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    DESIGNING OF INDUCTIONFURNACE

    BYPANKAJ KUMAR YADAV

    PRAKASH KUMAR UTTAMIIT GANDHINAGAR

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    About Electrotherm .

    It has been engineering metal melting industry since1983

    commands more than 50% market share in inductionmelting equipments used by the engineering andautomotive industry in India

    It service the global markets around the world withspecific focus upon Middle East, Turkey, Bangladesh& Africa

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    P roducts that are manufacturedhere ..

    Induction melting Furnace

    Ladle Refining Furnace

    Metal Refining KonverterInduction Heating and Hardening Equipment

    Transformer

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    W hat we have learnt ..

    W hat are the important factor in designing acoreless furnace

    W hat are the operating conditions? W hat are the customer s choices? W hat are the problems occurred after designing

    the furnace? How to removes all problems and makes a furnace

    better.

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    D esigning

    Design is the planning that lays the basis forthe making of every object or system.

    It focuses into Exploring possibilities and constraints Managing the process of exploring, defining,

    creating new thing continually over time P rototyping possible scenarios

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    Important aspect for designing

    Reliability of product.

    Customer s choices and demands.Costs of the product.

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    Designing of Melting Furnace of coreless induction furnace

    Furnace CoilD esigning

    Cooling turn

    Coating andTapping

    Fabrication of upper and lowerring

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    Designing of Tilting Structure of furnace

    Tilting structure consists

    P ower pack

    Truss type structure

    Tilting mechanism

    Hydraulic unit

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    Designing of D. M. Water unit

    used to provide cooling incontrol panel, capacitor andD C chokeP arts of D M Unit

    DM Water reservoir Water pump Heat exchanger

    Heat transfer plates

    Frames

    Tightening Device

    Connections

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    W hat we have done in design dept..

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    Thank You

    Any Questions

    ???