1
853 854 Components of Gate LCP G 60° K° V P * R0.2 D0.01 0 ±0.02 0.2 A° 0 H 0.03 ±0.05 0.2 R C 0 B L 0 LCB0.05 0.05 6.3 1.6 Enlarged view of the tip LBD0.01 0 6.3 0.2 R G K° 0.2 A° 0 H 0.03 0 B L 0 0.05 0.05 P 1.6 P ±0.02 Enlarged view of the tip * LCLCBD0.01 0 6.3 0.2 R B G K° * S° 0.2 A° 0 H 0.03 0 L 0 0.05 0.05 P 1.6 P ±0.02 ±0.05 C Enlarged view of the tip LCLCBD0.01 0 0.2 R B G K° R * C 0.2 A° 0 H 0.03 0 L 0 0.05 0.05 P V 1.6 6.3 P ±0.02 ±0.05 C Enlarged view of the tip LCLCBD0.01 0 0.05 0.03 H 0.05 0 L 0 A° 0 G K° C 0.2 P 1.6 6.3 0.2 R B P ±0.02 ±0.05 C Enlarged view of the tip * Electroforming PIN-POINT GATE BUSHINGS TAPERED GATE HOLE STANDARDB DIMENSION SELECTION TYPECalculation for the inlet diameter *α G G * L L α A ° A ° * α Electroforming H G B Part Number L 0.01mm increments P A ° K° None for 2A C 0.1mm increments Shape 1A only V 0.1mm increments Shape 3A only S° 1° increments Shape 4A only V R 0.1mm increments Type Shape D 5 1.2 6 PGEBV ( Standard type ) 1A 2A 3A 4A 5A 3 10.0040.00 0.6 0.8 2 3 30 40 0.30.8 2.02.9 145 0.81.5 6 4 0.6 0.8 1.0 1.2 2.53.9 8 1.5 10 5 15.0060.00 1.0 1.2 1.4 0.51.5 3.54.9 1.02.0 9 6 1.0 1.2 1.4 4.05.9 150 1.53.0 V For shape 4A, R(P/2) 2 C 2 bccc Part Number L P A K C V S R PGEBV1A4 20.01 P0.8 A2 30 C0.5 V3.0 PGEBV2A4 20.01 P0.8 A2 30 PGEBV3A4 20.01 P0.8 A2 30 C0.5 S30 PGEBV4A4 20.01 P0.8 A2 30 C0.5 R1.0 PGEBV5A4 20.01 P0.8 A2 30 C0.5 Part Number L P A K C V S R (CCLKC) PGEBV1A4 20.01 P0.8 A2 30 C0.5V3.0 CC Alterations Code Spec. 1Code B C±0.1 CC C chamfering for inlay relief. D34 C0.3 D56 C0.5 Alterations Code Spec. 1Code 1A 3A 4A 5A 2A LCBLB1A 3A 4A 5A 2A LCL LKC Changes the tolerances of the dimensions below. 1A 4A (LCB) 0 0.05 W 0 0.02 (LC) 0.05 0 W 0.02 0 2A (LB) 0 0.05 W 0 0.02 L 0.05 0 W 0.02 0 3A 5A (LCB) 0 0.05 W 0 0.02 VThe tolerance of LC remains 0.05 0 unchanged. Runner lock pin (P.799805) (PGEBVA) Pin-point Gate Bushing Cavity Insert Locating ring(P.791794) Clamping Plate Fixed die plate Runner stripper plate Part Number Type R Q PGEBVA Standard Nickel alloy (Inside ) 5560HRC depth: 0.5 (Outside) 4045HRC V Rbccc (P/2) 2 C 2 V V2×bccccccc bccc R 2 (R 2 (P/2) 2 C) 2 Shape 1A * This bushing has a flat area of 00.1 on its tip (P dimension). Shape 2A * This bushing has a flat area of 00.1 on its tip (P dimension). Shape 3A * This bushing has a flat area of 00.1 on its tip (P dimension). Shape 4A * This bushing has a flat area of 00.1 on its tip (P dimension). Shape 5A * This bushing has a flat area of 00.1 on its tip (P dimension). Tapered gate hole B dimension selection type B B V The angle (K° ) and the secondary sprue (A° ) are roundly connected. V The dimension acquired using the above calculation is the theoretical (reference) value. Eccentricity between D and P is 0.05 or less. Eccentricity between D and V is 0.05 or less. Eccentricity between D and P is 0.05 or less. Eccentricity between D and P is 0.05 or less. Eccentricity between D and P is 0.05 or less. Eccentricity between D and P is 0.05 or less. *α=2{(L−G)tan A° 2 Gtan K° 2 } P Quotation Quotation Quotation Quotation Quotation Quotation Quotation Quotation V Non JIS material definition is listed on P.1351 - 1352

PIN-POINT GATE BUSHINGS TAPERED GATE HOLE

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Page 1: PIN-POINT GATE BUSHINGS TAPERED GATE HOLE

853 854

Components

of Gate

(L-C)

P

G

60°

VP

*

R≦0.2

D-0.010

±0.

02

0.2A°0

H-

0.03

±0.05

≦0.2R

C0

B

L

0(L-C-B)-0.05

+0.05

6.31.6

Enlarged view of the tip

(L-B)D-0.01

0

6.3

≦0.2R

G

0.2A°0

H-

0.03

0

B

L

0-0.05

+0.05

P

1.6

0.02

Enlarged view of the tip*

(L-C)

(L-C-B)D-0.01

0

6.3

≦0.2RB

G

*

0.2A°0

H-

0.03

0

L

0-0.05

+0.05

P

1.6

0.02

±0.05C

Enlarged view of the tip

(L-C)

(L-C-B)D-0.01

0

≦0.2RB

G

R

*

C

0.2A°0

H-

0.03

0

L

0-0.05

+0.05

P V

1.66.3

0.02

±0.05C

Enlarged view of the tip

(L-C)

(L-C-B)D-0.01

0+0.05

-0.

03H

-0.050

L

0 A°

0

G

C

0.2 P

1.66.3

≦0.2RB

0.02

±0.05C

Enlarged view of the tip

*

Electroforming PIN-POINT GATE BUSHINGS TAPERED GATE HOLE-STANDARD・B DIMENSION SELECTION TYPE-

● Calculation for the inlet diameter *α G G

*

L L

α A ° A °*α

Electroforming

H G BPart Number L

0.01mm increments

P A° K°None for 2A

C0.1mm increments

Shape 1A only

V0.1mm increments

Shape 3A only

S°1°increments

Shape 4A only

V R0.1mm incrementsType Shape D

51.2 6

PGEBV

(Standard type )

1A

2A

3A

4A

5A

310.00~40.00

0.6 0.8

2

3

30

40

0.3~0.82.0~2.9

1~450.8~1.5

6 4 0.6 0.8 1.0 1.2 2.5~3.9

81.5 10

515.00~60.00

1.0 1.2 1.40.5~1.5

3.5~4.9 1.0~2.0

9 6 1.0 1.2 1.4 4.0~5.9 1~50 1.5~3.0

V For shape 4A, R≧ (P/2)2+C2bccc

Part Number - L - P - A - K - C V S R

PGEBV1A4 - 20.01 - P0.8 - A2 - 30 - C0.5 - V3.0PGEBV2A4 - 20.01 - P0.8 - A2 - 30PGEBV3A4 - 20.01 - P0.8 - A2 - 30 - C0.5 - S30PGEBV4A4 - 20.01 - P0.8 - A2 - 30 - C0.5 - R1.0PGEBV5A4 - 20.01 - P0.8 - A2 - 30 - C0.5

Part Number - L - P - A - K - C V S R - (CC・LKC)

PGEBV1A4 - 20.01 - P0.8 - A2 - 30 - C0.5-V3.0 - CC

Alterations Code Spec. 1Code

B

C±0.1

CC

C chamfering for inlay relief.

D3・4 → C0.3D5・6 → C0.5

Alterations Code Spec. 1Code

1A 3A 4A 5A2A(L-C-B)(L-B)

1A 3A 4A 5A2A(L-C)

L

LKC

Changes the tolerances of the dimensions below.

1A

4A

(L-C-B) 0-0.05 W 0

-0.02

(L-C) +0.050 W +0.02

0

2A(L-B) 0

-0.05 W 0-0.02

L +0.050 W +0.02

0

3A

5A

(L-C-B) 0-0.05 W 0

-0.02

V The tolerance of L-C remains+0.050 unchanged.

Runner lock pin(P.799~805)

(PGEBV□A)

Pin-pointGate Bushing Cavity Insert

Locating ring(P.791~794)

Clamping Plate

Fixed die plate

Runnerstripperplate

Part Number Type R Q

PGEBV□A Standard Nickel alloy (Inside ) 55~60HRC depth: 0.5(Outside) 40~45HRC

V R≧bccc(P/2)2+C2 V V=2×bcccccccbcccR2-( R2-(P/2)2-C)2

Shape 1A

* This bushing has a flat area of 0~0.1 on its tip (P dimension).

Shape 2A

* This bushing has a flat area of 0~0.1 on its tip (P dimension).

Shape 3A

* This bushing has a flat area of 0~0.1 on its tip (P dimension).

Shape 4A

* This bushing has a flat area of 0~0.1 on its tip (P dimension).

Shape 5A

* This bushing has a flat area of 0~0.1 on its tip (P dimension).

Tapered gate hole B dimension selection type

BB

V The angle (K°) and the secondary sprue (A°) are roundly connected.

V The dimension acquired using the above calculation is the theoretical (reference) value.

Eccentricity between D and P is 0.05 or less.Eccentricity between D and V is 0.05 or less.

Eccentricity between D and P is 0.05 or less.

Eccentricity between D and P is 0.05 or less.

Eccentricity between D and P is 0.05 or less.

Eccentricity between D and P is 0.05 or less.

*α=2{(L−G)tan A°2 +Gtan K°

2 }+P

QuotationQuotation

QuotationQuotation

Quo

tati

on

Quo

tati

on

Quo

tati

on

Quo

tati

on

V Non JIS material definition is listed on P.1351 - 1352