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Spirit AeroSystems Malaysia Sdn Bhd – Proprietary InformationSpirit AeroSystems Malaysia Sdn Bhd – Proprietary Information
PROPELLING MALAYSIA
INTO
GLOBAL AEROSPACE HUB
FRANCIS HIEW
MANAGING DIRECTOR
SPIRIT AEROSYSTEMS MALAYSIA
Spirit AeroSystems Malaysia Sdn Bhd – Proprietary Information
SSSSPIRIT PIRIT PIRIT PIRIT WWWWORLDWIDE ORLDWIDE ORLDWIDE ORLDWIDE OOOOPERATIONSPERATIONSPERATIONSPERATIONS
SPIRIT’S GLOBAL FOOTPRINT CONTINUES TO EXPAND
WICHITA
TULSA KINSTON
PRESTWICK
MOSCOW
JINJIANG
MALAYSIA
ST. NAZAIRE
PRESTON
MCALESTER
• Annual revenue exceeds USD5.3 billion
• More than 12 million square feet of facilities and growing
• Listed on NYSE: SPR
• Headquarters in Wichita US
• The largest independent airframe supplier in the world
• Over 75 years of Aerospace experience
• Over 16,000 employees worldwide
Spirit AeroSystems Malaysia Sdn Bhd – Proprietary Information
CHANUTE
Spirit AeroSystems Malaysia Sdn Bhd – Proprietary Information
• FUSELAGES
• NACALLES & PYLONS
• WING STRUCTURES
� Tulsa, Oklahoma
� Prestwick, Scotland
� Subang, Malaysia
� Airbus A320
� Airbus A350
� Boeing 777
� Boeing 787
• MRO
BBBBUSINESS USINESS USINESS USINESS UUUUNITSNITSNITSNITS
INTEGRATED VALUE CHAIN ALLOWS FOR EFFICIENT DESIGN/BUILDSpirit AeroSystems Malaysia Sdn Bhd – Proprietary Information
Spirit AeroSystems Malaysia Sdn Bhd – Proprietary InformationSpirit AeroSystems Malaysia Sdn Bhd – Proprietary Information
Spirit AeroSystems Malaysia Sdn Bhd – Proprietary Information
� Incorporated in 2007, and 242,000 sqft facility was fully operational in January 2009.
� Expanded an additional 65,000 sqft in 2012
� Site is modeled on lean concept and in 2012 won the esteemed Federation of Malaysia
Manufacturer Award.
� Manpower stands at 550 (80% are with technical qualifications, more than 100 qualified
engineers)
� Approvals at hand;
• EN 9100 Rev C
• Airbus
• Boeing
• AP1020 – Airbus Design Approval
• Nadcap
• OSHA 18001
• ISO 14000
� Types of services;
• Manufacturing (Assembly)
• Design
• Supply Chain Development & Management
• Spares Management
� Current Programs;
• A320 Wing Composites Subassemblies
• A350 Root End Fixed Fairing (REFF) Design & Build
• B777 Wing Tip
• B787 Fixed Leading Edge Assembly
• A350 LELP Design
SSSSPIRIT PIRIT PIRIT PIRIT AAAAEROEROEROEROSSSSYSTEMSYSTEMSYSTEMSYSTEMS MMMMALAYSIA ALAYSIA ALAYSIA ALAYSIA OOOOVERVIEWVERVIEWVERVIEWVERVIEW
Spirit AeroSystems Malaysia Sdn Bhd – Proprietary Information
A320 Composites Subassemblies
� Consist of 8 packages approx 4 feet in size with carbon-metallic assembly
� Single source supplier for the Airbus A320 Series Aircrafts� 80% of the detail components are sourced from Malaysian supply chain
� Shipped more than 1200 shipset, 94 subassemblies per set.
� In total, till date more than 13,000 assemblies, 35 million holes have been drilled since 2009
A350 Root End Fixed Fairing (REFF)
� Medium size complexity with carbon-metallic assembly� Build commenced in August 2012
� Design and build responsibility starting 2013 for current & future variant� Single Source supplier to the Airbus A350 aircraft� Currently in production
A350 Design
� Design and stressing of A350 XWB FLE Lower Panels� Design and stressing of A350 XWB FLE REFF� First Flight Clearance stress support for A350 FLE J-Nose and REFF
� Airbus AP1020 approval
SSSSPIRIT PIRIT PIRIT PIRIT AAAAEROEROEROEROSSSSYSTEMSYSTEMSYSTEMSYSTEMS MMMMALAYSIA ALAYSIA ALAYSIA ALAYSIA OOOOVERVIEWVERVIEWVERVIEWVERVIEW
Spirit AeroSystems Malaysia Sdn Bhd – Proprietary Information
B777 Wing Tip� Carbon-metallic assembly
� First delivery from Spirit Malaysia in March 2011
� Steep ramp up and single source supplier post 50 sets� Package served as the platform on learning curve for Boeing specifications and procedures
B787FLE� Large complex ( in total approx. 200 feet in 6 modules ) carbon-metallic assembly� A transfer package from Spirit Tulsa
� Single source post 2014� First delivery from Spirit Malaysia is in March 2013
SSSSPIRIT PIRIT PIRIT PIRIT AAAAEROEROEROEROSSSSYSTEMSYSTEMSYSTEMSYSTEMS MMMMALAYSIA ALAYSIA ALAYSIA ALAYSIA OOOOVERVIEWVERVIEWVERVIEWVERVIEW
Spirit AeroSystems Malaysia Sdn Bhd – Proprietary Information
Key factors to the development of the Aerostructures Ecosystem in Malaysia:
� Robust Supply-Chain
� Human Capital
� Government Support
� Logistics & Infrastructure
AEROSPACE
AVIONICS & SYSTEMS
INTEGRATION
ELECTRICAL SYSTEMS
MAINTANANCE, REPAIR &
OVERHAUL (MRO)
MECHANICAL SYSTEMS
AERODYNAMICS
AIRCRAFT PERFORMANCE
& FLIGHT DYNAMICS
AEROSTRUCTURES
SPACE SYSTEMS
AAAAEROSPACE IN MALAYSIAEROSPACE IN MALAYSIAEROSPACE IN MALAYSIAEROSPACE IN MALAYSIA
Spirit AeroSystems Malaysia Sdn Bhd – Proprietary Information
Surface Treatment
Areas Capability Capacity
• Paint
• Chemical
Treatment
• Heat Treatment
Manufacturing
Areas Capability Capacity
• Composite
• Metallic
�Machining (General)
�Machining (Hard
Metal)
�Sheet Metal Forming
�Stretch Forming
�Chemical Etching /
EDM
�Super Plastic
Forming
�Extrusion
• NDT
• Structures Assembly
Tooling
Areas Capability Capacity
• Composite Tooling
• Metallic Tooling
• Assembly Jig Design /
Manufacture
• Tooling Support
(Manufacture of Drill
Bush /Templates
etc.)
Design Engineering
Area Capability Capacity
• Design
�Primary Structure
�Secondary Structure
• Stress
�Primary Structure
�Secondary Structure
• MRB
SUPPLY CHAIN LANDSCAPE IN MALAYSIASUPPLY CHAIN LANDSCAPE IN MALAYSIASUPPLY CHAIN LANDSCAPE IN MALAYSIASUPPLY CHAIN LANDSCAPE IN MALAYSIA
Aerostructure Objectives
• To develop to a One Stop Center for Design & Manufacturing solutions to OEMs.
• To support new development programs and rate increases from OEM’s.
Legend
Available / Available Capacity
In Development / Limited Capacity
Not Available / No Capacity
Aerostructures Key Capabilities & Current Capacity in Malaysia
Spirit AeroSystems Malaysia Sdn Bhd – Proprietary Information
Development of Industrial Encouragement programs:
• Intensify Aerospace Programs within Malaysia to
support the growth of the industry.
� Many local Universities offering Aerospace
Degrees, for example; USM, UIA, UPM, UTM,
UniKL(MIAT)
� College program designed specific for
Aerostructure Manufacturing
• Further enhance the Advance Composite Training
Center (ACTC)
� Jointly develop between Spirit AeroSystems and
UniKL MIAT to ensure a constant supply of
skilled technicians to the aerospace industry.
• Collaborations between industrial partners and local
universities through UGAP and Internship
Programs.
• LEADER – Aerospace Program
Human Capital
Multi-LingualTechnical Advantage
Educated
WorkforceExpertise
• Malaysia has over 20 years of
experience in the
Aerostructures industry,
previous experience includes
MD-3, Eagle 150B in aircraft
design, manufacturing,
tooling and FAR23
certification
• Maintain and grow the
level of English
competency.
• Continued support of a
multi-lingual workforce
enabling ease of
communication with
suppliers around the
region.
HUMAN CAPITALHUMAN CAPITALHUMAN CAPITALHUMAN CAPITAL
Spirit AeroSystems Malaysia Sdn Bhd – Proprietary Information
MIDA (Malaysian Investment Development Authority) � Provide tax incentives to key
development areas of the Malaysian Aerospace Industry.
MIGHT (Malaysian Industry-Government Group for High Technology)� Secretariat to the MAC
(Malaysian Aerospace Council).
GOVERNMENT
SUPPORT
SME Corp
(Small and Medium Industries Development Corporation
� Spur the growth of new local
suppliers through the various
SME development programs.
(Ministry of International Trade &
Industry)
MITI
GGGGOVERNMENT OVERNMENT OVERNMENT OVERNMENT SSSSUPPORTUPPORTUPPORTUPPORT
National Aerospace Blueprint
Spirit AeroSystems Malaysia Sdn Bhd – Proprietary Information
• Malaysia’s central location at the crossroads of SEA region serves as a strategic Logistics and
Supply Chain hub for the region.
• Well established physical and data infrastructure providing ample ground, sea and air
connectivity supports the movement of material and data across the globe.
• Malaysia’s current logistic & infrastructure readiness has the capability
of supporting developing Malaysia into an Aerostructures Hub.
LLLLOGISTICS & OGISTICS & OGISTICS & OGISTICS & IIIINFRASTRUCTURENFRASTRUCTURENFRASTRUCTURENFRASTRUCTURE
Spirit AeroSystems Malaysia Sdn Bhd – Proprietary Information
SSSSUMMARYUMMARYUMMARYUMMARY----AEROSTRUCTURES HUBAEROSTRUCTURES HUBAEROSTRUCTURES HUBAEROSTRUCTURES HUB
• Ecosystem exist in terms of Design , Manufacturing and Assembly for Aerostructures. Further
capacity is available in key areas for growth to meet OEM’s rate increase.
• Good human capital development through collaboration between universities and the industry.
Further collaboration is required with all key players in all areas to further strengthen our
Human Capital Growth.
• Strong government support in place and Aerospace councils available.
• Well established infrastructure and logistics available in Malaysia to support Malaysia as the key
Aerostructures player in this region.
.
Spirit AeroSystems Malaysia Sdn Bhd – Proprietary Information
QQQQUESTIONS & UESTIONS & UESTIONS & UESTIONS & AAAANSWERSNSWERSNSWERSNSWERS
Q & A