PEK-267

NAMAA ENGINEERING & TRADING

311 Street, Somoha, Alex. Tel/Fax 002 03 4211323. Mobile 002 0102722630 [email protected]

2009

PEK-267, Piping Engineer Training Package

Section-1

A Key to Piping

(Includes cost of course materials, lunch)

Course story: As a matter of fact, Piping is one of courses which has not been covered during engineering study in university. From this point, NAMAA offers this course as a mandatory material for any engineer who is willing to join the work in the field of process piping engineering or construction. The course is a true practical material and represents a solid land to stand on. Targeted Audience: • Engineers and Designers entering the plant

design field. • Piping fabricators, contractors and suppliers. • Fresh graduate engineers. About the Instructor: Name: Mahmoud Aly He has worked for 14 years as piping design & stress analysis engineer in the field of Oil, Gas and Petrochemical industries. He participated in international training in piping and stress analysis and Currently working as a lead engineer for multinational engineering firm.

Course key points:

• Codes and standards.

• Materials

• Pipe.

• Fitting.

• Flanges.

• Valves

• Gasket and bolts.

• Reading common piping documents.

• Go ahead in piping

Duration: 16 hours



2009


Section-2/ Part 1

Plant layout


Course story: Reaching an attractive zone in process piping field means your foot is on the first step in DESIGN. At that point you will start to be creative member in design team. Your engineering sense , thinking will be as a converter of lines to real live plant. From this point, NAMAA offers this course as a mandatory material for any engineer who is willing to join the work in the field of process piping engineering or construction. The course is a true practical material and represents a solid land to stand on. Targeted Audience: • Engineers and Designers entering the plant design

field. About the Instructor: Name: Mahmoud Aly He has worked for 14 years as piping design & stress analysis engineer in the field of Oil, Gas and Petrochemical industries. He participated in international training in piping and stress analysis and Currently working as a lead engineer for multinational engineering firm.

Course key points:

• Equipment Layout & Plot Plans. civil, structural,

electrical, instrumentation, maintenance considerations.

• Distributed Systems. Pipe racks

• Process and Utility Piping.

• Pipe Supports and Hangers. Selection effects on plant

layout

• Pumps and Sizing.

• Horizontal and Vertical Vessels: Placement, Nozzle

orientation, Internals, Platforms, Ladders.

• Heat Exchangers: Shell & Tube, Fin-tube, Plate, Piping

layout considerations, Nozzle loading, Supports,

Maintenance and accessibility

• Instrumentation

• Layout Considerations: Process, Maintenance, Thermal

Expansion, Supports

• Steam and Condensate Piping: Steam traps,

Condensate collection systems, Drip legs

Duration : 32 hours



2009


Section-2 Part 2

Piping Design


Course story: Finishing plant layout major points is the start of Piping Design activities. The most consuming man-hours during plant design is the detailing work of piping and in the same time it is really exciting work. It gives you a chance to put your engineering study on a paper. From this point, NAMAA offers this course as an excellent Piping Designer producer. Our target is to give a clear, easy, materials and workshops so that to make the engineer able to share work without more training. Targeted Audience: • Engineers and Designers entering the plant design

field. About the Instructor: Name: Mahmoud Aly He has worked for 14 years as piping design & stress analysis engineer in the field of Oil, Gas and Petrochemical industries. He participated in international training in piping and stress analysis and Currently working as a lead engineer for multinational engineering firm.

Course key points:

• Compressors piping.

• Drums piping.

• Exchangers piping.

• Furnaces piping.

• Pumps piping.

• Reactors piping.

• Towers piping.

• Pipe Racks .

• Structures .

• Underground Piping .

• Piping and Instrumentation .

• Storage Tanks piping.

• Introduction to Stress Analysis Duration: 40 hours



2009


Section-3/ Part 1

Pipe Stress Analysis


Course story: Pipe stress analysis is the safety touch to the designed piping system.It is considered as an advanced topics during plant design. It needs an excellent and wide background in Layout and piping design. Analyzing skills is the key to professionalism in pipe stress analysis. From this point, NAMAA offers this course as tool box and analyzing skill builder for engineers. Our target is to build a solid foundation on which engineers can depend on and be flexible with pipe system requirements. Targeted Audience: • Engineers and Designers entering the plant design

field. • Pipe stress analyst. About the Instructor: Name: Mahmoud Aly He has worked for 14 years as piping design & stress analysis engineer in the field of Oil, Gas and Petrochemical industries. He participated in international training in piping and stress analysis and Currently working as a lead engineer for multinational engineering firm.

Course key points:

• Role of the stress analyst .

• When to perform stress analysis .

• Stress theory; evaluating stresses on piping & knowing

which ones matter .

• Load types, Failure criteria; primary & fatigue failures

• Code equations, Stress Intensification (SIFs)

• Spring hanger design .

• Expansion joint design.

• Theory - Designing for sustained loads; support

configuration issues, spring hanger design, optimization of

sustained loads

• Theory - Designing for expansion loads; flexibility .

• Verification of API 610 pump loads .

• Local vessel flexibilities using WRC 297 .

• Evaluation of local vessel stresses according to WRC 107 .

• Buried pipe.

• Introduction to dynamic analysis. Duration: 30 hours



2009


Section-3/ Part 2

Pipe Stress Analysis


Course story: Pipe stress analysis is a very important subject in process plant design. It is considered as advanced topics during plant design. It needs an excellent and wide background in Layout and piping design. Analyzing skills is the key to professionalism in pipe stress analysis. From this point, NAMAA offers this course as tool box and analyzing skill builder for engineers. Our target is to build a solid foundation on which engineers can depend on and be flexible with pipe system requirements. Targeted Audience: • Engineers and Designers entering the plant design

field. • Pipe stress analyst. About the Instructor: Name: Mahmoud Aly He has worked for 14 years as piping design & stress analysis engineer in the field of Oil, Gas and Petrochemical industries. He participated in international training in piping and stress analysis and Currently working as a lead engineer for multinational engineering firm.

Course key points:

• Overview of CAESAR II functions and how to use the

program

• Detailed, important modeling issues – bends, reducers,

valves, rigid elements, control parameters, non-linearity of

restraints, connecting nodes, built-in databases and

assorted modeling issues.

• Spring hanger design

• Expansion joint modeling & evaluation

• Structural steel modeling.

• Combining steel with piping

• Verification of API 610 pump loads

• Local vessel flexibilities using WRC 297

• Including vessel modeling

• Evaluation of local vessel stresses according to WRC 107

• Modeling FEA-derived nozzle flexibilities in CAESAR II

• Buried pipe modeling.

• Modeling Tips and tricks.

Duration : 18 Hours

Documents

PEK-267