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Measurement made easy

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— A B B M E A SU R EM ENT & A N A LY TI C S | DATA S H EE T

PGC5000 Series gas chromatographs PGC5000A Generation 2 master controller

The new standard in industrial gas chromatographs

Measurement made easy

—Overview

The PGC5000A Generation 2 master controller provides all analyzer system control functions and coordinates internal and external data activities for all of the PGC5000 Series ovens. The new controller also supports multiple smart oven configurations to maximize application flexibility while minimizing space and utility requirements. The Generation 2 controller is designed with a Real Time (embedded) Operating System (RTOS) to guarantee critical system uptime, security and deterministic transfer of data. The Human Machine Interface (HMI) includes a 10.4 inch true color touchscreen SVGA display, universal keypad and touch-pad mouse.

—Features

Ease of use• Graphics based touch screen HMI

Multiple configurations• Supports multiple Smart OvenTM configurations,• Up to 4 PGC5000B ovens• Up to 2 PGC5000C ovens• One PGC5000C with up to 2 PGC5000B ovens

Communication interfaces• Ethernet, OPC, MODBUS, 4 to 20mA analog

outputs, VistaNET 2.0 compatible

Enhanced Data Storage• Up to 7 days of chromatograms and reports via

removable SSD card

Standard inputs / outputs• Eight isolated 4 to 20mA outputs

- Four digital outputs - Dedicated purge alarm - Dedicated common malfunction alarm

• Two additional configurable outputs

Application flexibility• PGC5000B Smart Ovens target basic applications

with a fixed set of features• PGC5000C Smart Ovens target complex

applications requiring multiple detectors for high application density

• PGC5007 oven targets flare gas monitoring and total sulfur process applications

• PGC5009 oven designed for fast temperature programmed simulated distillation analysis

2 P G C 5 0 0 0A G EN ER ATI O N 2 M A S TER CO NTR O L L ER | DS/P G C 5 0 0 0A /- EN R E V. A

Figure 1 Generation 2 master controller

—Safety area classificationCSA / NRTL

Class I, Division 1; gas groups B, C, D with type Y-purgeClass I, Division 2; gas groups B, C, D Temperature Code T4

ATEX / IECEx/ CN / KOZone 1: CE; II2G, Ex ib py IIB+H2 T4 Gb Zone 2: CE; II3G Ex nA IIB+H2 T4 Gb

CU TR: INMETROOptional X-purge power interlock Ex d ib px IIB+H2 T4

Purge wait time18.2 minutes (Class I, Division 1 / Zone 1 area)(hot, neutral, ground)

Power (hot, neutral, ground)Voltage: 100 to 240 VACFrequency: 50 to 60 HzPower consumption: 120 VA startup and steady-state operation (variable with installed options)

Instrument airSupply connection: ¼ inch tube, minimumSupply pressure: 414 kPa (60 psig) minimumQuality: Clean, oil free and –34° C, ( –30° F) dew pointInstrument grade: Flow rates – steady state purge 2 to 25 l / min (0.75 to 0.78 ft3 / min) at 20° C, Y-purge types

—Specification

Master controller

Environmental (enclosure)Protected from weather IP 54, (NEMA 3 equivalent)

Ambient temperature range0 to 50° C (32 to 122° F)

Humidity95% relative humidity, non-condensing

Dimensions (W x D x H)596.9 mm x 419.1 mm x 256.5 mm (23.5 in. x 16.5 in. x 10.1 in.)

Weight20 kg (44 lbs) (minimum, configuration dependent)

MountingWall: 33 mm (1.3 in.) from wall with brackets

FloorOptional dolly with casters

EMI / RFI considerationsConform to class A industrial environment

Electrical entriesTop

3P G C 5 0 0 0A G EN ER ATI O N 2 M A S TER CO NTR O L L ER | DS/P G C 5 0 0 0A /- EN R E V. A

—TrademarksEthernet is a registered is a trademark of Ethernet, LLC

OPC is a registered trademark of OPC Foundation

Modbus is a registered trademark of Schneider Automation

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—ABB Inc.Measurement & Analytics 3567 Jefferson Street North Lewisburg, WV 24901 USATel: +1 304 647 4358Mail: analyzeit@us.abb.com

abb.com/measurement

—We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB.©ABB 2017All rights reserved.

PGC5000B Smart OvenTM

PGC5000 Series gas chromatographs

Data sheet DS/PGC5000B-EN Rev. B

Simple applications

PGC5000B Oven:— Simpler analytical methods— Creates simple applications with a fixed set of features — Using multiple ovens creates maximum application flexibility— Optimized for maximum analytical capability with minimal hardware— All hardware component access points are from the front of the analyzer— Flexible platform for product expansion and future enhancements— Multiple oven capability

— EPC standard— Distributed analyzer architecture — Oven isolation for maintenance and upgrades — Different oven sizes for application designs — Analyzer densification for reduction in shelter size — Industry standard CANopen protocol— Unlimited application configurations— Local diagnostic capability— Controlled and phased analyzer upgrades— Factory engineered reapplications— Simple application expansion

2 PGC5000 | PGC5000B Smart Oven | Series gas chromatographs

Application

UsageThe PGC5000B Smart OvenTM targets simple applications or complex applications that can be made simple. Smart OvenTM technology can be single or multiple ovens allowing application design flexibility, producing simpler analyses which are easier to maintain with higher reliability. PGC5000B Smart OvenTM smaller footprint minimizes space and utility requirements, while increasing analyzer density in shelters.

DescriptionPGC5000B Smart OvenTM technology supports applications that require a single detector with up to three analytical valves. Advanced pressure, temperature and stream control software executes analytical methods required for analyses. A single PGC5000A Controller can support up to four PGC5000B Smart OvensTM reducing space and utility requirements while increasing applications flexibility.

PhysicalB-class oven: Environmental (enclosure): Protected from weather: IP 54, (NEMA 3 Equivalent)Ambient temperature range: 0 to +50° C (32 to 122° F)Humidity: 95% relative humidity, non-condensingDimensions: 596.9 mm W x 419.1 mm D x 609.6 mm H (23.5 in. W x 16.5 in. D x 24 in. H)Weight: 60 kg (132 lb) (minimum, configuration dependent)Mounting: Wall: 33 mm (1.3 in.) from wall with brackets Floor: Optional dolly with castersEMI/RFI considerations: Conform to class A industrial environmentElectrical entries: Left sidePneumatic entries: Right sideSample entries: Gas & Liquid: Right sideVents: Right side

Safety area classificationCSA / NRTL: Class I, Division 1; gas groups B, C, D with type Y-purge Class I, Division 2; gas groups B, C, D temperature code T4 – T2ATEX / IEC / CN / KO: Zone 1: CE 0344; II2G, Ex de py IIB+H2 T4 – T2 Zone 2: CE; II3G Ex de nA nL IIB+H2 T4 – T2 Ex de px IIB+H2 T4 – T2 (optional) With X-purge power interlockPurge wait time: 18 minutes (Class I, Division 1 / Zone 1 area)

Power (hot, neutral, ground)Voltage: 100 – 240 VACFrequency: 50-60 HzPower consumption: 1,200 Watts startup, 900 Watts steady-state operation Typical, varies with installed options.

PGC5000B Smart OvenTM

PGC5000 Series gas chromatographs

Series gas chromatographs | PGC5000B Smart Oven | PGC5000 3

Instrument airSupply connection: 3/8 inch tube, minimumSupply pressure: 551.6 kPa (80 psig)Quality: Instrument grade: Clean, oil free and -34° C, (-30° F) dewpointFlow rates: Steady state purge: 127-147 L/min (4.5-5.2 ft3/min) at 20° C, Y-purge types

Analytical detectorsStandard detectors: Single and multiport thermal conductivity, flame ionization, flame photometricThird party detectors: Consult factory for availability

Isothermal analytical oven (B-class)Oven liner: Stainless SteelInternal dimensions: 327.7 mm W x 391.16 mm H x 287 mm D (12.9 in. W x 15.4 in. H x 11.3 in. D)Number of valves: Standard provisions for 3 gas sample or column switching valves in the oven. Standard provisions for 1 external liquid sample valves. Consult factory for special requirementsColumns: 1/16, 1/8, 3/16 inch, packed Stainless, metal or fused Silica capillaryHeat: Forced airTemperature control method: Closed loop PIDOven temperature: Ambient + 30° to 180° C (settings and display in ° C only)Setpoint resolution: 1° CTemperature stability: Steady ambient: ± 0.1° C Ambient range: ± 1.0° C

Gas control (electronic)ElectronicControl method: Closed loop PID, temperature stabilizedNumber of zones: 1 to 5Filtration: 2μm at inlet, providedInlet pressure: Minimum: Setpoint + 69 kPa (10 psig) Maximum: 1034 kPa (150 psig)Range: 0-100 psig, bubble tight, non-ventingElectronic pressure zones: Electronic readout: 0.001psig resolution, Setpoint resolution: 0.001psigAccuracy: 0-100 psig: 2%Repeatability: ± 0.05 psigAllowable gasses: H2, He, N2, Air, Ar No liquids, corrosives, combustibles, O2Quality: GC gradeFlow adjustment: Oven mounted valves or pressure controllers with local or remote adjustmentTube fittings: 316 SS Gyrolok (standard) 316 SS Swagelok (optional) 1/16, 1/8, 1/4 inch connections

Specifications subject to change without notice.

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15ABB Inc.Analytical Measurements 843 N. Jefferson Street Lewisburg WV 24901 USATel.: 1 304 647 4358Fax: 1 304 645 4236analyzeit@us.abb.com ABB Limited Process Automation Oldends Lane Stonehouse Gloucestershire GL10 3TA UK Tel.: +44 1453 826 661 Fax: +44 1453 829 671instrumentation@gb.abb.com ABB (China) Limited Universal Plaza 10 Jiuxianqiao Lu Chaoyang District Beijing 100016 P.R. China Tel.: +86 10 8456 6688 Fax: +86 10 8456 7613 china.instrumentation@cn.abb.com www.abb.com

NoteWe reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents - in whole or in parts – is forbidden without prior written consent of ABB.

Copyright© 2015 ABB All rights reserved

9AKK104295D1560

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3ABB LimitedProcess AutomationOldends LaneStonehouseGloucestershire GL10 3TAUKTel: +44 1453 826 661Fax: +44 1453 829 671instrumentation@gb.abb.com

ABB Inc.Process Automation125 E. County Line RoadWarminsterPA 18974USATel: +1 215 674 6000Fax: +1 215 674 7183

ABB Engineering (Shanghai) Ltd.Process AutomationNo. 5, Lane 369, Chuangye Road201319, Shanghai,P.R. ChinaPhone: +86 (0) 21 6105 6666Fax: +86 (0) 21 6105 6992Mail:china.instrumentation@cn.abb.com

www.abb.com

NoteWe reserve the right to make technical changes ormodify the contents of this document without priornotice. With regard to purchase orders, the agreedparticulars shall prevail. ABB does not accept anyresponsibility whatsoever for potential errors orpossible lack of information in this document.

We reserve all rights in this document and in thesubject matter and illustrations contained therein.Any reproduction, disclosure to third parties orutilization of its contents in whole or in parts – isforbidden without prior written consent of ABB.

Copyright© 2013 ABBAll rights reserved

3KXF211101R1001

Sales

Service

Software

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DS

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–EN

Rev

.O01

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3ABB LimitedProcess AutomationOldends LaneStonehouseGloucestershire GL10 3TAUKTel: +44 1453 826 661Fax: +44 1453 829 671instrumentation@gb.abb.com

ABB Inc.Process Automation125 E. County Line RoadWarminsterPA 18974USATel: +1 215 674 6000Fax: +1 215 674 7183

ABB Engineering (Shanghai) Ltd.Process AutomationNo. 5, Lane 369, Chuangye Road201319, Shanghai,P.R. ChinaPhone: +86 (0) 21 6105 6666Fax: +86 (0) 21 6105 6992Mail:china.instrumentation@cn.abb.com

www.abb.com

NoteWe reserve the right to make technical changes ormodify the contents of this document without priornotice. With regard to purchase orders, the agreedparticulars shall prevail. ABB does not accept anyresponsibility whatsoever for potential errors orpossible lack of information in this document.

We reserve all rights in this document and in thesubject matter and illustrations contained therein.Any reproduction, disclosure to third parties orutilization of its contents in whole or in parts – isforbidden without prior written consent of ABB.

Copyright© 2013 ABBAll rights reserved

3KXF211101R1001

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PGC5000C Smart OvenTM

PGC5000 Series gas chromatographs

Data sheet DS/PGC5000C-EN Rev. B

Complex applications

PGC5000C Oven:— Innovative and flexible solutions for complex requirements and specifications— Targets complex applications requiring multiple detectors— Multiplex stream analyses— Maximum application densification— Optimized for maximum analytical capability with minimal hardware— All hardware component access points are from the front of the analyzer— Flexible platform for product expansion and future enhancements

— Multiple oven capability— EPC standard— Distributed analyzer architecture — Oven isolation for maintenance and upgrades — Different oven sizes for application designs — Analyzer densification for reduction in shelter size — Industry standard CANopen protocol— Unlimited application configurations— Local diagnostic capability— Controlled and phased analyzer upgrades— Factory engineered reapplications— Simple application expansion

2 PGC5000 | PGC5000C Smart Oven | Series gas chromatographs

Application

Usagehaving special applications requirements. Smart OvenTM technology can be single or multiple ovens allowing application design flexibility, producing simpler analyses which are easier to maintain with higher reliability. PGC5000C Smart OvenTM is 28% larger then the PGC5000B Smart OvenTM to accommodate more complex applications.

DescriptionPGC5000C Smart OvenTM technology supports applications that require dual detectors with up to six analytical valves. Advanced pressure, temperature and stream control software executes analytical methods required for analyses. A single PGC5000A Controller can support up to two PGC5000C Smart OvensTM increasing applications flexibility and offeringmaximum application density.

PhysicalC-class oven: Environmental (enclosure): Protected from weather: IP 54, (NEMA 3 equivalent)Ambient temperature range: 0 to +50° C (32 to 122° F)Humidity: 95% relative humidity, non-condensingDimensions: 596.9 mm W x 419.1 mm D x 914.4 mm H (23.5 in. W x 16.5 in. D x 36.0 in. H)Weight: 75.0 kg (150 lb) (minimum, configuration dependent)Mounting: Wall: 33 mm (1.3 in.) from wall with brackets Floor: Optional dolly with castersEMI/RFI considerations: Conform to class A industrial environmentElectrical entries: Left sidePneumatic entries: Right sideSample entries: Gas & Liquid: Right sideVents: Right side

Safety area classificationCSA / NRTL: Class I, Division 1; gas groups B, C, D with type Y-purge Class I, Division 2; gas groups B, C, D temperature code T4 – T2ATEX / IEC / CN / KO: Zone 1: CE 0344; II2G, Ex de py IIB+H2 T4 – T2 Zone 2: CE; II3G Ex de nA nL IIB+H2 T4 – T2 Ex de px IIB+H2 T4 – T2 (optional) With X-purge power interlockPurge wait time: 18 minutes (Class I, Division 1 / Zone 1 area)

Power (hot, neutral, ground)Voltage: 100 – 240 VACFrequency: 50-60 HzPower consumption: 1,600 Watts startup, 900 Watts steady-state operation Typical, varies with installed options.

PGC5000C Smart OvenTM

PGC5000 Series gas chromatographs

Series gas chromatographs | PGC5000C Smart Oven | PGC5000 3

Instrument airSupply connection: 3/8 inch tube, minimumSupply pressure: 551.6 kPa (80 psig)Quality: Instrument grade: Clean, oil free and -34° C, (-30° F) dewpointFlow rates: Steady state purge: 127-147 L/min (4.5-5.2 ft3/min) at 20° C, Y-purge types

Analytical detectorsStandard detectors: Single and multiport thermal conductivity, flame ionization, flame photometricThird party detectors: Consult factory for availability

Isothermal analytical oven (B-class)Oven liner: Stainless SteelInternal dimensions: 327.5 mm W x 607.0 mm H x 287.02 mm D (12.9 in. W x 23.9 in. H x 11.3 in. D)Number of valves: Standard provisions for 6 gas sample or column switching valves in the oven. Standard provisions for 2 external liquid sample valves. Consult factory for special requirementsColumns: 1/16, 1/8, 3/16 inch, packed Stainless, metal or fused Silica capillaryHeat: Forced airTemperature control method: Closed loop PIDOven temperature: Ambient + 30° to 180° C (settings and display in ° C only)Setpoint resolution: 1° CTemperature stability: Steady ambient: ± 0.1° C Ambient range: ± 1.0° C

Gas control (electronic)ElectronicControl method: Closed loop PID, temperature stabilizedNumber of zones: 1 to 10Filtration: 2μm at inlet, providedInlet pressure: Minimum: Setpoint + 69 kPa (10 psig) Maximum: 1034 kPa (150 psig)Range: 0-100 psig, bubble tight, non-ventingElectronic pressure zones: Electronic readout: 0.001psig resolution, Setpoint resolution: 0.001psigAccuracy: 0-100 psig: 2%Repeatability: ± 0.05 psigAllowable gasses: H2, He, N2, Air, Ar No liquids, corrosives, combustibles, O2Quality: GC gradeFlow adjustment: Oven mounted valves or pressure controllers with local or remote adjustmentTube fittings: 316 SS Gyrolok (standard) 316 SS Swagelok (optional) 1/16, 1/8, 1/4 inch connections

Specifications subject to change without notice.

Contact us

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15ABB Inc.Analytical Measurements 843 N. Jefferson Street Lewisburg WV 24901 USATel.: 1 304 647 4358Fax: 1 304 645 4236analyzeit@us.abb.com ABB Limited Process Automation Oldends Lane Stonehouse Gloucestershire GL10 3TA UK Tel.: +44 1453 826 661 Fax: +44 1453 829 671instrumentation@gb.abb.com ABB (China) Limited Universal Plaza 10 Jiuxianqiao Lu Chaoyang District Beijing 100016 P.R. China Tel.: +86 10 8456 6688 Fax: +86 10 8456 7613 china.instrumentation@cn.abb.com www.abb.com

NoteWe reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents - in whole or in parts – is forbidden without prior written consent of ABB.

Copyright© 2015 ABB All rights reserved

9AKK104295D7797

Contact us

DS

/WM

–EN

Rev

.O01

.201

3ABB LimitedProcess AutomationOldends LaneStonehouseGloucestershire GL10 3TAUKTel: +44 1453 826 661Fax: +44 1453 829 671instrumentation@gb.abb.com

ABB Inc.Process Automation125 E. County Line RoadWarminsterPA 18974USATel: +1 215 674 6000Fax: +1 215 674 7183

ABB Engineering (Shanghai) Ltd.Process AutomationNo. 5, Lane 369, Chuangye Road201319, Shanghai,P.R. ChinaPhone: +86 (0) 21 6105 6666Fax: +86 (0) 21 6105 6992Mail:china.instrumentation@cn.abb.com

www.abb.com

NoteWe reserve the right to make technical changes ormodify the contents of this document without priornotice. With regard to purchase orders, the agreedparticulars shall prevail. ABB does not accept anyresponsibility whatsoever for potential errors orpossible lack of information in this document.

We reserve all rights in this document and in thesubject matter and illustrations contained therein.Any reproduction, disclosure to third parties orutilization of its contents in whole or in parts – isforbidden without prior written consent of ABB.

Copyright© 2013 ABBAll rights reserved

3KXF211101R1001

Sales

Service

Software

Contact us

DS

/WM

–EN

Rev

.O01

.201

3ABB LimitedProcess AutomationOldends LaneStonehouseGloucestershire GL10 3TAUKTel: +44 1453 826 661Fax: +44 1453 829 671instrumentation@gb.abb.com

ABB Inc.Process Automation125 E. County Line RoadWarminsterPA 18974USATel: +1 215 674 6000Fax: +1 215 674 7183

ABB Engineering (Shanghai) Ltd.Process AutomationNo. 5, Lane 369, Chuangye Road201319, Shanghai,P.R. ChinaPhone: +86 (0) 21 6105 6666Fax: +86 (0) 21 6105 6992Mail:china.instrumentation@cn.abb.com

www.abb.com

NoteWe reserve the right to make technical changes ormodify the contents of this document without priornotice. With regard to purchase orders, the agreedparticulars shall prevail. ABB does not accept anyresponsibility whatsoever for potential errors orpossible lack of information in this document.

We reserve all rights in this document and in thesubject matter and illustrations contained therein.Any reproduction, disclosure to third parties orutilization of its contents in whole or in parts – isforbidden without prior written consent of ABB.

Copyright© 2013 ABBAll rights reserved

3KXF211101R1001

Sales

Service

Software