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دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست
دانشگاه صنعتي اصفهان دانشکده مکانیک
Crack Tip Plasticity
1
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 2
Applies when non-linear deformation is confined to a small region surrounding the crack tip
Linear elastic fracture mechanics (LEFM)
Elastic-Plastic fracture mechanics (EPFM) :
Effects of the plastic zone negligible, linear asymptotic mechanical field.
Generalization to materials with a non-negligible
plastic zone size: elastic-plastic materials crack
Plastic zone
Elastic Fracture Contained yielding Full yielding Diffuse dissipation
D
L
a
, ,L a D B
B
L D a L D a
LEFM, KIC or GIC
fracture criterion EPFM, JC fracture
criterion
Catastrophic failure,
large deformations
بررسي محدوده پالستیک جلوی ترک
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 3
The Irwin Approach
رفتار پالستیک ناحیه جلوی ترک
Mode I loading of a elastic-
perfectly plastic material:
02
Iyy
K
r
Plane stress assumed
(1)
crack x ry
Y
rp
(1)
(2)
(2)
To equilibrate the two stresses distributions (cross-hatched region)
rp ?
Elastic:
Plastic correction ,yy Y pr r
ry : Intersection between the elastic distribution and the horizontal line yy Y S
2
IY S
y
K
r
0 0 2
y yr r
IY S p yy
Kr dr dr
r
yy
2
1
Ip
Y S
Kr
21
2
Iy
Y S
Kr
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 4
The Irwin Approach
Redistribution of stress due to plastic deformation:
Plastic zone length (plane stress):
Irwin’s model = simplified model for the extent of the plastic zone:
- Focus only on the extent of the plastic zone along the crack axis, not on its shape.
21
2
Iy
Y S
Kr
- Equilibrium condition along the y-axis not respected.
yy
real crack x
Y
fictitious crack
21
6
Iy
Y S
Kr
2
effyy
K
X
X
In plane strain, increasing of YS. : Irwin suggested in place of YS 3 Y S
رفتار پالستیک ناحیه جلوی ترک
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 5
The Irwin Approach
eff ya a r The effective crack:
2
1
2
Iy
Y S
Kr
For plane stress:
2
1
6
Iy
Y S
Kr
For plane strain:
The effective stress intensity is obtained by inserting aeff into the K
expression for the geometry of interest:
( )eff eff effK Y a a
Since the effective crack size is taken into account in the geometry
correction factor, Y, an iterative solution is usually required to solve for Keff.
رفتار پالستیک ناحیه جلوی ترک
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 6
Convergence after a few iterations…
Initial:
IK Y a a 2
01
2I
Y S
Ka a
m
1 plane stress
3 plane strainm
Yes
No
1i i
Algorithm:
( )
I
ieff i iK K Y a a
Application: Through-crack in an infinite plate (plane stress):
= 2 MPa, YS = 50 MPa, a = 0.1 m KI = 1.1209982
Keff= 1.1214469 4 iterations
Do i = 1, imax :
( )1 1
I
ii iK Y a a
2( )
1
2I
i
iY S
Ka a
m
( ) ( 1)
I I
i iK K
?
The Irwin Approach
رفتار پالستیک ناحیه جلوی ترک
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 7
The Strip Yield Model
The strip yield model was first proposed by Dugdale and Barenblatt.
This model approximates the elastic–plastic behavior by superimposing
two elastic solutions: a through crack under remote tension and a through
crack with closure stresses at the tip. Thus, the strip yield model is a
classical application of the principle of superposition.
رفتار پالستیک ناحیه جلوی ترک
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 8
The Strip Yield Model
( ) ( )I pK a r Load s:
Load sYS: closure( ) 2 arccos
p
I Y S Y S
p
a r aK K
a r
singular term = 0
( ) ( )I I Y SK K
cos2
p Y S
a
a r
2
8
Ip
Y S
Kr
رفتار پالستیک ناحیه جلوی ترک
Y S
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 9
eff pa a r The effective crack:
sec2
eff
Y S
K a
رفتار پالستیک ناحیه جلوی ترک
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 10
مقایسه تاثیر ناحیه پالستیک
: ILEFM K a
Comparison of Plastic Zone Corrections
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 11
The von Mises equation:
شکل ناحیه پالستیکPlastic Zone Shape
The principal stresses:
1
2
3
12 22
1 ( )2 22
0 (plane stress)
2(plane strain)
22
***
I
I
I
KCos Sin
r
KCos Sin
r
KCos
r
1/22 2 2
1 2 1 3 2 3
1( ) ( ) ( ) *( )
2 e
2
2
1 2, ( *)2 2
*
xx yy xx yy
xy
Substituting the Mode I stress fields into Eq. (**):
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 12
Plastic Zone Shape
2
2
2
2 2
1 3( ) 1 for plane stress
4 2
1 3( ) (1 2 ) (1 ) for plane strain
4 2
Iy
Y S
Iy
Y S
Kr Cos Sin
Kr Cos Sin
شکل ناحیه پالستیک
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 13
Crack tip plastic zone shapes estimated from the elastic solutions and the von Mises yield
criterion: (a) Mode I, (define the approximate boundary between elastic and plastic behavior).
Plastic Zone Shape
2
1
4
p
I
Y
r
K
Plane strain
Plane stress (= 0.0)
increasing 0.1, 0.2, 0.3, 0.4, 0.5
شکل ناحیه پالستیک
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 14
Plane strain or plane stress?
In general, the conditions ahead of a crack tip are neither plane stress nor
plane strain. There are limiting cases where a two dimensional
assumptions are valid, or at least provides a good approximation.
The nature of the plastic zone that is formed ahead of a crack tip plays a
very important role in the determination of the type of failure that occurs.
Since the plastic region is larger in PSS than in PSN, plane stress failure
will, in general, be ductile, while, on the other hand, plane strain fracture
will be brittle, even in a material that is generally ductile. This
phenomenon explains the peculiar thickness effect, observed in all
fracture experiments, that thin samples exhibit a higher value of fracture
toughness than thicker samples made of the same material and operating
at the same temperature. From this it can be surmised that the plane stress
fracture toughness is related to both metallurgical parameters and
specimen geometry while the plane strain fracture toughness depends
more on metallurgical factors than on the others.
ای و کرنش صفحه ای اعتبار حالت تنش صفحه
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 15
Due to presence of crack tip,
stress in a direction to normal to
crack plane yy will be large
near the crack tip. This stress
would in turn tries to contract in
x and z direction. But the
material surrounding it will
constraint it, inducing stresses in
x and z direction, there by a
triaxial state of stress exists near
the crack tip. This leads to plane
strain condition at interior. At
the plate surface zz is zero and
zz is maximum. This leads to
plane stress condition at exterior.
بروز تنش سه محورهPlane strain or plane stress?
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 16
The state of stress is also dependent on size of plate thickness.
If the plastic zone size is small compared to the plate thickness, plane
strain condition exists. If the plastic zone size is larger than the plate
thickness, plane stress condition prevails. As the loading is increased,
plastic zone size also increases leading to plane stress conditions.
Plane strain or plane stress?
ای و کرنش صفحه ای اعتبار حالت تنش صفحه
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 17
تاثیر ضخامت بر ضریب شدت تنش بحراني
Effect of plate thickness on fracture toughness
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 18
Limits of LEFM
As per ASTM standard LEFM is applicable for components of size
2
2
2
2.5
or B 2.5
or b 2.5
I
ys
I
ys
I
ys
Ka
Kt
KW
As per ASTM standard fracture toughness testing can be done on
Specimens of size 2
, , 2.5
Ic
ys
Ka B W
تاثیر ضخامت بر ضریب شدت تنش بحراني
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 19
1) 1D approximation (3) L corresponding to 0pr
Remarks:
22
1 2
2
I
Y S
KL
Thus, in plane strain:
2) Significant difference in the size and shape of mode I plastic zones.
For a cracked specimen with finite thickness B, effects of the boundaries:
in plane stress:
21
2
I
Y S
KL
- Essentially plane strain in the in the central region.
Triaxial state of stress near the crack tip:
- Pure plane stress state only at the free surface.
B
Evolution of the plastic zone shape through the thickness:
جمع بعدی تاثیر ناحیه پالستیک جلوی ترک
دانشکده مکانیک -دانشگاه صنعتي اصفهان مکانیک شکست 20
4) Solutions for rp not strictly correct, because they are based on a purely elastic:
3) Similar approach to obtain mode II and III plastic zones:
Alternatively, Irwin plasticity correction using an effective crack length …
Stress equilibrium not respected.
جمع بعدی تاثیر ناحیه پالستیک جلوی ترک