of the photoisolates fuel gas when the unit is down. The

    regulator assures a constant fuel gas supplypressure through the entire fuel flow range.

    The regulator is normally operated in two stages. Alower pressure during starting allows for moreaccurate positioning of the fuel valve for the smallflow rate required to start the unit.

    Once the gas generator reaches idle, the regulatorpressure is increased. To compensate for anincrease in supply pressure. the fuel valve closesdown to maintain the desiredfuel flow.

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    Main Menu

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    Fuel Gas Regulator Supply Loop

    Fuel Control ComponentsThe complete fuel gasregulator supply loop is showat the left. Some additionalcomponents are indicated inthe diagram. The two supplypressure transmitter and theaddition of two solenoidsmounted to the support. Thelarge solenoid is responsiblefor changing the regulatorpressure when the unit

    reaches idle. The accumulatordampens the change inpressure.

    The small solenoid at the topof the support stand works in

    conjunction with the highspeed shut-off valve. Whenthe unit is down and gas hasbeen isolated from theregulator, the solenoid ventsfuel gas from the fuelmanifold to atmosphere.

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    Main Menu

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    Fuel Control System Diagram

    OHM

    Ma

    Ma

    Ma

    SPD

    SPD

    PID

    SS

    SS

    SS

    SSPID

    PID

    PID

    PID

    RPM

    F

    %

    PSIG

    PSIGSPD

    Parameter Control Loop Signal

    Position Setpointfrom Flow Loop

    To Actuator

    ABFILT

    Zero

    ZERO

    ZERO

    ABFILT

    T1PWRLMT

    Gain

    HYS

    T1

    PWRLMT

    Hz

    PIDRPM

    ABFILT

    T1PWRLMT

    Hz

    SPD

    PIDRPM

    ABFILTHz

    PIDPSIG ZERO

    T1PWRLMT

    Ma

    SPD

    PIDF LEAD

    COMPAB

    FILT

    BTU/SEC

    BTU/SEC

    BTU/SEC

    BTU/SEC

    BTU/SEC

    T1PWRLMT

    MV

    T

    T

    T

    T

    T

    N

    N U

    N

    N

    N

    PP

    F

    T

    A

    D

    Q

    V T

    1

    1

    1

    1

    1

    1

    1

    1

    2

    3

    C

    C

    F

    E

    C

    C

    V

    PARAMETERCONTROLLER

    ENGINESCHEDULED

    LIMITERS

    PRIMARYCONTROLLER

    INT

    RPM HYS

    CNTLMa

    Local Control

    Fuel Software Components

    Fuel FlowCalc. &

    FlowCompens.

    The total fuel control system isrepresented by this blockdiagram.

    For a more detailed descriptionof any controller, click on theappropriate portion of thediagram.

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    Main Menu

    Fuel Flow

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    100%

    Time

    FN

    N

    N T P

    T Bias Signal

    F

    F F

    1

    N 1

    3

    N3

    2

    N 2

    E

    T E

    C

    PC

    1

    T 1

    Fuel Flow

    IP Shaft Speed

    HP Shaft Speed

    Power Turbine Speed

    Compressor Discharge Pressure

    Exhaust Temperature

    Inlet Temperature

    a a a a

    N1 UpperLimit

    N1 LowerLimit

    Fuel ManifoldPressure

    Upper Limit

    N3 UpperLimit

    N3 Lower

    Limit

    Gas Turbine ParameterControl Loop

    N2 UpperLimit

    Exh. Gas Temp.Upper Limit

    CDP PressureUpper Limit

    0%

    Speed (%)

    a a a a

    StartControlN1Con

    tro

    l

    Nom

    inal

    N3Con

    tro

    l

    Idle

    Min Load.

    Unit Limits

    Fuel On

    The red line in the graph above shows a idealized start ovelayed on the control modes. From Fuel On to N1 Idle, the display will showStart Control. From N1 Idle to Minimum Load, The Diplay will show N1 Control. And from Minimum load through 100% load, you will

    typically see the display in N3 Control unless one of the system parameters for N1, N2, Te, or Pc come into play, switching Fuel control

    into one of those modes.

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    Fuel Control Functions

    Start Control

    Start Control

    Ma

    Ma

    Zero

    Zero

    Fuel FlowCalculations

    & FlowCompensation

    PSIG

    Flow MeterLHV of

    Fuel Gas

    PSIG

    SPD

    0-20 Ma

    0-20 Ma

    Fuel ManifoldPressure Signals

    ValveUpstream

    ValveDownstream

    Fuel ValvePosition Setpoint

    %INT

    The Start Control Setpoint driverschedules fuel to the GG from theFuel On command until N1 Idlehas been achieved. Fuel flow is

    compared to the flow scheduled bythe setpoint driver. A pair oftransmitters measure the upstreamand downstream pressure acrossthe fuel valve. Along with theregulated pressure and temperature

    the controller is able to calculatethe fuel flow in pounds/second.

    Calculating in the LHV of the fuel,the output of the flow calculationsbecomes BTU/sec.

    An in line flow meter is used toverifies the accuracy of the flowrate calculations. Should thecontroller detect an error betweenthe two, appropriate action will betaken.

    SETPOINT DRIVER FUNCTIONS

    Increase fuel flow rate at a slow rate froma low ignition point to a high ignition point

    Increase fuel flow at a calculated rate tosafely achieve N1 idle speed.

    Limit the maximum fuel flow and manifoldpressure.

    Instantaneous fuel flow increase to a flowrate less than required for ignition.

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    Fuel Control Functions

    10

    10

    20

    20

    30

    30

    40

    40

    50

    50 60 70 80

    Fuel

    Man

    ifo

    ldPressure

    S

    etpo

    int

    ,P

    SIG

    Time (sec)

    Low Ignition Point (Preset 1)

    High Ignition Point (Preset 2)

    SlowRate

    Ignition

    Verification

    GG IdlePoint

    Preset 3

    Start Control Setpoint Driver

    During the initial start the fuel valve is scheduledby the action of the setpoint driver. An inital stepbrings the fuel valve open to the Low Ignitionpoint which is defined as a fuel flow that will notresult in ignition. The fuel valve is then integratedtoward the High Ignition point at a slow rate.Between the Low and High Ignition point the

    fuel and air mixture will ignite. Ignitionis verified by the measurement of therate of change of the exhaust gastemperature. When the controller sees a6 degree F/sec rise in temperature,ignition has been verified. The setpoint

    driver now continues to open the fuelvalve at a medium rate until the gasgenerator reaches idle speed. The N1controller takes control at idle and theStart Controller moves to the top at afast rate to become the high fuel

    pressure limiters.

    Start Control

    Ma

    Ma

    Zero

    Zero

    Fuel FlowCalculations

    & FlowCompensation

    PSIG

    Flow Meter

    LHV ofFuel Gas

    PSIG

    SPD

    0-20 Ma

    0-20 Ma

    Fuel ManifoldPressure Signals

    ValveUpstream

    ValveDownstream

    Fuel ValvePosition Setpoint

    %INT

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    Fuel Control Functions

    N1 Control

    N Control1

    SPD

    PID

    LSS

    RPM AB

    FILT

    T1

    PWR

    LMT

    TPWRMT

    Hz

    T

    N

    1

    1

    The N1 Speed Controller assures the GG safelymaintains Idle speed during warmup. When theload command is issued the GG will accelerate tounit load speed where N3 takes control.

    N1 speed control continues to drive to its upperlimit and becomes N1s upper speed limit.

    Since N1 is also ambient biased, the upper limitwill lower when ambient temperatures drop tolow.

    Reduces the upper limit speed setpoint atlower ambient temperatures because N1 is

    sensitive to Air Density.

    When the air is less dense (warmer), thespeed of N1 must be higher to achieve thesame power that can be achieved withdenser (colder) air at lower ambient

    temperatures.

    T BIAS1

    The setpoint driver consists of a lower limit, Idle,a load limit and an upper limit, and the

    appropriate drive rates from one limit to thenext.

    SETPOINT DRIVER

    The Unit Power Rating

    GG Inlet Temperature (T1), or ambient bias

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    Fuel Control Functions

    N1 Control

    20

    0

    40

    60

    80

    100

    N

    1S

    pee

    d(%

    )

    Time

    GG Idle Point

    N3 Control Point

    GG Base Power Rating

    GG Peak Power Rating

    GG Max Power Rating

    WarmupPeriod

    27 Pulses/RevN SpeedSignal1

    SPD

    PID

    LSS

    RPM AB

    FILTHzN1

    T

    PowerRatingN1LIMIT

    LSS

    1

    Once N3 assumes control, The N1 setpointcontinues to drive to its upper limit and becomethe N1 upper limit controller.

    The above diagram shows N1s upper limit isambient biased to reduce N1 maximum speedwhen ambient temperatures drop.

    The three power ratings indicate an elevation ofthe gas generator upper limit allowing customersto operate the unit with higher than normalpower output but reduces the time between gasgenerator overhauls.

    N1 speed pulses are converted to RPM andfiltered before they become the input to theN1 PID controller.

    The setpoint driver below shows N1s

    control range starts at idle and continuesuntil N3 speed reaches its control rangelower limit.

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    Fuel Control Functions

    Fuel Valve Control - N3 Control

    N Control3

    SPD

    PID

    LSS

    RPM

    RPM

    ABFILT

    HYSCNTL

    Hz

    Ma

    N3

    The N3 Controller is used to controlPower Turbine speed. The drivenequipment and process parametersentered in the Constants table determine

    the minimum and maximum speed range.

    The Hysteresis controller is used todampen the remote speed setpoint signal,avoiding the effects of noise generatedinstability on the remote current loop.

    HYSTERESIS CONTROL

    The setpoint driver determines the lower tothe upper limit speed limits. The signalmoving the speed upward or downwardoriginates from;

    Local or remote manual Increase/Decrease Contacts

    Local or remote speed control fromprocess controllers.

    The upper Limit is determined by the

    unit power rating.

    SETPOINT DRIVER

    Remote Control

    Local Control

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    Fuel Control Functions

    N3 Control

    20

    0

    40

    60

    80

    100

    N3

    Spee

    d(%

    )

    Time

    N3 Idle Point andWarmup Period

    N3 Lower Limit andControl Point

    GG Base Power Rating andN3 Upper Limit

    GG Peak Power RatingGG Max Power Rating

    N3 acceleration

    under N1 control

    N Control3

    SPD

    PID

    LSS

    RPM

    RPM

    ABFILT

    HYSCNTL

    Hz

    Ma

    N3Remote Control

    Local Control

    N3 speed pulses are converted to RPM andfiltered to remove noise. N3 speed is thencompared to one of two setpoint inputs. TheLocal Control loop is controlled by theincrease or decrease button on the front of

    the control panel. The remote signal is thecustomer speed control input.

    The upper and lower limits of the setpoint

    driver are entries in thePLC constants.In most cases the upper limit of a controllercan not be moved. N3 though must bemoved in order to test power turbine

    overspeed. Increase N3s upper limit bychanging the value in theconstants

    and download the new value to the PLC.N3 speed can now be increased aboveoverspeed setpoint by pressing the speedincrease button. (Use with extreme

    caution.)

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    Fuel Control Functions

    N1 Underspeed Control

    Setpoint selector values determine theminimum operating power during normaloperation. During starting, the N1Underspeed function is bypassed. At allother times the second value determinesminimum power output at idle. Additionalsetpoints can be added to determine aminimum load speed.

    The controller forces the Gas Generator to maintaina minimum power output during idle and loadedoperation by preventing the fuel valve from closingfurther even though the fuel demand from theParameter Control Loop calls for a further reductionin speed.

    Setpoints entered in the constants table determinethe minimum power setting for various operatingconditions. In most instances this controller is usedto set a minimum N1 speed just below idle speed,

    but in some cases the controller has also been

    used as a two stage controller by addinganother setpoint used as a minimum power

    setpoint.

    Although adding a setpoint is an option, thesetpoint just below idle should not be removed.Should the GG drop below the N1 Underspeedsetpoint the unit may be operating in a highvibration area resulting in damage to the gas

    generator.

    N Underspeed Control1

    SPD

    HSSLSS

    PID

    Parameter Control Loop Signal

    N

    U11

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    Fuel Control Functions

    N2 Control

    N Control2

    PID

    LSSRPM

    AB

    FILT

    T1PWRLMT

    Hz

    T

    N

    1

    2

    The GG N2 Speed Controller is a maximumlimiting control to prevent operation above a setN2 speed.

    The starter motor turns the N2 rotor toestablish combustion air for ignition and assistsN2 until the GG obtains self sustaining speed.

    In normal operation N2 rotor operatesindependently at a higher speed than the N1rotor.

    T BIAS1

    Two factors determine the setpoint value forthe upper operating limit:

    SETPOINT

    The Unit Power Rating

    GG Inlet Temperature (T1) ambient bias

    Reduces the upper limit setpoint at lowerambient temperatures because thisparameter is sensitive to Air Density.

    When the air is less dense (warmer), thisparameter may need to be higher to achievethe same power that can be achieved withdenser (colder) air at a lower ambienttemperature.

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    Fuel Control Functions

    P ControlC

    The fuel controller monitors the gasgenerators compressor discharge pressure.The maximum allowable pressure is an entry inthe Constants table. When the actualcompressor discharge pressure matches the

    setpoint, the fuel valve not be allowed to openfurther.

    Compressor discharge pressure is also an inputinto the schedule where themaximum fuel flow rate allowed duringacceleration is dependent on compressordischarge pressure.

    acceleration

    Reduces the upper limit setpoint at lower

    ambient temperatures because thisparameter is sensitive to Air Density.

    When the air is less dense (warmer), thisparameter may need to be higher to achievethe same power that can be achieved withdenser (colder) air at a lower ambient

    temperature.

    T BIAS1

    Two factors determine the setpoint for the

    upper operating limit:

    SETPOINT

    The Unit Power Rating

    GG Inlet Temperature (T1) ambient bias

    P ControlC

    PIDPSIG ZERO

    T1PWRLMT

    Ma

    P

    C

    LSS

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    Fuel Control Functions

    T ControlE

    The GG Exhaust Temperature Controller is amaximum temperature limiting controller toprevent over temperature operation.

    When the temperature reaches the limitingvalue, the fuel controller will not allow a fuelincrease even though N3 has not reached itsupper limit.

    The measured values are derived from a set ofthermocouples located in the exhaust cone of

    the GG.

    Reduces the upper limit speed setpoint atlower ambient temperatures because N1 issensitive to Air Density.

    When the air is less dense (warmer), thespeed of N1 must be higher to achieve thesame power that can be achieved withdenser (colder) air at a lower ambienttemperature.

    T BIAS1

    The upper limit is determined by three factors:

    SETPOINT

    The Unit Power Rating

    GG Inlet Temperature (T1) ambient bias

    Decreased Max. Temp. Setpoint for Start(RB211 Only)

    T ControlE

    LSSSPD

    PIDF LEAD

    COMP

    AB

    FILT

    T1PWRLMT

    MV

    T

    T

    1

    E

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    Ambient Bias

    The chart at the left shows the Exhaust GasPower rating for an engine and the effect ofambient temperature on the output power. Athigh temperatures, when the air is less dense, the

    power output is considerably reduced. At verylow temperatures the air density increases to thepoint where the available air exceeds the powerrating of the gas generator.

    To prevent exceeding the power limits of theengine, as the ambient temperature drops, sodoes the maximum N1 speed at which the enginecan operate.

    ThePLC measured ambient temperature inputis read in ohms and converted to degrees F. Theinformation is then filtered to remove noise and

    becomes the input to the power limiting curvecontained in the controller.

    Ex

    haus

    tG

    as

    Power

    N1Spee

    d

    Rev

    /Min

    12K

    12K

    -30 -20 -10

    -10

    0

    0

    10

    10

    20

    20

    30

    30 40 50 60 80 10070 90 110

    40 50

    16K

    18K

    20K

    22K

    24K

    26K

    28K

    30K

    7000

    7500

    8000

    O

    O

    F

    C

    Base

    Base

    Peak

    Peak

    Emergency

    Emergency

    Ambient Temperature

    120

    OHM F AB

    FILT

    T1PWRLMT

    T

    Fuel Control Functions

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    Fuel Control Functions

    Acceleration Limiter

    Acceleration Limiter

    P

    Parameter Control Loop Signal

    P AC C

    FuelFlow

    Rolls - Royce supplies the

    schedule that determines the

    fuel flow rate for a certain

    Compressor Discharge pressure.

    The curve output becomes the

    PID setpoint.

    To prevent an over fueling condition which could

    result in compressor surge, the Acceleration

    Limiter output is compared to the Parameter

    Control Loop Output.

    Low signal selection determines which signal

    becomes the fuel demand signal.

    LB/SEC

    BTU/LB

    BTU/SEC

    BTU/SEC

    LHV Fuel FlowCalculations

    PCBTU/SEC

    The actual measured value which

    the controller compares to the

    manufacturer's schedule is

    calculated by the BTU content of

    the fuel gas and the mass fuel

    flow.

    LB/SEC

    BTU/LB

    BTU/SEC

    LHV

    Fuel FlowCalculations

    FuelFlow

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    Fuel Control Functions

    Deceleration Limiter

    Rolls - Royce supplies theschedule that determines the fuelflow rate for a certain N1 speed.The curve output becomes the PIDsetpoint.

    The actual measured value whichthe controller compares to themanufacturer's schedule iscalculated by the BTU content ofthe fuel gas and the mass fuel flow.

    To prevent an under fueling condition which

    could result in a flame-out condition, the

    Deceleration Limiter output is compared to the

    Parameter Control Loop Output. The High Signal

    Selector determines the maximum signal, which

    then becomes the fuel demand signal.

    Deceleration Limiter

    HSS

    N

    N

    1

    1

    Fuel Demand FromAcceleration Limiter

    BTU/SEC

    FuelFlow LB/SEC

    BTU/LB

    BTU/SEC

    LHV

    Fuel FlowCalculations

    P DC

    LB/SEC

    BTU/LB

    BTU/SEC

    LHV

    Fuel Flow

    Calculations

    Fuel

    Flow

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