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Instructor Chen, Li; Tao, Wen-Quan CFD-NHT-EHT Center Key Laboratory of Thermo-Fluid Science & Engineering Xi’an Jiaotong University Xi’an, 2020-Dec.-21 Numerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76

Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

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Page 1: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Instructor Chen, Li; Tao, Wen-Quan

CFD-NHT-EHT Center

Key Laboratory of Thermo-Fluid Science & Engineering

Xi’an Jiaotong University

Xi’an, 2020-Dec.-21

Numerical Heat Transfer

Chapter 13 Application examples of fluent for flow and heat transfer problem

1/76

Page 2: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

多孔介质流动换热问题

13. 2 Flow and heat transfer in porous media

Focus: in this example, first the background of porous

media is introduced, and then governing equations for

fluid flow and heat transfer in porous media are

discussed in detail.

2/76

Page 3: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

13. 2 Flow and heat transfer in porous media

Known:Steady state fluid flow and heat transfer of

air in a channel filled with porous medium made of

Aluminum (铝). The porosity (孔隙率) of the porous

medium is 0.8. The permeability (渗透率) of the

porous medium is 7.E-8 m2. The computational domain

is shown in Fig. 2. The boundary condition is as follows.

Inlet: u---5m/s ; T---300K

Pressure outlet: Gauge pressure(表压): 0 Pa.

Top and bottom boundary: 2rd boundary condition

Heat flux: q=10000 W/m23/76

Page 4: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Fig. 2 Computational domain

Inlet:

u=5m/s

T=300K

Outlet:

Pressure

outlet

q=10000 W/m2

Porous media

4/76

Page 5: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Solution:

Find: Temperature and velocity distribution in the domain.

Continuity, momentum and energy equation for

porous media??

The governing equations for porous media are

different from the original NS equation. Thus, we will

study together background information of porous

media and then derive the governing equations.

5/76

Page 6: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Introduction to Porous media

A porous medium is a material that contains plenty of

pores (孔) between solid skeleton (骨架).

Two necessary elements in a porous medium:

Skeleton : maintaining the shape of a porous medium

Pores: providing pathway for fluid transport.

Black: solid

White: pores

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Page 7: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

7/76Metal foam (金属泡沫)

Page 8: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

8/76

Carbon fiber (碳纤维)

Page 9: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

9/76

Catalyst

Page 10: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

10/76

Stone

Page 11: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Porosity (孔隙率)

ε =𝑉pore

𝑉total

The volume ratio between pore volume and total volume

Pore size (孔径分布)

The size of pores. Use pore

size distribution (PSD) to

character (表征)size of

pores in a porous medium.

In the range of 0~1.

11/76

Structure Characterization (结构表征)

Page 12: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Two velocity definition in a porous medium:

superficial physicalv v

Vphysical(真实速度): the actual flow velocity in the

pores.

𝑣physical

Vsuperficial(表观速度):the averaged velocity in the

entire domain.Vsuperficial < Vphysical

Porosity

Fluent uses superficial velocity as the default velocity. 12/76

Page 13: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Mass conservation equation for porous media:

2(( )( p

t

u)u u) u

Original continuity and momentum equation

( 0t

u)

physical

( )( 0

t

u )

As the total mass of fluid is Vf = Vtotal = ∆x∆y∆z

Fluent uses superficial velocity as the default velocity.

superficial

( )( 0

t

)u

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Page 14: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Momentum conservation equation for porous media:

physical 2

physical physical physical

(( )( ( )p

t

u )u u u F)

superficial superficial superficial

superficial

2(

( )( ( ) ( )pt

u)u F

u u)

For incompressible steady state problem:

superficial 0 u

superficial

superficial superficia

2

l

1( )( ( ) ( )p )u u Fu

Force due to porous media

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upVf = upVtotal = up∆x∆y∆z

2(( )( p

t

u)u u) u

Page 15: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

The fluid-solid interaction is strong in porous media.

Porous media are modeled by adding a momentum

source term:

superficial superficial superficial- - | |F

k k

u u uF

The first term is the viscous loss term (黏性项)or the

Darcy term.

The second term is inertial loss term (惯性项)or the

Forchheimer term.

k is the permeability (渗透率) of a porous media, one

of the most important parameter of a porous medium.15/76

Page 16: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Permeability (渗透率)

In 1856, Darcy (法国工程师) noted that for laminar

flow through porous media, the flow rate <u> is linearly

proportional to the applied pressure gradient Δp, thus

he introduced permeability to describe the conductivity

of the porous media. The Darcy’ law is as follows

k pu

µ l

Δp

𝜇u

k is permeability with unit of

m216/76

Page 17: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

17/76

Schematic of Darcy’s experiment

Δpcommunicating

vessels

Page 18: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

In Fluent, this force source term is expressed as

2

1- -C | |

2kF u u u

k: permeability; C2: inertial resistance factor (惯性阻力)

Permeability is a transport property of a porous

medium, and there are database of k for different

porous materials. 18/76

Here, viscous resistance(黏性阻力) is 1/k!

Page 19: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

2

1C |-

2- |

kF uu u

The second term can be canceled if the fluid flow is slow

u is small, <<1, thus u*u is smaller.

Otherwise, this term should be considered.

There have been lots of experiments in the literature to

determine the relationship between pressure drop and

velocity of different kinds of porous media, and thus to

determine permeability. 19/76

Page 20: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

2

2

2 3 3

1 1Δ 150 1.75

p p

Pu u

l D D

2

1C |-

2- |

kF uu u

Ergun equation is one of the most adopted empirical

equations (经验公式) for packed bed porous media.

Comparing the two equations, you can obtain k and C2.

2 3

13.5

p

CD

2 3

2150 1

pDk

Diameter of solid particle

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Page 21: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Energy equation

2(

( )(p

p

C TC T

t

)u ) T + S

For porous media:

Heat transfer in fluid phase as well as in solid phase.

There are two models for heat transfer:

Equilibrium thermal model (热平衡模型)

Non-Equilibrium thermal model (非热平衡模型) 21/76

Page 22: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Equilibrium thermal model (热平衡模型)

Assume solid phase and fluid phase are in thermal

equilibrium. In other words, the temperature of fluid

and solid in a mesh is the same.

(( )( ( )

p

p

C TC T T S

t

)u ) +

solid solid fluid fluid

solid fluid

(1 ) ( ) ( )

(1 )( ) ( )

p p p

p p

C TV V C T V C T

C C VT

Original

For the first term :

solid fluid(1 )( ) ( )p p pC T C C T 22/76

Page 23: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

For the second convection term:

( )( pC Tu )

As convective term is only for fluid phase!

For the diffusion term:

eff

( ) ( ) (1 ) ( )

( (1 ) ) ( )

( (1 ) )

( )

s s f f

s f

s f

T V T V T V

T V T V

V T T

V T

2 2(1 ) s fT T

For the source term

(1 )V s fSV S VS 23/76

Page 24: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

solid fluid

2

(( )

(1 )( ) ( )

(1 )

(

(1 )

p p

s f s f

p

TC T

C

t

S ST

C

)u )

+

eff solid fluid( ) (1 )( ) ( )p p pC C C

eff (1 ) s f eff (1 ) s fS S S

eff

superficial eff

2

eff

(( )(

( )u

p

p

TC

CST T

t

)) +

The final energy equation for porous media

24/76

Page 25: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

No equilibrium thermal model (非平衡热模型)

Solid phase and fluid phase are not in thermal

equilibrium. The energy equation are solved for fluid

and solid region respectively. At the fluid-solid phase,

they are coupled by convective boundary condition.

fluid

2

(( )

((

)

)

(

f

p f

f sf f

p

f

TC T

t

T S T

C

hA T

)u )

+

Fluid region

25/76

Page 26: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Solid region

i 2sol d(1 )( )

(1(

( )) (1 )p

s s f s

TT hA T T

t

CS

)

+

TfTs

Two equations are solved separately, and 3rd boundary

condition is adopted to couple the two equations.26/76

Page 27: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Start the Fluent software

1. Choose 2-Dimension

2. Choose display options

3. Choose Serial

processing option

27/76

Page 28: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Step 1: Read and check the mesh

Read the mesh and check the quality and topological

information of the mesh.

28/76

Page 29: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Step 2: Scale the domain size

The mesh is generated in ICEM using unit of mm. Fluent

import it as unit of m. Thus, “Convert units” is used.29/76

Page 30: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Step 3: Choose the physicochemical model

Activate fluid flow and energy model in Fluent.

30/76

Page 31: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Step 4: Define the material

Define the materials and their properties required for

modeling!

In Fluent, the default fluid is air and the default solid is

Al. They are the materials we will use in Example A2.

31/76

Page 32: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Step 5: Define zone condition

There are two options in

Fluent for zone condition:

Porous media is treated as Fluid in Fluent.

Fluid Solid

Here you can click “Porous zone”

to define the porous media.

Porous zone Then you can define related

porosity and transport

properties. 32/76

Page 33: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

2

1C |-

2- |

kF uu u

Viscous resistance

Inertial resistance

1

k2C

33/76

Page 34: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

2

1C |-

2- |

kF uu u

2

2 3

1Δ 180

p

Pu

l D

2 3

2180 1

pDk

2 0C

KC equation is adopted, another equation obtained

from experiments

Dp=1mm =0.8

k=7.11E-8, 1/k=1.4E7 C2=034/76

Page 35: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

k=7.11E-8, 1/k=1.4E7

Porosity

35/76

Page 36: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Step 6: Define the boundary condition

Velocity

Temperature

Inlet

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Page 37: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Outlet: pressure outlet

Gauge Pressure (表压)

37/76

Page 38: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

For pressure outlet boundary condition, Fluent asks you

to input the Backflow Total Temperature. However, it

will play a role only if there is backflow. There is no

information provided by Fluent Help File about what is

the actual boundary condition for heat transfer.

Backflow Total Temperature

38/76

Page 39: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Wall: heat flux

heat flux

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Page 40: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

For algorithm and schemes, keep it as default. For more

details of this step, one can refer to Example A1 of

Chapter 13.

7st step: Define the solution

Algorithm: simple

Gradient: Least Square Cell Based

Pressure: second order

Momentum: second order upwind

Energy: second order Upwind

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Page 41: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

7st step: Define the solution

For under-relaxation factor, keep it default. For more

details, refer to Example A1.

8st step: Initialization

Use the standard initialization, for more details of

Hybrid initialization, refer to Example A1.

Step 9: Run the simulation

Step 10: Post-processing results

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Page 42: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

Velocity

Pressure

Temperature

1/k=1.4E7

C2=0

Porosity=0.8

u=5

MaxT=628K

Maxpa=137Pa

42/76

Page 43: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

2: Operating the Fluent software to simulate the

example and post-process the results. (运行软件)

43/76

Page 44: Numerical Heat Transfernht.xjtu.edu.cn/NHT_Chapter_13_A_2_2020.pdfNumerical Heat Transfer Chapter 13 Application examples of fluent for flow and heat transfer problem 1/76 多孔介质流动换热问题

同舟共济渡彼岸!

People in the same boat help each other to cross to the other bank, where….

感谢各位同学!

44/76