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7/23/2019 Presentation elektroplating
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Surface Treatments & Engineering
Metrology & InstrumentationGroup 8
ME 260
Fall 2005
11!005
Kurt Sorenson
Derek Benavidez
Colin Evans
Steven Best
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#$y use a surface treatment%
!mprovesdura"ility
Controls #riction
$educes %dhesion
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#$y use surface treatment% cont'
!mproves&u"rication
$e"uild Surfaces
%esthetics
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Types of Treatments
echanical Surface Treatments echanical 'lating ( Cladding Case )ardening Thermal Spraying *apor Deposition &aser Treatments
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Mec$anical Surface Treatments
'eening Shot 'eening &aser Shot 'eening
Water+,et 'eening -ltrasonic 'eening
$oller Burnishing
E.plosive)ardening
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Mec$anical (lating & )la""ing
echanical 'lating
Cladding &aser Cladding
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)ase *ar"ening an" *ar" Facing
Case )ardening
)ard #acing
Spark )ardening
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T$ermal Spraying
Com"ustionSpraying
Thermal WireSpray
Thermal etal+
'o/der Spray
'lasma Spray
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+apor ,eposition
'hysical *apor Deposition
*acuum Deposition
Sputtering
Chemical Deposition
!on 'latting
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Sputtering
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)$emical +apor ,eposition
Thermochemical'rocess
Cutting Tools
Thicker
Tedious
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-aser Treatments
)eating
elting
*aporization
'eening
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Electroplating. Electroless (lating.
an" Electroforming
Electroless 'lating Chemical $eaction
ore E.pensive ;;
-niform Thickness
Electroforming etal+fa"rication
etal electrodepositedon a mandrel
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)on/ersion )oatings %nodizing+
The /orkpiece isthe anode in anelectrolytic cell
Coloring+ %lters color of
metals9 alloys9 andceramics
Conversion ofsurfaces intochemicalcompounds<
o.ides9 chromates9and phosphates
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(orcelain Enameling )eramic an"
rganic )oatings
Enamels+ fuse a coatingmaterial "y heating to >5 to@AAA
Ceramic coatings+ !ntensetemp applied
2rganic coatings+ Wide
range of properties<fle.a"ility9 dura"ility9 color9
te.ture
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Surface Teturing & (ainting
Te.turing Techni7ues Etching
Electric %rcs
&asers %tomic o.ygen
'aint Classification Enamels
&ac7uers
Water+"ased paints
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)leaning of Surfaces
types echanical Cleaning
'hysically distur"contaminants
Electrolytic Cleaning %"rasive "u""les aid
in contaminantremoval
Chemical Cleaning
Solution Saponification Emulsification Dispersion %ggregation
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Engineering Metrology an"Instrumentation
etrology refers to the measurementof any type of dimensions
0length9 thickness9 diameter9 angle9 etc1
#ocus on Dimensional Tolerance
0functionality9 interchangea"ility9 cost1
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Types of Measurement an"
Instruments ;se"
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Types of Measurement an"
Instruments ;se"
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)ommon 9nalog Instruments
% caliper gage /ith a vernier
% vernier
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T$e Micrometer
(a) (c)
%nalog icrometer Digital icrometer
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9ngleMeasuring Instruments
Bevel 'rotractor
*ernier for angularmeasurement
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9ngleMeasuring Instruments
Sine <ar
Gage 4loc3s are a""e" until t$e top surface is parallel to t$e
surface plate T$e angle is calculate" using trigrelations$ips
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)omparati/e -engt$ Measurement
Multiple,imension
Gaging
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Electronic Gages
Measuring <ore
,iameters +ertical -engt$
Mesauring Instrument
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-aser Scan Micrometer
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Straig$tness Measurement
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Interferometry for Measuring
Flatness
ptical Flat is a glass "is3 or fuse":uart= "is3 >it$
parallel flat surfaces 9 lig$t 4eam >it$ one >a/elengt$ is
aime" at t$e surface at an angle an" splits into t>o 4eams
T$e num4er of fringes relates t$e "istance 4et>een partan" flat
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Interferometry for Measuring
S$ape" or Teture" Surfaces
Fringes on a surface
>it$ t>o inclinations.
t$e greater t$e incline.
t$e closer t$e fringes
)ur/e" fringe
patterns in"icate
cur/atures on t$e>or3piece surface
Fringepattern
in"icating a
scratc$ ont$e surface
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Measuring 7oun"ness
Measuring roun"ness using
+4loc3 an" "ial in"icator
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Measuring (rofiles
GearToot$ )aliper GearToot$ Micrometer
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Gages
(lug gages
for $oles
7ing gages for
roun" ro"s
=2 means smaller than desired size and should fit perfectly9if 82T =2 gage also fits then tolerance is not met
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Gages
Snap Gage >it$
a"?usta4le an/ils
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Gages
(neumatic Gage
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Mo"ern Measuring Instrumentsan" Mac$inesElectronic gauges&aser icrometers&aser !nterferometry'hotoelectric digital length measurementCoordinate+measuring machines 0C1
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-aser Micrometers % laser "eam scans a /orkpiece9 generally at a rate of
5A times per second
=enerally capa"le of resolutionsas high as A@5 m05 in1
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-aser Interferometry -sed primarily to check and cali"rate machine
tools
%lso are used to compensate for positioningerrors in C and C8C machines
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)oor"inateMeasuring Mac$ines
)MM'
*ery versatile and capa"leof measuring comple.profiles /ith resolution of
A5 mF @Ain at highspeeds
&arger machines can "ee.pensive although mostof the touch pro"emachines for small shopscost around ;Ak
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More )MMAs
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7eferences
///"ro/nandsharpecom
///farocom
///lk+cmmcom
///renisha/com
http<66///ndedu6Gmanufact6inde.htm
http<66///ndedu6Gmanufact6figureshtml