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© SCK�CEN, 2018
Ongoing RELAP5-3D-related activities at SCK•CEN
Diego CastellitiSCK•CEN
IRUG meeting 2018, 3-4 May 2018, Idaho Falls
1
© SCK�CEN, 2018
Contents
l MYRRHA plant main features
l MYRRHA pre-licensing activities: safety studies
l MYRRHA pre-licensing activities: experiments
2
© SCK�CEN, 2018
MYRRHA plant main features – Main purposes
l MYRRHA: Multi-purpose hYbrid Research Reactor for High-tech Applications at SCK•CEN
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l Pool-type Accelerator Driven System (ADS) with ability to operate also as critical reactor
l Liquid Lead-Bismuth Eutectic (LBE) as primary coolant
l MYRRHA project recognized as high priority infrastructure for nuclear research in Europe
MYRRHA
Minor Actinides transmutation demonstrator
Flexible fast-spectrum irradiation
facility
ADS demonstrator GEN-IV European Technology Pilot
Plant (ETPP)
© SCK�CEN, 2018
MYRRHA plant main features – Plant overview
l MYRRHA: accelerator driven system (ADS)
ISOL@Myrrha
4
© SCK�CEN, 2018
MYRRHA plant main features – Fuel pin and fuel assembly
l MOX fuel, 30% wt. Pu
l Fuel pin with wire spacer
l Less vibrations
l Easier to fabricate and mount
l Better for small P/D (otherwise
too thick)
l Active length: 65 cm
5
l 127 pins per Fuel Assembly
l Hexagonal lattice
l Closed structure
l Wrapper enclosing pin bundle
l Total length: ~2.5 m
l Flow rate: 71.4 kg/s
© SCK�CEN, 2018
MYRRHA plant main features – Core layout
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1 Spallation Target 72 FA
6 IPS6 Abs. Devices
84 Dummy (LBE)42 Reflector (Be)
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108 FA4 IPS6 CR (buoyancy)3 SR (gravity)
48 Dummy (LBE)42 Reflector (Be)
l Smaller core (72 FAs)
l Lower power (75 MW)
l No safety rods requiredl Keff = 0.95 à improved safety
l High and hard flux in core center à MA transmutation
l Proton source + window required
l High peaking factors à Peaked temperature profiles
l Larger core (108 FAs)
l Higher power (100 MW)
l Safety rods required
l Lower and softer neutron flux in core center
l No external source required
l Lower peaking factors
l Operating experience
© SCK�CEN, 2018
MYRRHA plant main features – Primary cooling system
l 4 Primary Heat eXchanger (PHX)
l 2 Primary Pumps (PPs)
7
l Primary system: completely enclosed in primary vessel (pool-type)
l Cold plenum separated from hot plenum by Diaphragml Above LBE free surface: Nitrogen layer
Lower plenum: 270 °C
Core: 100 MW
Upper plenum: 325 °C
A
B
C
D
EH
© SCK�CEN, 2018
MYRRHA plant main features – Primary cooling system
l Reactor layout
l Vessel
l Cover
l Core barrel and Multi-functional
plugs
l Above Core Structure
l Cradle, Core Restraint System,
beam line and window target
l Si-doping units, Mo-irradiation
units, control rods and safety rods
l Primary Heat Exchangers
l Primary Pumps
l In-Vessel Fuel Handling Machines,
Fuel Transfer Devices, Failed Fuel
Detection Devices, Extraction
Pumps
l Diaphragm and support structure
l Reactor pit, Reactor Vessel
Auxiliary Cooling System
8
© SCK�CEN, 2018
MYRRHA plant main features – STCS
l MYRRHA Secondary Cooling System (SCS):l Four independent SCSs loops operated at 16 bar, 200 °C
9
Saturated water, 200 °C
Two-phase mixture, x ~ 0.3, a ~ 0.9
l First sub-loop:l PHXl Steam Separatorl Feedwater Pump
Condensed water, 200 °C
Saturated steam, 200 °C
l Second sub-loop:l Steam Linel Aero-Condenserl Condensate Return Line
l Tertiary system: heat to external environment through AC
© SCK�CEN, 2018
MYRRHA plant main features – Operation conditions
l Normal operation à Plant operating in forced circulation
l Power: 110 MW (maximum)l 100 MW à core powerl 10 MW à additional heat sources:
l In Vessel Storage Tank (IVST)l Po decay heatl Pump powerl g heatingl Spallation target power
10
Operating conditions
l Accidental conditions à Plant able to remove Decay Heat in passive mode (natural circulation)
l Two systems to accomplish DHRfunction:l DHR-1: STCS operating in passive
mode (if required)l DHR-2: Reactor Vessel Auxiliary
Cooling System (RVACS)
© SCK�CEN, 2018
MYRRHA plant main features – Reactor Power Program
l MYRRHA: Material Testing and Demonstrator Reactor à high degree of flexibility required in terms of operational power
11
180
200
220
240
260
280
300
320
340
360
380
0 10 20 30 40 50 60 70 80 90 100
Tem
pera
ture
(°C)
Power (%)
Reactor power program
Core average LBE outlet temperature
PHX LBE inlet temperature
PHX LBE outlet temperature
SCS water temperature
l Power program concept:l Primary and Secondary mass
flow rate constant at any power load
l SCS pressure and temperature constant at any power load (16 bar, 200 °C)
l Primary System temperatures and PHX outlet quality varyingwith power load
l High SCS pressures at partial loads avoided!
© SCK�CEN, 2018
MYRRHA pre-licensing activities: safety studies
l MYRRHA plant main features
l MYRRHA pre-licensing activities: safety studies
l MYRRHA pre-licensing activities: experiments
12
© SCK�CEN, 2018
MYRRHA pre-licensing activities – RELAP5-3D model
l RELAP5-3D MYRRHA plant model:
l 2518 volumes, 2590 junctions
l All cooling systems (primary, secondary, tertiary) simulated
l Main control systems (Control Rods, secondary pressure) included
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Core Pumps + Primary
Heat Exchangers
Primary System
Secondary +
Tertiary Cooling
System (x4)
© SCK�CEN, 2018
MYRRHA pre-licensing activities – RELAP5-3D model
14
l Main steady state results reported:
l Good agreement between code-calculated values and design valuesl Limited differences due to different LBE physical properties (mainly Cp)
l Maximum clad temperature ~470 °Cl Maximum fuel temperature ~1600 °C (low value due to low linear power
~110 W/cm)
Parameter Unit RELAP5-3D value Reference value Error %Active core mass flow rate kg/s 7719.3 7711.2 0.10
Total primary system mass flow rate kg/s 13833.6 13800.0 0.24Core inlet temperature °C 266.0 270.0 -1.48
Core average outlet temperature °C 351.7 360.0 -2.30Average core temperature difference °C 85.7 90.0 -4.78
FA friction pressure losses Pa 196397 200000.0 -1.80PP head Pa 311571 300000.0 3.86
SCS first sub-loop mass flow rate kg/s 45.9 47.0 -2.34PHX SCS lower head pressure Pa 1603210.0 1600000.0 0.20
PHX water outlet quality - 0.3 0.3 ~0
© SCK�CEN, 2018
MYRRHA pre-licensing activities: safety studies – Transients
15
MYRRHA transient safety studies based on enveloping Initiating Events
Loss Of Forced Flow Vessel BreakReactivity Insertion Accident
Primary Heat Exchanger Tube
Rupture
l Transients simulated using reference MYRRHA RELAP5-3D modell Appropriate boundary conditions assumed to represent enveloping conservative
cases
l MYRRHA entered pre-licensing phase (contacts with Belgian Safety Authority started)
© SCK�CEN, 2018
MYRRHA pre-licensing activities – LOFF
l Reference envelope LOFF transient: Loss Of Offsite Power with double locked rotor
16
l Unprotected transient: limit reached after ~17 sl Protected transient: safety criterion well respected
© SCK�CEN, 2018
MYRRHA pre-licensing activities – RIA
l Reactivity insertion caused by several reasons:l Water ingress
l Core compaction
l Accidental control rod ejection or withdrawal
l MYRRHA official RELAP5-3D model modified:l Secondary Cooling System removed
l Primary System reduced to core region
l Core split in 18 channels: different fuel batch à different gap conductance and NKfeedbacks
l Conservative case in terms of pin conductivity, thermal expansion and reactivity feedbacks:l Maximum step-type reactivity insertion: 211 pcm
l Maximum slope-type reactivity insertion: 109 pcm/s
17
© SCK�CEN, 2018
MYRRHA pre-licensing activities: experiments
l MYRRHA plant main features
l MYRRHA pre-licensing activities: safety studies
l MYRRHA pre-licensing activities: experiments
18
© SCK�CEN, 2018
MYRRHA pre-licensing activities – HEXACOM
l Heat EXchanger At COMplot (HEXACOM): two-phase pressurized water loop simulating MYRRHA PHX and SCSl Maximum power: 100 kW
l Design pressure: 25 bar
l Main objectives:l Investigate PHX configurations heat transfer performances
l Develop and validate HTC correlations for HX bundles in LBE
l Improve knowledge on two-phase phenomena at p < 20 bar
l Obtain experimental databases for model development
l Study two-phase phenomena in support of MYRRHA design
19
l Facility commission foreseen for end 2018
© SCK�CEN, 2018
MYRRHA pre-licensing activities – HEXACOM
l HEXACOM RELAP5 model for pre-tests
20
#1
PIPE100
#1
PIPE90
#1
PIPE110
#1PIPE120
#1BRANCH
80#1
BRANCH
125
#2 PIPE 130 #2 PIPE 132 #2 PIPE 134
V-724#2 VALVE 135
#2 PIPE 136
#2 PIPE138
#2 PIPE 144#2 PIPE 230
#3 BRANCH 240#3 BRANCH 239
#3 PIPE 320#3 PIPE 321#3 PIPE 322
#3 BRANCH 200#3 BRANCH 202 #3 BRANCH 203 #3 BRANCH 204
#3 PIPE 250
#3 PIPE 210
#4 BRANCH 260#4 TMDPVOL 261
#4 TMDPVOL 208#4 TMDJUN 209
#5 PIPE 190#5 PIPE 188
#1 PIPE 070
V-710#5 VALVE 187
#5 PIPE 186
#5 PIPE 184
#5 PIPE 182
V-719#5 VALVE 181
#5 PIPE 180
#5 TMDJUN 001
#0 PIPE 006
V-720#0 VALVE 007
#0 BRANCH 008#0 PIPE 009
V-736#0 VALVE 010
PIPE
013
V-714#0 VALVE 014
#0 PIPE
015
#0 PIPE 017 #0 PIPE 019 #0 PIPE 021
#0 PIPE 011
V-722#0 VALVE 020
#0 PIPE 025#0 PIPE 023
#0 PIPE 030#0 PIPE 032
V-716#0 VALVE 033
#0
PIPE 034 #6 TMDPVOL 834
#6 PIPE 836
#4 TMDJUN 835
#6 BRANCH 837
#6 BRANCH 838
#6
PIPE 840
#6 TMDPVOL 860#6 BRANCH 850
l Full power: as expectedl Partial loads: instabilities in
vertical line PIPE 138l Flow regime transitions: bubbly-
slug and slug-annular
l 0 à 40%, 70% à 100%: stablel 40% à 70%: unstable (slug ßà annular)l ~5%: unstable (bubbly ßà slug)l Instabilities noted in MYRRHA
model as well!
© SCK�CEN, 2018
MYRRHA pre-licensing activities – E-SCAPE
l European SCAled Pool Experiment (E-SCAPE): thermal hydraulic 1/6-scale model of the MYRRHA primary system
l Main objective: represent 3-D temperature and velocity fields (convection patterns, flow mixing, stratification)
l Power: 10 kW
21
l Two main working conditions:l Forced circulationl Natural circulation
l Correct temperature increase!
l Test matrix:l Full/reduced power operationl Single/multiple PHX or pump failure
l First steady-state tests recently finalized!
© SCK�CEN, 2018
MYRRHA pre-licensing activities – E-SCAPE
l E-SCAPE RELAP5-3D model for pre-tests
22
701711
702
703705707
713713717
738736733
708
723
724
Pump726
V-731
V-735 V-744V-740
V-706
V-716
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712
743
60
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926
937940
931
928Pump930
V-935
V-939
941942
936
980981982
987989
923
10
20 21270 630320
300
280
16
650
791790
797
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732
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799
260330
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A-loop B-loop
Vessel
CFDdomain
Upper plenum
CFD domain Upper plenum
CFD domain Lower plenum
l Model built to pre-test system performances and data post-testl Initially developed as RELAP5-
3D stand-alonel Coupling with ANSYS-FLUENT
à Two CFD domains includedl Transient tests post-tests to be
finalized by April 2019 (EU H2020-MYRTE project)
l Loss Of Forced Flow pre-test simulation (MYRRHA vs. E-SCAPE)
© SCK�CEN, 2018
Conclusions
23
l MYRRHA plant currently under development at SCK•CENl Pre-licensing contact with Belgian Safety Authority startedl Several safety studies deliveredl Ongoing R&D program to better issue remaining open items
l RELAP5-3D: tool selected for design support and safety analysisl MYRRHA reference modell Pre- and post-test studies on experimental facilities à Contribution to code
validation:l Lead-Bismuth Eutectic as primary coolantl Pool-type reactors 3-D velocity and temperature fieldsl Low pressure ( < 16 bar) applications