Protocolo CSI CO2: Hacia un lenguaje común...16 Puzzolana [t/yr, dry weight] 17 Others (e.g., CKD added to cement mill) [t/yr, dry weight] 18 Total MIC consumed for Portland and blended

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Protocolo CSI CO2: Hacia un lenguaje común

Andrés Jensen V.Jamaica, 06 de Septiembre de 2010

Federación Interamericana del Cemento


CSI trabaja en diferentes instrumentos e iniciativas

Protocolo CSI para CO2 utilizado por la mayor parte de la industria cementera mundial.

Base de Datos Global para energía y emisiones de CO2 “Getting the Numbers Right (GNR)”

Cement Technology Roadmap: para identificar necesidades tecnológicas hacia 2050 (trabajo con la International Energy Agency)

Trabajo en normativas – Enfoque Sectorial para reducción de emisiones de CO2 en la Industria: NAMAs

Propuesta de nuevo benchmarking para Mecanismos de Desarrollo Limpio (MDL)


Protocolo CSI para CO2

En 2003, los miembros de CSI desarrollaron un protocolo para medir y reportar emisiones de CO2desde la producción de cemento

Este protocolo ofrece una metodología única para calcular emisiones de CO2. Considera todas las fuentes directas y las principales fuentes indirectas de emisión de CO2, relativas al proceso productivo del cemento.

El protocolo fue actualizado en 2005, y está actualmente en proceso de revisión. Una versión actualizada estará disponible a fines de


Protocolo CO2 CSI

Planilla Excel con celdas de distinto color…..

Subject Numbers / Values

Basic information on plant and company Input cell; value to be entered by Cement Company

Calculation of CO2 emissions, and emission rights Calculated value

Calculation of Performance indicators, Total absolute and specific emissions

Self-calculating value from another part of the Worksheet

Default value, to be corrected by Cement Company if more precise data

are available


Protocolo CO2 CSI

Información general

Las Celdas en Blanco deben ser llenadas

General Plant Information 19901 Plant2 Company3 Country4 Continent5 "Kyoto" Region (Annex 1 or non-Annex 1)6 Kiln types7 Shares owned by Company [%]

Inventory Boundaries: Coverage of Main Process Steps 19907a Raw material supply (quarrying, mining, crushing) [yes, no or n.a.]7b Preparation of raw materials, fuels and additives [yes, no or n.a.]7c Kiln operation (pyro-processing) [yes, no or n.a.]7d Cement grinding, blending [yes, no or n.a.]7e On-site (internal) transport [yes, no or n.a.]7f Off-site transport with company-owned fleets [yes, no or n.a.]7g On-site power generation [yes, no or n.a.]7h Room heating / cooling [yes, no or n.a.]7i (add other processes as appropriate) [yes, no or n.a.]


Protocolo CO2 CSI

Datos producción clínker y cemento


Clinker and Cement Production 1990Clinker:

8 Clinker production [t/yr]9 Clinker bought [t/yr]10 Clinker sold [t/yr]10a Change in clinker stocks [t/yr]11 Total clinker consumed [t/yr]

Mineral components (MIC) used to produce Portland and blended cements:12 Gypsum [t/yr, dry weight]13 Limestone [t/yr, dry weight]14 Slag [t/yr, dry weight]15 Fly ash (for blending) [t/yr, dry weight]16 Puzzolana [t/yr, dry weight]17 Others (e.g., CKD added to cement mill) [t/yr, dry weight]18 Total MIC consumed for Portland and blended cements (dry weight) [t/yr, dry weight]

Mineral components (MIC) used as cement substitutes (direct additions to concrete):19a MIC consumed for production of pure slag cement [t/yr, dry weight]19b Fly ash and puzzolana (direct sales) [t/yr, dry weight]19 Total pure MIC products used as cement substitutes [t/yr, dry weight]

Production totals:20 Total Portland + Blended cements [t/yr]21 Total cements + substitutes: Portland, Blended, Slag [t/yr]21a Total cementitious products [t/yr]


Dust Production (dry weight) 199022 Bypass dust leaving kiln system [t/yr, dry weight]23 CKD leaving the kiln system [t/yr, dry weight]24 Calcination rate of CKD [%] 100%

Producción Polvo

Consumo combustibles horno y otros

Kiln Fuel Consumption (Aggregate) 199025 Total heat consumption of kilns [TJ/yr]26 Conventional fossil fuels [TJ/yr]27 Alternative fossil fuels [TJ/yr]28 Biomass fuels [TJ/yr]

Non-Kiln Fuel Consumption 199030 Equipment and on-site vehicles [TJ/yr]31a Room heating / cooling [TJ/yr]31b Drying of raw materials and mineral components [TJ/yr]31c On-site power generation [TJ/yr]32 Total non-kiln fuel consumption [TJ/yr]

Protocolo CO2 CSI



Consumo de energía

Calor residual exportado

Protocolo CO2 CSI

Power Consumption 199033a Consumption of power produced on-site [MWh/yr]33b CO2 per power unit produced on-site [kg CO2/MWh]33c Consumption of power produced externally [MWh/yr]33d CO2 per power unit produced externally [kg CO2/MWh]33 Total plant power consumption [MWh/yr]


Waste Heat Exports 199034 Waste heat supplied to external consumers [GJ/yr]


Emisiones CO2

Protocolo CO2 CSI


CO2 EMISSIONS

Direct CO2 EmissionsCO2 from Raw Materials 199035a Calcination emission factor, corrected for CaO- and MgO imports [kg CO2/ t cli] 52535b Organic carbon content of raw meal (average) [%, dry weight] 0,2%35c Raw meal : clinker ratio [--, dry weight] 1,5535d Raw meal consumption [t/yr, dry weight]36 CO2 from calcination of clinker [t CO2/yr]37 CO2 from calcination of bypass dust leaving the kiln system [t CO2/yr]38a CO2 from calcination of CKD leaving the kiln system [t CO2/yr]38b CO2 from organic carbon content of raw meal [t CO2/yr]39 Total CO2 from raw materials [t CO2/yr]

CO2 from Kiln Fuels 199040 CO2 from conventional fossil fuels [t CO2/yr]41 CO2 from alternative fossil fuels [t CO2/yr]43 Total CO2 from fossil-based kiln fuels [t CO2/yr]

CO2 from Non-Kiln Fuels 199044 CO2 from equipment and on-site vehicles [t CO2/yr]45a CO2 from room heating / cooling [t CO2/yr]45b CO2 from drying of raw materials and mineral components [t CO2/yr]45c CO2 from on-site power generation [t CO2/yr]46 Total CO2 from non-kiln fuels [t CO2/yr]

Total Direct CO2 Emissions 199048 Total direct CO2: all sources [t CO2/yr]


Emisiones CO2

Protocolo CO2 CSI

Indirect CO2 Emissions (Main Sources) 199049a CO2 from external power generation [t CO2/yr]49b Emission factor for bought clinker [kg CO2/t cli] 86249c CO2 from net clinker imports (+) / exports (-) [t CO2/yr]49d Total indirect CO2 (main sources) [t CO2/yr]

Direct CO2 from Biomass Fuels (Memo Item) 199050 CO2 from combustion of biomass fuels (kiln and non-kiln) [t CO2/yr]



Indicadores de desempeño

Protocolo CO2 CSI

PERFORMANCE INDICATORS

Gross CO2 Emissions (= total direct CO2; all sources) 199059 Absolute gross CO2 [t CO2/yr]59a calcination component [t CO2/yr]59b fuel component [t CO2/yr]60 Specific gross CO2 per tonne of clinker produced [kg CO2/t cli]62 tonne of cementitious product [kg CO2/t cem prod]62a calcination component [kg CO2/t cem prod]62b fuel component [kg CO2/ cem prod]



Derechos de emisión (solamente si corresponde)

Protocolo CO2 CSI


Acquired Emission Rights 1990

64a Question to User: Do you wish to calculate your Acquired Emission Rights and Net Emissions? If yes,

64b

64c Current Selection: Yes - with target ==> Please complete Lines 401-425

65a Total acquired emission rights [t CO2e/yr]

Yes - with targetNo Yes - without target


Derechos de emisión (solamente si corresponde)

Protocolo CO2 CSI


Net CO2 Emissions (= gross CO2 minus acquired emission rights) 199071 Absolute net CO2 [t CO2/yr]73 Specific net CO2 per tonne of clinker produced [kg CO2/t cli]74 tonne of cementitious product [kg CO2/t cem prod]

77 Improvement rate - net CO2 per tonne of cementitious product [% relative to base yr]

Specific CO2 from Indirect and Biomass Sources 199082a Specific indirect CO2 from external power generation [kg CO2/t cem prod]82b Specific indirect CO2 from net clinker imports (+) / exports (-) [kg CO2/t cem prod]83 Specific CO2 from biomass fuels (Memo Item) [kg CO2/t cem prod]

General Performance Indicators 199091 Net clinker sales per net clinker consumption [%]92 Clinker/cement factor in cements [%]

93 Specific heat consumption of clinker production [MJ/t cli]94 Conventional fossil fuel rate [%]95 Alternative fossil fuel rate [%]96 Biomass fuel rate [%]

97 Specific power consumption [kWh/t cement]


Combustibles en Hornos (Información detallada)

Protocolo CO2 CSI


KILN FUELS - DETAILED INFORMATION

Kiln Fuel Consumption in tonnes per year 1990101 Conventional fossil fuels102 coal + anthracite + waste coal [t/yr]103 petrol coke [t/yr]104 (ultra) heavy fuel [t/yr]105 diesel oil [t/yr]106 natural gas [1'000 Nm3/yr]107 shale [t/yr]107a lignite [t/yr]108 Alternative fossil fuels109 waste oil [t/yr]110 tyres [t/yr]111 plastics [t/yr]112 solvents [t/yr]113 impregnated saw dust [t/yr]113a mixed industrial waste [t/yr]114 other fossil based wastes [t/yr]115 Biomass fuels116 dried sewage sludge [t/yr]117 wood, non impregnated saw dust [t/yr]118 paper, carton [t/yr]119 animal meal [t/yr]120 animal bone meal [t/yr]121 animal fat [t/yr]122 agricultural, organic, diaper waste, charcoal [t/yr]123 other biomass [t/yr]


Información poder calorífico

Protocolo CO2 CSI


Fuel Lower Heating Values 1990131 Conventional fossil fuels132 coal + anthracite + waste coal [GJ/t]133 petrol coke [GJ/t]134 (ultra) heavy fuel [GJ/t]135 diesel oil [GJ/t]136 natural gas [GJ/1'000 Nm3]137 shale [GJ/t]137a lignite [GJ/t]138 Alternative fossil fuels139 waste oil [GJ/t]140 tyres [GJ/t]141 plastics [GJ/t]142 solvents [GJ/t]143 impregnated saw dust [GJ/t]143a mixed industrial waste [GJ/t]144 other fossil based wastes [GJ/t]145 Biomass fuels146 sewage sludge [GJ/t]147 wood, non impregnated saw dust [GJ/t]148 paper, carton [GJ/t]149 animal meal [GJ/t]150 animal bone meal [GJ/t]151 animal fat [GJ/t]152 agricultural, organic, diaper waste, charcoal [GJ/t]153 other biomass [GJ/t]


Consumo de combustibles en hornos

Protocolo CO2 CSI


Kiln Fuel Consumption in terajoules (TJ) per year 1990161 Conventional fossil fuels [TJ/yr]162 coal + anthracite + waste coal [TJ/yr]163 petrol coke [TJ/yr]164 (ultra) heavy fuel [TJ/yr]165 diesel oil [TJ/yr]166 natural gas [TJ/yr]167 shale [TJ/yr]167a lignite [TJ/yr]168 Alternative fossil fuels [TJ/yr]169 waste oil [TJ/yr]170 tyres [TJ/yr]171 plastics [TJ/yr]172 solvents [TJ/yr]173 impregnated saw dust [TJ/yr]173a mixed industrial waste [TJ/yr]174 other fossil based wastes [TJ/yr]175 Biomass fuels [TJ/yr]176 sewage sludge [TJ/yr]177 wood, non impregnated saw dust [TJ/yr]178 paper, carton [TJ/yr]179 animal meal [TJ/yr]180 animal bone meal [TJ/yr]181 animal fat [TJ/yr]182 agricultural, organic, diaper waste, charcoal [TJ/yr]183 other biomass [TJ/yr]


Factores de Emisión

Protocolo CO2 CSI


CO2 Emission Factors of Kiln Fuels (per lower heating value) 1990185 Conventional fossil fuels186 coal + anthracite + waste coal [kg CO2/GJ] 96,0187 petrol coke [kg CO2/GJ] 92,8188 (ultra) heavy fuel [kg CO2/GJ] 77,3189 diesel oil [kg CO2/GJ] 74,0190 natural gas [kg CO2/GJ] 56,1191 shale [kg CO2/GJ] 107,0192 lignite [kg CO2/GJ] 101,0193 Alternative fossil fuels194 waste oil [kg CO2/GJ] 74,0195 tyres [kg CO2/GJ] 85,0196 plastics [kg CO2/GJ] 75,0197 solvents [kg CO2/GJ] 74,0198 impregnated saw dust [kg CO2/GJ] 75,0199 mixed industrial waste [kg CO2/GJ] 83,0200 other fossil based wastes [kg CO2/GJ] 80,0201 Biomass fuels202 sewage sludge [kg CO2/GJ] 110203 wood, non impregnated saw dust [kg CO2/GJ] 110204 paper, carton [kg CO2/GJ] 110205 animal meal [kg CO2/GJ] 89206 animal bone meal [kg CO2/GJ] 89207 animal fat [kg CO2/GJ] 89208 agricultural, organic, diaper waste, charcoal [kg CO2/GJ] 110209 other biomass [kg CO2/GJ] 110


Emisión CO2 desde combustibles

Protocolo CO2 CSI


CO2 Emissions from Kiln Fuels 1990211 Conventional fossil fuels - total emissions [t CO2/yr]212 coal + anthracite + waste coal [t CO2/yr]213 petrol coke [t CO2/yr]214 (ultra) heavy fuel [t CO2/yr]215 diesel oil [t CO2/yr]216 natural gas [t CO2/yr]217 shale [t CO2/yr]217a lignite [t CO2/yr]218 Alternative fossil fuels - total emissions [t CO2/yr]219 waste oil [t CO2/yr]220 waste tyres [t CO2/yr]221 plastics [t CO2/yr]222 solvents [t CO2/yr]223 impregnated saw dust [t CO2/yr]223a mixed industrial waste [t CO2/yr]224 other fossil based wastes [t CO2/yr]225 Biomass fuels - total emissions [t CO2/yr]226 sewage sludge [t CO2/yr]227 wood, non impregnated saw dust [t CO2/yr]228 paper, carton [t CO2/yr]229 animal meal [t CO2/yr]230 animal bone meal [t CO2/yr]231 animal fat [t CO2/yr]232 agricultural, organic, diaper waste, charcoal [t CO2/yr]233 other biomass [t CO2/yr]


Otros combustibles (NO hornos): Información detallada

Protocolo CO2 CSI


NON-KILN FUELS - DETAILED INFORMATION

Non-Kiln Fuel Consumption in tonnes per year 1990301 Equipment and On-Site Vehicles301a diesel oil [t/yr]301b gasoline [t/yr]302 Room Heating and Cooling302a diesel oil [t/yr]302b natural gas [1'000 Nm3/yr]303 Drying of raw materials and mineral components303a coal + anthracite + waste coal [t/yr]303b petrol coke [t/yr]303c (ultra) heavy fuel [t/yr]303d diesel oil [t/yr]303e natural gas [1'000 Nm3/yr]303f shale [t/yr]304 On-site power generation304a coal + anthracite + waste coal [t/yr]304b (ultra) heavy fuel [t/yr]304c diesel oil [t/yr]304d natural gas [1'000 Nm3/yr]304e biomass fuels [t/yr]


Otros combustibles (NO hornos): poderes caloríficos

Protocolo CO2 CSI


Non-Kiln Fuel Lower Heating Values and CO2 Emission Factors 1990310 kg CO2/GJ fuel name311 Equipment and On-Site Vehicles311a diesel oil [GJ/t]311b 69,2 gasoline [GJ/t]312 Room Heating and Cooling312a diesel oil [GJ/t]312b natural gas [GJ/1'000 Nm3]313 Drying of raw materials and mineral components313a coal + anthracite + waste coal [GJ/t]313b petrol coke [GJ/t]313c (ultra) heavy fuel [GJ/t]313d diesel oil [GJ/t]313e natural gas [GJ/1'000 Nm3]313f shale [GJ/t]314 On-site power generation314a coal + anthracite + waste coal [GJ/t]314b (ultra) heavy fuel [GJ/t]314c diesel oil [GJ/t]314d natural gas [GJ/1'000 Nm3]314e biomass fuels [GJ/t]


Otros combustibles (NO hornos): Consumo energía

Protocolo CO2 CSI


Non-Kiln Fuel Consumption in terajoules (TJ) per year 1990321 Equipment and On-Site Vehicles [TJ/yr]321a diesel oil [TJ/yr]321b gasoline [TJ/yr]322 Room Heating and Cooling [TJ/yr]322a diesel oil [TJ/yr]322b natural gas [TJ/yr]323 Drying of raw materials and mineral components [TJ/yr]323a coal + anthracite + waste coal [TJ/yr]323b petrol coke [TJ/yr]323c (ultra) heavy fuel [TJ/yr]323d diesel oil [TJ/yr]323e natural gas [TJ/yr]323f shale [TJ/yr]324 On-site power generation [TJ/yr]324a coal + anthracite + waste coal [TJ/yr]324b (ultra) heavy fuel [TJ/yr]324c diesel oil [TJ/yr]324d natural gas [TJ/yr]324e biomass fuels [TJ/yr]


Otros combustibles (NO hornos): Emisiones CO2

Protocolo CO2 CSI


CO2 Emissions from Non-Kiln fuels 1990331 Equipment and On-Site Vehicles [t CO2/yr]331a diesel oil [t CO2/yr]331b gasoline [t CO2/yr]332 Room Heating and Cooling [t CO2/yr]332a diesel oil [t CO2/yr]332b natural gas [t CO2/yr]333 Drying of raw materials and mineral components [t CO2/yr]333a coal + anthracite + waste coal [t CO2/yr]333b petrol coke [t CO2/yr]333c (ultra) heavy fuel [t CO2/yr]333d diesel oil [t CO2/yr]333e natural gas [t CO2/yr]333f shale [t CO2/yr]334 On-site power generation (excl. biomass fuels) [t CO2/yr]334a coal + anthracite + waste coal [t CO2/yr]334b (ultra) heavy fuel [t CO2/yr]334c diesel oil [t CO2/yr]334d natural gas [t CO2/yr]334e biomass fuels (memo item) [t CO2/yr]


Derechos de Emisión CO2 obtenidos (si corresponde)

Protocolo CO2 CSI


CO2 EMISSION RIGHTS OBTAINED

Description of CO2 Reporting and Compliance Scheme 1990401 Name of scheme402 Type of scheme403 Credits for alternative fossil fuels under this scheme %404 Other comments

Initial Emission Rights 1990410 Specific emissions target (if applicable) [kg CO2/t cem prod]411 Gratis emission rights [t CO2e/yr]412 Emission rights procured in governmental auctions [t CO2e/yr]413 Total initial emission rights [t CO2e/yr]

Acquired Emission Rights 1990414 Emission rights purchased (+), sold (-) [t CO2e/yr]415 Credits for indirect savings through alternative fossil fuels [t CO2e/yr]416 Other credits (please specify) [t CO2e/yr]417 Total acquired emission rights [t CO2e/yr]

Total Emission Rights Obtained 1990418 Sum of initial and acquired emission rights [t CO2e/yr]

CO2 COMPLIANCE AND ACCOUNTING

Emission Rights Held 1990420 Emission rights obtained [t CO2e/yr]421 Emission rights carried over (banked) from previous year [t CO2e/yr] 0422 Total emission rights held [t CO2e/yr]

CO2 Compliance 1990423 Emissions subject to compliance (Default = Gross CO2) [t CO2/yr]424 Balance of emission rights held and subject emissions (+ = long; - = short [t CO2e/yr]

Banking 1990425 Bankability of balance (= ability to carry over position to next year) [%]426 Emission rights carried over to next year (+ = long; - = short) [t CO2e/yr]


Otras funcionalidades

Planilla auxiliar para calcular factor de emisión por calcinación de materias primas.

Protocolo CO2 CSIClinker production and composition

Clinker # 1 199021 Clinker produced [t/yr]22 CaO content (incl. free lime) [%]23 MgO content [%]24 CaO amount [t/yr] 025 MgO amount [t/yr] 0

Clinker # 2 199031 Clinker produced [t/yr]32 CaO content (incl. free lime) [%]33 MgO content [%]34 CaO amount [t/yr] 035 MgO amount [t/yr] 0

(If more than 2 types of clinker are produced, add lines for clinkers #3 - n, and adjust formulae in lines 41, 44 and 45)

Total clinker 199041 Total clinker produced [t/yr] 042 Average CaO content (incl. free lime) [%] 0,0%43 Average MgO content [%] 0,0%44 Total CaO amount [t/yr] 045 Total MgO amount [t/yr] 0

Correction for non-carbonate sources of CaO, MgO found in clinker (input of CaO and MgO into kiln, e.g. via calcium

Raw material # 1 199051 Raw material consumed (dry weight) [t/yr]52 CaO content [%]53 MgO content [%]54 CaO amount [t/yr] 055 MgO amount [t/yr] 0

Raw material # 2 199061 Raw material consumed (dry weight) [t/yr]62 CaO content [%]63 MgO content [%]64 CaO amount [t/yr] 065 MgO amount [t/yr] 0

(If more than 2 types of pre-calcined raw materials are consumed, add lines for raw materials #3 - n, and adjust formula

Total of raw materials 199071 Total raw material consumed (dry weight) [t/yr] 072 Average CaO content [%] 0,0%73 Average MgO content [%] 0,0%74 Total CaO amount [t/yr] 075 Total MgO amount [t/yr] 0

CO2 emissions from raw material calcination

Absolute CO2 emissions 199081 Uncorrected CO2 emissions, based on CaO- and MgO content of clinker [t CO2/yr] 0,082 Correction for non-carbonate sources of CaO and MgO [t CO2/yr] 0,083 Corrected, direct CO2 emissions [t CO2/yr] 0

Specific CO2 emissions per ton of clinker 199084 Calcination factor, uncorrected [kg CO2/t cli] 0

85 [kg CO2/t cli] 0Calcination factor, corrected for non-carbonate sources of CaO, MgO (= input into Plant Worksheet, line 35a)


Otras funcionalidades

Factores de emisión de diferentes combustibles tradicionales y alternativos.

Protocolo CO2 CSI

CategoryIPCC defaultkg CO2/GJ

CSI defaultkg CO2/GJ

Fossil fuelscoal + anthracite + waste coal 96petrol coke 92,8(ultra) heavy fuel 77,3diesel oil 74,0natural gas (dry) 56,1oil shale 107lignite 101gasoline 69,2

Alternative fossil fuelswaste oil 74tyres 85plastics 75solvents 74impregnated saw dust 75mixed industrial waste 83other fossil based wastes 80

Biomass fuelsdried sewage sludge 110wood, non impregnated saw dust 110paper, carton 110animal meal 89animal bone meal 89animal fat 89agricultural, organic, diaper waste, charcoal 110other biomass 110


Temas en revisión (entre otros)

Clasificación combustibles alternativos

Reconocimiento fracción biomasa en combustibles alternativos fósiles (Ejemplos: Neumáticos, aserrín impregnado… entre otros)

Reconocimiento disminución indirecta de emisiones por co-procesamiento de residuos fósiles (reconociendo emisión “ahorrada” por no necesidad de disposición alternativa).

Protocolo CO2 CSI


Beneficios de una implementación global

Permite conocer mejor nuestro proceso

Facilita la mejora continua en las operaciones (lo que se mide…. se puede mejorar…)

Facilita el benchmarking

Facilita (futuro) las negociaciones sectoriales con autoridades

Permite definir compromisos alcanzables

Contribuye a la imagen de la Industria

Es una excelente herramienta para conocer (y disminuir) la huella ecológica de nuestra Industria.

Protocolo CO2 CSI


Protocolo CO2 CSI

Muchas Gracias.

Muchas Gracias.

Documents

Protocolo CSI CO2: Hacia un lenguaje común...16 Puzzolana [t/yr, dry weight] 17 Others (e.g., CKD added to cement mill) [t/yr, dry weight] 18 Total MIC consumed for Portland and blended