p.d. Automobiles Final

8/10/2019 p.d. Automobiles Final

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ACKNOWLEDGEMENT

It was a matter of immense pleasure for me to undergo summer training with Alankar

Automobiles Pvt. Ltd., Patna.

At the outset, I would like to express a deep sense of gratitude to each and every

person who helped and supported me during my report work which made it possible for

me to bring up my work to completion.

I would like to express my sincere gratitude to , Trainin! O""i#er and

Me#$ani#al De%artment for their sincere help and guidance.

My special thanks to all those friends and colleagues who helped me throughout the

training and also for providing relevant information required during the training.

Submitted by

!oll "o.

!egd. "o.

#ranch Mechanical



"ame

Institute "ame

#ranch Session

$raining %eriod !eg.&!oll "o.

&NDE'

(. No. To%i#s Pa!e No. (i!nature

' Introduction

( )ompany %rofile

* +orking of Alankar Automobiles

-ayout of Alankar Automobile

Service Station

+heel #alancing Machine

/ +heel Alignment0 1ydraulic -ift

2 Srew 3ack

&NT)OD*CT&ON

Manufacturing in the past had never been global. $oday, this is changing.

4or almost all industries, globali5ation has become a part of their inherent

business planning. +here the world is no longer limited to geographic

boundaries of nations. 6eeping this in mind, our mission has expanded to a

new dimension.



7ur priority throughout as a reliable partner to the community and society

has been to match our know how, technology and services to the changing

demands of )ustomers and to do so dynamically, economically and flexibly$his is the only way to provide support for future, to adapt to change and to

make right decisions today, to meet the demands of tomorrow

$he concept of manufacturing has undergone a complete overhaul. Small&

Medium Scale Manufacturing companies around the world face the growing

problem of how relevant they are in the ('st century. +ith the international

economy evolving towards a global network around the value of

knowledge, technology and with the capacity of companies using

technological developments wisely, effective and efficient transformation of

conventional manufacturing has emerged as an innovative industry offering

quality products to the customers on competitive rates 8 timely deliveries

all over the world.

We at P.D. Automotives have understood the importance of changing

scenario and have transformed ourselves into one of the growing organi5ed

manufacturers 8 suppliers in India of innovative engineering products 8

solutions for Tra#tor Com%anies and Indian !ailways

As an ((& unit, +e are engaged in "abri#ation + su%%l o" s$eet metal

#om%onents in a wide range as ori!inal e-ui%ments to reputed

companies like M&s. $ractors And 4arm 9quipment -$:./Mess



0er!uson1, M2s. Es#orts ltd., ;4armtrac division< and M2s. T.A.0.E A##ess

Ltd., &ndian )ail3as + Tata &nternational Ltd.. In addition, with a

passion to supply the best products in their categories in the world, wework with a highly qualified team and expertise professionals providing

assured and reliable services and quality to our valued clients with our

innovative product developments.

+e strive to create value for our customers by providing some of the most

innovative products 8 solutions without compromising quality and giving

cost effect products for

• Tra#tor #om%anies = +e are manufacturing $ractor 9ngine %arts for

various reputed companies as 79M>s. +e are following quality

standards as mentioned by our buyers. +e have successfully come

down to (??%%M ;per million re@ections< and now we strive to come

down to '?? %%M. +e have achieved MA! .? also. !ecently we

have developed parts for 9xport $ractors and ( 1% :omestic

$ractors.

• Cost E""e#tive 4andlin! and Trans%ortation o" material = 7ur

product +heel #arrow, which is exported to African countries

$hrough $A$A International -td. Is used for transportation of goods

from one place to another. +e have developed a single piece deep

draw pan which is more durable than a welded piece. +e have

developed a special cost effective axle and tyre for wheel barrow

7verall, we have developed a beautiful piece with strength and is

cost effective.



• &ndian )ail3as B +e are manufacturing Mild Steel items for Indian

!ailways. +e are registered with !ail )oach 4actory, 6apurthala vide

!egistration. "o. 6''C. +e have developed various items for!ailways.

7ur Dnit is equipped with all the machinery required for a fabricating unit 8

is manned with qualified 8 experienced staff. 7ur motto is to offer quality

goods to the customers on competitive rates 8 timely deliveries. +e

speciali5e with all types of fabrication and we undertake any type of sheet

metal @obs according to the specifications and drawings. +e are even

equipped with machinery for :eep :raw & %ipe #ending +e have too

room and .) facilities also.

We are AN &(O 566789666 Co. +ith our head office and manufacturing

unit in "ew :elhi, +e supply products throughout India like $A49 %lants in

)hennai, Madurai and #angalore. !ailways all across India and 9scorts

;4aridabad< 1aryana and through $ata Intl to African )ountries.

COMPAN: P)O0&LE

P.D. Automotives, flagship of Eroup of Industries was started under the

aegis of Mr. Finod 6umar Eupta, )hairman, who planned for diversification

in the manu"a#turin! o" Auto parts and special grade steels including

angles, channel, flats, plates, profile cuttings, slotted angle, press patti,

locking plates for vestibu, from the %ioneer #usiness of 0or!in! o"



industrial "astners which were supplied to !ailway +agon Manufacteries

like )immco #irla -imited, Modern Industries 8 1.E.I. -imited, "angloi.

%rofessionally Managed by Mr. A@ay Singla a learned personality, 8 assisted by

Mr. !a@an Singla with rich $echnical, Marketing 8 4inancial Acuman, 8

$echno )rat, $argetting to develop the )ompany truly for G+orld )lass

Elobal SupportH

• $he )ompany has grown to be one of the leadin! manu"a#turer o"

Tra#tor Parts, Combine %arts, Auto Parts, )ail3a Parts Li!$t +

4eav En!ineerin! Goods. It still remains a family business, holding

belief in virtues of good quality keeping pace with latest technology.

• Makers of over ; million assortment %ie#es and annual !ro3t$

rate o" over 7;< to 96< due to establis$ed =rand E-uit o" > A&?

Trade Mark.

• A si5eable #on!lomerate, with recurring addition o" Ca%ita

&nvestment year after year, is going ahead with extensive expansion

program. Also expanding the 9xport foray with due sight of globa

expectations of uality.

• 7ur unit has the distinct accreditation of &(O@5667.

• Coveted sin!le sour#e su%%liers to man o" O.Es.

•

Fying for a si5eable pie of E%orts in the International Market.• +e are on the move to s#ale new challenges presented by

percolation of Global Mana!ement + 0uture Market Trends

backed by %rofessionals and people with commitment



Or!aniBational (tru#ture

•

To maimiBe e""i#ien# and resources utili5ation the companypractices.

• Advan#ed Pro"essional Management %lanning, 7rgani5ing

)ontrolling, )ommunicating and :ecisionBmaking.

• 0o#us on =usiness Poli#ies, Strategies, $echnology and quicker

response system.

Mana!ement

Management has vast experience in the field of manufacturing and

administration. )ol. !.6 Seth;)97<, retired from the army and has (

years rich experience of administration which he put to good use in

expanding the group. 9r Anil Seth;M:< laid the foundation of the group in

'C0C. 1is vision has led the group to have a reputation of excellence in the

region. $he management is now in the active hands of their sons 9r.

Shobhit Seth and Mr. Ashish Seth.

Our Clients

• S+A!A3

• S7"A-I6A ;I"$9!"A$I7"A- $!A)$7! -$:.<

• 1M$ $!A)$7!S

• SM- ISDD -$:



• I":7 4A!M

• 9I)19! $!A)$7!S

• %!99$ $!A)$7!S

• S$A":A!: $!A)$7!S

• A)9

Our Commitment

$o achieve our %urpose we -ive by )ommitment. +e )ommit to !espect

for %eople, )ustomer 4ocus, )ommunity, Innovation, $eamwork,

%erformance, -eadership, and uality. +e aspire to be the leader in the

global market with global well being as our ultimate goal.

LAYOUT OF P.D. AUTOMOTIVES



A*TO PA)T(

P.D. Automotives has legends to deliver Comprehensive range

of Auto Parts/ Automotive parts or Automobile parts. P.D.

Automotives tries its best in accomplishing all big and toughmilestones, in the eld of auto parts or automotive

compoets. We try to give our clients their

required Automotive compoets or auto parts. Since



basic automotive compoets or auto parts are similar, our

quality auto parts/ automotive compoets made success

stories overseas as ell.We o!er our clients, timely services that last them ith complete

satisfaction, also in customi"ed specication of any auto/

automotive parts.

ANC4O) + C@4OOK(

Ac!or a" #$ %oo&s are made for automotive

components. Ac!or a" #$ %oo&s have been made tough on

performance for Automotive purpose. #hese Ac!ors a" #$

!oo&s have been made for sturdy tas$s. Since its Corrosion



resistant, Ac!ors a" #$ %oo&s are made for long and

e!ecient functionality, hile gripping and moving.

#hese Ac!ors a" #$ %oo&s have been made up of Stainless

Steel, Carbon Steel or are even forged Ac!ors a" #$!oo&s.

CAM (4A0T(

#ams!a'ts are one of the automotive components made up from

%orged &ron. 'asically cams!a'ts are used for high(performance

and is preferred the one that have highest number of rpm(

highest rotations per minute.



)oever, the cams!a'ts depends upon the ramp prole and lobe

center or on the designing of the cams!a't. *very cams!a'ts is

ta$en care of its designing that ma$e cams!a'ts sturdy onperformance.

We at P.D. Automotives loo$ for the matching cams!a'ts to the

requirement and specication of the engine and

vehicles. #ams!a'ts for all heavy vehicles are easily available

from us.

C4A&N L&NK(



P.D. Automotives is the leading manufacturer of c!ai li&s and

e+porter of automotive c!ai li&s. #!ai li&s are made from

the composition of Carbon, Silicon, Sulphur, anganese andChromium, thus each component ma$es c!ai li&s tougher and

durable for a longer time.

Automotive c!ai li&s can also be forged c!ai li&s. -ur

quality metal composition ma$es automotive #!ai li&s popular

in &ndia as ell as abroad. our search for best quality #!ai

li&s ends here.



GEA)( + (4A0T(

(ears a" s!a'ts comes under engineered automotive

components. (ears a" s!a'ts are generally used for the

automotive puposes and also for the industrial components and

engines. (ears a" s!a'ts are made resistant to damage and

corrosion, thus delivering quality performance.

(ears a" s!a'ts made from hardening steel, alloy steel can be

made according to customi"ed specication and sample. (earsa" s!a'ts used in any engineered eld is made and tested for

optimal performance and functionality. P.D. Automotives is a

prime manufacturer and e+porter of (ears a" s!a'ts in &ndia

and overseas.

any di!erent $inds of )ears a" s!a'ts are used in di!erent

applications, hether in industry, households or even in

automotive spaces. %e of the )ears a" s!a'ts are as under/



MAC4&NED COMPONENT(

P.D. Automotives manufactures and e+ports Mac!ie"

compoets. Mac!ie" compoets are made up of cast ironand sheet metal fabricated components. Mac!ie"

compoets could be tractor parts, mac!ie" gear shafts and

steering arms and lift arms. 0uality mac!ie" compoets lead

to prime satisfactory performance. Whether the mac!ie"

compoets is in automotive eld or engineering eld, together

small mac!ie" compoets lets easy and quality 1o of

production from the machinery or engine. *ach mac!ie"

compoets play an important role in automotive or machine



engineered parts. So e ta$es care of all mac!ie"

compoetsell.

)A&LWA: PA)T(



(TEE)&NG KN*CKLE(

(teerin! knu#kles are manufactured in comprehensive range. +hether

these steerin! knu#kles are used in automotive parts or any other

machinery, customers requirements are always given priority. 4or steerin!

knu#kles, material used for its manufacturing and types of steerin!

knu#les is our prime ob@ective.

(teerin! knu#kles are made from forged steel, alloy steel. 9ach steerin!

knu#kle is tested several times before is send out to the customers

Allsteerin! knu#kles are made for sturdy and quality performance. $hese

are







P.D. Automotives has become a spot of fulfilling all your tra#tor %arts and

a##essoriers needs. It has got many different and innovative tra#tor

#om%onents, for all your farm tra#tor needs. uality tra#tor %arts anda##essories make "arm tra#tor work good and helps in yielding better

productivity.

:OKE( + C)O(( 4OLDE)

:okes and #ross $olders are applicable in automotive purposes and

general industrial applications. :okes and #ross $olders are made up ofcast iron and forged iron to give a durable, strong and corrosion resistance.

+e at %.:. Automotives manufacture :okes and #ross $olders Eiving you

a prime quality :okes and #ross $olders is our priority. So each range



of okes and #ross $olders are duly checked before they are out for our

customers. +e try to make all our automotive okes and #ross

$olders with the latest technology and innovative designs.

MIS)9--A"97DS AD$7 %!7:D)$S



$hese are Auto ma#$ined or automotive #om%onents. P.D.

Automotives has a landmark in dealing with auto #om%onents2

automotive %arts. All kinds of auto %arts or automotive #om%onents aremanufactured and exported from India. $hese auto %arts or automotive

#om%onenets could be steering knuckles, steering arms and lift

arms, automotive precision products, gears and shafts and many more.

Auto %arts or automotive #om%onenets are made up of )ast steel, iron

and forged auto %arts, to make them fully durable, sturdy and damageB

resistant. All auto %arts2 automotive %arts are tested before they reach to

our customers as quality and timely delivery is our priority. )heck out

few Automotive #om%onents8

MAN*0ACT*)&NG 0AC&L&T&E(

$he strength and expertise in the development and manufacture of

)omponents due to our InBhouse facilities has explored new hori5ons to

provide a vast range of components. Almost all the operations are carried

out under 7neBroof.

CA(T&NG *N&T

0a#ilities



Medium 4requency Induction Melting 4urnace )rucible

$ilting Mechanism

7il fired pit furnace3ot Squee5e M&c

Sand Muller

)ircular )onveyor

Magnetic Separation

)ore 7ven ; 7il fired <

%atternBmaking shop si5e ; //? x mm <

0O)G&NG 0AC&L&T: / 4ot and Cold 1a#ilities

4riction Screw 8 %ower %ress

)entre -athes

:rilling

S%Ms.

:ia !eduction

)old 1eading :ouble Stroke 8

Single Stroke M&c,

MAC4&NE (4OP

/0or!ed Com%onents1



0a#ilities

%roduction -athes

Milling$hreading ,$hread !olling

%olishing

:rilling

!otary Milling

$apping

MAC4&NE (4OP

/ Dra3n Com%onents 1

0a#ilities

Erinding

#ore Erinding

$ool ErinderSlot Making

:rilling

Automatic )utting

$apping

Spl. %urpose )oping

4acing

Milling

"ut 4orming

#ar 9nd $urning



$hread !olling

DB#olt #ending

#ar $urning%roduction -athes

)opy $urning

#ar :rawing

+ire :rawing

#ar Straightening

)ircular Metal )utting

:escaling 8 !eB)oiling

)oil 7pening

Stroke )utting

Automatic )utting 8 Straightening 9quipment

4EAT T)EATMENT

/CarburiBin!, 4ardenin!, Tam%erin!, Annealin! 1

0a#ilities

7il 4ired Salt #ath 4urnace

7il uenching

+ater uenching

Air )irculated 4urnace

9lectric Muffle 4urnace

9lectric Salt #ath 4urnace

$empering %lant Air )irculated

9lectric %reB1eating



Annealing

Induction 1ardening

(*)0ACE T)EATMENT

inc %lating %lant

Auto #lackening %lant

%hosphating %lant,

Shot #lasting M&c

%aint #ooth

MA&NTENANCE E*&P.+ TOOL )OOM

0a#ilities

Erinding$ool 8 )utter Erinder

Milling

Shaping



:rilling

%lanner

Slotting%edestral Erinding

9lectric :rill

$ap !esharpening

Surface %late

(TANDA)D )OOM &N(T)*MENT(

0a#ilities

$ool Making

Surface $esting

9lectronic )omparator

4loating )arriage Micrometer

:ial $esting

#ore Eauge

#evel 7ptical

4loating )arriage Micrometer

%article -evel

)aliper )hecker

DE(&GN + DE.

/ CAD2 *N&G)AP4&C( 1



:rafting

#lue %rinting

%aper trimmingDnigraphicsB Software

POWE) (ECT&ON

SelfBSufficient to !un the %lant in case of %ower 4ailure

*AL&T: CE)T&0&CAT&ON(

P.D. Automotives is accredited with IS7 BC??' )ertification.

9ach component passes through numerous tests at the stages of design,

rawBmaterial inspection 8 of course throughout the manufacturing process.



)onformance to the quality begins at shop floor, with each worker following

the quality guidelines as laid down in the uality Manual.

4ollowing uality System requirements are taken care at %.:. Automotives

for conformance to uality Standards , 7nBtime :elivery , maintaining

%roduct uality and handling )ustomer>s complaint .

'< A%% ; Advanced %roduct uality %lanning <

(< %%A% ; %roduction %art Approval %rocess <

*< 4M9A ; 4ailure Mode 9ffect Analysis <

< S%) ; Statistical %rocess )ontrol <

< MSA ; Measurement System Analysis <

Also we are implementing and practicing BS , $%M ,$M and $%S

concepts, with the involvement of all the workers and employees

$SB'/CC )ertificates are the endorsements to our commitment to

continuous improvements in quality.

ualit Poli#

$o achieve -eadership in our %roducts and have sustained Erowth through

JK)ustomer SatisfactionJ

ualit Obe#tives



'. S$!I)$-L A:19!I"E $7 :7)DM9"$9: SLS$9MS,

%!7)9:D!9S, +7!6 I"S$!D)$I7"S A": S%9)I4I)A$I7"S A$

A-- S$AE9S.(. :9F9-7%M9"$ 74 9M%-7L99S A$ A-- -9F9-S 74

7!EA"IA$I7" $1!7DE1 )7"$I"D7DS $!AI"I"E A":

9:D)A$I7".

*. MI"IMI9 +AS$AE9 #L :7I"E $19 $1I"ES !IE1$ A$ $19

4I!S$ $IM9.

. )7S$ !9:D)$I7" I" A-- A!9AS 74 7%9!A$I7"S $7

!9MAI" )7M%9$I$IF9.

)E(EA)C4 + DEELOPMENT

+ith a thorough knowledge and understanding of the Indian farmerKs

requirements, %.:. Automotives has been able to deliver what the Indian

farmer wants. $his has been made possible by the extensive research

done on the specific requirements of the Indian farmer, in the stateBofBtheB



art !esearch 8 :evelopment centre situated at Industrial 4ocal %oint. $he

%.:. Automotives India ! 8 : centre designs, develops and tests new

products for Indian as well as International markets. 1IBtech * dimensionacomputer aided design tools are used to develop new products.

9xtensive testing is carried out on the products designed and developed in

!8: centre which includes bench testing of components. %erformance and

reliability tests are also done keeping in mind the actual working conditions

with customers. +ith our name comes the commitment of a team of

professionals driven by a single goal that of putting technology into the

hands of farmers, allowing them to maximise productivity most

economically. 7ur tractors not only meet but also exceed the requirements

of our customers.

O&CE O0 C*(TOME)(

Dnmatched %otential of %.:. Ispat

• 7n site comprehensive %roduct Installation

• !egional training centers B 9nsures minimum downtime and high

quality of work.



• :ealer "etwork of ?? dealersB +ell equipped infrastructure 8 well

trained manpower

•Dpdates on technology developments B through service camps,

customer meets etc

• Dnderstanding customer needs continuously

• 0? strategically located stockiest and their retailer network of over

*??? outlets spread all over the country along with the dealers to

provide tractors and different parts.

•$o serve dealers and stockiest, adequate parts, components,accessories and subBassemblies at Ereater "oida %lant for prompt

distribution.

Customers )ated us eit$er above avera!e or "ar above avera!e on

"ollo3in! Parameters

• %roximity of dealership service center ;i.e. ease of access to the

dealership<

• $ime for which the workshop remains open in a day

• Availability of proper tools 8 equipment at the service centre

• )leanliness and appearance of service center ;workshop, floor, bays

for service<

•

Availability of proper toilets• $he dealership had adequate lighting

• Service advisor to attend to you immediately on arrival at Service

center



• Service Advisor providing you with a correct cost estimate towards

repair&service of the tractor

•"otification by dealer when the tractor is due for maintenance 8

service ;like sticker, SMS, telephonic reminder<

• :elivery of the tractor in a neat 8 clean condition after service

• 9xplanation of charges for the +ork done

• %rompt servicing to avoid loss in day to day business

• Availability of spare parts

• )ost of engine oil

• Availability of mobile van&motorcycle for service

• $ime taken by the mechanic to Fisit & !each when called for

MANAGEMENT

Mr. Finod 6umar Eupta has team of hardworking persons whose work

speaks their fame and reputation.



7. Mr. ).K (in!la F As a Mana!in! Partner and with an experience of

*2 years, has enabled the company to scale new heights in the field of

manufacturing. 1e is responsible for establishing the vision that guides thedevelopment of our products, delivery methodology and reliable quality. 1e

had been involved in a host of activities as a producer, head of the

organi5ation, contributor and creator and with a passion for excellence to

move P. D. Automotives to a new level of excellence.

9. Mr. Nitin (in!la F Ee#utive Partner, who is responsible for the

company to be awarded with IS7 )ertification. +ith an experience of @ust 0

years, he has understood the changing and evolving dynamics and

globali5ation in manufacturing sector. $hrough his continuous efforts, %.:.

Automotives has achieved MA! .? ;Manufacturing and !eliability Audit<

and (??%%M ;!e@ection B %arts %er Million<. 1e has been also working

towards $M . +ith his marketing and pro@ect management skills he

handled a wide range of pro@ects and recently added $ata International -td

as a client. 1e is a good team player and an able leader

. Mr. (.K Gu%ta F Mana!er Administration, a top management team

member who has an experience of * years in handling and dealing with

various Eovt. departments. 1e undertakes all activities like Sales & 9xcise

$ax and all #ank related work. +ith his remarkable skills in dealing withpeople, he is handling liaison with all buyers.

H. Mr. M.C ($arma F Mana!er Produ#tion, A Mechanical 9ngineer by



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p.d. Automobiles Final