基于PC-Based 自动化产品介绍 - gongkonga.gongkong.com/tech/class/file/302.pdf · Hitachi KP-F3/F3W BASLER L101K Interlaced Area scan Analog EureSys Picolo Series Digital DSP

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深圳广州成都西安北京上海杭州

凌华科技

2005年3月

基于PC-Based 自动化产品介绍

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何谓自动化设备？

Configuration– PC in different form factor– I/O for Sensor and Actuator– Motion Control– Machine Vision– Software Programming

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凌华有哪些自动化产品和方案

Whole Product Solution– PC in different form factor: SBC, CPCI, Embedded– I/O Control: HSL series, NuDAM, NuDAQ series– Motion: Control board, Mitsubishi AC servo– Machine Vision: Euresys card, Hitachi, Basler

FA camera– Software: DLL in different OS,

Labview, IsaGraph

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凌华自动化产品的主要产品线

VisionVision

HSLHSL NuDAMNuDAM

GEMEGEME

MotionMotion

PS2PS2

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Semiconductor Machinery•Bonding, marking, IC inspection

Electronic Assembly•AOI, Mounter, BGA inserting, PCB Drill

TFT/LCD•Laser Repair, LCD inspection…

PC-based PLC

Factory Automation

Embedded Application

Surveillance

MAMA

FAFA

BA, ITS, BA, ITS, ……

目前凌华自动化产品主要应用行业

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Motor AC Servo / Stepper / Linear MotorMotion Control PCI-8134, PCI-8164, cPCI-8168, PCI-8372, PXI-8164, MPC-8164 (For GEME)

Platform IPC, cPCI, PXI, GEME, Desktop PCOperating System Win95/98/NT/2000/XP, WinCE, Linux, DOS, Embeded XP, VxWorks, RTX

Function Library Dynamic Library, Static LibraryProgramming Language C/C++, VB, Delphi, BCB, SoftPLC, G/M codes, Labview

Control Flow Program

Human Machine Interface Fields know-how of machine maker

ADLINK Solution Provider

Computer-Based Machine Control（Computer-Bsed数控设备运动控制）

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Mitsubishi SSCNet Servo

SSCNet Protocols – Serial Control

PCI-8372

PCI-8366

MPC-8372

Motion Control Cards

Pulse-Type Motion Control

PCI-8132

PCI-8134

PCI-8164

cPCI-8168

MPC-8164 Servo Motor : Mitsubishi, Panasonic, SanyoDenki…Stepper Motor : Oriental, MyCom, Parker…

Future Trend

Machine Control Solution (1/2)数控设备运动控制方案

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SteppingMotor

Driver

ServoMotor

Driver( Position Mode )

Trajectory MotionASIC

Structure of ASIC-Based Controller

Host PC

MotionLibrary

Motion Command

PulseCommand

PCI BusEncoder Feedback

Pulse-Type Motion Control (1/2)（脉冲输出运动控制）

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4DI/4DO

Yes

2CH / 30Khz

4 CH

Any of 2 Axes

Any of 2 Axes

6.55Mhz4

PXI (3U)

PXI-8164

8 DI / 8 DO / 4 AI / 4 AO

6 TTL DON/A16 DI / 16 DO

General IOYesYesN/AN/AContour Motion

2CH / 30Khz2CH / 30Khz

N/A2CH / 1KhzMax. Continuous Trigger Output/Freq. (Unlimited points)

cPCI (6U)PCIPCIPCIBus Type

6.55Mhz6.55Mhz2.4Mhz2.4MhzMax. output Freq.

Any of 2 AxesAny of 2 Axes

N/AN/ACircular Interpolation

PCI-7852 built-inN/AN/AN/ARemote I/O

4 CH

Any of 2 Axes

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cPCI-8168

4 CHN/A2 CHPosition Compare

Any of 2 Axes

2 axes2 axesLinear Interpolation

442No. of Axes

PCI-8164PCI-8134PCI-8132

Pulse-Type Motion Control (2/2)（脉冲输出运动控制）

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Controller: PC-Based open architectureBus I/F: PCI, CompactPCISoftware OS: Windows98/NT/2000

Dual PortRAM

DSP

SSCNETInterface

PCI,Compact PCIPC104, PMC

MR-J2S-B, MR-J2MMotion Control BoardHost PC

SSCNet Motion Control Architecture串连式运动控制架构

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PCI BusHost PC

MotionLibrary

MR-J2S-B, MR-J2M

Dual Port RAM

DSP

SSCNetController

Structure of SSCNet Motion ControllerCommand &

Response

Motion Command

Encoder Feedback

SSCNet Motion Control Architecture串连式运动控制架构

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Save WiringEasy MaintenanceHigher Command Resolution and SpeedAdvanced Synchronization for InterpolationEasy to SetupLower Cost/Axis Ratio Stable Communication Signal

What Are Advantages串连式运动控制的优势

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凌华的视觉产品方案

• What we have now?

HardwareHardware SoftwareSoftware

Angelo RTV-24PCI-2100GEME-V3000Angelo MP4 Coming soon~

MPEG4 Video EncodeMPEG4 Video DecodeMotion DetectionTCP/IP Data TransferImage ExpansionVideo Histogram

Coming soon~

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合作伙伴的机器视觉产品

Image ProcessingLibrary Tools

Frame GrabberProgressive Area scan Line-scan

Progressive Area scan

Analog Digital

EureSys Domino Series EureSys GrabLink Series

Cameras Standard Camera Progressive-scan camera Line-scan camera

Hitachi KP-F3/F3W BASLER L101K

Interlaced Area scanAnalog

EureSys Picolo Series

DigitalDSP basedLine-scan / Area scan

EureSys Multi Series

Standard NTSC (EIA)PAL (CCIR)

CCIR / EIANon-standard

Camera Link RS-422LVDS (RS-644)

Line-scan camera

BASLER L101

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RTV系列产品Angelo RTV Series – Real Time Video Frame Grabber

• Release – Y2003 Q1• The RTV series provide Real-Time Video acquisition

for PC based surveillance or machine vision inspection application

• Application Story– Traffic monitoring– Car license plate inspection– Mark inspection system– Digital Video Recorder– Golf training system

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MP4系列产品

• Release – Y2004 Q1• Standard package – Angelo MP4 series

• Turn-key solution – Y2004 Q3 release

Angelo MP4 Series – MPEG4 Video Compression Solution

Hardware +MPEG4

Function Library +ViewCreator

Sample ProgramUser’s Manual

* User must go to ADLINK website to registered and get function active code

+

DVR Application Software

Angelo MP4 series

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EBC-G300/GEME-1000GX1-300MHz

EBC-P300(V)/ GEME-(V)3000Pentium-M 800MHz

Developing

Released

200520052004200420032003

LowCost

High Performance

MediumLevel

2Q2Q””0303

EBC-C200(V)/GEME- (V)2000Celeron 650MHz 3Q3Q””0303

3Q3Q””0303

EBC-P400GEME-4000GEME-W4000Pentium-M 1.1/1.4 GHz

1Q1Q””0505

GEME-***/DDC Power Supply type for all series

1Q1Q””0404

EBC/GEME Roadmap: Base Unit

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Features

Special cooling design

Expandable enclosure design for 1 PMC & 3 PC/104 modules at most.

Wall-mounted kit included

Anti shock & vibration

Multi-storage options

Supports multi-applications

Compact & Rugged

OS supported: Windows CE/ Embedded XP/ Linux

(red hat 7.3)

Front access

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GEME’s Applications

Ethernet

Remote real time I/O

Servo/stepping motors

RS232/485

Remote control module

LAN

Multi-port COM.

HSLRS232/485

Camera

Machine controller Visual inspectionFactory automationVideo Surveillance

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RS-232

RS-485

Converter

USB

Ethernet

Local SiteLocal Site

A/DA/DA/D Acquisition

Control

D/AD/AD/A

CounterCounterCounter

DIDIDI

DODODO

Remote SiteRemote Site

FrequencyFrequencyFrequency

Data Acquisition & Control Module数据采集和控制模式

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RS-485

Thermocouple Input

Relay Output Analog Output1 ChannelAnalog Output

4 ChannelDigital I/O Isolated Digital

OutputRelay Output

& Digital Input

RS-485Repeater

Analog Input 3-CH RTD InputIsolated Digital

Input

Wireless Modem

USBRS-232

Host PC

Ethernet/RS-232/422/485Coverter

RS-232/RS-485Coverter

Ethernet

USB/RS-485Coverter

Network Configuration网络配置

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Add-on Card HSL Configuration

Sensor

Sensor

Save wiring

HSL Syetem Overview （HSL系统介绍）– Centralized v.s. Distributed（集中 v.s.分布）

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High Speed Link SolutionPMC-7852/G(For GEME)

PCI-7851/52Ethernet Cable

Ethernet Cable

32DI or 32DO 16DI / 8Relay 16DI / 16DO

16AI2AO4XMO8DI/8DO4DI4DOStandard CAT-5 Cable

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YesNoReal Time

Machine AutomationSemiconductor Equipment

Factory AutomationFacility Management System

Application

ADLINK provided function library

ASCII command with COM port controlOr ADLINK provided function library

Operational Method

1000 DIO points / ms N/AScan Rate

200 M1200 MMaximum DistanceSerial ConnectionSerial ConnectionConnectionMulti-drop RS-422Multi-drop RS-485Communication

HSLNuDAM

NuDAM vs HSL（Nudam与HSL比较）

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Q & A

TechnologyTechnology

CustomerCustomer

ServiceService

ADLINKADLINK

Documents

基于PC-Based 自动化产品介绍 - gongkonga.gongkong.com/tech/class/file/302.pdf · Hitachi KP-F3/F3W BASLER L101K Interlaced Area scan Analog EureSys Picolo Series Digital DSP